Document No.

KF13-001R

Microwave Level Gauge

ＫRG-10
User's Guide
 Before reading this manual
Read this manual carefully and make sure to fully understand its contents
before installing and operating this device. When handling the device, always
follow directions in this manual. TOKYO KEIKI INC. is not at all liable for an
injury and/or a damage resulting from misuse of this device by the user that is
contrary to these cautionary notes.

In this manual and on the device, the following safety symbols are used to
ensure the device is used safety and to protect operators and property from
possible hazards or damage. Read the explanations below carefully and
familiarize yourself with the symbols.

Safety symbols
Indicates that incorrect usage can result directly in death or
DANGER serious injury to the operator.
Indicates that incorrect usage may result in loss of life or serious
WARNING injury to the operator.
Indicates that incorrect usage may result in injury to the operator
CAUTION or damage to the device.
Indicates referring to information for usage of the function or
features. (Put on the device)
Indicates attention to information for usage of the function or
NOTE features.
Indicates Protective conductor terminal.

Indicates Earth terminal. (Functional earth terminal)

Indicates that close to the power line.

Indicates Direct current, "DC".

HOT Indicates that close to the high temperature part.

CAUTION

EU DECLARATION OF CONFORMITY（SIMPLIFIED）
Hereby, TOKYO KEIKI INC., declares that the Radio equipment type KRG-10 is in compliance with
Directive 2014/53/EU. The full text of the EU declaration of conformity is available at the following
internet address: https://www.tokyokeiki.jp/e/products/detail.html?pdid=180

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Labels and attached place
The type label contains the most important data for identification and use of the
device.

NOTE : Ex only

① Product code (Refer to Chapter 1.)

② Serial number
③ Date of manufacture
④ Ex certification No.(Ex only)
⑤ Ex marking (Ex) or IP code (Non-Ex )
⑥ Operating voltage
⑦ Signal output
⑧ Intrinsic safety parameter (Ex only)
⑨ Ambient temperature
⑩ Process temperature
⑪ Process pressure

Fig. 1 Labels

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Introduction

Thank you very much for purchasing TOKYO KEIKI’s Microwave Level gauge KRG-10.This manual
provides safety precautions for the Microwave Level gauge KRG-10 and explains specifications,
functions, structure, installation, operations and troubleshooting in detail. Please be sure to read this
manual thoroughly to ensure proper use of the device.

Attention

1. Deliver this manual to the user of the device.

2. Read this manual well.
Be sure to read the manual thoroughly to figure out important information.
3. Keep this manual with care.
The device needs to be handled with reference to this manual. Assign a person to take charge and
prepare a storage place where the manual will be kept safely and available for immediate use when
necessary.
4. If you lose this manual, obtain a new copy immediately.
If you lose this manual, contact the seller and obtain a new copy. Note that the new copy is not free.
5. Check that the warning label is not damaged.
If the warning label on the device is unreadable, contact the seller.
6. This manual is protected by copyright laws and all rights are reserved.
No part of this document may be transmitted or distributed without the prior consent of TOKYO
KEIKI .

Notes on the manual

1. This manual is based on the standard specifications of the device. If your approved drawing of
specifications is different from this manual, the approval specification takes precedence over this
manual.
2. This manual describes the operation, features, and performance details of the device. But it cannot be
valid in particular situations.
3. The contents of this manual may be changed in the future without advanced notice.
4. This manual has been carefully prepared. However, if there were questions, errors, and omissions,
then please inform seller or manufacturer.
5. If the change (e.g. specification changes, structural changes, change parts, and firmware update etc.)
does not affect functionality and performance, the manual may not be revised or updated. We
appreciate your understanding.

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Registered trademarks

HART® Registered trademark of the HART Communication Foundation, Austin, USA.

Microsoft® Windows® Registered trademarks of Microsoft Corporation in the United States and/or other
countries Microsoft Co.
KALREZ® Registered trademark of DuPont Performance Elastomers L.L.C., Wilmington, USA.

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Safety instructions and warnings

For safety, please follow the following items.

WARNING
･Please follow the safety instructions in this manual. When dealing with the device contrary to
instructions, seller and manufacturer cannot guarantee safety.
·Unauthorized modification of this device is strictly prohibited. For such damage or defect caused by
unauthorized modification, seller and manufacturer do not assume any responsibility.

WARNING
If the measurement object is toxic, please handle with caution even after removing and maintenance
of this device. For residual material on the device, please note as well, inhalation or contact with the
material may be harmful.

WARNING
For seal O-ring material, please carefully check the characteristics of the process material. Leakage
of process fluids caused by improper material selection, it can harm to the human body or the device.
For the structure of the parts of the device, please be sure to contact if you have any questions.

WARNING
Gases and vapors may pass through resin material such as PTFE and PVDF. With increasing
pressure and temperature, the rate of leakage is increased. For the environment, please check the
selection of antenna and seal O-ring material.

WARNING
For process connection, flange and bolts are optional. If you need a flange with hole, please check
details of modification described in this manual. (Refer to Chapter 10.) If the flange does not satisfy
the modification conditions, then the gas or vapor, such as used in the process, may leak.

CAUTION
When transferring the device, please be careful not to damage the human body by dropping it.

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 CAUTION
For Ex application, in order to guarantee the Ex performance, there are severe restrictions for
structure, location, external wiring, maintenance, and repair. There is a risk of explosion, if you do
not adhere to the restrictions.
This device show the symbol “X”, that require special conditions of use,
･Grounding is required, as accumulation evasion of static electricity;
･For rod antenna and PTFE sealing antenna, it must be used flange (optional), seal gasket (optional)
and O-ring (accessory), to satisfy protection class IP66 or IP67.

Prohibitions and precautions for device protection

For device protection, adhere to the following precautions.

CAUTION
･Do not apply a shock to the device body such as by dropping.
･Do not use the device outside the specified environment condition (ambient temperature and
humidity).
･Do not use the device outside the specified voltage.
･Do not use a scratched or bare wire (power, coaxial, or signal cable).
･For device operations, open the cover at the top of the body and use the display and keyboard on the
panel. Do not modify the electronic circuits inside the panel. Operations also can be performed in
dedicated software on a PC.
･Never disassemble or modify the device. If an device failure occurs, contact the seller.
・For transport, please follow the following items of device.
a) Please follow the temperature range specifications.
b) Please use the original packaging for delivery.
•For device storage, please follow the following items.
a) Please follow the temperature range of the specification.
b) Please avoid direct sunlight.
c) Please avoid places where there is vibration or shock.
d) Please do not leave in the presence of corrosive gases.
e) Please do not leave in humid place.
•Please follow the conditions of use in order to guarantee the performance of Ex device.

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 HOT CAUTION
There is a case, the antenna is a high temperature by the process. Do not touched carelessly,
because of there is a risk of burns.

CAUTION
Please follow the following items. If any of these conditions are not satisfied, incorrect measurement
value might be displayed or outputted, or may not be measured.
･Please check the installation condition described in this manual.
･Please use the device under predetermined power operating voltage range, in the range of ambient
temperature and humidity, which are described in this manual.
･Please do not apply Impact or vibration to the device.
･If the device is in a high noise area, it may not work properly or may be broken.
･If signal for measurement cannot be detected, the warning mark flashes on the LCD. Also, when an
abnormal measurement is detected, a predetermined alarm is outputted. Please take appropriate
action in such a case.
･Before you change device parameters, see appropriate section in this manual. And please set the
parameter correctly. If you set wrong parameter, the measurement may not to be accurate or may be
impossible.
・Please tighten firmly so as not flooded from the gap between the display cover or terminal box cover.
Please note that there is no shortage of tightening. Also, Check whether different cover is not
attached.
・Please be careful not flooded from wiring port.

CAUTION
This equipment has been evaluated for conformity in business environments and may cause radio
interference when used in home environments.

Precautions on using

• Before using the product, please check the model name and corresponding specifications.
· The following accessory has been attached to this device. Please confirm that there is no shortage.
a) CD-ROM (Configuration software)
b) Cable grand (only Non-Ex type)
c) O-ring (for fixing the flange: The material is due to specification

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(8)(Blank)
 Contents
Before reading this manual ........................................................ (1)
Safety symbols ......................................................................................... (1)
Labels and attached place ........................................................................(2)
Introduction ..............................................................................................(3)
Attention ................................................................................................... (3)
Notes on the manual ................................................................................ (3)
Registered trademarks ............................................................................. (4)
Safety instructions and warnings .............................................................. (4)
Prohibitions and precautions for device protection .................................... (6)
Precautions on using ................................................................................ (7)
Contents ...................................................................................... (9)

Chapter 1 Configuration .......................................................... 1-1

1.1 Product overview.............................................................................. 1-1
1.2 Product construction ........................................................................ 1-1

Chapter 2 Installation ............................................................... 2-1

2.1 Note ................................................................................................. 2-1
2.2 Appropriate location for Installation .................................................. 2-1
2.2.1 Cone antenna ............................................................................. 2-1
2.2.2 PTFE sealing antenna ................................................................ 2-2
2.2.3 Rod antenna ............................................................................... 2-3
2.3 Beam area ....................................................................................... 2-4
2.4 Tilt of antenna .................................................................................. 2-4
2.5 Cable connection ............................................................................. 2-4
2.6 Measuring range .............................................................................. 2-5
2.7 Tip for stable measurement .............................................................. 2-6
2.7.1 Against pipe structure or ladder .................................................. 2-6
2.7.2 Shoulders and struts ................................................................... 2-7
2.7.3 Near tank inlet............................................................................. 2-8
2.7.4 Narrow channel ........................................................................... 2-9
2.7.5 Tank installation .......................................................................... 2-10
2.8 Pipe installation ................................................................................ 2-11
2.9 Required tools .................................................................................. 2-13
2.10 Installation ...................................................................................... 2-14
2.10.1 Cone antenna ........................................................................... 2-14
2.10.2 PTFE sealing antenna............................................................... 2-18
2.10.3 Rod antenna ............................................................................. 2-22

Chapter 3 Electrical installation .............................................. 3-1

3.1 Connection to transmitter ................................................................. 3-1
3.1.1 Wiring procedure ........................................................................ 3-1
3.1.2 Mounting method of terminal cover and cable gland .................... 3-2
3.2 Cable requirement ............................................................................ 3-6
3.3 Load resistance ................................................................................ 3-6
3.4 Power supply ................................................................................... 3-6
3.5 Cable shielding and grounding ......................................................... 3-7

Chapter 4 Commissioning ....................................................... 4-1

4.1 Step for starting measurement ......................................................... 4-1
4.2 Installation ........................................................................................ 4-2

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 4.3 Connection ....................................................................................... 4-2
4.4 Turn on/off ....................................................................................... 4-2
4.5 Setup measurement parameters ...................................................... 4-2

Chapter 5 LCD and Keys operation ........................................ 5-1

5.1 LCD ................................................................................................. 5-1
5.2 4-Keys ............................................................................................. 5-3
5.3 Key parameter list ............................................................................ 5-7
5.4 Parameter instructions ..................................................................... 5-9

Chapter 6 Operation by configuration software ..................... 6-1

6.1 Overview .......................................................................................... 6-1
6.1.1 System configuration ................................................................... 6-1
6.1.2 What is Level Config? .................................................................. 6-1
6.1.3 Software operating environment .................................................. 6-2
6.1.4 Installing the configuration software ............................................. 6-4
6.1.5 Uninstalling the configuration software......................................... 6-4
6.1.6 Starting the configuration software ............................................... 6-5
6.1.7 Closing the configuration software ............................................... 6-5
6.1.8 Window ....................................................................................... 6-7
6.1.9 Menus ......................................................................................... 6-8
6.1.10 Explanation of the menu bar ...................................................... 6-9
6.1.11 Explanation of the toolbar .......................................................... 6-10
6.1.12 Explanation of the status bar ..................................................... 6-10
6.1.13 Saving settings .......................................................................... 6-11
6.1.14 Restoring settings ...................................................................... 6-11
6.1.15 Language settings ..................................................................... 6-12
6.1.16 Icon / Tree display ..................................................................... 6-14
6.1.17 Enlarging / Reducing the window ............................................... 6-15
6.1.18 Read all settings ........................................................................ 6-16
6.1.19 Write all settings ........................................................................ 6-16
6.1.20 Stop communication .................................................................. 6-16
6.1.21 Checking version information ..................................................... 6-17
6.2 Connecting to the device .................................................................. 6-18
6.2.1 Connection .................................................................................. 6-18
6.2.2 Disconnection .............................................................................. 6-19
6.3 Settings ............................................................................................ 6-19
6.3.1 Basic settings .............................................................................. 6-19
6.3.2 Calc. Volume ............................................................................... 6-21
6.3.3 Calc. Flow ................................................................................... 6-23
6.4 Application ....................................................................................... 6-30
6.5 Analog Current Output ..................................................................... 6-33
6.6 Advance settings .............................................................................. 6-35
6.6.1 Measurement Support ................................................................. 6-35
6.6.2 Outlier Removal........................................................................... 6-38
6.6.3 Tracking ...................................................................................... 6-40
6.6.4 Device Information....................................................................... 6-42
6.7 Calibration ........................................................................................ 6-44
6.7.1 Analog ........................................................................................... 6-44
6.7.2 Level .............................................................................................. 6-47
6.7.3 Check ............................................................................................ 6-48
6.8 Echo Viewer ..................................................................................... 6-51
6.9 Measuring ........................................................................................ 6-66
6.10 Tools .............................................................................................. 6-80
6.10.1 Reset......................................................................................... 6-80

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 6.10.2 Error .......................................................................................... 6-83

Chapter 7 Precautions on device settings.............................. 7-1

7.1 Basic setting parameters diagram .................................................... 7-1
7.2 Measuring negative levels ................................................................ 7-1
7.3 Avoiding noise echo ......................................................................... 7-2
7.4 Setting volume calculation / flow calculation ..................................... 7-3
7.5 Measurement near the bottom surface of the tank ............................ 7-5
7.6 Calibrating analog current output ...................................................... 7-5
7.7 Calibrating measurement values ...................................................... 7-5
7.8 Averaging time and Median filter ...................................................... 7-5
7.9 Dabble Bounce removal ................................................................... 7-6
7.10 Effect of structure such as a ladder ................................................ 7-6

Chapter 8 Maintenance and inspection .................................. 8-1

8.1 Maintenance and inspection ............................................................. 8-1
8.2 Maintenance and inspection for Ex parts .......................................... 8-1
8.3 Maintenance and inspection for peripheral ....................................... 8-1
8.4 Lifetime of components .................................................................... 8-2
8.5 Replacement of terminal module ...................................................... 8-3
8.6 Calibration ........................................................................................ 8-4

Chapter 9 Dismounting ............................................................ 9-1

9.1 Dismounting step ............................................................................. 9-1
9.2 Disposal ........................................................................................... 9-1

Chapter 10 Technical data ....................................................... 10-1

10.1 General specifications .................................................................... 10-1
10.2 Transmitter specifications ............................................................... 10-7
10.3 Antenna specifications ................................................................... 10-9
10.4 Optional specifications ................................................................... 10-10
10.5 Function ......................................................................................... 10-11
10.6 Product code .................................................................................. 10-13
10.7 Dimensions and material ................................................................ 10-14
10.8 Required flange dimensions ........................................................... 10-21

Chapter 11 Measurement principle ......................................... 11-1

11.1 Measurement principle ................................................................... 11-1

Chapter 12 Trouble shooting ................................................... 12-1

12.1 Tips for solution .............................................................................. 12-1
12.2 Device status ................................................................................. 12-1
12.3 Application error ............................................................................. 12-2

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(12)(Blank)
Chapter 1 Configuration
1.1 Product overview

KRG-10 is microwave level gauge measuring distance between the equipment and product surface by
time-of-flight principle.

1.2 Product construction

KRG-10 consists of transmitter head and antenna.

LCD module can be attached in the transmitter head, which is a depends on specifications. The LCD
module is used to enter instrument parameters and displays measuring data.
The cable gland also depends on specifications.

DN

mA % ft

ENT

Fig. 1.2.1 Configuration of transmitter head

1. LCD module (depends on specifications)

2. Label
3. Cable gland (depends on specifications)
4. Wiring port
5. Blind plug (depends on specifications)

1-1
 Fig. 1.2.2 Transmitter head with cone antenna

1. Transmitter head 1. Transmitter head

2. Flange (option) 2. Flange (option)
3. 2" cone antenna 3. 4" cone antenna

1-2
 Fig. 1.2.3 Transmitter head with PTFE sealing antenna

1. Transmitter head 1. Transmitter head

2. Flange (option) 2. Flange (option)
3. 2" PTFE sealing antenna 3. 3" PTFE sealing antenna

1. Transmitter head
2. Flange (option)
3. 4" PTFE sealing antenna

1-3
Fig. 1.2.4 Transmitter head with rod antenna

1. Transmitter head
2. Flange (option)
3. 1" rod antenna

1-4
Chapter 2 Installation
2.1 Note

CAUTION
･Installation at inappropriate location or improper installation procedure may cause incorrect
measurement. Please refer to this manual for proper installation.
・Please arrange installation in accordance with local radio regulation.

2.2 Appropriate location for installation

For stable measurement, please keep following conditions,

(1) Non-centered position: Installed at center of the tank may cause of noise as symmetrical
disturbance.
(2) 200mm from tank wall: Antenna center should be better to keep more than 200mm from the tank
wall to propagate enough microwaves.
(3) +/- 1deg horizontal balance: Please keep less than 1 deg against nozzle flange surface to get better
signal strength to liquid surface.
(4) For rod antenna and PTFE sealing antenna, it must be used flange (optional), seal gasket (optional)
and O-ring (accessory), to satisfy protection class IP66 or IP67. Also when mounting the flange,
please tighten depending on the size of the bolt properly .

2.2.1 Cone antenna

Please keep antenna tip exposed to tank inside over 10mm for stable measurement.

NOTE: In case that antenna tip is buried inside nozzle, it may cause noise reflection.

Flange surface
(Horizontal balane +/- 1deg
10mm or more

Nozzle hight

Antenna tip Nozzle tip

200mm or more

Half-power beam width

Fig. 2.2.1 Installation example of cone antenna

2-1
2.2.2 PTFE sealing antenna

The process connection nozzle inside diameter must be smaller than sealing plate to keep inside
tank pressure.
Maximum height of nozzle will be limited antenna size accordingly as below.

Table 2.2.1 Maximum height of nozzle

2" ( 50mm) PTFE Sealing antenna 150 mm
3" ( 75mm) PTFE Sealing antenna 500 mm
4" (100mm) PTFE Sealing antenna 500 mm

NOTE: In case that maximum height of nozzle is not satisfied limitation in accordance with above
definition, it may cause noise reflection.

Flange surface
(Horizontal balane +/- 1deg
Nozzle hight
H

Nozzle tip

200mm or more

Half-power beam width

Fig. 2.2.2 Installation example of PTFE sealing antenna

2-2
2.2.3 Rod antenna

Please keep to leave extension of rod antenna over 40mm from nozzle tip. Extension of Rod antenna
length is 186mm.

NOTE: : In case that extension of rod antenna is not satisfied to leave over 40mm from nozzle tip,
enough microwave can not get into the tank inside. It may affect stable measurement.

Flange surface
(Horizontal balane +/- 1deg
Rod length:186mm

40mm or more

Nozzle hight

Nozzle tip

200mm or more

Half-power beam width

Fig. 2.2.3 Installation example of rod antenna

2-3
2.3 Beam area

Please install level gauge avoiding any obstructions in the following beam area, which may any cause
of disturbance reflection.

Table 2.3.1 Beam angle, Distance, and Beam area

Beam area (m)
Antenna type 2" Cone antenna/ 3" PTFE sealing 4" Cone antenna/ 1" Rod antenna
2" PTFE sealing antenna 4" PTFE sealing
antenna antenna
Beam angle (deg.) 18 12 8 25
5 1.6 1.1 0.7 2.2
10 3.2 2.1 1.4 -
15 - 3.2 2.1 -
Distance (m)
20 - 4.2 2.8 -
25 - 5.3 3.5 -
30 - - 4.2 -

Beam area:
diameter of radiated area

Beam angle:
Beam Angle
5m half-power beam width (degree)
10m
Distance

15m

20m

25m
30m

Fig. 2.3.1 Beam area and distance

2.4 Tilt of antenna

The antenna keep attaches a horizontal, for microwave to be irradiated perpendicular to the liquid
surface.

2.5 Cable connection

The level gauge may be rotated its direction to get better reflection echo strength (refer to the 2.7 Tips
for stable measurement). Thus keep approximately 1m as extra length.

2-4
2.6 Measuring range

(1) Higher dielectric constant provides higher reflection and longer measurable range.
(2) Larger antenna can have larger reflection for stable measurement and longer measuring range.
(3) Turbulent or foamy surface decrease reflection signal strength which may let measurable range be
shorter.
(4) Contamination to antenna inside or dusty air layer may decrease reflection signal strength which
may let measurable range be shorter.
Contamination to antenna can cause reduced sensitivity, please remove contamination.
(5) Any of obstructions may cause disturbance echo (noise) which affects stable measurement.
(6) In case target surface is smaller than beam area, enough reflection may not return. It may let
measurable range be shorter.
(7) If the measurement atmosphere in absorbing gases such as ammonia or some fluorocarbons,
contact with the seller.

2-5
2.7 Tips for stable measurement

Level gauge should be installed away from any obstacle

inside tank which may cause of disturbance as basic. In case
some of them are unavoidable, following tips may be solution
for stable measurement.
E

NOTE: “E” means plane of polarization of the microwave.

Fig. 2.7.1 Oscillation direction

2.7.1 Against pipe structure or ladder

Microwave reflections from elongated metal objects such as thin pipes or ladders rungs are largest
when the axis of such objects are in parallel with the electric field. The orientation of the electric field
generated by transmitter is as shown in the Fig.2.7.1.1
In case mounting the transmitter as this electric field is not in parallel with the axis of the obstacle, it
will reduce or emit affection of the false echo.
（In certain circumstances, such as size, shape, and position of the pipe, there is also that there is no
effect）

Correct Wrong

Pipe Pipe

A A A A

View A-A View A-A

Pipe Pipe

E E

Fig. 2.7.2 Installation method when the pipe is present in the space

2-6
 Correct Wrong

Ladder Ladder

A A A A

View A-A View A-A

Ladder Ladder

E E

Fig. 2.7.3 Installation method when the ladder rungs are present in the space

2.7.2 Shoulders and struts

Install a reflector (flat metal plate) above the obstacle as shown in the Fig. 2.7.2.

Correct Wrong

Reflector

Shoulder Shoulder

Fig. 2.7.4 Installation method when the shoulders and support struts are present in the space

2-7
2.7.3 Near tank inlet

Nearby tank inlet may have turbulent, foam or splash which decrease reflection echo strength. Level
gauge should be installed avoiding such location.

Correct Wrong

Fig. 2.7.5 Installation method for near the tank inlet

2-8
2.7.4 Narrow channel

With conditions such as the distance to the water surface width of the channel, from the level meter,
edge effects and the liquid surface and the walls are different. By changing the polarization of the
microwave, you may be able to reduce the influence of the edge.

Correct Wrong

E
E

Fig. 2.7.6 Installation method for the narrow channel

2-9
2.7.5 Tank installation

For round tank applications, install level gauge as the axis of the electric field is oriented 45 degrees
to the tank wall to avoid influences from edge reflections off channel walls and the liquid surface.
For flat wall tank applications, install level gauge as the axis of the electric field is oriented 45
degrees to the tank wall.

However, the distance from the wall and level meter ,and wall materials, depending on the range of
the measured distance, in some cases, who have a horizontal or vertical on the wall, the wall electric
field is measurably better.

Round wall tank Flat wall tank

Fig. 2.7.7 Installation method for the tank wall

2-10
2.8 Pipe installation

Microwave can propagate only inside of metal pipe. Following features are for the application for pipe
installation.
･ It can use existing metal pipe without replacement.
･ It will not be affected by any obstacle reflection disturbance outside of the pipe.
･ The deterioration of the signal is much smaller than free space propagation. Thus even low
dielectric constant liquid may have longer measurable range.
･ Pipe can be used as stilling well against turbulence.

NOTE:
･ Antenna should be selected 4” or 2” cone antenna type.
･ Pipe material should be metal.
･ Pipe length should cover all measuring range.
･ The gap between antenna outer diameter and pipe inner diameter should be less than 2 mm.
･ Air vent hole (approx. 5mm-10mm) must be positioned above maximum liquid level.
･ Low dielectric constant liquid may require to attach bottom reflection plate as Fig. 2.2.12.
･ In case target liquid is non-homogeneous characteristic or has multiple layer, some of slits may be
required for mixing each in and out side liquid. Those slits should be less than 5mm and positioned
right-angled against “E”.
･ In case target liquid has high viscosity, periodical cleaning maintenance may be required.
･ In case the pipe will have strong stress, pipe should be fixed to wall or protection arm.
･ Inside pipe, between flange connections or welding requires smooth finish.

A A

100 %
Air vent hole

Stirring hole

0%
Reflector

View A-A
E

Air vent hole

Fig. 2.8.1 Pipe installation

2-11
･ In case of installing to bypass pipe, to retain defined accuracy, keep enough length as high hold off
distance more than 500mm from maximum liquid surface and also low hold off distance
approximately 300~800mm to minimum liquid surface from pipe end.
･ To minimize the effects of reflected waves from the connection pipe connecting the tank and the
bypass pipe, please note the following points.
･ “E” of Level gauge should be positioned right-angled against connection pipe.
･ Inside pipe, between pipe connections, flange connections or welding requires smooth finish.
･ Diameter of Connection pipe should be smaller 1/3 of bypass pipe.

Ref .point
500 mm
A A or more
100
%

View A-A

0%
300 ~ 800mm

Fig. 2.8.2 Bypass pipe installation

2-12
2.9 Required tools

Following tool will be required to install this level gauge.

･Monkey wrench
･Hexagon wrench (3mm)

2-13
2.10 Installation

WARNING
Do not damage antenna sealing parts.
Keep gasket and flange surface clean to retain inside tank pressure.
Damaged seals, non-clean gasket or non-flat flange surface may cause gas leakage when the level
gauge will be installed on pressurized tanks.

2.10.1 Cone antenna

(1) Required parts for cone antenna installation are as follows.

･ Flange is optional item.
･ Sealing gasket, bolts or nuts is optional.

Locking nut
Transmitter Cone antenna
(for fixing the flange )

Washer
(for fixing the flange )

O-ring
(for fixing the flange )

Flange
(Option)
Bolts , Nuts , Washer Gasket
( for fixing the transmitter head ) (Option)
(Option)

Fig. 2.10.1 Required item for cone antenna installation

2-14
(2) Fasten cone antenna with O-ring. Pass through flange and washer, then secured with locking
nut. Let transmitter fix to cone antenna unit by locking nut.

NOTE:
･ Please apply the grease lubricating for O-ring.
･ Please be careful there is no adhesion of dirt for O-ring through assembling.

Transmitter

Locking nut of
Tighten to 1Nm with setscrew transmitter

Locking nut

Washer

Flange
(Option)

O-ring

Cone antenna

Fig. 2.10.2 Antenna assembling

2-15
(3) Tighten locking nuts as below, then fixing transmitter and antenna unit with flange.

Locking nut of
transmitter head

Locking nut

Flange
(Option)

Fig. 2.10.3 Transmitter fixing

2-16
 (4) Place the gasket on the tank nozzle. Carefully fit the flange and the cone antenna on the tank
nozzle. Tighten the assembled unit by the bolts and nuts as below.

CAUTION
Tighten the assembly to retain the internal gas without any leakage.

Nuts
(Option)

Flange
(Option)

Gasket
(Option)

Nozzle flange Bolts

(Option)
Tank nozzle

Fig. 2.10.4 Installing onto the tank nozzle

2-17
 2.10.2 PTFE sealing antenna

(1) Required parts for PTFE sealing antenna installation are as follows.
･ Flange is optional item.
･ Sealing gasket, bolts or nuts is optional item.

NOTE:
･ Please treat not to bend on be damaged the point of “A”. In case of this place is bent or
damaged, it may cause noise reflection.
･ Do not use metal gasket which may disturb proper microwave propagation.
･ It must be used flange (optional), seal gasket (optional) and O-ring (accessory), to satisfy
protection class IP66 or IP67.

Locking nut
Transmitter (for fixing the flange)

PTFE
sealing
antenna

Washer A
(for fixing the flange)

O-ring
(for fixing the flange)

Flange
(Option) Bolts, Nuts, Washer
(for fixing the transmitter ) Gasket
(Option) (Option)

Fig. 2.10.5 Required item for PTFE sealing antenna installation

2-18
(2) Fasten PTFE sealing antenna with O-ring. Pass through flange and washer, then secured with
locking nut. Let transmitter fix to PTFE sealing antenna unit by locking nut.

NOTE:
･ Please apply the grease lubricating for O-ring.
･ Please be careful there is no adhesion of dirt for O-ring through assembling.

Transmitter

Locking nut of
Tighten to 1Nm with setscrew transmitter head

Locking nut

Washer

Flange
(Option)

O-ring

PTFE sealing antenna

Fig. 2.10.6 Antenna assembling

2-19
(3) Tighten locking nuts as below, then fixing transmitter and antenna unit with flange.

Flange
Locking nut
(Option)

Fig. 2.10.7 Transmitter fixing

(4) Place the gasket on the tank nozzle. Carefully fit the flange and the PTFE sealing antenna on the
tank nozzle. Tighten the assembled unit by the bolts and nuts as below.

CAUTION
Please tighten all bolts evenly and appropriately to prevent leakages of internal gases and also to
retain waterproof performance.
The outer plate of PTFE sealing antennas must be fastned with flanges of the proper size
corresponding each antenna. A fastening torque of bolts is typically 60Nm for this case.

Nuts
Flange (Option)
(Option)
Flange Nuts
(Option) (Option)
Gasket Gasket
(Option) (Option)
Nozzle Nozzle
Bolts flange
flange Bolts
(Option)
Tank Tank (Option)
nozzle nozzle

Fig. 2.10.8 Installing onto the tank nozzle

2-20
(5) If a nozzle flange is different from the proper size for the antenna, an adapter must be used for the
appropriate installation. The adapter must be fasten with flanges as figure shown below.
The hole of corresponding size in the adapter must be opened. For 2”, 3” and 4” PTFE sealing antenna,
these hole sizes are typically 51mm, 76mm and 102mm.
Gaskets must have sufficient width to cover surfaces between flanges and the adapter for preventing
any leakage.

Sheet shaped
part of antenna
Flange
(Option) Nuts
Gasket for adapter (Option)
(Option)
Adapter
(Option)
Gasket
(Option) Bolts
(Option)
Nozzle Tank
flange nozzle
Typically 51mm (for 2 PTFE sealing antenna)
76mm (for 3 PTFE sealing antenna)
102mm (for 4"PTFE sealing antenna)
Fig. 2.10.9 Installing onto the tank nozzle

2-21
 2.10.3 Rod antenna

(1)Required parts for rod antenna installation are as follows.

･ Flange is optional item.
･ Sealing gasket, bolts or nuts is optional item.

NOTE:
･ Please treat not to bend on be damaged the point of “A”. In case of this place is bent or damaged,
it may cause noise reflection.
･ Do not use metal gasket which may disturb proper microwave propagation.
･ It must be used flange (optional), seal gasket (optional) and O-ring (accessory), to satisfy
protection class IP66 or IP67.

Locking nut Rod antenna

（for fixing the flange）

Transmitter

Washer
（for fixing the flange）

O-ring
（for fixing the flange）

Flange
（Option） Bolts, Nuts, Washer
（for fixing the body） Gasket
(Option) (Option）

Fig. 2.10.10 Required item for Rod antenna installation

2-22
(2) Fasten rod antenna with O-ring. Pass through flange and washer, then secured with locking nut. Let
transmitter fix to rod antenna unit by locking nut.

NOTE:
･Please apply the grease lubricating for O-ring.
･Please be careful there is no adhesion of dirt for O-ring through assembling.
・Please note direction of the rod antenna. (Please let orthogonal oscillation direction and the mounting
section marker)

Transmitter

Locking nut of
transmitter head
Tighten to 1Nm with setscrew Locking nut

Washer

Flange O-ring
(Optional)

Rod antenna

Fig. 2.10.11 Antenna assembling

2-23
(3) Tighten locking nuts as below, then fixing transmitter and antenna unit with flange.

Locking nut of
transmitter head

Flange
(Option) Locking nut

Fig. 2.10.12 Transmitter fixing

2-24
(4) Place the gasket on the tank nozzle.
Tighten the assembled unit by the bolts and nuts as below.

CAUTION
Please tighten all bolts evenly and appropriately to prevent leakages of internal gases and also to
retain waterproof performance.
The outer plate of the rod anenna must be fastned with flanges of the proper size corresponding the
antenna. A fastening torque of bolts is typically 60Nm for this case.

Nuts
Flange (Option)
(Option)

Sheet shaped
part of antenna Nuts
Flange (Option)
(Option)
Gasket
(Option)
Nozzle
flange Bolts
Gasket (Option)
(Option) Tank
nozzle
Nozzle
flange Bolts
(Option)
Tank
nozzle

Fig. 2.10.13 Installing onto the tank nozzle

2-25
(5) If a nozzle flange is different from the proper size for the antenna, an adapter must be used for the
appropriate installation. The adapter must be fasten with flanges as figure shown below.
The hole of corresponding size in the adapter must be opened. For the rod antenna, the hole size is
typically 26mm.
Gaskets must have sufficient width to cover surfaces between flanges and the adapter for preventing
any leakage.

Sheet shaped
part of antenna
Flange
(Option) Nuts
(Option)
Gasket for adapter
(Option)
Adapter
(Option)
Gasket
(Option)

Nozzle Bolts
flange (Option)
Tank
nozzle

Typically 26mm

Fig. 2.10.14 Installing onto the tank nozzle

2-26
Chapter 3 Electrical installation

3.1 Connection to transmitter

CAUTION
･Wiring work must be done non-hazardous area.
･Be sure to stop the power supply to the transmitter or any of accessories during wiring work to
prevent electrical shock.
･Make sure that wire polarity is made correctly as incorrect wiring may result in damage to the
transmitter and its connected accessories.
･The cable gland, the terminal cover and the LCD cover should be attached properly.
･During installation, if you remove the cable gland, the Ex blind plug or the Non-Ex blind plug from the
cable entry, please properly tightened when mounting again. Similarly, please properly tightened the
LCD cover and the terminal cover. (Please refer to the 3.1.2 Mounting method of terminal cover and
cable gland.)
･The cover must be screwed in completely before boot and secured by screwing out the lid locking
screw all the way to the stop.

3.1.1 Wiring procedure

Wiring procedures are as follows,

(1) Ensure the power supply is turned off on the line.
(2) Loosen the lock screw of the terminal cover, and remove the terminal cover.
(3) Put the cable into the box through the cable gland.
(4) Strip approx. 1cm of insulation from the end of the cable and connect with proper polarity. Place the
cable core into the connector by pushing connector button with a slot screw driver.
(5) Cable shield should be connected to the internal ground terminal.
(6) Cable gland should be tightened properly.
Once tighten the cable gland until the cable fixed, then add extra 1 round as finish. For the cable
gland of Non-Ex products, tightening torque of the cable is 6.0±0.2 Nm.
(7) Tighten the terminal cover and lock screw again. (Please refer to the 3.1.2 Mounting method of
terminal cover and cable gland.)
(8) Connect external ground terminal.
Connector button

Signal line(+)

Signal line(-)

Shield line

Cable gland

Tighten to 1.5 Nm
with the lock screw

External ground
Internal ground
terminal
terminal

Fig. 3.1.1 Connecting diagram

3-1
3.1.2 Mounting method of terminal cover and cable gland

To satisfy waterproof performance of IP class, please keep following conditions.

・ During installation, if you remove cable gland, Ex blind plug or Non-Ex blind plug, please tighten at
torque shown in Table 3.1.1 when mounting again. For cable gland and blind plug of Non-Ex
products, please make sure to use the attached rubber washer.
・ Tighten the LCD cover and terminal cover until the O-ring cannot be seen as shown in Figure 3.1.3.

Table 3.1.1 Tightening torques of cable ground, Ex Blind plug and Non-Ex blind plug
Ex approval Cable gland Ex Blind plug Non-Ex Blind plug
Ex ---※１ 3.5±0.2Nm ---
Non-Ex 6.0±0.2Nm --- 1.9±0.1Nm
※ 1 For Ex products, please select the IP class qualified cable gland. Please contact cable
gland manufacturers such as recommended tightening torque.

Rubber washer Rubber washer

cable gland
cable gland
Ex blind plug
Ex blind plug
Non-Ex blind plug
Non-Ex blind plug

Rubber washer
Rubber washer

Fig. 3.1.2 Names of parts

Terminal cover LCD cover

Terminal cover
Terminal cover end face

Housing

O-ring

O-ring groove

Fig. 3.1.3 Mounting the terminal cover (handling of the LCD cover is same)

3-2
Installation of accessories

After wiring of transmitter side, then proceed confection of accessories.

Followings are example of wiring.

(1) Non-Ex connection example

－ Power
Supply
KRG-10

Operating voltage: 10.5 to 36V DC

Output signal: 4 to 20mA DC

Fig. 3.1.4 Non-Ex connection example

3-3
(2) Ex ia connection example.

CAUTION
Ensure the requirement of wiring with Ex product must be satisfied.

<Hazardous area> <Non-hazardous area>

－ Intrinsic Power
KRG-10 safety supply
barrier

Operating voltage: 12 to 30V DC

Output signal: 4 to 20mA DC
Electrical parameters for the entity concept

Ui=30V
Ii=93mA
Pi=0.7W
Ci≈0
Li≈0
Fig. 3.1.5 Intrinsic safety connection example.

NOTE:
･Select appropriate ATEX / IECEx classified product to satisfy the Ex requirement.
･Grounding must be connected.
･Do not open either of lids, while the power is supplied or in the explosive gas and dust atmosphere.
･Do not make static electricity.
･Do not use paint thinner or other chemical products. Wipe away any dirt with a soft cloth.
･Do not modify any of structure.
･Following requirements must be kept in accordance with ATEX / IECEx regulation.
Ambient temperature -40 to 60°C
Process temperature Please refer to the “Safety Instructions”.
･Intrinsic safety barrier must satisfy the rating of electrical parameters for the entity concept.
･Cable inductance (=Lw) and capacitance (=Cw) should be chosen so as to lower the rating of
Intrinsic safety barrier allowable inductance (=Lo) and capacitance (=Co).
･Perform grounding structure.

3-4
(3) Ex ia/db connection example.

CAUTION
Ensure the requirement of wiring with Ex product must be satisfied.

<Hazardous area > <Non -hazardous area >

Body Barrier storage terminal box

[Ex ia] [Ex ia/db]

－ Power
Supply
KRG -10

Operating voltage: 18 to 36V DC

Output signal: 4 to 20mA DC

Electrical parameters for the entity concept

Um = 250V AC 50/60Hz

Fig. 3.1.6 Ex ia/db connection example

NOTE:
･Select appropriate ATEX / IECEx classified product to satisfy the Ex requirement.
･Do not open either of lids, while the power is supplied or in the explosive gas and dust atmosphere.
･Do not make static electricity.
･Do not use paint thinner or other chemical products. Wipe away any dirt with a soft cloth.
･Do not modify any of structure.
･Following requirements must be kept in accordance with ATEX / IECEx regulation.
Ambient temperature -40 to 60°C
Process temperature Please refer to the “Safety Instructions”.
･Perform grounding structure (grounding resistance<10Ω).

3-5
3.2 Cable requirement

Required specification: Twisted pair 2 core shielded cable (0.5 to 2.5mm-sq / AWG 20 to 12)
Cable entry: 2 ports / M20 x 1.5 (Cable dia; 6.5 to 9mm)

3.3 Load resistance

Refer to the Fig 3.3.1 for details.

The maximum load resistance at the maximum operating voltage used in each equipment specification
is shown in ② and ③ in Fig 3.3.1. (for example : maximum operating voltage in the Non-Ex
specification so 36V DC, maximum load resistance is 1159Ω)
NOTE: Resistors used in HART communication is 250Ω. It shows the power operating voltage of 250Ω
① in Fig 3.3.1. (Non-Ex:16V DC, Ex ia:17.5V DC, Ex ia/db :23.5V DC)

1159
Non- Ex
1000 Ex ia
Ex ia/db
818
Resistance(Ω)

600

400 ① ②
③
250
200

0
10 12 14 16 18 20 22 23.5 26 28 30 32 34 36
17.5
Power supply[V]

Fig 3.3.1 Load resistance

① : HART load
② : Power operating voltage limit Ex ia equipment
③ : Power operating voltage limit Non-Ex, Ex ia/db equipment

3.4 Power Supply

Operating voltage : 10.5 to 36V DC (Non-Ex),12 to 30V DC (Ex ia),18 to 36V DC (EX ia/db),
Max. Current: 22mA

3-6
3.5 Cable shielding and grounding

In case of Non-Ex and Intrinsic safety, perform grounding structure.(grounding resistance<100Ω) In

case of Flameproof enclosures, perform grounding structure.(grounding resistance<10Ω)
Grounding terminal is outside of the transmitter and inside of the terminal box, respectively. May use
which grounding terminal.
If screened cable is necessary, connect the cable screen on both ends to ground potential. In the
terminal box, the screen must be connected directly to the internal ground terminal.

WARNING
Ex equipment installation requires connection with the earth line.

3-7
3-8(Blank)
Chapter 4 Commissioning
4.1 Step for starting measurement

Installation

Connec t i o n with transmitter

head and accessories

Confirmation
of wiring
NG
OK

Turn on the power

Commissioning

Confirmation
of output
NG
OK

Start measurement

Fig. 4.1.1 Step for starting measurement

NOTE:
･Connection procedure should be referred Chapter 3 Electrical installation.
･This level gauge can be configured through the keys (and display) or HART communication.
- in case of using the keys (and display) : refer to Chapter 5 LCD and 4-Keys operation.
- in case of using HART communication : refer to Chapter 6 Operation by configuration software.

4-1
4.2 Installation

Please refer to Chapter 2 Installation.

Installation instructions are described in the chapter.

4.3 Connection

To connect the equipment to external devices (e.g. power supply), please refer to Chapter 3 Electrical
installation.
If error exists, the equipment do not work properly. Including connection of grounding, please check the
connection.
If you use the configuration software on PC, you must prepare a HART modem for communication and
operation. For method of connection, please refer to Chapter 6 Operation by configuration software.

4.4 Turn on/off

The equipment has no switch for turning on and off.

The measurement operation starts automatically when power is applied.
If a LCD module is mounted in the transmitter head, the LCD displays measurement data or information
of the equipment while turning on.

4.5 Setup measurement parameters

After commissioning you must set parameters in the equipment for proper measurement.
The parameter setting can be carried out by 2 means.

● LCD and 4-key.

Please refer to Chapter 5 LCD and 4-Keys operation.

● Configuration software on PC
Please refer to Chapter 6 Operation by configuration software.
To set the parameter by configuration software, you must establish the connection between the
software and the equipment before communication operation. Please refer to 6.2 Connecting to the
instrument.

By any method above, you can change measurement parameters in the equipment. But you can easily
set complicating parameters by the configuration software. The configuration software is recommended
for setup.
For proper measurement, at least, please set the parameters listed below.

1) Base setting
Parameters of operating condition must be set properly before starting measurement.
Please set LCD output parameter, G,R,C,H. About the base setting parameters, please refer to Fig
4.5.1. About meaning of parameters, please refer to Chapter 5 LCD and 4-Keys operation, Chapter
6 Operation by configuration software and Chapter 7 Precautions on equipment settings.
For operation by LCD and 4-key, please refer to table 5.3.1. in 5.3 Key parameter list.
For operation by configuration software, please refer to 6.3.1 Basic Settings.
If you utilize Calc Volume or Calc Flow features, you must set corresponding parameters.

4-2
2) Analog out (in the case of use)
Please set analog output parameter, minimum output, maximum output.
For operation by LCD and 4-key, please refer to table 5.3.1 in 5.3 Key parameter list.

In usual case, other parameters are not to be set. However, in particular case, you need to change
parameters. please refer to Chapter 7 Precautions on equipment settings.
Non-volatile memory stores parameter data while power off, so parameters are need to be set once.

If the measurement is not accurate or is impossible, please check the parameter and
installation(Chapter 2 Installation) and connection(Chapter 3 Electrical installation).

Fig. 4.5.1 Basic setting parameters diagram

4-3
4-4(Blank)
Chapter 5 LCD and Key operation
5.1 LCD

LCD module connection and direction

CAUTION
･Commissioning work should be done in non-hazardous area atmosphere.
･Be sure to stop power supply to the transmitter or any of accessories while wiring work to prevent
electrical shock.
･The cover must be screwed in completely before boot and secured by screwing out the lid locking
screw all the way to the stop.

LCD module is removable and it can place 4 pattern directions.

Turn off the power when LCD direction is changed.

Connect

Terminal
Display
side
side
(Rear side)
LCD
Transmitter module

Fig. 5.1.1 LCD module connection

Name for LCD & operational 4-Keys

Measured data and units are displayed during normal operation. Blinking display of the last measured
value indicates that level gauge is in alarm mode.
If the measurement is failure, “No surface echo status” flashes.
When the keys are used in configuration mode, the menu number or configuration data is displayed.

5-1
 Up key Down key

Measurement
value

No surface Measurement
echo status unit

Escape key
Enter key

Fig. 5.1.2 LCD

Measured value

Table. 5.1.1 Measured value

LCD Indication Unit sign Digit

Level m or Ft ± 5 digits max. (Integral + Decimal number)
Distance M or Ft ± 5 digits max. (Integral + Decimal number)
Volume - + 5 digits max. (Integral + Decimal number)
Flow - + 5 digits max. (Integral + Decimal number)
Current mA + 5 digits max. (Integral 2+ Decimal 3)
Signal Amplitude dB + 3 digits max. (Integral number)
Temperature °C ± 4 digits max. (Integral 3+ Decimal 1)
Max Volume - + 5 digits max. (Integral + Decimal number)
Max Flow - + 5 digits max. (Integral + Decimal number)
Volume Ratio % + 5 digits max. (Integral 3+ Decimal 2)
Flow Ratio % + 5 digits max. (Integral 3+ Decimal 2)
Elapsed Time from
- + 5 digits max. (Integral number)
Start
Search Count - + 3 digits max. (Integral number)
Elapsed Time from
- + 5 digits max. (Integral number)
Final Search
Margin of
dB ± 3 digits max. (Integral number)
Sensitivity

5-2
5.2 4-Keys
flicker
Parameter
Meas. mode Main menu Sub menu Set value change

ENT ENT ENT ENT

0.000 [0--] [0-0] 00 00Ｇ
ESC ESC ESC ESC
UP DN UP DN UP DN
[1--] [0-1] ENT 01
ESC
UP DN UP DN UP DN
ENT
[2--] [0-2] 02
ESC

UP DN UP DN UP DN

ENT
[7--] [0-8] 08
ESC
UP DN UP DN UP DN
ENT
[8--] [0-9] 09
ESC
UP DN UP DN UP DN

Fig. 5.2.1 Menu transition

Key operation

(1) Measurement value will be shown when the power is supplied.

Fig. 5.2.2 LCD measurement value

(2) Proceed into setting mode when “ENT” key clicked. Main menu No. will be shown as below. Below
example shows “Menu-0”.

Fig. 5.2.3 LCD main menu No.

5-3
(3) Main menu can be change from 0 to 8 by “UP” or “DN” key.

Fig. 5.2.4 Change main menu No.

(4) When “ENT” key is clicked in main menu, sub menu will be shown as below. Below example shows
“main menu-0” + “sub menu-0”.

Fig. 5.2.5 LCD sub menu No.

(5) Sub menu can be changed from 0 to 9 by “UP” or “DN” key.

Fig. 5.2.6 Change sub menu No.

5-4
(6) When “ENT” key is clicked after sub menu number is decided, set value will be shown as below.

Fig. 5.2.7 LCD set value

(7) In case of change the set value, click “ENT” key again, the lowest digit of set value will flicker.

Fig. 5.2.8 Input set value

(8) Flickered value can be changed by “UP” or “DN” key. When “ENT” key is clicked, the flickered value
will be decided and changed to next digit.

Fig. 5.2.9 Change flickered value

(9) Changed parameter can be canceled by “ESC” key until final digit is confirmed.

(10) By click of “ESC” key, display mode will move to upper menu such as setting mode -> Sub menu ->
Main menu -> Meas. Mode.

5-5
Example

When "R" parameter is set to 6.555 m from 10 m.

Table 5.2.1 Example

Step Key Display Description

1 - 7.555 m Measuring level (Meas. mode)
2 ENT [0- - ] Main menu
3 ENT [0-0] Sub menu
4 UP [0-1]
5 UP [0-2]
6 UP [0-3]
7 UP [0-4]
8 UP [0-5]
9 ENT 10.000
10 ENT 10.000 "0" flickers
11 UP x 5 10.005 x 5: push 5 times
12 ENT 10.005
13 UP x 5 10.055
14 ENT 10.055
15 UP x 5 10.555
16 ENT 10.555
17 DN x 4 16.555
18 ENT 16.555
19 DN 06.555
20 ENT 06.555
21 ESC [0-5] Sub menu
22 ESC [0- - ] Main menu
23 ESC 4.110 m Measuring level (Meas. mode)

5-6
5.3 Key parameter list
Table 5.3.1 Key parameter list

Sub
Main menu Parameters Default Unit Range
menu
[0-0] LCD Indication 0 - 0 ~ 14
[0-1] Measurement Unit 0 - 0, 1
2’’ cone 0
4’’ cone 1
2’’ PTFE sealing 2 0 ~ 4, 11, 12, 16
Antenna 4’’ PTFE sealing 3 (Do not set
[0-2] -
Type 1’’ Rod 4 outside the setting
2’’ Pipe 11 range.)
4’’ Pipe 12
3’’ PTFE sealing 16
[0-3] Bore 0 m or Ft 0.000 ~ 99.999
[0-4] G 0 m or Ft -99.999 ~ 99.999
[0-5] R 30 m or Ft 0.000 ~ 99.999
[0-6] H
[0--] 2’’ cone 0.136
Basic setting (0.15)
0.136 ~ 99.999
(Ex-types)
4’’ cone 0.436
(0.458)
0.436 ~ 99.999
(Ex-types)
2’’ PTFE sealing 0.1 0.100 ~ 99.999
Antenna 3’’ PTFE sealing 0.1 0.100 ~ 99.999
m or Ft
Type 4’’ PTFE sealing 0.1 0.100 ~ 99.999
1’’ Rod 0.4 0.400 ~ 99.999
2’’ Pipe 0.136
(0.15)
0.136 ~ 99.999
(Ex-types)
4’’ Pipe 0.436
(0.458)
0.436 ~ 99.999
(Ex-types)
[0-7] C 0 m or Ft 0.000 ~ 99.999
Number of decimal places for
[0-8] 3 - 0~3
Display Offset
[0-9] Display Offset 0 m or Ft -99999 ~ 99999
[1-0] Volume Calc. Method 0 - 0~4
[1-1] D (Diameter) 1 m or Ft 0.000 ~ 99.999
[1--] [1-2] L (Length) 1 m or Ft 0.000 ~ 99.999
Calc Volume [1-3] O (Offset) 0 m or Ft -99.999 ~ 99.999
[1-4] A (Distance To Full Level) 0 m or Ft -99.999 ~ 99.999
[1-5] Volume Unit 0 - 0~3
[2-0] Flow Calc. Method 0 - 0~4
[2-1] Weir Type 0 - 0~3
[2-2] Nominal (PF) 0 - 0 ~ 13
[2-3] B (Breadth of channel) 0.5 m or Ft 0.000 ~ 99.999
[2--]
[2-4] b (Width of weir) 0.15 m or Ft 0.000 ~ 99.999
Calc Flow
D (Height of weir edge relative
[2-5] 0.3 m or Ft 0.000 ~ 99.999
to bottom of channel)
[2-6] ν (Kinematic viscosity of fluid) 1 - 0.000 ~ 99.999
[2-7] Flow Unit 1 - 0 ~ 15

5-7
 Sub
Main menu Parameters Default Unit Range
menu
Analog Current Output
[3-0] 0 - 0~4
Parameter
0 m or Ft -99.999 ~ 99.999
[3-1] Minimum Output 0 - 0 ~ 99999
0 dB 0.00 ~ 200.00
30 m or Ft -99.999 ~ 99.999
[3--]
[3-2] Maximum Output 100 - 0 ~ 99999
Analog Current
100 dB 0.00 ~ 200.00
Output
[3-3] Alarm Selection 0 - 0~2
Analog Current Output Range
[3-4] 3.8 mA 3.8 ~ 4.1
- Minimum Value
Analog Current Output Range
[3-5] 20.5 mA 19 ~ 20.5
- Maximum Value
[3-6] Alarm Output Factor 0 - 0~2
[4-0] Averaging Time 60 - 1 ~ 120
[4-1] Median Filter 0 - 0 ~ 120
[4--] [4-2] Re-search Delay 30 - 1 ~ 120
Measurement [4-3] Alarm Delay 30 - 1 ~ 120
Support [4-4] Surface Detect Mode 0 - 0, 1
[4-5] Negative Level as Zero 0 - 0, 1
[4-6] Noise Margin 15 dB 0 ~ 255
[5-0] Valid Window 0.8 m or Ft 0.000 ~ 99.999
Double Bounce
[5-1] 0 - 0, 1
- Double Bounce Removal
[5--]
Double Bounce
Outlier Removal [5-2] 0 m or Ft -99.999 ~ 99.999
- Double Bounce Offset
[5-3] Tank Bottom - Bottom Visible 0 - 0, 1
[5-4] Tank Bottom - Window 0.3 m or Ft 0.000 ~ 99.999
[6-0] Level Tracking 0 - 0, 1
[6-1] Level Prediction 0 - 0, 1
[6-2] Slow Search - Slow Search 0 - 0, 1
[6--] [6-3] Slow Search - Speed 0 m or Ft 0.000 ~ 99.999
Tracking Empty Tank Detection
[6-4] 0 - 0, 1
- Empty Tank Detection
Empty Tank Detection
[6-5] 0 m or Ft 0.000 ~ 99.999
- Position
[7-0] Fixed Current Output 0 mA 0, 3.600 ~ 22.000
[7-1] Calibration - 4mA Calibration 4 mA 3.500 ~ 4.500
[7-2] Calibration - 20mA Calibration 20 mA 15.000 ~ 25.000
[7--] [7-3] Offset Calibration 0 m or Ft -1.000 ~ 1.000
Calibration [7-4] Span Calibration 1 - 0.500 ~ 1.500
[7-5] Flow Offset Calibration 0 - 0 ~ 99999
[7-6] Flow Span Calibration 1 - 0.010 ~ 2.000
[7-7] Flow Cutoff 0 - 0 ~ 99999
[8-0] Search 0 - 0, 1
[8-1] Parameter Backup / Recovery 0 - 0, 1, 2
[8--] [8-2] Reboot 0 - 0, 1
Tools [8-3] Device Status - - -
[8-4] Firmware Version - - -
[8-5] HART Multidrop Mode 1 - 0, 1

5-8
5.4 Parameter instructions

In this section, the details of the setting parameters of each menu are explained.

Gauging reference point

G(+)

Reference point

R Output range

Zero level

C
Tank bottom

Fig. 5.4.1 Basic setting

Refer to Table 5.3.1 for set range of each parameter.

[0-0] LCD Indication

0: Level
1: Distance
2: Volume
3: Flow
4: Current
5: Sig-Amp
6: Temperature
7: Max Volume
8: Max Flow
9: Volume Ratio
10: Flow Ratio
11: Elapsed Time from Start
12: Search Count Number of searches executed
13: Elapsed Time from Final Search
14: Margin of Sensitivity

[0-1] Measuring Unit

0: m
1: Ft
Note: When 'Measuring Unit' is changed, units of other parameters also change.

5-9
[0-2] Antenna Type
Enter the type of the antenna pipe.
Usually, it is not necessary for antenna type to be input.
0: 2”Cone
1: 4”Cone
2: 2”PTFE Seal
3: 4”PTFE Seal
4: 1”Rod
11: 2”Pipe
12: 4”Pipe
16: 3”PTFE Seal

[0-3] Bore
Enter the inner diameter of the antenna pipe.

[0-4] G
Enter the parameter G, distance from reference point to gauging reference point.

[0-5] R
Enter the parameter R, distance from gauging reference point to zero level.

[0-6] H
Enter the parameter H, hold off distance from reference point.
The echo within H is not detected. When the surface moves within H, the device may malfunction.
Please set H in the area where the surface does not come in.

The minimum value of H is limited by the antenna type. For example, when the antenna type is set to 4’’
cone antenna, and H is set to 0.1m, H is forced to minimum hold off distance 0.436m.

Table. 5.4.1 Minimum hold off distance of each antenna

Antenna type Minimum hold off distance [m]
2’’ cone antenna 0.136
4’’ cone antenna 0.436
2’’ PTFE sealing antenna 0.1
3’’ PTFE sealing antenna 0.1
4’’ PTFE sealing antenna 0.1
1’’ rod antenna 0.4
2" pipe + 2” cone antenna 0.136
4" pipe + 4” cone antenna 0.436

[0-7] C
Enter the parameter C, distance from zero level to tank bottom.
Liquid surface level is usually displayed in a negative value in the range of C. Negative output value is
forced to zero by setting Negative Level as Zero to ON.

[0-8] Number of decimal places for Display Offset

Enter the number of digits displayed after the decimal point of Display Offset.

[0-9] Display Offset

Enter the offset parameter for level and distance values on LCD. The position of the decimal point
becomes the set in [0-8] Number of decimal places for Display Offset.

5-10
[1-0] Volume Calc. Method
Volume converter.
Selectable a formula of volume conversion from following 5 ways.
0: No Calc.
1: Vertical Cylinder Tank
2: Spherical Tank
3: Horizontal Cylinder Tank
4: User Defined

D D
L

1: Vertical Cylinder Tank 2: Spherical Tank 3: Horizontal Cylinder Tank

A G

Max : 100%
1: Vertical Cylinder Tank
and
2: Spherical Tank
R 3: Horizontal Cylinder Tank
Fluid surface

Min : 0%
O
Zero Level

Fig. 5.4.2 Volume Calc. Method

[1-1] D (Diameter)
Enter the parameter D, diameter of the tank.

[1-2] L (Length)
Enter the parameter L, length of the tank.

[1-3] O (Offset)
Enter the parameter O, offset of the tank.

[1-4] A (Distance To Full Level)

Enter the parameter A, distance to full level of the tank.

[1-5] Volume Unit

Select unit for Volume.
0: m3
1: US Gallons
2: Barrels
3: Ft3

Please refer to 6.3.2 Calc. Volume for the details from [1-0] to [1-5].

5-11
[2-0] Flow Calc. Method
Flow rate converter.
Selectable formula of flow rate conversion from following 5 way.
0: No Calc.
1: Weir_JIS_B8302 : Refer to a Table 6.3.1
2: Flume_JIS
3: User Defined : Select if user defined table conversion is used.
4: Weir_JIS_K0094 : Refer to a Table 6.3.2)

[2-1] Weir Type

Weir formula. (JIS B 8302 or JIS K 0094)
0: 60° Triangular weir (*JIS B 8302 only)
1: 90° Triangular weir
2: Rectangular weir
3: Full-Width weir

0: 60° Triangular weir 1: 90° Triangular weir 2: Rectangular weir 3: Full-Width weir

Fig. 5.4.3 Weir type

[2-2] Nominal (PF)

Parshall Flume Formula. (JIS B 7553)
Select size of parshall flume.
0: PF-01
1: PF-02
2: PF-03
3: PF-06
4: PF-09
5: PF-10
6: PF-15
7: PF-20
8: PF-30
9: PF-40
10: PF-50
11: PF-60
12: PF-70
13: PF-80

5-12
 Table 5.4.1 Parshall Flume dimensions Unit : mm

PF Flow range W C D E L Reference (min.)

size [m3/h] (M) (P) (R)
PF-01 1～30 25.4 93 167 450 635 200 600 300
PF-02 2～63 50.8 135 214 450 774 250 724 350
PF-03 3～193 76.2 178 259 610 914 305 768 406
PF-06 5～398 152.4 394 397 610 1525 305 902 406
PF-09 9～907 228.6 381 575 762 1626 305 1080 406
PF-10 11～1641 304.8 610 845 914 2867 381 1492 508
PF-15 15～2508 457.2 762 1026 914 2943 381 1676 508
PF-20 43～3374 609.6 914 1207 914 3019 381 1854 508
PF-30 62～5138 914.4 1219 1572 914 3169 457 2223 508
PF-40 133～6922 1219.2 1524 1937 914 3318 457 2711 610
PF-50 163～8726 1524.0 1829 2302 914 3467 457 3080 610
PF-60 265～10551 1828.8 2134 2667 914 3616 457 3442 610
PF-70 306～12376 2133.6 2438 3032 914 3765 457 3810 610
PF-80 357～14221 2438.4 2743 3397 914 3915 457 4172 610

NOTE : Ha = Measurement level

Fig. 5.4.4 Parshall Flume

5-13
[2-3] B (Breadth of channel)
Channel width. (Please refer Fig 5.4.3 Weir type)

[2-4] b (Width of weir)

Weir width. (Please refer 2: Edged Square of Fig 5.4.3 Weir type)

[2-5] D (Height of weir edge relative to bottom of channel)

Liquid height from notch end. (Please refer Fig 5.4.3 Weir type)

[2-6] ν (Kinematic viscosity of fluid)

Input a value of kinematic viscosity coefficient.

[2-7] Flow Unit

Flow rate unit.
Select unit for flow rate.
0: m3/D
1: m3/h
2: m3/min
3: m3/sec
4: US Gallons/D
5: US Gallons/h
6: US Gallons/min
7: US Gallons/sec
8: Barrels/D
9: Barrels/h
10: Barrels/min
11: Barrels/sec
12: Ft3/D
13: Ft3/h
14: Ft3/min
15: Ft3/sec

[3-0] Analog Current Output Parameter

Enter the content of parameters output at 4-20mA.
0: Level
1: Distance
2: Volume
3: Flow
4: Sig-Amp

[3-1] Minimum Output

Enter the Analog Current Output value corresponding to 4 mA.
(Level / Distance / Volume / Flow / Sig-Amp)

[3-2] Maximum Output

Enter the Analog Current Output value corresponding to 20 mA.
(Level / Distance / Volume / Flow / Sig-Amp)

[3-3] Alarm Selection

Enter the content of alarm output.
0: High 22 mA alarm output
1: Low 3.6 mA alarm output
2: Hold Hold last value

5-14
[3-4] Minimum Value
Enter the minimum value of analog current output range.

[3-5] Maximum Value

Enter the maximum value of analog current output range.

[3-6] Alarm Output Factor

Enter the factor of alarm output.
0: No Receiving Echo Select if alarm is output when echo cannot be detected
1: Device Failure Select if alarm is output when the device failure
2: Both Select if alarm is output when echo cannot be detected or the device failure

[4-0] Averaging Time

Measuring value is averaged in accordance with [sec] setting.

[4-1] Median Filter

Set allowable value using calculation to get accurate measured value.
Please refer to 6.6.1 Measurement Support for the details.

[4-2] Re-search Delay

Time delay after loss of surface echo until search in accordance with [sec] setting.

[4-3] Alarm Delay

Time delay after loss of surface echo until alarm signals in accordance with [sec] setting.

[4-4] Surface Detect Mode

Enter the echo detected as the liquid level echo.
0: Max Echo Max strength echo defined as surface echo
1: First Echo First echo defined as surface echo
Signal Amplitude

Max Echo
First Echo

Distance

Fig. 5.4.5 Surface Detect Mode

[4-5] Negative Level as Zero

While this function is "On", zero level will be outputted instead of negative level.
0: Off
1: On

5-15
[4-6] Noise Margin
Noise is eliminated in accordance with [dB] setting.
Signal Amplitude[dB]

Signal Amplitude[dB]
Set Noise Margin
10.00[dB]
24 Noise

14
10

Fig. 5.4.6 Noise margin

[5-0] Valid Window

Enter the valid window for detecting echo. 2 times the setting value becomes the range of valid window
with a central focus on the surface echo.
Valid Window is 2 times Setting Value
the setting value
Signal Amplitude

Valid Window (t1)

t1

Distance

Fig. 5.4.7 Valid window

[5-1] Double Bounce Removal

While this function is "On", detected multi-bounce echoes (double bounce, triple bounce etc.) will be
ignored.
0: Off
1: On

[5-2] Double Bounce Offset

Enter the offset value from gauging reference point to top surface of tank. This value is used to remove
the reflection echo from top surface of tank.

Double Bounce Offset

Double Bounce Echo
Signal Amplitude

Surface Echo

Distance

Fig. 5.4.8 Double bounce

[5-3] Bottom Visible

While this function is "On", a detected tank bottom echo will be ignored.
0: Off When tank bottom echo is smaller than surface echo (such as with water), setting
"0" invalidates this function.
1: On When tank bottom echo is larger than surface echo (such as with oil fluids) setting
"1" will be effective against echo misdetection.

5-16
[5-4] Bottom Window
Enter the window for tank bottom echo recognition.

Measuring Range(R+C-G-H)

Signal Amplitude
Bottom Window

Surface Echo Bottom Echo

Fig. 5.4.9 Tank bottom echo & Bottom window

[6-0] Level Tracking

While this function is "On", the valid window shall be shifted in accordance with change of liquid level, if
echo was lost.
0: Off
1: On

Valid Window
t4
t3
t2 d
Signal Amplitude

t1 t2 t3 t4
t
d

Distance

Fig. 5.4.10 Level tracking

[6-1] Level Prediction

While this function is "On", predicted value will be outputted according to change of liquid level, if echo
was lost.
0: Off
1: On

[6-2] Slow Search

While this function is "On", width of valid window will be expanded at the last position of echo from liquid
surface, if echo was lost and the re-search delay time has passed.
0: Off
1: On

5-17
[6-3] Slow Search Speed
Set the distance per second to enlarge the effective window during slow search.
The distance to be enlarged varies depending on the search time.
Note:
・Search time[s] = “Boot Mode” setting, “Normal” 15 sec / “Fast” 4 sec
・Slow Search Speed[d] = speed [m/sec] × Search time [sec]

Valid Window
t2 Wd(t2)=Wd(t1)+2d
t1
Signal Amplitude

d Wd(t1) d

d：Slow Search Speed

Distance

Fig. 5.4.11 Slow search

[6-4] Empty Tank Detection

While this function is "On", liquid level “0” will be outputted if the last position of surface echo was lower
than empty tank detection position when echo was lost.
0: Off
1: On

[6-5] Empty Tank Detection Position

Enter a threshold value (distance from tank bottom) as empty tank detection position to recognize
measured level as empty level (Parameter [R]+[C]) if measured level is lower than the threshold value.
Measuring Range(R+C-G-H) Tank Bottom
Signal Amplitude

Empty Tank
Detection Position

Distance

Fig. 5.4.12 Empty Tank Detection

[7-0] Fixed Current Output

Enter a current value to fix output current from the transmitter for output calibration.
When the fixed current output is set to 0mA, fixed current mode is canceled and current value that
selected as [3-0] Analog Current Output Parameter is output. In addition, fixed current mode is
canceled by turning on a power supply again or performing [8-2] Reboot.

5-18
[7-1] Calibration - 4 mA Calibration
In fixed current output mode with current set at 4 mA, input ammeter reading.
The procedure is as follows.
(1) Preparation
Connect an ammeter.
(2) [7-0]Fixed Current Output
Current set at 4.000 mA.
(3) [7-1]Calibration - 4 mA Calibration
Enter the current measurement value. (Range: 3.500 ~ 4.500mA)
Check the current measurement value.
(4) [7-0]Fixed Current Output
Current set at 0.000 mA.
(5) Finish
Return to the original connection.

[7-2] Calibration - 20 mA Calibration

In fixed current output mode with current set at 20 mA, input ammeter reading.
Same procedure as [7-1] Calibration
Current set at 20.000 mA.
Enter the measurement value. (Range: 15.000 ~ 25.000mA)

[7-3] Offset Calibration

Enter an offset value to be adjusted.

[7-4] Span Calibration

Enter a span value to be adjusted.

[7-5] Flow Offset Calibration

Enter an offset value to be adjusted flow measurement value.

[7-6] Flow Span Calibration

Enter a span value to be adjusted flow measurement value.

[7-7] Flow Cutoff

Enter a cutoff value to be adjusted flow measurement value. When the flow measurement value is less
than set value, "0" flow will be imposed.

[8-0] Search
Mandatory surface echo is searched.
0: Default.
1: Search Searched by "1" setting.

[8-1] Parameter Backup / Recovery

By running “Recovery”, Inputted parameters in the device are replaced by factory default values.
By running “Backup”, factory default values in time of factory shipment are replaced by the inputted
parameters in the device. Please note, factory default values are deleted by running "Backup".
Please do not turn off the power for 5 seconds, after running "Backup".

No replaceable parameters
Noise Table, Volume Table, Flow Table, Fixed Echo Position, HART Address

0: Default.
1: Recovery Recovered by "1" setting.
2: Backup Backed up by "2" setting.

5-19
[8-2] Reboot
The device is rebooted.
0: Default.
1: Reboot Rebooted by "1" setting.

[8-3] Device Status

Error code will be shown on LCD. Detail meanings are as below.

Table. 5.4.2 Error code

Code Description Possible Cause Counter-measure

E-00 Normal - -
ROM
E-01 ROM failure
(ROM Error)
Even if the transmitter
RAM
E-02 RAM failure could not be recovered by
(RAM Error)
rebooting, please contact
Transmitter
your representative.
E-03 (Transmit/Receiving Transmitter failure
circuit error)
Inputted inconsistent data
Volume Table,
in volume table or flow rate
Flow Table Check volume table or flow
E-04 Table, otherwise deviation
(Input parameter rate table’s data.
between Point number and
error in the tables)
data
Flow Calc. Method
Check weir construction
E-05 (Flow rate Out of limit for weir formula
and input parameters.
conversion error)
Note: In case that multiple error detected, error code will be shown in following order.
E-01 > E-02 > E-03 > E-04 > E-05

[8-4] Firmware Version

Firmware version of the device will be shown LCD.

[8-5] HART Multidrop Mode

While this function is "On", HART multidrop mode is effective.
0: On
1: Off

5-20
Chapter 6 Operations by configuration software
6.1 Overview

6.1.1 System configuration

You can adjust the device by connecting a HART modem to the computer and using the specialized
configuration software “Level Config”. Power can be supplied from the Power Unit, PLC, DCS, etc.
A connection example is shown in the following Fig.6.1.1

KRG-10
-
Power
Unit
DC4～20mA
+ 250Ω

HART®
Modem

Fig. 6.1.1 System configuration

6.1.2 What is Level Config?

Level Config is the configuration software for KRG-10 that enables to adjust the device by using a PC.
Using HART for communication, it is possible to set parameters for the device and to monitor
measurement values, states, etc.
You must establish the connection between the software and the equipment before communication
operation. Please refer to Section 6.2.

6-1
 6.1.3 Software operating environment

Supported OS: Microsoft Windows 7 / 8.1 / 10

Communication conditions: Operation on a PC that can use a HART modem
Screen resolution: SVGA(800×600[dot]) or higher
Required software: Adobe Acrobat Reader
* In case of using Adobe Acrobat Reader 10.0 or later, the following environment setting
must be implemented for Adobe Acrobat Reader.

Setting for Adobe Acrobat Reader: Uncheck "Enable Protected Mode at startup".

Uncheck

Fig. 6.1.2 Setting for Adobe Acrobat Reader (example)

* Categories may vary according to the version of Adobe Acrobat Reader.

6-2
COM port settings: In case of using a HART modem of a serial interface type, you must set "1" for
the receive buffer and transmit buffer of the COM port according to the
following procedure:

1. Press Windows + R keys.

2. “Run” command box type “control”, enter. Select view small and click Device Manager (In
Windows 7 / 8.1/ 10, click "Device Manager" directly.)
3. In the tree view, expand the "Ports (COM & LPT)" node.
4. Select the "Communications Port" tab. Click the right mouse button, and select "Properties".
5. Select the "Port Settings" tab and click "Advanced".
6. Set the receive buffer and transmit buffer to "1".
7. Click "OK".
8. Restart the computer.

Set to "1".

Fig. 6.1.3 COM port settings

6-3
 6.1.4 Installing the configuration software

Copy the distributed library and unzip it in a desired location.

The folder "KRG-10" (hereinafter "main folder") is created.

Distributed file
Level Config_V***: Configuration software folder ..①
README: Quick instruction document ..②
(in the folder of LevelConfig_V***)
BallonHelp.csv: Settings file for calling the Balloon Help file ..③
Language.csv: Display language settings file ..④
Level Config.exe: Program body of the configuration software ..⑤
① ② ③ ④ ⑤

Fig. 6.1.4 Distributed files

6.1.5 Uninstalling the configuration software

Delete the main folder from the PC.

6-4
 6.1.6 Starting the configuration software

To start the configuration software, double click "Level Config.exe", the program body of the
configuration software, in the configuration software folder.

6.1.7 Closing the configuration software

You can select the following two methods to close the configuration software.

●Select "Exit" in "File" on the menu bar.

V***

Selection

Fig. 6.1.5 Menu bar exit button

● Click the "x" button (close button) in the upper right of the window.

Close button

Fig. 6.1.6 Window close button

When there is the parameter which is not written in the device, the following confirmation window
is displayed. Then the configuration software is closed when you click the "OK" button.

Fig. 6.1.7 Close confirmation window

6-5
* Initial settings file
If you start the configuration software, an initial settings file "LevelConfig.ini" is automatically
created in the configuration software folder at the next time that the program is closed. The basic
settings of the configuration software are saved in the initial settings file. To reset the basic
settings and return to default values, delete the initial settings file from the configuration software
folder.

[Basic settings of the configuration software]

- Window position
- Window size
- Display language operation method (automatic / manual)
- Display language (English / Japanese / a third language)
- Communication protocol
- Communication port number
- Communication device number
- Preamble number
- Device type number
- Communication master mode
- Folder name you saved last time

6-6
 6.1.8 Window

The configuration of the basic window is shown below.

① Title bar ② Menu bar ③ Toolbar
V*** V***

⑤ Menu display
panel

④ Menu selection panel ⑥ Button operation panel ⑦ Status bar

Fig. 6.1.8 Basic window configuration

Name / function of each panel:

① Title bar
In the title bar, name and version of configuration software, connected device name, and firmware
version are displayed.

② Menu bar
In the menu bar, you can switch menus and select functions from the pull down menus.

③ Toolbar
In the toolbar, you can select functions that are used relatively frequently using button operations.

④ Menu selection panel

In the menu selection panel, you can switch menus using button or tree hierarchy display
operations.

⑤ Menu display panel

In the menu display panel, menus such as those for setting the device parameters, monitoring the
device status, analyzing echoes and measuring are displayed.

⑥ Button operation panel

The area where button operations in each menu are performed.

⑦ Status bar
In the status bar, the status of the connection to the device and the communication progress are
displayed.

6-7
 6.1.9 Menus

It is possible to switch menus using the menu bar, menu selection panel (button / tree), or tab
operations. The menu structure and the contents of each menu are shown in the following table.

Table 6.1.1 Structure and content of the basic menu

Basic menu
[Menu] [Tab] [Content]
Basic settings, volume calculation settings and flow rate
Config calculation settings.

Basic Setting Reading basic setting parameters from the device and writing
basic parameters to the device.
Reading volume calculation parameters from the device and
Calc. Volume writing volume calculation parameters to the device.
Calc. Flow Reading flow rate calculation parameters from the device and
writing flow rate calculation parameters to the device.
Reading analog current output parameters from the device and
Analog Current Output writing analog current output parameters to the device.
Auto configuration parameters depend on installation
Application environment and purpose of use.
Measurement support settings, outlier removal settings, and
Advance tracking settings.

Measurement Support Reading measurement support parameters from the device and
writing measurement support parameters to the device.
Reading outlier removal parameters from the device and writing
Outlier Removal outlier removal parameters to the device.
Reading tracking parameters from the device and writing
Tracking tracking parameters to the device.

Calibration Analog settings, level settings and checks.

Reading analog parameters from the device and writing analog

Analog parameters to the device.
Level Reading level parameters from the device and writing level
parameters to the device.
Check Current loop check and table check.

Reading the fixed echo from the device, writing the fixed echo
Echo Viewer to the device and general operations of the echo curve.

Reading the echo list from the device, reading the maximum
Measure value from the device and general operations of measurement.

Tools Reset and errors.

Reset Executing the device reset.

Error Reading the device status.

Table 6.1.2 Structure and content of other menus

Other menus
[Menu] [Content]
Device Connection Connecting to the equipment and disconnecting from the
equipment.

Language Setting Setting the display language.

6-8
 6.1.10 Explanation of the menu bar

The menu bar is used to call general functions except option functions. Menu bar items are shown
below.

<File menu>
① Reads the saved parameter, echo curve, and V***

other values from a file. ①

② Saves the current parameter values, and the ②
read echo curve and other values to a file.
③ Use this to set up languages. The language ③
setting menu will open according to click operation.
④ Closes the configuration software. ④
Fig. 6.1.9 Menu bar "File"

<Device menu>
① Use this to connect to the device.
The device connections menu will open according to
click operation.
② Use this to switch menus.
V*** V***
The configuration menu will open according to
click operation. ①
③ Use this to switch menus.
The application wizard will open according to ②
click operation. ③
④ Use this to switch menus. ④
The analog current output menu will open according to ⑤
click operation. ⑥
(5)
⑤ Use this to switch menus. (6)
⑦
The advanced settings menu will open according to
click operation. ⑧
⑥ Use this to switch menus. (8)
⑨
The calibration menu will open according to
click operation. Fig. 6.1.10 Menu bar "Device"
⑦ Use this to switch menus.
The Echo Viewer menu will open according to
click operation.
⑧ Use this to switch menus.
The measurement menu will open according to
click operation.
⑨ Use this to switch menus.
The tool menu will open according to click operation.

<Help menu>
① Displays the version information of the
configuration software. ①

Fig. 6.1.11 Menu bar "Help"

6-9
 6.1.11 Explanation of the toolbar

The toolbar is used to call functions that are used relatively frequently, such as option functions.
Toolbar items are shown in the following table.

Table 6.1.3 Toolbar

Use to connect to the device. The device connections menu will open according to click
operation.

Reads from a file the saved parameter, echo curve, and other values.

Saves the current parameter values, and the read echo curve and other values to a file.

Use this to set up languages. The language settings menu will open according to click
operation.
Enlarges the menu display panel and button operation panel areas. The menu selection panel
becomes unusable.
Reduces the menu display panel and button operation panel areas. The menu selection panel
becomes usable.

Reads all current parameter values of the device.

Writes all parameter values of the configuration software to the device.

Forcibly stops communication with the device.

6.1.12 Explanation of the status bar

The status bar displays the Action status of the configuration software; for example, the status of
communication with the device. Status bar items are shown below.

① ② ③
Fig. 6.1.12 Status bar

① Communication Port: Displays the status of the communication port. (Normal: Green /
Error: Red)
② Communication Status: Displays the status of communication. (Normal: Green / Error: Red)
③ Progress Bar: Displays the processing progress.

6-10
 6.1.13 Saving settings

This section explains how to save settings.

If you click "Save" in the menu bar or toolbar, the following window is displayed.

File name input space

Fig. 6.1.13 File save dialog box

If you click the "Save" button after inputting the file name in “file name input space” , the current
parameter values as well as echo curve and other values that were read are saved to a file. The file
is saved in .csv format, so it is possible to check it in Microsoft Excel, etc.

6.1.14 Restoring settings

This section explains how to restore settings.

If you click "Open" in the menu bar or toolbar, the following window is displayed.

File specification space

Fig. 6.1.14 File open dialog box

If you click the "Open" button after specifying the file that you would like to restore in “file
specification space”, the parameter values and echo curve and other values saved in the specified
files are restored.

6-11
 6.1.15 Language settings

This section explains how to set up display languages.

If you click "Language" in the menu bar or toolbar, the following window is displayed.

③Apply button for Language

Operation / Language Selection
① Language operation ② Display language ④Cancel button for Language
selection area selection area Operation / Language Selection

⑤ Display language confirmation ⑦Cancel button for language

/ editing table table editing
⑥Apply button for language
table editing

Fig. 6.1.15 Language settings menu

The settings items of the language menu are shown below.

(1) Switching language operations
(2) Switching the display language
(3) Language table settings

Refer to the following page for details on each item.

6-12
(1) Switching language operations
The language operation method can be selected to be automatic or manual.

- [Auto] If the default language of the user (PC language setting) is "Japanese," the display
language will be Japanese. Otherwise, the display language will be English.
- [Manual] The display language will be the language specified in display language setting
area ②.

If you click the "Apply" button ③of Language Operation / Language Selection after selecting the
language operation method in language operation selection area ①, the language operation
method will be saved internally. The language operation method that was set is also reflected from
the next restart. To cancel the settings, click the "Cancel" button ④ for Language Operation /
Language Selection. To close the language setting menu after settings are finished, click the
"Close" button.

(2) Switching the display language

The display languages that can be selected are English / Japanese / or a third language.

- [English] The display language will be English.

- [Japanese] The display language will be Japanese.
- [Third language] The display language will be a third language set in the language table.

If you click the "Apply" button ③ for Language Operation / Language Selection after selecting the
display language in display language selection area ②, the display language will be saved
internally and changed set language. To cancel the settings, click the "Cancel" button ④ for
Language Operation / Language Selection. To close the language setting menu after settings are
finished, click the "Close" button.

(3) Language table settings

Using the language table, [Third language] settings can be performed. (Note that [English] and
[Japanese] cannot be set.)

Enter the display language name and display language in the editable space of the display
language confirmation / editing table ⑤. The edit space becomes editable by double-clicking it. If
you click the "Apply" button ⑥ for language table editing, the settings will be saved internally. The
display language that was set is also reflected from the next restart. To cancel the settings, click
the "Cancel" button ⑦ for language table editing. To close the language setting menu after
settings are finished, click the "Close" button.

6-13
 6.1.16 Icon / Tree display

The following two display methods are used to display the menu selection panel.

Icon display Tree display

① Icon / Tree display
switching button

②Menu switching button

③Menu switching tree

Fig. 6.1.16 Displaying the menu selection panel

It is possible to switch the menu selection panel display by clicking the icon / tree display switching
button ①. If the menu selection panel display is icon display, it is possible to switch the menu by
using the menu switching button ②. If the menu selection panel display is tree display, it is possible
to switch the menu by using the menu switching tree ③. If there is the parameter that is not written
in at the device, the menu is displayed in a blue character. During communicating with the device,
menu switching button and menu switching tree cannot be operated.

6-14
 6.1.17 Enlarging / Reducing the window

It is possible to enlarge or reduce the menu display panel and button operation panel areas by
clicking the "Wide" or "Short" buttons on the toolbar. When enlarged, the menu selection panel
cannot be used, but the menu can be switched by using the menu bar.

Enlarge button
V*** V***
V*** V***

Enlarge

Fig. 6.1.17 Enlarging the menu

Reduce button
V*** V***
V*** V***

Reduce

Fig. 6.1.18 Reducing the menu

6-15
 6.1.18 Read all settings

It is possible to read all of the setting parameters of the device together on the configuration
software. To start reading all of the parameters, click "All Read" on the toolbar. Then the following
window will be displayed, so click "OK" to begin reading all of the parameters.

Fig. 6.1.19 Read all confirmation dialog box

6.1.19 Write all settings

It is possible to write all of the setting parameters of the configuration software together to the device.
To start writing all of the parameters, click "All Write" on the toolbar. Then the following window will
be displayed, so click "OK" to begin writing all of the parameters.

Fig. 6.1.20 Write all confirmation dialog box

6.1.20 Stop communication

If you cause another communication event while communicating with the device, the following dialog
box will appear.

Fig. 6.1.21 Communication busy dialog box

If you want to interrupt current communication while communication with the device is occurring, it is
possible to forcibly stop communication. To stop communication, click "Stop" on the toolbar.

6-16
 6.1.21 Checking version information

This section explains how to check version information.

If you click "Level Config Version" in the menu bar, the following window is displayed.

Fig. 6.1.22 Version information (example)

To close the window, click "OK".

6-17
 6.2 Connecting to the device

This section explains how to connect to or disconnect from the device.

To connect to or disconnect from the device, click "Connect" on the menu bar or toolbar. Then the
following window is displayed. (The following window is automatically displayed when the configuration
software is initially started.)

①Communication
settings with the
device

②Device
information
V***

Fig. 6.2.1 Device connection menu

6.2.1 Connection

To connect the configuration software to the device, first perform communication settings with the
device.
- Protocol Support HART
The device of the interface must be correctly connected.
- Port Specify the COM port for communication
- Device Specify the device number (0 to 63)
- Preamble Number Specify the preamble number (5 to 20)
- Master Mode Specify the master mode of HART communication

After finishing communication settings, click "Connect". The following window is displayed according
to the communication status with the device.
If connection succeeded If connection failed

(Device connection window is automatically closed)

Fig. 6.2.2 Connection response dialog box

6-18
 If connection is successful, the device information ② of the connection destination is displayed as
shown in the following example. If you want to confirm the connection, do so by re-opening the
window. If connection failed, confirm the connection pathway.

V***

Fig. 6.2.3 Device information when connection is successful (example)

6.2.2 Disconnection

To disconnect the configuration software from the device, click "Disconnect". After disconnecting, the
device information is reset.

6.3 Settings

This section explains the functions of the settings menu.

To open the settings menu, click "Config" on the menu bar or menu selection panel.

6.3.1 Basic Settings

On the basic settings menu, it is possible to read / write the basic settings data (parameters) for the
device. If you click "Basic Setting" tab or "Basic Setting" in the tree display, the following window is
displayed. Data that does not match the status of the device will be displayed with a yellow
( ) and data that matches the status of the device will be displayed with a white
( ). The color of cell will be displayed with a light gray ( ) in case of the input
error.

* It is not possible to
simultaneously display
the volume calculation
* If there is the menu and flow
parameter that is not calculation menu.
written in at the
device, it becomes
the blue character.

* Only when antenna type is

following type, bore is
displayed.
- 2” pipe
- 4” pipe

Fig. 6.3.1 Basic settings menu

6-19
 (1) Reading basic settings data
To read the basic settings data from the device, click the "Read" button. After reading starts,
wait momentarily until the processing progress on the status bar stops.

(2) Writing basic settings data

To write the basic settings data to the device, input the data to write and then click the "Write"
button. After writing starts, wait momentarily until the processing progress on the status bar
stops.

Basic Settings data

- LCD Indication Content displayed on the LCD
(Level / distance / volume / flow / output current / signal amplitude /
electronic temperature / maximum volume / maximum flow /
volume ratio / flow ratio / elapsed time from start / search count /
elapsed time from final search / margin of sensitivity)
- Measurement Unit Measurement units
(m/Ft) *The distance unit in a sentence is indicated as
a case of “m” setup.
- Display Offset Offset of level / distance displayed on the LCD
(-99999.0m to 99999.0m)
- Antenna Type Antenna type
● High Power (use only)
(2” cone / 4” cone / 2” PTFE Sealing / 3” PTFE Sealing
4” PTFE Sealing / 1” rod / 2” pipe / 4” pipe)
- Bore Internal diameter of the pipe (valid only when 2” pipe /
4” pipe is selected)
(0.0m to 99999.0m)
-G Distance from reference point to gauging reference point
(-99.999m to 99.999m)
-R Distance from gauging reference point to zero level
(0.0m to 99.999m)
-C Distance from zero level to bottom of tank
(0.0m to 99.999m)
-H Hold off distance
(0.0m to 99.999m)

Cone PTFE Sealing Rod Pipe

Fig. 6.3.2 Antenna type

6-20
 6.3.2 Calc. Volume

On the calc. volume menu, it is possible to read / write volume calculation data (parameters) for the
device. If you click "Calc. Volume" tab or "Calc. Volume" in the tree display, the following window is
displayed. Data that does not match the status of the device will be displayed with a yellow
( ) and data that matches the status of the device will be displayed with a white
( ). The color of cell will be displayed with a light gray ( ) in case of the input
error.

* If there is the
parameter that is not
written in at the
device, it becomes
the blue character.

Fig. 6.3.3 Volume calculation menu

(1) Reading volume calculation data

To read the volume calculation data from the device, click the "Read" button. After reading
starts, wait momentarily until the processing progress on the status bar stops.

(2) Writing volume calculation data

To write the volume calculation data to the device, input the data to write and then click the
"Write" button. After writing starts, wait momentarily until the processing progress on the status
bar stops.

6-21
Calc. Volume data
- Volume Calc. Method Tank shape
(Unknown / Vertical Cylinder Tank / Spherical Tank / Horizontal Cylinder
Tank / User Defined (Volume Table))
-A Distance to the full level of the measured tank
(-99.999m to 99.999m)
-O Measured tank offset
(-99.999m to 99.999m)
-D Measured tank diameter
(0.0m to 99.999m)
-L Measured tank length
(0.0m to 99.999m)
- Point Number Number of points of volume table
(0 to 100)
- Volume Table Volume table
(Level value (-99.999m to 99.999m), volume value (0.0m3 to
99999.0m3))
- Volume Unit Measured volume units
(m3/US Gallons/Barrels/Ft3)
*The volume unit in a sentence is indicated as a case of “m 3” setup.

Vertical Cylinder Tank Spherical Tank

Horizontal Cylinder Tank

User Defined (Volume Table)

Fig. 6.3.4 Volume Type

6-22
 6.3.3 Calc. Flow

On the calc. flow menu, it is possible to read / write flow rate calculation data (parameters) for the
device. If you click "Calc. Flow" tab or "Calc. Flow" in the tree display, the following window is
displayed. Data that does not match the status of the device will be displayed with a yellow
( ) and data that matches the status of the device will be displayed with a white
( ). The color of cell will be displayed with a light gray ( ) in case of the input
error.

* If there is the
parameter that is not
written in at the
device, it becomes
the blue character.

Fig. 6.3.5 Flow rate calculation menu

(1) Reading flow rate calculation data

To read the flow rate calculation data from the device, click the "Read" button. After reading
starts, wait momentarily until the processing progress on the status bar stops.

(2) Writing flow rate calculation data

To write the flow rate calculation data to the device, input the data to write and then click the
"Write" button. After writing starts, wait momentarily until the processing progress on the status
bar stops.

6-23
Calc. Flow data
- Flow Calc. Method Shape of flow meter
(Unknown / Weir_JIS_B8302 / Flume_JIS / User Defined (Flow Table) /
Weir_JIS_K0094 (*It is supported by firmware version 1.3.0 or later))
*When the weir exceeds application range of Table 6.3.1, choose
“Weir_JIS_K0094”.
Common data
- Flow Unit Measured flow rate unit
(m3/US Gallons/Barrels/Ft3 per D, h, min, sec) *The flow rate
unit in a sentence is indicated as a case of “m 3/h” setup.
Weir_JIS_B8302 data
- Weir Type Weir type (refer to a Table 6.3.1)
(60°triangular weir / 90°triangular weir / Rectangular weir /Full - width weir)
-B Breadth of channel
(0.0m to 99.999m)
-b Width of weir
(0.0m to 99.999m)
-ν Kinematic viscosity of fluid (Default: water = 1×10-6m2/sec)
(0.0×10-6m2/sec to 99.999×10-6m2/sec)
-D Height of weir edge relative to bottom of channel
(0.0m to 99.999m)
Flume_JIS data Size of Parshall Flume
(PF-01/PF-02/PF-03/PF-06/PF-09/PF-10/PF-15/PF-20/PF-30/PF-40/
PF-50/PF-60/PF-70/PF-80 (refer to a Table 6.3.3))
User Defined data
- Point No. Number of points of flow rate table
(0 to 100)
- Flow Table Flow rate table
(Level value (-99.999m to 99.999m),
flow rate value (refer to a Table 6.3.1 and a Table 6.3.2))
Weir_JIS_K0094 data (*It is supported by firmware version 1.3.0 or later)
- Weir Type Weir type (refer to a Table 6.3.2)
( 90°triangular weir / Rectangular weir /Full - width weir)
-B Breadth of channel
(0.0m to 99.999m)
-b Width of weir
(0.0m to 99.999m)

Flow Correction data (*It is supported by firmware version 1.1.0 or later)

- Zero Point Zero point adjustment value
(refer to a Table 6.3.5)
- Span Span calibration value
(0.01 to 2.0)
- Cutoff Function that when the flow measurement value is less than set value, "0" flow
will be imposed
(refer to a Table 6.3.4)

6-24
 Table 6.3.1 Flow calculation formula of weir and application range (JIS B 8302)
JIS B 8302
Flow calculation formula Application range

Q = 0.577Kh5/2 B = 0.44 ～ 1.0 [m]

60° Triangular weir

1.978 h = 0.04 ～ 0.12 [m]

K = 83 +
BR1/2
D = 0.1 ～ 0.13 [m]
R = 0.1h√h/ν

B = 0.5 ～ 1.2 [m]

Q = Kh5/2
90°Triangular weir

D = 0.1 ～ 0.75 [m]

0.24
K = 81.2 + h = 0.07 ～ 0.26 [m]
h
2
12 h
+ (8.4 + ) ( − 0.09) B
√D B h≤ [m]
3

Q = Kbh3/2 B = 0.5 ～ 6.3 [m]

Rectangular weir

b = 0.15 ～ 5 [m]
0.177 h D = 0.15 ～ 3.5 [m]
K = 107.1 + + 14.2 bD
h D ≥ 0.06
(B − b)h B B2
−25.7√ + 2.04√ h = 0.03 ～ 0.45√b [m]
DB D

Q = KBh3/2 B ≥ 0.5 [m]

Full-width weir

D = 0.3 ～ 2.5 [m]

0.177 h h = 0.03 ～ D [m]
K = 107.1 + ( + 14.2 ) (1 + ε)
h D h ≤ 0.8 [m]
B
D ≤ 1 m ,ε = 0 h ≤ [m]
4
D > 1 𝑚 , ε = 0.55(D − 1)

Q: Flow rate [m3/min] b: Width of wier [m]

Remarks

K: Flow coefficient D: Height of weir edge relative to bottom of channel [m]

B: Breadth of channel[m] ν: Kinematic viscocity of water = 0.01 [cm2/sec]
When the weir exceeds application range of each setting such as “B” or “b”, then select Flow
Calc. Method to “Weir_JIS_K0094”.

6-25
 Table 6.3.2 Flow calculation formula of weir (JIS K 0094)
JIS K 0094
Flow calculation formula
90°Triangular weir

Q = 1.40 × h5/2 × 60
Thomson formula
Rectangular weir

Q = 1.84(b − 0.2h)h3/2 × 60
Francis formula
Full-width weir

Q = 1.84 × B ∙ h3/2 × 60
Francis formula
Remarks

Q: Flow rate [m3/min] b: Width of wier [m]

B: Breadth of channel[m]

6-26
 Table 6.3.3 Dimensions of Parshall Flumes and Flow calculation formula
Size W Flow rate C D E R M P L Flow calculation
[m3/h] formula
PF-01 25.4 1 ～ 30 93 167 450 300 200 600 635 Q=217.31 Ha1.55
PF-02 50.8 2 ～ 63 135 214 450 350 250 724 774 434.63 Ha1.55
PF-03 76.2 3 ～ 193 178 259 610 406 305 768 914 653.52 Ha1.547
PF-06 152.4 5 ～ 398 394 397 610 406 305 902 1525 1372.508 Ha1.58
PF-09 228.6 9 ～ 907 381 575 762 406 305 1080 1626 1927.494 Ha1.53
PF-10 304.8 11 ～ 1641 610 845 914 508 381 1492 2867 2487.635 Ha1.527
PF-15 457.2 15 ～ 2508 762 1026 914 508 381 1676 2943 3803.469 Ha1.5381
PF-20 609.6 43 ～ 3374 914 1207 914 508 381 1854 3019 5141.625 Ha1.5497
PF-30 914.4 62 ～ 5138 1219 1572 914 508 381 2223 3169 7864.138 Ha1.5661
PF-40 1219.2 133 ～ 6922 1524 1937 914 610 457 2711 3318 10633.846 Ha1.5779
PF-50 1524.0 163 ～ 8726 1829 2302 914 610 457 3080 3467 13436.837 Ha1.587
PF-60 1828.8 265 ～ 10551 2134 2667 914 610 457 3442 3616 16270.018 Ha1.5946
PF-70 2133.6 306 ～ 12736 2438 3032 914 610 457 3810 3766 19126.673 Ha1.601
PF-80 2438.4 357 ～ 14221 2743 3397 914 610 457 4172 3915 22002.05 Ha1.56065
Q: Flow rate [m3/h]
Ha: Measurement head [m]

Fig. 6.3.6 Parshall Flume

6-27
Table 6.3.4 Input range depend on flow unit (flow rate value and cutoff)
Flow Unit Minimum Maximum
3
m /D 0.0 2399976
m3/h 0.0 99999.0
m3/min 0.0 1666.65
m3/sec 0.0 27.777
US Gallons/D 0.0 9999999
US Gallons/h 0.0 9999999
US Gallons/min 0.0 440280.2
US Gallons/sec 0.0 7338.003
Barrels/D 0.0 9999999
Barrels/h 0.0 628971.7
Barrels/min 0.0 10482.86
Barrels/sec 0.0 174.714
3
Ft /D 0.0 9999999
Ft3/h 0.0 3531431
Ft3/min 0.0 58857.19
Ft3/sec 0.0 980.953

Table 6.3.5 Input range depend on flow unit (Zero point)

Flow Unit Minimum Maximum
3
m /D -2399976 2399976
m3/h -99999.0 99999.0
m3/min -1666.65 1666.65
m3/sec -27.777 27.777
US Gallons/D -9999999 9999999
US Gallons/h -9999999 9999999
US Gallons/min -440280.2 440280.2
US Gallons/sec -7338.003 7338.003
Barrels/D -9999999 9999999
Barrels/h -628971.7 628971.7
Barrels/min -10482.863 10482.86
Barrels/sec -174.714 174.714
3
Ft /D -9999999 9999999
Ft3/h -3531431 3531431
Ft3/min -58857.19 58857.19
Ft3/sec -980.953 980.953

6-28
 Flume_JIS

User Defined (Flow Table)

Fig. 6.3.7 Flow Calc. Method

60° Triangular weir 90° Triangular weir

Rectangular weir Full-width weir

Fig. 6.3.8 Weir Type

6-29
 6.4 Application

This section explains the application setting function.

You can write parameters that depend on installation condition such as rapid change, tank
automatically by application setting wizard. After the application setting, User parameters will be
changed into the suitable value.

CAUTION
･If the setting is done by using the application setting function, that may have the parameters
initially setting is changed, after the basic settings data (parameters) setting,
･Please set again the parameters if necessary, check that again after the application setting up.

1) Select application
If you click "Application" on the menu bar or the menu selection panel, application setting wizard
is displayed. Please select application to set from displayed items. The frame color of a selected
item changes to green.

Selected Unselected
Fig. 6.4.1 Selected item

6-30
The display of the application setting wizard changes depending on a selected item.

Selected "Clear Setting"

Selected "Tank" Selected "Open Path"

Choose detailed Choose detailed

setting setting

Selected "Pipe"

Input pipe parameter

Fig. 6.4.2 Application setting wizard

6-31
Selected item
Clear Setting
Select when you clear application parameters.

Tank
Select when you measure in a tank.

Calm Surfaces
Select when the device is used on the calm surface.
(wave height less than 5mm)
Ruffled Surfaces
Select when the device is used on the surface with ruffles.
(wave height more than 5 mm)
Discharged water
Select when much turbulent ruffles occurred due to inlet of liquids. (exp.
more than 100 L/s from 5m height)
Agitators
Select when the device is used in the tank with the agitators.

Pipe
Select when the device is used with pipe.
User input parameter
- Antenna Type Antenna type
(2” pipe / 4” pipe)
- Bore Internal diameter of the pipe
(0.0m to 99999.0m)
Open Path
Select when the device is used for measurement of open path surface.
(e.g. River / Seawater level)

River / Seawater
Select when the device is used to measure the slow change of the
surface. (e.g. River / Seawater level)

Rapid Change
Select when the device is used to measure the rapid change of the
surface. (e.g. Tsunami detection)

*A wave height level may be rough estimation for parameter settings.

2) Writing parameter
After selecting required application, if you click "Next", the following window will be displayed.
Click "OK" to write the most suitable parameter depend on selected item to the device, then
application setting wizard will be finished.

Fig. 6.4.3 Writing confirm dialog

6-32
 6.5 Analog Current Output

This section explains the functions of the analog current output menu.
In the analog current output menu, it is possible to read / write analog current output data (parameters)
for the device. If you click "Analog Current Output" in the menu bar or menu selection panel, the
following window is displayed. Data that does not match the status of the device will be displayed with a
yellow ( ) and data that matches the status of the device will be displayed with a white
( ). The color of cell will be displayed with a light gray ( ) in case of the input error.

Fig. 6.5.1 Analog current output menu

(1) Reading analog current output data

To read analog current output data from the device, click the "Read" button. After reading starts,
wait momentarily until the processing progress on the status bar stops.

(2) Writing analog current output data

To write analog current output data to the device, input the data to write and then click the
"Write" button. After writing starts, wait momentarily until the processing progress on the status
bar stops.

6-33
 Analog Current Output data
- Analog Current Output Parameter Content of parameters output at 4-20mA
(Level / Distance / Volume / Flow / Signal Amp.)
- Alarm Selection Content of alarm output
(High (22.0mA)/Low (3.6mA)/Hold)
- Minimum Output Setting value of analog current output parameter of 4mA
(Level / Distance (-99.999m to 99.999m),
Volume (0.0m3 to 99999.0m3),
Flow (0.0m3/sec to 99999.0m3/sec),
Signal Amp. (0dB to 200dB)
- Maximum Output Setting value of analog current output parameter of 20mA
(Level / Distance (-99.999m to 99.999m),
Volume (0.0m3 to 99999.0m3),
Flow (0.0m3/sec to 99999.0m3/sec),
Signal Amp. (0dB to 200dB)
- Alarm Output Factor (*It is supported by firmware version 1.6.1 or later)
Factor causing alarm output
(No Receiving Echo / Device Failure / Both)

Analog Current Output Range data (*It is supported by firmware version 1.6.0 or later)
- Output Range Setting Content of analog current output range
- NAMUR NE43
Minimum Value: 3.8mA
Maximum Value: 20.5mA
- Legacy(4-20mA)
Minimum Value: 4mA
Maximum Value: 20mA
- Custom
Enter the Minimum Value and the Maximum
Value individually
- Minimum Value Setting the minimum value of analog current output
range. Only when Output Range Setting is “Custom”, this
value is settable.
(3.8mA to 4.1mA)
- Maximum Value Setting the maximum value of analog current output
range. Only when Output Range Setting is “Custom”, this
value is settable.
(19mA to 20.5mA)

The alarm output value does not change even if the Analog Current Output Range data was
changed.

6-34
 6.6 Advanced settings

This section explains the functions of the advanced settings menu.

To open the advanced settings menu, click "Advance" on the menu bar or menu selection panel.

6.6.1 Measurement Support

On the measurement support menu, it is possible to read / write measurement support data
(parameters) for the device. If you click "Measurement Support" tab or "Measurement Support" in
the tree display, the following window is displayed. Data that does not match the status of the device
will be displayed with a yellow ( ) and data that matches the status of the device will be
displayed with a white ( ). The color of cell will be displayed with a light gray
( ) in case of the input error.

* If there is the
parameter that is not
written in at the
device, it becomes
the blue character.

Fig. 6.6.1 Measurement support menu

(1) Reading measurement support data

To read the measurement support data from the device, click the "Read" button. After reading
starts, wait momentarily until the processing progress on the status bar stops.

(2) Writing measurement support data

To write the measurement support data to the device, input the data to write and then click the
"Write" button. After writing starts, wait momentarily until the processing progress on the status
bar stops.

6-35
Measurement Support data
- Averaging Time Mean movement time for measurement value
(1sec to 120sec)
- Median Filter Number of excluding deviations in the measurement values within the
mean movement time.
(0sec to 120sec / Default: 0 sec)

Target of movement time:5[s]

Measured value
Removal
value
② Median
● value ⑤
● Removal ④
③
● value ●
①
Time

Fig. 6.6.2 Median Filter

Fig. 6.6.2 indicates setting at “Average Time”5sec and “Median Filter”2sec.

KRG-10 will generate 1 measured result (process value) every 1 second.
5 sec means KRG-10 can generate 5 measured values.
In case that you will set 2 sec for Median Filter value, it means removing 2 values from 5
measured values to get median value by 3 measured values.

Number of measurement values – Median Filter time = Calculated values

To get smooth value, Median Filter should be set as minimum.

On the contrary, Median Filter should be set as maximum to get vivid value such as rapid
level changing condition.

- Alarm Delay Time until alarm is output after data was missed
(1sec to 120sec)
- Re-search Delay Time until searching the liquid level echo after data was missed
(1sec to 120sec)
- Surface Detect Mode Echo detected as the liquid level echo
(Max Echo / first Echo)
Signal Amplitude

Max Echo
First Echo

Distance
Fig. 6.6.3 Surface Detect Mode

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- Negative Level as Zero Function that forcibly sets the negative value of the liquid level to zero
(ON/OFF)
- Noise Margin The amount of the signal level decreased to mask the noise when the
noise level is loud
(0dB to 255dB)
Signal Amplitude[dB]

Signal Amplitude[dB]
Set Noise Margin
10.00[dB]
24 Noise

14
10

Fig. 6.6.4 Noise Margin

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 6.6.2 Outlier Removal

On the outlier removal menu, it is possible to read / write outlier removal data (parameters) for the
device. If you click "Outlier Removal" tab or "Outlier Removal" in the tree display, the following
window is displayed. Data that does not match the status of the device will be displayed with a yellow
( ) and data that matches the status of the device will be displayed with a white
( ). The color of cell will be displayed with a light gray ( ) in case of the input
error.

* If there is the
parameter that is not
written in at the
device, it becomes
the blue character.

Fig. 6.6.5 Outlier removal menu

(1) Reading outlier removal data

To read outlier removal data from the device, click the "Read" button. After reading starts, wait
momentarily until the processing progress on the status bar stops.

(2) Writing outlier removal data

To write outlier removal data to the device, input the data to write and then click the "Write"
button. After writing starts, wait momentarily until the processing progress on the status bar
stops.

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Outlier Removal data
- Valid Window Window for determining valid values / outliers with respect to the
detected echo. Valid Window is 2 times the setting value.
(0.0m to 99.999m)

Setting Value
Valid Window is 2 times
the setting value

Signal Amplitude
Valid Window (t2)
t1 t2
t

Distance

Fig. 6.6.6 Valid Window

- Double Bounce Function for removal as an outlier when multiple echoes are detected
(ON/OFF)
- Double Bounce Offset Offset value from the flange surface to the upper surface of the tank
(-99.999m to 99.999m)

Double Bounce Offset

Double Bounce Echo
Signal Amplitude

Surface Echo

Distance

Fig. 6.6.7 Double bounce

- Bottom Visible Function for removal as an outlier when the detected echo is in the tank
bottom surface position
(ON/OFF)
- Window Tank bottom surface position width
(0.0m to 99.999m)
Tank Bottom
Measuring Range (R+C-G-H)
Signal Amplitude

Window

Surface Echo Bottom Echo

Fig. 6.6.8 Bottom Visible

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 6.6.3 Tracking

On the tracking menu, it is possible to read / write tracking data (parameters) for the device. If you
click "Tracking" tab or "Tracking" in the tree display, the following window is displayed. Data that
does not match the status of the device will be displayed with a yellow ( ) and data that
matches the status of the device will be displayed with a white ( ). The color of cell will be
displayed with a light gray ( ) in case of the input error.

* If there is the
parameter that is not
written in at the
device, it becomes
the blue character.

Fig. 6.6.9 Tracking menu

(1) Reading tracking data

To read the tracking data from the device, click the "Read" button. After reading starts, wait
momentarily until the processing progress on the status bar stops.

(2) Writing tracking data

To write the tracking data to the device, input the data to write and then click the "Write" button.
After writing starts, wait momentarily until the processing progress on the status bar stops.

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Tracking data
- Level Tracking Function for moving the valid window from immediately prior liquid level
variation if valid echo detection could not be performed
(ON/OFF)
Valid Window
t4
t3
t2 d

Signal Amplitude
t1 t2 t3 t4
t
d

Distance
Fig. 6.6.10 Level tracking

- Level Prediction Function that outputs the liquid level predicted from the immediately
prior liquid level variation, if valid echo detection could not be
performed
(ON/OFF)
- Slow Search If this function is set to ON when valid echo detection could not be
performed for Re-search Delay, the valid window is enlarged, using as
reference the position where the immediately prior echo disappeared.
(ON/OFF)
- Slow Search-Speed Set the distance per second to enlarge the effective window during
slow search. The distance to be enlarged varies depending on the
search time. (0.0m to 99.999m)
Note:
・Search time[s] = “Boot Mode” setting, “Normal” 15 sec / “Fast” 4 sec
・Slow Search Speed[d] = speed [m/sec] × Search time [sec]

Valid Window
t2 Wd(t2)=Wd(t1)+2d
t1
Signal Amplitude

d Wd(t1) d +
d ：Slow Search-Speed

Distance

Fig. 6.6.11 Slow search

- Empty Tank Detection Function that considers the liquid level to be zero if the level of the
immediately prior liquid surface echo is at or less than the empty
tank detection position, if valid echo detection could not be performed
(ON/OFF)
- Position Empty tank detection position (0.0m to 99.999m)
Tank Bottom
Measuring Range（R+C-G-H）
Empty Tank
Signal Amplitude

Detection Position

Distance

Fig. 6.6.12 Empty tank detection

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 6.6.4 Device Information

On the device information menu, it is possible to read / write device information data (parameters) for
the device. If you click "Device Information" tab or "Device Information" in the tree display, the
following window is displayed. Data that does not match the status of the device will be displayed
with a yellow ( ) and data that matches the status of the device will be displayed with a
white ( ). The color of cell will be displayed with a light gray ( ) in case of the
input error.

* If there is the
parameter that is not
written in at the
* Read only. device, it becomes
the blue character.

Fig. 6.6.13 Device information menu

(1) Reading device information data

To read the device information data from the device, click the "Read" button. After reading starts,
wait momentarily until the processing progress on the status bar stops.

(2) Writing device information data

To write the device information data to the device, input the data to write and then click the
"Write" button. After writing starts, wait momentarily until the processing progress on the status
bar stops.

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Device information data
- ID ID number to identify the device
(Read only)
- SW Ver.No Firmware version of the device
(Read only)
- Product Tag Character string of Packed ASCII (uppercase alphanumeric characters
and punctuation characters) used for identification of HART
communication
(Up to 8 characters)
- Long Tag Character string of ISO Latin-1 (upper and lower case alphanumeric
characters, punctuation characters, and characters used in the EU
zone) used for identification of HART communication
(Up to 32 characters)
- Descriptor Character string of Packed ASCII (uppercase alphanumeric characters
and punctuation characters) used for identification of HART
communication
(Up to 16 characters)
- Device Number used to identify connected device of HART communication
(0 to 63)
- HART Multidrop Mode Mode in which multiple field devices are connected on the same wiring
(ON/OFF)
- Boot Mode (*It is supported by firmware version 1.6.1 or later)
Select startup mode.
The recommended setting is "Normal".
Setting to "High Speed" is fast startup and reduced power
consumption, but the liquid surface may not be measured when used
in low signal amplitude or noisy environment.
(Normal/Fast)

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 6.7 Calibration

This section explains the functions of the calibration menu.

To open the calibration menu, click "Calibration" on the menu bar or menu selection panel.

6.7.1 Analog

In the analog menu, it is possible to read / write analog data (parameters) for the device. If you click
"Analog" tab or "Analog" in the tree display, the following window is displayed. Data that does not
match the status of the device will be displayed with a yellow ( ) and data that matches
the status of the device will be displayed with a white ( ). The color of cell will be displayed
with a light gray ( ) in case of the input error.

* If there is the
parameter that is not
written in at the
device, it becomes
the blue character.

① 4mA calibration
button

② 20mA calibration
button

Fig. 6.7.1 Analog menu

(1) Reading analog data

To read the analog data from the device, click the "Read" button. After reading starts, wait
momentarily until the processing progress on the status bar stops.

(2) Writing analog data

To write the analog data to the device, input the data to write and then click the "Write" button.
After writing starts, wait momentarily until the processing progress on the status bar stops.

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(3) 4mA calibration
To perform a 4mA calibration on the device, click the "4mA Calibration" button ①. The following
window will be displayed, so then click "OK" to output a fixed current of 4mA.

Fig. 6.7.2 4mA calibration confirmation dialog box

Fig. 6.7.3 4mA output

Then the following window will be displayed, so follow the window display to measure the output
current. After clicking "OK" once measurement has finished, input the calibration value (present
current value) and click the "Write" button to write the calibration value to the device.

Fig. 6.7.4 Measurement / calibration value setting instructions dialog box

Fig. 6.7.5 Input 4mA calibration value

The 4mA calibration is now finished.

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 (4) 20mA calibration
To perform a 20mA calibration on the device, click the "20mA Calibration" button ②. The
following window will be displayed, so then click "OK" to output a fixed current of 20mA.

Fig. 6.7.6 20mA calibration confirmation dialog box

Fig. 6.7.7 20mA output

Then the following window will be displayed, so follow the window display to measure the output
current. After clicking "OK" once measurement has finished, input the calibration value (present
current value) and click the "Write" button to write the calibration value to the device.

Fig. 6.7.8 Measurement / calibration value setting instructions dialog box

Fig. 6.7.9 Input 20mA calibration value

The 20mA calibration is now finished.

Analog data
- Fixed Current Output Fixed current that is output
(ON (3.6mA to 22.0mA)/OFF (0mA))
- 4mA Calibration 4mA calibration value of analog current output
(3.5mA to 4.5mA)
- 20mA Calibration 20mA calibration value of analog current output
(15.0mA to 25.0mA)

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 6.7.2 Level

In the level menu, it is possible to read / write level data (parameters) for the device. If you click
"Level" tab or "Level" in the tree display, the following window is displayed. Data that does not match
the status of the device will be displayed with a yellow ( ) and data that matches the
status of the device will be displayed with a white ( ). The color of cell will be displayed
with a light gray ( ) in case of the input error.

* If there is the
parameter that is not
written in at the
device, it becomes
the blue character.

Fig. 6.7.10 Level menu

(1) Reading level data

To read the level data from the device, click the "Read" button. After reading starts, wait
momentarily until the processing progress on the status bar stops.

(2) Writing level data

To write the level data to the device, input the data to write and then click the "Write" button.
After writing starts, wait momentarily until the processing progress on the status bar stops.

Level data
- Offset Calibration Zero point adjustment value
(-1.0m to 1.0m)
- Span Calibration Span calibration value
(0.5 to 1.5)

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 6.7.3 Check

In the check menu, it is possible to perform an analog current output loop check and an output check
after setting the volume / flow table. If you click "Check" tab or "Check" in the tree display, the
following window is displayed.

Loop check
output current value
setting bar

Table check input field

Not displayed during

table check

Fig. 6.7.11 Check menu

* NOTE: That to perform a table check, you must have set the volume calculation or flow rate
calculation in advance.

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(1) Current Loop Check
To perform a current loop check, select current loop check ( ) and then use the "Up" and
"Down" buttons to select the output current value.

Moves using "Up" and "Down"

buttons

Fig. 6.7.12 Output current value setting bar

Then, if you click the "Start" button, the following window will be displayed, so click "OK", and
current loop check will begin.

Fig. 6.7.13 Fixed current output confirmation dialog box

Then the following window will be displayed, so follow the window display to measure the output
current. When measurement has finished, click "OK".

Fig. 6.7.14 Current value measurement instructions dialog box

It is then possible to repeat the next current value measurement in a similar manner by using
the "Up" and "Down" buttons. To finish current loop check, click the "End" button. The current
output value after current loop check has finished returns to the measurement value.

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(2) Table Check
To perform a table check, select table check ( ) and then click the "Start" button. Then the
following window will be displayed, so click "OK" to transition to table check mode, and table
check will begin.

Fig. 6.7.15 Table check start confirmation dialog box

Next, input level values and click the "Set" button in the table check input area. The following
window will be displayed, so follow the window display to measure the output current. When
measurement has finished, click "OK".

Fig. 6.7.16 Current value measurement instructions dialog box

The following output results are displayed.

Output
Input results
values

Fig. 6.7.17 Table check output results

It is possible to repeatedly check the table by performing similar operations in table check mode.
To finish table check, click the "End" button. After table check is finished, the following window
is displayed, so click "OK".

Fig. 6.7.18 Table check finish confirmation dialog box

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 6.8 Echo Viewer

This section explains the functions of the echo viewer menu.

In the echo viewer menu, it is possible to read fixed disturbance echo data (parameters) from the
device and write such data to the device. In the echo viewer, it is also possible to display and analyze
signal amplitude within the measurement range. If you click "Echo Viewer" in the menu bar or menu
selection panel, the following window is displayed. When data does not match the status of the device,
the fixed disturbance echo value display area will be displayed with a yellow ( ). And when
data matches the status of the device, the fixed disturbance echo value display area will be displayed
with a white ( ). The color of cell will be displayed with a light gray ( ) in case of
the input error.

Operation mode: Normal

Fixed disturbance echo

value display area

Graph display area

Echo viewer
operation area
When recording:
Prior to replaying:
When replaying:

Operation mode: Data replay Operation mode: Image replay

Fig. 6.8.1 Echo viewer menu

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(1) Display range settings
To set the display range, input the range and click the "Set" button in the echo viewer operation
area. The echo curve data is read from the device in the set range and displayed in the graph.

Fig. 6.8.2 Display range settings

(2) Reading echo curve data

To read echo curve data, click [Echo Curve] --> "Read" button. After reading starts, wait
momentarily until the processing progress on the status bar stops. If the echo curve data is read
normally, The echo curve similar to that in the following window (example) and the noise table
that was simultaneously read will be displayed in the graph. At this time, if you set the echo
peaks display in graph option in the echo viewer operation area to ON ( ), the echo list
that was simultaneously read will be superimposed on the graph. If you want to continuously
read echo curve data, once echo curve data begins to be read in a state of setting Auto Read in
the echo viewer operation area to ON ( ), the echo curve data will be continuously
read during the period that Auto Read is ON. If you want to stop Auto Read, set it to OFF
( ). After final reading is complete, Auto Read will stop. If you want to display range of
R in the graph, set the R display in graph option in the echo viewer operation area to ON ( ),
Also, If you want to display range of C in the graph, set the C display in Graph Option in the
echo viewer operation area to ON ( ). If you want to display “Threshold Value” in the graph,
set the “Threshold Level” from the graph option in the echo viewer operation area by check
( ).

Mouse pointer
Position value display

Echo list Noise table

Green: Surface echo
(Reflection echo from Threshold Value
liquid surface) The device does not
Yellow: Unknown (Echo that is recognize the echo that
not the reflection echo is lower than this value
from liquid surface in the
echoes that were not
removed by outer
removal function) Echo curve
Red: Error (Echo that was
removed by outer
removal function)

Fig. 6.8.3 Echo curve graph

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It is possible to change the display range of the graph by right clicking on the graph and then
dragging. Also, it is possible to perform zoom up and zoom reset by dragging downward to the
bottom right on the graph and by dragging upward to the left on the graph, respectively.

Right click and drag

Zoom Up
Left click and drag

Left click and drag

Zoom Reset

Fig. 6.8.4 Graph zoom up and zoom reset

(3) Noise table operations

It is possible to edit the read noise table on the graph. There are 6 editing methods, which are
as follows:

- Directly editing the noise table points

- Reverting the edited noise table to its state prior to editing
- Using the assist tool to gather together a two-point interval of noise table points to make a
linear plot
- Using the rejector to set the minimum value of the noise table
- Automatically setting the noise table in the echo curve data
- Initializing the noise table

(3-1) Directly editing the noise table points

The mouse can be used to directly specify noise table points on the graph to edit. Use the
mouse to directly click the noise table point to edit and then simply drag it upward or
downward to change the value. The edited noise table will be displayed in the update color.

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 Noise table color
normal color (light blue)

update color (dark blue)

Left click and drag

Fig. 6.8.5 Direct editing of the noise table points

To write the noise table to the device, click [Noise Table] --> "Write" button. The updated
points are written to the device.

(3-2) Reverting the edited noise table to its state prior to editing
If you want to revert an edited noise table to its state prior to editing, it is possible to return it
to its state immediately after it was read from the device by double clicking on the graph. At
this time, you can check that the noise table has returned to its previous state, because the
display color of the noise table will have changed from the update color to the normal color.

(3-3) Using the assist tool to gather together a two-point interval of noise table points to
make a linear plot
It is possible to use the assist tool to gather together a two-point interval of noise table points
to make a linear plot. To operate the assist tool, set the assist tool display in graph option on
the echo viewer operation area to ON ( ). Use the mouse to directly click on the
displayed assist tool, and simply drag left and right to match the reference point. Next, use
the mouse to directly click the edit point and simply drag up and down. This will make the
interval between the reference point and edit point linear, and all of the point values in that
range will change. The assist tool will move in the distance direction in agreement with the
noise table points. The edited noise table will be displayed in the update color.

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 Left click and drag

Reference
point Edit point

Fig. 6.8.6 Setting the reference point using the assist tool

Left click and drag

Edit point

Reference point

Fig. 6.8.7 Making the interval between the reference point and edit point linear by using the assist tool

To write the noise table to the device, click [Noise Table] --> "Write" button. The updated
points are written to the device.

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(3-4) Using the rejector to set the minimum value of the noise table.
The minimum value of the noise table can be set by using the rejector. To operate the
rejector, set the rejector display in graph option on the echo viewer operation area to ON
( ). Use the mouse to directly click the displayed rejector, and then simply drag it
upward or downward to change the value. When the rejector is applied to the noise table, the
noise table will be considered edited and will be displayed in the update color.

Current rejector value

Left click and drag

Fig. 6.8.8 Setting the minimum value of the noise table using the rejector

To write the noise table to the device, click [Noise Table] --> "Write" button. The updated
points are written to the device. If the noise table point values are smaller than the rejector
values, rejector values are written.

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 (3-5) Automatically setting the noise table in the echo curve data
The noise table can be automatically set in the echo curve data. If you click the "Auto Noise
Table" button in the echo viewer operation area, the following window is displayed.

Fig. 6.8.9 Echo curve reading confirmation dialog box

Please confirm that the echo curve data has been read. Click "OK" after it confirmed, then
the following window will be displayed.

They are available only

when manual input was
checked device

Fig. 6.8.10 Auto noise table setting value input window

Click "Apply" after input margin data and exclusion area data. Then setting value which it was
approximated by drawing point interval of noise table is displayed, and "Next" button makes it
effective.

Margin data
- Distance Margin of the distance for the echo curve
(0.0m to 2.0m)
- Signal Amp. Margin of the signal amplitude for the echo curve
(0dB to 20dB)
Exclusion area data
- Auto-Recognition The position of the echo recognized in the echo list is set in the exclusion
area. If the double bounce removal is set to ON, double-bounce echo
and triple-bounce echo are set in the exclusion area.
- Manual Input The exclusion area is set by inputting central distance and exclusion
range
- Don’t Exclusion The exclusion area is not set. the noise table is set throughout the echo
curve.

- Central Distance Central distance of the auto noise table exclusion area

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 (More than 0.0m)
- Exclusion Range Range of the auto noise table exclusion area
(More than 0.0m)

After setting value confirmation, if you click "Next", the following window will be displayed.

Fig. 6.8.11 Noise table automatic creation dialog box

If you click "OK", the noise table will be automatically set in the echo curve data that is
displayed. The noise table included in the auto noise table exclusion area is linearized. When
the noise table covers the surface echo, adjust again so that the noise table does not cover
the surface echo.

To write the noise table to the device, click [Noise Table] --> "Write" button. All points are
written to the device.

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 Auto noise table Auto noise table
exclusion area exclusion area
Margin of distance Margin of
distance

Margin of signal Margin of signal

amplitude amplitude
Auto-Recognition, Double Bounce Removal : OFF Auto-Recognition, Double Bounce Removal : ON

Auto noise table

exclusion area
Central Margin of distance Margin of distance
distance

Exclusion Range Margin of signal Margin of signal

amplitude amplitude
Manual Input Don’t Exclusion

Fig. 6.8.12 Noise table automatic creation (example)

(3-6) Initializing the noise table

To initialize the noise table, click [Noise Table] --> "Initialize" button. The following window
will be displayed, so then click "OK" to initialize the noise table.

Fig. 6.8.13 Noise table initialization confirmation dialog box

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(4) Reading fixed disturbance echo data
To read the fixed disturbance echo data from the device, click [FDE] --> "Read" button. After
reading starts, wait momentarily until the processing progress on the status bar stops.

(5) Writing fixed disturbance echo data

To write the fixed disturbance echo data to the device, input the data to write and then click
[FDE] --> "Write" button. After starting writing, wait momentarily until the processing progress on
the status bar stops. When writing, only the writing valid data ( data marked with a check) in
the fixed disturbance echo value display area will be written. Be aware that writing invalid data
( data that is not marked with a check) will not be written.

(6) Displaying fixed disturbance echo data

To display fixed disturbance echo data, set the FDE display in Graph Option on the Echo
Viewer operation area to ON ( ). If the FDE parameter is ON, the fixed disturbance echo
data is superimposed on the graph as shown in the following window (example). Data that
matches the status of the device and data that does not match the status of the device are
displayed in black and red, respectively.

Data that matches the

Data that does not match status of the device
the status of the device

Fig. 6.8.14 Displaying fixed disturbance echo data

(7) Executing search

To start device search, click [Search] --> "Execute" button. Then the following window will be
displayed, so then click "OK" to start search.

Fig. 6.8.15 Search execution confirmation dialog box

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(8) Recording echo curve data
The read echo curve data can be internally recorded. There are two record formats, which are
as follows:

- csv format (comma separated)

- bmp format (bit map image)

Before starting to record, first select the record format from the Record File Type in the echo
viewer operation area.

Fig. 6.8.16 Selecting a record format

(8-1) Recording echo curve data in csv format

To record echo curve data in csv format, select "csv" ( ) from the record file type in the
echo viewer operation area. To start recording, first click the "Rec" button, and then specify
the record file. The following window is displayed, so after inputting the file name in the file
name input field, click the "Save" button.

(1) File name input field

Fig. 6.8.17 File save dialog box

After specifying the record file, start csv recording of the echo curve data. The echo curve
data that is then read is internally recorded to the specified file. To finish recording, click the
"Stop" button. Then the following window will be displayed, so then click "OK" to finish
recording.

Fig. 6.8.18 Echo curve data recording complete confirmation dialog box

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(8-2) Recording echo curve data in bmp format
To record echo curve data in bmp format, select "bmp" ( ) from the record file type in
the echo viewer operation area. To start recording, first click the "Rec" button, and then
specify the record file. The following window is displayed, so after inputting the file name in
the file name input field, click the "Save" button.

(1) File name input field

Fig. 6.8.19 File save dialog box

After specifying the record file, start bmp recording of the echo curve data. Then the following
window will be displayed, so then click "OK" to finish recording.

Fig. 6.8.20 Echo curve data recording complete confirmation dialog box

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(9) Replaying echo curve data
The internally recorded echo curve data can be replayed. There are two replay methods, which
are as follows:

- Data replay (replays record file in csv format)

- Image replay (replays record file in bmp format)

(9-1) Replaying data

To replay data, switch the operation mode in the echo viewer operation area to "Data Replay".
To start replaying, first click the "Play" button, and then specify the replay file. The following
window is displayed, so after specifying the file that you want to replay in the file specification
field, click the "Open" button.

(1) File specification field

Fig. 6.8.21 File open dialog box

After specifying the replay file, the replay data will be expanded internally. Use the mouse to
directly click on the slider of the replay bar, and by simply dragging left and right or clicking
[Replay Bar] --> "<<" and ">>" buttons, the graph display of the replay data can be switched.
The display range during replay can be set and zoom up and zoom reset operations on the
graph can be performed, as is the case in normal mode. To finish replaying, click the "Stop"
button. If you want to clear the displayed graph, click the "Clear" button.

Replay data 1 Replay data 2 Replay data clear

Fig. 6.8.22 Replaying echo curve data

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● Normal data conversion
In the data replay function, replay data that is displayed in the graph during data replay
can be copied to normal data. To copy replay data to normal data, click the "Replace
Normal" button in the echo viewer operation area while the replay data is displayed on the
graph. Then the following window will be displayed, so click "OK".

Fig. 6.8.23 Normal data conversion confirmation dialog box

When copying from the replay data to the normal data is complete, the following window
is displayed, so click "OK".

Fig. 6.8.24 Normal data conversion complete dialog box

After conversion to normal data, switch the operation mode to "Normal" to check that
normal data is displayed on the graph. If normal data has been normally converted to
replay data, data conversion is complete.

Replay data Normal data

Copy

Fig. 6.8.25 Normal data conversion

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(9-2) Replaying images
To replay images, switch the operation mode in the echo viewer operation area to "Image
Play". To start replaying, first click the "Play" button, and then specify the replay file. The
following window is displayed, so after specifying the file that you want to replay in the file
specification field, click the "Open" button.

(1) File specification field

Fig. 6.8.26 File open dialog box

After specifying the replay file, the replay data will be displayed. If you want to clear the
displayed graph, click the "Clear" button.

Replay image Replay image clear

Fig. 6.8.27 Replaying echo curve images

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 6.9 Measuring

This section explains the functions of the measure menu.

In the measure menu, measurement parameters of the device can be displayed / analyzed and Echo
List data / maximum values of the device can be read. On firmware V1.6.1 or later, HART variables can
be set / read. If you click "Measure" in the menu bar or menu selection panel, the following window is
displayed.
Operation mode: Echo List

Measurement value
display area Measurement sub-menu
display area

Measurement
operation area

Operation mode: Graph Operation mode: Maximum Value

Operation mode: HART Variables

*It is supported by
firmware version
1.6.1 or later.

Fig. 6.9.1 Measure menu

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 (1) Starting measurement
To start device measurement, click [Measurement] --> "Start" button. Measurement is started in
the period indicated below.

Measurement period
1 sec: When Echo List measurement / log is not included
5 sec: When Echo List measurement / log is included

Although the normal measurement interval is 1 second, if there is a check mark for either the
Echo List measurement or log in the measurement value display area, an Echo List
measurement is added, so the measurement interval changes to 5 seconds.

Measurement Log check

check

Fig. 6.9.2 Changing the measurement period

After measurement has started, the measurement mode display changes as follows. Details on
switching the measurement mode are described later.
Not measured After measurement start

Data update mode

Historical data mode

Fig. 6.9.3 Measurement mode transition 1 (Not measured -> Measurement start)

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(2) Checking measurement values
The following two methods are used to check device measurement values.

- Checking each measurement parameter by value

- Checking each measurement parameter by graph

(2-1) Checking each measurement parameter by value

Using the measurement value display area, device measurement values can be checked by
value for each parameter. The most recent measurement parameter values are displayed in
the measurement value display area. The measurement value display area becomes green
during measurement, and the measurement value display area becomes gray when
measurement is not activated. If “Negative Level as Zero” is set to ON and level become 0m,
level and distance are displayed in parentheses. The setting of “Negative Level as Zero” is
determined by the setting at the start of measurement.

Measurement value display Display when measurement

during measurement is not activated

Normal measurement Negative Level as Zero: ON

Fig. 6.9.4 Checking measurement parameters by value

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(2-2) Checking each measurement parameter by graph
To confirm device measurement values by graph for each parameter, switch the operation
mode in the measurement operation area to "Graph". A maximum of two graphs can be
displayed simultaneously in the measurement sub-menu display area. The graphs to display
can be selected from those in "Display" in the measurement operation area.

Graph 1 + Graph 2 Display Graph 1 Only Display Graph 2 Only Display

Fig. 6.9.5 Selecting a display graph

Each type of graph 1 / graph 2 display parameters can be changed by selecting "Graph 1" or
"Graph 2" in the measurement operation area. It is not possible to select the same
parameters in graphs 1 and 2 simultaneously.

Fig. 6.9.6 Switching graph 1 display parameters

Fig. 6.9.7 Switching graph 2 display parameters

To initialize all measurement data, click [Graph] --> "Initialize" button. This clears the history
and graph display of all measurement parameters. Be aware that once data has been
initialized it cannot be restored to its original state thereafter.

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 (3) Stopping measurement
To stop device measurement, click [Measurement] --> "Stop" button. This stops measurement.
After measurement has stopped, the measurement mode display changes as follows. Details on
switching the measurement mode are described later.
During measurement After measurement stops

Data update mode

Historical data mode

Fig. 6.9.8 Measurement mode transition 2 (During measurement -> Measurement stop)

(4) Logging measurement values

Device measurement data can be saved to a file. To save measurement data to a file, place a
check mark for the log of the parameter that you want to save that is in the measurement value
display area ①, and set the logging interval ② and log file ③. During logging, the logging status
④ is displayed in green, and when logging is stopped, the logging status is displayed in red.

②Logging interval
③Log file
① Log check

④Logging status
Green: ON (logging)
Red: OFF (logging stopped)

Fig. 6.9.9 Logging settings

Be aware that when logging the Echo List (when there is a check mark for the Echo List log), a
logging interval less than 5 seconds cannot be specified. To set the file name and save location
for the log file, click the "Ref." button of the log file setting in the measurement operation area.
Then the following window is displayed.

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 ①File name input field

Fig. 6.9.10 Log file specification dialog box

After inputting the log file name in the file name input field ①, click the "Save" button to specify
the log file. The log file is saved in csv format. To enable logging during measurement, click
[Logging] --> "On/Off" button to turn the logging status ON (green). If you start measurement
when the logging status is green, the measurement values will be saved in the log file. To finish
logging after stopping measurement, click [Logging] --> "On/Off" button to turn the logging
status OFF (red). If you repeat logging continuously without resetting the log file, measurement
values will be added to the current settings file. If there are more than 30,000 data in the log file
during logging, a file with an "appended number" appended to the end of the "specified log file
name" is automatically created, and data is continuously saved. Be aware that unless a new log
file is specified, the "appended number" continues to increase by 1 for every 30,000 data. An
operation example of automatic file creation is shown below.
The maximum capacity of log file when recording 30,000 data is approximately 4 [MB].

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● Operation example of automatic file creation

Test.csv: Specify log file name "Test"

(manually created)

30,000 data

Test1.csv: Log file name "Test" + appended number

"1" (automatically created)

30,000 data

Test2.csv: Log file name "Test" + appended number "2"

(automatically created)

30,000 data

Test3.csv: Log file name "Test" + appended number "3"

(automatically created)

30,000 data

aaaa.csv: Respecify the log file name as "aaaa" (manually

created)

30,000 data

aaaa1.csv: Log file name "aaaa" + appended number "1"

(automatically created)

30,000 data

aaaa2.csv: Log file name "aaaa" + appended number "2"

(automatically created)

30,000 data

aaaa3.csv: Log file name "aaaa" + appended number "3"

(automatically created)

30,000 data

aaaa4.csv: Log file name "aaaa" + appended number "4"

(automatically created)
・
・
・

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(5) Switching the measurement mode
There are two measurement modes, which are as follows: The measurement mode can be
switched by clicking the "Mode" button in the measurement operation area.

- Data update mode (the measurement graph is being updated and measurement graph
operations cannot be performed)
- Historical data mode (the measurement graph has been stopped and measurement graph
operations can be performed)

(5-1) Data update mode

Data update mode is the mode in which the graph is regularly updated. Current
measurement values can be monitored in real time using the graph, but graph operations
cannot be performed.

(5-2) Historical data mode

Historical data mode is the mode in which graph updating has been stopped. Although
current measurement values cannot be monitored in real time using the graph, the displayed
graph can be analyzed using operations such as Drag / Zoom Up / Zoom Reset. Also, during
historical data mode, the display range of the graph can be changed according to the range
settings.

●Graph Drag / Zoom Up / Zoom Reset

It is possible to change the display range of the graph by right clicking on the graph and
then dragging. Also, Zoom Up and Zoom Reset can be performed by dragging to the
bottom right and top left, respectively.

Right click and drag

Zoom Up
Left click and drag

Left click and drag

Zoom Reset

Fig. 6.9.11 Graph Drag / Zoom Up / Zoom Reset

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● Range settings
To use range settings to change the display range of the graph, click near a graph scale
line.

Range setting window

Callable area Click

Fig. 6.9.12 Calling the range setting window

Then the following window is displayed. Input setting values ①, and click the "Apply"
button ② to change the display range of the graph according to setting values. To cancel
the settings, click the "Cancel" button ③.

①Setting value

②Apply button

③Cancel button

Fig. 6.9.13 Range setting window

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(6) Reading Echo List data
The Echo List table (distance / signal Amplitude list) can be read from the device. To read the
Echo List, switch the operation mode in the measurement operation area to "Echo List". Then,
click [Echo List] --> "Read" button to read the Echo List from the device.

Echo List "Read" button

Fig. 6.9.14 Reading the Echo List

The echo list data is displayed with a maximum of 10 points. The displayed echo list data can
be confirmed on the echo curve graph. (For details on the status, refer to Fig. 6.8.3 Echo curve
graph.)
Double bounce offset calculation can be performed based on the results of the echo list data
that was read from the device.

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● Double bounce offset calculation
To calculate the double bounce offset, input the liquid surface and the double bounce
value in an input area ((1)), and then click the "Calculation" button ((2)). The calculation
result ((3)) is displayed.

(1) Input area

(3) Calculation result

(2) Calculation button

Fig. 6.9.15 Double bounce offset calculation

The following confirmation window will be shown with the calculation result display, so
click "OK". The calculation result is written in the device as double bounce offset value.

Fig. 6.9.16 Double bounce offset confirmation instructions dialog box

Confirm that the calculation result is reflected in the double bounce offset value in Outlier
Removal menu.

Reflection of calculation result

Fig. 6.9.17 Double bounce offset value

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(7) Reading maximum values
To read maximum values from the device, switch the operation mode in the measurement
operation area to "Maximum Value". Then, click [Maximum] --> "Read" button to read the
maximum value from the device.

Maximum value "Read" button

Fig. 6.9.18 Reading maximum values

Maximum value
- Maximum Volume: The maximum volume value calculated from the volume calc. method
(If the volume calc. method settings are "No Calculation", the maximum
volume value will not be displayed.)
- Maximum Flow: The maximum flow rate value calculated from the flow rate type
(If the Flow Calc. Method settings are "No Calculation", the maximum flow
rate value will not be displayed.)

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(8) Setting HART variables (*It is supported by firmware version 1.6.1 or later)
To set HART variables, switch the operation mode in the measurement operation area to
"HART Variables". Click [Setting Items] --> "Read" button to read the assignment of HART
variables from the device. Then, click [Setting Items] --> "Write" button to write the assignment
of HART variables to the device.

HART variables setting "Read" button

HART variables setting "Write" button

Fig. 6.9.19 Setting HART variables

HART variables
- Primary Variable (PV): Setting item to be assigned to PV
(Level / Distance / Volume / Flow / Signal Amp.)
- Secondary Variable (SV): Setting item to be assigned to SV
(Level / Distance / Volume / Flow / Signal Amp. / Unused / Electronic
Temp. / Maximum Volume / Maximum Flow / Volume Ratio / Flow
Ratio / Elapsed Time from Start / Search Count / Elapsed Time from
Final Search / Margin of Sensitivity)
- Tertiary Variable (TV): Setting item to be assigned to TV
(Level / Distance / Volume / Flow / Signal Amp. / Unused / Electronic
Temp. / Maximum Volume / Maximum Flow / Volume Ratio / Flow
Ratio / Elapsed Time from Start / Search Count / Elapsed Time from
Final Search / Margin of Sensitivity)
- Quaternary Variable (QV): Setting item to be assigned to QV
(Level / Distance / Volume / Flow / Signal Amp. / Unused / Electronic
Temp. / Maximum Volume / Maximum Flow / Volume Ratio / Flow
Ratio / Elapsed Time from Start / Search Count / Elapsed Time from
Final Search / Margin of Sensitivity)

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(9) Measuring HART variables (*It is supported by firmware version 1.6.1 or later)
To measure HART variables, switch the operation mode in the measurement operation area to
"HART Variables". Click [Measurement] --> "Start" button to start HART variables measurement.
Then, click [Measurement] --> "Stop" button to stop HART variables measurement. Also device
measurement data of HART variables can be saved to a log file. The setting method of the log
file is the same as (4) Logging measurement values.

Dynamic variables measuring "Start" button Dynamic variables measuring "Stop" button

Measurement value display Display when measurement

during measurement is not activated

Fig. 6.9.20 Measuring dynamic variables

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 6.10 Tools

This section explains the functions of the tool menu.

To open the tool menu, click "Tools" on the menu bar or menu selection panel.

6.10.1 Reset

In the Reset menu, device reset operations can be performed. There are four types of resets, which
are Parameter Initialization, Parameter Backup, Parameter Recovery and Reboot. The operation to
be able to perform in a reset menu varies according to a firmware version. If you click "Reset" tab or
"Reset" in the tree display, the following window is displayed.

Firmware version less than 1.4.1

Firmware version between 1.4.1 and less than 1.5.0 Firmware version 1.5.0 or later

Fig. 6.10.1 Reset menu

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(1) Executing Parameter Initialization(*It is supported by firmware version between 1.4.1
and less than 1.5.0)
To initialize device parameters, select "Parameter Initialization" ( ), and then click the
"Execute" button. The following window will be displayed, so then click "OK" to initialize the
device parameters.

Fig. 6.10.2 Parameter initialization confirmation dialog box

The parameters that are initialized by config software

Parameters except the noise table, fixed disturbance echo, and HART bus address.

(2) Executing Parameter Backup(*It is supported by firmware version 1.5.0 or later)

To backup device parameters, select "Parameter Backup" ( ), and then click the "Execute"
button. The following window will be displayed, so then click "OK", the setting parameters are
stored in the inside of the device. When parameter backup is executed, you have to be very
careful because factory-configured parameters are overwritten and removed.

Fig. 6.10.3 Parameter backup confirmation dialog box

Please don't turn off power for five seconds after executing parameter backup because it leads
to device failure.

The parameters that are initialized by config software

Parameters except the noise table, fixed disturbance echo, and HART bus address.

(3) Executing Parameter Recovery(*It is supported by firmware version 1.5.0 or later)

To recovery device parameters, select "Parameter Recovery" ( ), and then click the
"Execute" button. The following window will be displayed, so then click "OK", the parameters
stored in the inside of the device are loaded. When parameter backup is never executed,
factory-configured parameters are loaded.

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 Fig. 6.10.4 Parameter recovery confirmation dialog box

The parameters that are initialized by config software

Parameters except the noise table, fixed disturbance echo, and HART bus address.

(4) Executing Reboot

To perform device reboot, select "Reboot" ( ), and then click the "Execute" button. Then the
following window will be displayed, so click "OK" to reboot the device.

Fig. 6.10.5 Reboot confirmation dialog box

(5) Executing Reset HART Configuration Changed Flag

To reset HART configuration changed flag, select "HART Configuration Changed Flag " ( ),
and then click the "Execute" button. The following window will be displayed, so then click "OK"
to reset the HART configuration changed flag.

Fig. 6.10.6 HART Configuration changed flag reset confirmation dialog box

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 6.10.2 Error

In the Error menu, the status of the device can be read and checked. If you click "Error" tab or "Error"
in the tree display, the following window is displayed.

Equipment status

Fig. 6.10.7 Error menu

(1) Reading the device status

To read the device status from the device, click the "Read" button.

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 Device status
Details on the device status are shown in the following table.

Table 6.10.1. Device status

Display Description Status Conceivable cause Action

Green Normal －
If power cycling does not
ROM ROM status fix the problem, replace
Red ROM failure
the electronic
components.
Green Normal －

RAM RAM status If power cycling does not

fix the problem, replace
Red RAM failure
the electronic
components.

Green Normal －
Transmitter If power cycling does not
Transmitter
status fix the problem, replace
Red Transmitter failure
the electronic
components.
Green Normal －
Volume - Error in size of level
Volume Table, Table, value setting in Volume
Flow Table Flow Table Table or Flow Table Check the settings in the
input values Red
- Point Number error in volume table or flow table
the Volume Table or
Flow Table
Within the applicability
Green －
range of JIS B 8302
Flow Calc.
Weir settings Outside the
Method
Red applicability range of Check the weir settings.
JIS B 8302

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Chapter 7 Precautions on device settings

7.1 Basic setting parameters diagram

Basic setting parameters are shown in the following diagram.

Fig. 7.1.1 Basic setting parameters diagram

7.2 Measuring negative levels

If you set the basic setting parameter "C" to a non-zero number, surfaces at or below the Zero Level,
which is the reference level, can be measured. However, be aware that if the Zero Level has been set
in the analog current output settings to a current value of 4 mA, current at or below 4 mA will not be
output. The measurement value can be confirmed using the LCD and configuration software.

7-1
7.3 Avoiding noise echo

(1) Masking near antenna

Depending on the shape of the tank, there is sometimes a strong noise echo due to intense
multiple reflection between the tank and the surface near the antenna. If affected by this, the
surface level might not be able to be measured properly. In this case, you can set the setting
parameter "H" to avoid that effect.

(2) Masking due to the noise table

If the reflection echo cannot be recognized normally due to the strong noise level, you can use the
noise table or rejecter to set the threshold value for recognizing the signal to a value greater than
the noise level. Doing so will allow stable measurement to be performed. The threshold value
according to the noise table or rejector can be set using the configuration software. The noise
table consists of a line graph connecting a maximum of 513 points. The rejecter is the straight line
that indicates the minimum value of the signal amplitude of the noise table. A threshold value can
be set for each point by using the noise table. Use the setting software to read the signal
amplitude in the tank before setting the noise table. For information on how to set the threshold
value, refer to 6.8 Echo Viewer.
A setting example of the threshold value is shown in the following figure. Signals smaller than the
threshold level of the noise table shown in the figure are ignored.

Noise Table
Surface Echo
Signal Amplitude

≧3dB（Recommended Value）

Distance
Noise Noise

Fig. 7.3.1 Setting example of threshold value

7-2
7.4 Setting volume calculation / flow calculation

(1) Volume calculation

To calculate volume, select a standard tank shape from among those in the "Volume calc. method"
setting parameter (vertical cylindrical shape / spherical shape / horizontal cylindrical shape) or
select a user definition. If you select a standard tank shape, set each of the required parameters.
The standard tank setting parameters are shown in the following table.

Table 7.4.1 Standard tank shape setting parameters

Vertical Horizontal
Setting parameter / tank shape Sphere shape
cylinder shape cylinder shape
A (Maximum Position) ● ● ●
O (Tank offset) ● ● ●
D (Tank diameter) ● ● ●
L (Tank length) - - ●
If you select a user definition, you must set volume table.

Figure 7.4.1 Setting volume table

Volume table can be set using the configuration software. Between 2 (minimum) and 100
(maximum) calibration points can be set. If the size of the setting level values is wrong (not in
order of smallest [value]), an device status table error occurs, and functions will not operate. For
details on device status, refer to 5.4 Parameter instructions --> [8-3] Device Status or 6.10
Tools --> Error.

7-3
(2) Flow calculation
To calculate flow, select a standard channel shape (weir or flume) from among those in the "Flow
calc. method" setting parameter or select a user definition. If you select a standard Flow calc.
method, set each of the required parameters. The standard channel shape setting parameters are
shown in the following table.

Table 7.4.2 Standard channel shape setting parameters

Weir (JIS B 8302)
Setting parameters / Flume
60°triangular 90°triangular Rectangular Full-width
channel shape (JIS B 7553)
weir weir weir weir
B (width of channel) ● ● ● ● -
b (width of weir) - - ● - -
ν (kinematic
viscosity of water)
● - - - -
D (height of weir
edge relative to ● ● ● ● -
bottom of channel)
Flume shape
(Nominal) - - - - ●

If you select a user definition, you must set flow table.

Figure 7.4.2 Setting flow table

Flow table can be set using the configuration software. Between 2 (minimum) and 100 (maximum)
calibration points can be set. If the size of the setting level values is wrong (not in order of smallest
[value]), a device status table error occurs, and functions will not operate. For details on device
status, refer to 5.4 Parameter instruction --> [8-3] Device Status or 6.10 Tools --> Error.

7-4
7.5 Measurement near the bottom surface of the tank

When the liquid to be measured has low permittivity, such as oil, microwaves pass through the liquid
and there is a very intense reflection echo of the bottom surface. If the fluid level of such a liquid
decreases, a surface echo cannot be distinguished from a bottom echo. Therefore, bottom echoes must
be set to be ignored. For liquids with low permittivity, set the setting parameter "Bottom Recognition" to
"ON". For liquids with high permittivity, such as water, there is no reflection echo from the bottom,
because few microwaves pass through the liquid. Therefore, no considerations need to be made
regarding the bottom echo, and thus, the setting parameter "Bottom Recognition" can be set to "OFF".

7.6 Calibrating analog current output

If you are calibrating the analog current output using the LCD and operation keys, first set the "Fixed
Current Output" parameter to current value 4 mA / 20 mA. After setting this, measure the value of the
actual output current. If the output current value is different from the setting value, set the measured
current value to "4-mA calibration" / "20-mA calibration". After setting this, the output is calibrated.
If you are calibrating the analog current output using the configuration software, directly select "4-mA
calibration" / "20-mA calibration", and then follow the instructions in the window.

7.7 Calibrating measurement values

If the measured value has shifted, it is possible to perform the corresponding offset adjustment. To
perform offset adjustment, set the adjustment value in the "Zero-point Calibration" parameter. Also, in
situations such as when the device was slanted when it was installed, the corresponding span
calibration must be performed. To perform span calibration, set the adjustment value in the "Span
Calibration" parameter. Normally, this value is set to "1". For example, if the device was slanted when it
was installed, the actual distance is longer. By setting a value smaller than "1", that can be corrected.

7.8 Averaging time and Median filter

The averaging time make average for the measurement data group within the set time moving average
time. In the case of waving small liquid level change, it is possible to set a large average time is valid. If
the large average time set, follow-up of the liquid level will be bad in the case of fast liquid level change.
Median filter is the ability to remove the minimum value and maximum value from measurement data
group when performing a moving average.
The averaging time set 8[sec] and the median filter set 2[sec],
In the case of, Measurement data (8) - Removal data (2) = Valid data (6), it makes an average of 6 data
processing.
Please set the valid data of greater than 1, refer to 6.6.1 Measure support.

7-5
7.9 Double Bounce removal

There is a case where the reflected wave from the liquid surface not only is received by the antenna but
that received by the antenna is reflected by the liquid surface back reflection in (ceiling) the tank upper
surface, for antenna mounting position and tank shape. It calls Double Bounce. In the case of flat tank
top in particular, there is a possibility to recognize signal strength error is larger than the reflected wave
from the liquid surface. It is possible to remove the abnormal value by performing the Double Bounce
configuration, refer to 6.6.2 Outlier removal.
And there is a function to calculate the offset to the tank top from the flange end necessary to double
bounce removal, refer to 6.9 Measuring Double bounce offset calculation.

7.10 Effect of structure such as a ladder

If the structure and the antenna mounting position is close, the reflection from the structure is received
in the antenna, there is a case to make a false recognition. If that is possible, recommended to remove
the structure or change the antenna mounting position.
As the next measure, it may become smaller reflected wave from the structure by changing the
polarization direction of the microwave, refer to 2.7 Tips for stable measurement.
As the next measure, it is possible to mask the unwanted reflected wave by changing the noise table,
refer to 6.8 Echo Viewer.

7-6
Chapter 8 Maintenance and inspection
Preventative maintenance and periodic inspection is important to ensure long life and proper functioning
of the level gauge.

8.1 Maintenance and inspection

WARNING
When performing maintenance or inspections, stop the power supply to the equipment. If these
measures are not taken, electrical shocks may occur.

Although maintenance of transmitter is generally not required, be aware of the following.

(1) Wipe away any dirt on the transmitter with a soft cloth. Do not use paint thinner or other chemical
products.
(2) Inspect and clean the warning labels to ensure readability. Contact the nearest distributors in your
area when warning labels have dirtied or peeled off.
(3) Do not subject the transmitter to shocks and impacts.

8.2 Maintenance and inspection for Ex parts

WARNING
When performing maintenance or inspections, stop the power supply to the equipment. If these
measures are not taken, electrical shocks or explosion may occur.

(1) Maintenance and inspection should be done by well-trained person who has knowledge of explosion
protection.
(2) Maintenance and inspection should be done at non-hazardous area where no explosive gas
atmosphere.
(3) Do not subject the transmitter to shocks and impacts.

8.3 Maintenance and inspection for peripheral

Note the following.

(1) Do not handle the wire roughly. It may cause the loose connection or breaking wire.
(2) As to the maintenance and inspection of the peripherals, please refer their operating manuals.

8-1
8.4 Lifetime of components

The equipment has components with operational life expectancies. Periodic inspection of these
components is recommended. Please contact the nearest distributors in your area of the manufacturer
when any component replacement is required.

(1) LCD
The LCD, which displays measurement value or other information, has an operational lifetime of
approximately 5 year at room temperature. The contrast of the LCD may darken when this lifetime is
exceeded, but the operational and measurement functions of the transmitter are not affected.
Generally LCD lifetime may be shortened if it is exposed to direct sunlight or high temperature.

(2) Sealing parts

The lifetime of the sealing parts used in this equipment may be varied by site conditions. We
recommend periodical maintenance and check by authorized service engineers.
.

(3) Built-in arrester (non-ex model only)

Arrester is built into the terminal module to suppress indirect lightning surge due to lightning strikes
and protect the internal electronic circuits. Direct lightning strikes and surge that exceed the rating may
damage or degrade the arrestor. In addition to lightning damage, the arrester may also be degraded in
an environment that superposes the high-voltage surge generated from large power equipment onto
the power supply line.
Destruction can be checked on the exterior, it is difficult to determine the deterioration in appearance.
Periodical replacement or inspection by qualified service engineer is recommended.

8-2
8.5 Replacement of terminal module

Exchange procedure is as follows,

(1) Turn-off the power supply and open the cover of the terminal box.
(2) Pull connected cables out.
(3) Loosen 2 screws as below indicated.
(4) Remove module connector on the rear side
(5) Exchange terminal module (built-in arrester)
(6) Connect module connector on the rear side
(7) Tighten it with 2 screws, and connect cable as returned
(8) Close the cover of terminal box, and then turn on the power.
(9) Turn-on the power supply and check the 4-20mA signal. Please calibrate 4-20mA signal as
necessary. (‘Calibration 4-20mA signals’ is described in Chapter 6.7 Calibration)

Loosen the screws

Fig. 8.5.1 Dismounting the terminal module

8-3
 Connect

The back side of the

terminal module

Transmitter head
Fig. 8.5.2 Connection of the module

8.6 Calibration

The level gauge has been shipped after calibrated in factory. Periodical verification can be done at the
same facility in Japan. Please contact the seller, if you necessary.

8-4
Chapter 9 Dismounting
9.1 Dismounting step

WARNING
Before dismounting, be aware of dangerous process conditions such as e.g. pressure in the vessel,
high temperatures, corrosive or toxic products etc.

Take note of chapters Chapter 2 Installation and Chapter 3 Electrical Installation and carry out the
listed reserve order.

9.2 Disposal

In EU area, do not dispose this equipment as household waste, please contact with the nearest
representatives. (WEEE directive 2002/96/EG)

Materials: Refer to Chapter 10 Technical data.

9-1
9-2(Blank)
Chapter 10 Technical data
10.1 General specifications

Table 10.1.1 General specifications

Measurement The time-of-flight measurement principle with microwave pulses

principle
Medium Liquid/Solid Liquid
Dielectric constant εr ≥ 1.8
Process Temperature Non-Ex
Cone antenna FKM:-10 to +150 °C
Kalrez:-20 to +150 °C
VMQ:-40 to +150 °C
PTFE sealing antenna FKM:-10 to +200 °C
VMQ:-40 to +180 °C
Rod antenna VMQ:-40 to +150 °C
NOTE:
･For Ex equipment, please refer to the “Safety
Instructions”.
･Temperature range differs depending on the O-ring
material.
･FKM(Fluorine-containing rubber)
･Kalrez(Kalrez6375)
･VMQ(Silicone rubber)
･The maximum temperature of Ex-types is due to
temperature class and ambient temperature of Ex.
Process pressure Cone antenna -0.1 to +1.5 MPa
PTFE sealing antenna -0.1 to +1.5 MPa
Rod antenna -0.1 to +1.5 MPa
Maximum 4" cone antenna 30m
measuring 2" cone antenna 10m
range 4" PTFE sealing antenna 30m
3" PTFE sealing antenna 25m
2" PTFE sealing antenna 10m
1" rod antenna 5m
NOTE: It is a consequence in our environment. It may vary depending on the
installation environment and the measurement object.

10-1
Measuring cycle time 1s
Tracking rate for Level change Max. 2m/s ( R > 3.0m )
Repeatability ≤ ±1mm
Temperature drift 10mmp-p or less than ±3mm/10K
Maximum Cone antenna ±2mm
measured error PTFE sealing antenna
1" rod antenna ±3mm
NOTE:
･If the measurement distance is below 0.5m, the measured error is ±10mm.
･It is a consequence in our environment. It may vary depending on the installation
environment and the measurement object.
･Deviation by strong, high frequency electromagnetic fields within EN 61326
≦±50mm
Type of Selectable form Non-Ex, Intrinsically Safe, Flame Proof
explosion Intrinsic safety parameters : Ui=30V, Ii=93mA, Pi=700mW, Ci=negligible,
protection Li=negligible,
Associated apparatus parameter : Um=250V AC
Ex approval ATEX EN60079-0:2018 Intrinsically Safe
EN60079-1:2014 FM13ATEX0069X
EN60079-11:2012 II 1 G Ex ia IIC T4 Ga Ta = -40°C to +60°C, IP66
EN60079-26:2015 II 1 D Ex ia IIIC T135°C Da Ta = -40°C to +60°C, IP66
EN60529:1991
+A1:2000+A2:2013 Flame Proof
FM13ATEX0069X
II 1/2 G Ex ia/db IIC T4 Ga/Gb Ta = -40°C to +60°C, IP66

IECEx IEC 60079-0:2017 Intrinsically Safe

IEC 60079-1:2014-06 IECEx FMG 13.0039X
IEC 60079-11:2011 Ex ia IIC T4 Ga Ta = -40°C to +60°C, IP66
IEC 60079-26:2014-10 Ex ia IIIC T135°C Da Ta = -40°C to +60°C, IP66
Flame Proof
IECEx FMG 13.0039X
Ex ia/db IIC T4 Ga/Gb Ta = -40°C to +60°C, IP66
KCs IEC 60079-0:2017 Flame Proof
IEC 60079-1:2014 Ex ia/db IIC T4 Ga/Gb
IEC 60079-11:2011
IEC 60079-26:2014

NOTE:
Please observe the information in the documentation "Safety Instructions".

EMC directive EN61326-1:2013

Low voltage directive EN61010-1:2010

RE directive EN302372:2016

NOTE : Please contact us for Japanese explosion-proof products.

10-2
 H,A=
136 Nz=364

L = 10m
Fig. 10.1.1 Maximum measured error of 2" cone antenna

H,A=436 Nz=64

L = 30m
Fig. 10.1.2 Maximum measured error of 4" cone antenna

NOTE: ①=Reference plane, A=Antenna length, H=Hold off distance, Nz=Proximity zone

Fig. 10.1.3 Reference plane of cone antenna

NOTE: Reference plane is end of flange.

10-3
 H = 100

L = 10m
Fig. 10.1.4 Maximum measured error of 2" PTFE sealing antenna

H=100

L = 25m
Fig. 10.1.5 Maximum measured error of 3" PTFE sealing antenna

H = 100

L = 30m
Fig. 10.1.6 Maximum measured error of 4" PTFE sealing antenna

NOTE: ①=Reference plane, A=Antenna length, H=Hold off distance, Nz=Proximity zone

10-4
 Fig. 10.1.7 Reference plane of PTFE sealing antenna

NOTE: Reference plane is end of flange.

H = 400

186

L = 5m
Fig. 10.1.8 Maximum measured error of 1" rod antenna

NOTE: ①=Reference plane, A=Antenna length, H=Hold off distance, Nz=Proximity zone

Fig. 10.1.9 Reference plane of 1B rod antenna

NOTE: Reference plane is end of flange.

10-5
 2”Cone 3”PTFE 4”Cone
(m) 1”Rod 2”PTFE sealing sealing 4”PTFE sealing
a b c a b c a b c a b c
0 0 0 0

3m
10 10 8m 10 10

20 20 20 20

30 30 30 30

Fig. 10.1.10 Antenna measuring distance of calm surface (reference)

2”Cone 3”PTFE 4”Cone

(m) 1”Rod 2”PTFE sealing sealing 4”PTFE sealing
a b c a b c a b c a b c
0 0 0 0
1m 2m 3m
2.5m 6m
10 10 10 8m 10 9m

14m

20 20 20 20

30 30 30 30
Fig. 10.1.11 Antenna measuring distance of turbulent surface (reference)

a : Machine oil, gasoline, hydrocarbons, petroleum (ε r = 1.8 ~ 2.7)

b : Rapeseed oil, alcohol, concentrated acid, solvent (ε r = 2.7 ~ 10)

c : Water base liquid (ε r > 10)

NOTE1: In generally, the liquid, which has higher dielectric constant number (= ε r) such as water, is
easily to measure, and calm surface liquid is the same.
NOTE2: On the contrary, low dielectric constant liquid, turbulence surface or forming surface and dirty
antenna conditions are relatively difficult to measure.
NOTE3: In the case of measurement the liquid small dielectric constant number or turbulent surface,
that case recommend the use of still pipe.

10-6
10.2 Transmitter specifications

Table 10.2.1 Transmitter specifications

Microwave Frequency 26GHz

Power < 5µW
Operating Non-Ex DC 10.5 to 36V
voltage Ex ia DC 12 to 30V
Ex ia/db DC 18 to 36V
Analog current Current output 4-20mA, 4mA(HART multidrop mode)
output Resolution 0.4µA
Alarm output Hold, 3.6mA, 22mA
Temperature drift ±0.05%FS / 10K (16mA) or ±0.5%FS
Response Time 2sec. until statically determinate
Digital output Communication Protocol HART 7
Resolution 1mm
Fastest output cycle 1s
LCD module Display 5 digits LCD
(Case of with <Displayed parameters> (Alternative)
LCD module) Level (m or Ft) Distance (m or Ft)
Volume (value or %) Flow rate (value or %)
Current (mA) Signal strength (dB)
Max. volume Max. flow rate
Electronic temperature (°C)
Method of operation 4 keys operation
Surge Non-Ex COM 4kV / Dif 2kV
immunity Ex ia COM 1kV / Dif 30V 1)
Ex ia/db COM 1kV / Dif 250V 1)
Ambient Non-Ex (Without LCD display) -40 to +70 °C
temperature Non-Ex (With LCD display) -20 to +70 °C
Ex ia, Ex ia/db -40 to +60 °C
(Without display)
Ex ia, Ex ia/db -20 to +60 °C
(With display)
Storage and transport temperature -40 to +85 °C
Vibration resistance (Resonance Point) 1G at 9 to 200 Hz
Wiring port Standard of screw (number of M20 x 1.5 (x 2)
screw holes)
Plug and cable gland Non-Ex Non-Ex Blind plug 2),
cable gland1)
Ex ia Ex Blind plug,
Non-Ex Blind plug 2)
Ex ia/db Ex Blind plug,
Non-Ex Blind plug 2)
Connection cable outer Φ7 - 13mm (in case of standard cable gland for
diameter Non-Ex)
Connection cable core Stranded wire 0.5 to 2.5mm2 (AWG20-12)
Single wire 0.8 to 2.0mm2 (AWG20-12)

10-7
 Material Housing Die-cast aluminum (powder coating)
Stainless steel parts SUS304
Seal VMQ (silicone rubber)
Window Polycarbonate (Only in case of ”with LCD module”)
Structure Aluminum housing with double chamber
Waterproof IP66/IP67 3)
standard
Dimensions Without display type 187mm x 110mm x 157mm / H x W x L
With display type 193mm x 110mm x 157mm / H x W x L
Weight Transmitter about 3kg (with LCD module)
about 2.9kg (without LCD module)
2" cone antenna about 1kg
4" cone antenna about 1.4kg
2" PTFE sealing antenna about 1.2kg
3" PTFE sealing antenna about 2.0kg
4" PTFE sealing antenna about 2.5kg
1" rod antenna about 1kg

NOTE1: Line to Line surge immunity level of Ex equipment depends on the Ui for Ex ia and the Um for
Ex ia/db.（See Safety instruction manual）
NOTE2: Required cable gland and blind plug depends on type of Non-Ex or Ex types (ATEX,
IECEx,and KCs).
NOTE3: For rod antenna and PTFE sealing antenna, it must be used flange (optional), seal gasket
(optional) and O-ring (accessory), to satisfy protection class IP66 or IP67.
Please refer to the safety manual for the type of explosion protection.

10-8
10.3 Antenna specifications

Table 10.3.1 Cone antenna

Antenna type Cone Diameter ･2": (half-power beam width: 18°)

･4": (half-power beam width: 8°)
Material SUS316L, PTFE
Operating Process Non-Ex
conditions temperature FKM:-10 to +150 °C
Kalrez:-20 to +150 °C
VMQ:-40 to +150 °C
NOTE:
For Ex equipment, please refer to the “Safety Instructions”.
Process -0.1 to 1.5 MPa
pressure
Process Flange1) (JIS B2220, DIN 1092-1, ANSI B16.5 etc)
fitting
1) Option

Table 10.3.2 PTFE sealing antenna

Antenna type PTFE Diameter ･2": (half-power beam width: 18°)

sealing ･3": (half-power beam width: 12°)
･4": (half-power beam width: 8° )
Material SUS304, PTFE
Operating Process Non-Ex
conditions temperature FKM:-10 to +200 °C
VMQ:-40 to +180 °C
NOTE:
For Ex equipment, please refer to the “Safety Instructions”.

Process -0.1 to 1.5 MPa

pressure
Process Flange1) (JIS B2220, DIN 1092-1, ANSI B16.5 etc)
fitting
1) Option

Table 10.3.3 Rod antenna

Antenna type Rod Diameter ･1": (half-power beam width: 25°)

Material SUS304, PTFE(or PFA)
Operating Process Non-Ex
conditions temperature VMQ:-40 to +150 °C
NOTE:
For Ex equipment, please refer to the “Safety Instructions”.
Process -0.1 to 1.5 MPa
pressure
Process Flange1) (JIS B2220, DIN 1092-1, ANSI B16.5 etc)
fitting
1) Option

10-9
10.4 Optional specifications

Table 10.4.1 Optional specifications

CD-R ･Configuration software

10-10
10.5 Function

Table 10.5.1 Function (summary)

Function Description
Basic action Distance measurement Measure distance between liquid
surface and reference point
Basic settings Measurement G Set distance between reference
parameters point and gauging reference point
R Set measuring range
C Set distance below zero point of level
H Set Hold off distance
Measurement unit Select unit from [m] or [ft]
Antenna type Set signal sensitivity automatically
according to antenna
Diameter of pipe Set diameter of pipe
Display Digit number 5-digits
Value displayed Select from level, distance,
signal strength, current value,
volume, flow rate and temperature
Offset Set offset of level or distance
on display
Analog current Parameter One output from level, distance,
output signal strength, volume and flow rate
Alarm selection Choose one from 3.6mA, 22mA and
Hold for echo losing alarm
Alarm delay Set delay time from losing surface
echo until alarm
Fixed current Output a fixed current for adjustment
output
Alarm output factor Set factor to output alarm
Volumetric Tank geometry Selection Select tank geometry from vertical
calculation cylinder, horizontal cylinder and
spherical tank
Table of volume Read data table of volume at each
level of liquid. Output volume
depending on level of liquid.
Flow rate Channel shape Selection Select channel shape from flume or
calculation weir
Table of flow rate Read data table of flow rate at
each level of liquid. Output flow rate
depending on level of liquid.
Calibration Analog current output Two-point calibration at 4mA and
20mA
Offset calibration, span calibration Adjust zero and span
Smoothing Averaging time Take the average of measuring
values depending on [sec] setting
(1 to 120 s)
Median filter Smooth output values by median filter

10-11
Function Description
Tracking Level tracking Move the valid window depending on
liquid level
Slow search Expand the valid window if surface
echo is Lost
Empty tank detection Fix the valid window if liquid level shall
be lower down to this value
Level prediction Output expected level
Search Search surface echo
Noise table Set signal threshold for each
measurement distance
Outlier removal Double bounce removal Ignore multiple reflected echoes
Valid window Set the valid window for echo detecting
Bottom visible Ignore the bottom echo
Fixed disturbance echo removal Ignore the echo from the obstacle by
registering it
Temperature compensation Correct echo position and level once a
minute or every time
Self-diagnosis Detect internal failure
Viewing electronic temperature of the transmitter -
Echo list List candidates of the surface echo
HART multidrop mode Connect multiple devices on the same
wiring
Reset Reboot Reboot the device
Parameter initialization Initialize parameters
Parameter backup Store the setting parameters in the
inside of the device
Parameter recovery Load the parameters that was stored in
the inside of the device
HART configuration changed flag Reset HART configuration changed
flag

Please check the Chapter 5 or Chapter 6, for more information about the function.

Table 10.5.2 Settings related to HART connection mode

Setting Parameter Connection Mode Remarks

Peer to Peer Multidrop
Device Number 0 1~63 Be careful not to overlap with other devices
HART Multidrop Mode OFF ON ON only in multi-drop mode
HART variables PV/SV/TV/QV PV/SV/TV/QV Digital output only available in multi-drop
(Arbitrary) （Required） mode (Analog output fixed at 4 mA)

NOTE: When installing with multi-drop, proceed multi-drop setting as above.

Before install at site, please change above 3 parameters by using "Peer to Peer" setting.

Please check the Chapter 6.6.4 or Chapter 6.9, for more information about the function.

10-12
10.6 Product code

KRG - 1 0 - -
<Output>
A ： 4-20mA/HART
<LCD module>
N ： without LCD module
A ： with LCD module
<Material of seal O-ring> 2)
V ： FKM(Fluorine-containing rubber)
S ： VMQ(Silicone rubber)
K ： Kalrez6375
Z ： Other materials (option) 3)
N ： None
<Antenna type>
2H ： 2" cone antenna
4H ： 4" cone antenna
2P ： 2" PTFE sealing antenna
3P ： 3" PTFE sealing antenna
4P ： 4" PTFE sealing antenna
1R ： 1" rod antenna
N ： None
<RF power>
0 ： High-Power
<Ex approval> 5)
NN ： Non-Ex IP66/IP67
AI ： ATEX / IECEx / KCs Ex ia
AD ： ATEX / IECEx / KCs
Ex ia/db

NOTE1: Required cable gland depends on type of explosion protection ATEX, IECEx, and KCs.
Each Ex ia & Ex ia/db(ATEX, IECEx, KCs) transmitter should use proper cable gland for explosion
proof usage and the attached blind plug. The cable gland for explosion proof shall be prepared as local
portion in accordance with safety regulation in each region. And then, The described code of
explosion-proof on name plate is different depending on this selection.
NOTE2: If you select the PTFE sealing antenna, Material of seal O-ring is FKM or VMQ.
If you select the rod antenna, Material of seal O-ring is VMQ.
NOTE3: If you need to apply other material for the seal, please consult us.
NOTE4: Flange is an option. Please refer to Chapter 10.8 Required flange dimensions.
NOTE5: Please refer to the safety instructions to know the IP code for the type of explosion protection.
Also, please contact us for the manufacturing code of explosion-proof products for Japan.
NOTE6: The KC mark model is only the following 9 models.
KRG-10-AD02HV-AA, KRG-10-AD04HV-AA, KRG-10-AD04HS-AA,
KRG-10-AD02PV-AA, KRG-10-AD02PS-AA, KRG-10-AD04PV-AA, KRG-10-AD04PS-AA
KRG-10-AD03PV-AA, KRG-10-AD03PS-AA

10-13
10.7 Dimensions and material

DN

mA % ft

ENT

(157) (143)

(110)
φ105
φ115
(244)
(136)

φ52.4

Fig. 10.7.1 KRG-10, 2" cone antenna

1. Window / Polycarbonate 7. Cable gland (depends on specifications)

2. Window (For LCD) / AlSi10Mg(Fe) 8. Blind plug (depends on specifications)
3. Cover (terminal block) / AlSi10Mg(Fe) 9. Flange lock nut / SUS304
4. Housing / AlSi10Mg(Fe) 10. O-ring
5. Label 11. Flange (option)
6. Ground terminal (M5) / SUS304 12. 2" cone antenna / SUS316L

10-14
 DN

mA % ft

ENT

(143)
(157)
(110)
φ105
φ115
(244)
(436)

φ94.4

Fig. 10.7.2 KRG-10, 4" cone antenna

1. Window / Polycarbonate 7. Cable gland (depends on specifications)

2. Window (For LCD) / AlSi10Mg(Fe) 8. Blind plug (depends on specifications)
3. Cover (terminal block) / AlSi10Mg(Fe) 9. Flange lock nut / SUS304
4. Housing / AlSi10Mg(Fe) 10. O-ring
5. Label 11. Flange (option)
6. Ground terminal (M5) / SUS304 12. 4" cone antenna / SUS316L

10-15
 DN

mA % ft

ENT

(157) (143)

(110)
φ105
φ115
(271)
(16)

φ44.8

φ95

Fig. 10.7.3 KRG-10, 2" PTFE sealing antenna

1. Window / Polycarbonate 7. Cable gland (depends on specifications)

2. Window (For LCD) / AlSi10Mg(Fe) 8. Blind plug (depends on specifications)
3. Cover (terminal block) / AlSi10Mg(Fe) 9. Flange lock nut / SUS304
4. Housing / AlSi10Mg(Fe) 10. O-ring
5. Label 11. Flange (option)
6. Ground terminal (M5) / SUS304 12. 2" PTFE sealing antenna / PTFE

10-16
 DN

mA % ft

ENT

(157) (142)

φ105 (110)
φ115
(271)

φ72
(31)

φ125

Fig. 10.7.4 KRG-10, 3" PTFE sealing antenna

1. Window / Polycarbonate 7. Cable gland (depends on specifications)

2. Window (For LCD) / AlSi10Mg(Fe) 8. Blind plug (depends on specifications)
3. Cover (terminal block) / AlSi10Mg(Fe) 9. Flange lock nut / SUS304
4. Housing / AlSi10Mg(Fe) 10. O-ring
5. Label 11. Flange (option)
6. Ground terminal (M5) / SUS304 12. 3" PTFE sealing antenna / PTFE

10-17
 DN

mA % ft

ENT

(157) (143)

(110)
φ105

φ115
(271)
(37)

φ84

φ150

Fig. 10.7.5 KRG-10, 4" PTFE sealing antenna

1. Window / Polycarbonate 7. Cable gland (depends on specifications)

2. Window (For LCD) / AlSi10Mg(Fe) 8. Blind plug (depends on specifications)
3. Cover (terminal block) / AlSi10Mg(Fe) 9. Flange lock nut / SUS304
4. Housing / AlSi10Mg(Fe) 10. O-ring
5. Label 11. Flange (option)
6. Ground terminal (M5) / SUS304 12. 4" PTFE sealing antenna / PTFE

10-18
 DN

mA % ft

ENT

(157) (143)

(110)
φ105
φ115
(245)
186

φ22

Fig. 10.7.6 KRG-10, 1" rod antenna

1. Window / Polycarbonate 7. Cable gland (depends on specifications)

2. Window (For LCD) / AlSi10Mg(Fe) 8. Blind plug (depends on specifications)
3. Cover (terminal block) / AlSi10Mg(Fe) 9. Flange lock nut / SUS304
4. Housing / AlSi10Mg(Fe) 10. O-ring
5. Label 11. Flange (option)
6. Ground terminal (M5) / SUS304 12. 1" rod antenna / PFA

10-19
 (38)

φ7 to 13 (28) 10

M20×1.5
Fig. 10.7.7 Cable gland (Only Non-Ex type)

10-20
10.8 Required flange dimensions

ΦA [mm]
Antenna type t [mm]
Tolerance
2" & 4" cone 45 14 to 35
2" PTFE sealing 50 12 to 25
+0.1
3" PTFE sealing 75 14 to 35
0
4" PTFE sealing 80 14 to 35
1" rod 45 11 to 35

Fig. 10.8.1 Required flange dimensions

10-21
10-22(Blank)
Chapter 11 Measurement principle
11.1 Measurement principle

KRG-10 takes advantage of the time-of-flight measurement

principle with microwave pulses which have central
frequency of 26GHz. Placed on the top of tanks, KRG-10
emits microwave pulses toward liquids or pastes in the tank.
Microwave pulses reflected from the liquid surface are Antenna
received by the antenna. The propagation time t is
converted into the distance between the transmitter and the
liquid surface. Using t and the speed of light c, the distance
D is expressed by the following equation.
D
D = c × ( t / 2 ) ······· (1)
H
Using D and the tank height H, the level L is expressed by
the following equation.

L ＝ H － D ········ (2)
Liquid surface
KRG-10 has a function to remove unwanted echo. By
using this function, the user can prevent the erroneous L
recognition of the reflected wave by unwanted echo. For
more information, please refer to Chapter 5 LCD and Bottom
4-Keys operation and 6 Operation by configuration
software. Fig. 11.1.1 Measurement principle

11-1
11-2(Blank)
Chapter 12 Trouble shooting
12.1 Tips for solution

When any of trouble concerned with systems happens, please refer to following check points.

Table 12.1.1 Trouble shooting

Trouble Check Point

･Check power line turned on and connected.
No indication on LCD
･Check LCD connector inserted properly.
･Check power line turned on and connected.
･Check proper size resistance attached in the line for
HART communication.
Not connectable through HART ･Check driver software installed correctly.
communicated configuration software
･Check correct COM port selected.
･Check correct device number selected.
･Check cable connection.
･Check the value within input-able range.
Parameter setting failure ･Check communication status is OK. In case of
communication error, please check connection.
･Check input parameter is correct.
･Check device status. Left down side dot indication
Inaccurate measurement value
is measuring error (not detected or track proper surface
echo).
･Check analog lock mode in-activated.
･Check table check mode in-activated.
･Check device status. Left down side dot indication is
Analog current output does not change measuring error (not detected or track proper surface
echo)
･Check alarm mode in-activated. In case of alarm mode,
LCD indication will be flickering.

12.2 Device status

Measuring status can be confirmed by LCD indication. Detail description can be referred on Chapter
5.4 - [8-3].
The status can be referred through configuration software as well. Confirmation procedure and detail
status description can be referred Chapter 6.10 Tools - unexpected state.

12-1
12.3 Application errors

When the problem about application happens, please confirm that is shown in the following table and
take measures. If the problem does not improve, please contact us.

Table 12.3.1 Application errors

Trouble Factor Measure

・ Please check setting G, R, C, H, the tank
shape and so on are correct. (Refer to 6.3
Settings)
Settings for the ・ If correction values (the offset value slope)
installation is incorrect. are set, please check that are correct.
(Refer to 6.3 Settings)
・ Please check the using antenna shape is
equal to the configuring antenna shape.
・ Please make the appropriate adjustment,
refer to the echo curve. （ Refer to 6.6
Advanced settings and 6.8 Echo Viewer）
・ There is a possibility of the reflected wave
from the antenna contaminations. Please
Measurement value is wash of the antenna.
incorrect. May have to measure
the reflected waves due ・ There is a possibility of the reflected wave
to noise.. from the surrounding structure. Please take
change oscillation direction or mounting
position.（Refer to 2.2 Appropriate location
for installation or 2.7 Tips for stable
measurement）
・ Please try to set the outlier removal. (Refer
to 6.6.2 Outlier Removal)
・ Please make the appropriate adjustment,
May have to measure refer to the echo curve. （ Refer to 6.6
the reflected wave by Advanced settings and 6.8 Echo Viewer）
double bounce. ・ Please try to set the outlier removal. (Refer
to 6.6.2 Outlier Removal)
・ Please make the appropriate adjustment,
refer to the echo curve. （ Refer to 6.6
May have to measure Advanced settings and 6.8 Echo Viewer）
It does not follow the ・ There is a possibility of the reflected wave
the reflected waves due
variation of the level. from the antenna contaminations. Please
to noise.
wash of the antenna.
・ Please try to set the outlier removal. (Refer
to 6.6.2 Outlier Removal)

12-2
 Trouble Factor Measure
・ Please make the appropriate adjustment,
refer to the echo curve. （ Refer to 6.6
Advanced settings and 6.8 Echo Viewer）
Since the microwave ・ Please optimize the mounting position and
If the liquid surface is oscillation direction. (2.2 Appropriate
signal is weakened
rough, measurement location for installation)
temporarily for the rough
value shows a high ・ Please change to a large size antenna.
surface, noise reflection
value instantaneous. (Because of a large antenna in a high
becomes stronger.
sensitivity, tend to noise is small relative to
the microwave signal.)
・ Please try to set the outlier removal. (Refer
to 6.6.2 Outlier Removal)
・ There is a possibility of the reflected wave
from the surrounding structure. Please take
change oscillation direction or mounting
position.（Refer to 2.2 Appropriate location
Measurement May have to measure for installation or 2.7 Tips for stable
indicates a low value the reflected waves due measurement）
momentarily. to noise. ・ There is a possibility of measuring the
short-range noise. Please try widening the
dead band or the setting of the outlier
removal and so on. (Refer to 6.6 Advanced
settings and 6.8 Echo Viewer)

12-3
12-4(Blank)
 EU DECLARATION OF CONFORMITY（SIMPLIFIED）
Hereby, TOKYO KEIKI INC., declares that the Radio equipment type KRG-10 is in compliance with
Directive 2014/53/EU. The full text of the EU declaration of conformity is available at the following
internet address: https://www.tokyokeiki.jp/e/products/detail.html?pdid=180

（Blank）
（Blank）
 Document No. KF13-001R
Microwave Level Gauge KRG-10
User's Guide
Oct. 2013 1st Edition
Mar. 2022 19th Edition

Measurement Systems Company

2-16-46, Minami Kamata, Ohta-ku,
Tokyo 144-8551, Japan
TEL: +81-3-3737-8621
FAX: +81-3-3737-8665
Web: https://www.tokyokeiki.jp/

Copyright 2013 by TOKYO KEIKI INC. All rights reserved.

(Specifications are subject to change without notice.)