Waukesha ® reUp ® Engine
VHP ® L5794GSI with ESM ® 2
Upgrade Offering
Product Description • Latest Technology: Each reUp VHP
includes the latest parts and control
INNIO’s Waukesha® reUp® Engines Program
systems to ensure equivalent to new
converts and upgrades existing engines to
engine performance and reliability. Newly
the latest gas compression specification,
designed power cylinder components
equivalent to new units. The addition of new
allow increased horsepower. ESM 2 and
technology increases engine performance
AFR2 improve engine fuel flexibility
and reliability. The program provides
and the speed and load response
customers the following options:
required in gas compression
• Upgrade a VHP® fleet engine through the applications. The emPact system
core engine exchange program attains low emissions with little to
• Purchase an upgraded VHP engine no operator adjustment.
outright without core exchange • Reliability: VHP reUp Engine
components are remanufactured in
Product Details production environments with
• Zero hour overhaul engine with new & supporting quality systems.
reUp components Engine assembly is completed
by trained personnel with the same
• Each upgraded VHP includes:
equipment, processes, and tools used to
– xCooled heads build new units.
– ESM® 2 control system
• Component fallout: Core credit is
– Air-fuel ratio control (AFR2) determined based on pre-teardown
– Advanced crankcase breather system inspection of the core engine. No added
– emPact emission control upgrade (optional) fees are applied if components fall out
– Gas compression specification options later in the remanufacturing process.
(flywheel, alternator, high pressure air/ • Warranty: Waukesha Extended Limited
gas starter, front crank pulley, and water
Warranty applies - one year from date of
connections)
service or two years from sale.
• Upgraded engines are dynometer tested
at full load and come with an updated bill Units Available
of material
VHP Core Exchange reUp Engine
Customer Benefits L5794GSI L5794GSI1
L5794LT
• Improved Package Economics: VHP L5774LT
reUp Engines use the latest technology L5790GSI
L5790GL
to increase engine horsepower and L5790G
compressor flow at the lowest capital cost. 1
Latest GC specification
Upgraded remanufactured engines also
have increased service intervals (identical
to new) and reduced oil consumption.
Increased power and reduced operational
expense combine to greatly improve
package economics.
VHP L5794GSI
Performance Data
Intercooler Water Temperature 130°F (54°C) 1,200 RPM 1,000 RPM
Power bhp (kWb) 1,380 (1,029) 1,150 (858)
BSFC (LHV) Btu/bhp-hr (kJ/kWh) 7,665 (10,846) 7,496 (10,602)
Fuel Consumption Btu/hr x 1,000 (kW) 10,578 (3,100) 8,621 (2,527)
NOx g/bhp-hr (mg/Nm3 @ 5% O2) 0.5 (185)
emPact Catalyst-
Out Emissions
CO g/bhp-hr (mg/Nm @ 5% O2)
3
1.0 (370)
NMHC g/bhp-hr (mg/Nm @ 5% 02) 3
0.14 (58)
THC g/bhp-hr (mg/Nm @ 5% O2) 3
1.26 (477)
NOx g/bhp-hr (mg/Nm @ 5% O2) 3
13.50 (5,011) 14.90 (5,508)
Engine-Out
Emissions
CO g/bhp-hr (mg/Nm @ 5% O2)
3
10.50 (3,770) 10.10 (3,734)
NMHC g/bhp-hr (mg/Nm3 @ 5% 02) 0.28 (105) 0.30 (110)
THC g/bhp-hr (mg/Nm3 @ 5% O2) 1.80 (682) 2.00 (733)
Heat to Jacket Water Btu/hr x 1,000 (kW) 3,037 (890) 2,512 (736)
Heat to Lube Oil Btu/hr x 1,000 (kW) 470 (138) 372 (109)
Balance
Heat
Heat to Intercooler Btu/hr x 1,000 (kW) 132 (39) 74 (22)
Heat to Radiation Btu/hr x 1,000 (kW) 674 (198) 605 (177)
Total Exhaust Heat Btu/hr x 1,000 (kW) 2,959 (867) 2,298 (674)
Induction Air Flow scfm (Nm3/hr) 2,001 (3,014) 1,638 (2,467)
Exhaust
System
Intake/
Exhaust Flow lb/hr (kg/hr) 8,984 (4,075) 7,355 (3,336)
Exhaust Temperature °F (°C) 1,136 (613) 1,077 (581)
All data according to full load and subject to technical development and modification.
emPact catalyst-out emissions valid from 100% - 75% load and 1,200 rpm to 900 rpm and assume proper engine/catalyst maintenance and manual
adjustment as necessary
Consult your local Waukesha engine representative for system application assistance. The manufacturer reserves the right to change or modify without notice,
the design or equipment specifications as herein set forth without incurring any obligation either with respect to equipment previously sold or in the process
of construction except where otherwise specifically guaranteed by the manufacturer.
Waukesha – an INNIO brand - INNIO’s Waukesha engines are at the forefront of the energy transition, providing reliable and compliant energy solutions for distributed gas compression and power generation applications. The
brand’s rich and lean-burn engines, ranging from 335 hp to 5,000 hp, set an industry standard for low emissions, high reliability, and fuel flexibility.
Waukesha products are continuously upgraded to help operators stay emission-compliant without sacrificing operational excellence. These upgrades include new and remanufactured engines and parts, as well as conversion
and modification kits, all of which are backed by OEM warranty and more than 115 years of engine expertise. Additionally, our Waukesha digital solutions include a collaborative solution with Detechtion Technologies for gas
compression applications and INNIO’s myPlant platform for power generation applications. Both solutions provide customers with enhanced monitoring and optimization capabilities, resulting in improved performance and
reduced downtime.
We connect locally with our customers to enable a rapid response to their service needs, providing enhanced support through our broad network of distributors and solution providers with parts, services, and digital offerings.
Waukesha engines are engineered in Waukesha, Wisconsin, U.S., and manufactured in Welland, Ontario, Canada. To learn more about the company’s products and services, please visit INNIO’s website at
www.waukeshaengine.com or follow Waukesha engines on LinkedIn.
IWK-224003-EN
© Copyright 2024 INNIO Waukesha Gas Engines Inc. Information provided is subject to change without notice. All values are design or typical values
when measured under laboratory conditions. INNIO, Waukesha, VHP, Series Four, reUp and ESM are trademarks or registered trademarks of the INNIO
Group, or one of its subsidiaries, in the United States and in other countries. All other trademarks and company names are property of their respective
owners.
