QUESTIONS?

Fanuc Control Motor Maintenance Manual B–65165E

(a) Excessive regenerated power

Regeneration is impossible. The PSM does not have a sufficient
capacity.
⇒ Check the specification of the PSM.
(b) The output impedance of the AC power source is too high.
⇒ Check the power source output impedance.
(c) Regeneration circuit failure
Check whether there is an overvoltage at check terminal IR or IS.
⇒ Replace the wiring board or control printed circuit board.
(d) IGBT (or IPM) defective
⇒ Replace the IGBT (or IPM).

3.2
A06B-6079-Hxxx A06B-6096-Hxxx
SERVO AMPLIFIER
MODULE
TROUBLESHOOTING
3.2.1 (1) Make sure that the following parameters are set to the standard
Abnormal Current values. If they are not, abnormal current control is performed.
Alarms
(8, 9, A, b, C, d, and E
in the LED display)

No. 1809 No. 1884 NO. 1954 (15- A) , 1955 (15- B)

No. 2004 No. 8X04 No. 2006 No. 8X06 No. 2011 No. 8X10

No. 1852 No. 1853 No. 1967 No. 1991

No. 2040 No. 8X40 No. 2041 No. 8X41 No. 2074 No. 8X74 No. 2098 No. 8X98

(1) Remove the power line wires from the amplifier terminals, and
release an emergency stop state.
If an abnormal current alarm occurs, go to (4).
If not, go to (3).
(2) Check for insulation between PE and each of the removed power
wires U, V, and W. If insulation is perfect, go to (4). If not, disconnect
the power wires from the motor connector. Then check for insulation
between PE and each of the U, V, and W terminals on the motor.
⇒ If there is a short-circuit between PE and U, V, or W of the motor,
replace the motor.
⇒ If insulation is perfect, replace the power wires.
(3) Connect the power wires. Attach the check board
(A06B–6071–K290) to connector JX5 to measure the waveform of
the actual current (IR and IS) in the servo amplifier module.
Accelerate or decelerate the motor, and measure the actual current (IR
and IS) of the amplifier.

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3. TROUBLESHOOTING AND
3. ACTION TROUBLESHOOTING B–65165E/01

If an abnormal current alarm occurs right after an emergency stop

state is released, go to (5).
Release an emergency stop state, and start the motor.
Check whether the waveform of the actual current (IR and IS) is a
normal sine wave.
⇒ If normal, go to (5).
⇒ If not, replace the amplifier.
(5) Check whether there is noise on the actual current (IR and IS)
waveform.
⇒ If there is no noise, replace the amplifier.
⇒ If there is noise, use a shielding wire, and ground the shielding,
or take other countermeasures as required.
(6) If still there is noise, a probable cause is a defective command cable
or a hardware failure in the CNC.

3.2.2 (1) Wait for about 10 minutes. Then release the emergency stop state.
IPM Alarms (8., 9., A., If an IPM alarm still occurs, go to (2).
b., C., d., and E in the If the cause is IPM overheat, the IPM alarm will not recur. IPM
LED display; note overheat can occur if the ambient temperature is high or the motor is
overloaded. Check the operating condition.
these codes are
(2) Remove the power wires from the amplifier terminals, and release an
displayed
emergency stop state.
simultaneously with a If the IPM alarm does not recur, go to (3).
period.) If the IPM alarm recurs, the probable cause is the operation of the IPM
protective function (for overcurrent or power failure). Replace the
amplifier and see.
⇒ If the IPM does not recur, go to (3).
(3) Check for insulation between PE and each of the removed power
wires U, V, and W. If insulation is perfect, go to (4). If not, disconnect
the power wires from the motor connector. Then check for insulation
between PE and each of the U, V, and W terminals on the motor.
⇒ If there is a short–circuit between PE and U, V, or W of the motor,
replace the motor.
⇒ If insulation is perfect, replace the power wires.
(4) Connect the power wires. Attach the check board
(A06B–6071–K290) to connector JX5 to measure the waveform of
the actual current (IR and IS) in the servo amplifier module.
Accelerate or decelerate the motor, and measure the actual current (IR
and IS) of the amplifier.
If an overcurrent alarm occurs right after an emergency stop state is
released, go to (5).
Release an emergency stop state, and start the motor.
Check whether the waveform of the actual current (IR and IS) is a
normal sine wave.
⇒ If normal, go to (5).
⇒ If not, replace the amplifier.
(5) Check whether there is noise on the actual current (IR and IS)
waveform.

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 3. TROUBLESHOOTING AND
B–65165E/01 TROUBLESHOOTING ACTION

⇒ If there is no noise, replace the amplifier.

⇒ If there is noise, use a shielding wire, and ground the shielding,
or take other countermeasures as required.
(6) If still there is noise, a probable cause is a defective command cable
or a hardware failure in the CNC.

3.2.3 (1) Check the three–phase input voltage to the amplifier.

Control Power Supply ⇒ If the voltage is below 0.85 times the rating, adjust it to the rated
Undervoltage Alarm value.
(2 in the LED display) (2) Replace the servo amplifier.

3.2.4 (1) Check the three–phase input voltage to the amplifier.

DC link Undervoltage ⇒ If the voltage is below 0.85 times the rating, adjust it to the rated
Alarm (5 in the LED value.
display) (2) Replace the servo amplifier.

3.2.5 (1) Make sure that the fan is not clogged up.
Fan Stopped Alarm (2) Check the power line connector of the fan for secure connection.
(1 in the LED display) (3) Replace the fan or servo amplifier as required.

3.2.6 (1) Exchange the command cable with the cable for the axis on which no
Current Conversion alarm has occurred. If the alarm occurs on the same axis, go to (3).
Error Alarm If the alarm occurs on the new axis, go to (2).
(2) The command cable is defective. Replace it.
(3) Exchange the command cables according to the diagram here. When
switching the CNC on, do so in an emergency stop state.
If the alarm recurs on the same axis, go to (5).
If the alarm occurs on the other axis, go to (4).

CNC Servo amplifier

Alarmed axis L–axis

(L–axis)

Normal axis
(M axis) M–axis

Command cable

(4) The servo amplifier is defective.

(5) The module for current conversion in the CNC is defective.

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