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Vol-1_Part C_Mini Sports complex_Plumbing

plumbing

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You are on page 1/ 97

AHMEDABAD MUNICIPAL CORPORATION

(ENGINEERING DEPARTMENT-SOUTH WEST ZONE)

CONSTRUCTION OF MINI SPORTS COMPLEX AT F.P. 334 T.P.S. 03


(GHUMA), SOUTHWEST ZONE,
AHMEDABAD

TENDER DOCUMENT

Volume -1

Part C- Technical Specification For Plumbing Work

Client-
Municipal Commissioner
Ahmedabad Municipal Corporation.
Sardar Patel Bhavan, Danapith,
Ahmedabad.
TECHNICAL SPECIFICATION

GENERAL SPECIFICATION FOR

PLUMBING WORK

2|Page
TECHNICAL SPECIFICATION

Contents

1.0 SANITARY FIXTURES & C.P. FITTINGS: ..................................................................................................... 4


2.0 INTERNAL DRAINAGE (SOIL, WASTE, VENT AND RAINWATER PIPES) ..................................................... 8
3.0 TRAPS .................................................................................................................................................... 11
4.0 TERRACE RAINWATER KHURRA, INLET MOUTH ................................................................................... 12
5.0 DWC POLYETHYLENE PIPE ..................................................................................................................... 13
6.0 INTERCEPTING TRAP ............................................................................................................................. 17
7.0 PERCOLATION WELL:............................................................................................................................. 18
8.0 CHLORINATED POLYVINYL CHLORIDE (CPVC) PIPES ............................................................................. 29
9.0 PLUMBING INSULATION FOR HOT WATER SUPPLY .............................................................................. 34
10.0 SWR - UPVC PIPES & FITTINGS .............................................................................................................. 37
11.0 BALL VALVES (FLOAT VALVE): ............................................................................................................... 39
12.0 BUTTERFLY VALVES ............................................................................................................................... 39
13.0 REFLUX VALVE (NON-RETURN VALVE) .................................................................................................. 45
14.0 Y -STRAINER .......................................................................................................................................... 49
15.0 GREASE TRAP ........................................................................................................................................ 49
16.0 AIR RELEASE VALVE ............................................................................................................................... 50
17.0 BLANK FLANGE ...................................................................................................................................... 50
18.0 GARDEN HYDRANT ................................................................................................................................ 51
19.0 WOLTMAN TYPE BULK WATER METER- AMR BASED............................................................................ 51
20.0 MOSQUITO PROOF GRATING................................................................................................................ 51
21.0 R.C.C. PIPES ........................................................................................................................................... 51
22.0 HYDROPNEUMATICS SYSTEM: .............................................................................................................. 61
23.0 WATER COOLER WITH RO ..................................................................................................................... 67
24.0 DEWATERING PUMP FOR SUMP DRAIN: .............................................................................................. 69
25.0 AIR TO WATER HEAT PUMP .................................................................................................................. 72
26.0 HOT WATER RECIRCULATION PUMPS:.................................................................................................. 74
27.0 TUBE WELL WATER TREATMENT PLANT: .............................................................................................. 79
28.0 TUBE WELL SUBMERSIBLE PUMP: ........................................................................................................ 83
29.0 INSTALLATION OF ENGINEERED SUPPORT SYSTEM .............................................................................. 87

3|Page
TECHNICAL SPECIFICATION

DETAILED SEPCIFICATIONS FOR PLUMBING WORK

1.0 SANITARY FIXTURES & C.P. FITTINGS:

Scope

Work under this section shall consist of transportation, furnishing, installation, testing and
commissioning and all labor as necessary as required to completely install all sanitary fixtures,
brass and chromium plated fittings and accessories as required by the drawings and specified
hereinafter or given in the Bill of Quantities.

General Requirements

All fixtures and fittings shall be fixed with all such accessories as are required to complete the
ITEM in working condition whether specifically mentioned or not in the Bill of Quantities,
specifications, drawings or not.

All fixtures and accessories shall be fixed in accordance with a set pattern matching the tiles
or interior finish as per architectural design requirements. Wherever necessary the fittings shall
be centered to dimensions and pattern desired.

Fixing screws shall be half round head chromium plated brass with C.P. washers wherever
required as per directions of Authority’s Representative.

All fittings and fixtures shall be fixed in a neat workmanlike manner true to levels and heights
shows on the drawings & in accordance with the manufacturer’s recommendations. Care
shall be taken to fix all inlet and outlet pipes at correct positions.

All fixtures of the similar materials shall be by the same manufacturers.

All fitting shall be of the chromium plated materials.

Without restricting to the generally of the foregoing the sanitary fixtures shall include all sanitary
fixtures, C.P. fittings and accessories etc. necessary and required for the building.

Whether specifically mentioned or not all fixtures and appliances shall be provided with
approved fixing devices, nuts, bolts, screws, and hangers as required. These supports shall
have the necessary adjustment to allow for irregularities in the building area construction.

For the installation of the CP fittings, Teflon tape shall be used.

European W.C.

European W.C. of glazed vitreous china shall be wash down, single or double symphonic type,
floor or wall mounted set, flushed by means of flush valve as specified in Bill of Quantities. Flush
pipe / bend shall be connected to the W.C. by means of suitable rubber adopter. Wall hung
W.C. shall be supported by C.I. floor mounted chair.

4|Page
TECHNICAL SPECIFICATION

Each W.C. seat cover shall be so fixed that it remains absolutely stationary in vertical position
without falling down on the W.C. Seat cover shall be of white solid plastic, elongated open
front with heavy duty hinges. Exposed fixture trims shall be Chrome plated, and trims of similar
function shall be by the same manufacturer.

Flushing cistern to be used shall conform to the requirements of IS: 774-2004. High level cisterns
shall be of cast iron unless otherwise specified. Low level cistern shall be of the same material
as the water closet or as instructed by the D.T.A./Authority. The cisterns shall be mosquito proof
& shall fulfil the requirements of the local Authority.

If alternatively Flush valves to be used, then shall be of the best approved quality procurable
with C.P. control valve and C.P. flush pipe.

The flush pipe/bend shall be connected to the WC by means of a suitable rubber adopter.

Flushing cistern to be used shall conform to the requirements of IS: 774-2004. High level cisterns
shall be of cast iron unless otherwise specified. Low level cistern shall be of the same material
as the water closet or as instructed by the D.T.A./Authority. The cisterns shall be mosquito proof
& shall fulfil the requirements of the local Authority.

The levels of the WC should be checked by placing sprit level on the W.C. W.C. should be
tested on completion of fixing by putting small paper balls and flushing out. If all the paper
balls are not flushed out. The fixing will have to be rectified / re-aligned.

Wash Basins

Wash basin shall be of white vitreous china of best quality manufactured by an approved firm
and sizes as specified in the Bill of Quantities.

Wash basin shall be of under counter drop in type shall be supported on a pair of rolled steel
brackets of approved design and shall be mounted on a countertop. So that rim and basin
bowl is exposed from top.

Wash basin shall be provided with single lever mixer with chain and rubber plug, chromium
plated brass bottle trap of approved quality, design and make where hot water required.
Single tap where hot water is not required.

Wash basin shall be fixed at proper location and height and truly horizontal as shown on
drawing or as directed by Authority’s Representative.

Urinals

Half stall wall hung urinals of glazed vitreous china shall be provided with 15mm dia, C.P. brass
spreader, 32/40/50mm dia C.P. domical waste and C.P. cast brass bottle trap with pipe and
wall flange and shall fixed to wall by one C.I. bracket and two C.I. clips as recommended by
manufacturers complete as directed by the Authority’s Representative.

5|Page
TECHNICAL SPECIFICATION

Urinals shall be flushed by means of “NO-TOUCH” infrared operated flush valves.


Urinal Sensor have Sensotronic Concealed Type Flushing Valve for Urinal Complete Set with
Installation Box with Control Cock.

Waste pipes for urinals shall be any one of the given materials as directed by the Authority’s
Representative:

A. G.I. Pipes

B. Rigid PVC/High density polyethylene.

C. Waste pipes may be exposed on wall or concealed in chase as directed by the


Authority’s Representative.

Paper Holder

Toilet recessed type paper holder complete in all respects including cutting and making good
the walls
etc.

BIB Cock

These shall be of C.P. brass bib cocks of best quality necessary fittings with wall Flange etc.
complete in all respects including cutting and making good the walls etc.

Angle Valve

These shall be of C.P. brass angle valve with C.P. copper connecting pipe 450 mm long and
nuts, washer and brass flange complete, including cutting and making good the wall where
required.

Liquid Soap Container

These shall be of C.P. brass liquid soap container of best quality etc. complete in all respects
including cutting and making good the walls etc. These shall be fixed by means of stainless-
steel screws to wooden / plastic cleats firmly embedded in the wall.

Kitchen / Pantry Sinks

Sinks shall be of stainless-steel material as specified in the Bill of Quantities/Drawings.


Each sink shall be provided with R. S. brackets and clips and securely fixed. Countertop sinks
shall be fixed with suitable angle iron clips or brackets as recommended by the manufacturer.
Each sink shall be provided with 40 mm dia Chromium Plated waste with chain and plug or
P.V.C. waste with Escutcheon plates. Fixing shall be done as directed by Authority’s
Representative.

6|Page
TECHNICAL SPECIFICATION

Supply fittings for sinks shall be mixing fittings or C.P. taps, angle cocks etc. all as specified in
the Bill of Quantities/Drawings.

Braided Hose Copper Pipe

Providing and fixing of C.P. copper connecting pipe 450 mm long and nuts, washer and brass
flange complete, including cutting and making good the wall where required etc. complete
as per directed by the Engineer's Representative.

Pressmatic Pillar Cock

Providing and fixing Pressmatic Pillar Cock of best quality necessary fittings with wall Flange
etc. complete in all respects including cutting and making good the walls etc. complete as
per directed by the Engineer's Representative.

Sink Cock

Sink cock of best quality necessary fittings with wall Flange etc. complete in all respects
including cutting and making good the walls etc.

Health Faucet

Hand Shower (Health Faucet), with 8mm Dia, 1 -1.2 mtr Long flexible Tube and Wall Hook with
accessories of best quality necessary fittings with wall Flange etc. complete in all respects
including cutting and making good the walls etc.

Hand Dryer

Hand dryer, fully automatic type, cover shall be fabricated in extra heavy duty18 gauge type
304 SS/ ABS with exposed surfaces satin finished, the unit shall deliver not less than 71 l/sec of
hot air and electrical rating shall be 240 V / 1 phase / 50 cycles.

Urinal Partition

Providing and fixing Urinal partition with frosted glass approx. size 900 MM (H) X 450 MM (W)
having 10 MM of glass thickness, including fixing to wall with suitable brackets all as per
manufacturers specification etc

Automatic Fragrance Dispense

These shall be of C.P. brass Automatic Fragrance Dispense fixed to wooden cleats with C.P.
brass screws complete the item.

Quote & Hat Hook

These shall be of C.P. brass twin way QUOTE and hat hooks fixed into wall with C.P. Brass screws
and wall plugs etc. complete including cutting and making good the walls etc.

7|Page
TECHNICAL SPECIFICATION

Grab Bar

grab bar fabricated seamless stainless steel tube in bath room with non-slip gripping surface,
polished wall flange at end of bars with heavy duty anchor fasteners and accessories etc
complete the job.

Recessed convertible paper towel dispenser and waste receptacle

Item shall be Type-304 stainless steel with welded construction; exposed surfaces shall have
satin finish. Flange shall be drawn and beveled, one-piece, seamless construction. Door shall
be secured to cabinet with a full-length stainless steel piano-hinge and equipped with a semi-
concealed tumbler lock keyed like other Bobrick washroom accessories. Paper towel
dispenser shall dispense 600 C-fold or 800 multifold paper towels. Removable waste
receptacle shall be secured to cabinet with a tumbler lock, have front and side edges of
bottom and all top edges hemmed for safe handling, and shall have a minimum capacity of
12-gal. (45.5-L).

2.0 INTERNAL DRAINAGE (SOIL, WASTE, VENT AND RAINWATER PIPES)

Scope

A. Work under this section shall consist of furnishing all labor, materials, equipment and
appliances necessary and required to completely install all soil, waste, vent and rainwater
pipes as required by the drawings, specified here in after and given in the Bill of Quantities.

a. Without restricting to the generality of the foregoing, the soil, waste, vent and rainwater
pipes system shall include the followings: -

i. UPVC vertical and horizontal soil waste and vent pipes, rainwater pipes and fittings, joints
clamps and connections to fixtures.
ii. Floor traps, floor drain clean out plugs, inlet fittings and rainwater roof drain, area/local
drains, trench drain.

iii. Waste pipes connections from all fixtures e.g., wash basins, sinks, kitchen equipment.
iv. Testing of all pipes.

v. Connection of main.

General Requirements

A. All materials shall be new of the best quality conforming to specifications and subject to
the approval of Authority’s Representative.

B. Pipes and fittings shall be fixed truly vertical, horizontal or in slopes as required in a neat
workmanlike manner.

C. Pipes shall be fixed in a manner as to provide easy accessibility for repair and maintenance

8|Page
TECHNICAL SPECIFICATION

and shall not cause obstruction in shafts, passages etc.

D. Pipes shall be securely fixed to walls by suitable clamps at intervals specified.

E. Access doors for fittings and cleanouts shall be so located that they are easily accessible
for repair and maintenance.

F. All works shall be executed as directed by Authority’s Representative.

A. UPVC pipes and fittings

The pipes shall be round and shall be supplied in straight lengths with socketed ends. The
internal and external surfaces of pipes shall be smooth, clean, and free from grooving and
other defects. The ends shall be cleanly cut and square with the axis of the pipe. The pipes
shall be designated by external diameter and shall conform to IS: 4985 – 2000.

Fittings

Fittings shall be of the same make as that of pipes, injection moulded and shall conform to
Indian Standard.

Laying and Jointing

The pipes shall be laid and clamped to wooden plugs fixed above the surface of the wall.
Alternatively plastic clamps of suitable designs shall be preferred. Provision shall be made for
the effect of thermal movement by not gripping or disturbing the pipe at supports between
the anchors for suspended pipes. The supports shall allow the repeated movements to take
place without abrasion.

Jointing for UPVC pipes shall be made by means of solvent cement for horizontal lines and `O’
rubber ring for vertical line. The type of joint shall be used as per site conditions/direction of
the Authority’s Representative. Where UPVC pipes are to be used for rainwater pipes, the pipe
shall be finished with G.I. adopter for insertion in the R.C.C. slab for a waterproof joint complete
as directed by Authority’s Representative.

Supports

UPVC pipes require supports at close intervals. Recommended support spacing for
unplasticised PVC pipes is 1400 mm for pipes 50 mm dia. and above. Pipes shall be aligned
properly before fixing them on the wooden plugs with clamps. Even if the wooden plugs are
fixed using a plumb line, pipe shall also be checked for its alignment before clamping, piping
shall be properly supported on, or suspended from clamps, hangers as specified and as
required. The Contractor shall adequately design all the brackets, saddles, anchors, clamps
and hangers and be responsible for their structural sufficiency. Pipe supports shall be primer
coated with rust preventive paint.

Repairs

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TECHNICAL SPECIFICATION

While temporary or emergency repairs may be made to the damaged pipes, permanent
repairs should be made by replacement of the damaged section. If any split or chip out occurs
in the wall of the pipe, a short piece of pipe of sufficient length to cover the damaged portion
of the pipe is cut. The sleeve is cut longitudinally and heated sufficiently to soften it so that it
may be slipped over the damaged hard pipe.

Testing

All lengths of PVC rainwater pipes shall be fully tested for water tightness by means of water
test maintained for not less than 30 minutes. All pipes shall be subjected to a test pressure of
at least 1.5 meter head of water head. The test pressure shall, however, not exceed 6 meter
head at any point. The pipes shall be plugged preferably with standard design plugs with
rubber plugs on both ends. The upper end shall, however, be connected to a pipe for filling
with water and getting the required head.

B. Waste pipe from Appliance

a. Waste pipe from appliances e.g., wash basins, sinks, urinals, chrome plate where seen
water coolers shall be of uPVC rigid pvc pipe.

b. All pipes shall be fixed in gradient towards the outfalls of drains. Pipes inside a toilet room
shall be in chase unless otherwise shown on drawings. Where required pipes may be run at
ceiling level in suitable gradient and supported on structural clamps. Spacing for clamps
for such pipes shall be as follows:

Vertical Horizontal
P.V.C. Pipes 180 cms 120 cms

C. Measurements

Waste/soil, waste, vent and rainwater pipes shall be measured over all along the centre line
correct to a centimeter including all fittings along its length. The rate for these pipes shall be
inclusive of all fittings, holder bat clamps, lead caulked joint for C.I. and cement joints for UPVC
and all other items described in the Bill or Quantities. The portion of the pipe within the collar
for C.I./UPVC pipe at the joint shall not be included in the length of the pipe work.

D. SWR uPVC Pipes and fittings

Soil, waste, vent SWR Ring Fit/Solvent pipes with socket and spigot. All pipes shall be straight
and smooth and inside free from irregular bore, blow holes, cracks and other manufacturing
defects. These pipes conform to EN 1329 / IS 13592 (SWR type B) and are designed to withstand
continuous internal hydraulic pressure of 6 Kg/cm to ensure life-long trouble-free working. The
pipes are provided with an integral rubber ring type socket at one end while the other end is
kept plain, smooth and free from burrs. Rubber ring type socket ends provide easy push – fit
type jointing. Simultaneously, allowance for thermal expansion can also be provided during
installation.

10 | P a g e
TECHNICAL SPECIFICATION

Fittings

Fittings shall conform to the corresponding Indian Standard as for pipes. Contractor shall use
pipes and fittings of matching specification.

Access door shall be secured air and watertight with 3mm thick insertion rubber washer and
white lead. The bolts shall be lubricated with grease or white lead for easy removal.

Jointing

1) Rubber Seal Rings for Joints & Access Doors


Manufactured in accordance with IS: 5382 for 75 mm / 90 mm / 110 mm sizes. These are made
out of natural rubber with a shore ‘A’ hardness pf 40 × 5. Provide superior resistance to
biological attack. Special design of cross section ensures perfect sealing.

2) Lubricant
Available in 100 gms, 250 gms & 500 gms packing. Specially formulated for compatibility with
rubber seal as well as PVC. Does not support the growth of bacteria or fungi.

E. Pipe, Hangers, Support, Clamp, Bracket etc.

Supports

UPVC pipes require supports at close intervals. Recommended support spacing for
unplastisized PVC pipes is 1400 mm for pipes 50 mm dia. and above. Pipes shall be aligned
properly before fixing them on the wooden plugs with clamps. Even if the wooden plugs are
fixed using a plumb line, pipe shall also be checked for its alignment before clamping, piping
shall be properly supported on, or suspended from clamps, hangers as specified and as
required. The Contractor shall adequately design all the brackets, saddles, anchors, clamps
and hangers and be responsible for their structural sufficiency. Pipe supports shall be primer
coated with rust preventive paint.

Testing

Before the system is put into use, it should be tested for leakages by air test, hydraulic test or
smoke test.

3.0 TRAPS

1) FLOOR TRAPS/P-TRAP
Floor traps/P-TRAP shall be PVC deep seal with an effective seal of 50 mm. The trap and waste
pipes shall be set in cement concrete blocks firmly supported on the structural floor. The blocks
shall bein1:2:3 mix (1 cement: 2 coarse sand: 4 stone aggregate 20 mm nominal size) mixed
with water proof compound and extended to 40 mm below finished floor level. Contractor
shall provide all necessary shuttering and cantering for the blocks. Size of the block shall be 30

11 | P a g e
TECHNICAL SPECIFICATION

x 30 cms of the required depth. The trap shall be installed at lowest point ensure no pending
occurs at perimeters of the drain.

2) MULTI FLOOR TRAPS/P-TRAP


Floor traps/P-TRAP shall be Low noise (PP), deep seal with an effective seal of 50 mm. The trap
and waste pipes shall be set in cement concrete blocks firmly supported on the structural floor.
The blocks shall bein1:2:3mix (1 cement: 2 coarse sand: 4 stone aggregate 20 mm nominal
size) mixed with water proof compound and extended to 40 mm below finished floor level.
Contractor shall provide all necessary shuttering and cantering for the blocks. Size of the block
shall be 30 x 30 cm of the required depth. The trap shall be installed at lowest point ensure no
pending occurs at perimeters of the drain.

Floor Trap Inlet

Bathroom traps and connections shall ensure free and silent flow of discharging water. Where
specified, the Contractor shall provide a special type of galvanised iron inlet fitting without or
with one, two or three inlet sockets to receive the waste pipe. Joint between waste and fitting
shall be connected to a C.I. ‘P’ or ‘S’ trap with at least 50mm seal (Hopper and traps shall be
paid for separately). Floor trap inlet fittings and the trap shall be set in cement concrete blocks.

C.P./Stainless Steel Gratings

Providing & fixing PVC SWR TYPE B P Trap of 110 X 110 mm diameter with Height riser/ necessary
110MM Diameter of distance piece for wash basin/ sink drain connection with cockroach trap
- square flat cut, Satin-matt finish - 150mm x 150mm of approved Make, making necessary
slab/ wall/ beam holes and cutting walls, etc. complete.

Providing & fixing PVC SWR TYPE B of 110 X 110 mm diameter with Height riser/ necessary
110MM Diameter of distance piece for urinal drain connection with floor clean out square cut
150mm- Satin of approved Make, making necessary slab/ wall/ beam holes and cutting walls,
etc. complete.

Cleanout Plugs

Providing & fixing floor clean out square cut 150mm- Satin of approved Make with making
necessary slab/ wall/ beam holes and cutting walls, etc. complete.

Pipe Sleeves

Pipe sleeves 50mm larger diameter than pipes shall be provided wherever pipes pass through
walls and slabs and annular space filled with fireproof materials like putty, fire seal etc. All pipes
shall be accurately cut to the required sizes in accordance with relevant BIS codes and burs
removed before laying. Open ends of the pipe shall be closed as the pipe is installed to avoid
entrance of foreign matters. Vertical sleeve shall finish 50mm above finish floor level.

4.0 TERRACE RAINWATER KHURRA, INLET MOUTH

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TECHNICAL SPECIFICATION

Khurra

Khurras 45x45cm with average minimum thickness of 5 cm. cement concrete 1:2:4(1 cement:2
coarse sand :4 graded stone aggregate of 20mm nominal size) over P.V.C. sheet
1mx1mx400micron, finished with 12mm cement plaster 1:3 (1 cement: 3 coarse sand) and a
QUOTE of neat cement rounding the edge sand making and finishing the outlet complete.

Inlet Mouth

Inlet mouth of rainwater pipe with cast iron grating 15cm diameter not less than 440gram.

5.0 DWC POLYETHYLENE PIPE

(Class SN 8 Structured Double Wall (Non-Smooth External Annular Corrugated wall & Smooth
Internal wall) Polyethylene Piping System for non-pressure underground Sewerage &
Drainage Applications)

Scope

This specification covers the requirements for manufacturing, supplying, transportation,


handling, stacking of Class SN 8 Structured Double Wall (Non-Smooth External Annular
Corrugated wall & Smooth Internal wall) Polyethylene Piping System for non-pressure
underground Sewerage & Drainage Applications herein after called the DWC PE Piping
System.

Applicable Codes

The manufacturing, testing at factory, supplying, transportation, handling, stacking,


installation, jointing, and testing at sites shall comply with all currently applicable statutes,
manuals, regulation, standards & codes. In particular, in addition to all relevant National
Standards, following international standards with latest revisions shall be referred. If
requirements of these specifications are at variance with any other standards, this particular
document shall govern the proceedings.

EN 13476-1 Plastics piping Systems for non-pressure underground drainage and


sewerage- Structured-wall piping systems of Polyethylene (PE)
Part 1: General requirements and performance characteristics
EN 13476-3 Plastics piping Systems for non-pressure underground drainage and
sewerage- Structured-wall piping systems of Polyethylene (PE)
Part 3: Specifications for pipes and fittings with smooth internal and
profiled external surface and the system, Type B

Other International Codes / Standards (EN/ ISO) which are integral part of above two
standards as normative references form a significant portion of this specification document.

Manufacturing

13 | P a g e
TECHNICAL SPECIFICATION

The DWC PE Piping System of stiffness class designation SN 8 shall confirm to the European
Union standards as mentioned above and shall be configured as per the indicative Cross-
sectional & Profile Drawings (Annexure A &B) annexed herewith. Each pipe shall be coupler
(on-line or off-line) and spigot type along with rubber sealing ring (as designated under above
international specifications).

Transportation

The arrangement of loading the pipes in a telescopic manner is advised, i.e. smaller diameters
inserted into the next higher sizes of pipes. While loading the pipes onto the truck, care should
be taken that the coupler- end should be arranged alternatively in the corresponding layers
so as to avoid the damage to the coupling/ socket ends.

Handling

Following Recommendations shall be followed while handling the pipes:


• Adherence to National Safety requirements
• Pipes to be smoothly lowered to the ground
• Pipes should not be dragged against the ground to avoid the damages to the
Coupler/pipes.
• 800mm and larger diameter pipes are carried with Slings at two points spaced
approximately at 3 Meters apart
• For smaller diameters (400mm – 800mm) one lift point shall be sufficient & can be handled
either manually or mechanically
• Do not use a loading Boom or Forklift directly on or inside pipe.

Pipe Storage at Site

• Stockpiling shall be done temporarily on a Flat Clear Area as per Fig. 1 & 2.
• For avoiding collapse of Stacks, use Wooden Posts or Blocks
• Stacking shall not be higher than 2.5 Meters
• While stacking, alternate the socket/coupler ends at each row of stacked pipes as per Fig.
2.

(Fig 1) (Fig 2)

Lowering, Laying & jointing of Pipes

The width of a Sewer Trench depends on the soil condition, type of side protection needed,
and the working space required at the bottom of Trench for smooth installations. Increase in
width over required minimum would unduly increase the load on pipe and cost of road

14 | P a g e
TECHNICAL SPECIFICATION

restoration. Considering all above factors, the Minimum Trench Width is specified as per Table
below: -

Indicative Trench Widths**


Pipe Diameter (mm) Trench Width (M)
75-170 0.6
250 0.7
400 0.9
600 1.2
800 1.3
1000 1.8

**In
actual practice the trench width can be as narrow as possible but adequate to allow the
workmen to execute the job satisfactorily.

The pipe segment between two manholes shall be laid approximately in straight line without
any vertical undulations. However, on the strength of its flexibility, the DWC PE Piping system
can be laid in very smooth curve if found necessary. The piping system shall rest on the
carefully prepared bedding portion of the Backfill Envelope and at appropriate jointing
locations the trenches shall be excavated deeper to accommodate the bulges of coupler-
spigot joints. However, special care shall be ensured as mentioned below:

• Excavation of trenches shall be carried out in accordance with the drawing &
specifications and as directed by the field engineer as well.
• The piping system shall be laid and jointed in true to gradient with the help of sight rails and
boning rods as detailed in CPHEEO Manual on Sewerage and sewerage treatment. The
levels need be checked with calibrated modern Levelling Instrument. Specific care shall
be taken to prevent entry of sand / mud /slush/ any other foreign material etc into the
system during the installation operation.

The structural property of the system suggests that a minimum cover of 300 mm adequate
even for maximum quantum of superimposed (live) load.
In case of wider trenches than required (above table), the permission of the competent
authority shall be necessary.

The bedding area is an essential portion of Back fill Envelope and shall be constructed with
proper bedding material as computed in accordance with appropriate international code of
practice for structural bedding design mentioned in the list of normative references under EN
13476.The bedding shall be laid to specified thickness and gradient with proper manual
compaction of the aggregate.
The moulded on-line coupler (or separate coupler integrated to the pipe in case of lower sizes)
will have a suitable internal surface for push-fitting the said end over the spigot end of the next
pipe. On first valley of the corrugation of said spigot end (destined to receive the pushed
coupler) the sealing rubber ring of standard (EN 13476) quality shall be placed so that the
coupler end of the pipe smoothly but tightly slides over the sealing ring for making an absolute

15 | P a g e
TECHNICAL SPECIFICATION

watertight joint. Similar system is also used for fabricated accessories or moulded fittings
required such as Tee, Bends, Elbows, Reducer end caps for the purpose of installation of the
system related to drainage/sewerage.

For quality connections following steps are to be ensured, failing which the performance
aspects are to be severely compromised.

The non-coupler (socket) end needs to be thoroughly cleared and shall be free from any
foreign material

• Clean and lubricate the coupler end of the pipe, if required.


• Lubricate the exposed Gasket in the same manner, if required.
• Keep the non-coupler end free from dirt, backfill material, and foreign matter so that the
joint integrity is not compromised.
• Push the coupler into non-coupler and align properly. Always push coupler end into non-
coupler end.

For smaller diameter pipes simple manual insertion shall be sufficient. It should be ensured that
the coupler end is adequately ‘homed’ within non-coupler end to ensure installation and tight
joining seal. Therefore prior to insertion always place a ‘Homing Mark’ on appropriate
corrugation of the ‘Non-Coupler End’.
Construction of backfill envelope and final backfilling of the trenches

DWC PE Piping System with well compacted Backfill Envelope along with the bottom and sides
of trench (native soil) work together to support soil overburden and superimposed (traffic)
loads. The carefully constructed Backfill Envelop has three distinct but non-isolated stages. The
construction needs to be done stage by stage as per the sequence stated below:

• Bedding portion
• Up to Haunch level
• Remaining portion

The material for backfill envelop shall be in accordance with the structural design of flexible
buried conduit as per relevant international codes. It can be the same material that were
removed in the course of excavation, or it can be fine sand/course sand/gravel / moorum
/other form of course / fine aggregates depending on the effected Design Load [Overburden
+ Superimposed (Live) load]. However, in no circumstances, the flexible pipe should not be
embedded in cement concrete (un- reinforced or reinforced) which invariably induces
undesired rigidity in the system.

• The remaining portion of backfilling which do not contribute to the structural integrity of
the system may be the materials that were removed in the course of excavation, or any
other foreign material as may be required to suit the particular site condition. These
materials shall consist of at least clean earth and shall be free from large clod or stone
above 75 mm, ashes, refuse and other injurious materials.
• After completion of bedding portion of the Backfill envelop and subsequent lying of pipes,
etc, first the haunch portion & then upper portion of Backfill Envelope shall be constructed

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TECHNICAL SPECIFICATION

as per design around the pipe. Voids must be eliminated by knifing under and around pipe
or by some other indigenous tools.
• The compaction, by hand rammers or compactors with necessary watering to a possible
maximum level of proctor density shall be ensured.
• Backfilling shall start only after ensuring the water tightness test of joints for the concerned
sewer segments. However, partial filling may be done keeping the joints open.
• Precautions shall be taken against floatation (if at all necessary) as per the specified
methodology and the minimum required cover.
• Continuity of the pipe segments in between two manholes is required to be ensured in the
same modality as practiced for pipeline. Hydraulic testing of pipes shall be done, if
specifically asked for by the client for any specific stretch.

Jointing

• Elastomeric sealing ring joints/Solvent cement joint


• These pipes shall be socketed on automatic socketing machine with self-socket length.
Such pipes shall be either joined with solvent cement or groove inside with rubber ring.

Continuity Test /Hydraulic Testing

• All lengths of the sewer and drain shall be fully tested for water tightness by means of water
pressure maintained for not less than 30 minutes. Testing shall be carried out from manhole
to manhole. All pipes shall be subjected to a test pressure of at least 1.5 mtrs. head of water.
The test pressure shall, however, not exceed 6 metres head at any point. The pipes shall be
plugged preferably with standard design plugs with rubber plugs on both sides. The upper
end shall, however, be connected to a pipe for filling with water and getting the required
head poured at one time permit.

• Sewer lines shall be tested for a straightness by:

• Inserting a smooth ball 12 mm less than the internal diameter of the pipe. In the absence
of obstruction such as yarn or mortar projecting at the joints the ball should roll down the
invert of the pipe and emerge at the lower end.

• Means of a mirror at one end and a lamp at the other end. If the pipeline is straight the full
circle of light will be seen otherwise obstructions or deviations will be apparent.

• The contractor shall give a smoke test to the drain and sewer at his own expense and
charges, if directed by the Engineer in charge.

• A test register shall be maintained which shall be signed and dated by Engineer in charge.

Measurements

The mode of measurement shall be as per Schedule B.

6.0 INTERCEPTING TRAP

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TECHNICAL SPECIFICATION

Providing and fixing intercepting trap of 150mm diameter in manholes with stiff mixture of
cement mortar 1:1 (1 cement : 1 fine sand) including testing of joints etc

7.0 PERCOLATION WELL:

PURPOSE: to recharge by the way of drilling tube wells using storm water received through
external surface.

REQUIREMENT:
•Geophysical (electrical resistivity) & hydrogeological, geology, hydrology survey and submit
the report along with bore logging & electrical resistivity test.
•finding stratification of aquifer system and spatial variability of hydraulic conductivity of
different zones.
•negative and nonproductive zones of low hydraulic conductivity.
•vertical hydraulic conductivity.
•moisture moment and infiltration.
•direction of ground water flow.
•salinity changes
•finalization of physical data
-location of proposed structure
-determination of number of structures
-identification of tentative location.
•location identification- assessment of existing studies & recommendation
•geo tagging/google map -ne co-ordinates
•drilling pilot tube well to assess potentiality.

•DESIGN REQUIREMENT:
• Otests prior to commencement
• Oflow requirements/ rate of discharge/percolation
• Owater report- samples of water for analysis:
• Oinfiltration rates
• Overticality of tube wells
• Ofilter pack
• Ocasing pipe

INCLUSION:
•drilling report
•infiltration record
•preliminary works for drilling, boring, access to specific areas

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TECHNICAL SPECIFICATION

•water for all purposes


•power-dg or chargeable
•storage godown
•manpower colony arrangements outside site premises
•standard statutory obligation & responsibilities
•authority & departmental co-ordination
•post completion approval from cgwa
•amc-yearly & activities & schedule
•all rates are for site
•housekeeping & sealing & making good the area post completion of the works-handing over
to client
•identification boards for each percolation wells
•as built drawings
•drilling & boring in all soil/rock as applicable using appropriate type of rig such as rotary, semi
rotary and dth.
•safety & security during construction
•standard ohs & ehs requirements
•third part quality report/mtc
•all insurances other than car policy
•inclusion & exclusion list
•local issues if any

SPECIFICATION OF RECHARGE WELL


Construction of Percolation Well with all required connections as per detailed design and
drawing with all required accessories. Scope shall include for Borewell depth up to 200m. with
3 m dia with 4m liquid depth+ invert Level with silting chamber(1.5mx0.75mx1.2m +IL) and
overflow connection to the nearest drain. ITEM shall also including of precast/ RCC filtration
module including of necessary filtration media for silt chamber and recharging pit.

DEVELOPMENT OF TUBE WELLS

SCOPE :
The scope includes construction of tube well to get required quantity of potable water with all
material, testing, etc.

It is proposed to drill the tube well at the proposed in attached site plan or as per vendor
based on resistivity survey or as per res in accordance with ISSR NO. 2800 - 1964 or latest.

The process to be adopted with direct rotary circulation method and tube well is to be
installed as per the schedule where the actual length of housing pipe screen and blind pipe
is to be worked out in accordance with the availability of strata. The annular space between
the wall of hole and stainless-steel screen is to be packed with the suitable size of graded

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TECHNICAL SPECIFICATION

gravel to make the area immediately around the well bore for the flow of water to prevent
sand from entering the well during pumping.

GENERAL :-
A.The purpose of constructing the tube well is to percolate ground water. The depth shall be
according to the strata available as per site condition. It will have M. S. ERW housing pipes.

B.Below housing pipe, there shall be casing pipe having minimum thickness of 8 mm. Pipes
shall be as per IS 1239 or 3589 /1991 and MS heavy duty strainer pipes for deep tube well shall
be used.

METHODOLOGY / APPROACH

Process /methodology involved in construction of wells up to 200m depth (or up to hard rock)

A)site selection and pinpointing of site


B)shifting of rig
C)site preparation
D)pilot hole drilling
E)sample collection & preparation of lithology
F)bore hole logging (resistivity/natural gamma)
G)determining size of gravel packing
H)preparation of composite log using data of (e) & (f) above
I)designing of well assembly
J)reaming of bore hole
K)lowering of well assembly
L)back washing, shrouding of gravel and clay packing (cement sealing, if required)
M)measurement of yield using v notch/ volumetric method after encountering each fracture
zone and simultaneous water sample collection and quality analysis for individual fracture
zone
N)verticality test of well
O)development of well by air compressor/ pumping
P)electrical logging/ caliper logging (need based)
Q)percolation test
Rwater sample collection for analysis of basic & heavy metals under guidance of site
hydrogeologist/ chemist.
S)construction of platform, well capping and installation of protection box
T)preparation of basic data report & submission
U)handing over of well

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TECHNICAL SPECIFICATION

DEFINITION:
In this contract a tube well will mean :-

A.satisfactory completion of bore hole drilling to the maximum prescribed depth in all type of
strata, which shall include various kinds of water bearing strata including small boulder. The
stated depths are approximate, and the contractor may have to go higher, or lower depth
as decided by client as per condition of strata generally available in the site locality

The contractor shall have to arrange for electro logging and cost shall include the same .

B.the work includes installation of casing and housing pipes complete with strainer or slotted
pipes including bail plug, reducer, clamp, top half coupling and well cap. The housing pipes,
casing pipes, johnson strainer pipes, reducer, clamp wooden slippers well cap, half coupling
and cone of bail plug shall have to be supplied by the contractor.

C.work includes placing of a gravel packing around casing housing and strainer pipes as per
design. All gravel as per specification of required quality of (and) quantity will be supplied by
contractor.

D.work includes strata wise development of gravel packed tube well with adequate capacity
air compressor.

E.the work includes development of gravel packed tube well with submersible pump with the
object of obtaining a suitable quantity yield & shall nearly become sand free after 5 minutes
of starting.

F.the scope also includes measuring of eccentricity and sound.

G.the scope shall also include well cap, bail plug, etc. Complete.

DRILLING PROCEDURE:

A.the contractor will employ direct rotary circulation method rig for the drilling of well. The
design of the wall for the discharge anticipated through will be of the firm. Yet the contractor
is to continue drilling up to any depth when ordered by the engineer in charge (e.i.c.) in
writing. The strata chart prepared on the basis of observation has to get approved from e.i.c.
before arranging and installing the columns assembly through the responsibility for the design
of the well will be that of the firm. If the e.i.c. feels that the sufficient water bearing strata has
not been obtained drilling will be stopped when directed by the e.i.c. in writing.

B.all water bearing strata decided by the e.i.c shall be tapped.

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TECHNICAL SPECIFICATION

C.the contractor shall have to drill first a pilot bore and after completion of which the
contractor shall have to inform e.i.c. for electro logging. Contractor shall have to arrange for
electro logging of each bore. Without electro logging of bore, rimming work should not be
started in any case.

D.after pipe and strainer lowering in the bore hole and before gravel packing, minimum hours
back washing is required to keep proper mud density.

E.after gravel packing work, minimum hours back washing is required with clean water, putting
washing line at the bottom.

F.the contractor shall have to use fresh quality of bentonite so that the mud salinity should be
less than 230 ppm.

G.bore hole shall be drilled freely in plumb and vertical.

CONSTRUCTION OF TUBE WELL

A.DRILLING :

(A)after satisfactory drilling and bore hole rimming the contractor shall have to arrange
lowering, installing and welding of housing pipes, casing pipes and strainer pipes including
reducer, bail plug, joint covering strip, coupling, well cap etc. The contractor shall have to
bring all the materials like bore pipes, reducers, strainer pipes, well cap, cone etc. Two days
prior to lowering with necessary test certificates for approval of engineer in charge. The
contractor shall have to obtain written permission from the engineer in charge only after these
he can start lowering of the pipes in presence of client’s engineer. The clamp shall applied to
the housing pipes supporting to the pipe 0.5 mt below the ground level and supported with
wooden slippers. Before lowering housing and casing pipes it should be painted with black
anticorrosive bituminous paint.

B.GRAVEL PACKING AS PER IS 4097-1967 OR LATEST :

(A)after the pipe assembly is lowered into position it is to be packed with suitable size of gravel
to be designed on the basis of the analysis of character of water bearing formations in the first
instance of gravel packing is to be done up to the bottoms of housing pipe. The verticality of
the housing pipe is to be tested and defects if any to be rectified to assure that it is not out of
vertical. Thereafter the position of housing the pipe is to be secured and the gravel packing
up to the top to be completed. Feeding of the gravel is to be done in such a manner that
there is no bridging in annular space. To avoid the bridging it would be helpful if the circulated
fluid is pumped to agitate the gravel as it is being fed.

C.CASING

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TECHNICAL SPECIFICATION

(I)m.s casing pipes/ slotted pipe as specified in above should confirm to the specification
given below.

(ii)bis marked steel tubes plain ended for water wells of type erw conforming to table no 3 of
is: 4270/2001 (third revision).

(iii)a length of 0.50 m of casing pipe should be left above the ground level.

(iv)ms casing pipe should be installed perfectly vertical on the consolidated rock basement in
such a manner that there should not be leakage of air during drilling. The annular space
between the casing and the borehole wall should be grouted with cement slurry to avoid
entry of local foreign material in the borehole in consolidated formations. The annular space
above gravel pack may be filled with local clay in case of soft rock formation.

(v)well cap should be securely sealed to the pipe after bore hole is checked by the engineer-
in charge. The well cap should be fabricated as per the provided specifications by client.

D.CONSTRUCTION OF PLATFORM, WELL CAP, PROTECTION BOX AND DISPLAY BOARD

After the completion of well in all respects described above, the contractor shall fabricate
and install well cap using MS plate of minimum thickness 6mm, make platform around well,
and install Display Board and Protection Box.

FOLLOWING TO BE IN BIDDER SCOPE-


• cement sealing by means of mud pump with cost of cement etc.
• mud pit
• mud lifting tanker

Note: bidder must follow latest cgwa notification for construction of tube well.

DEVELOPMENT OF TUBE WELL :

(A)the well shall be developed with the help of air compressor in first instance to assure proper
slotting of the gravel and after each a strainer it properly dealt. The development is to continue
with the help of reverse pumping set at a depression of 30ft. Or at a distance of 50% higher
than the design discharge of the tube well which so ever is more including cost of water. The
tube well is to be completely made sand free with no turbidity or at a most turbidity as defined
in the ministry of health standards for drinking of water. After a contractor has reported that
the development of tube well is completed. The tube well to be offered for testing
observations are to be recorded in the shape of chart enclosed in the annexure in the manner
prescribed in 155 – 2800 – 1964 or as per latest cgwa guideline.

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TECHNICAL SPECIFICATION

(b)the water tanker for work of drilling and developing for the tube well will not be provided
by client in any circumstances. The contractor has to arrange for water tanker at its own.

VERTICALITY TEST :

The tube well when out of alignment containing kinkers bend or core – screw is to be rejected
straight way. The housing should be true to the line and the deviation from its top to the
reducing socket in no case is more than 50 mm in the case when the housing pipe is 25 mtrs.
Long and 75 mm when it is 30 mtrs. The deviation shall be in one direction and in one plan
only. The deviation of the tube well is to be determined according to the method specified in
ISS 2800 – 1964.

DATA COLLECTION

DRILLING CONTRACTOR WILL

(I)maintain a drill time log for every 3 m for wells drilled.

(ii)measure discharge over 90º v notch plate during drilling on every increase/ decrease of
yield at various depths for wells drilled in hard rock formations.

(iii)collect formation samples of minimum 500 g mass at an interval of 3m or change of formtion


during drilling and properly pack in polythene bags and label with date/ depth/ location.

(iv)collect 1 liter water sample during the following stages:

A. For every water-bearing zone encountered for wells drilled.

B. After development is complete and during test for wells drilled


Necessary arrangements are to be made for verification by engineer-in-charge for checking
of depth of borehole, length of casing, static water level, discharge and any other
requirement as shall be felt necessary from time to time. A guest tent should be pitched at the
site during drilling/ testing and provided with table and chairs for the engineer-in-charge.

SUCCESSFUL AND UNSUCCESSFUL WELL


Success of well will be decided by the Engineer-In-Charge. In case of non-availability of
minimum thickness of aquifer capable of yielding expected discharge, the bore hole may be
abandoned and payment based on actual work carried out will be made at quoted rates.
The tube well abandonment committee will be constituted by concerned personnel from
Client.

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TECHNICAL SPECIFICATION

AQUIFER PERCOLATION TEST (APT)


The contractor has to carry out the apt in order to determine transmissivity, specific yield/
stativity in wells through reverse pumping/ tanker test method.

THE CONTRACT REPORT:


The contractor is required to furnish the following information:

A.he should recommend the suitability of site proposed by the client and in case of difference
in opinion; he should suggest other site nearby for the required design of the tube well.

B.whether the test bore is proposed, and if yes its diameter and depth.

C.depth of tube well for shallow & deep well for availability of potable water respectively

D.method of drilling.

E.size and types of different strainer or slotted pipe etc.

F.probably yields of the water.

G.he should guarantee with regard to the verticality of the tube well and sand contents in the
discharge at the time handling over the well.

FINAL TEST
The contractor shall give following certificates.

A.material test certificate and routine test certificate for m. S. Erw pipes as per is 1239 or
3589/1981.

B.material test certificate and routine test certificate for johnson filtration make continuous
slotted strainer pipes.

C.strata chart showing all the technical detail in triplicate as per the attached annexure.

D.compressor development report with details for all the strata in triplicate.

E.acceptance test certificate for clear sounding of tube well and site properly levelled and
cleaned and cavity around the tube well duly packed with clay and certificate for well cap,
bore pipe, clamp, wooden slipper, earthing terminal and half coupling on the top of the pipe.

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TECHNICAL SPECIFICATION

F.after the tube well has been completed each joint of housing pipe, blind pipe and that of
strainer will both screwed type and continue type welded with 2 nos. M.s. flats of size
overlapping by 6” on either side by socket.

ANNEXURE –I

(STRATA TABLE)

NAME OF AGENCY :

LOCATION OF TUBE/BORE WELL :

STRATA CHART

DEPTH DRILLED

SIZE OF BORE

HOUSING PIPE

BLIND PIPE

STAINLESS STEEL SCREEN

SLOT SIZE

GRAVEL PACKING

BAIL PLUG

REDUCER

HOUSING CLAMP

CENTERING GUIDES

WELL CAP

TOTAL HOURS DEVELOPED

26 | P a g e
TECHNICAL SPECIFICATION

STATIC WATER LEVEL

YIELD

DRAWN DOWN

AQUIFER WATER LEVEL

REMARKS IF ANY.

ENGINEER – IN – CHARGE.

RATES ARE INCLUDING

Carrying out geological and hydrogeological investigation to understand the deposition


pattern of geological layers and assess the groundwater potential and identify available
lithology of the particular location/ point with probable formation material with depth /
thickness of the layer along with approximate permeability and transmissivity of specific
material to calculate water bearing capacity and rainwater recharge capacity be following
methods.
(Geophysical Survey Involving Earth Resistivity Principals Vertical electrical sounding using
Schlumberger 4 Electrode Array)

Carrying out geological and hydrogeological investigation to understand the deposition


pattern of geological layers and assess the groundwater potential and identify available
lithology of the particular location / point with probable formation material with depth /
thickness of the layer along with approximate permeability and transmissivity of specific
material to calculate water bearing capacity and rainwater recharge capacity be following
methods.
(Geomagnetic Survey by using TESLA 6 ground water detector or similar equipment working
on magnetotellurics 6 channel detection method)

Required Excavation for pits and trenches for Filtration chamber 2.5MX2.5mX3M in soil of
required width, length and depth for the rainwater harvesting system in all types of soil, sand,
gravel, clay, soft and hard Murom including removing all excavated material within the
premises up to 100 meter lead, cleaning of site, removing shrubs, tree roots, vegetation and
dewatering if required as per site condition, back filling, ramming, watering for depth up to 3.0
m as per the approved design/ drawing and specifications.

Providing and laying 150mm thick plain cement concrete 1:4:8 for base of the system using
graded stone aggregate of 40 mm and below size including necessary formwork at various
locations, including mixing, laying, consolidation, finishing, curing & dewatering the pits etc. all
as per drawings, specifications and as directed.

27 | P a g e
TECHNICAL SPECIFICATION

Providing, fixing, testing and commissioning of readymade and light weight Polyethylene (PE)
material rainwater harvesting system with HDPE ladder specially designed for underground
application to absorb surrounding dynamic load having adequate water conveying capacity
to function as primary surface filtration unit / secondary surface filtration unit having filter
media up to 300 to 500 mm height in required shape/ size to achieve an effective
sedimentation process connecting storm water drainage having as per manufacturer
guidelines and approved design/ drawings with following specifications.
1000 mm dia x 1800 mm deep x 8 mm thick for Regarge well & Storm water reuse filtration

Providing, fixing and commissioning of readymade 600MM X 600MM Clear opening FRP recess
manhole cover with frame adjustable to filtration chamber for the system specially designed
with locking arrangement for various load bearing capacities for vehicular or nonvehicular
movement suitable to application to be fixed to primary/ secondary filtration systems as per
manufacturer guidelines and approved design/ drawings.
5 T load carrying capacity.

Providing, laying and fixing in position unplasticised rigid PVC pipes conforming to IS: 4985 (
working pressure 6 kg/Sqcm) including all fittings such as bends, clamps to the specified invert
levels and slope with provision of water meter fixing arrangement supported by sand filled
bags, including all fittings such as NRV, bends, junctions, Tee, air vent, end-cap, flange
adapters, in-situ adapter, access pieces/plugs jointing with uPVC adhesive including cutting
holes and making it good water tight by using specially designed leak proof flange adapters
joining, testing & commissioning of overall 10 meter pipe length for sub-surface filtration system
as per design/ drawing as approved.
110 mm dia. For Recharge well

Supply, installation, testing and commissioning of smart water management system to collect
real time water quantity parameters for conductive liquids like rainwater for underground
application to be fixed in-line horizontal uPVC pipe having weather proof connection, with
data logging device having IP68 housing with required isolated flow signal with paddle wheel
flow sensor, microprocessor based transmission option for flow pattern recording with GSM /
GPRS modern interface feature including 10 meter long cable for 12-24V DC power supply
and 12V 3500mAh battery capacity, communicate all data to BMS, BMS Compatible including
all necessary fixing arrangement as per design/ drawing as approved.
Flow meter

Supply, installation, testing and commissioning of smart water management system to collect
real time water quantity parameters for conductive liquids like rainwater for underground
application to be fixed in-line horizontal uPVC pipe having weather proof connection, with
data logging device having IP68 housing with required isolated flow signal with paddle wheel
flow sensor, microprocessor based transmission option for flow pattern recording with GSM /
GPRS modern interface feature including 10 meter long cable for 12-24V DC power supply
and 12V 3500mAh battery capacity, communicate all data to BMS, BMS Compatible including
all necessary fixing arrangement as per design/ drawing as approved.
Centralized Monitoring along with third party API (Application Program Interface) integration

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TECHNICAL SPECIFICATION

Supplying and fixing two sets of four stage filtration arrangement on inlet and outlet pipes using
suitable material to be fixed on uPVC pipe with SS clamp as per approved drawing/ design.
For Sotrm water Recharge & Reuse Filtration system

Drilling and reaming bore hole at site using appropriate drilling methodology such rotary, semi
rotary, DTH as suitable to site geology up to designed depth by bentonite or mud flushing of
the borehole including suppling, loading, unloading and filling of sticky clay balls of size 25mm
to 50mm and gravel packing in surrounding gaps while developing of each water bearing
zones by using required capacity of air compressor including required machineries,
equipment's, safety measures as per approved design/ drawing and direction of site engineer.
Rate inclusive of creating pit for drilling process, if required and removal of mud by mud tankers
or any other way suitable to site condition, obtain bore-log report from govt. authorized
agencies
450 mm dia bore hole

Providing, laying and fixing in position solid uPVC Casing pipe having minimum 6 kg/ sqcm
pressure rating including all leakproof fittings jointing with uPVC adhesive including joining,
testing & commissioning as per aprpoved design/ drawing.
160 mm dia with solid CM grade casing pipes.

Providing, laying and fixing in position solid uPVC Casing pipe having minimum 6 kg/ sqcm
pressure rating including all leakproof fittings jointing with uPVC adhesive including joining,
testing & commissioning as per aprpoved design/ drawing.
160 mm dia with perforated CM grade casing pipes.

8.0 CHLORINATED POLYVINYL CHLORIDE (CPVC) PIPES

CPVC pipes & fittings used in hot & cold potable water distribution system shall conform to
requirement of IS 15778. The material from which the pipe is produced shall consist of
chlorinated polyvinyl chlorides. The polymer from which the pipe compounds are to be
manufactured shall have chlorine content not less than 66.5%.

The internal and external surfaces of the pipe shall be smooth, clean and free from grooving
and other defects. The pipes shall not have any detrimental effect on the composition of the
water flowing through it.
Notes

For CPVC pipes SDR is calculated by dividing the average outer diameter of the pipe in mm
by the minimum wall thickness in mm. If the wall thickness calculated by this formula is less than
1.52 mm, it shall be increased to 1.52 mm. The SDR values shall be rounded to the nearest 0.5.

Dimensions of Pipes

The outside diameter, outside diameter at any point and wall thickness shall be as given in
Table 18.16.

Diameter

29 | P a g e
TECHNICAL SPECIFICATION

The outside diameter and outside diameter at any point as given in Table 18.16 shall be
measured according to the method given in IS 12235 (part 1).

Diameter at any point

The difference between the measured maximum outside diameter and measured minimum
outside diameter in the same cross-section of pipe (also called tolerance on ovality) shall not
exceed the greater of the following two values

(a) 0.5 mm, and


(b) 0.012 dn rounded off to the next higher 0.1 mm.

Wall Thickness

The wall thickness of the pipes shall be as given in Table 18.16. Wall thickness shall be measured
by any of the three methods given in IS 12235 (part 1). To check the conformity of the wall
thickness of the pipe throughout its entire length, it is necessary to measure the wall thickness
of the pipe at any point along its length. This shall be done by cutting the pipe at any point
along its length and measuring the wall thickness as above. Alternatively, to avoid destruction
of the pipe, nondestructive testing methods such as the use of ultrasonic wall thickness
measurement gauges shall be used at any four points along the length of the pipe.

Tolerance on Wall Thickness

(a) For pipes of minimum wall thickness 6 mm or less, the permissible variation between the
minimum wall thickness (eMin) and the wall thickness at any point (e), (e - eMin) shall be
positive in the form of +y, where y=0.1 eMin+0.2 mm.

(b) For pipes of minimum wall thickness greater than 6mm, the permissible variation of wall
thickness shall again be positive in the form of +y, where y would be applied in two parts.

(c) The average wall thickness shall be determined by taking at least six measurements of wall
thickness round the pipe and including both the absolute minimum and absolute
maximum measured values.
The tolerance applied to this average wall thickness from these measurements shall be
within the
range 0.1 eMin+0.2 mm (see Table 18.16).

(d) The maximum wall thickness at any point shall be within the range 0.15eMin (see Table
18.16).

(e) The results of these calculations for checking tolerance shall be rounded off to the next
higher 0.1 mm.

Effective Length (Le)

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TECHNICAL SPECIFICATION

If the length of a pipe is specified, the effective length shall not be less than that specified. The
preferred effective length of pipes shall be 3, 5 or 6 m. The pipes may be supplied in other
lengths where so agreed upon between the manufacturer and the purchaser.

Pipe Ends

The ends of the pipes meant for solvent cementing shall be cleanly cut and shall be
reasonably square to the axis of the pipe or may be chamfered at the plain end.

Physical and Chemical Characteristics

Visual Appearance: The colour of the pipes shall be off-white. Slight variations in the
appearance of the colour are permitted. The internal and external surface of the pipe shall
be smooth, clean and free from grooving and other defects.

Opacity: The wall of the plain pipe shall not transmit more than 0.1 per cent of the visible light
falling on it when tested in accordance with IS 12235 (Part 3).

Effect on Water: The pipes shall not have any determinate effect on the composition of the
water flowing through them, when tested as per 10.3 of IS 4985.

Reversion Test: When tested by the method prescribed in IS 12235 (Part 5/ Sec 1 and Sec 2), a
length of pipe 200 ±20 mm long shall not alter in length by more than 5 per cent.

Vicat Softening Temperature: When tested by the method prescribed in IS 12235 (part 2), the
Vicat softening temperature of the specimen shall not be less than 110°C.

Density: When tested in accordance with IS 12235 (Part 14), the density of the pipes shall be
between 1450kg/m3 and 1650kg/m3.

Mechanical Properties

Hydrostatic Characteristics: When subject to internal hydrostatic pressure test in accordance


with the procedure given in IS 12235 (part 8/Sec 1), the pipe shall not fail during the prescribed
test duration. The temperatures, duration and hydrostatic (hoop) stress for the test shall
conform to the requirements given in Table 18.17. The test shall be carried out not earlier than
24 h after the pipes have been manufactured.

TABLE 18.17
Requirements of Pipes for Internal Hydrostatic Pressure Test
(Clause 18.9.5.1)

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Thermal Stability by Hydrostatic Pressure Testing: When subject to internal hydrostatic pressure
test in accordance with the procedure given in IS 12235 (Part 8/Sec 1) and as per requirement
given in Table 18.17, Sl. No. (iv), the pipe shall not burst or leak during the prescribed test
duration.

Resistance to External Blow at 0°C: When tested by the method prescribed in IS 4985, with
classified striker mass and drop height as given in Table 18.18, the pipe shall have a true impact
rate of not more than 10 per cent.

TABLE 18.18
Classified Striker Mass and Drop Height Conditions for the Falling Weight Impact Test
(Clause 18.9.5.3)

Flattening Test: When tested by the method prescribed in IS 12235 (part 19), pipe shall show no
signs of cracking, splitting and breaking.

Tensile Strength: When tested by the method prescribed in IS 12235 (Part 19), the tensile
strength at yield shall not be less than 50 MPa at 27 ± 2°C.

Sampling and Criteria for Conformity

The sampling procedure and criteria for conformity shall be as given in Annexure F.

Marking

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Each pipe shall be clearly and indelibly marked in ink/paint or hot embossed on white base at
intervals of not more than 3 m. The marking shall show the following:
(a) Manufacturer’s name or trademark
(b) Outside diameter,
(c) Class of pipe and pressure rating, and
(d) Batch or lot number

BIS Certification Marking: Each pipe may also be marked with the Standard Mark.

Fittings

The fittings shall be as follows,

(a) Plain CPVC solvent cement fittings from size 15 mm to 160 mm.
(b) Brass threaded fittings.
(c) Valve from size 15 mm to 160 mm
(d) Brass Threaded Fittings: All types of one end brass threaded male/female adaptors in
various fittings like coupler, socket, elbow, tee is available for transition to other
plastic/metal piping and for fixing of CP fittings. Ball, Gate valves in CPVC are available
in all dimensions. All fittings shall carry the following information:
(1) Manufacturer’s name/trademark.
(2) Size of fitting

Piping Installation Support and Spacing

Concealed Piping

Pipes can be concealed in chases. The pipes and fitting are to be pressure tested prior to
concealing the chases. To maintain alignment of CP fittings while joining, all alignment of
fittings and pipe shall be done correctly. DO NOT USE NAILS FOR HOLDING OF PIPES IN THE
CHASES.

External Installations

For pipes fixed in the shafts, ducts etc. there should be sufficient space to work on the pipes.
Pipes sleeves shall be fixed at a place the pipe is passing through a wall or floor so as to allow
freedom for expansion and contraction. Clamping of the pipe is done to support it while
allowing the freedom for movement.

All pipes exposed to sunlight shall be painted with a water based acrylic paint emulsion to
enhance UV protection. Pipes in trenching shall be laid in accordance to the Good Plumbing
practices followed for Metal piping.

Recommended Support Spacing (Distance between Pipe Clamps Horizontal Support)

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TECHNICAL SPECIFICATION

Expansion LOOP

CPVC systems, like all piping materials, expand and contract with changes in temperatures.
CPVC pipes shall expand 7.5 cm per 30 m length for a 400C temperature change. Expansion
does not vary with Pipe size. Thermal expansion can generally be accommodated at changes
in direction. On a long straight run, an offset or loop based on the following chart is required.

Testing

All water supply systems shall be tested to hydrostatic pressure test. The pressure tests are similar
to the test pressure used for other plastic/metal pipes. System may be tested in sections and
such section shall be entirely checked on completion of connection to the overhead tank or
pumping system or mains.

Measurements

The net length of pipes as laid or fixed shall be measured in running meters correct to a cm for
the finished work, which shall include CPVC pipe and fittings including plain and Brass
threaded fittings and jointing solvent cement.

9.0 PLUMBING INSULATION FOR HOT WATER SUPPLY

Scope:

The scope of this section comprises the supply and fixing of insulation conforming to these
specifications and in accordance with requirement of Bill of quantities.

MATERIAL: Closed Cell EPDM Rubber

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TECHNICAL SPECIFICATION

Thermal insulation material for Pipe insulation shall be closed cell Elastomeric EPDM Rubber.
The Thermal conductivity of the insulation material shall not exceed 0.038 W/moK at an
average temperature of 32oC. Density of the EPDM rubber shall be 40-60 Kg/m3. The product
shall have temperature range of –57 oC to 125oC. The insulation material shall be fire rated for
Class V 0 as per UL 94.The flammability and smoke density shall be 25/50 as per ASTM E 84, Non
flammable as per JIS K 6911, Australian standard 1530 and class 5.3 as per EMPA. Water vapour
diffusion resistance factor(µ) ≥ 7000.The water absorption (weight%) shall not exceed 5 as per
ASTM D 1056. The insulation material should be free from Nitrosamine contents as per US FDA
norms. It should be CFC free. It should not be corrosive to copper and stainless when tested
as per DIN 1988.The material should not develop crack when tested for ozone resistance as
per ASTM 1149. The % shrinkage (Heat Stability) should not exceed 6 when tested as per ASTM
C 534( 93oC, 7 days). No cracks should develop when exposed to UV (accelerated
weathering resistance test cycle UVB-313 at 60 oC/8h, CON at 50 oC/4h) as per ASTM G 154-
04. The resistance to microbiological growth should be in accordance to UL 181 – and meet
the acceptance criteria of resistance to fungal contamination as per ASTM G21. It should meet
the acceptance criteria of resistance to bacterial contamination as per ASTM 2180.

Thickness of the insulation shall be as specified for the individual application. Each lot
of insulation material delivered at site shall be accompanied with manufacturer’s test
certificate for thermal conductivity values, density, water vapour resistance factor,
Nitrosamine content, Heat stability and fire properties. Samples of insulation material from
each lot delivered at site may be selected by Owner’s site representative and gotten tested
for thermal conductivity and density at Contractor’s cost. Adhesive used for sealing the
insulation shall be modified neoprene contact adhesive with minimum bond strength of 1.25
kg/m2. It should have high water vapour resistance, good weathering properties and self-
extinguishing once dried strictly as per manufacturer’s recommendations.

1.1 HOT WATER SUPPLY & RETURN PIPING INSULATION

Insulation Material Technical Specification – Anti-bacterial and anti-fungal Closed Cell


Elastomeric Foam made from EPDM rubber with self-bonded olefin (HDPE) covering

Material: EPDM
Density: 40-60 kg/m3
Thickness: 25 mm

A. Closed Cell EPDM Rubber

▪ Thermal conductivity of elastomeric foam shall not exceed 0.035 W/ (m*K) at an


average mean temperature of 24o C (Tested acc. To ASTM C177)

▪ Material shall be anti-fungal and shall pass resistance to Fungi test in accordance
with UL181.

▪ Material shall be anti-Bacterial and shall pass bacterial resistance test in


accordance with ASTM E2180-01.

▪ Material shall have fire class A (Flame spread: 20 & Smoke developed index 150)

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TECHNICAL SPECIFICATION

in accordance with ASTM E 84.


▪ It shall have rate of burning (horizontal position) test in accordance with part-2
ASTM D635-06.
▪ Material shall have flammability class V-0 in accordance to UL94.
▪ Material shall be non-corrosive for copper and stainless steel in accordance with
DIN 1988.
▪ The material is Dust and Fibre Free
▪ Unlike other generic materials it shall be self-extinguishing, does not drip fireballs
and does not spread flames
▪ It shall have Moisture Diffusion Resistance Factor or ‘µ’ value minimum 7,000 per
EN 12086 without any outer facing
▪ Material shall be CFC/HCFC free and tested in accordance with USEPA
5021A/USEPA8260C
▪ Density of material shall be 40-60 kg/m³ in accordance to ASTM-D-1667.
▪ Material shall have service temperature range -50°C to +125°C.
▪ Material Color: Black

B. Sel-bonded polyethylene Fibre Cloth

▪ High density polyethylene fibre cloth bonded with moisture control metal foil films
attached with high strength self-adhesive with silicone releasing paper.

Material : High Density Poly olefin Fibre Cloth


Thickness : 0.2mm

▪ It shall have good UV protection and water repellant property which enhances
system life.
▪ The opacity of product shall be 0.16% as per ASTM D1746.
▪ It shall have 4.23 mg/cm² water vapour permeability as per IS 101: part 6.

C. Fibre Glass Cloth

▪ Material is acrylic based woven fiberglass fabric made from E glass having
excellent combination properties of high strength & moisture resistance.

Material : Fibre Glass Cloth


Thickness : 0.19mm

▪ It shall acrylic PSA type adhesive.


▪ It shall have E glass type fiber.
▪ Base fabric mass shall be 225 ± 5% GSM
▪ Total mass shall be 280 ± 5% GSM

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TECHNICAL SPECIFICATION

Pipe

32 mm EPDM rubber

Layers of self-bonded olefin


& glass Cloth Insulation
layer
2 layers of Cold bitumen
(CPRX compound)

Specifications Self bonded olefin (HDPE) for Outer covering of Insulation Material

➢ It is HDPE fiber cloth bonded with moisture control metal foil film.
➢ It has good UV resistance and water resistance property.
It has high water vapour diffusion resistance and low thermal conductivity
1.2 Method of Measurement for Insulation:

Unless otherwise specified measurement for pipe insulation for the project shall be on
the basis of centre line measurements described herewith

a. Pipe Insulation shall be measured in units of length along the centre line of the
installed pipe, strictly on the same basis as the piping measurements described
earlier. The linear measurements shall be taken before the application of the
insulation. It may be noted that for piping measurement, all valves, orifice plates
and strainers are not separately measurable by their number and size. It is to be
clearly understood that for the insulation measurements, all these accessories
including cladding, valves, orifice plates and strainers shall be considered strictly
by linear measurements along the centre line of pipes and no special rate shall
be applicable for insulation of any accessories, fixtures or fittings whatsoever.

10.0 SWR - UPVC PIPES & FITTINGS

Soil, waste, vent SWR Ring Fit/Solvent pipes with socket and spigot. All pipes shall be
straight and smooth and inside free from irregular bore, blow holes, cracks and other
manufacturing defects. These pipes conform to EN 1329 / IS 13592 (SWR type B) and are
designed to withstand continuous internal hydraulic pressure of 6 Kg/cm so as to ensure
life-long trouble-free working. The pipes are provided with an integral rubber ring type
socket at one end while the other end is kept plain, smooth and free from burrs. Rubber
ring type socket ends provide easy push – fit type jointing. Simultaneously, allowance
for thermal expansion can also be provided during installation.

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TECHNICAL SPECIFICATION

Fittings:

Fittings shall conform to the corresponding Indian Standard as for pipes. Contractor shall
use pipes and fittings of matching specification/manufacturer standard.

Access door shall be secured air and watertight with 3mm thick insertion rubber washer
and white lead. The bolts shall be lubricated with grease or white lead for easy removal.

Fittings shall be of the same make as that of pipes, injection moulded and shall conform
to Indian Standard.

Jointing:

The jointing of the pipes to the fittings shall be done as per the manufacturer’s
instructions / recommendation. The rubber ring socket fittings and pipes shall be jointed
as follows:-

Clean the outside of the pipes spigot end and the inside of the ceiling groove of the
fitting.

Apply the lubricant uniformly to the spigot end, sealing ring and pass the spigot end
into the socket containing sealing ring until fully home. Mark the position of the socket
edge with pencil or felt open on the pipe, then withdraw the pipe from the socket by
approximately 10 mm to make the pipe fully fitted to the fitting. The horizontal pipes on
the wall shall be fixed with M.S. fabricated clamps with necessary provisions to take
care the expansion and contraction in PVC pipes.

Rubber Seal Rings for Joints & Access Doors : Manufactured in accordance with IS :
5382 for 75 mm / 90 mm / 110 mm sizes. These are made out of natural rubber with a
shore ‘A’ hardness pf 40 × 5. Provide superior resistance to biological attack. Special
design of cross section ensures perfect sealing.

Lubricant: Available in 100 gms, 250 gms & 500 gms packing. Specially formulated for
compatibility with rubber seal as well as PVC. Does not support the growth of bacteria
or fungi.

Pipe, Hangers, Support, Clamp, Bracket etc.:

Supports:
The spacing of the clamps shall be at the intervals of 1.5 mtr to 2 meter depends on the
requirement of the supporting arrangements.
Pipes shall be aligned properly before fixing them on the wooden plugs with clamps.
Even if the wooden plugs are fixed using a plumb line, pipe shall also be checked for its
alignment before clamping, piping shall be properly supported on, or suspended from
clamps, hangers as specified and as required. The Contractor shall adequately design
all the brackets, saddles, anchors, clamps and hangers and be responsible for their
structural sufficiency. Pipe supports shall be primer coated with rust preventive paint.

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TECHNICAL SPECIFICATION

Testing:

Before the system is put into use, it should be tested for leakages by air test, hydraulic
test or smoke test.

11.0 BALL VALVES (FLOAT VALVE):

The ball valve shall be of high-pressure class and shall be confirm to IS: 1703 of sizes as specified.
The nominal size of a ball valve shall be that corresponding to the size of the pipe to which it
is fixed. The ball shall be of brass or gun metal as specified and the float shall be of polythene
sheet. The minimum gauge of copper sheet used for making the float shall be 0.45mm for float
up to 115mm dia and 0.55mm for float exceeding 115mm dia and shall be special in shape.
The valve shall be constructed to permit replacing without console of the valve body from the
valve line and the system shall not blow out under pressure. The jointing of the float shall be
made by efficiently burnished, lapped and soldered seam or by bracing. Plastic float may also
be used if specified. The body of ball valve when assembled in working conditions with the
float immersed to not more than half of its volume shall remain closed against a test pressure
of 10.5 Kg/Sq.cm. All ball valves shall be capable of withstanding a pressure of 14 Kg/Sq.cm.

The ball valve shall generally conform to IS specifications NO. 1703-2000

Providing and fixing float valve with pressure type PTMT float valve.

12.0 BUTTERFLY VALVES

• Butterfly valves as per IS - 13095 / 1991

• SCOPE - Fabricated valve will not be considered.

• This standard cover double flanged and wafer type of metal seated, resilient seated
cast iron, ductile iron, and carbon steel and lined butterfly valves for general purpose.
Valves covered under this standard are manually, pneumatically, hydraulically or
electrically operated.

• It covers valves of nominal pressure designations up to and including 4 MPa. and class
300 with ends flanged in accordance with appropriate table of I.S 6418: 1971 ‘Cast iron
and malleable cast iron flanges for general engineering purpose’ or wafer type valves
with bodies designed to be accommodate between pipe work flanges in accordance
with appropriate table of IS 6418 : 1971 or IS 6392 : 1971 ‘steel pipe flanges’ in nominal
size DN 40 to DN 2000. It also covers valves up to class 300 and flanges as per the
pressure/temperature ratings given in IS 13159 ( Part 1) : 1991 ‘steel pipe flanges and
flanged fittings : part I dimensions’ and IS 6418 : 1971 ‘cast iron and malleable cast iron
flanges for general engineering purposes.

39 | P a g e
TECHNICAL SPECIFICATION

• REFERENCE
o The applicable Indian standards are necessary adjuncts to this standard.

• TERMINOLOGY AND DEFINITIONS


o Terminology and definition covered in IS 4854 (Part3) : 1974 are generally
applicable.

• VALVE END CONNECTIONS


o Double flanged valves

▪ A valve having flanged ends for connection to pipe flanges by individual bolting.
o Water valve

▪ A valve for clamping between two pipe flanges using through bolting this may be single
flange, lug type, U- section or flangeless type.

• SERVICE APPLICATIONS
o Valves shall be suitable for one or more of the following applications.
o Tight shut off - A valve having no visible leakage past the disc in closed position
under test conditions.
o Regulating - A valve intended for regulating purpose and which may have a
clearance between the disc and the body in close position.
o Low leakage - A valve which has specified maximum leakage rate past the disc in
the closed position.

• VACUUM CONDITION
o Where valve are to be used under vacuum conditions, purchaser shall mention
specifically and the detailed design provision shall be mutually agreed between
the purchaser and the manufacturer.

• NOMINAL SIZES
o The range of nominal valve size (DN) in mm shall be as follows:
o 40,50,65,80,100,150,200,250,300,350,400,450,500,600,700,800,900,1000,1200,1400,160
0,1800 and 2000

• NOMINAL PRESSURES
o Valve shall be designated by nominal pressure (PN) defined as the maximum
permissible working pressure (Mpa) at 20 0 C temperatures as follows:
o PN 0.25, PN0.6, PN1.0, PN1.25 and PN4.0.
o The class designation for valves specified by nominal pipe size shall be class 125,
class 150 and class 300.

• PRESSURE/TEMPERATURE RATINGS
o Maximum permissible gauge working pressure and operating temperatures shall be
in accordance with IS 6418 : 1971 and IS 13159 ( Part I ) : 1991 except that restriction
on temperature may be placed by the manufacturer on valves in accordance with
this standard by reason of valve type, trim materials or other factors. However, all

40 | P a g e
TECHNICAL SPECIFICATION

valves shall be suitable for continuous use at their PN designation within the
temperature range of -100 c to 650 c.

• BODY ENDS
o Double Flanged Body Ends
▪ The dimensions of flanged body ends and drillings shall be in accordance with the
requirement given in Annex B. Flanges as per any other specific requirements of the
purchaser may also be given as agreed to between the manufacturer and the
purchaser or as per I.S. 13159 ( part I ) : 1991.

▪ Flanges shall be at right angles to the axis of the bore and concentric with the bore.
o Flanges shall be drilled unless otherwise specified and bolt holes shall be off centers.
Tapped by the design of the valve.
o Wafer Body Ends

▪ Body ends shall be capable of being fitted between the pipe flanges complying with
the requirements of annex B flange drilling.

▪ The joint faces shall be at right angles to the axis of the bore and concentric with the
bore.
o Holes may be provided, where required by the design, for the passage of the bolts
securing the flanges and the valve. Where through bolting is not practicable due to
the presence of valve shaft, bearing housing, tapped holes may be provided for
individual bolting of each flange.

• FACE TO FACE DIMENSIONS


o Face to face dimensions of double flanged and wafer types of valve shall be as per
Table 1.
o Face to face dimensions given in Table 1 are exclusive of the sealing gaskets at both
ends.
o The manufacturer shall ensure that adequate space will be available between
valve flanges for bolting when flanged valve with short body face to face to face
or wafer long face to face are manufactured.

o Tolerance on face to face dimension in Table 1 shall be as follow.

o
Face to face dimension of Unlined Tolerance MM
valve MM
Over Up to and
including
0 250 +2
250 500 +3
500 800 +4
800 100 +5
1000 2400 +6

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TECHNICAL SPECIFICATION

• BODIES

• Bodies end ports shall be circular and the numerical valves of the diameter shall be as
close as possible to the valve of DN.

• DISC AND SHAFT


o The disc and shaft shall be designed to withstand the maximum pressure differential
across the valve in either direction of flow. The shaft may be of one piece design or
in two pieces separately attached to the disc. Any means of attachment between
the shaft and the disc shall be such as to preclude components becoming loose in
service.

• SEATING AND LININGS


o Non-integral seating, and lining where used, and their means of attachment shall
be such as to preclude their becoming loose in service.

• BEARINGS
o The bearings shall be suitable for the maximum loads imposed by the shaft during
testing and in service.
o For valves DN 350 and above, a bearing shall be provided to take the axial thrust,
spring retaining clips (cir clips) shall not be used as thrust bearing.
o Suitable sealing shall be provided for the shaft where it passes outside the pressure
containing en closer.

• MATERIALS
o This standard is based on materials specified in Table 2. Unless otherwise agreed, the
materials shall be of a grade equivalent to those given in Table 2 or superior. Other
material may be used as per agreement between the manufacturer and the
purchaser.

• OPERATION
o Manual Operation

▪ All valves shall be capable of operated at a differential pressure across the disc as
marked on the valve. Lever, worms gear/traveling nut type or any other suitable type
of operator can be used.
o Direction

▪ Unless otherwise, specified manually operated valves shall be closed by turning hand
wheel or lever in a clockwise direction when facing the hand wheel or lever. The design
of lever when fitted shall be such that the lever may only be assembled to the valve so
that it is parallel to the direction of flow when the valve is open.

▪ All gear traveling nut operators shall be provided with suitable stops to prevent
movement of the shaft beyond the limit corresponding to the fully closed position of
the disc.

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TECHNICAL SPECIFICATION

▪ All gear traveling nut operators shall be packed with grease for life time operation.
Gear/traveling nut operators shall be totally enclosed and weather proof for general
application. For special applications such as marine, submerged service etc. The
purchaser may specify special en-closer.

▪ All gear/traveling nut operators shall be self locking type. All leaver operated valve shall
be capable of being locked at least three intermediate position.

▪ The operating hand-wheels shall be marked ‘CLOSE’ or ‘SHUT’ to indicate the direction
of closer.

▪ The operator shall be provided with arrangement to indicate the disc position.

• TESTING
o All valves shall hydrostatically tested by the manufacturer before dispatch. The
pressure shall be obtained without any significant hydraulic shock. Testing shall be
carried on before application of paint or other similar treatment unless otherwise
agreed between the purchaser and the manufacturer. There shall be no air
entrapped within the part of the valves subjected to test pressure.

• PERFORMANCE TESTING
o Each valve shall be shop operated from fully closed to fully open position and
reverse, under no pressure and no flow condition to demonstrate that the complete
assembly is workable.

• BODY TEST
o Completely assembled valve shall be tested as follows:
o ‘The body ends shall be blanked so that the valve is subjected to the full pressure in
all directions include by the test pressure wafer valves may be tested in any suitable
manner agreed between the purchaser and the manufacturer. The valve disc shall
be in slightly open position and pressure equivalent to 1.5 times the maximum
permissible working pressure shall be applied with water. The duration of this test
shall be as in Table 3.’

• SEAT TEST
o The seating surface of the valve shall be cleaned unless a surface treatment forms
an integral part of the design or the use of a temporary surface treatment has been
agreed between the manufacturer and the purchaser to avoid the possibility of
damage under the condition of the test.

TABLE-3
Nominal DIA MM Minimum test duration in minutes
Body Test Seat test when applicable
Up to and including 50 0.25 0.25
65 to 150 1.0 1.0
200 to 300 2.0 2.0
350 to 1000 5.0 2.0

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1200 to 2000 5.0 3.0

o Each valve shall be shop tested for leaks in close position. The test shall be
conducted with the body flanges in a horizontal position. Pressure shall be applied
to the upstream end of the valve, the downstream being open to atmosphere. The
duration of test shall be as per Table 3. There shall be no indication of leakage past
the valve disc during test and valves shall be drop tight. Seat test shall be carried
out in both the direction of valve if agreed between the manufacturer and the
purchaser. The seat pressure applied on upstream side shall be equivalent to 1.1
times the maximum permissible working pressure at 200 c and shall be applied with
water.

o For regulating type valves seat test shall not be applicable.

• DISC STRENGTH TEST

o The test shall be conducted with the body flanges in horizontal position. The test
pressure shall be 1.5 times the maximum permissible pressure at 20 0 C With disc in
closed position, hydro test pressure shall be applied to the lower face of the disc for
duration as per table-3. There shall be no damage to the valve disc nor shall any
part of valve or disc be permanently deformed by the test. The purpose of this test
is to provide evidence of the adequacy and structural integrity of disc and body.
Any leakage past the seat shall not be the criteria for rejection of the valve
(Sampling test sample as per IS 2500). For regulating type valves, disc strength shall
not be applicable.

o Maximum permissible leakage shall be as per table 4.

• TEST CERTIFICATES

o When specified by the purchaser, the manufacturer shall issue at test certificate
conforming that the valves have been tested in accordance with this standard and
stating the actual pressures and medium used in the test.

TABLE 4
VALVE TYPE LEAKAGE RATE
Tight shut-off No visible leakage for duration of test
Low leakage 0.1 mm2 /s X DN (sec 5)
Regulating Not specified. Outside the scope of this
standard.

• INSPECTION
o If inspection is required, this shall be stated in the enquiry/order. The purchaser or his
authorized representative shall have access to the manufacturer’s works at all
reasonable times to inspect assembled valve to his order.

• WITNESSING OF TESTS

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TECHNICAL SPECIFICATION

o When the purchaser desires to witness the tests, this shall be specifically agreed in
advance.

• MARKING
o Marking shall be cast integral on the body or on a plate securely attached to the
body. The markings shall be in accordance with I.S. 9866: 1981.

• PREPARTION FOR DESPATCH


o Valve shall be complete in all respect when shipped. Each valve shall be drained,
cleaned, prepared and suitable protected with 2 coats of red oxide on un
machined surfaces and rust preventive coats on machined and flanged surfaces
for dispatch in such a way as to minimize the possibility of damage and deterioration
during transit and storage. Painting other than specified on the finished valve shall
be as per the agreement between the manufacturer and the purchaser.
o Disc shall be unseated when dispatched, but care shall be taken to ensure that
there is no risk of damage to the disc.
o When specified, the body ends shall be suitably sealed to exclude foreign matter
during transit and storage.
o Components shipped unattached shall be adequately protected and identified to
permit correct field assembly.

13.0 REFLUX VALVE (NON-RETURN VALVE)

Specifications shall conform to IS – 5312 or its latest update.

Materials

The materials used for the manufacture of different component parts shall conform to the
requirements given in IS 5312 – 2004 or its latest update.

Materials of Construction

Sr. Component Material


No.
(a) Body, cover, door, bearing holder and Grey Cast Iron: IS 210 Gr. FG 260
Doors/Disc/Plate
(b) Hinge Pin/ Door Pin and Dorr Suspension pin Stainless steel; IS 6603
(c) Body Seat rings Leaded tin bronze, IS 318
(d) Door Face ring Leaded tin bronze
(e) Bearing Bushes / Bearing Block Leaded tin bronze
(f) Plugs for hinge pin/ Air release plug Leaded tin bronze
(g) Bolts Carbon Steel, IS 1363
(h) Nuts Carbon Steel, IS 1363
(i) Gaskets Rubber, IS 638
(j) Hinges Grey Cast Iron, IS 10

45 | P a g e
TECHNICAL SPECIFICATION

DESIGN AND MANUFACTURE

Body

The body may be made in two parts - inlet shell and outlet shell. The inlet shell shall have duck
foot support.

Diaphragm

Diaphragm shall be fitted between inlet and outlet shells. The parts in the diaphragm should
be so designed as to induce minimum head loss in the flow through the valve.

Water Way Area

The area of the waterway through the multi- doors in the diaphragm shall not be less than the
bore area except that this area may be reduced by not more than 15 percent for any
proprietary designs.

Inlet and Outlet Shell Connections

The attachment of the inlet to outlet shell of the body shall be adequate to withstand the
appropriate test pressures, service conditions and the mechanical loads encountered in the
operation. All valves shall have bolted connection. Size of the bolts or studs shall not be less
than 22 mm.

Seats

Seat rings shall be so fitted as to avoid their becoming loose in service. Standard countersunk
screws shall not be used. 6.6 Door - The door shall be integral with the hinge and shall have a
flat seating face.

Lugs

Suspension lugs shall be cast integrally on the diaphragm plate and shall be of adequate
strength.

Number of Doors

The minimum number of doors (discs) in the diaphragm plate shall be two.

By-Pass Connection

By-passes are not standard items on valves to the design, but if required, it is recommended
that they shall be made for connection between the inlet and outlet shell of the valve. By-
passes shall conform to PN 1 of IS: 780-I984* and the minimum size of the by-pass arrangement
shall be as indicated in respective IS.

Coating

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All coatings shall be carried out after satisfactory testing of the valves prior to dispatch. All the
un-machined ferrous surfaces of the valve (both inside and outside) shall be thoroughly clean,
dry and shall be free from rust and grease before painting. All exposed machined ferrous
surfaces shall be painted with one coat of aluminium red oxide primer. Two coats of black
Japan conforming to Type B of IS 341 or paint conforming to IS9862 or IS2932 shall be applied
by brush or spray for exterior application in colour as approved by the purchaser.

Testing

Each valve shall be subjected to following hydrostatic tests as specified in IS.


a. Hydrostatic Body Test
b. Hydrostatic Seat Test

Inspection

The purchaser or his authorized representative shall have free access to the works of the
manufacturer at all reasonable times to inspect the valve at any stage of manufacture and
to reject any material which does not conform to the specified requirements.

Marking

Following information shall be cast on each valve body in raised letter)


a) Manufacturer’s name or trademark.
b) Nominal pressure of valve (PN1.0 or PN1.6).
c) Size of valve, mm.
d) Direction of flow; and
e) Heat No. of cast.

BIS Certification Marking – Each valve may also be marked with the Standard Mark.

Lowering And Jointing in Position

Supply of Material

Cast iron double-flanged valves with two tailpieces suitable to pipe conforming to the latest
relevant IS shall be supplied and carted by the contractor to the site of work including loading,
unloading and stacking at site.

The valves and tailpieces shall be examined before laying for cracks and other flaws. They
shall be undamaged in all respect.

The valves shall be cleaned before laying.

All grits and foreign materials shall be removed from the inside of the valves before placing.

All the four faces shall be thoroughly cleaned and coated with a thin layer of mineral grease.

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The tightening of gland shall be checked with a pair of inside-calipers. Clearance between
the top of stuffing box and the underside of the gland shall be uniform all the sides.

Jointing Material

The contractor shall provide all necessary jointing materials such as nuts bolts, rubber packing,
white zinc, jute, lead wool etc.

All tools and instruments, which are to be required for installation of sluice valve shall be
provided by the contractor.

All jointing materials shall be got approved from the engineer-in-charge before use.

The nuts and bolts shall conform to the relevant IS.

The rubber packing shall conform all specifications as narrated in respective IS.

Installation

The valve shall be lowered into the trench carefully, so that no part is damaged during
lowering operation.

If necessary, tailpieces shall be fitted with sluice valve first outside the trench and then lowered
into the trench.

The rubber packing shall be three ply and of approved thickness. The packing shall be of full
diameter of the flange with necessary holes and the sluice valve bore. It shall be even at both
the inner and outer edges.

The flange faces thoroughly greased.

If flange faces are not free, the contractor shall use thin fibers of lead wool.

After placing the packing, nuts and bolts shall be inserted and tightened to make the joint.

The valve shall be tightly closed when being installed to prevent any foreign materials from
getting in between the working parts of the valve.

Each flange bolt shall be tightened a little at a time taking care to tighten diametrically
opposite bolts alternatively.

The valve shall be installed in such a way that its Spindle shall remain in truly vertical position.

The other end of tailpiece shall be fitted with pipes so that continuous lines can work.

Extra excavation required for facility of lowering and fixing valve shall not be paid for.

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Testing

After installation of valve the same is tested to 1½ times of its test pressure or as specified in the
IS.
The joints of valve shall withstand the test pressure of pipelines.

Defects noticed during test and operation of valve shall be rectified by the contractor at his
own cost without any extra claim to the entire satisfaction of the Engineer-in-charge.

Measurement and payment

The rate shall be paid as per Schedule of Payment per number of valves fixed and tested as
directed.

14.0 Y -STRAINER

Supply, installation, testing and commissioning of CI Y strainer approved make and best quality
confirming to latest IS , PN 10.0, with necessary specials, etc. for pump suction header and
wherever required, to complete the job.

15.0 GREASE TRAP

Prefabricated Grease separator shall be of HDPE / Polyethylene conforming to EN 1825 / DIN


4040 / 100 suitable for underground/above ground installation with integrated sludge trap,
sloped interior base improves cleaning and reduces disposal time, inlet flow calming system
and outlet flow regulation device, inlet and outlet interchangeable, slanted twin access
covers with quick release odor tight snap closures, inspection window with interior cleaning
arm. The contractor shall refer drawings for selection.
Grease separator shall have mix & pump version manually controlled odor free disposal,
cleaning and refilling system at touch of button, maintenance free pump for separator
cleaning and disposal, includes closure valve for easy pump removal, pump floor mount
included with installation hardware and anti-vibration matt, manual hand valve for transfer
from cleaning to disposal mode, of adequate pumping capacity, with necessary cabling, top
mounted water jet(s) for grease layer breakup and water spray nozzles for interior wall
cleaning during disposal, manual hand valve for water refill with interior threaded refill inlet
with air gap as per manufacturer specification.

LIFTING STATION FOR OIL TRAP

Pressure sensor controlled single or twin wastewater pumps with multi-vane impeller to pump
wastewater with or without sewage (open channel passage 40 mm). Pump shall be rated
submersible (IP 68) with necessary cabling and sound-absorbing underlay mat (10 mm thick)
or as per manufacturer specification.
Pump arrangement shall be vertical/ horizontal outlet with integrated non-return valve,
with/without closure valve (provided loose), with hose section or flange.

GREASE INTERCEPTOR

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Prefabricated Grease separator shall be of HDPE / Polyethylene conforming to EN 1825 / DIN


4040 / 100 suitable for underground/above ground installation with integrated sludge trap,
sloped interior base improves cleaning and reduces disposal time, inlet flow calming system
and outlet flow regulation device, inlet and outlet interchangeable, slanted twin access
covers with quick release odor tight snap closures, inspection window with interior cleaning
arm. The contractor shall refer drawings for selection.
Grease separator shall have mix & pump version manually controlled odor free disposal,
cleaning and refilling system at touch of button, maintenance free pump for separator
cleaning and disposal, includes closure valve for easy pump removal, pump floor mount
included with installation hardware and anti-vibration matt, manual hand valve for transfer
from cleaning to disposal mode, of adequate pumping capacity, with necessary cabling, top
mounted water jet(s) for grease layer breakup and water spray nozzles for interior wall
cleaning during disposal, manual hand valve for water refill with interior threaded refill inlet
with air gap as per manufacturer specification.

16.0 AIR RELEASE VALVE

Scope

Supplying and erecting air release cock of 25mm made from GM with necessary G.I. coupling
for fixing on pipeline.

Material

Air release valve: Gun metal


Coupling: G.I.

Method of Construction

Air release valve with necessary GI coupling shall be fixed on pipeline with required labour,
tools etc.

Method of measurement

Executed quantity shall be measured on number basis.

17.0 BLANK FLANGE

Blank flanges shall use at non-used / spare puddle flange. Jointing shall be done with bolts,
nuts, washers and rubber insertion 3 mm thick, testing the flange and joints etc.

MATERIAL
Blank flange fabricated out of 6 mm thick MS plates of suitable size shall be used.

FIXING
Blank flange shall be fixed in position with appropriate location during execution phase.

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18.0 GARDEN HYDRANT

Supply, installation, Testing and Commissioning of Garden Hydrant with gun metal Ball Valve,
Hose reel, Flexible hose Connection Provision and all required accessories etc.

19.0 WOLTMAN TYPE BULK WATER METER- AMR BASED

Woltman Type Bulk Water Meter- AMR Based:

Design, Supply, Installation, Testing, Commissioning of Woltman type Bulk Water Meter, CI/
Brass/ Bronze body material, totalizer made of copper can/ suitable anti corrosive metallic
material, totaliser metalic shall have 5 mm thick glass cover suitable against antifraud
attempts, Flange End process connection, IP 68 protection class, AMR Woltman Type Water
Meter with removable mechanism, magnetic drive, dry dial, and be fitted with a low mass
rotor which is parallel to the direction of water flow and exhibits dynamic thrust relief, water
meters complete with T Type strainer, ISO 4064 : 2005 with valid CE mark mentioning notified
body number along with MlD / OIML / ISO certification from a recognized International
laboratory.

AMR System:

AMR System shall be Walk By / Drive By mode, Wireless AMR trans-receivers shall be directly
fitted on meter or inbuilt, IP 68 protection class, water meter & AMR Module shall be of same
brand, Single Command based AMR Reading and Minimum 90 days historical data retrive
facility, alaram indication/ recording (for Reverse Flow, back flow, Peak Flow,Minimum Flow,
Low Battery Alram, Volume below threshold, Volume above threshold, Reverse Meter, Meter
Stopped), Minimum 10 years of AMR module bateery life considering one no. communication
per day.

20.0 MOSQUITO PROOF GRATING

Providing and fixing 100 mm dia. mosquito proof stainless steel overflow grating for tanks

21.0 R.C.C. PIPES

SCOPE :

This specification covers the requirements for manufacture, supplying, lowering, laying,
jointing, testing and commissioning of reinforced cement concrete (RCC) pipes used for the
conveyance of sewage & strom water .

CODES & STANDARDS :


The manufacturing, testing, supplying, jointing and testing at work sites of RCC pipes shall
comply with all currently applicable statutes, regulations, standards and codes. in particular,
the following standards, unless otherwise specified herein, shall be referred.

MATERIALS

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IS : 458 Specification for pre cast concrete pipes (with and without reinforcement)

IS : 3597 Method of tests for concrete pipes.

IS : 432 Specification for mild steel and medium (tensile steel bars and hand drawn steel)
wires for concrete reinforcement.

IS : 5382Specification for rubber sealing rings for gas mains, water mains & sewers

IS : 516 Method of test for strength of concrete.

CODE OF PRACTICE

IS : 456 Code of practice for plain and reinforced concrete

DESIGN

Design of RCC pipes including reinforcement details and the ends of pipes shall be in
accordance with the relevant clauses of IS : 458.

GENERAL
The method of manufacture of RCC pipes (Class NP 3) shall be such that the form and the
dimensions of the finished pipes are accurate within the limits specified in relevant clause of IS
: 458. The surfaces and edges of the pipes shall be well defined and true, and their ends shall
be square with the longitudinal axis. The ends of the pipes shall be further reinforced by an
extra ring of reinforcement to avoid breakage during transportation.

The RCC pipes and rubber rings shall be systematically checked for any manufacturing
defects by experienced supervisors so as to maintain a high standard of quality.

The engineer shall at all reasonable times have free access to the place where the pipes and
collars/rubber rings are manufactured for the purpose of examining and testing the pipes and
collars/ rubber rings and of witnessing the test and manufacturing.

All tests specified either in this engineer’s requirements or in the relevant indian standards shall
be performed by the supplier/contractor at his own cost and in presence of the engineer if he
so desires. for this, sufficient notice before testing of the pipes and fittings shall be given
to the engineer.

If the test is found unsatisfactory, the engineer may reject any or all pipes of that lot.

MATERIALS

CEMENT

ulphate resisting cement shall be used for the manufacture of RCC pipes and fittings and shall
conform to IS 12330.

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AGGREGATES

Aggregates used for the manufacture of RCC pipes shall conform to 3 of IS : 383. The maximum
size of aggregate should not exceed one third the thickness of the pipe or 20mm, whichever
is smaller for pipesize above 250 mm. For 80 to 250 mm size, the maximum size of the aggregate
shall be 10 mm.

MIXING AND CURING WATER


Water shall be clean, colourless & free from objectionable quantities of organic matter, alkali,
acid, salts, or other impurities that might reduce the strength, durability or other desirable
qualities of concrete and mortar.

REINFORCEMENT
Reinforcement used for the manufacture of the rienforced concrete pipe shall conform to
mild steel Grade 1 or medium tensile steel bars conforming to IS : 432 (part-1) or hard-drawn
steel wire conforming to IS : 432 (part-2) or structural steel (standard quality) bars conforming
to IS 2062. Reinforcement cages for pipes and collars shall be as per relevant requirement of
IS : 458.

CONCRETE
Concrete used for the manufacture of RCC pipes shall conform to IS : 456. The minimum
cement content and minimum compressive strength of concrete shall be as per relevant
requirements of IS : 456. Compressive strength tests shall be conducted on 15 cm cubes in
accordance with the relevant requirements of IS : 456 and IS : 516.

CURING
Pipes manufactured in compliance with IS : 456 shall be water cured in accordance with the
relevant requirements of IS : 456.

DIMENSIONS & TOLERANCE


The internal diameter, wall thickness and length of barrel, reinforcement (longitudinal and
spiral), type of ends and minimum clear cover to reinforcement and strength test requirements
shall be as per the relevant clauses / tables of IS : 458 for class NP3 RCC pipes.

The tolerances regarding overall length, internal diameter of pipes or sockets and barrel wall
thickness shall be as per relevant clause of IS : 458.

WORKMANSHIP & FINISH


Pipes shall be straight and free from cracks except that craze cracks may be permitted. the
ends of the pipes shall be square with their longitudinal axis.

The outside and inside surfaces of the pipes shall be smooth, dense and hard, and shall not
be coated with cement wash or other preparation unless otherwise agreed to between the
engineer and the manufacturer or supplier.

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The pipes shall be free from defects resulting from imperfect grading of the aggregate, mixing
or moulding.

The pipes shall be free from local dents or bulges greater than 3 mm in depth and extending
over a length in any direction greater than twice the thickness of barrel.

The deviation from straight in any pipe throughout its effective length, tested by means of rigid
straight edge parallel to the longitudinal axis of the pipe shall not exceed, for all diameters 3
mm for every meter run.

TESTING

All pipes for testing purposes shall be selected at random from the stock of the manufacturer
and shall be such as would not otherwise be rejected under the criteria of tolerances as
mentioned in IS : 458.

During manufacture, compressive strength of concrete cubes shall be done as described in IS


516. For pressure pipes, splitting tensile strength tests of the concrete cylinders shall be carried
out as described in IS 5816. The manufacturer shall supply, when required to do so by the
engineer, the results of compressive tests of concrete cubes and split tensile tests of concrete
cylinders made from the concrete used for the pipes. the manufacturer shall supply cylinders
or cubes for test purposes required by the engineer and such cylinders or cubes shall withstand
the tests prescribed as per IS : 458. Every pressure pipe shall be tested by the manufacturer for
the hydrostatic test pressure, for non-pressure pipes, 2 percent of the pipes shall be tested for
hydrostatic test pressure in accordance with IS 458.

The specimen of pipes for the following tests shall be selected in accordance with relevant
clause of IS : 458 and tests in accordance with the methods described in IS : 3597.

Hydrostatic Test
Three-edge bearing Test
Permeability Test

SAMPLING & INSPECTION

In any consignment, all the pipes of same class and size and manufactured under similar
conditions of production shall be grouped together to constitute a lot. the conformity of a lot
to the requirements of this specification shall be ascertained on the basis of tests on pipes
selected from it.

The number of pipes to be selected from the lot for testing shall be in accordance with table
22 of IS : 458.

Pipes shall be selected at random. In order to ensure randomness of selection, all the pipes in
the lot may be arranged in a serial order and starting from any pipe, every pipe shall be
selected till the requisite number is obtained and or procedures given in IS 4905 may be
followed.

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TECHNICAL SPECIFICATION

All pipes selected shall be inspected for dimensional requirements, finish and straightness. A
pipe failing to satisfy one or more of these requirements shall be considered as defective.

The number of pipes to be tested for tests under clause 10.2 shall be in accordance with
column 4 of table 22 of IS : 458. These pipes shall be selected from pipes that have satisfied
the requirements of dimensions, finish and deviation from straight.

A lot shall be considered as conforming to the requirements of IS : 458 if the following


conditions are satisfied.

The number of defective pipes (those not satisfying one or more of the requirements for
dimensions, finish and deviation from straight shall not be more than the permissible number
given in clause 8 & 9 of IS : 458.

All the pipes tested for various tests as per Clause shall satisfy corresponding requirements of
the tests.

In case the number of pipes not satisfying requirements of any one or more tests, one or two
further samples of the same size shall be selected and subjected to the test or tests in which
the failure has occurred. All these pipes shall satisfy the corresponding requirements of the test.
In the event they do not, the lot will be rejected.

MARKING

The following information shall be clearly marked on each pipe :

Internal diameter of pipe

Class of pipe

Date of manufacture and

Name of manufacturer or his registered trademark or both.

CARTING & HANDLING

Unless waived by the engineer, method statements shall be submitted by the contractor for
the approval of the engineer before the handling, transportation and laying of any pipes
commences. All pipes shall be handled and stored in compliance with the manufacturer’s
recommendations. Pipes and fittings /specials shall be transported from the factory to the
central pipe store and unloaded there before being transported to site. At every point of
loading or unloading, all pipes and fittings shall be lifted using approved lifting tackle.
Unloading by rolling down any form of inclined ramp will not be permitted. Pliable straps or
slings shall be used to lift pipes. Rope, wire rope, hooks or chains shall not be allowed to come
into contract with any pipe surface. All pipes shall be thoroughly inspected on arrival on site
and immediately prior to installation. Any damage to the pipes shall be notified to the
engineer for a decision as to the acceptability of the pipes, with or without repairs or remedial

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work. The final judgement will be taken by the engineer based on his judgement of the
suitability of the items for the purpose intended.

STORAGE

Each stack of pipes shall contain only pipes of same class and size, with consignment or batch
number marked on it with particulars of suppliers wherever possible. storage shall be done on
firm level and clean ground and wedges shall be provided at the bottom layer to keep the
stack stable. the stack shall be in pyramid shape or the pipes laid lengthways and crosswise in
alternate layers. the pyramid stack shall be made for smaller diameter pipes for conserving
space in storing them. the height of the stock shall not exceed 1.5 m.

Rubber rings shall be stored in a clean, cool store away from windows, boiler, electrical
equipment and petrol, oils or other chemicals.

PIPELINE CONSTRUCTION (GENERAL)

Pipes shall be laid and jointed in accordance with all relevant recommendations of the
manufacturer. Any variations between the manufacturer’s recommendations and this
specification shall be highlighted in the contractor’s method statements and a ruling will be
given with the approval. All pipelaying shall be performed by experienced and competent
pipelayers.

The line of the pipe shall be set out and agreed with the engineer well in advance of the
excavation. Surface stripping, excavation, pipelaying, backfilling and reinstatement shall
follow each other without undue delay or interval between these activities.

LAYING OF PIPES

In laying the pipes and fittings/ specials the center for each manhole / chamber or pipeline
shall be marked by a peg. Contractor shall dig holes for and set up two posts (about 100 x 100
x 1800 mm) at each manhole / chamber or junction of pipelines at nearly equal distance from
the peg and at sufficient distances there from to be well clear of all intended excavation, so
arranged that a sight rail when fixed at a certain level against the post shall cross the center
line of the manhole/chamber or pipe lines. the sight rail shall not in any case be more than 30
m apart, intermediate rails shall be put up if directed by engineer.

Boning staves of 75 mm x 50 mm size shall be prepared by contractor in various lengths, each


length being of a certain whole number of meters and with a fixed tee head and fixed
intermediate cross pieces, each about 300 mm long. The top-edge of the cross piece must be
fixed below the top-edge of the tee-head at a distance equal to the outside diameter of the
pipe or the thickness of the concrete bed to be laid as the case may be. the top of cross
pieces shall indicate different levels such as excavation for pipe line, top of concrete bed,
top of the pipe etc. as the case may be.

The sight rail of size 250 mm x 40 mm shall be screwed with the top edge resting against the
level marks. The centre line of the pipe shall be marked on the rail and this mark shall denote
also the meeting point of the centre lines of any converging pipes. a line drawn from the top

56 | P a g e
TECHNICAL SPECIFICATION

edge of one rail to the top edge of the next rail shall be vertically parallel with the bed of the
pipe, and the depth of the bed of pipe at any intermediate point may be determined by
letting down the selected boning staff until the tee head comes in the line of sight from rail to
rail.

The post and rails shall be perfectly square and planed smooth on all sides and edges. the rails
shall be painted white on both sides, and the tee-heads and cross-piece of the boning staves
shall be painted black.

For the pipes converging to a manhole/chamber at various levels, there shall be a rail fixed
for every different level. when a rail comes within 0.60 m of the surface of the ground, a higher
sight-rail shall be fixed for use with the rail over the next point. the posts and rails shall in no
case be removed until the trench is excavated, the pipes are laid and engineer gives
permission to proceed with the backfilling.

LAYING OF PIPES & FITTINGS/SPECIALS

The joints and interiors of all pipes and fittings shall be carefully cleaned before installation.
whenever pipelaying is interrupted for any reason, the open end of the pipeline shall be sealed
with a suitable expanding stopper or a properly fitted temporary wooden stopper and
exposed pipes shall be suitably protected from stones and other objects falling into the trench
from above.

The permissible tolerance for pipelines in trenches shall be 6mm in level and 25mm in line
between manholes. After the laying of a length of a pipeline but before testing the crown of
the pipe shall be checked for level and alignment and any necessary adjustment made by
unjointing and removing the pipes concerned, adjusting the bedding, relaying the pipes and
rechecking for line and level.

For pipeline jointing systems incorporating flexible jointing rings, pipes shall be laid with the
spigot end pointing in the direction of flow and with a gap between the end of the spigot and
the base of the socket, or between spigots. rubber rings shall comply to IS : 5382.

JOINTING

Pipe section shall be joined utilising spigot and socket flexible joint with rubber ring, as per
relevant IS after jointing, extraneous material, if any, shall be removed from the inside of the
pipe and the newly made joints shall be thoroughly cured. the rubber sealing rings used for
jointing, shall conform to IS : 5382.

The RCC pipe with the rubber ring accurately positioned on the spigot shall be pushed well
home into the socket of the previously laid pipe by means of uniformly applied pressure with
the aid of a jack or similar appliance. The RCC pipes shall be of spigot and socket type and
rubber rings shall be used, and the manufacturer’s instructions shall be deemed to form a part
of these engineer’s requirements. The rubber rings shall be lubricated before making the joint
and the lubricant shall be soft soap water or an approved lubricant supplied by the
manufacturer.

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TECHNICAL SPECIFICATION

BEDDING

The type of bedding for the RCC pipes (granular, concrete cradle – PCC, RCC, concrete
encasement, etc.).

GRANULAR BEDDING

Material used for bedding should be of granular material, free from sharp edges and sharp
angles, well graded and durable under influence of ground water. The material selected shall
consist of gravel (uncrushed or crushed), crushed rock or crushed concrete. uncrushed gravel
is obtained from the natural disintegration of rock.

Well graded gravel of varying size from 5 mm to 14 mm shall be used. percentage distribution
of each size for graded aggregate is mentioned in table 2.1 below.

Where pipes are laid with a granular bed or surround the appropriate bedding material shall,
as soon as a section of trench has been trimmed to grade, be placed carefully over the full
trench width without segregation. The material shall be spread and thoroughly compacted
by approved mechanical means in successive uniform layers each not exceeding 150 mm
compacted thickness to produce a uniform bed to the required gradient. where plate
vibrators are used, there shall be a minimum of one pass for crushed stone and two passes for
sands. hand tamping will only be permitted where insufficient space is available to allow the
use of mechanical plant. the minimum thickness of compacted granular material shall be as
follows:-

150mm (minimum 100mm under sockets) for pipes not exceeding 300mm nominal diameter,
except when trench is in rock.

200mm (minimum 100mm under sockets) for pipes greater than 300mm nominal diameter, or
all pipes when trench is in rock.

The pipes shall then be set evenly on the bed, great care being taken to ensure uniform
support for the entire length of the pipe.

Pockets in the bedding shall be formed at each pipe joint to permit jointing to be carried out
without the sleeve or socket of the pipe joint bearing on the bedding material and without
bedding material entering the joint.

After the pipeline alignment and joints have been inspected and approved by the engineer,
the water testing of the pipeline satisfactorily completed, and, where appropriate, the annular
gap at each pipe joint sealed, each joint pocket shall be carefully filled with granular material
and thoroughly compacted up to the same level as the top of the bedding. granular bedding
material of the same type shall be placed on both sides of the pipeline in successive uniform
layers not exceeding 150mm thick and compacted according to one of the methods given
in table 2.2 as agreed with or directed by the engineer. care shall be taken to ensure than no
cavities remain under the pipe, and that the pipes are not displaced by differential pressure
from either side.

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TECHNICAL SPECIFICATION

When placing and compacting surround material the contractor shall take care not to
displace or damage the pipes. the tipping of surround material from ground levels directly
onto the pipes shall not be permitted.

Unless otherwise detailed on the drawings, for pipes with a full granular surround the granular
material shall extend up to a minimum height of 300mm over the crown of the pipes. for rigid
pipes unless otherwise detailed, the granular material shall extend up to the springing level of
the pipe. the surround shall be completed by the careful placing of selected excavated
material in layers not exceeding 150mm thick, thoroughly compacted on both sides of the
pipeline to a level at least 300mm above the crown of the pipes.

For pipelines of 600mm diameter or greater the bed should be prepared ahead for
approximately two pipe lengths whilst two pipes are being laid and the previous two pipes are
receiving side filling. for pipelines less than 600 mm diameter the lengths of each stage shall
be agreed with the engineer.

If the contractor wishes to use any other method of laying pipes in granular bedding or
surround he must submit his proposals in writing to and obtain the approval in writing from the
engineer well in advance of the date when he wishes to perform the work.

CONCRETE BEDDING

Concrete shall be grade M 20 unless otherwise detailed on the drawings / BOQ.

The minimum thickness of concrete between the bottom of the pipe and the trench shall be
0.25 x nominal pipe diameter, subject to 150mm minimum, with a minimum 100mm beneath
sockets.

The pipes shall be set to correct alignment as detailed below :-

The contractor may use rectangular concrete blocks (two per pipe) made of grade M15
concrete, cast at least 7 days before use, together with pairs of approved hardwood wedges
of the same width as the blocks in order to align and support the pipe before concreting. the
blocks and wedges shall be of sufficient size and suitably founded on the bottom of the trench
to support the pipe adequately without settlement or movement at any stage. the blocks and
wedges should be placed near the end of each pipe length and should be left undisturbed
during jointing of subsequent pipes and during construction, although the wedges should be
removed during placing of the concrete.

Blocks may have thin tie wires cast in to assist in holding down the pipe when the concrete
surround is being mechanically vibrated.

After approval of the joints and satisfactory testing of the pipeline a transverse flexible joint
shall be formed by insertion of a template of compressible joint filler consisting of bitumen
impregnated insulating board as per BS 1142 part 3 or other equally compressible material
shaped exactly to the pipe and full extent of the concrete cradle or surround. unless otherwise
specified , the thickness of this flexible joint shall be a minimum of 25mm.

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TECHNICAL SPECIFICATION

For spigot and socket pipes, the flexible joint in the concrete shall be aligned with the face of
the socket. For sleeve type and flexible mechanical joints, the flexible joint shall be aligned
with one end of the sleeve or mechanical joint. In certain cases, a flexible joint may be
required at both ends of the sleeve or mechanical joint. The concrete infill for flexible
mechanical joints shall only be placed after the application of the specified protection
materials to the joint. no steel reinforcement shall pass through the flexible joint.

Concrete for beddings, surrounds and joint infills shall be placed carefully and uniformly,
suitable measures being adopted to ensure that the pipeline is not displaced by differential
side pressure or by flotation. Concrete shall be properly compacted with particular care being
taken to ensure that no cavities are left underneath the pipe.

The concrete shall provide a minimum cover to the pipe of 150mm for surrounds.
Concrete beds to pipes of all diameters and surrounds to pipes of one metre diameter or less
shall be poured in a single operation. concrete surrounds to pipes over one metre diameter
shall normally be poured in two lifts, with a horizontal joint not more than 100mm below the
crown of the pipe. concrete shall be prevented from entering pipe joints.

Formwork shall be used for all vertical faces. Side forms should not normally be required, if
trench widths specified are such that the concrete bedding / surround will extend the full width
of the trench.

All formwork used for forming the concrete bedding shall be removed, unless the written
approval of the engineer is given to leave it in place for safety or similar reasons. Where side
forms have been required, backfilling shall be proper to fill the voids left on removal of the
formwork.

The bedding and surround shall be completed by the careful placing of selected excavated
material in layers not exceeding 150mm thick, thoroughly compacted by hand on both sides
of the pipeline to a level at least 300mm above the crown of the pipes. as this material is
placed and compacted in the trench, the supports to the sides of the trench shall be
concurrently partly withdrawn so that there are no voids or uncompacted zones.

Except where otherwise specified or instructed by the engineer, no traffic load may be
imposed upon the trench within 72 hours of the placing of the concrete cradle or surround.

If the contractor wishes to use any other method of laying pipes in concrete cradle or surround,
he must submit his proposals in writing to and obtain the approval in writing from the engineer
well in advance of the date when he wishes to perform the work.

SPECIAL FOUNDATION IN POOR SOIL


Where the formation of the trench is found to consist of material which is unstable to such a
degree that in the opinion of the engineer, it cannot be removed and replaced with an
approved material thoroughly compacted in place to support the pipe properly, a suitable
foundation for the pipes, consisting of piling, timbers or other materials shall be prepared by
the contractor and as instructed by engineer.

INSPECTION OF PIPELINES

60 | P a g e
TECHNICAL SPECIFICATION

As soon as the pipeline has been completed from manhole to manhole the contractor shall
run through the pipes both backwards and forwards a double disc or solid or closed cylinder
75 mm less in diameter than the internal diameter of pipes.

If as a result of the removal of any obstructions the engineer considers that damages may
have been caused to the pipe lines, he shall be entitled to order the stretch to be tested
immediately. should such test prove unsatisfactory, contractor shall make good the pipeline
and carry out such further tests as are ordered by the engineer.

SITE TESTING
After laying & jointing of RCC pipes is completed the pipe line shall be tested. All equipment
for testing shall be supplied by the contractor. damage during testing shall be contractor's
responsibility and shall be rectified by him to the full satisfaction of the engineer. water for
testing of pipeline shall be arranged by the contractor at his own cost.

After the joints have been checked by the engineer and before backfilling of the trenches,
the entire section of the sewer shall be proved by the contractor to be watertight by filling the
pipes with water to the level of 1.50m above the top of the highest pipe in the stretch and
heading the water up for a period of one hour. the apparatus used for the purpose of testing
shall be approved by engineer. the contractor if required by the engineer shall de-water the
excavated pit and keep it dry during the period of testing. The loss of water over a period of
30 minutes shall be measured by adding water from a measuring vessel at regular 10 minutes
intervals and noting the quantity required to maintain the original water level. for acceptance
of the section of pipeline under test the average quantity added shall not exceed 1 litre/
hour/100 linear metres / 10mm of nominal internal diameter. any leakage including excessive
sweating which causes a drop in the test water level in excess of the permitted amount will
result in the pipeline being rejected. the contractor will be required to remove and re-lay the
pipeline for re-testing.

Water used for the test shall be removed from pipes and not discharged to the excavated
trenches.

22.0 HYDROPNEUMATICS SYSTEM:

Scope:
The specification covers design, performance, manufacture, construction features,
inspection, testing, delivery, installation, commissioning of Hydro pneumatic pressurized
system consisting of balancing tank with mounting pads, pump-motor set with coupling
and coupling guard, common base plate, bell mouth, piping, isolation valves, NRVs,
fittings, control panel, pressure switches, Foundation SS Nut, SS washers, SS bolt,
antivibration pad, suction header Pipe and Valve from UG tank to Pump , Strainer,
Suction , discharge and All flanged end, pumps & allied piping and accessories,
expansion bellow, Completing the pipe alignment at the joint of discharge header to
supply pipe with bolts nuts & rubber packing, chain pulley block with endless chain ,
Electrical Panel, Cable, cable tray up to pump panel and other accessories required
for complete installation of hydro pneumatic system at site.

Compact self-contained Hydro-booster system factory fabricated and fitted, fully

61 | P a g e
TECHNICAL SPECIFICATION

integrated comprising of following :

In-line, vertical multistage, centrifugal clear water pumps with SS-304 casing, S.S 304
impeller and SS-304 shaft, C.I. Base CED (Cathode Electrode Deposition) coating &
head TEFC motor (with mechanical seal), dry run protection, antivibration paid, 2 pole
Motor & IE3 Efficiency.

Panel mounted microprocessor based multi pump controller with large graphical
display with VGA 240 x 320 pixels and variable frequency drive (VFD) integrated in a
single body, pressure sensor transmitter, IP 55 enclosure, diodes to indicate pump ready,
earthing, pump running and fault condition, Cascade Operation. Each incomer and
Outgoing feeder should be capable for protection against Overload, Short Circuit and
Phase reversal condition and shall be capable to communicate with other controllers
following. The PLC shall support MODBUS-IP communication for its compatibility to
integrate with 3rd party BAS system. Controller shall authorize Read/Write command via
BMS. System should be capable to compensate for frictional losses at lower flows. All
alarms should be displayed in the controller. System should be equipped with dry
running protection. Indication of all type of faults / on-off status / electrical parameters
shall be available on panel and central IBMS monitors. On-off operation for all pumps
shall be available on BMS system.

Electronic type low water level controller with LED panel to operate pump (necessary
contacts along with minimum one PLC operated spare contacts required), with probe
& all control wiring from Panel to tank to operate the system automatic/manual & shall
prevent the pump from dry running.

Scope shall also include power and control cable of required size, termination, cable
tray from Pump to Control panel, control cable as wherever required etc. complete
the job.

Pre-charged diaphragm pressure vessel PN 10 with interchangeable membrane,


charging connection, connected to outlet header with necessary pipe, flanges,
gaskets, isolating valves, nuts/bolts etc. complete.

Set of accessories such as GI C Class headers of suction and discharge for (working and
Asist by pump assembly) with CED Coating, cast iron control valves, Cast Iron non return
valves, pressure transducers, pressure gauge with Isolation Valve of PN 10 etc. complete
the job. Require complete company fitted ready-to-connect packaged system.
Pumping system shall be as per GRIHA Norms.

The items/quantities shall be measured and paid upon completion of the linked
milestone as per schedule 10 for the respective item.

Construction features:

The major components of the system shall be as follows:

A. PRESSURE VESSEL:

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TECHNICAL SPECIFICATION

FRP tank (Pressure vessel) for min. 10 Kg/cm2 Pressure rating with inbuilt aircell to be
provided if specified in BOQ.

FRP Tank shall be tested at Factory as well as site before installation.

The tank shall be provided with all accessories viz. mounting arrangement, isolation
valve, pressure gauge, etc.

B. PUMP:

Inline vertical multistage pump shall be provided. Variable frequency drive shall be
provided with one of the installed pump – if specified in Schedule of quantity.

The pump – motor set and shall be suitable for 3 Ph., 415 V, 50 Hz. AC power supply
and having 2900 RPM speed. The pump shall be installed with isolation butterfly
valve, non return valve, etc. The detailed specification for pump & motor is as
below:

Vertical inline Pump

C. Codes & Standards :

The design and manufacture of the pump shall comply with all currently applicable
statutes, regulations and safety codes in the locality where the equipment will be
installed.

D. Design Features:

The pump shall be capable of developing required total head at rated capacity.
Impeller shall be closed type and shall be dynamically balanced. The pump shall
have non overloading characteristics.

E. Constructional Features:

The casing shall be of rigid construction and shall have side suction and side delivery
in case of inline pump and side suction and central delivery in case of submersible
centrifugal pump.

The pump shall have very small length suction and delivery pipe connections which
will result in minimum friction loss.

Impeller shall be of one piece and shall be of SS CF8 M.

The shaft shall be of S.S. and its surface shall be properly finished.

Shaft sleeves shall be provided to protect shaft from any damage.

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TECHNICAL SPECIFICATION

Bearing shall be ball or roller type.

Mechanical seal shall be provided to avoid any leakage.

F. Inspection & Testing:

The pump shall be offered for visual inspection before dispatch.

Material test certificates for the various pump components shall be furnished for
purchaser’s approval.

Hydrostatic test shall be carried out at 1.5 times the maximum discharge pressure.

All the tests shall be witnessed by purchaser.

G. Drawings:

Following drawings shall be furnished by the Contractor:

Overall dimensional drawing.


Cross-sectional drawings with all dimension (vertical and horizontal) with Bill of
Material and Material of Construction.

H. Accessories:

The pump shall be provided with all accessories such as base plate, foundation
bolts, strainer, pressure gauge, etc. All accessories required for proper and safe
operation shall be furnished with the pumps.

I. Pressure transducer:

The system shall be installed with the pressure transducer which shall be set at
predetermined pressure to automatically control the pump operation.

J. Drawings:

Following drawings shall be furnished by the CONTRACTOR:

1 Overall dimensional drawing.


2 Cross-sectional drawings with Bill of Material and Material of Construction

K. Manifolds, Valves, Base frame & Accessories

o Suction and Delivery manifolds in Hot Dip Galvanized steel. (80-110micron)


o DIN standard flange connections.
o One non-return valve and isolating valves for each pump is provided in delivery
side and one isolating valve is provided in suction side.
o Manifolds and valves are suitable for 16bar pressure rating.

64 | P a g e
TECHNICAL SPECIFICATION

o Pumps should be mounted on the common base frame.


o Base frame and panel side support is in Galvanized steel.
o Suitable range of pressure gauges and pressure transmitter should be
connected at the discharge manifolds.
o Vibration dampening pad for minimize the noise and vibration in the system.
o Concrete foundation as per manufacturer recommendation. (1.5 times X the
weight of the Pumping system).

TECHNICAL DATA SHEET FOR HYDROPNEUMATICS pumping system:

Data to be filled by
Particular
Contractor
Pump
Make
Type & Model: Vertical Multistage
Discharge in cum/hr
Head (Meters of WC)
Number of Pumps
Total system flow (cum/hr)
Shut off Head (Meters of WC)
Efficiency (%)
No. of Stages
Suction End I.D.
Delivery End I.D.
Details of N.P.S.H.
Vibration Isolation Detail
Skid Details
Operating Weight
Overall Dimension (MM)
Mechanical Seal Detail
Material
Pump Head - Cast Iron
Pump Base- Cast Iron
Impeller-SS 304
Chamber-SS 304
Shaft-SS316
Motor stool-Cast Iron
Shaft seal Cartridge type(SiC/Carbon)
Rubber parts-EPDM
Motor
Make
Model
Power Requirement (HP / KW)
R.P.M.
No. of pole: 2 pole
Efficiency class-IE3

65 | P a g e
TECHNICAL SPECIFICATION

Data to be filled by
Particular
Contractor
Insulation class-F
Enclosure class-IP 55
Supply Frequency-50Hz
Supply voltage-3X380-415V
Built in Thermistor-PTC
Control Panel
Enclosure class-IP 55
DETAILS OF PLC
DETAILS OF VFD
Pressure Vessel
Make
Model Number
Material of construction (Vessel/Bladder)
Dimension
Overall capacity
Cut-in/Cut-out setting
Capacity at specified cut-in/cut-out
Overall dimension of skid mounted system
Weight (Static/Dynamic)
ACCESSORIES & SERVICES REQUIRED
Base Plate
Foundation bolts
Companion flanges
Spare parts required
Maintenance tools required
Cut in pressure
Cut off pressure
Plant room suction matching flange & outside
plant room flange
Suction & delivery piping: MS, hot dipped
galvanized, Class `C’ with CED Coated
Suction, delivery valves & header valves:
Required, flanged Cast Iron valves with SS internal
parts.
Make: Kirloskar / KSB / AUDCO/ FLOVEL
Flanged Ball / Butterfly valve on suction and
delivery of each pump & Flanged Non slam,
spring operated dual plate type check valve on
delivery side of each pump & on header
Control Panel: With Starter.
One pump of similar rating shall have VFD
Required with all protections & sequential timer for
main pumps.
Also required Finolex / CCI / Gloster make cable

66 | P a g e
TECHNICAL SPECIFICATION

Data to be filled by
Particular
Contractor
from motor to panel
Level Transmitter: Required for 0-5 mtr. Range and
shall be panel mounted and interlocking with
pump
Pressure Transmitter
Pressure Gauge: Required at delivery header.
Gaskets: ‘Champion ‘make
Hardware: Zinc coated

23.0 WATER COOLER WITH RO

Providing and fixing S.S. water cooler of 80ltr storage capacity with 60ltr per hr. cooling
capacity. Including inbuilt R.O.Plant consisting of considering the inbuilt booster pump, dry
run protection, water purification filters, piping, isolation valves, instruments supports, etc.
complete & Medium Penetration UV. Including all Inter connection piping and valve all
comp. System as per drinking water IS standard requirement. it is recommended to provide
blending system of water at attain TDS level between 250-300 ppm. The supplier has to also
supply and installation of SS-316 storage tank - 80 ltr. capacity.

Material:

The water cooler shall be suitable for operation on 230 V +/- 10% , 50 Hz, single phase AC
supply with hermetically sealed type suction cooled compressor with overload protection
conforming to IS :-10617(part I) : 1983 with amendment no 1&2.

Tank:

Tank shall be fabricated from SS 316 as per ISI 304 and shall be made by electrically seam
welded lap joints with PUF insulation, with required number of Taps. Use of lead soldering
material for sealing the joints of water tank is not permitted. Water tank cover and lid bottom
shall be made of 1.25 mm aluminium sheet duly anodized / epoxy painted / high impact
polystyrene (HIP) of 1.5 mm thickness. Positive locking of the lead is to be provided (lock with
two keys). A drain valve at the bottom of the storage tank to be provided to draw out water
while cleaning.

Cabinet (Body):

The cabinet of the water cooler shall be made of SS 316 . The front panel, below the water
outlets in the storage type water coolers shall be made of stainless steel. The drain pan for
storage type water coolers shall be made of stainless steel. The bottom pedestal shall be
made of stainless steel. Pedestal shall have a minimum ground clearance of 100 mm for
ease of cleaning. Pedestal shall be strong enough to withstand weight with storage tank full
and shall be reinforced to prevent skewing. The body shall be held securely with the
pedestal with stainless steel nuts and bolts. The drain size should be 25 mm or above. In case
water outlets are provided on three sides then all the three lower panels should be made of

67 | P a g e
TECHNICAL SPECIFICATION

aluminium sheet or stainless steel sheet.

The mild steel components used in the manufacture of the cabinet shall be individually
degreased, pickled, scrubbed and rinsed to remove grease, rust, scale or any other foreign
elements. Immediately after pickling the MS parts shall be given phosphate treatment.
The components along with the front panels shall then be given a primer coat with a finish
coat of stove with a finish coat of stove enamel paint. The finish shall be smooth and uniform
with hard tough film of the enamel adhering to the surface. The finish shall be free from all
the visible defects and shall not chip when tapped lightly with a dull pointed instrument.
Alternatively method of corrosion protection like plastic powder coating, electrostatic
painting shall be permitted

Refrigeration coils to be fully soldered to the outside of the tank for good thermal contact
and not merely tack welded.

There shall not be any gap between water tank cover (mask) and water tank to prevent
rodent/ insect/ dust entry.

Water tank overflow should be adequately covered with strainer such as wire mesh etc to
avoid rodent/ insect/ dust entry.

Condenser Fan Motor:

The condenser fan motor shall be capacitor start and capacitor run (CSR) or permanently
split capacitor (PSC) oralternatively permanently lubricated motor may be provided.

Thermostat:
The thermostat shall conform to IS: 11338-1985. The position of the thermostat shall be
adjustable through a rotary switch mounted on the front or side panels. Min and max of the
thermostat setting shall be from 0 degree Celsius and 25 degree Celsius which shall be
marked.

Method of Construction:

The water cooler shall be fixed at designated place or as directed by the DTA, duly
connected with inlet and drain by leak proof joints. The water cooler is to be erected on
stand and tested.

Mode of Measurement: Executed quantity shall be counted on number basis. (i.e. each)

UV Drinking Water

Model Name Data to be filled by


Contractor
Flow Rate & QTY
UV Dose
UV Transmission

68 | P a g e
TECHNICAL SPECIFICATION

Model Name Data to be filled by


Contractor
Voltage
Maximum Power Consumption
Number of Lamps
Rating
MOC
Max. Lamp Cable Length
MOC
End Connections (ASA ISO RF Flanges)
Max. Operating Pressure
Max. Operating Temperature
Max. Sanitization Temperature
Quartz Jacket MOC
Lamp Replacement Reminder
Lamp Failure Indication (with Alarm)
UV Intensity Meter w/ 4-20mA Output
Automatic Wiper System
Sanitary TC End Connections
UV Intensity Meter with lntelliDose
Nitrogen Purged UV Intensity Sensor (with Isolated
Design)
4-20mA Output Signal
RS485 / MODBUS Interface
Built In Data Logging (3,000 records)
Remote Lamp / On Off (hardwire or MODBUS)
Control Panel Temperature Control
(with automatic over temperature shutoff)
Reactor Temperature Control
(with automatic over temperature shutoff)
Automatic Wiping on Low UV
Lamp Replacement Reminder
Control Panel Safety Interlock Switch

24.0 DEWATERING PUMP FOR SUMP DRAIN:

SCOPE

The scope includes Supply, installation, testing & commissioning of Submersible Non-
Clog, single stage, single entry pumps connected to TEFC submersible motor for 415 +
10% volts, 3 phase, 50 cycles A.C. power supply with mechanical seal, pump connector
unit with rubber diaphragm and bend, vertical discharge pipe. The pump shall be
provided with a lifting devise of pull chain/guide rail. (Pumps suitable to handle solids
up to 20 mm size with C.I. body, SS304 shaft, C.I./SS impeller).

Panel mounted microprocessor-based pump controller, IP 55 enclosure, ON-OFF and

69 | P a g e
TECHNICAL SPECIFICATION

Trip Indicating lamps in each incomer and outgoing feeders, The PLC shall support
MODBUS-IP communication for its compatibility to integrate with 3rd party BAS system.
PLC shall authorize Read/Write command via BMS., interlocking arrangement, dry run
protection, cascade operation, working / standby selection, with provision of remote
on/off operation complete as require. The on/off operations for all pumps shall be
available on central BMS system. Each incomer and Outgoing feeder should be
capable for protection against Overload, earthing, Short Circuit and Phase reversal
condition and shall be capable to communicate with BMS. Scope shall also include
supply, laying, termination of control and power cables of adequate size, and
arrangement of cable tray from Pump to Control panel etc. to complete the job.

SITC of electronic type High, Medium & Low water level controller with LED panel to
operate pump (necessary contacts along with minimum one PLC spare contacts
required),level controller with operational mode as one pump working at Medium level,
both pumps at high level and cut off at dry level with probe & all control wiring to
operate the system automatic/manual & shall prevent the pump from dry running.

Set of accessories such as CPVC SCH 80 discharge headers for (working and stand by
pump assembly) from sump bottom to Basement ceiling, Cast Iron control valves, Cast
Iron non-return valves, pressure gauge of PN 10 etc. complete the job. Pumping system
shall be as per GRIHA Norms.

DESIGN REQUIREMENT:

The total head capacity curve shall be continuously rising towards the shutoff with the
highest at shut off.
The pump shall run smooth without undue noise and vibration.

The power rating of the pump motor shall not be less than the power required from zero
discharge to zero head.

Pump shall be submersible, single stage and non-clog type.

It shall be suitable for handling turbid water containing stringy materials. The pump shall
be designed to handle solids up to 50 mm dia size.

Delivery pipe shall be CPVC SCH 80. The required length of pipes and fittings up to
discharge point shall be provided with necessary fittings.

Level switch (mercury/magnetic reed) to stop the pump automatically shall be


supplied with the pump. Pump shall have three phase connections.

TECHNICAL DATA SHEET FOR DEWATERING PUMPS


Data to be filled
Particular
by Contractor
Pump
Make

70 | P a g e
TECHNICAL SPECIFICATION

Data to be filled
Particular
by Contractor
Type & Model: Non-Clog Submersible pump semi open impeller
Discharge in cum/hr.
Head (Meters of WC)
Number of Pumps
Total system flow (cum/hr.)
Shut off Head (Meters of WC)
Efficiency (%)
No. of Stages
Suction End I.D.
Delivery End I.D.
Details of N.P.S.H.
Vibration Isolation Detail
Skid Details
Operating Weight
Overall Dimension (MM)
Mechanical Seal Detail
Material
Pump Housing: Cast iron, DIN W.-Nr. GG20
Impeller: Ductile Cast iron, DIN W.-Nr. GCD450
Impellers Type: Semi Open Impeller
Motor housing: Cast iron, DIN W.-Nr. GG20
All O rings: NBR Rubber
Rotor shaft: stainless steel
Type Bearing: Double-row angular contact ball bearing.
Mechanical Seal: Double mechanical is SiC/SiC.
Free Ball Passage: - 20mm
Motor
Make
Model
Power Requirement (HP / KW)
R.P.M.
No. of pole: 2 poles
Efficiency class-IE3
Insulation class-F
Type of Motor :3 Phase Induction Motor.
Supply Frequency-50Hz
Supply voltage-3X380-415V
Protection sensor- Thermal and moisture sensor
Control Panel
Enclosure class-IP 55
DETAILS OF PLC
ACCESSORIES & SERVICES REQUIRED
Companion flanges

71 | P a g e
TECHNICAL SPECIFICATION

Data to be filled
Particular
by Contractor
Spare parts required
Maintenance tools required
Plant room outside plant room flange
Suction, delivery valves & header valves: Required, flanged Cast
Iron valves with SS internal parts
Make : Kirloskar / KSB / AUDCO/ FLOVEL
Flanged Ball / Butterfly valve on suction and delivery of each
pump & Flanged Non slam, spring operated dual plate type
check valve on delivery side of each pump & on header
Control Panel: PLC With Starter.
Also required Finolex / CCI / Gloster make cable from motor to
panel
Level Transmitter: Required for 0-5 mtr. Range and shall be panel
mounted and interlocking with pump
Pressure Gauge: Required at delivery header.
Gaskets: ‘Champion ‘ make
Hardware: Zinc coated
Note:
1) M – Denotes material test certificate required.
2) Other specifications not mentioned in datasheet, shall be considered as per tender
specification.

25.0 AIR TO WATER HEAT PUMP

Air to Water Heat Pump along with heating element of required capacity capable of
operation on air to water basis, patented AES energy saving system, time setting,
thermostat setting along with storage tank. The Heat Pump System should be based on
a open circuit hot water design temperature of 60 °C out of the unit with 20°C input
water temperature for operation.

Heat Pump Capacity: As per BOQ

Refrigerant - R407C/ 410/ 134a, Out Put Heating Capacity, COP: 3.6 to 3.8 and power
connected load as per manufacture standard.
The unit shall have its own insulated storage capacity of 1000 ltr With PN 10 rating. The
unit shall have all electrical and Hydraulic safety devises inbuilt.

Hot Water Inlet/Out let Temp : 20 Deg C / 60 Deg C . item including of Electrical Panel,
piping work and 50mm Rock wood insulation with 26G Aluminum Cladding in all piping.
These units shall be completely factory assembled including thematic scroll compressor,
air cooled condenser. Heat pump is equipped with microprocessor-based control,
safety device, digital display unit, electrical panel, inbuilt pumping system & Self-
cleaning system, Pump Shall have Working + Stand by with Automatic Cascade
Operation. The controller shall support MODBUS-IP communication for its compatability
to intergrate with 3rd party BAS system. Controller shall authorise Read/Write command

72 | P a g e
TECHNICAL SPECIFICATION

via BMS.System should be capable to compensate for frictional losses at lower flows. All
alarms should be displayed in the controller. System should be equipped with dry
running protection. Indication of all type of faults / on-off status / electrical parameters
shall be available on panel and central IBMS monitors. On-off operation for all pumps
shall be available on BMS system.

All Pumping system shall be as per GRIHA Norms

Hot water pressurize storage tank

Scope:

Supplying, erecting and testing of horizontal/ vertical, pressurize Mild steel heavy duty
storage tank of 10Bar working pressure, all internal surfaces exposed to water are glass-
lined. Perma Glass Ultra coat second-generation glass coating technology prevents
corrosion. With replaceable magnesium anode, temperature and pressure valve, with
stainless steel spring set 95 degree Celsius, analogue temperature, Copper coil provides
prolonged life and maximum heat transfer efficiency. The smart control Electric
Expansion Valve (EEV) accurately controls the refrigerant volume to ensure the unit
performs to maximum efficiency

Insulation: Entire tank is surrounded with high density fiber glass insulation to reduce
costly heat loss: non- sagging and vermin- proof. To meet ASHRAE 90.1b-1992 standard
depth of insulation cavity requires use fo remote bulb- type tank temperature control
and thermometer.

Cabinet: heavy gauge steel with high quality powder coat paint provides additional
insulating quantities for greater energy savings.
LININGS AND COATINGS
Each lining and coating has particular capabilities and limitations. Please consult the
factory for recommendations on the uses of linings for specific applications. Thorough
investigation on the service life of steel tanks with protective coatings or linings has led
to the recommendations of the following linings:

Glass-lined: These are normally stocked tanks for water storage up to 82'C, with glass
lining to prevent corrosion and addition of rust to water. The glass lining was developed
over many years of ceramic research for a wide variety of conditions.

Cement : A special formulation of cement provides excellent corrosion protection.


Available on 757 Litres and larger sizes. A manhole or hand hole is included for
application of cement lining.

Epoxy : The application of specially formulated epoxy makes this lining suitable for cold
or hot water storage. A manhole or handhole is included for application of epoxy lining.
Available on 757 Litres and larger sizes.

CATHODIC PROTECTION :Glass-lined, cement and epoxy tanks are furnished with
anodes designed for maximum protection.

73 | P a g e
TECHNICAL SPECIFICATION

ACCESSORIES: Tanks will be supplied with the fittings located as indicated on the
drawings unless specified otherwise. A manhole or handhole is included on cement or
epoxy tanks. A manhole or handhole is optional on glass-lined tanks.

suitable for floor mounting, of specified capacity, one inlet with non-return valve, one
outlet with dead weight, pressure reducing valve, stop cock; suitable to work on
230/250-V single phase AC Supply, heating element of specified wattage, thermostat,
control fusible plug, pilot lamp etc. ISI mark only and marking of S No. and date of
erection. (IS 2082). All Support MS Steel epoxy coated Structure for the tanks. Scope
shall also include for grouting of the stands in cement concrete.

Material:

Heating Element: Mineral filled / tubular / copper cord & nickel plated, and conforming
to IS: 4159, of specified wattage.

Pilot Lamp: A neon gas field indicating lamp shows functioning of heating elements
along with thermostat & thermal cut-out.

Thermostat: A Stem type snap action thermostat, which should cut off the electric
supply automatically as per setting of temperature & should be ISI mark.

Thermal Cut-out: In case of thermostat failure this cutout should cut off the electric
supply automatically and should restart only on pressing the reset knob.

Pressure Release Valve: If pressure exceeds above 50 psi, it should release the pressure
& should be fitted on the inlet pipe.

Dead weight: It will operate when pressure in inside tank increase beyond specified
limit.

Fusible plug: Cast aluminium body with threading, and hole for plug with fusible metal.
The metal shall be fused, only all the other safeties fails & at high pressure

Hardware: 100x10 mm grouting bolts, MS washers, nuts, etc.

Wall Fasteners: 100x10 mm with vertical cuts, and pin at the centre, washer and nut
etc., made of MS. (Similar to Anchor bolt fastener)

26.0 HOT WATER RECIRCULATION PUMPS:

Scope:
The specification covers Supply, installation, testing & commissioning of online
Thermostat with Timer based circulation booster pumps at Terrace Level with Require
head directly coupled with the motor with SS casing, SS impeller, SS shaft and driven by
415 V AC, 3 phase, 50 Hz.motor running at 2900 RPM speed and shall be supplied with
all accessories viz., base plate, coupling, motor, Antivibration Paid,2 pole Motor & IE3

74 | P a g e
TECHNICAL SPECIFICATION

Efficiency etc. complete. Panel mounted microprocessor-based pump controller, IP 55


enclosure, shall include the thermostat, required sensors and the timer control panel,
ON-OFF and Trip Indicating lamps in each incomer and outgoing feeders, The PLC shall
support MODBUS-IP communication for its compatibility to integrate with 3rd party BAS
system. PLC shall authorize Read/Write command via BMS., earthing, interlocking
arrangement, dry running protection, cascade operation, working / standby selection,
with provision of remote on/off operation complete as require. The on/off operations
for all pumps shall be available on central BMS system. Each incomer and Outgoing
feeder should be capable for protection against Overload, Short Circuit and Phase
reversal condition and shall be capable to communicate with BMS. Scope shall also
include supply, laying, termination of power cables of adequate size, and arrangement
of cable tray from Pump to Control panel etc. to complete the job. Set of accessories
such as GI C Class headers of suction and discharge for (working and Asist by pump
assembly) with CED Coating, Cast iron control valves, Cast Iron non return valves,
Thermostate, Timer operation, pressure gauge of PN 10 etc. complete the job. Require
complete company fitted ready-to-connect packaged system. Pumping system shall
be as per GRIHA Norms.

The items/quantities shall be measured and paid upon completion of the linked
milestone as per schedule 10 for the respective item.

Construction features:

The major components of the system shall be as follows:

A. PUMP:

Inline vertical multistage pump shall be provided. Variable frequency drive shall be
provided with one of the installed pump – if specified in Schedule of quantity.

The pump – motor set and shall be suitable for 3 Ph., 415 V, 50 Hz. AC power supply
and having 2900 RPM speed. The pump shall be installed with isolation butterfly
valve, non return valve, etc. The detailed specification for pump & motor is as
below:

Horizontal Multi stage Pumps

Codes & Standards :

The design and manufacture of the pump shall comply with all currently applicable
statutes, regulations and safety codes in the locality where the equipment will be
installed.

Design Features:

The pump shall be capable of developing required total head at rated capacity.
Impeller shall be closed type and shall be dynamically balanced. The pump shall
have non overloading characteristics.

75 | P a g e
TECHNICAL SPECIFICATION

i. Constructional Features:

The casing shall be of rigid construction and shall have side suction and side delivery
in case of inline pump and side suction and central delivery in case of submersible
centrifugal pump.

The pump shall have very small length suction and delivery pipe connections which
will result in minimum friction loss.

Impeller shall be of one piece and shall be of SS CF8 M.

The shaft shall be of S.S. and its surface shall be properly finished.

Shaft sleeves shall be provided to protect shaft from any damage.

Bearing shall be ball or roller type.

Mechanical seal shall be provided to avoid any leakage.

ii. Inspection & Testing:

The pump shall be offered for visual inspection before dispatch.

Material test certificates for the various pump components shall be furnished for
purchaser’s approval.

Hydrostatic test shall be carried out at 1.5 times the maximum discharge pressure.

All the tests shall be witnessed by purchaser.

iii. Drawings:

Following drawings shall be furnished by the Contractor:

Overall dimensional drawing.


Cross-sectional drawings with all dimension (vertical and horizontal) with Bill of
Material and Material of Construction.

iv. Accessories:

The pump shall be provided with all accessories such as base plate, foundation
bolts, strainer, pressure gauge, etc. All accessories required for proper and safe
operation shall be furnished with the pumps.

v. Pressure transducer:

76 | P a g e
TECHNICAL SPECIFICATION

The system shall be installed with the pressure transducer which shall be set at
predetermined pressure to automatically control the pump operation.

vi. Manifolds, Valves, Base frame & Accessories

Suction and Delivery manifolds in Hot Dip Galvanized steel. (80-110micron)


DIN standard flange connections.
One non-return valve and isolating valves for each pump is provided in delivery side
and one isolating valve is provided in suction side.
Manifolds and valves are suitable for 16bar pressure rating.
Pumps should be mounted on the common base frame.
Base frame and panel side support is in Galvanized steel.
Suitable range of pressure gauges and pressure transmitter should be connected at
the discharge manifolds.
Vibration dampening pad for minimize the noise and vibration in the system.
Concrete foundation as per manufacturer recommendation. (1.5 times X the
weight of the Pumping system).

TECHNICAL DATA SHEET pumping system:

Data to be
Particular filled by
Contractor
Pump
Make
Type & Model: Horizontal Multistage
Discharge in cum/hr
Head (Meters of WC)
Number of Pumps
Total system flow (cum/hr)
Shut off Head (Meters of WC)
Efficiency (%)
No. of Stages
Suction End I.D.
Delivery End I.D.
Details of N.P.S.H.
Vibration Isolation Detail
Skid Details
Operating Weight
Overall Dimension (MM)
Mechanical Seal Detail
Material
Pump Head - Cast Iron
Pump Base- Cast Iron
Impeller-SS 304
Chamber-SS 304

77 | P a g e
TECHNICAL SPECIFICATION

Data to be
Particular filled by
Contractor
Shaft-SS316
Motor stool-Cast Iron
Shaft seal Cartridge type(SiC/Carbon)
Rubber parts-EPDM
Motor
Make
Model
Power Requirement (HP / KW)
R.P.M.
No. of pole: 2 pole
Efficiency class-IE3
Insulation class-F
Enclosure class-IP 55
Supply Frequency-50Hz
Supply voltage-3X380-415V
Built in Thermistor-PTC
Control Panel
Enclosure class-IP 55
DETAILS OF PLC
DETAILS OF VFD
Pressure Vessel
Make
Model Number
Material of construction (Vessel/Bladder)
Dimension
Overall capacity
Cut-in/Cut-out setting
Capacity at specified cut-in/cut-out
Overall dimension of skid mounted system
Weight (Static/Dynamic)
ACCESSORIES & SERVICES REQUIRED
Base Plate
Foundation bolts
Companion flanges
Spare parts required
Maintenance tools required
Cut in pressure
Cut off pressure
Plant room suction matching flange & outside plant room
flange
Suction & delivery piping: MS, hot dipped galvanized,
Class `C’ with CED Coated

78 | P a g e
TECHNICAL SPECIFICATION

Data to be
Particular filled by
Contractor
Suction, delivery valves & header valves: Required,
flanged Cast Iron valves with SS internal parts
Make : Kirloskar / KSB / AUDCO/ FLOVEL
Flanged Ball / Butterfly valve on suction and delivery of
each pump & Flanged Non slam, spring operated dual
plate type check valve on delivery side of each pump &
on header
Control Panel: With Starter.
One pump of similar rating shall have VFD
Required with all protections & sequential timer for main
pumps
Also required Finolex / CCI / Gloster make cable from
motor to panel
Level Transmitter: Required for 0-5 mtr. Range and shall be
panel mounted and interlocking with pump
Pressure Transmitter
Pressure Gauge: Required at delivery header.
Gaskets: ‘Champion ‘ make
Hardware: Zinc coated

27.0 TUBE WELL WATER TREATMENT PLANT:


Scope:

Supply installation, testing and commissioning of domestic water treatment plant


comprising of multigrade sand filter, Activated Carbon filter, Softener etc.
according to input water quality/analysis The scope shall include interconnection
piping, valves, instruments, back wash arrangement, Including Raw water inlet
pumps a 1 working + 1stand by pump set, and all other required pump Groundfos
or ITT lowara make) the pump set is auto operation, including dry run protection,
Required Gun Metal Ball Valve & Cast Iron Butterfly valve, interconnecting CPVC
piping of suction and discharge header, control pannel and other necessary
cabeling works, 2 pole Motor & IE3 Efficiency etc. complete the job. Panel mounted
PLC based pump controller, IP 55 enclosure, ON-OFF and Trip Indicating lamps in
each incomer and outgoing feeders, The PLC shall support MODBUS-IP
communication for its compatability to intergrate with 3rd party BAS system. PLC
shall authorise Read/Write command via BMS. earthing, interlocking arrangement,
dry run protection, cascade operation, working / standby selection, with provision
of remote on/off operation complete as require. The on/off operations for all pumps
shall be available on central BMS system. Each incomer and Outgoing feeder
should be capable for protection against Overload, Short Circuit and Phase reversal
condition and shall be capable to communicate with BMS. Scope shall also include
supply, laying, termination of control and power cables of adequate size, and
arrangement of cable tray from Pump to Control panel etc. to complete the job.

79 | P a g e
TECHNICAL SPECIFICATION

SITC of elctronic type low water level controller with LED panel to operate pump
(necessary contacts along with minium one spare contacts required), with probe &
all control wiring to operate the system automatic/manual & shall prevent the pump
from dry running. Mounting Height : 500mm from the bottom of tank (RAW UG Tank).

Raw Water Parameters (ppm) / Borewell Water Parameters: Scope shall also include
for All borewell all water test parameters (as per Specification) for The designing of
Water Treatment Plant.
All Automatic valve to be Electronic operated.

All Pumping system shall be as per GRIHA Norms.

Chlorination Dosing System:

The scope includes supply installation testing & commissioning of Chlorination dosing
pump, chlorine & tank. This system shall be PID control.

Multi grade filter:

The scope includes supply installation testing & commissioning of Multi Grade Filter,
interconnection and other piping, solenoid valve, non return valve, fittings, Air release
valve, etc. The Filter shall have auto back wash operation.

Pipe shall be CPVC sch 80. The required length of pipes and fittings up to discharge
point shall be provided with necessary fittings.

Activated carbon filter:

The outflow of Multi Grade Filter will further be treated through Activated carbon filter
to remove odour & taste.

The scope includes supply installation testing & commissioning of Activated Carbon
Filter, interconnection and other piping, solenoid valve, non-return valve, fittings, Air
release valve, etc. The Filter shall have auto back wash operation.

Pipe shall be CPVC sch 80. The required length of pipes and fittings up to discharge
point shall be provided with necessary fittings.

Softener:

Further, the hardness will be removed by softener.

The scope includes supply installation testing & commissioning of Softener, brine tank ,
interconnection and other piping, solenoid valve, non-return valve, fittings, Air release
valve, etc. The softener shall have automatic regeneration.

Pipe shall be CPVC sch 80. The required length of pipes and fittings up to discharge

80 | P a g e
TECHNICAL SPECIFICATION

point shall be provided with necessary fittings.

Interconnecting CPVC SCH 80 piping & instrumentation:

Scope:

The scope includes supply installation testing & commissioning of interconnection


piping CPVC SCH 80 & fitting, interconnection and other piping, valve, non-return valve,
fittings, Air release valve, etc.

Sr Description Tender Requirement Data to be filled by


No. vendor
Technical Details: -
A MGF & ACF Treatment
Plant
1 Filter feed pump
Quantity 2(1W + 1S)
Flow 23 m3/hr
Make As per Approved Make List
Head 30-35M
Type Horizontal Centrifugal
MOC SS 316
Panel IP IP 55
PLC Vendor to be provided details
2 Flow Meter at inlet &
outlet
Quantity 2 Nos.
Type Electromagnetic
Size as per Vendor
Make As per Approved Make List
3 Multigrade Sand Filter
Quantity 1 No
Design Code IS-2825
Flow 23 m3/hr
Filtration Rate: 18 cum/sqmt/hr
Backwash flow rate as per Vendor
Size 1100 MM Dia
Media as per vendpr
Media Qty. As per Vendor
Media Depth As per Vendor
Shell thickness As per Vendor
Dished end thickness As per Vendor
Bed plate thickness As per Vendor
Top nozzle for chlorine Provided with valve.
sanitation
Frontal Pipe GI C Class with painting two
coats of approved shade of

81 | P a g e
TECHNICAL SPECIFICATION

Sr Description Tender Requirement Data to be filled by


No. vendor
enamel paint over a coat of
approved primer.
Valve SS Disc, EPDM Seat
Side manhole for media Required
removal.
MOC MSEP (Epoxy Coated inside &
Outside),
Design Pressure 5.0 kg/cm2
Working Pressure 3.5 kg/cm2
Make Ion Exchange/Thermax/Aakar
Engineers/Equivalent
4 Activated Carbon filter
Quantity 1 No
Design Code IS-2825
Flow 23 m3/hr
Filtration Rate: 18 cum/sqmt/hr
Backwash flow rate as per vendor
Size 1100 MM Dia
Media as per vendpr
Media Qty. As per Vendor
Media Depth As per Vendor
Shell thickness As per Vendor
Dished end thickness As per Vendor
Bed plate thickness As per Vendor
Frontal Pipe GI C Class with painting two
coats of approved shade of
enamel paint over a coat of
approved primer.
Valve SS Disc, EPDM Seat
Side manhole for media Required
removal.
Sampling Cock Required at Inlet & Outlet
MOC MSEP (Epoxy Coated inside &
Outside),
Design Pressure 5.0 kg/cm2
Working Pressure 3.5 kg/cm2
Make Ion Exchange/Thermax/Aakar
Engineers/Equivalent

5 Softener
Ion Exchange/Thermax/Aakar
1.0 MAKE
Engineers/Equivalent
2.0 Model Pl. Furnish
3.0 Quantity As per BOQ

82 | P a g e
TECHNICAL SPECIFICATION

Sr Description Tender Requirement Data to be filled by


No. vendor
4.0 Capacity As per BOQ
5.0 Operation Automatic
6.0 Type of Unit Down Flow
7.0 Size As per BOQ
8.0 M.O.C MSEP
9.0 Size of Valve As per Vendor
10.0 Size of Piping As per Vendor
11.0 Flow Rate As per BOQ
12.0 Media Qty As per Vendor
13.0 OBR As per BOQ
14.0 Brine tank capacity As per Vendor
15.0 Brine tank MOC MSFRP
Working Pressure Maxi : 3.5 / Mini : 3.0
16.0
Kg/cm2
17.0 Regeneration Manual
18.0 Agitator 100 rpm
19.0 Agitator Motor As per vendor
20.0 Agitator MOC MSRL
21.0 ventury As per vendor design

6 Pressure gauge
Quantity 1 lot
7 TDS/Conductivity meter with Local display & Transmitter (ACF OUTLET)
Quantity 1 nos.
Type Line Mounted
MAKE As per Approved Make List

8 Piping and Valves work


Quantity 1 lot
Piping MOC GI C Class with painting two
coats of approved shade of
enamel paint over a coat of
approved primer.
Line Sizes As per Vendor

28.0 TUBE WELL SUBMERSIBLE PUMP:

Submersible pump set generally comprises of the following:


a) Pump
b) Motor
c) Non Return Valve
d) Cable & Cable guards

83 | P a g e
TECHNICAL SPECIFICATION

PUMPASSEMBLY:

This comprises of suction strainer, bowl, shaft, impeller, bearing, discharge casing etc.

Stator winding will be cooled by surrounding water.

Impeller shall be enclosed type and it shallbe dynamically balanced.

Pump shaft shall be guided through bearings.

Surface finish of shaft shall be 0.75 mili micron.

The inlet passage of the suction casing shall be streamlined to avoid eddies.

Pump casing shall have provision for securing cable.

Cable guards shall be provided over the cable to prevent any damage.

MOTOR:

Motor shall be squirrel cage, water filed, induction, wet type and shall conform to IS
9283: 1979.

Stator winding will be cooled by surrounding water.

A seal ring and sand slings will be provided to prevent entry of water and sandy particles
to the stator tube.

A pressure equalising rubber diaphragm shall be provided in the lower part of the motor
to absorb the expansion of water which will take place due to heat dissipation.

A thrust place shall be provided to take axial thrust of the pump and rotor.

NON RETURNVALVE:
NRV shall be provided to protect piping system in the case of water hammer
which shall occur due to power failure.

CABLE:
Cable shall conform to 4.4 of IS 9283 : 1979. This cable shall run along the pump
casing. The cable shall be protected by cable guard. The cable shall be PVC insulated
copper flat cable.

BORECAP:
It shall be manufactured from M.S. sheet.

CABLEGUARD:
Every pipe joint, flat cable shall be bind with nylon core of (1/16”).

84 | P a g e
TECHNICAL SPECIFICATION

CLAMP:
Clamps shall be provided for column pipe and shall be made of heavy duty MS
flat

Supplying & erecting approved make Automatic liquid level controller 6A.as per
instruction of Engineer in charge on site complete with wiring connection, with copper
conductor from pump to tank to monitor the liquid level and passes the single to tube
well motor for on/off operation

TESTS:

VISUALINSPECTION:

A pump shall be offered for a visual inspection to the client before despatch.

HYDROSTATICTEST:

This test shall be carried out at 1.5 times the maximum discharge pressure for an
individual casing or for whole assembled pump. The pump shall be tested for operating
head range.

DRAWINGS TO BE FURNISHED BY VENDOR:

1) Performance curves
2) Overall dimensional drawing
3) Cross-sectional drawing with Bill of Material and material of construction.

PAINTING AND MARKING:

The pump shall be painted with epoxy paint and properly marked with:

1) Manufacturer’s Name
2) Model No.
3) Motor rating
4) Discharge at duty point
5) Head at duty point
6) Overall efficiency at duty point
7) Rated speed
8) Rated Voltage
9) Frequency
10 ) Delivery size

Contractor has to submit the report with the following data :

Static water level of the bore well

Pumping level of bore well

85 | P a g e
TECHNICAL SPECIFICATION

Discharge of Pump in m3/hr.

Ampere meter, Volt meter, Power meter, etc. reading for 4 hour working of submersible
pump.

GUARANTEE:

The manufacturer shall give guaranteed minimum efficiency at duty point.

The pump shall be guaranteed by the manufacturer against any defects and
workmanship for a period of at least 12 months from the date of commissioning,
whichever is less.

SUBMERSIBLE PUMP (DOMESTIC WATER)

Sr.
ITEM DESCRIPTION DATA
No.
1.0 Type of Pump Submersible Fixed Type
2.0 Mfg. Standard IS 8034: 1989 with its latest
revision
3.0 Fluid Bore well Water
4.0 PH As per water test report
5.0 Sp. Gravity 1.0
6.0 Temperature 30 deg. Cent.
7.0 Solid Handling Fine Sand Handling
Capacity
8.0 Pump Detail
8.1 Quantity 1 No. For Domestic water
8.2 Capacity in Ltr./hr. As per BOQ
8.3 Head in mtrs. As per BOQ
8.4 Operating Condition Continuous
8.5 Rated Speed 2900 RPM
8.6 No. of stages Minimum preferred
8.7 Method of Lubrication Self
8.8 Impeller Semi Open/Enclosed
8.9 Type of seal Mechanical
8.10 Type of connection Flanged
8.11 Maximum Outside As per mfg. standard
Diameter
8.12 Overall efficiency at *
duty point
8.13 Foot Valve Required (One side
threaded, other side column
pipe flange)

86 | P a g e
TECHNICAL SPECIFICATION

Sr.
ITEM DESCRIPTION DATA
No.
9.0 Motor
9.1 Rating *
9.2 Type Wet Submersible Squirrel
Cage Induction
9.3 Mfg. Standard IS 9283 : 1985 with its latest
revision
9.4 Supply Condition 3 Phase, 415 Volts 10%, 50
Hz. 5%, Combined 10%
9.5 Connection Directly coupled
9.6 Starter Star / Delta
9.7 Minimum reserve 15%
power required at duty
point
10.0 Material of
Construction
10.1 Impeller Bronze IS 318 Gr. LTB2
10.2 Shaft S.S. AISI 410 or ASTM A276
10.3 Suction Strainer SS 304
10.4 Pump casing C.I FG 200 with 1.5 to 2%
10.5 Bearing Bush Leaded Tin Bronze
10.6 Thrust plate Bronze
10.7 Bearing Sleeve S.S. 316
11.0 Cable
11.1 Standard IS9283: 1979Clause4.4
11.2 Cable type 3 Core water proof flat
copper cable
12.0 Drawings 1)Performance curves
2) Overall dimensional
drawing

Note : `*’ denotes information’s to be provided by the bidder

29.0 INSTALLATION OF ENGINEERED SUPPORT SYSTEM

Plumbing pipe support from RCC slab

The Plumbing Pipes should be simply supported by Split Clamps. Split Clamps should be
pre-galvanised and should have a two-piece arrangement with ribbing reinforced
clamp body and two captive tightening bolts, secured with loss washers for non-slipping
high load bearing capacity.

The Split clamp should have an EPDM rubber lining which will prevent the direct contact
of Pipe with the steel. The rubber lining should have the capacity to reduce the structure

87 | P a g e
TECHNICAL SPECIFICATION

borne noise vibration to up to 18 dB and 22dB for waster water pipe.

Pipe clamp should be as per DIN 3576 if support for metal pipe. The support installation
should be as per international plumbing code. The Clamp should have the temperature
capacity of -50 degree Celsius to +150 degrees Celsius.

In the case of multiple pipes, the supporting arrangement should be made using
support channel made up of cold rolled steel of quality DX51 or greater and as per
EC3(Eurocode 3) or DIN EN 1993-1-1

The Support channel should be pre galvanised with minimum GSM of 275 and should
have universal mounting slot on the front of the rail for accurate positioning of fasteners
and system compatible round and long holes on back of the rail.

The Mounting according to static requirements should undertake into account the
manufacturer's documents and should be monitored according to RAL - GZ 655-C

The Threaded Rods used for the suspension of the Pipe should be made up of partially
annealed medium carbon steel of grade 4.8 strength class and as per DIN 976
standard.

The Drop-in anchors used for the suspension of the rods should be ETA (EUROPEAN
TECHNICAL APPROVAL) with CE mark for cracked and un-cracked concrete.

It should be divided into four expansion segments for uniform pressing force distribution
in the borehole.

The load bearing capacity for the selection of the split clamp for suitable size of the
pipe should be provided by the contractor to the consultant for verification.

Nomin Maximum Support Spacing (m) Nomin Maximum Support Spacing (m)
al Pipe POLYETHYLENE al Pipe UPVC Pipe POLYETHYLENE
UPVC Pipe
Dia PIPE Class D, E,6,7 Dia PIPE Class D, E,6,7
(mm) Horizont Vertic Horizont Vertic (mm) Horizont Vertic Horizont Vertic
al al al al al al al al
Upto
- 0.6 0.3 0.5 1.2 1.4 0.6 0.9
10 65
15 - 0.6 0.4 0.6 80 1.4 1.5 0.6 0.9
20 - 0.7 0.4 0.6 100 1.5 1.7 0.7 1.1
25 - 0.8 0.4 0.6 125 1.7 1.9 - -
32 - 0.8 0.5 0.7 150 1.8 2.1 - -
40 - 0.9 0.5 0.7 175 2.0 2.3 - -
50 1.1 1.2 0.6 0.9 200 2.1 2.5 - -
Fig P. Typical Arrangement for plumbing pipe support from RCC slab

88 | P a g e
TECHNICAL SPECIFICATION

Plumbing pipe support from PEB Structure

The Plumbing Pipes should be simply supported by Split Clamps.

Split Clamps should be pre-galvanised and should have a two-piece arrangement with
ribbing reinforced clamp body and two captive tightening bolts, secured with loss
washers for non-slipping high load bearing capacity.

The Split clamp should have an EPDM rubber lining which will prevent the direct contact
of Pipe with the steel. The rubber lining should have the capacity to reduce the structure
borne noise vibration to up to 18 dB and 22dB for waster water pipe.

Pipe clamp should be as per DIN 3576 if support for metal pipe.
The support installation should be as per international plumbing code.

The Clamp should have the temperature capacity of -50 degree Celsius to +150
degrees Celsius.

In the case of multiple pipes, the supporting arrangement should be made using
support channel made up of cold rolled steel of quality DX51 or greater and as per
EC3(Eurocode 3) or DIN EN 1993-1-1

The Support channel should be pre galvanised with minimum GSM of 275 and should
have universal mounting slot on the front of the rail for accurate positioning of fasteners
and system compatible round and long holes on back of the rail.

The Mounting according to static requirements should undertake into account the
manufacturer's documents and should be monitored according to RAL - GZ 655-C

The Threaded Rods used for the suspension of the Pipe should be made up of partially
annealed medium carbon steel of grade 4.8 strength class and as per DIN 976
standard.

For parallel to beam application.


The Girder cleat for attachment of support channel to steel girder
Girder cleat should be Vds approved.
For perpendicular to beam application

89 | P a g e
TECHNICAL SPECIFICATION

The Girder clamp for suspension of threaded pins and threaded rods for support
channels.
Girder clamps should be FM and Vds Approved.

The load bearing capacity for the selection of the split clamp for suitable size of the
pipe should be provided by the contractor to the consultant for verification.

Maximum Support Spacing (m) Maximum Support Spacing (m)


Nomin POLYETHYLENE Nomin UPVC Pipe POLYETHYLENE
UPVC Pipe
al Pipe PIPE Class D, E,6,7 al Pipe PIPE Class D, E,6,7
Dia Horizont Vertic Horizont Vertic Dia Horizont Vertic Horizont Vertic
(mm) al al al al (mm) al al al al
Upto
- 0.6 0.3 0.5 1.2 1.4 0.6 0.9
10 65
15 - 0.6 0.4 0.6 80 1.4 1.5 0.6 0.9
20 - 0.7 0.4 0.6 100 1.5 1.7 0.7 1.1
25 - 0.8 0.4 0.6 125 1.7 1.9 - -
32 - 0.8 0.5 0.7 150 1.8 2.1 - -
40 - 0.9 0.5 0.7 175 2.0 2.3 - -
50 1.1 1.2 0.6 0.9 200 2.1 2.5 - -

Plumbing pipe support from Terrace

The Plumbing Pipes should be simply supported by Split Clamps.

Split Clamps should be pre-galvanised and should have a two-piece arrangement with
ribbing reinforced clamp body and two captive tightening bolts, secured with loss
washers for non-slipping high load bearing capacity.

90 | P a g e
TECHNICAL SPECIFICATION

The Split clamp should have an EPDM rubber lining which will prevent the direct contact
of Pipe with the steel. The rubber lining should have the capacity to reduce the structure
borne noise vibration to up to 18 dB and 22dB for waster water pipe.Pipe clamp should
be as per DIN 3576 if support for metal pipe.

The support installation should be as per international plumbing code.

The Clamp should have the temperature capacity of -50 degree Celsius to +150 degree
Celsius.

In the case of multiple pipes, the supporting arrangement should be made using
support channel made up of cold rolled steel of quality DX51 or greater and as per
EC3(Eurocode 3) or DIN EN 1993-1-1

The Support channel should be pre galvanised with minimum GSM of 275 and should
have universal mounting slot on the front of the rail for accurate positioning of fasteners
and system compatible round and long holes on back of the rail.

The Mounting according to static requirements should undertake into account the
manufacturer's documents and should be monitored according to RAL - GZ 655-C.

In the case of pipe sizes beyond 4" for the steel pipe, it should be clamped with either
a Split pipe clamp with all round welded nut or by using a Pipe strap.

The Threaded Rods used for the fixing Pipe clamp with channel that should be made
up of partially annealed medium carbon steel of grade 4.8 strength class and as per
DIN 976 standard.
The Drop-in anchors or stud anchor used for the channel fixing with terrace that should
be ETA(EUROPEAN TECHNICAL APPROVAL) with CE mark for cracked and un-cracked
concrete.
It should be divided into four expansion segments for uniform pressing force distribution
in the borehole.

The load bearing capacity for the selection of the split clamp for suitable size of the
pipe should be provided by the contractor to the consultant for verification.

Maximum Support Spacing (m) Maximum Support Spacing (m)


Nomina POLYETHYLENE UPVC Pipe
Nominal POLYETHYLENE
l Pipe UPVC Pipe PIPE Class D,
Pipe Dia PIPE Class D, E,6,7
Dia E,6,7
(mm)
(mm) Horizon Vertic Horizon Verti Horizo Vertic Horizon Vertica
tal al tal cal ntal al tal l
Upto 10 - 0.6 0.3 0.5 65 1.2 1.4 0.6 0.9
15 - 0.6 0.4 0.6 80 1.4 1.5 0.6 0.9
20 - 0.7 0.4 0.6 100 1.5 1.7 0.7 1.1
25 - 0.8 0.4 0.6 125 1.7 1.9 - -
32 - 0.8 0.5 0.7 150 1.8 2.1 - -

91 | P a g e
TECHNICAL SPECIFICATION

40 - 0.9 0.5 0.7 175 2.0 2.3 - -


50 1.1 1.2 0.6 0.9 200 2.1 2.5 - -

Plumbing pipe support from Wall

The Plumbing Pipes should be simply supported by Split Clamps.

Split Clamps should be pre-galvanised and should have a two-piece arrangement with
ribbing reinforced clamp body and two captive tightening bolts, secured with loss
washers for non-slipping high load bearing capacity.

The Split clamp should have an EPDM rubber lining which will prevent the direct contact
of Pipe with the steel. The rubber lining should have the capacity to reduce the structure
borne noise vibration to up to 18 dB.

Pipe clamp should be as per DIN 3576 if support for metal pipe.

The support installation should be as per international plumbing code.


The Clamp should have the temperature capacity of -50 degree Celsius to +150 degree
Celsius.

In the case of multiple pipes, the supporting arrangement should be made using
support channel made up of cold rolled steel of quality DX51 or greater and as per
EC3(Eurocode 3) or DIN EN 1993-1-1

The Support channel should be pre galvanised with minimum GSM of 275 and should
have universal mounting slot on the front of the rail for accurate positioning of fasteners
and system compatible round and long holes on back of the rail.

The Mounting according to static requirements should undertake into account the
manufacturer's documents and should be monitored according to RAL - GZ 655-C.

92 | P a g e
TECHNICAL SPECIFICATION

In the case of pipe sizes beyond 4" for the steel pipe, it should be clamped with either
a Split pipe clamp with all round welded nut or by using a Pipe strap.

The Threaded Rods used for the fixing Pipe clamp with channel that should be made
up of partially annealed medium carbon steel of grade 4.8 strength class and as per
DIN 976 standard.

The Drop-in anchors or stud anchor used for the channel fixing with terrace that should
be ETA(EUROPEAN TECHNICAL APPROVAL) with CE mark for cracked and un-cracked
concrete.
It should be divided into four expansion segments for uniform pressing force distribution
in the borehole.

The load bearing capacity for the selection of the split clamp for suitable size of the
pipe should be provided by the contractor to the consultant for verification.

Maximum Support Spacing (m) Maximum Support Spacing (m)


Polyethylene Nomina UPVC Pipe Polyethylene
Nomina UPVC Pipe Pipe Class D, l Pipe Pipe Class D,
l Pipe E,6,7 Dia E,6,7
Dia Horizo Verti Horizont Vertic (mm) Horizo Vertic Horizont Vertic
(mm) ntal cal al al ntal al al al
Upto 10 - 0.6 0.3 0.5 65 1.2 1.4 0.6 0.9
15 - 0.6 0.4 0.6 80 1.4 1.5 0.6 0.9
20 - 0.7 0.4 0.6 100 1.5 1.7 0.7 1.1
25 - 0.8 0.4 0.6 125 1.7 1.9 - -
32 - 0.8 0.5 0.7 150 1.8 2.1 - -
40 - 0.9 0.5 0.7 175 2.0 2.3 - -
50 1.1 1.2 0.6 0.9 200 2.1 2.5 - -

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TECHNICAL SPECIFICATION

wall

Seal and Signature of the Bidder Addl. City Engineer


(SOUTH WEST ZONE)

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TECHNICAL SPECIFICATION

30.0 PLUMBING LIST OF APPROVED MAKES

Sr.
ITEM APPROVED MAKE
No.
01 CP Grating (P Trap) Chilly/Futura/Jayna/Hightech/Kich/ Tece/ Viking/ Euronics
02 Ball Valve Sant/Zoloto/Leader/Honeywell/Normax
Gun Metal Wheel
03 Sant/Zoloto/Leader/Honeywell
Valve
Pressure Reducing
04 Sant/Zoloto/Leader/Honeywell
Valve
Sant/ Zoloto/ Leader/ Audco / Kitz / L&T / Kirloskar /
05 Butterfly Valve
Intervalve /Honeywell
06 Non-Return Valve Sant/Zoloto/Leader/ Kirloskar /Normax /Honeywell
Cast Iron Manhole
07 Kapilansh/Neco/Kejriwal
Cover
08 Cast Iron Grating Kapilansh/Neco/Kejriwal
09 Upvc Pipes/Fittings Astral / Supreme / Prince / Ashirvad
10 Cpvc Pipes/Fittings Astral / Supreme / Prince / Ashirvad
11 Pvc Pipes/Fittings Astral / Supreme / Finolex / Prince/ Ashirvad/ Dutron
Ductile Iron/Cast Iron Jindal / Tata / Reliance / Saint Gobain / Kejriwal /
12
Pipes/Fittings Electrosteel / Kejriwal
Minerally Reinforced
Polypropylene High
13 Huliot/Geberit/ Wavin/ Astral
Density Low Noise
Pipe
Elster / Itron (Actris) / Zener / Sapple Sant / Kranti /
14 Water Meter
Capstan / Honeywell / Adm
Sant / Sigma / Gelco / Honeywell / Abb / E+H / Krohne /
15 Water Level Indicator
Seimens / Vega / Emerson
Hydro Pneumatic
16 Franklin/Grundfos/Xylem/Ksb/Kirlosker/Wilo/Lubi
System
Pentair/Ion Exchange/
17 Water Softener System
Powerh2o/Gopani/Cleantech/
18 Submersible Pumps Grundfos/Xylem/Ksb/Kirlosker/Wilo/Lubi/ CG / Jyoti
Non Clog Submersible
19 Grundfos/Xylem/Ksb/Kirlosker/Wilo/Lubi/ CG / Jyoti
De Watering Pump
Mud Pump For
20 Grundfos/Xylem/Ksb/Kirlosker/Wilo/Lubi/ CG / Jyoti
Drainage
21 Domestic Ro System Pentair/Ion Exchange/Powerh2o/ Gopani/Cleantech
22 Water Cooler Blue Star/Voltas/Usha/ Eureka Forbes

23 Electric Geyser Jaquar/Ao Smith/Venus/Bajaj / Havells

24 Ball Float Valve Prayag / Zoloto

Sewage Treatment Shubham India/JP Projets /Ion Excahnge/Aakar


25
Plant Engineers/

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TECHNICAL SPECIFICATION

Sr.
ITEM APPROVED MAKE
No.
Domestic/ Rainwater Shubham India/Thermax/Ion Excahnge/Aakar
26
Treatment Plant Engineers/Ene Fluidtek Pvt Ltd
27 Dwc Pipe Astral/ Gemini/ Supreme / Noble/ Prince
28 Motor Abb/Bbl/Bhel/Cgl / Siemens / Kec / /Havells
29 Hdpe Pipe Ril / Sanghir / Dutron / Supreme / Reliance
Rcc Hume Pipes
30 External Main Under Indian Hume Pipe/Pranali/Alcock
Ground Pipe
31 C.I. Pipe & Fittings Neco/Bengal Iron /Electrosteel/Kejriwal/ Kapilansh /
32 Frp Manhole Cover Everalst/Thermodrain/Hp International/Sintex
33 Ms/G.I. Pipes Tata / Jindal / Asian
G.I. Pipes Fittings
34 Zoloto / Ambika / Tata / Surya / Jindal / Asian
Water Supply
Champion/Crown/Diamond / Ambika / Tata / Surya /
35 Gi To Gi Joints
Jindal / Asian
36 Tar Shalibond/Tikibond-Bs/Swastik
External Hot Water
37 Pipe Insulation ALPAeroflex/ Armaflex/ Aerocell
Component: EPDM
38 Solvent Cement Supreme/Finolex/Astral / Prince
Siemens / L&T / Abb / Ab / Schineider / Denfoss / Hitachi /
39 Starter
Keb
Bells/H Guru/Denfoss / Baumer / H.Guru / Bells /
40 Pressure Gauge
Manometer / Gic
41 Water Transfer Pump Grundfoss / Xylem / Kirloskar/ Ksb /Wilo Mather And Platt
Metallic Expansion
42 Bellow Flex/Pricision/Dhruv/B.D. Engr.
Bellows
43 Cables Finolex / Havells / Rr Kabel / Polycab
Bio Uv / Atg Uv / Trojan Uv / Ultraaqua / Xylem / Alpha /
44 Uv
Eureka Forbes / Sukrut
45 Rainy Filter Neerain/Rainy/Approved Equivalent As Approved By Eic
46 Sluice Gate Jash / Ivc / Bic / Yashwant
47 Air Release Valve Kirloskar / Ivc / Intervalve / Audco / Zoloto/R.B.
48 Gully Trap Perfect/Rk/Anand
49 Slot Drain Fuji/Aco/Approved Equivalent As Approved By Eic
50 Air Vent Valve Avk / Kirloskar / Jainsons Industries (Jsi) / Sant / Zoloto
51 Pipe Support, Hangers Intello Tech/Camry/Hilti/Fischer
52 Ss Pipe Tata / Jindal / Reliance / Remi / Ratnamani
Ksb / Kitz / Emerald / Amiad / Gopani / Ansys / Hy-
53 Strainer
Precesion / 3m Cuno
54 Electromagnetic Flow Honeywell / E&H / Abb / Khrone Marshall / Seimens

96 | P a g e
TECHNICAL SPECIFICATION

Sr.
ITEM APPROVED MAKE
No.
Meter
Heat Pump (Air To
55 Solahart/Ao Smith/Benchmark/Suntech.
Water)
56 Percolation Well ‘Furaat/Vardhman/Space Element.
57 Loft Tank (Hdpe) Sintex/Supreme/National
Solid Waste
58 Dcs Techno/Smart Enviro/Envicare/Greenera Engineering
Composter
59 Bins & Container Sintex/Nilkamal/Supreme
60 Membrane Ge / Torray / Dow / Hydranutic / Dupont
Hot Water
61 Franklin / Grundfos / Xylem / Kbl / Ksb/Wilo
Recirculation Pump
62 Sanitary Fixtures and
Astral/ Jaquar/Euronics / Cera
Fittings
63
Grease Interceptor ACO, Wade, Ashirvad, Supreme

64 Swimming Pool Astral pool / crown techno/shubham

Seal and Signature of the Bidder Addl. City Engineer


(SOUTHWEST ZONE)

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