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CAM_II-U1-LM3

The document outlines the principles and methods of Computer Integrated Manufacturing, focusing on automated inspection systems, including off-line and on-line inspection techniques. It discusses the advantages of automation in reducing inspection time and errors, as well as the importance of integrating inspection into the manufacturing process. Additionally, it contrasts distributed inspection with final inspection, emphasizing the need for quality control at various stages of production.

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15 views25 pages

CAM_II-U1-LM3

The document outlines the principles and methods of Computer Integrated Manufacturing, focusing on automated inspection systems, including off-line and on-line inspection techniques. It discusses the advantages of automation in reducing inspection time and errors, as well as the importance of integrating inspection into the manufacturing process. Additionally, it contrasts distributed inspection with final inspection, emphasizing the need for quality control at various stages of production.

Uploaded by

wfselvaff01
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as PDF, TXT or read online on Scribd
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Bannari Amman Institute of Technology

Sathyamangalam

Department of Mechanical Engineering

Welcomes You

1
18ME605 - COMPUTER AIDED MANUFACTURING II

2
CONCEPT

3
CONCEPT

4
Unit I
COMPUTER INTEGRATED
MANUFACTURING
• Automated inspection principles
• Off line & Online inspection
• Distributed inspection &
• Final inspection
5
Do you know …

1.What is meant by measurements?

2. What is the purpose of sensors?

3. What is Statistics?
6
Topics :

1.Classify automated inspection systems


2.Illustrate the principles of inspection systems
3.Select the inspection systems

7
100% Manual Inspection
In principle,

• Way to achieve 100%


quality

• Use 100% inspection

8
100% Manual Inspection
Two problems

1. Inspection cost per


part

2. Errors that accompany


human inspection
9
Automated Inspection
 Automation of one or
more steps

 Automated presentation
to human inspector
 Human inspector
performs examination
and decision steps
10
Automated Inspection
 Automated examination and
decision
 Manual loading and
unloading
 Complete automation of
entire cycle (presentation,
examination, and decision)

https://www.youtube.com/watch?v=qHO3iSis3Zw 11
Errors in 100% Automated Inspection
 Relationship
 Sensitivity
 probabilities of type I
and type II errors

 p1 = Pr(conforming item
is correctly classified)

 p2 = Pr(nonconforming
item is correctly
classified)
12
Features
Automated inspection is
best achieved when

 It is integrated into the


manufacturing process

 100% inspection is used

13
Features
Results lead to positive action
Feedback control
 compensate adjustments in
the process
 Reduce variability and improve
quality

Parts sortation
 Separate defects
from process output
14
Action Steps
Feedback
process control

Sortation into
two or more
quality levels
15
Off-Line and On-Line Inspection

https://www.youtube.com/watch?v=wmqBRN5RApY 16
Off-Line Inspection

• Performed away from the manufacturing process

• Usually a time delay between processing and inspection


17
On-Line/In-Process Inspection

• Performed during the manufacturing stage

• Allows for corrective action on current work unit

18
On-Line/Post-Process Inspection

• Performed immediate to
manufacturing operation

• Allows for corrective action on


current work unit
19
On-Line/Post-Process Inspection

https://www.youtube.com/watch?v=hgyeOjDaLbY
20
Distributed Inspection
vs. Final Inspection

• Distributed inspection

inspection stations along


the line of work flow
Most extreme -located after every
processing step

More cost effective –at critical points


in the manufacturing sequence21
Distributed Inspection vs. Final Inspection

• Final inspection
comprehensive inspection
immediately before shipment
to customer

Quality conscious manufacturers

combine the two approaches

22
SUMMARY
3 mins

•Automated Inspection
Reduce inspection time
No fatigue and mental errors

Eliminates errors in Inspection

23
SUMMARY
3 mins
•Distributed inspection
along the line of work flow
•Final inspection
immediately before shipment
•When and where to inspect
Off-line and
On-line inspection
On-line/in-process
On-line/post-process 24
Thank You 25

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