PARTS MANUAL

ERP10-15RCF
(A888)

Yale Europe Materials Handling Limited 524154563

Flagship House, Reading Road North ©Yale Corp.
Fleet, Hampshire GU13 8HR United Kingdom 04/2010
Telephone; +44 (0) 1252 810 261
Telefax; +44 (0) 1252 770 702
 SECTIONS

1 GENERAL TRUCK

2 ELECTRICAL SYSTEM

3 DRIVE UNIT

4 STEERING SYSTEM

5 BRAKE SYSTEM

6 HYDRAULIC SYSTEM

7 MAST-TWO STAGE LIMITED FREE-LIFT

8 MAST-THREE STAGE FULL FREE-LIFT

9 MAST-TWO STAGE FULL FREE-LIFT

10 FORKS, LOAD BACKREST, AND MAST INSTALLATION

11 NUMERICAL INDEX

12 USER SUPPORT INFORMATION

This Parts Manual is divided into 12 major sections which are listed above. Quick reference to these sections can
be made by placing the right thumb on the tab of the desired section, bending the book back and thumbing the pages
to the corresponding tab.
 GENERAL INFORMATION

TABLE OF CONTENTS

DESCRIPTION PAGE
A
ACCELERATOR .............................................................................................................................................. 5-14
ACCELERATOR PEDAL ................................................................................................................................. 5-16

B
BRAKE ASSEMBLY
→ S/N A888A02460A ................................................................................................................................. 5-2
S/N A888A02461A → ................................................................................................................................. 5-6
BRAKE LINES ................................................................................................................................................. 5-4

C
CARRIAGE
THREE STAGE FULL FREE-LIFT .............................................................................................................. 8-18
TWO STAGE FULL FREE-LIFT .................................................................................................................. 9-16
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 7-10
CONTACTOR
BY-PASS (→ S/N A888A01964Y) .............................................................................................................. 2-22
FORWARD/REVERSE (→ S/N A888A01964Y) ........................................................................................ 2-18
REGENERATIVE BRAKING (→ S/N A888A01964Y) ................................................................................ 2-24
CONTACTOR PANEL
→ S/N A888A01964Y ................................................................................................................................. 2-16
CONTROL VALVE
→ S/N A888A03258D ................................................................................................................................ 6-14
FOUR FUNCTION (→ S/N A888B01517G) ............................................................................................... 6-20
THREE FUNCTION (S/N A888A03259D ↔ S/N A888B01517G) .............................................................. 6-16
CONTROL VALVE LEVER AND ATTACHING PARTS
→ S/N A888A03258D ................................................................................................................................ 6-6
CONTROL VALVE, LEVER, AND ATTACHING PARTS
S/N A888A03259D → ................................................................................................................................ 6-10

D
DRIVE TIRE AND WHEEL
STEERING .................................................................................................................................................. 3-8
DRIVE UNIT AND MOTOR ASSEMBLY ......................................................................................................... 3-2

E
ELECTRICAL SYSTEM
→ S/N A888A01964Y ................................................................................................................................. 2-2
S/N A888A01965Y → ................................................................................................................................. 2-4

F
FORK ............................................................................................................................................................... 10-2
FRAME AND COUNTERWEIGHT .................................................................................................................. 1-4
FREE-LIFT
1280 MM - TWO STAGE FULL FREE-LIFT ................................................................................................ 9-8
THREE STAGE FULL FREE-LIFT .............................................................................................................. 8-10
FREE-LIFT CYLINDER
THREE STAGE FULL FREE-LIFT .............................................................................................................. 8-16
TWO STAGE FULL FREE-LIFT .................................................................................................................. 9-14

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GENERAL INFORMATION

TABLE OF CONTENTS (continued)

DESCRIPTION PAGE
H
HEADER HOSE
THREE STAGE FULL FREE-LIFT .............................................................................................................. 8-24
TWO STAGE FULL FREE-LIFT - SHEET 1 0F 2 ....................................................................................... 9-22
TWO STAGE FULL FREE-LIFT - SHEET 2 OF 2 ....................................................................................... 9-24
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 7-16
HUB ................................................................................................................................................................. 5-12
HYDRAULIC CONTROL VALVE
AUXILIARY OR AUXILIARY TWO SECTION - MANUAL WITH OPERATOR
PRESENCE (S/N A888B01518G →) ......................................................................................................... 6-36
AUXILIARY SECTION (FOUR FUNCTION) - MANUAL WITH OPERATOR
PRESENCE (S/N A888B01518G →) ......................................................................................................... 6-38
INLET SECTION - MANUAL WITH OPERATOR PRESENCE (S/N A888B01518G →) ........................... 6-28
LIFT SECTION - MANUAL WITH OPERATOR PRESENCE (S/N A888B01518G →) .............................. 6-30
MAIN RELIEF VALVE - MANUAL WITH OPERATOR PRESENCE (S/N A888B01518G →) ................... 6-29
OPERATOR PRESENCE SYSTEM COMPONENTS - MANUAL WITH OPERATOR
PRESENCE (S/N A888B01518G →) ......................................................................................................... 6-26
SECONDARY RELIEF VALVE - MANUAL WITH OPERATOR PRESENCE (S/N A888B01518G →) ..... 6-32
TILT SECTION - MANUAL WITH OPERATOR PRESENCE (S/N A888B01518G →) .............................. 6-34
HYDRAULIC CONTROL VALVE ASSEMBLY-MANUAL
3 AND 4 FUNCTION - WITH OPERATOR PRESENCE (S/N A888B01518G →) ..................................... 6-24
HYDRAULIC MOTOR
→ S/N A888A01964Y ................................................................................................................................. 6-42
S/N A888A01965Y → ................................................................................................................................. 6-44
HYDRAULIC PUMP ........................................................................................................................................ 6-40
SHEET 1 OF 2 ............................................................................................................................................ 6-46
SHEET 2 OF 2 ............................................................................................................................................ 6-48
HYDRAULIC SYSTEM .................................................................................................................................... 6-2

I
INNER MAST
1280 MM - TWO STAGE FULL FREE-LIFT ................................................................................................ 9-4
THREE STAGE FULL FREE-LIFT .............................................................................................................. 8-6
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 7-4
INTEGRAL SIDE-SHIFT ASSEMBLY
THREE STAGE FULL FREE-LIFT .............................................................................................................. 8-20
INTEGRAL SIDE-SHIFT CARRIAGE
TWO STAGE FULL FREE-LIFT .................................................................................................................. 9-18
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 7-12
INTEGRAL SIDE-SHIFT CYLINDER .............................................................................................................. 7-14
INTERMEDIATE MAST
THREE STAGE FULL FREE-LIFT .............................................................................................................. 8-4

L
LABELS ........................................................................................................................................................... 1-2
LIFT
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 7-6
LIFT CYLINDER
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 7-8

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 GENERAL INFORMATION

TABLE OF CONTENTS (continued)

DESCRIPTION PAGE
LINE CONTACTOR
→ S/N A888A01964Y ................................................................................................................................. 2-20
LOAD BACKREST
INTEGRAL SIDE-SHIFT ............................................................................................................................. 10-10
LOAD BACKREST EXTENSION ..................................................................................................................... 10-4

M
MAIN CYLINDER
LEFT HAND - TWO STAGE FULL FREE-LIFT ........................................................................................... 9-10
RIGHT HAND - TWO STAGE FULL FREE-LIFT ........................................................................................ 9-12
THREE STAGE FULL FREE-LIFT .............................................................................................................. 8-14
MAIN LIFT
1280 MM - TWO STAGE FULL FREE-LIFT ................................................................................................ 9-6
THREE STAGE FULL FREE-LIFT .............................................................................................................. 8-8
MASTER CYLINDER ...................................................................................................................................... 5-8
MASTER DRIVE UNIT
ZF ................................................................................................................................................................ 3-4

N
NON-SUSPENSION SEAT ............................................................................................................................. 1-8

O
OUTER MAST
1280 MM - TWO STAGE FULL FREE-LIFT ................................................................................................ 9-2
THREE STAGE FULL FREE-LIFT .............................................................................................................. 8-2
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 7-2
OVERHEAD GUARD ...................................................................................................................................... 1-14

P
PARK BRAKE .................................................................................................................................................. 5-10

S
SEMI-SUSPENSION SEAT ............................................................................................................................. 1-10
WITH ARM REST ........................................................................................................................................ 1-12
SHIFT LEVER ................................................................................................................................................. 4-4
SIDE-SHIFT CARRIAGE ................................................................................................................................. 10-6
SIDE-SHIFT CYLINDER ................................................................................................................................. 10-8
STEERING COLUMN ...................................................................................................................................... 4-2
STEERING HYDRAULIC ................................................................................................................................ 4-6
STEERING PUMP ........................................................................................................................................... 4-8
STROBE LIGHT .............................................................................................................................................. 1-16

T
TILT CYLINDER
→ S/N A888A01964Y ................................................................................................................................. 6-50
S/N A888A01965Y → ................................................................................................................................. 6-52
TRACTION MOTOR
→ S/N A888A01964Y ................................................................................................................................. 3-10
S/N A888A01965Y → ................................................................................................................................. 3-12

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GENERAL INFORMATION

TABLE OF CONTENTS (continued)

DESCRIPTION PAGE
W
WIRE HARNESS
MAIN (→ S/N A888A01965Y) .................................................................................................................... 2-8
MAIN (S/N A888A01966Y ↔ S/N A888A03373E) ..................................................................................... 2-10
MAIN (S/N A888A03374E →) .................................................................................................................... 2-12

iv ©2010 Yale Europe Materials Handling Limited A888

 GENERAL INFORMATION

ABBREVIATIONS QUICK REFERENCE SHEET

Listed below are abbreviations used in parts manuals to denote the following expressions:
spacer
TERM DEFINITION TERM DEFINITION
Amp Amperes FRE Freezer Environment
AR As Required in. inches
BDI Battery Discharge Indicators LPG Liquefied Petroleum Gas
BWI Brush Wear Indicator MAP Manifold Absolute Pressure
CE Communicator End mm millimeters
CRE Corrosive Environment MSTS Microprocessor Spark Timing System
D/B Date Break NPT National Pipe Threads
dbA Decibel "A" Scale O/S Oversize
DE Drive End PTO Power Take Off
ECH Empty Container Handler RPM Revolutions per Minute
ECH-3 Empty Container Handler - 3 High S/N Serial Number
Stacking TMM Truck Management Module
ECH-4 Empty Container Handler - 4 High UL Type D Diesel-Powered Safety Rating
Stacking
UL Type DS Diesel-Powered Safety Rating
ECH-5 Empty Container Handler - 5 High
Stacking UL Type E Battery-Powered Safety Rating

ECH-6 Empty Container Handler - 6 High UL Type EE Battery-Powered Safety Rating

Stacking UL Type ES Battery-Powered Safety Rating
ECH-7 Empty Container Handler - 7 High UL Type G Gasoline-Powered Safety Rating
Stacking UL Type GS Gasoline-Powered Safety Rating
ECM Electronic Control Module UL Type LP Gas-Powered Safety Rating
ECN Engineering Change Notice UL Type LPS LP Gas-Powered Safety Rating
EEPROM Electrically Erasable Programmable U/S Undersize
Read Only Memory
UL Underwriters Laboratory
EPA US Environmental Protection Agency
V Volts
EPROM Electrically Programmable Read Only
Memory

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GENERAL INFORMATION

HOW TO USE THE ILLUSTRATED PARTS MANUAL

This parts manual describes and illustrates assemblies, The different constructions are indicated by keys and
subassemblies, and detail parts needed for service footnotes. The callouts correspond to descriptions
replacement. found on the next page.

vi ©2010 Yale Europe Materials Handling Limited A888

 GENERAL INFORMATION

HOW TO FIND THE DESIRED PART NUMBER

WHEN THE PART NUMBER AND THE NEXT subparts of assemblies. In the example on the
HIGHER ASSEMBLY IS NOT KNOWN: previous page, BEARING CAP (Item 2) is a
1. Determine the function and application of the part subpart of the major assembly CASE.
required. Turn to the Sections Page. Choose the 9. Quantities shown are for one assembly. The
general area of reference most likely to include the quantities of the subpart BEARING CAP are
part. indicated as two and two. This means two per
2. Turn to the section you chose. Use the Section CASE assembly.
Table of Contents to determine the assembly 10. Serial number breaks identify the most current
which would normally contain the part required. parts information and are shown as follows:
Then locate the part on the assembly breakdown → S/N A810N2639
page. Indicates last serial number affected.
S/N A810N2640 →
WHEN THE PART NUMBER IS NOT KNOWN
Indicates the first serial number affected.
AND THE NEXT HIGHER ASSEMBLY IS
S/N A810N1553 ↔ S/N A810N3291
KNOWN:
Indicates a range of serial numbers affected.
3. Determine the assembly the required part is used
on. Turn to the Table of Contents (Page i). ECN numbers for pending serial numbers are
shown to allow for the inclusion of the most current
4. Locate the assembly the required part is used on
parts information and are identified as follows:
and turn to the page indicated for that assembly.
→ S/N Pending Per ECN 63243
Then locate the part on the assembly breakdown
Indicates a pending serial number for last unit
page.
affected.
WHEN THE PART NUMBER IS KNOWN: S/N Pending Per ECN 63243 →
5. Use the Numerical Index (Page 11-1) to find the Indicates a pending serial number for first unit
part number. Turn to the page listed and locate the affected.
part as indicated by the item number. Date breaks are used to indicate when a change
GENERAL: occurred but a subsequent serial number break
was not recorded. This is an arbitrary date usually
The assembly breakdowns include part numbers, based on the ECN release and are identified as
descriptions, quantities required, keys and follows:
footnotes to help in selecting correct parts. → D/B 3/00
6. Parts Supersession Information. Part numbers that Indicates that a change occurred sometime
have this history will be displayed in the parts list within that month for the item affected.
in the order that they were superseded (from oldest D/B 3/00 →
to newest). The superseded part numbers will be Indicates that a change occurred sometime
shown with a line through them. within that month for the item affected.
D/B 3/00 ↔ D/B 4/00
Five periods in the PART NO. column (. . . . .)
Indicates a range of production dates of the item
indicate that the part is either Not Serviced
affected.
Separately or there is a reference to another figure.
A figure reference is denoted by a pointing hand Contact your local dealer for Yale lift trucks for
followed by a page number in the DESCRIPTION serial number information for items with a ECN or
column (FPage 3-4) a date break.
7. Keys are used to show two or more similar
ORDERING PARTS:
assemblies, RH and LH assembly parts, etc.
Select the appropriate key, "A", "B", "C", "D", or "E" When ordering replacement parts, give the unit serial
and the corresponding quantity column to find the number, part number, name of part and quantity
required parts. Two periods in the QTY column (..) required.
indicate that the part is not used for that assembly.
8. Indented descriptions under the DESCRIPTION For any further information on parts, service, or
column are used to indicate assemblies and ordering, consult your local dealer for Yale lift trucks.

A888 ©2010 Yale Europe Materials Handling Limited vii

GENERAL INFORMATION

IDENTIFICATION OF TRUCK SERIAL NUMBERS

NOTE: Serial Number breakdown is only for trucks built after 1994.
(1) and (2) The first letter and three numbers indicate the truck unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number of the truck.
(5) The final letter indicates the year of manufacture starting with "A" in 1957, 1980, and 2003.
The letters "I", "O", and "Q" will not be used.
For pending serial numbers contact your local dealer for Yale lift trucks.

Parts referred to in this book as right or left hand parts are in accordance with the illustration above.

viii ©2010 Yale Europe Materials Handling Limited A888

 GENERAL INFORMATION

IDENTIFICATION OF MAST SERIAL NUMBERS

(1) and (2) The first letter and number indicates the mast unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number of the mast.
(5) Carriage travel in millimeters stamped just below the serial number.
Mast Group identification consists of mast unit code (1) and (2) plus carriage travel (5).
For pending production sequence numbers contact your local dealer for Yale lift trucks.

LIFT EQUIPMENT IDENTIFICATION

1. Fork part number, capacity rating, plant code letter,
and date of manufacture are stamped
approximately six inches below the top of most
forks.
2. The carriage group number is stamped on the right
hand side of the top crossmember (pin type) or on
the back of the right hand end of the bottom
crossmember (hook type). A date code has two
letters in line with or below the carriage group
number.
3. The mast identification number has a unit code, a
letter indicating the plant of manufacture, and a
serial number. Underneath the production
sequence number is a four digit number that
indicates the carriage travel in millimeters.
4. Tilt and lift cylinder group numbers are stamped on
the cylinder shell.
Always refer to the group, serial, or part number
when ordering service parts.
Modification of masts and carriages by SPED
(Special Products Engineering Department) are
identified by a model prefix code beginning with the
letter "S". contact your dealer for Yale lift trucks for
information on these assemblies.

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GENERAL INFORMATION

IDENTIFICATION OF ATTACHMENT AND SIDE-

SHIFT CARRIAGE SERIAL NUMBERS

(1) and (2) The first letter and three numbers indicate the attachment unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number.
For pending production sequence numbers contact your local dealer for Yale lift trucks.

Side-shift carriages and attachments have nameplates. Use the serial number found on the nameplate to identify
the attachment.

Always refer to the group, serial, or part number when ordering service parts.

Modifications of attachments and side-shift carriages by SPED (Special Products Engineering Department) are
identified by a model prefix code beginning with the letter "S". Contact your dealer for Yale lift trucks for information
on these assemblies.

x ©2010 Yale Europe Materials Handling Limited A888

 GENERAL INFORMATION

PUBLICATIONS

Every new lift truck is provided with an OPERATING MANUALS with complete replacement part
MANUAL. This manual has information that the identification, are available at a nominal fee from your
operator must know for inspection and operation of the Yale dealer to assist users in effectively maintaining
lift truck. Yale lift trucks in a safe, useful condition. See the list
below for information on ordering specific publications
SERVICE MAINTENANCE MANUALS, which provide for this model lift truck.
service and overhaul procedures, and PARTS

PUBLICATION YALE PART NUMBER

Operating Manual.................................................................................................................... 524140347

Service Manual (Complete)..................................................................................................... 524143130

Parts Manual........................................................................................................................... 524154563

A888 ©2010 Yale Europe Materials Handling Limited xi

GENERAL INFORMATION

NOTES

xii ©2010 Yale Europe Materials Handling Limited A888

 SECTION 1

1 GENERAL TRUCK
 CONTENTS

SECTION 1
GENERAL TRUCK

DESCRIPTION PAGE

FRAME AND COUNTERWEIGHT .................................................................................................................. 1-4

LABELS ........................................................................................................................................................... 1-2
NON-SUSPENSION SEAT ............................................................................................................................. 1-8
OVERHEAD GUARD ...................................................................................................................................... 1-14
SEMI-SUSPENSION SEAT ............................................................................................................................. 1-10
WITH ARM REST ........................................................................................................................................ 1-12
STROBE LIGHT .............................................................................................................................................. 1-16

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GENERAL TRUCK

LABELS (FIGURE 1-1)

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 GENERAL TRUCK

LABELS
ITEM PART NO. DESCRIPTION QTY
1 580058820 Label (Mast Warning) ......................................................................................... 2
2 580031629 Label (Battery Disconnect) ................................................................................. 1
3 519798601 Label (Hoist Handle) ........................................................................................... 1
4 519798602 Label (Tilt Handle) .............................................................................................. 1
5 505974557 Label (Pinch Point) ............................................................................................. 2
6 580058820 Label (Mast Warning) ......................................................................................... 1
7 580008064 Nameplate .......................................................................................................... 1
8 504231220 Rivet .................................................................................................................... 4
9 a. . . . . Nameplate .......................................................................................................... 1
10 524208881 Label (Yale) ........................................................................................................ 2
11 524142943 Label (RH) .......................................................................................................... 1
11 524142944 Label (LH) ........................................................................................................... 1
11 524142945 Label (Rear) ........................................................................................................ 1
12 258193900 Label (Yale) ........................................................................................................ 2
13 520045119 Label (Hydraulic Oil Fill) ...................................................................................... 1
14 504955200 Label (Tilt Column) ............................................................................................. 1
15 518806691 Label (Park Brake Warning) ............................................................................... 1
16 518805660 Label (Operator Warning) ................................................................................... 1
17 505973524 Label (Operator Restraint) .................................................................................. 2
18 505972566 Label (No Riders) ................................................................................................ 2
19 519798604 Label (Auxiliary Function - Side-Shift) ................................................................ 1
20 504231235 Label (Operator Manual) (UK) ............................................................................ 1

FOOTNOTES:
a Contact Dealer for Parts

A888 ©2010 Yale Europe Materials Handling Limited 1-3

GENERAL TRUCK

FRAME AND COUNTERWEIGHT (FIGURE 1-2)

1-4 ©2010 Yale Europe Materials Handling Limited A888

 GENERAL TRUCK

FRAME AND COUNTERWEIGHT

ITEM PART NO. DESCRIPTION QTY
1 524140038 Counterweight (ERP 15 RCF) ............................................................................ 1
1 524140039 Counterweight (ERP 12 RCF) ............................................................................ 1
1 524140040 Counterweight (EPR 10 RCF) ............................................................................ 1
2 504241309 Cover (LH) .......................................................................................................... 1
3 504241310 Cover (RH) .......................................................................................................... 1
4 a 580014511 Hood ................................................................................................................... 1
4 b 524148943 Hood ................................................................................................................... 1
5 a 580014512 Hood (Rear) ........................................................................................................ 1
5 b 524148944 Hood (Rear) ........................................................................................................ 1
6 580014506 Cover (Three Function) ....................................................................................... 1
6 580023107 Cover (Four Function) ......................................................................................... 1
7 504225257 Nut ...................................................................................................................... 3
8 449007018 Screw .................................................................................................................. 3
9 449022018 Washer ............................................................................................................... 6
10 449015002 Nut ...................................................................................................................... 6
11 504238222 Buffer .................................................................................................................. 4
12 504238275 Molding ............................................................................................................... 4
13 504238225 Screw .................................................................................................................. 8
14 504238295 Edge Protector .................................................................................................... 2
15 504238214 Edge Protector .................................................................................................... 1
16 504238250 Edge Protector .................................................................................................... 1
17 504238213 Bolt ...................................................................................................................... 1
18 900003245 Grommet ............................................................................................................. 1
19 580017694 Screw .................................................................................................................. 2
20 502566904 Washer ............................................................................................................... 4
21 449022013 Lockwasher ......................................................................................................... 4
22 504236222 Nut ...................................................................................................................... 2
23 449001016 Capscrew ............................................................................................................ 2
24 580015118 Bracket ................................................................................................................ 2
25 580014508 Floorplate ............................................................................................................ 1
26 580015033 Floormat .............................................................................................................. 1
27 932729903 Capscrew ............................................................................................................ 4
28 504229298 Nut ...................................................................................................................... 4
29 504226242 Washer ............................................................................................................... 4
30 580014509 Hinge (LH) .......................................................................................................... 1
31 580014510 Hinge (RH) .......................................................................................................... 1
32 504235245 Handle ................................................................................................................ 2
33 449001170 Capscrew ............................................................................................................ 2
34 449021003 Washer ............................................................................................................... 2
35 931009924 Capscrew ............................................................................................................ 2
36 504062730 Washer ............................................................................................................... 2
37 955400910 Lockwasher ......................................................................................................... 2
38 937300900 Nut ...................................................................................................................... 2
39 504062481 Tow Pin ............................................................................................................... 1
40 580014513 Fender (LH) ........................................................................................................ 1
41 580014514 Fender (RH) ........................................................................................................ 1
42 449001343 Capscrew ............................................................................................................ 2
43 504226242 Washer ............................................................................................................... 12
44 449022016 Lockwasher ......................................................................................................... 6
45 449015014 Nut ...................................................................................................................... 6
46 580032373 Capscrew ............................................................................................................ 4

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GENERAL TRUCK

FRAME AND COUNTERWEIGHT

ITEM PART NO. DESCRIPTION QTY
47 580008424 Seat-Non Suspension (FPage 1-8, FPage 1-10)............................................. 1
47 580017036 Seat-Semi Suspension (FPage 1-10)................................................................ 1
48 449001013 Capscrew ............................................................................................................ 4
49 504229298 Nut ...................................................................................................................... 4
50 504226242 Washer ............................................................................................................... 4

FOOTNOTES:
a → S/N A888A01964Y b S/N A888A01965Y →

1-6 ©2010 Yale Europe Materials Handling Limited A888

 GENERAL TRUCK

NOTES

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GENERAL TRUCK

NON-SUSPENSION SEAT (FIGURE 1-3)

1-8 ©2010 Yale Europe Materials Handling Limited A888

 GENERAL TRUCK

NON-SUSPENSION SEAT
ITEM PART NO. DESCRIPTION QTY
580008424 Seat-Non Suspension ......................................................................................... 1
1 504232248 Seat-Non Suspension .................................................................................... 1
2 504305734 Switch ............................................................................................................. 1
3 580010327 Kit-Seat Belt ................................................................................................... 1
4 ..... Seat Belt ..................................................................................................... 1
5 ..... Screw ......................................................................................................... 2
6 ..... Washer ....................................................................................................... 2
7 ..... Washer ....................................................................................................... 2
8 ..... Nut .............................................................................................................. 2
9 519996801 Information Case ............................................................................................ 1
10 519996803 Cover (Information Case) ............................................................................... 1
11 580014487 Bracket ........................................................................................................... 2
12 580014485 Seat Rail ......................................................................................................... 1
13 580014486 Seat Rail ......................................................................................................... 1
14 449001013 Capscrew ............................................................................................................ 4
15 504229298 Nut ...................................................................................................................... 4
16 504226242 Washer ............................................................................................................... 4
17 580008425 Jumper ................................................................................................................ 1
18 ..... Rivet .................................................................................................................... 4

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GENERAL TRUCK

SEMI-SUSPENSION SEAT (FIGURE 1-4)

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 GENERAL TRUCK

SEMI-SUSPENSION SEAT
ITEM PART NO. DESCRIPTION QTY
580017036 Seat-Semi Suspension ....................................................................................... 1
1 580017493 Seat Cushion .................................................................................................. 1
2 580017494 Seat Cushion (With Switch) ............................................................................ 1
3 580010327 Kit-Seat Belt ................................................................................................... 1
4 580017495 Kit-Seat Rail ................................................................................................... 1
5 519996802 Information Case ................................................................................................ 1
6 519996803 Cover (Information Case) ................................................................................... 1

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GENERAL TRUCK

SEMI-SUSPENSION SEAT (FIGURE 1-5)

WITH ARM REST

1-12 ©2010 Yale Europe Materials Handling Limited A888

 GENERAL TRUCK

ITEM PART NO. DESCRIPTION QTY

b 580033123 Semi-Suspension Seat ....................................................................................... 1
c 580085267 Seat-Semi Suspension ....................................................................................... 1
1 580017493 Seat Cushion .................................................................................................. 1
2 580017494 Seat Cushion (With Switch) ............................................................................ 1
a 580017495 Kit-Seat Rail ................................................................................................... 1
4 580010327 Kit-Seat Belt ................................................................................................... 1
5 519996802 Information Case ............................................................................................ 1
6 519996803 Cover (Information Case) ................................................................................... 1
7 580033241 Kit-Armrest .......................................................................................................... 1
a 580056635 Wire .................................................................................................................... 1

FOOTNOTES:
a Not Illustrated c PENDING PER ECN 94164 →
b → PENDING PER ECN 94164

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GENERAL TRUCK

OVERHEAD GUARD (FIGURE 1-6)

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 GENERAL TRUCK

OVERHEAD GUARD
ITEM PART NO. DESCRIPTION QTY
524140237 Overhead Guard ................................................................................................. 1
1 449001058 Capscrew ............................................................................................................ 4
2 449022017 Lockwasher ......................................................................................................... 4
3 449015029 Nut ...................................................................................................................... 4
4 449001117 Capscrew ............................................................................................................ 2
5 900001242 Handle ................................................................................................................ 1
6 504060774 Screw .................................................................................................................. 2
504241783 Plug ..................................................................................................................... 2

A888 ©2010 Yale Europe Materials Handling Limited 1-15

GENERAL TRUCK

STROBE LIGHT (FIGURE 1-7)

ITEM PART NO. DESCRIPTION QTY

1 580031224 Wire Harness ...................................................................................................... 1
2 b 580078920 Strobe Light (LED) .............................................................................................. 1
2 a 580000037 Strobe Light ........................................................................................................ 1
2 580035844 Lens (Amber) .................................................................................................. 1
2 504232212 Strobe Light .................................................................................................... 1
3 504232297 Guard .................................................................................................................. 1
4 580031232 Bracket ................................................................................................................ 1
5 580032234 Conduit ............................................................................................................... AR
6 900003245 Grommet ............................................................................................................. 2
7 930113906 Capscrew ............................................................................................................ 2
8 449021001 Washer ............................................................................................................... 2
9 449022016 Lockwasher ......................................................................................................... 2
10 449015014 Nut ...................................................................................................................... 1
11 b 580058188 Nut ...................................................................................................................... 2
11 a 059482800 Locknut ............................................................................................................... 2
12 b 580058314 Capscrew ............................................................................................................ 2
12 a 900003247 Screw .................................................................................................................. 2

FOOTNOTES:
a → 7/2007 b 7/2007 →

1-16 ©2010 Yale Europe Materials Handling Limited A888

 SECTION 2

2 ELECTRICAL SYSTEM
 CONTENTS

SECTION 2
ELECTRICAL SYSTEM

DESCRIPTION PAGE

CONTACTOR
BY-PASS (→ S/N A888A01964Y) .............................................................................................................. 2-22
FORWARD/REVERSE (→ S/N A888A01964Y) ........................................................................................ 2-18
REGENERATIVE BRAKING (→ S/N A888A01964Y) ................................................................................ 2-24
CONTACTOR PANEL
→ S/N A888A01964Y ................................................................................................................................. 2-16
ELECTRICAL SYSTEM
→ S/N A888A01964Y ................................................................................................................................. 2-2
S/N A888A01965Y → ................................................................................................................................. 2-4
LINE CONTACTOR
→ S/N A888A01964Y ................................................................................................................................. 2-20
WIRE HARNESS
MAIN (→ S/N A888A01965Y) .................................................................................................................... 2-8
MAIN (S/N A888A01966Y ↔ S/N A888A03373E) ..................................................................................... 2-10
MAIN (S/N A888A03374E →) .................................................................................................................... 2-12

A888 ©2010 Yale Europe Materials Handling Limited 2-1

ELECTRICAL SYSTEM

ELECTRICAL SYSTEM (FIGURE 2-1)

(→ S/N A888A01964Y)

2-2 ©2010 Yale Europe Materials Handling Limited A888

 ELECTRICAL SYSTEM

ELECTRICAL SYSTEM
(→ S/N A888A01964Y)

ITEM PART NO. DESCRIPTION QTY

1 580014416 Control Panel ...................................................................................................... 1
1 580015824 Controller ........................................................................................................ 1
1 580015826 Control Panel .................................................................................................. 1
2 449004085 Screw .................................................................................................................. 3
3 449021003 Washer ............................................................................................................... 9
4 449022018 Washer ............................................................................................................... 9
5 449015002 Nut ...................................................................................................................... 6
6 580014821 Capscrew ............................................................................................................ 3
7 580001205 Spacer ................................................................................................................ 3
8 580014417 Bracket ................................................................................................................ 1
9 449001414 Capscrew ............................................................................................................ 3
10 449007050 Screw .................................................................................................................. 2
11 505970500 Nut ...................................................................................................................... 2
12 580014420 Battery Connector and Cable ............................................................................. 2
12 518805628 Handle ............................................................................................................ 2
13 580014429 Wire Harness ...................................................................................................... 1
14 580014421 Power Cable ....................................................................................................... 1
15 580014422 Power Cable ....................................................................................................... 1
16 449001014 Screw .................................................................................................................. 2
17 449022016 Lockwasher .................................................................................................... 2
18 449021001 Washer ............................................................................................................... 6
19 504057789 Fan ...................................................................................................................... 1
20 504059736 Guard .................................................................................................................. 1
21 449007024 Screw .................................................................................................................. 4
22 940600905 Washer ............................................................................................................... 4
23 016103200 Washer ............................................................................................................... 4
24 580014423 Power Cable ....................................................................................................... 1
25 580014419 Horn .................................................................................................................... 1
26 449001134 Capscrew ............................................................................................................ 2
27 504230271 Nut ...................................................................................................................... 1
28 504226242 Washer ............................................................................................................... 1
29 312850032 Strap Clamp ........................................................................................................ 4
30 504070790 Strap Clamp ........................................................................................................ 4
31 580015432 Cover .................................................................................................................. 1
32 580011023 Rivet .................................................................................................................... 2
33 580018899 Rivet .................................................................................................................... 4
34 580014565 Battery Discharge Indicator ................................................................................ 1
a 504240838 Ignition Switch ..................................................................................................... 1
a 504240712 Key Set ........................................................................................................... 1

FOOTNOTES:
a Not Illustrated

A888 ©2010 Yale Europe Materials Handling Limited 2-3

ELECTRICAL SYSTEM

ELECTRICAL SYSTEM (FIGURE 2-2)

(S/N A888A01965Y →)

2-4 ©2010 Yale Europe Materials Handling Limited A888

 ELECTRICAL SYSTEM

ELECTRICAL SYSTEM
(S/N A888A01965Y →)

ITEM PART NO. DESCRIPTION QTY

1 h 580027275 Controller (Pump) ............................................................................................... 1
1 l 580083395 Controller (Pump) ............................................................................................... 1
2 932107905 Screw .................................................................................................................. 4
3 449022018 Washer ............................................................................................................... 10
4 580027274 Controller (Traction) ............................................................................................ 1
5 580027370 Fuse (7 Amp) ...................................................................................................... 1
6 580015985 Label (7 Amp) ..................................................................................................... 1
7 580025921 Switch ................................................................................................................. 1
8 580015828 Terminal .............................................................................................................. 1
8 580018899 Rivet .................................................................................................................... 4
9 580015827 Fuse (750 Amp) .................................................................................................. 1
9 580015987 Label (750 Amp) ................................................................................................. 1
10 580027347 Cable Assy .......................................................................................................... 3
11 504057738 Cable .................................................................................................................. 1
12 449021003 Washer ............................................................................................................... 6
13 449022018 Washer ............................................................................................................... 10
14 520051896 Capscrew ............................................................................................................ 4
15 580027238 Spacer ................................................................................................................ 4
16 dg 504057789 Fan ...................................................................................................................... 1
16 k 580082268 Fan ...................................................................................................................... 1
17 g 940600905 Washer ............................................................................................................... 4
18 g 016103200 Washer ............................................................................................................... 4
19 g 449007024 Screw .................................................................................................................. 4
19 k 580038817 Screw .................................................................................................................. 4
20 cg 504059736 Guard .................................................................................................................. 1
20 k 580082267 Guard .................................................................................................................. 1
21 580027696 Wire Harness (Optional) ..................................................................................... 1
22 580047255 Back-Up Alarm (Optional) ................................................................................... 1
23 449001170 Capscrew (Optional) ........................................................................................... 2
24 449022018 Washer (Optional) ............................................................................................... 2
24 449021003 Washer ............................................................................................................... 2
25 580027211 Power Cable ....................................................................................................... 1
26 580027215 Power Cable ....................................................................................................... 1
27 504230271 Nut ...................................................................................................................... 1
28 504226242 Washer ............................................................................................................... 1
29 580014419 Horn .................................................................................................................... 1
30 449001134 Capscrew ............................................................................................................ 2
31 312850032 Strap Clamp ........................................................................................................ AR
31 504070790 Strap Clamp ........................................................................................................ AR
32 e 580014565 Battery Discharge Indicator ................................................................................ 1
32 i 580073956 Battery Discharge Indicator ................................................................................ 1
32 i 580074117 Wire Harness ...................................................................................................... 1
33 505976537 Boot .................................................................................................................... 1
34 580026086 Bracket ................................................................................................................ 1
34 449001412 Capscrew ............................................................................................................ 2
35 449001013 Capscrew ............................................................................................................ 3
36 580027217 Battery Connector and Cable (SBE) ................................................................... 1
36 580057653 Battery Connector and Cable (DIN) .................................................................... 1
37 449001056 Capscrew (SBE) ................................................................................................. 2
38 449001273 Capscrew (DIN) .................................................................................................. 2

A888 ©2010 Yale Europe Materials Handling Limited 2-5

ELECTRICAL SYSTEM

ELECTRICAL SYSTEM
(S/N A888A01965Y →)

ITEM PART NO. DESCRIPTION QTY

38 505970500 Nut ...................................................................................................................... 2
f 580025504 Wire Harness ...................................................................................................... 1
39 j 580077974 Wire Harness ...................................................................................................... 1
504240838 Ignition Switch ..................................................................................................... 1
504240712 Key Set ........................................................................................................... 1
504223239 Silicone Grease .................................................................................................. AR
b 504232234 Static Strap ......................................................................................................... 1
ab 520038820 Connector (Optional) .......................................................................................... 1
580083394 Kit-Controller ....................................................................................................... 1

FOOTNOTES:
a Fits trucks w/o OPS valve to connect to OPS valve. g → S/N A888A03529E
b Not Illustrated h → S/N A888A03584F
c Service with 580082267 i S/N A888A03254D →
d Service with 580082268 j S/N A888A03374E →
e → S/N A888A03253D k S/N A888A03530E →
f → S/N A888A03373E l S/N A888A03585F →

2-6 ©2010 Yale Europe Materials Handling Limited A888

 ELECTRICAL SYSTEM

NOTES

A888 ©2010 Yale Europe Materials Handling Limited 2-7

ELECTRICAL SYSTEM

WIRE HARNESS (FIGURE 2-3)

MAIN (→ S/N A888A01965Y)

2-8 ©2010 Yale Europe Materials Handling Limited A888

 ELECTRICAL SYSTEM

WIRE HARNESS
MAIN (→ S/N A888A01965Y)

ITEM PART NO. DESCRIPTION QTY

580014429 Wire Harness ...................................................................................................... 1
1 518446602 Socket ............................................................................................................ 13
2 518445621 Connector ....................................................................................................... 1
3 505968501 Connector ....................................................................................................... 1
4 505968535 Connector ....................................................................................................... 1
5 502470901 Fuse (3 Amp) .................................................................................................. 1
6 580018900 Fuse ............................................................................................................... 1
7 520037895 Fuse ............................................................................................................... 1
8 520037871 Spring ............................................................................................................. 1
9 520037888 Contact ........................................................................................................... 2
10 518793670 Connector Body .............................................................................................. 4
11 504064720 Connector ....................................................................................................... 1
12 505064754 Connector ....................................................................................................... 1
13 502701502 Contact ........................................................................................................... 4
14 504064701 Connector ....................................................................................................... 1
15 580001849 Connector ....................................................................................................... 1
16 502701508 Plug ................................................................................................................ 1
17 502701518 Plug ................................................................................................................ 1

A888 ©2010 Yale Europe Materials Handling Limited 2-9

ELECTRICAL SYSTEM

WIRE HARNESS (FIGURE 2-4)

MAIN (S/N A888A01966Y ↔ S/N A888A03373E)

2-10 ©2010 Yale Europe Materials Handling Limited A888

 ELECTRICAL SYSTEM

WIRE HARNESS
MAIN (S/N A888A01966Y ↔ S/N A888A03373E)

ITEM PART NO. DESCRIPTION QTY

580025504 Wire Harness ...................................................................................................... 1
1 518445602 Socket ............................................................................................................ 26
2 518445618 Connector Body (Molex) ................................................................................. 2
3 505968501 Connector ....................................................................................................... 3
4 505968535 Connector ....................................................................................................... 3
5 504064720 Connector ....................................................................................................... 1
6 505064754 Connector ....................................................................................................... 1
7 502701508 Plug ................................................................................................................ 1
8 502701502 Contact ........................................................................................................... 4
9 502701518 Plug ................................................................................................................ 1
10 502470903 Fuse (10 Amp) ................................................................................................ 1

A888 ©2010 Yale Europe Materials Handling Limited 2-11

ELECTRICAL SYSTEM

WIRE HARNESS (FIGURE 2-5)

MAIN (S/N A888A03374E →)

2-12 ©2010 Yale Europe Materials Handling Limited A888

 ELECTRICAL SYSTEM

WIRE HARNESS
MAIN (S/N A888A03374E →)

ITEM PART NO. DESCRIPTION QTY

580077974 Wire Harness ...................................................................................................... 1
1 ..... Connector Assembly (To Pump Controller) .................................................... 1
1 518445618 Connector Body (Molex) ............................................................................ 2
2 518445602 Socket ........................................................................................................ 11
3 ..... Connector Assembly (To Seat Switch) ........................................................... 1
3 505968501 Connector ................................................................................................... 1
4 505968535 Connector ................................................................................................... 1
5 505968568 Terminal (Socket) ....................................................................................... 2
6 504059730 Terminal (To Strobe Light) ............................................................................. 1
7 518802686 Terminal (To Horn) ......................................................................................... 2
8 504059726 Terminal (Direction Switches) ........................................................................ 1
9 504059730 Terminal (Direction Switches) ........................................................................ 2
10 ..... Connector Assembly (To Accelerator) ........................................................... 1
10 504064720 Connector ................................................................................................... 1
11 505064754 Connector ................................................................................................... 1
12 505968568 Terminal (Socket) ....................................................................................... 3
13 518802686 Terminal (To Key Switch) ............................................................................... 2
14 504059730 Terminal (To Horn Switch) ............................................................................. 2
15 ..... Connector Assembly (To Power Meter) ......................................................... 1
15 518445610 Connector ................................................................................................... 1
16 518445602 Socket ........................................................................................................ 6
17 518802686 Terminal (To Start Switch) .............................................................................. 1
18 518807689 E-Spade ......................................................................................................... 1
19 ..... Connector Assembly (Operator Presence System) ....................................... 1
19 505968501 Connector ................................................................................................... 1
20 505968535 Connector ................................................................................................... 1
21 505968568 Terminal (Socket) ....................................................................................... 1
22 ..... Connector Assembly (Operator Presence System) ....................................... 1
22 505968501 Connector ................................................................................................... 1
23 505968535 Connector ................................................................................................... 1
24 505968568 Terminal (Socket) ....................................................................................... 2
25 ..... Connector Assembly (To Control Valve) ........................................................ 1
25 518793670 Connector Body ......................................................................................... 5
26 518793680 Terminal ..................................................................................................... 10
27 504059726 Terminal (Fan) ................................................................................................ 1
28 504059730 Terminal (Fan) ................................................................................................ 1
29 520035837 E-Ring (Battery -) ........................................................................................... 1
30 ..... Connector Assembly ...................................................................................... 1
30 504064720 Connector ................................................................................................... 1
31 518445601 Pin .............................................................................................................. 2
32 ..... Connector Assembly (To Traction Controller) ................................................ 1
32 518445618 Connector Body (Molex) ............................................................................ 1
33 518445602 Socket ........................................................................................................ 1
34 518802686 Terminal (To Line Contactor) ......................................................................... 2
35 518802686 Terminal (To E-Stop Switch) .......................................................................... 1
36 580010997 Terminal (To E-Stop Switch) .......................................................................... 1
37 520035837 E-Ring (Battery +) ........................................................................................... 1
38 502470903 Fuse (10 Amp) ................................................................................................ 1
39 580005621 Body ........................................................................................................... 1
40 520037895 Fuse ........................................................................................................... 1

A888 ©2010 Yale Europe Materials Handling Limited 2-13

ELECTRICAL SYSTEM

WIRE HARNESS
MAIN (S/N A888A03374E →)

ITEM PART NO. DESCRIPTION QTY

41 520037871 Spring ......................................................................................................... 1
42 520037888 Contact ....................................................................................................... 2

2-14 ©2010 Yale Europe Materials Handling Limited A888

 ELECTRICAL SYSTEM

NOTES

A888 ©2010 Yale Europe Materials Handling Limited 2-15

ELECTRICAL SYSTEM

CONTACTOR PANEL (FIGURE 2-6)

(→ S/N A888A01964Y)

2-16 ©2010 Yale Europe Materials Handling Limited A888

 ELECTRICAL SYSTEM

CONTACTOR PANEL
(→ S/N A888A01964Y)

ITEM PART NO. DESCRIPTION QTY

580015826 Control Panel ...................................................................................................... 1
1 520045132 Contactor (Forward/Reverse) ......................................................................... 1
2 580015866 Kit-Contactor .................................................................................................. 5
3 580015867 Contactor ........................................................................................................ 1
4 580018901 Power Cable ................................................................................................... 1
5 580015869 Contactor (Regenerative Braking) .................................................................. 1
6 580015870 Link ................................................................................................................. 1
7 580015872 Diode .............................................................................................................. 1
8 580015871 Link ................................................................................................................. 1
9 580015873 Link ................................................................................................................. 1
10 580015874 Baseplate ....................................................................................................... 1
11 580015875 Cable Assy ..................................................................................................... 1
12 580015876 Cable Assy ..................................................................................................... 1
13 580015877 Cable Assy ..................................................................................................... 1
14 580015878 Wire Harness .................................................................................................. 1
15 580015879 Contactor (By-Pass) ....................................................................................... 1
16 580015880 Label ............................................................................................................... 1
17 580018902 Braid Assy ...................................................................................................... 2
18 580015827 Fuse .................................................................................................................... 1
19 580015828 Terminal .............................................................................................................. 2
20 504058700 Holder ................................................................................................................. 1
21 504058764 Strap Clamp ........................................................................................................ 1

A888 ©2010 Yale Europe Materials Handling Limited 2-17

ELECTRICAL SYSTEM

CONTACTOR (FIGURE 2-7)

FORWARD/REVERSE (→ S/N A888A01964Y)

2-18 ©2010 Yale Europe Materials Handling Limited A888

 ELECTRICAL SYSTEM

CONTACTOR
FORWARD/REVERSE (→ S/N A888A01964Y)

ITEM PART NO. DESCRIPTION QTY

520045132 Contactor ............................................................................................................ 1
1 296321162 Screw ............................................................................................................. 3
2 519739857 Kit-Hardware .................................................................................................. 1
3 519739863 Cover (Top) .................................................................................................... 1
4 519433635 Spring ............................................................................................................. 2
5 519739860 Contact (Moving) ............................................................................................ 2
6 519739861 Contact (Fixed) ............................................................................................... 1
7 519739862 Insulator .......................................................................................................... 2
8 520045134 Coil ................................................................................................................. 1

A888 ©2010 Yale Europe Materials Handling Limited 2-19

ELECTRICAL SYSTEM

LINE CONTACTOR (FIGURE 2-8)

(→ S/N A888A01964Y)

2-20 ©2010 Yale Europe Materials Handling Limited A888

 ELECTRICAL SYSTEM

LINE CONTACTOR
(→ S/N A888A01964Y)

ITEM PART NO. DESCRIPTION QTY

580015867 Contactor ............................................................................................................ 1
1 519739868 Contact (Fixed) ............................................................................................... 2
2 519739869 Contact (Moving) ............................................................................................ 1
3 580015883 Cover .............................................................................................................. 1
4 296321162 Screw ............................................................................................................. 2
5 580015885 Spring ............................................................................................................. 1
6 580023139 Coil and Frame ............................................................................................... 1
7 580001246 End Cap ......................................................................................................... 1
8 519433634 Dust Shield ..................................................................................................... 2

A888 ©2010 Yale Europe Materials Handling Limited 2-21

ELECTRICAL SYSTEM

CONTACTOR (FIGURE 2-9)

BY-PASS (→ S/N A888A01964Y)

2-22 ©2010 Yale Europe Materials Handling Limited A888

 ELECTRICAL SYSTEM

CONTACTOR
BY-PASS (→ S/N A888A01964Y)

ITEM PART NO. DESCRIPTION QTY

580015879 Contactor ............................................................................................................ REF
1 519739868 Contact (Fixed) ............................................................................................... 2
2 519739869 Contact (Moving) ............................................................................................ 1
3 580015883 Cover .............................................................................................................. 1
4 296321162 Screw ............................................................................................................. 2
5 519433635 Spring ............................................................................................................. 1
6 519739849 Coil and Frame ............................................................................................... 1
7 580001246 End Cap ......................................................................................................... 1
8 519433634 Dust Shield ..................................................................................................... 2

A888 ©2010 Yale Europe Materials Handling Limited 2-23

ELECTRICAL SYSTEM

CONTACTOR (FIGURE 2-10)

REGENERATIVE BRAKING (→ S/N A888A01964Y)

2-24 ©2010 Yale Europe Materials Handling Limited A888

 ELECTRICAL SYSTEM

CONTACTOR
REGENERATIVE BRAKING (→ S/N A888A01964Y)

ITEM PART NO. DESCRIPTION QTY

580015869 Contactor ............................................................................................................ 1
1 519739868 Contact (Fixed) ............................................................................................... 2
2 519739860 Contact (Moving) ............................................................................................ 1
3 504058758 Cover .............................................................................................................. 1
4 296321162 Screw ............................................................................................................. 2
5 580015893 Spring ............................................................................................................. 1
6 519739849 Coil and Frame ............................................................................................... 1
7 296321168 Insulator .......................................................................................................... 2
8 504058741 Contact ........................................................................................................... 2
9 580001246 End Cap ......................................................................................................... 1
10 580023140 Dust Shield ..................................................................................................... 2

A888 ©2010 Yale Europe Materials Handling Limited 2-25

ELECTRICAL SYSTEM

NOTES

2-26 ©2010 Yale Europe Materials Handling Limited A888

 SECTION 3

3 DRIVE UNIT
 CONTENTS

SECTION 3
DRIVE UNIT

DESCRIPTION PAGE

DRIVE TIRE AND WHEEL

STEERING .................................................................................................................................................. 3-8
DRIVE UNIT AND MOTOR ASSEMBLY ......................................................................................................... 3-2
MASTER DRIVE UNIT
ZF ................................................................................................................................................................ 3-4
TRACTION MOTOR
→ S/N A888A01964Y ................................................................................................................................. 3-10
S/N A888A01965Y → ................................................................................................................................. 3-12

A888 ©2010 Yale Europe Materials Handling Limited 3-1

DRIVE UNIT

DRIVE UNIT AND MOTOR ASSEMBLY (FIGURE 3-1)

3-2 ©2010 Yale Europe Materials Handling Limited A888

 DRIVE UNIT

DRIVE UNIT AND MOTOR ASSEMBLY

ITEM PART NO. DESCRIPTION QTY
1 580014395 Traction Motor (FPage 3-10)............................................................................. 1
1 580025488 Traction Motor (FPage 3-12)............................................................................. 1
2 932201904 Capscrew ............................................................................................................ 6
3 504239272 Chain .................................................................................................................. 1
4 580016024 Master Drive Unit (FPage 3-4)........................................................................... 1
5 504060757 Rim (FPage 3-8)................................................................................................ 1
6 931017903 Capscrew ............................................................................................................ 6
7 449001048 Capscrew ............................................................................................................ 6
8 050974300 O-Ring ................................................................................................................ 1
9 580021465 Hydraulic Motor (FPage 6-40)........................................................................... 1
10 ..... Nut ...................................................................................................................... 1
11 449015029 Nut ...................................................................................................................... 1
12 449022017 Lockwasher ......................................................................................................... 2
13 449001004 Capscrew ............................................................................................................ 1
14 449002139 Capscrew ............................................................................................................ 1
15 504239285 Sprocket .............................................................................................................. 1
16 015418300 Cotter Pin ............................................................................................................ 1
17 500905200 Link ..................................................................................................................... 1
18 504450711 Chain Anchor ...................................................................................................... 1
18 504063786 Block ............................................................................................................... 1
18 504063735 Capscrew ....................................................................................................... 1
18 449015014 Nut .................................................................................................................. 1
18 954512901 Roll Pin ........................................................................................................... 1
18 504063765 Chain Tensioner ............................................................................................. 1
18 ..... Pin .............................................................................................................. 1

A888 ©2010 Yale Europe Materials Handling Limited 3-3

DRIVE UNIT

MASTER DRIVE UNIT (FIGURE 3-2)

ZF

3-4 ©2010 Yale Europe Materials Handling Limited A888

 DRIVE UNIT

MASTER DRIVE UNIT

ZF

ITEM PART NO. DESCRIPTION QTY

580016024 Master Drive Unit (ZF) ........................................................................................ 1
1 580016264 Housing .......................................................................................................... 1
2 580016265 Gear and Pinion ............................................................................................. 1
3 580029692 Bearing Set ..................................................................................................... 1
4 580016267 Shim (0,102 mm) ............................................................................................ 2
4 519767822 Shim (0,152 mm) ............................................................................................ 2
4 580016269 Shim (0,305 mm) ............................................................................................ 2
4 580016270 Shim (0,508 mm) ............................................................................................ 2
5 519767806 Shim (0,102 mm) ............................................................................................ 1
5 519767807 Shim (0,152 mm) ............................................................................................ 1
5 519767808 Shim (0,305 mm) ............................................................................................ 1
5 519767809 Shim (0,508 mm) ............................................................................................ 1
6 520352827 Bearing ........................................................................................................... 1
7 580016276 Gear ............................................................................................................... 1
8 519767804 Nut .................................................................................................................. 1
9 580016278 Wheel Shaft .................................................................................................... 1
10 519766841 Wheel Stud ..................................................................................................... 5
11 520352811 Seal ................................................................................................................ 1
12 580016281 Bearing ........................................................................................................... 2
13 519766825 Shim (0,102 mm) ............................................................................................ 2
13 519766826 Spacer (0,152 mm) ......................................................................................... 2
13 519766827 Shim (0,305 mm) ............................................................................................ 2
13 519766828 Shim (0,508 mm) ............................................................................................ 2
14 520352802 Sealing Ring ................................................................................................... 1
15 519766840 Shield ............................................................................................................. 1
16 520352817 Disk ................................................................................................................ 1
17 311323023 Capscrew ....................................................................................................... 1
18 519767813 Cover .............................................................................................................. 1
19 449001170 Capscrew ....................................................................................................... 15
20 580029621 Plug ................................................................................................................ 1
21 580017695 Sealing Ring ................................................................................................... 1
22 580016292 Housing .......................................................................................................... 1
23 580016293 Grease Fitting ............................................................................................. 2
24 519244811 Plug ............................................................................................................ 1
25 580017695 Sealing Ring ............................................................................................... 1
26 519244834 Breather .......................................................................................................... 1
27 519767816 Pin .................................................................................................................. 2
28 580026458 Capscrew ....................................................................................................... 5
29 580016297 Capscrew ....................................................................................................... 8
30 580017777 Capscrew ....................................................................................................... 2
31 580016298 Ring ................................................................................................................ 1
32 580016299 Capscrew ....................................................................................................... 3
33 580026457 Capscrew ....................................................................................................... 2
34 580017781 Washer ........................................................................................................... 4
35 580016300 Nut .................................................................................................................. 1
36 580016304 Gear ............................................................................................................... 1
37 580016305 Cover .............................................................................................................. 1
38 580016306 Sealing Ring ................................................................................................... 1
39 580016307 O-Ring ............................................................................................................ 1
40 580016308 Snap Ring ....................................................................................................... 1

A888 ©2010 Yale Europe Materials Handling Limited 3-5

DRIVE UNIT

MASTER DRIVE UNIT

ZF

ITEM PART NO. DESCRIPTION QTY

41 580016309 Ball Bearing .................................................................................................... 2
42 580016310 Seal ................................................................................................................ 1
43 580016301 Plate ............................................................................................................... 1
44 580016302 Stop ................................................................................................................ 2
45 580016303 Capscrew ....................................................................................................... 4

3-6 ©2010 Yale Europe Materials Handling Limited A888

 DRIVE UNIT

NOTES

A888 ©2010 Yale Europe Materials Handling Limited 3-7

DRIVE UNIT

DRIVE TIRE AND WHEEL (FIGURE 3-3)

STEERING

3-8 ©2010 Yale Europe Materials Handling Limited A888

 DRIVE UNIT

DRIVE TIRE AND WHEEL

STEERING

ITEM PART NO. DESCRIPTION QTY

1 504060776 Solid Pneumatic Tire ........................................................................................... 3
2 504060757 Rim ..................................................................................................................... 1
3 504060781 Wheel Lock Ring ............................................................................................ 1
4 504060797 Wheel Side Ring ............................................................................................. 1
5 504060779 Wheel ............................................................................................................. 1
6 504060752 Wheel Nut ........................................................................................................... 5
7 449022027 Lockwasher ......................................................................................................... 5

A888 ©2010 Yale Europe Materials Handling Limited 3-9

DRIVE UNIT

TRACTION MOTOR (FIGURE 3-4)

(→ S/N A888A01964Y)

3-10 ©2010 Yale Europe Materials Handling Limited A888

 DRIVE UNIT

TRACTION MOTOR
(→ S/N A888A01964Y)

ITEM PART NO. DESCRIPTION QTY

580014395 Traction Motor ..................................................................................................... 1
1 580014922 Housing .......................................................................................................... 1
2 580016023 Tube ............................................................................................................... 2
3 504057762 Pole Shoe ....................................................................................................... 4
4 580014924 Field Coil ........................................................................................................ 1
5 504057737 Capscrew ....................................................................................................... 8
6 580014925 End Head ....................................................................................................... 1
7 580018907 Screw ............................................................................................................. 8
8 504057745 Disk ................................................................................................................ 18
9 580014926 End Head (CPL) ............................................................................................. 1
10 580014927 Kit-Drive End .................................................................................................. 1
11 504057730 Brush Holder .................................................................................................. 1
12 504057761 Brush Spring ................................................................................................... 12
13 504057774 Screw ............................................................................................................. 4
14 504057723 Disk Spring ..................................................................................................... 4
15 504057729 Brush .............................................................................................................. 4
16 580014928 Screw ............................................................................................................. 2
17 504057753 Disk ................................................................................................................ 2
18 580014929 Bearing ........................................................................................................... 1
19 580010755 Snap Ring ....................................................................................................... 1
20 580024707 Capscrew ....................................................................................................... 8
21 580014930 Armature ......................................................................................................... 1
22 580010757 Snap Ring ....................................................................................................... 1
23 580014936 Ring ................................................................................................................ 1
24 504057760 Band ............................................................................................................... 1
25 580010775 Spring ............................................................................................................. 2
26 504057766 Band ............................................................................................................... 1
27 580014931 Fan ................................................................................................................. 1
28 504057745 Disk ................................................................................................................ 10

A888 ©2010 Yale Europe Materials Handling Limited 3-11

DRIVE UNIT

TRACTION MOTOR (FIGURE 3-5)

(S/N A888A01965Y →)

3-12 ©2010 Yale Europe Materials Handling Limited A888

 DRIVE UNIT

TRACTION MOTOR
(S/N A888A01965Y →)

ITEM PART NO. DESCRIPTION QTY

580025488 Traction Motor ..................................................................................................... 1
1 580027817 Housing .......................................................................................................... 1
2 580016023 Tube ............................................................................................................... 2
3 580027819 Pole Shoe ....................................................................................................... 4
4 580027818 Kit-Field Coil ................................................................................................... 1
5 504057737 Capscrew ....................................................................................................... 8
6 580027820 End Head ....................................................................................................... 1
7 932200905 Capscrew ....................................................................................................... 8
8 504057745 Disk ................................................................................................................ 18
9 580027821 Plate (CPL) ..................................................................................................... 1
10 580023379 Cover (Commutator) .................................................................................. 1
11 580027823 Brush Holder .............................................................................................. 1
12 580010773 Brush Spring .............................................................................................. 8
13 580023381 Screw ......................................................................................................... 4
14 580023384 Nut (Spring) ................................................................................................ 2
15 580027824 Brush .......................................................................................................... 4
16 580014931 Fan ................................................................................................................. 1
17 580010749 Ball Bearing .................................................................................................... 1
18 015915900 Snap Ring ....................................................................................................... 1
19 580023385 Screw ............................................................................................................. 8
20 580027825 Armature ......................................................................................................... 1
21 640046913 Snap Ring ....................................................................................................... 1
22 580027826 Ring ................................................................................................................ 1
23 580027827 Cover Band .................................................................................................... 1
24 580010775 Spring ............................................................................................................. 1
ab 580027828 Cable .............................................................................................................. 1
ab 580027829 Cable .............................................................................................................. 1

FOOTNOTES:
a Connect through the Housing b Not Illustrated

A888 ©2010 Yale Europe Materials Handling Limited 3-13

DRIVE UNIT

NOTES

3-14 ©2010 Yale Europe Materials Handling Limited A888

 SECTION 4

4 STEERING SYSTEM
 CONTENTS

SECTION 4
STEERING SYSTEM

DESCRIPTION PAGE

SHIFT LEVER ................................................................................................................................................. 4-4

STEERING COLUMN ...................................................................................................................................... 4-2
STEERING HYDRAULIC ................................................................................................................................ 4-6
STEERING PUMP ........................................................................................................................................... 4-8

A888 ©2010 Yale Europe Materials Handling Limited 4-1

STEERING SYSTEM

STEERING COLUMN (FIGURE 4-1)

4-2 ©2010 Yale Europe Materials Handling Limited A888

 STEERING SYSTEM

STEERING COLUMN
ITEM PART NO. DESCRIPTION QTY
1 505977597 Bracket ................................................................................................................ 1
2 520037801 Spring ................................................................................................................. 1
3 505977562 Shaft ................................................................................................................... 1
4 505977538 Plate .................................................................................................................... 2
5 449001014 Screw .................................................................................................................. 4
6 449022016 Lockwasher ......................................................................................................... 4
7 932201904 Capscrew ............................................................................................................ 1
8 449015098 Nut ...................................................................................................................... 1
9 518796642 Latch (Gear) ........................................................................................................ 1
10 505977589 Pin ....................................................................................................................... 1
11 015416200 Cotter Pin ............................................................................................................ 1
12 505977566 Handle Grip (Latch) (Knob) ................................................................................. 1
13 449004080 Screw .................................................................................................................. 2
14 505977509 Rod ..................................................................................................................... 1
15 504574273 Spring ................................................................................................................. 1
16 449021002 Washer ............................................................................................................... 1
17 580014427 Steering Hand Pump (FPage 4-8)..................................................................... 1
18 449001015 Capscrew ............................................................................................................ 4
19 449021006 Washer ............................................................................................................... 4
20 449022013 Lockwasher ......................................................................................................... 4
21 505977512 Steering Column ................................................................................................. 1
21 518794682 Nut .................................................................................................................. 1
21 580000284 Kit-Horn (Horn) ............................................................................................... 1
22 504574274 Screw .................................................................................................................. 6
22 449022019 Lockwasher ......................................................................................................... 6
23 b 504227269 Steering Wheel ................................................................................................... 1
23 c 580045338 Steering Wheel ................................................................................................... 1
23 580058078 Knob ............................................................................................................... 1
24 504503703 Cover (Upper) ..................................................................................................... 1
25 504504703 Cover (Lower) ..................................................................................................... 1
26 520045057 Plug (Foot Directional Control Pedal) ................................................................. 2
27 a 524135211 Horn Button ......................................................................................................... 1
28 504238241 Wheelspinner ...................................................................................................... 1

FOOTNOTES:
a Service with Horn Replacement Kit 524276062 c S/N A888A03116C →
b → S/N A888A03115C

A888 ©2010 Yale Europe Materials Handling Limited 4-3

STEERING SYSTEM

SHIFT LEVER (FIGURE 4-2)

4-4 ©2010 Yale Europe Materials Handling Limited A888

 STEERING SYSTEM

SHIFT LEVER
ITEM PART NO. DESCRIPTION QTY
504574275 Lever Assembly .................................................................................................. 1
1 504574276 Base ............................................................................................................... 1
2 504574277 Link ................................................................................................................. 1
3 505977569 Crank .............................................................................................................. 1
4 505977542 Crank .............................................................................................................. 1
5 505977598 Lever .............................................................................................................. 2
6 505977590 Screw ............................................................................................................. 4
7 449015112 Locknut ........................................................................................................... 4
8 505977526 Spring ............................................................................................................. 2
9 505977516 Bolt ................................................................................................................. 2
10 449015002 Nut .................................................................................................................. 2
11 505977500 Spring Washer ................................................................................................ 4
12 505977550 Plate (Switch) ...................................................................................................... 1
13 580025784 Switch ................................................................................................................. 2
14 504225202 Screw .................................................................................................................. 4
15 500552902 Lockwasher ......................................................................................................... 4
16 032643500 Nut ...................................................................................................................... 4
17 449001170 Capscrew ............................................................................................................ 4
18 449022018 Washer ............................................................................................................... 4
19 449021003 Washer ............................................................................................................... 4
20 580027136 Wire Harness (Shift Lever) ................................................................................. 1
21 505977573 Bracket (Label) ................................................................................................... 1

A888 ©2010 Yale Europe Materials Handling Limited 4-5

STEERING SYSTEM

STEERING HYDRAULIC (FIGURE 4-3)

4-6 ©2010 Yale Europe Materials Handling Limited A888

 STEERING SYSTEM

STEERING HYDRAULIC
ITEM PART NO. DESCRIPTION QTY
1 580014424 Hose Assy ........................................................................................................... 2
2 580014428 Hose Assy ........................................................................................................... 1
3 580014425 Hose Assy ........................................................................................................... 1
4 580014426 Hose Assy ........................................................................................................... 1
5 015492300 O-Ring ................................................................................................................ 1
6 012828600 O-Ring ................................................................................................................ 4

A888 ©2010 Yale Europe Materials Handling Limited 4-7

STEERING SYSTEM

STEERING PUMP (FIGURE 4-4)

4-8 ©2010 Yale Europe Materials Handling Limited A888

 STEERING SYSTEM

STEERING PUMP
ITEM PART NO. DESCRIPTION QTY
580014427 Steering Hand Pump .......................................................................................... 1
1 ..... Bearing ........................................................................................................... 1
2 ..... Ring ................................................................................................................ 1
3 ..... Pin .................................................................................................................. 1
4 ..... Shaft ............................................................................................................... 1
5 ..... Spring (Set) .................................................................................................... 1
6 ..... Plate ............................................................................................................... 1
7 ..... Cover .............................................................................................................. 1
8 ..... Gear (and Wheel) ........................................................................................... 1
9 ..... Relief Valve .................................................................................................... 1
10 ..... Bolt (Hex Head) .............................................................................................. 1
11 ..... Ball ................................................................................................................. 1
12 ..... Ball ................................................................................................................. 1
13 580014972 Fitting (Male) .................................................................................................. 4
14 580014973 Screw ............................................................................................................. 1
15 ..... Seal ................................................................................................................ 1
16 ..... Seal (Shaft) .................................................................................................... 1
17 ..... O-Ring ............................................................................................................ 1
18 580008005 O-Ring ............................................................................................................ 2
19 580000361 O-Ring ............................................................................................................ 5
20 ..... Washer ........................................................................................................... 3
21 ..... Nameplate ...................................................................................................... 1
22 ..... Screw with Pin ................................................................................................ 1
23 ..... Housing .......................................................................................................... 1
24 ..... Spool and Sleeve ........................................................................................... 1
580007999 Kit-Seal ............................................................................................................... 1

A888 ©2010 Yale Europe Materials Handling Limited 4-9

STEERING SYSTEM

NOTES

4-10 ©2010 Yale Europe Materials Handling Limited A888

 SECTION 5

5 BRAKE SYSTEM
 CONTENTS

SECTION 5
BRAKE SYSTEM

DESCRIPTION PAGE

ACCELERATOR .............................................................................................................................................. 5-14

ACCELERATOR PEDAL ................................................................................................................................. 5-16
BRAKE ASSEMBLY
→ S/N A888A02460A ................................................................................................................................. 5-2
S/N A888A02461A → ................................................................................................................................. 5-6
BRAKE LINES ................................................................................................................................................. 5-4
HUB ................................................................................................................................................................. 5-12
MASTER CYLINDER ...................................................................................................................................... 5-8
PARK BRAKE .................................................................................................................................................. 5-10

A888 ©2010 Yale Europe Materials Handling Limited 5-1

BRAKE SYSTEM

BRAKE ASSEMBLY (FIGURE 5-1)

(→ S/N A888A02460A)

5-2 ©2010 Yale Europe Materials Handling Limited A888

 BRAKE SYSTEM

BRAKE ASSEMBLY
(→ S/N A888A02460A)

ITEM PART NO. DESCRIPTION QTY

504056757 Brake Assembly (LH) .......................................................................................... 1
504058793 Brake Assembly (RH) ......................................................................................... 1
1 504058735 Brake Shoe ..................................................................................................... 1
2 580035351 Spring ............................................................................................................. 2
3 504062702 Spring ............................................................................................................. 2
4 504058781 Wheel Cylinder ............................................................................................... 1
5 ..... Piston ............................................................................................................. 2
6 ..... Seal ................................................................................................................ 2
7 ..... Cover .............................................................................................................. 2
8 504058779 Brake Shoe (LH) ............................................................................................. 1
8 504058738 Brake Shoe (RH) ............................................................................................ 1
9 504061715 Plug ................................................................................................................ 1
10 504061784 Spring ............................................................................................................. 1
11 504062755 Screw (RH) ..................................................................................................... 1
12 504061756 Adjuster .......................................................................................................... 1
13 504061757 Plate ............................................................................................................... 1
14 504058714 Bracket ........................................................................................................... 1
504061786 Kit-Repair Wheel Cylinder .................................................................................. 1

A888 ©2010 Yale Europe Materials Handling Limited 5-3

BRAKE SYSTEM

BRAKE LINES (FIGURE 5-2)

5-4 ©2010 Yale Europe Materials Handling Limited A888

 BRAKE SYSTEM

BRAKE LINES
ITEM PART NO. DESCRIPTION QTY
1 524137528 Foot Directional Control Pedal ............................................................................ 1
1 505974561 Accelerator Pedal (Forward/Reverse) ................................................................ 1
2 504239236 Hose Assy ........................................................................................................... 1
3 bc 504239255 Tube Assy ........................................................................................................... 1
3 a 504239263 Tube Assy ........................................................................................................... 1
4 449001040 Capscrew ............................................................................................................ 1
5 580014550 Brake Pedal ........................................................................................................ 1
5 504224226 Bushing .......................................................................................................... 2
6 507221500 Pad ..................................................................................................................... 1
7 518795619 Tube Assy ........................................................................................................... 1
8 502398908 Washer ............................................................................................................... 1
9 449001310 Capscrew ............................................................................................................ 1
10 504225240 Nut ...................................................................................................................... 1
11 449015044 Nut ...................................................................................................................... 8
12 580014552 Bracket ................................................................................................................ 1
13 449001302 Capscrew ............................................................................................................ 2
14 449022013 Lockwasher ......................................................................................................... 7
15 449021006 Washer ............................................................................................................... 3
16 504239253 Spring ................................................................................................................. 1
17 504058726 Master Cylinder (FPage 5-8)............................................................................. 1
18 449001015 Capscrew ............................................................................................................ 5
19 504228270 Rod End .............................................................................................................. 1
20 504223200 Pin ....................................................................................................................... 1
21 016109700 Lockwasher ......................................................................................................... 1
22 015416200 Cotter Pin ............................................................................................................ 1
23 014975800 Nut ...................................................................................................................... 1
24 504239276 Tube Assy ........................................................................................................... 1
25 bc 504239291 Tube Assy ........................................................................................................... 1
25 a 504239242 Tube Assy ........................................................................................................... 1
26 014972900 Nut ...................................................................................................................... 1
27 500513904 Fitting .................................................................................................................. 1
28 505974576 Spring ................................................................................................................. 1

FOOTNOTES:
a Three Stage Full Free-Lift c Two Stage Limited Free-Lift
b Two Stage Full Free-Lift

A888 ©2010 Yale Europe Materials Handling Limited 5-5

BRAKE SYSTEM

BRAKE ASSEMBLY (FIGURE 5-3)

(S/N A888A02461A →)

5-6 ©2010 Yale Europe Materials Handling Limited A888

 BRAKE SYSTEM

BRAKE ASSEMBLY
(S/N A888A02461A →)

ITEM PART NO. DESCRIPTION QTY

580025489 Brake Assembly (LH) .......................................................................................... 1
580025490 Brake Assembly (RH) ......................................................................................... 1
1 580029897 Kit-Brake Shoe (LH) ....................................................................................... 1
2 ..... Spring ............................................................................................................. 2
3 ..... Spring ............................................................................................................. 2
4 580029902 Wheel Cylinder ............................................................................................... 1
5 ..... Plate ............................................................................................................... 1
6 580029898 Kit-Adjuster ..................................................................................................... 1
7 ..... Plate ............................................................................................................... 1
8 580029896 Kit-Brake Shoe (RH) ....................................................................................... 1
9 449001160 Capscrew ....................................................................................................... 2
10 504061784 Spring ............................................................................................................. 1
11 449001170 Capscrew ....................................................................................................... 2
11 449022018 Washer ........................................................................................................... 2
580029899 Kit-Spring ........................................................................................................ 1
580029901 Kit-Hold Down ................................................................................................ 1

A888 ©2010 Yale Europe Materials Handling Limited 5-7

BRAKE SYSTEM

MASTER CYLINDER (FIGURE 5-4)

5-8 ©2010 Yale Europe Materials Handling Limited A888

 BRAKE SYSTEM

MASTER CYLINDER
ITEM PART NO. DESCRIPTION QTY
504058726 Master Cylinder ................................................................................................... 1
1 ..... Body ............................................................................................................... 1
2 504236294 Spring ............................................................................................................. 1
3 505960528 Valve .............................................................................................................. 1
4 505960575 Tube ............................................................................................................... 1
5 517821801 Gasket ............................................................................................................ 1
6 517821802 Bail ................................................................................................................. 1
7 504236211 Cover .............................................................................................................. 1
8 518798698 Piston and Rod ............................................................................................... 1
8 518798611 Snap Ring ....................................................................................................... 1
9 517821803 Push Rod ........................................................................................................ 1
10 505959521 Boot ................................................................................................................ 1
11 518798660 Snap Ring ....................................................................................................... 1
504062766 Kit-Repair Master Cylinder .................................................................................. AR

A888 ©2010 Yale Europe Materials Handling Limited 5-9

BRAKE SYSTEM

PARK BRAKE (FIGURE 5-5)

5-10 ©2010 Yale Europe Materials Handling Limited A888

 BRAKE SYSTEM

PARK BRAKE
ITEM PART NO. DESCRIPTION QTY
1 504239293 Parking Brake Lever ........................................................................................... 1
2 449001013 Capscrew ............................................................................................................ 2
3 504239247 Parking Brake Cable (RH) .................................................................................. 1
4 504239210 Parking Brake Cable (LH) ................................................................................... 1
5 449022016 Lockwasher ......................................................................................................... 2
6 449015014 Nut ...................................................................................................................... 2
7 504239282 Nut ...................................................................................................................... 2

A888 ©2010 Yale Europe Materials Handling Limited 5-11

BRAKE SYSTEM

HUB (FIGURE 5-6)

5-12 ©2010 Yale Europe Materials Handling Limited A888

 BRAKE SYSTEM

HUB
ITEM PART NO. DESCRIPTION QTY
1 504060752 Wheel Nut ........................................................................................................... 10
2 520040810 Brake Drum ......................................................................................................... 2
3 504239266 Wheel Stud ..................................................................................................... 5
4 504239203 Bearing Cup ................................................................................................... 2
5 504224231 Wear Sleeve ................................................................................................... 1
6 520040849 Brake Drum .................................................................................................... 1
7 504239279 Bearing Cone ...................................................................................................... 2
8 504240249 Washer ............................................................................................................... 2
9 015418600 Cotter Pin ............................................................................................................ 2
10 504240211 Wheel Nut ........................................................................................................... 2
11 504227283 Cap ..................................................................................................................... 2
12 504239279 Bearing Cone ...................................................................................................... 2
13 504224298 Seal ..................................................................................................................... 2
14 504058793 Brake Assembly (RH) (FPage 5-2).................................................................... 1
14 580025490 Brake Assembly (RH) (FPage 5-6).................................................................... 1
15 504056757 Brake Assembly (LH) (FPage 5-2).................................................................... 1
15 580025489 Brake Assembly (LH) (FPage 5-6).................................................................... 1
16 449022027 Lockwasher ......................................................................................................... 10
580029898 Kit-Adjuster ......................................................................................................... 1

A888 ©2010 Yale Europe Materials Handling Limited 5-13

BRAKE SYSTEM

ACCELERATOR (FIGURE 5-7)

5-14 ©2010 Yale Europe Materials Handling Limited A888

 BRAKE SYSTEM

ACCELERATOR
ITEM PART NO. DESCRIPTION QTY
1 505974561 Accelerator Pedal (FPage 5-16)........................................................................ 1
1 524137528 Foot Directional Control Pedal (FPage 5-16).................................................... 1
2 505966534 Bracket ................................................................................................................ 1
3 505977519 Tube Assy ........................................................................................................... 1
4 449001233 Capscrew ............................................................................................................ 1
5 449021006 Washer ............................................................................................................... 2
6 449022013 Lockwasher ......................................................................................................... 3
7 449015044 Nut ...................................................................................................................... 3
8 449001134 Capscrew ............................................................................................................ 2
9 505977537 Stop .................................................................................................................... 2
10 501702904 Loctite ................................................................................................................. AR
11 504228295 Switch ................................................................................................................. 1
12 014936000 Nut ...................................................................................................................... 4
13 502137903 Lockwasher ......................................................................................................... 4
14 016103200 Washer ............................................................................................................... 4
15 504057758 Terminal .............................................................................................................. 1
16 014936000 Nut ...................................................................................................................... 4
17 900014292 Capscrew ............................................................................................................ 2
18 449022016 Lockwasher ......................................................................................................... 5
19 449021001 Washer ............................................................................................................... 3
20 449015014 Nut ...................................................................................................................... 6
21 505966556 Plate .................................................................................................................... 1
22 505966574 Sensor ................................................................................................................ 1
23 580010427 Insulator .............................................................................................................. 1
24 505974576 Spring ................................................................................................................. 1
25 449001052 Capscrew ............................................................................................................ 1
26 312850042 Strap Clamp ........................................................................................................ 1
27 449001015 Capscrew ............................................................................................................ 2

A888 ©2010 Yale Europe Materials Handling Limited 5-15

BRAKE SYSTEM

ACCELERATOR PEDAL (FIGURE 5-8)

5-16 ©2010 Yale Europe Materials Handling Limited A888

 BRAKE SYSTEM

ACCELERATOR PEDAL
KEY:
A: Foward and Reverse
B: Foot Directional Control Pedal
QTY
ITEM PART NO. DESCRIPTION A B
505974561 Accelerator Pedal ....................................................................................... 1 ..
524137528 Foot Directional Control Pedal ................................................................... .. 1
1 505974506 Pedal ...................................................................................................... 1 ..
1 580010428 Pedal ...................................................................................................... .. 1
2 504228276 Bushing .................................................................................................. 2 2
3 505974595 Pin .......................................................................................................... 1 1
4 504228259 Rubber Pad ............................................................................................ 1 ..
4 524137230 Pad ........................................................................................................ .. 1
5 580014196 Switch .................................................................................................... .. 1
5 504225201 Screw ................................................................................................ .. 4
6 580010432 Spring .................................................................................................... .. 2
7 500552902 Lockwasher ............................................................................................ .. 4
8 032643500 Nut ......................................................................................................... .. 4
9 502634904 Screw ..................................................................................................... .. 6
9 518821818 Screw (Optional) .................................................................................... .. 4
10 065619300 Lockwasher ............................................................................................ .. 4
10 580010434 Washer (Optional) .................................................................................. .. 2
11 580010433 Washer .................................................................................................. .. 2
12 312850042 Strap Clamp ........................................................................................... .. 3
13 580010434 Washer .................................................................................................. .. 2

A888 ©2010 Yale Europe Materials Handling Limited 5-17

BRAKE SYSTEM

NOTES

5-18 ©2010 Yale Europe Materials Handling Limited A888

 SECTION 6

6 HYDRAULIC SYSTEM
 CONTENTS

SECTION 6
HYDRAULIC SYSTEM

DESCRIPTION PAGE

CONTROL VALVE
→ S/N A888A03258D ................................................................................................................................ 6-14
FOUR FUNCTION (→ S/N A888B01517G) ............................................................................................... 6-20
THREE FUNCTION (S/N A888A03259D ↔ S/N A888B01517G) .............................................................. 6-16
CONTROL VALVE LEVER AND ATTACHING PARTS
→ S/N A888A03258D ................................................................................................................................ 6-6
CONTROL VALVE, LEVER, AND ATTACHING PARTS
S/N A888A03259D → ................................................................................................................................ 6-10
HYDRAULIC CONTROL VALVE
AUXILIARY OR AUXILIARY TWO SECTION - MANUAL WITH OPERATOR
PRESENCE (S/N A888B01518G →) ......................................................................................................... 6-36
AUXILIARY SECTION (FOUR FUNCTION) - MANUAL WITH OPERATOR
PRESENCE (S/N A888B01518G →) ......................................................................................................... 6-38
INLET SECTION - MANUAL WITH OPERATOR PRESENCE (S/N A888B01518G →) ........................... 6-28
LIFT SECTION - MANUAL WITH OPERATOR PRESENCE (S/N A888B01518G →) .............................. 6-30
MAIN RELIEF VALVE - MANUAL WITH OPERATOR PRESENCE (S/N A888B01518G →) ................... 6-29
OPERATOR PRESENCE SYSTEM COMPONENTS - MANUAL WITH OPERATOR
PRESENCE (S/N A888B01518G →) ......................................................................................................... 6-26
SECONDARY RELIEF VALVE - MANUAL WITH OPERATOR PRESENCE (S/N A888B01518G →) ..... 6-32
TILT SECTION - MANUAL WITH OPERATOR PRESENCE (S/N A888B01518G →) .............................. 6-34
HYDRAULIC CONTROL VALVE ASSEMBLY-MANUAL
3 AND 4 FUNCTION - WITH OPERATOR PRESENCE (S/N A888B01518G →) ..................................... 6-24
HYDRAULIC MOTOR
→ S/N A888A01964Y ................................................................................................................................. 6-42
S/N A888A01965Y → ................................................................................................................................. 6-44
HYDRAULIC PUMP ........................................................................................................................................ 6-40
SHEET 1 OF 2 ............................................................................................................................................ 6-46
SHEET 2 OF 2 ............................................................................................................................................ 6-48
HYDRAULIC SYSTEM .................................................................................................................................... 6-2
TILT CYLINDER
→ S/N A888A01964Y ................................................................................................................................. 6-50
S/N A888A01965Y → ................................................................................................................................. 6-52

A888 ©2010 Yale Europe Materials Handling Limited 6-1

HYDRAULIC SYSTEM

HYDRAULIC SYSTEM (FIGURE 6-1)

6-2 ©2010 Yale Europe Materials Handling Limited A888

 HYDRAULIC SYSTEM

HYDRAULIC SYSTEM
ITEM PART NO. DESCRIPTION QTY
1 504060733 Fitting .................................................................................................................. 1
1 052645500 O-Ring ............................................................................................................ 1
2 502056904 Clamp (Hose) ...................................................................................................... 7
3 504060771 Hose ................................................................................................................... 1
4 504060727 Screen ................................................................................................................ 1
5 055746400 Fitting .................................................................................................................. 1
5 052645300 O-Ring ............................................................................................................ 1
6 504061728 Fitting .................................................................................................................. 1
6 056363300 O-Ring ............................................................................................................ 1
7 052643400 Connector ........................................................................................................... 1
7 052645400 O-Ring ............................................................................................................ 1
8 580014696 Bracket Wldmt .................................................................................................... 1
9 507097501 Clamp ................................................................................................................. 2
10 504228297 Grommet ............................................................................................................. 2
11 504228261 Strip Seal (Rubber) ............................................................................................. 6
12 504228208 Bracket ................................................................................................................ 5
13 449001016 Capscrew ............................................................................................................ 2
14 449022013 Lockwasher ......................................................................................................... 5
15 449015044 Nut ...................................................................................................................... 2
16 449001418 Capscrew ............................................................................................................ 3
17 505973580 Hydraulic Filter .................................................................................................... 1
18 504249707 Hose ................................................................................................................... 1
19 d 580014695 Hose ................................................................................................................... 1
19 f 580072461 Hose ................................................................................................................... 1
20 449001239 Capscrew ............................................................................................................ 2
21 504226242 Washer ............................................................................................................... 2
22 449022016 Lockwasher ......................................................................................................... 2
23 449015014 Nut ...................................................................................................................... 2
24 580008568 Fitting .................................................................................................................. 2
25 c 580014693 Dipstick ............................................................................................................... 1
25 e 580020221 Breather .............................................................................................................. 1
26 d 504059772 Hose Assy ........................................................................................................... 1
26 f 580072725 Hose Assy ........................................................................................................... 1
27 504060713 Fitting .................................................................................................................. 2
27 056363300 O-Ring ............................................................................................................ 1
28 504061777 Hose Assy ........................................................................................................... 1
29 504059717 Hose Assy ........................................................................................................... 1
30 504059738 Hose Assy ........................................................................................................... 1
31 501884909 Fitting .................................................................................................................. 1
32 050971700 Hose Assy ........................................................................................................... 2
33 580014694 Hydraulic Motor (FPage 6-42)........................................................................... 1
33 580025502 Hydraulic Motor (FPage 6-44)........................................................................... 1
34 580014691 Hydraulic Pump (with Flow Divider) (FPage 6-48)............................................ 1
34 580014692 Pump (with Flow Divider) (Ultra) (FPage 6-46, FPage 6-48)........................... 1
35 519796604 Capscrew ............................................................................................................ 2
36 449022013 Lockwasher ......................................................................................................... 2
37 b 504060739 Breather .............................................................................................................. 1
38 580016826 Capscrew ............................................................................................................ 1
a 580028821 Cover .................................................................................................................. 1
a 506469500 Gasket ................................................................................................................ 1
a 449021003 Washer ............................................................................................................... 6

A888 ©2010 Yale Europe Materials Handling Limited 6-3

HYDRAULIC SYSTEM

HYDRAULIC SYSTEM
ITEM PART NO. DESCRIPTION QTY
a 449001412 Capscrew ............................................................................................................ 6
a 449022018 Washer ............................................................................................................... 6

FOOTNOTES:
a Not Illustrated d → S/N A888A03258D
b → S/N A888A01847Y e S/N A888A02264Y →
c → S/N A888A02263Y f S/N A888A03259D →

6-4 ©2010 Yale Europe Materials Handling Limited A888

 HYDRAULIC SYSTEM

NOTES

A888 ©2010 Yale Europe Materials Handling Limited 6-5

HYDRAULIC SYSTEM

CONTROL VALVE LEVER AND ATTACHING PARTS (FIGURE 6-2)

(→ S/N A888A03258D)

6-6 ©2010 Yale Europe Materials Handling Limited A888

 HYDRAULIC SYSTEM

CONTROL VALVE LEVER AND ATTACHING PARTS

(→ S/N A888A03258D)

ITEM PART NO. DESCRIPTION QTY

1 580014540 Plate .................................................................................................................... 1
1 580030577 Plate .................................................................................................................... 1
2 449001415 Capscrew ............................................................................................................ 3
3 449022016 Lockwasher ......................................................................................................... 7
4 580014542 Bracket ................................................................................................................ 1
5 504059714 Bracket ................................................................................................................ 1
6 504227284 Switch ................................................................................................................. 4
7 504225201 Screw .................................................................................................................. 8
8 032643500 Nut ...................................................................................................................... 8
9 504226282 Washer ............................................................................................................... 8
10 500552902 Lockwasher ......................................................................................................... 8
11 516987826 Screw .................................................................................................................. 4
12 014936200 Nut ...................................................................................................................... 12
13 015025600 Lockwasher ......................................................................................................... 12
14 016103300 Washer ............................................................................................................... 8
15 504059718 Screw .................................................................................................................. 8
16 504059785 Actuator .............................................................................................................. 4
16 a 504059785 Actuator .............................................................................................................. 5
17 580014543 Link ..................................................................................................................... 3
18 500583902 Pin ....................................................................................................................... 6
19 449025027 Cotter Pin ............................................................................................................ 6
20 580014544 Rod ..................................................................................................................... 1
20 a 504229270 Rod ..................................................................................................................... 1
21 504223299 Clamp ................................................................................................................. 2
22 449001014 Screw .................................................................................................................. 4
23 504226242 Washer ............................................................................................................... 4
24 449015014 Nut ...................................................................................................................... 4
25 580014545 Pivot .................................................................................................................... 3
26 449001170 Capscrew ............................................................................................................ 6
27 449021003 Washer ............................................................................................................... 6
28 449022018 Washer ............................................................................................................... 6
29 449015002 Nut ...................................................................................................................... 6
30 580014546 Bellows ............................................................................................................... 1
30 a 580030579 Bellows ............................................................................................................... 1
31 580016690 Plate .................................................................................................................... 1
31 a 580030580 Wire .................................................................................................................... 1
32 580014547 Lever (Hoist) ....................................................................................................... 1
33 580014548 Lever (Tilt) ........................................................................................................... 1
34 580014549 Lever ................................................................................................................... 1
34 a 524145049 Lever ................................................................................................................... 1
35 b 580014541 Hydraulic Control Valve (FPage 6-14)............................................................... 1
36 500154902 Fitting .................................................................................................................. 1
37 054368800 Fitting .................................................................................................................. 2
37 052645300 O-Ring ............................................................................................................ 1
38 055746400 Fitting .................................................................................................................. 3
38 052645300 O-Ring ............................................................................................................ 1
39 057780800 Fitting .................................................................................................................. 2
39 052645300 O-Ring ............................................................................................................ 1

A888 ©2010 Yale Europe Materials Handling Limited 6-7

HYDRAULIC SYSTEM

FOOTNOTES:
a Four Function Option b → S/N A888B01517G

6-8 ©2010 Yale Europe Materials Handling Limited A888

 HYDRAULIC SYSTEM

NOTES

A888 ©2010 Yale Europe Materials Handling Limited 6-9

HYDRAULIC SYSTEM

CONTROL VALVE, LEVER, AND ATTACHING PARTS (FIGURE 6-3)

(S/N A888A03259D →)

6-10 ©2010 Yale Europe Materials Handling Limited A888

 HYDRAULIC SYSTEM

CONTROL VALVE, LEVER, AND ATTACHING PARTS

(S/N A888A03259D →)

ITEM PART NO. DESCRIPTION QTY

1 580075498 Plate .................................................................................................................... 1
1 b 580075499 Plate .................................................................................................................... 1
2 449001415 Capscrew ............................................................................................................ 3
3 449022016 Lockwasher ......................................................................................................... 7
4 580014542 Bracket ................................................................................................................ 1
5 504059714 Bracket ................................................................................................................ 1
6 504227284 Switch ................................................................................................................. 4
7 504225201 Screw .................................................................................................................. 8
8 032643500 Nut ...................................................................................................................... 8
9 504226282 Washer ............................................................................................................... 8
10 500552902 Lockwasher ......................................................................................................... 8
11 516987826 Screw .................................................................................................................. 4
12 014936200 Nut ...................................................................................................................... 12
13 015025600 Lockwasher ......................................................................................................... 12
14 016103300 Washer ............................................................................................................... 8
15 504059718 Screw .................................................................................................................. 8
16 504059785 Actuator .............................................................................................................. 4
16 a 504059785 Actuator .............................................................................................................. 5
17 580071916 Plate .................................................................................................................... 3
18 500583902 Pin ....................................................................................................................... 6
19 449025027 Cotter Pin ............................................................................................................ 6
20 580014544 Rod ..................................................................................................................... 1
20 b 504229270 Rod ..................................................................................................................... 1
21 504223299 Clamp ................................................................................................................. 2
22 449001014 Screw .................................................................................................................. 4
23 504226242 Washer ............................................................................................................... 4
24 449015014 Nut ...................................................................................................................... 4
25 580014545 Pivot .................................................................................................................... 3
26 449001170 Capscrew ............................................................................................................ 6
27 449021003 Washer ............................................................................................................... 6
28 449022018 Washer ............................................................................................................... 6
29 449015002 Nut ...................................................................................................................... 6
30 580014546 Bellows ............................................................................................................... 1
30 a 580030579 Bellows ............................................................................................................... 1
31 580016690 Plate .................................................................................................................... 1
31 a 580030580 Wire .................................................................................................................... 1
32 580014547 Lever (Hoist) ....................................................................................................... 1
33 580014548 Lever (Tilt) ........................................................................................................... 1
34 580014549 Lever ................................................................................................................... 1
34 a 524145049 Lever ................................................................................................................... 1
35 900008272 Hydraulic Control Valve ...................................................................................... 1
35 a 900008273 Hydraulic Control Valve ...................................................................................... 1
36 580085211 Bracket ................................................................................................................ 1
37 054368800 Fitting .................................................................................................................. 2
37 052645300 O-Ring ............................................................................................................ 1
38 055746400 Fitting .................................................................................................................. 3
38 052645300 O-Ring ............................................................................................................ 1
39 057780800 Fitting .................................................................................................................. 2
39 052645300 O-Ring ............................................................................................................ 1
40 052643200 Connector ........................................................................................................... 1

A888 ©2010 Yale Europe Materials Handling Limited 6-11

HYDRAULIC SYSTEM

CONTROL VALVE, LEVER, AND ATTACHING PARTS

(S/N A888A03259D →)

ITEM PART NO. DESCRIPTION QTY

41 052229600 Fitting .................................................................................................................. 1
42 449021001 Washer ............................................................................................................... 2
43 449001343 Capscrew ............................................................................................................ 2
44 500154913 Fitting .................................................................................................................. 1
45 580085212 Lever ................................................................................................................... 1
46 580084419 Washer ............................................................................................................... 1
47 014939300 Nut ...................................................................................................................... 1

FOOTNOTES:
a Four Function Option b Three Function

6-12 ©2010 Yale Europe Materials Handling Limited A888

 HYDRAULIC SYSTEM

NOTES

A888 ©2010 Yale Europe Materials Handling Limited 6-13

HYDRAULIC SYSTEM

CONTROL VALVE (FIGURE 6-4)

(→ S/N A888A03258D)

6-14 ©2010 Yale Europe Materials Handling Limited A888

 HYDRAULIC SYSTEM

CONTROL VALVE
(→ S/N A888A03258D)

ITEM PART NO. DESCRIPTION QTY

580014541 Hydraulic Control Valve ...................................................................................... 1
a 580030578 Hydraulic Control Valve ...................................................................................... 1
1 580018199 Kit-Seal ........................................................................................................... 1
2 580014067 Relief Valve .................................................................................................... 2
2 580014072 Kit-Relief Valve ........................................................................................... 1
2 ..... O-Ring ................................................................................................... 1
2 ..... O-Ring ................................................................................................... 2
2 ..... Back-Up Ring ......................................................................................... 1
3 580018204 Spring ............................................................................................................. 2
3 ..... End Cap ..................................................................................................... 1
3 ..... Bolt ............................................................................................................. 1
3 ..... Spring Seat ................................................................................................ 2
3 ..... Spring ......................................................................................................... 1
3 ..... Spacer ........................................................................................................ 1
3 ..... Screw ......................................................................................................... 2
3 ..... Lockwasher ................................................................................................ 2
4 580018203 Spring ............................................................................................................. 1
4 ..... O-Ring ........................................................................................................ 1
4 ..... End Cap ..................................................................................................... 1
4 ..... Bolt ............................................................................................................. 1
4 ..... Spring Seat ................................................................................................ 2
4 ..... Spring ......................................................................................................... 1
4 ..... Spacer ........................................................................................................ 1
4 ..... Screw ......................................................................................................... 2
4 ..... Lockwasher ................................................................................................ 2
5 580018205 Kit-Seal ........................................................................................................... 3
5 ..... Wiper .......................................................................................................... 2
5 ..... O-Ring ........................................................................................................ 2
6 580018206 Check Valve ................................................................................................... 2
6 ..... O-Ring ........................................................................................................ 1
6 ..... Back-Up Ring ............................................................................................. 1
6 ..... Spring ......................................................................................................... 1
6 ..... Poppet ........................................................................................................ 1
6 ..... Guide .......................................................................................................... 1
7 580022081 Check Valve ................................................................................................... 1
7 ..... O-Ring ........................................................................................................ 1
7 ..... Back-Up Ring ............................................................................................. 1
7 ..... Spring ......................................................................................................... 1
7 ..... Poppet ........................................................................................................ 1
7 ..... Guide .......................................................................................................... 1

FOOTNOTES:
a Four Function Option

A888 ©2010 Yale Europe Materials Handling Limited 6-15

HYDRAULIC SYSTEM

CONTROL VALVE (FIGURE 6-5)

THREE FUNCTION (S/N A888A03259D ↔ S/N A888B01517G)

6-16 ©2010 Yale Europe Materials Handling Limited A888

 HYDRAULIC SYSTEM

CONTROL VALVE
THREE FUNCTION (S/N A888A03259D ↔ S/N A888B01517G)

ITEM PART NO. DESCRIPTION QTY

900008272 Hydraulic Control Valve ...................................................................................... 1
1 518796662 Tie Rod ........................................................................................................... 1
2 520292813 Nut .................................................................................................................. 2
3 014936600 Nut .................................................................................................................. 4
4 518796602 Tie Rod ........................................................................................................... 2
5 061643400 Plug ................................................................................................................ 1
5 056363300 O-Ring ............................................................................................................ 1
6 504230293 Relief Valve .................................................................................................... 1
6 504232220 Kit-Seal ....................................................................................................... 1
7 052645400 O-Ring ............................................................................................................ 1
7 518796659 Plug ................................................................................................................ 1
8 504230292 Valve Section ................................................................................................. 1
9 012823300 O-Ring ........................................................................................................ 1
10 505967593 Plug ................................................................................................................ 1
11 052645300 O-Ring ............................................................................................................ 1
12 518796605 Valve Section (Lift) ......................................................................................... 1
13 502635907 Screw ......................................................................................................... 2
14 504230234 Poppet ........................................................................................................ 1
15 504230246 Plate ........................................................................................................... 2
16 504230298 Spring Seat ................................................................................................ 2
17 520292801 Spring ......................................................................................................... 1
18 504230209 Spool End ................................................................................................... 1
19 504230282 Cap ............................................................................................................. 1
20 520292811 Wiper .......................................................................................................... 2
21 ..... Spool .......................................................................................................... 1
22 504234226 Capscrew ................................................................................................... 2
23 504230255 Spring ......................................................................................................... 1
24 012823300 O-Ring ........................................................................................................ 1
25 505967575 O-Ring ........................................................................................................ 2
26 518796654 Valve Section (Tilt) ......................................................................................... 1
27 502635907 Screw ......................................................................................................... 2
28 062128400 O-Ring ........................................................................................................ 1
29 504230234 Poppet ........................................................................................................ 1
30 504230246 Plate ........................................................................................................... 2
31 504230236 Spring Seat ................................................................................................ 2
32 520292801 Spring ......................................................................................................... 1
33 504230205 Spool End ................................................................................................... 1
34 504230282 Cap ............................................................................................................. 1
35 520292811 Wiper .......................................................................................................... 2
36 504234226 Capscrew ................................................................................................... 2
37 504230255 Spring ......................................................................................................... 1
38 505967595 Piston ......................................................................................................... 1
39 504230207 Spring ......................................................................................................... 1
40 ..... Spool .......................................................................................................... 1
41 012823300 O-Ring ........................................................................................................ 1
42 505967575 O-Ring ........................................................................................................ 2
43 518796646 Valve Section ................................................................................................. 1
44 580084798 Plug ............................................................................................................ 1
44 518796688 O-Ring ................................................................................................... 1
45 502635907 Screw ......................................................................................................... 2

A888 ©2010 Yale Europe Materials Handling Limited 6-17

HYDRAULIC SYSTEM

CONTROL VALVE
THREE FUNCTION (S/N A888A03259D ↔ S/N A888B01517G)

ITEM PART NO. DESCRIPTION QTY

46 518796639 Poppet ........................................................................................................ 1
47 504230246 Plate ........................................................................................................... 2
48 504230298 Spring Seat ................................................................................................ 2
49 520292801 Spring ......................................................................................................... 1
50 504230282 Cap ............................................................................................................. 1
51 520292811 Wiper .......................................................................................................... 2
52 504234226 Capscrew ................................................................................................... 2
53 ..... Spool .......................................................................................................... 1
54 504230209 Spool End ................................................................................................... 1
55 518796695 Spring ......................................................................................................... 1
56 014931500 Fitting ......................................................................................................... 1
57 505967575 O-Ring ........................................................................................................ 2
58 580056865 Relief Valve .................................................................................................... 1
58 580054684 Kit-Seal ....................................................................................................... 1
518796650 Kit-Tie Rod .......................................................................................................... 1

6-18 ©2010 Yale Europe Materials Handling Limited A888

 HYDRAULIC SYSTEM

NOTES

A888 ©2010 Yale Europe Materials Handling Limited 6-19

HYDRAULIC SYSTEM

CONTROL VALVE (FIGURE 6-6)

FOUR FUNCTION (→ S/N A888B01517G)

6-20 ©2010 Yale Europe Materials Handling Limited A888

 HYDRAULIC SYSTEM

CONTROL VALVE
FOUR FUNCTION (→ S/N A888B01517G)

ITEM PART NO. DESCRIPTION QTY

900008273 Hydraulic Control Valve ...................................................................................... 1
1 580010503 Tie Rod ........................................................................................................... 1
2 520292813 Nut .................................................................................................................. 2
3 014936600 Nut .................................................................................................................. 4
4 518796675 Tie Rod ........................................................................................................... 2
5 061643400 Plug ................................................................................................................ 1
5 056363300 O-Ring ........................................................................................................ 1
6 504230293 Relief Valve .................................................................................................... 2
6 504232220 Kit-Seal ....................................................................................................... 1
7 052645400 O-Ring ............................................................................................................ 1
7 518796659 Plug ................................................................................................................ 1
8 504230292 Valve Section ................................................................................................. 1
9 012823300 O-Ring ........................................................................................................ 1
10 505967593 Plug ................................................................................................................ 1
11 052645300 O-Ring ............................................................................................................ 1
12 518796605 Valve Section (Lift) ......................................................................................... 1
13 502635907 Screw ......................................................................................................... 2
14 504230234 Poppet ........................................................................................................ 1
15 504230246 Plate ........................................................................................................... 2
16 504230298 Spring Seat ................................................................................................ 2
17 520292801 Spring ......................................................................................................... 1
18 504230209 Spool End ................................................................................................... 1
19 504230282 Cap ............................................................................................................. 1
20 520292811 Wiper .......................................................................................................... 2
21 ..... Spool .......................................................................................................... 1
22 504234226 Capscrew ................................................................................................... 2
23 504230255 Spring ......................................................................................................... 1
24 012823300 O-Ring ........................................................................................................ 1
25 505967575 O-Ring ........................................................................................................ 2
26 518796654 Valve Section (Tilt) ......................................................................................... 1
27 502635907 Screw ......................................................................................................... 2
28 062128400 O-Ring ........................................................................................................ 1
29 504230234 Poppet ........................................................................................................ 1
30 504230246 Plate ........................................................................................................... 2
31 504230236 Spring Seat ................................................................................................ 2
32 520292801 Spring ......................................................................................................... 1
33 504230205 Spool End ................................................................................................... 1
34 504230282 Cap ............................................................................................................. 1
35 520292811 Wiper .......................................................................................................... 2
36 504234226 Capscrew ................................................................................................... 2
37 504230255 Spring ......................................................................................................... 1
38 505967595 Piston ......................................................................................................... 1
39 504230207 Spring ......................................................................................................... 1
40 ..... Spool .......................................................................................................... 1
41 012823300 O-Ring ........................................................................................................ 1
42 505967575 O-Ring ........................................................................................................ 2
43 518796646 Valve Section ................................................................................................. 1
44 580084798 Plug ............................................................................................................ 1
44 518796688 O-Ring ........................................................................................................ 1
45 502635907 Screw ......................................................................................................... 2

A888 ©2010 Yale Europe Materials Handling Limited 6-21

HYDRAULIC SYSTEM

CONTROL VALVE
FOUR FUNCTION (→ S/N A888B01517G)

ITEM PART NO. DESCRIPTION QTY

46 518796639 Poppet ........................................................................................................ 1
47 504230246 Plate ........................................................................................................... 2
48 504230298 Spring Seat ................................................................................................ 2
49 520292801 Spring ......................................................................................................... 1
50 504230282 Cap ............................................................................................................. 1
51 520292811 Wiper .......................................................................................................... 2
52 504234226 Capscrew ................................................................................................... 2
53 ..... Spool .......................................................................................................... 1
54 504230209 Spool End ................................................................................................... 1
55 518796695 Spring ......................................................................................................... 1
56 014931500 Fitting ......................................................................................................... 1
57 505967575 O-Ring ........................................................................................................ 2
58 518796613 Valve Section ................................................................................................. 1
59 502635907 Screw ......................................................................................................... 2
60 504230234 Poppet ........................................................................................................ 1
61 504230246 Plate ........................................................................................................... 2
62 504230298 Spring Seat ................................................................................................ 2
63 520292801 Spring ......................................................................................................... 1
64 504230209 Spool End ................................................................................................... 1
65 504230282 Cap ............................................................................................................. 1
66 520292811 Wiper .......................................................................................................... 2
67 ..... Spool .......................................................................................................... 1
68 504234226 Capscrew ................................................................................................... 2
69 504230255 Spring ......................................................................................................... 1
70 012823300 O-Ring ........................................................................................................ 1
71 505967575 O-Ring ........................................................................................................ 2
518796655 Kit-Tie Rod .......................................................................................................... 1

6-22 ©2010 Yale Europe Materials Handling Limited A888

 HYDRAULIC SYSTEM

NOTES

A888 ©2010 Yale Europe Materials Handling Limited 6-23

HYDRAULIC SYSTEM

HYDRAULIC CONTROL VALVE ASSEMBLY-MANUAL (FIGURE 6-7)

3 AND 4 FUNCTION — WITH OPERATOR PRESENCE (S/N A888B01518G →)

6-24 ©2010 Yale Europe Materials Handling Limited A888

 HYDRAULIC SYSTEM

HYDRAULIC CONTROL VALVE ASSEMBLY-MANUAL

3 AND 4 FUNCTION – WITH OPERATOR PRESENCE (S/N A888B01518G →)
KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
580079262 Hydraulic Control Valve (Three Function) .................................................. 1 ..
580079263 Hydraulic Control Valve (Four Function) .................................................... .. 1
1 580056865 Relief Valve (Secondary) (FPage 6-32)................................................ 1 1
2 580044188 Relief Valve (Main) (FPage 6-29)......................................................... 1 1
3 504230292 Valve Section (FPage 6-28)................................................................. 1 1
4 580084796 Spool Section (Lift) (FPage 6-30)......................................................... 1 1
5 580084799 Spool Section (Tilt) (FPage 6-34)......................................................... 1 1
6 580084782 Solenoid Direct ...................................................................................... 1 1
7 580084783 Solenoid Direct ...................................................................................... 1 1
8 518796613 Valve Section (Auxilliary 1) (FPage 6-38)............................................. .. 1
9 518796646 Valve Section (Auxilliary) (FPage 6-36)................................................ 1 ..
9 518796646 Valve Section (Auxiliary 2) (FPage 6-36)............................................. .. 1
10 014936600 Nut ......................................................................................................... 4 4
11 520292813 Nut ......................................................................................................... 2 2

A888 ©2010 Yale Europe Materials Handling Limited 6-25

HYDRAULIC SYSTEM

HYDRAULIC CONTROL VALVE (FIGURE 6-8)

OPERATOR PRESENCE SYSTEM COMPONENTS — MANUAL WITH OPERATOR PRESENCE
(S/N A888B01518G →)

6-26 ©2010 Yale Europe Materials Handling Limited A888

 HYDRAULIC SYSTEM

HYDRAULIC CONTROL VALVE

OPERATOR PRESENCE SYSTEM COMPONENTS – MANUAL WITH OPERATOR PRESENCE
(S/N A888B01518G →)

ITEM PART NO. DESCRIPTION QTY

580079262 Hydraulic Control Valve (Three Function) (FPage 6-24)................................... 1
580079263 Hydraulic Control Valve (Four Function) (FPage 6-24)..................................... 1
1 449001412 Capscrew ....................................................................................................... 4
2 449015002 Nut .................................................................................................................. 4
3 580084420 Bracket (Solenoid) .......................................................................................... 2
4 580086068 Rod ................................................................................................................. 1
5 580084419 Washer ........................................................................................................... 1
6 059482200 Locknut ........................................................................................................... 1

A888 ©2010 Yale Europe Materials Handling Limited 6-27

HYDRAULIC SYSTEM

HYDRAULIC CONTROL VALVE (FIGURE 6-9)

INLET SECTION — MANUAL WITH OPERATOR PRESENCE (S/N A888B01518G →)

ITEM PART NO. DESCRIPTION QTY

1 504230292 Valve Section ...................................................................................................... 1
1 ..... Housing .......................................................................................................... 1
1 012823300 O-Ring ............................................................................................................ 1
2 514454800 Fitting ......................................................................................................... 1
2 ..... Plug ................................................................................................................ 1
2 052645400 O-Ring ............................................................................................................ 1
3 580044188 Relief Valve (Main) (FPage 6-29)...................................................................... 1
4 061643400 Plug ..................................................................................................................... 1
4 ..... Plug ................................................................................................................ 1
4 056363300 O-Ring ............................................................................................................ 1
5 580084797 Seal kit ................................................................................................................ 1

6-28 ©2010 Yale Europe Materials Handling Limited A888

 HYDRAULIC SYSTEM

HYDRAULIC CONTROL VALVE (FIGURE 6-10)

MAIN RELIEF VALVE — MANUAL WITH OPERATOR PRESENCE (S/N A888B01518G →)

ITEM PART NO. DESCRIPTION QTY

1 580044188 Relief Valve ......................................................................................................... 1
2 580084781 Kit-Seal ........................................................................................................... 1
3 504232220 Kit-Seal ........................................................................................................... 1

A888 ©2010 Yale Europe Materials Handling Limited 6-29

HYDRAULIC SYSTEM

HYDRAULIC CONTROL VALVE (FIGURE 6-11)

LIFT SECTION — MANUAL WITH OPERATOR PRESENCE (S/N A888B01518G →)

6-30 ©2010 Yale Europe Materials Handling Limited A888

 HYDRAULIC SYSTEM

HYDRAULIC CONTROL VALVE

LIFT SECTION – MANUAL WITH OPERATOR PRESENCE (S/N A888B01518G →)

ITEM PART NO. DESCRIPTION QTY

1 580084796 Spool Section (Lift) ............................................................................................. 1
1 ..... Housing .......................................................................................................... 1
1 012823300 O-Ring ............................................................................................................ 1
2 504230246 Plate ............................................................................................................... 2
3 504230234 Poppet ............................................................................................................ 1
4 504230255 Spring ............................................................................................................. 1
5 504234226 Capscrew ....................................................................................................... 2
6 580084782 Solenoid Direct ............................................................................................... 1
6 ..... O-Ring ........................................................................................................ 1
7 580084751 Cap ................................................................................................................. 1
8 580084750 Spool End ....................................................................................................... 1
9 520292801 Spring ............................................................................................................. 1
10 504230236 Spring Seat ..................................................................................................... 2
11 502635907 Screw ............................................................................................................. 2
12 580056865 Relief Valve (FPage 6-32)............................................................................. 1
13 054820000 Plug Assembly ................................................................................................ 1
13 ..... Plug ............................................................................................................ 1
13 052645300 O-Ring ........................................................................................................ 1
14 580084797 Seal kit ............................................................................................................ 1
15 504230287 Kit-Seal ........................................................................................................... 1
15 504235263 O-Ring ........................................................................................................ 2
15 520292811 Wiper .......................................................................................................... 2

A888 ©2010 Yale Europe Materials Handling Limited 6-31

HYDRAULIC SYSTEM

HYDRAULIC CONTROL VALVE (FIGURE 6-12)

SECONDARY RELIEF VALVE — MANUAL WITH OPERATOR PRESENCE (S/N A888B01518G →)

ITEM PART NO. DESCRIPTION QTY

1 580056865 Relief Valve (Secondary) .................................................................................... 1
2 580054684 Kit-Seal ........................................................................................................... 1

6-32 ©2010 Yale Europe Materials Handling Limited A888

 HYDRAULIC SYSTEM

NOTES

A888 ©2010 Yale Europe Materials Handling Limited 6-33

HYDRAULIC SYSTEM

HYDRAULIC CONTROL VALVE (FIGURE 6-13)

TILT SECTION — MANUAL WITH OPERATOR PRESENCE (S/N A888B01518G →)

6-34 ©2010 Yale Europe Materials Handling Limited A888

 HYDRAULIC SYSTEM

HYDRAULIC CONTROL VALVE

TILT SECTION – MANUAL WITH OPERATOR PRESENCE (S/N A888B01518G →)

ITEM PART NO. DESCRIPTION QTY

1 580084799 Spool Section (Tilt) ............................................................................................. 1
1 ..... Housing .......................................................................................................... 1
1 012823300 O-Ring ............................................................................................................ 1
2 505967595 Piston ............................................................................................................. 1
3 504230207 Spring ............................................................................................................. 1
4 504230246 Plate ............................................................................................................... 2
5 504230234 Poppet ............................................................................................................ 1
6 504230255 Spring ............................................................................................................. 1
7 504234226 Capscrew ....................................................................................................... 2
8 580084782 Solenoid Direct ............................................................................................... 1
8 ..... O-Ring ........................................................................................................ 1
9 580084751 Cap ................................................................................................................. 1
10 580084745 Spool End ....................................................................................................... 1
10 ..... O-Ring ........................................................................................................ 1
11 520292801 Spring ............................................................................................................. 1
12 504230236 Spring Seat ..................................................................................................... 2
13 502635907 Screw ............................................................................................................. 2
14 580084797 Seal kit ................................................................................................................ 1

A888 ©2010 Yale Europe Materials Handling Limited 6-35

HYDRAULIC SYSTEM

HYDRAULIC CONTROL VALVE (FIGURE 6-14)

AUXILIARY OR AUXILIARY TWO SECTION — MANUAL WITH OPERATOR PRESENCE
(S/N A888B01518G →)

6-36 ©2010 Yale Europe Materials Handling Limited A888

 HYDRAULIC SYSTEM

HYDRAULIC CONTROL VALVE

AUXILIARY OR AUXILIARY TWO SECTION – MANUAL WITH OPERATOR PRESENCE
(S/N A888B01518G →)
KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
1 518796646 Valve Section ............................................................................................. 1 1
1 ..... Housing .................................................................................................. 1 1
1 ..... Spool ...................................................................................................... 1 1
2 504230246 Plate ....................................................................................................... 2 2
3 504230298 Spring Seat ............................................................................................ 2 2
4 504230209 Spool End .............................................................................................. 1 1
5 504234226 Capscrew ............................................................................................... 2 2
6 504230282 Cap ........................................................................................................ 1 1
7 520292801 Spring .................................................................................................... 1 1
8 580084798 Plug ........................................................................................................ 1 1
8 ..... Plug ................................................................................................... 1 1
8 518796688 O-Ring ............................................................................................... 1 1
9 518796639 Poppet ................................................................................................... 1 1
10 518796695 Spring .................................................................................................... 1 1
11 014931500 Fitting ..................................................................................................... 1 1
12 580084797 Seal kit ................................................................................................... 1 1
12 520292811 Wiper ................................................................................................. 2 2
12 505967575 O-Ring ............................................................................................... 2 2
13 502635907 Screw ..................................................................................................... 2 2
14 014936600 Nut .............................................................................................................. 4 4
15 520292813 Nut .............................................................................................................. 2 2
16 518796662 Tie Rod ....................................................................................................... 1 ..
16 580010503 Tie Rod ....................................................................................................... .. 1
17 518796602 Tie Rod ....................................................................................................... 2 ..
17 518796675 Tie Rod ....................................................................................................... .. 2

A888 ©2010 Yale Europe Materials Handling Limited 6-37

HYDRAULIC SYSTEM

HYDRAULIC CONTROL VALVE (FIGURE 6-15)

AUXILIARY SECTION (FOUR FUNCTION) — MANUAL WITH OPERATOR PRESENCE
(S/N A888B01518G →)

6-38 ©2010 Yale Europe Materials Handling Limited A888

 HYDRAULIC SYSTEM

HYDRAULIC CONTROL VALVE

AUXILIARY SECTION (FOUR FUNCTION) – MANUAL WITH OPERATOR PRESENCE
(S/N A888B01518G →)

ITEM PART NO. DESCRIPTION QTY

1 518796613 Valve Section ...................................................................................................... 1
1 ..... Housing .......................................................................................................... 1
1 012823300 O-Ring ............................................................................................................ 1
2 504230246 Plate ............................................................................................................... 2
3 504230298 Spring Seat ..................................................................................................... 2
4 504230209 Spool End ....................................................................................................... 1
5 504234226 Capscrew ....................................................................................................... 2
6 504230282 Cap ................................................................................................................. 1
7 520292801 Spring ............................................................................................................. 1
8 504230234 Poppet ............................................................................................................ 1
9 504230255 Spring ............................................................................................................. 1
10 502635907 Screw ............................................................................................................. 2
11 580084797 Seal kit ............................................................................................................ 1
12 580084797 Seal kit ............................................................................................................ 1
12 505967575 O-Ring ........................................................................................................ 2
12 520292811 Wiper .......................................................................................................... 2

A888 ©2010 Yale Europe Materials Handling Limited 6-39

HYDRAULIC SYSTEM

HYDRAULIC PUMP (FIGURE 6-16)

6-40 ©2010 Yale Europe Materials Handling Limited A888

 HYDRAULIC SYSTEM

HYDRAULIC PUMP
ITEM PART NO. DESCRIPTION QTY
580021465 Hydraulic Motor ................................................................................................... 1
1 ..... Screw ............................................................................................................. 6
2 ..... Seal ................................................................................................................ 1
3 ..... Flange ............................................................................................................ 1
4 ..... Ring ................................................................................................................ 1
5 ..... O-Ring ............................................................................................................ 1
6 ..... Race ............................................................................................................... 1
7 ..... Bearing ........................................................................................................... 1
8 ..... Nut .................................................................................................................. 1
9 ..... Washer ........................................................................................................... 1
10 ..... Key ................................................................................................................. 1
11 ..... Housing .......................................................................................................... 1
12 ..... Shaft ............................................................................................................... 1
13 ..... O-Ring ............................................................................................................ 2
14 ..... Valve .............................................................................................................. 2
15 ..... Ring ................................................................................................................ 3
16 ..... Plate ............................................................................................................... 1
17 504057763 Gear Set ......................................................................................................... 1
18 ..... Cover .............................................................................................................. 1
19 ..... Washer ........................................................................................................... 7
20 ..... Screw ............................................................................................................. 7
21 ..... Plate ............................................................................................................... 1
22 ..... Screw ............................................................................................................. 2
23 ..... Plug ................................................................................................................ 1
580021727 Kit-Seal ............................................................................................................... 1

A888 ©2010 Yale Europe Materials Handling Limited 6-41

HYDRAULIC SYSTEM

HYDRAULIC MOTOR (FIGURE 6-17)

(→ S/N A888A01964Y)

6-42 ©2010 Yale Europe Materials Handling Limited A888

 HYDRAULIC SYSTEM

HYDRAULIC MOTOR
(→ S/N A888A01964Y)

ITEM PART NO. DESCRIPTION QTY

580014694 Hydraulic Motor ................................................................................................... 1
1 580014937 Housing .......................................................................................................... 1
2 580014938 Field Coil ........................................................................................................ 1
3 580014939 Pole Shoe ....................................................................................................... 4
4 504057737 Capscrew ....................................................................................................... 8
5 580014940 Terminal ......................................................................................................... 1
6 504063742 Screw ............................................................................................................. 1
7 504057745 Disk ................................................................................................................ 15
8 504060762 Stud ................................................................................................................ 2
9 931701910 Nut .................................................................................................................. 4
10 449022013 Lockwasher .................................................................................................... 2
11 449015044 Nut .................................................................................................................. 2
12 449015014 Nut .................................................................................................................. 2
13 580017283 Disk ................................................................................................................ 2
14 580014941 Cover .............................................................................................................. 1
15 932200905 Capscrew ....................................................................................................... 4
16 580014942 Ball Bearing .................................................................................................... 1
17 504057786 Disk ................................................................................................................ 1
18 580014943 Seal ................................................................................................................ 1
19 580014944 Plate ............................................................................................................... 1
20 580014945 Plate ............................................................................................................... 1
21 580014946 Brush Plate ..................................................................................................... 1
22 580010773 Brush Spring ................................................................................................... 4
23 504057774 Screw ............................................................................................................. 4
24 504057723 Disk Spring ..................................................................................................... 4
25 580018903 Brush .............................................................................................................. 4
26 504060764 Nut .................................................................................................................. 2
27 932200907 Capscrew ....................................................................................................... 2
28 580010774 Ball Bearing .................................................................................................... 1
29 580014947 Cover .............................................................................................................. 1
30 580014948 Screw ............................................................................................................. 4
31 504057755 Washer ........................................................................................................... 7
32 580014949 Armature ......................................................................................................... 1
33 580010757 Snap Ring ....................................................................................................... 2
34 580014950 Shim ............................................................................................................... 1
35 580016057 Ring ................................................................................................................ 1
36 580014951 Cover .............................................................................................................. 1
37 580014952 Plate ............................................................................................................... 1
38 504057751 Screw ............................................................................................................. 3
39 580014953 Fan ................................................................................................................. 1

A888 ©2010 Yale Europe Materials Handling Limited 6-43

HYDRAULIC SYSTEM

HYDRAULIC MOTOR (FIGURE 6-18)

(S/N A888A01965Y →)

6-44 ©2010 Yale Europe Materials Handling Limited A888

 HYDRAULIC SYSTEM

HYDRAULIC MOTOR
(S/N A888A01965Y →)

ITEM PART NO. DESCRIPTION QTY

580025502 Hydraulic Motor ................................................................................................... 1
1 580014937 Housing .......................................................................................................... 1
2 580014938 Field Coil ........................................................................................................ 1
3 580014939 Pole Shoe ....................................................................................................... 4
4 504057737 Capscrew ....................................................................................................... 8
5 580014940 Terminal ......................................................................................................... 1
6 504063742 Screw ............................................................................................................. 1
7 504057745 Disk ................................................................................................................ 15
8 504060762 Stud ................................................................................................................ 2
9 931701910 Nut .................................................................................................................. 4
10 449022013 Lockwasher .................................................................................................... 2
11 449015044 Nut .................................................................................................................. 2
12 449015014 Nut .................................................................................................................. 2
13 580017283 Disk ................................................................................................................ 2
14 580014941 Cover (Drive End) ........................................................................................... 1
15 932200905 Capscrew ....................................................................................................... 4
16 580014942 Ball Bearing .................................................................................................... 1
17 504057786 Disk ................................................................................................................ 1
18 580014943 Seal (Shaft) .................................................................................................... 1
19 580027680 Plate (CPL) ..................................................................................................... 1
20 580027681 Kit-Drive End .................................................................................................. 1
21 580014946 Brush Plate (Brush) ........................................................................................ 1
22 580010773 Brush Spring ................................................................................................... 4
23 932200905 Capscrew ....................................................................................................... 4
24 580014953 Fan ................................................................................................................. 1
25 580027682 Brush .............................................................................................................. 4
26 932200907 Capscrew ....................................................................................................... 2
27 580014929 Bearing ........................................................................................................... 1
28 580027679 Cap ................................................................................................................. 1
29 580023381 Screw ............................................................................................................. 4
30 580014949 Armature ......................................................................................................... 1
31 580010757 Snap Ring ....................................................................................................... 2
32 580014950 Shim ............................................................................................................... 1
33 580016057 Ring ................................................................................................................ 1
34 580027683 Cover Band .................................................................................................... 1
35 580027684 Ring ................................................................................................................ 1
36 504057751 Screw ............................................................................................................. 3
a 504060764 Nut .................................................................................................................. 2
a 504057755 Washer ........................................................................................................... 7
a 580010755 Snap Ring ....................................................................................................... 1

FOOTNOTES:
a Not Illustrated

A888 ©2010 Yale Europe Materials Handling Limited 6-45

HYDRAULIC SYSTEM

HYDRAULIC PUMP (FIGURE 6-19)

SHEET 1 OF 2

6-46 ©2010 Yale Europe Materials Handling Limited A888

 HYDRAULIC SYSTEM

HYDRAULIC PUMP
SHEET 1 OF 2

ITEM PART NO. DESCRIPTION QTY

580014692 Pump (with Flow Divider) .................................................................................... 1
1 580016454 Bolt ................................................................................................................. 1
2 580016455 Bolt ................................................................................................................. 1
3 580016456 Spring Washer (Spring) .................................................................................. 2
4 580016457 Body ............................................................................................................... 1
5 580016458 O-Ring ............................................................................................................ 2
6 580016460 Back-Up Ring ................................................................................................. 2
7 580016454 Bolt ................................................................................................................. 2
8 580016465 Bushing .......................................................................................................... 2
9 580016466 Bushing .......................................................................................................... 2
10 580016467 Body ............................................................................................................... 1
11 580016468 Gear ............................................................................................................... 2
12 580016469 Plate ............................................................................................................... 1
13 580016470 Idler Gear ....................................................................................................... 1
14 580016471 Gear ............................................................................................................... 1
15 580016472 Woodruff Key .................................................................................................. 1
16 580016473 Flange ............................................................................................................ 1
17 580016474 Flange ............................................................................................................ 1
18 580016475 Coupling ......................................................................................................... 1
19 580016476 Spring Seat (Spring) ....................................................................................... 1
20 580016477 Seal ................................................................................................................ 1
21 580016478 Spring ............................................................................................................. 1
22 580016479 Spool .............................................................................................................. 1
23 580016480 O-Ring (Plug) ................................................................................................. 1
24 580016481 Plug ................................................................................................................ 1

A888 ©2010 Yale Europe Materials Handling Limited 6-47

HYDRAULIC SYSTEM

HYDRAULIC PUMP (FIGURE 6-20)

SHEET 2 OF 2

ITEM PART NO. DESCRIPTION QTY

580014691 Hydraulic Pump (with Flow Divider) .................................................................... 1
518793602 Kit-Seal ............................................................................................................... 1

6-48 ©2010 Yale Europe Materials Handling Limited A888

 HYDRAULIC SYSTEM

NOTES

A888 ©2010 Yale Europe Materials Handling Limited 6-49

HYDRAULIC SYSTEM

TILT CYLINDER (FIGURE 6-21)

(→ S/N A888A01964Y)

6-50 ©2010 Yale Europe Materials Handling Limited A888

 HYDRAULIC SYSTEM

TILT CYLINDER
(→ S/N A888A01964Y)

ITEM PART NO. DESCRIPTION QTY

580017696 Tilt Cylinder ......................................................................................................... 2
1 504060706 Piston ............................................................................................................. 2
2 504305717 Seal ................................................................................................................ 2
3 504060709 Wear Ring ...................................................................................................... 2
4 580017697 Tube ............................................................................................................... 2
5 012827100 O-Ring ............................................................................................................ 2
6 500167920 Back-Up Ring ................................................................................................. 2
7 504060731 Rod Seal ......................................................................................................... 2
8 504060725 End Cap ......................................................................................................... 2
9 504060724 Rod Wiper ...................................................................................................... 2
10 015493300 O-Ring ............................................................................................................ 2
11 449015029 Nut ...................................................................................................................... 2
12 449022017 Lockwasher ......................................................................................................... 2
13 015419800 Cotter Pin ............................................................................................................ 2
14 504240231 Rod End .............................................................................................................. 1
15 502565903 Capscrew ............................................................................................................ 1
16 504240288 Bearing ............................................................................................................... 2
17 504240205 Pin ....................................................................................................................... 2
18 504234269 Lubricant ............................................................................................................. AR
504060790 Kit-Seal ............................................................................................................... 1

A888 ©2010 Yale Europe Materials Handling Limited 6-51

HYDRAULIC SYSTEM

TILT CYLINDER (FIGURE 6-22)

(S/N A888A01965Y →)

6-52 ©2010 Yale Europe Materials Handling Limited A888

 HYDRAULIC SYSTEM

TILT CYLINDER
(S/N A888A01965Y →)

ITEM PART NO. DESCRIPTION QTY

580026447 Tilt Cylinder ......................................................................................................... 1
1 519477600 Piston ............................................................................................................. 1
1 580026448 Piston Rod ...................................................................................................... 1
2 504305711 Piston Seal ..................................................................................................... 1
3 504060709 Wear Ring ...................................................................................................... 1
4 580026528 Tube Wldmt-Cylinder ...................................................................................... 1
5 012823300 O-Ring ............................................................................................................ 1
6 502011911 Back-Up Ring ................................................................................................. 1
7 580022501 Rod Seal ......................................................................................................... 1
8 504060725 End Cap ......................................................................................................... 1
8 504143500 Gland .............................................................................................................. 1
9 580022507 Rod Wiper ...................................................................................................... 1
10 015493300 O-Ring ............................................................................................................ 1
11 502637902 Locknut ............................................................................................................... 1
12 580056005 Washer ............................................................................................................... 1
13 015419800 Cotter Pin ............................................................................................................ 2
14 504240231 Rod End .............................................................................................................. 1
15 580055979 Capscrew ............................................................................................................ 1
16 504240288 Bearing ............................................................................................................... 2
17 580026400 Pin ....................................................................................................................... 2
18 504234269 Lubricant ............................................................................................................. AR
a 501802906 O-Ring ................................................................................................................ 1
580023425 Kit-Seal ............................................................................................................... 1

FOOTNOTES:
a Not Illustrated

A888 ©2010 Yale Europe Materials Handling Limited 6-53

HYDRAULIC SYSTEM

NOTES

6-54 ©2010 Yale Europe Materials Handling Limited A888

 SECTION 7

7 MAST-TWO STAGE LIMITED FREE-LIFT

 CONTENTS

SECTION 7
MAST-TWO STAGE LIMITED FREE-LIFT

DESCRIPTION PAGE

CARRIAGE
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 7-10
HEADER HOSE
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 7-16
INNER MAST
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 7-4
INTEGRAL SIDE-SHIFT CARRIAGE
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 7-12
INTEGRAL SIDE-SHIFT CYLINDER .............................................................................................................. 7-14
LIFT
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 7-6
LIFT CYLINDER
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 7-8
OUTER MAST
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 7-2

A888 ©2010 Yale Europe Materials Handling Limited 7-1

Mast-Two Stage Limited Free-Lift

OUTER MAST (FIGURE 7-1)

TWO STAGE LIMITED FREE-LIFT

7-2 ©2010 Yale Europe Materials Handling Limited A888

 Mast-Two Stage Limited Free-Lift

OUTER MAST
TWO STAGE LIMITED FREE-LIFT
ERP10RCF, ERP12RCF, ERP15RCF

LIFT HEIGHT TO BOTTOM OF FORKS

DESCRIPTION 3260 mm 3760 mm 4260 mm
ITEM 1 2 3 4 (128.3 in.) (148.0 in.) (167.7 in.)
Mast
- - -
Group Number
Mast Assy 580015398 580015399 580015400
1 Outer Mast 580015387 580015388 580015389
8 Chain 504240276 504240220 504240221

ITEM PART NO. DESCRIPTION QTY

a. . . . . Mast Assy ........................................................................................................... 1
1 a. . . . . Outer Mast ...................................................................................................... 1
2 504240243 Stubshaft .................................................................................................... 2
3 012824300 O-Ring ............................................................................................................ 4
4 504234265 Shim (0.508 mm) ............................................................................................ AR
4 520037804 Shim (0.178 mm) ............................................................................................ AR
5 504233279 Wear Strip ...................................................................................................... 2
6 504240239 Nut .................................................................................................................. 2
7 504240200 Ring ................................................................................................................ 2
8 a. . . . . Chain .............................................................................................................. 2
9 504242265 Chain Anchor .................................................................................................. 2
10 504240287 Pin .................................................................................................................. 2
11 015415900 Cotter Pin ....................................................................................................... 2
12 015915900 Snap Ring ....................................................................................................... 2
13 504240294 Shim (0,762 mm) ............................................................................................
14 504062721 Load Roller (0.060 in.) .................................................................................... AR
14 504062754 Load Roller (0.030 in.) .................................................................................... 2
15 449015044 Nut ...................................................................................................................... 4
16 502566904 Washer ............................................................................................................... 4
17 504240237 Bearing Set ......................................................................................................... 2
18 449022013 Lockwasher ......................................................................................................... 4
19 449001040 Capscrew ............................................................................................................ 4
20 504240294 Shim (0,762 mm) ................................................................................................ AR
21 504058793 Brake Assembly (RH) (FPage 5-2).................................................................... 1
21 580025490 Brake Assembly (RH) (FPage 5-6).................................................................... 1
22 504056757 Brake Assembly (LH) (FPage 5-2).................................................................... 1
22 580025489 Brake Assembly (LH) (FPage 5-6).................................................................... 1

FOOTNOTES:
a Refer to Table

A888 ©2010 Yale Europe Materials Handling Limited 7-3

Mast-Two Stage Limited Free-Lift

INNER MAST (FIGURE 7-2)

TWO STAGE LIMITED FREE-LIFT

7-4 ©2010 Yale Europe Materials Handling Limited A888

 Mast-Two Stage Limited Free-Lift

INNER MAST
TWO STAGE LIMITED FREE-LIFT
ERP10RCF, ERP12RCF, ERP15RCF

LIFT HEIGHT TO BOTTOM OF FORKS

DESCRIPTION 3260 mm 3760 mm 4260 mm
ITEM 1 2 3 4 (128.3 in.) (148.0 in.) (167.7 in.)
Mast
- - -
Group Number
Mast Assy 580015398 580015399 580015400
1 Inner Mast 504240280 504240242 504240219

ITEM PART NO. DESCRIPTION QTY

a. . . . . Mast Assy ........................................................................................................... 1
1 a. . . . . Inner Mast ...................................................................................................... 1
2 504240243 Stubshaft .................................................................................................... 2
3 504062746 Load Roller (0.030 in.) .................................................................................... 2
3 504062748 Load Roller (0.060 in.) .................................................................................... AR
4 504240294 Shim (0,762 mm) ............................................................................................ AR
5 015915900 Snap Ring ....................................................................................................... 4
6 449001418 Capscrew ....................................................................................................... 2
7 449022013 Lockwasher .................................................................................................... 2
8 504240293 Bracket ........................................................................................................... 2
9 504240210 Chain Sheave ................................................................................................. 2
10 504233226 Spacer ............................................................................................................ 2

FOOTNOTES:
a Refer to Table

A888 ©2010 Yale Europe Materials Handling Limited 7-5

Mast-Two Stage Limited Free-Lift

LIFT (FIGURE 7-3)

TWO STAGE LIMITED FREE-LIFT

7-6 ©2010 Yale Europe Materials Handling Limited A888

 Mast-Two Stage Limited Free-Lift

LIFT
TWO STAGE LIMITED FREE-LIFT

ITEM PART NO. DESCRIPTION QTY

1 500227905 Snap Ring ........................................................................................................... 2
2 016110900 Washer ............................................................................................................... 2
3 504240271 Clamp ................................................................................................................. 2
4 449022013 Lockwasher ......................................................................................................... 4
5 449021006 Washer ............................................................................................................... 4
6 504240213 Cylinder Assy (3260 mm) (FPage 7-8).............................................................. 2
6 504240232 Cylinder Assy (3760 mm) (FPage 7-8).............................................................. 2
6 504240217 Cylinder Assy (FPage 7-8)................................................................................ 2
7 449001016 Capscrew ............................................................................................................ 1
8 449022013 Lockwasher ......................................................................................................... 1
9 502566904 Washer ............................................................................................................... 1
10 504240234 Clamp ................................................................................................................. 1
11 504240214 Lowering Control Valve ....................................................................................... 1
11 052645600 O-Ring ............................................................................................................ 1
12 504236253 Washer ............................................................................................................... 1
13 504240229 Spring ................................................................................................................. 1
14 504233244 Fitting .................................................................................................................. 1
14 052645400 O-Ring ............................................................................................................ 1
15 580036293 Tube Assy ........................................................................................................... 1
16 053349600 Fitting .................................................................................................................. 3
17 504240230 Fitting .................................................................................................................. 1
17 720210907 Fitting .............................................................................................................. 1
18 580036294 Tube Assy ........................................................................................................... 1
19 580036296 Tube Assy ........................................................................................................... 1
20 052229600 Fitting .................................................................................................................. 1
20 052645400 O-Ring ............................................................................................................ 1
21 504240270 Housing ............................................................................................................... 1
22 449001233 Capscrew ............................................................................................................ 4
23 449015044 Nut ...................................................................................................................... 4
24 052643400 Connector ........................................................................................................... 1
24 052645400 O-Ring ............................................................................................................ 1

A888 ©2010 Yale Europe Materials Handling Limited 7-7

Mast-Two Stage Limited Free-Lift

LIFT CYLINDER (FIGURE 7-4)

TWO STAGE LIMITED FREE-LIFT

7-8 ©2010 Yale Europe Materials Handling Limited A888

 Mast-Two Stage Limited Free-Lift

LIFT CYLINDER
TWO STAGE LIMITED FREE-LIFT
ERP10RCF, ERP12RCF, ERP15RCF

LIFT HEIGHT TO BOTTOM OF FORKS

DESCRIPTION 3260 mm 3760 mm 4260 mm
1 2 3 4 (128.3 in.) (148.0 in.) (167.7 in.)
ITEM Mast
- - -
Group Number
Cylinder
363058 363636 363637
Group Number
Cylinder Assy 504240213 504240232 504240217
1 Tube Wldmt- 504240252 504240297 504240263
Cylinder
10 Rod 504240215 504240296 504240244

ITEM PART NO. DESCRIPTION QTY

a. . . . . Cylinder Assy ...................................................................................................... 2
1 a. . . . . Tube Wldmt-Cylinder ...................................................................................... 1
2 504242259 Capscrew ....................................................................................................... 1
3 504242236 Seal ................................................................................................................ 1
4 504242297 Wear Ring ...................................................................................................... 1
5 504242205 Back-Up Ring ................................................................................................. 1
6 504242217 Rod Seal ......................................................................................................... 1
7 504242203 Rod Wiper ...................................................................................................... 1
8 504242256 Snap Ring ....................................................................................................... 1
9 504242282 Wear Ring ...................................................................................................... 1
10 a. . . . . Rod ................................................................................................................. 1
11 504242249 O-Ring ............................................................................................................ 1
12 504242244 Back-Up Ring ................................................................................................. 1
13 504242239 Wire ................................................................................................................ 1
14 504242227 Base ............................................................................................................... 1
504060732 Kit-Seal ............................................................................................................... AR

FOOTNOTES:
a Refer to Table

A888 ©2010 Yale Europe Materials Handling Limited 7-9

Mast-Two Stage Limited Free-Lift

CARRIAGE (FIGURE 7-5)

TWO STAGE LIMITED FREE-LIFT

7-10 ©2010 Yale Europe Materials Handling Limited A888

 Mast-Two Stage Limited Free-Lift

CARRIAGE
TWO STAGE LIMITED FREE-LIFT

ITEM PART NO. DESCRIPTION QTY

580014977 Carriage .............................................................................................................. 1
1 580014980 Carriage Wldmt .............................................................................................. 1
2 504240243 Stubshaft .................................................................................................... 4
3 015915900 Snap Ring ....................................................................................................... 4
4 504062721 Load Roller (0.060 in.) .................................................................................... 4
4 504062754 Load Roller (0.030 in.) (Standard) .................................................................. 4
5 504240294 Shim (0,762 mm) ............................................................................................ 16
6 c 449001404 Capscrew ....................................................................................................... 4
7 c 449022041 Lockwasher .................................................................................................... 4
8 c 504240239 Nut .................................................................................................................. 2
9 c 504240200 Ring ................................................................................................................ 2
10 c 504056789 Chain Anchor .................................................................................................. 2
11 c 504242265 Chain Anchor .................................................................................................. 2
12 c 504240287 Pin .................................................................................................................. 2
13 015415900 Cotter Pin ....................................................................................................... 2
14 ab 504056740 Chain Anchor .................................................................................................. 1
15 ab 504242207 Pin (Chain Anchor) ......................................................................................... 1
16 ab 015915300 Snap Ring ....................................................................................................... 1
17 ab 504056782 Pin .................................................................................................................. 1
18 580040581 Bracket Wldmt .................................................................................................... 1
19 504056783 Capscrew ............................................................................................................ 2
20 504231270 Nut ...................................................................................................................... 2
21 449001024 Capscrew ............................................................................................................ 2
22 449022017 Lockwasher ......................................................................................................... 2

FOOTNOTES:
a Three Stage Full Free-Lift c Two Stage Limited Free-Lift
b Two Stage Full Free-Lift

A888 ©2010 Yale Europe Materials Handling Limited 7-11

Mast-Two Stage Limited Free-Lift

INTEGRAL SIDE-SHIFT CARRIAGE (FIGURE 7-6)

TWO STAGE LIMITED FREE-LIFT

7-12 ©2010 Yale Europe Materials Handling Limited A888

 Mast-Two Stage Limited Free-Lift

INTEGRAL SIDE-SHIFT CARRIAGE

TWO STAGE LIMITED FREE-LIFT

ITEM PART NO. DESCRIPTION QTY

580035102 Side-Shift Carriage ............................................................................................. 1
1 580035091 Carriage Wldmt (Inner) ................................................................................... 1
2 580023798 Carriage Wldmt (907 mm) .............................................................................. 1
3 580020708 Sideshift Cylinder Assembly ........................................................................... 1
4 015628700 Grease Fitting ................................................................................................. 2
5 580026723 Cotter Pin ....................................................................................................... 2
6 580026721 Pin .................................................................................................................. 2
7 504240239 Nut .................................................................................................................. 2
8 504240200 Ring ................................................................................................................ 2
9 449001404 Capscrew ....................................................................................................... 4
10 449022041 Lockwasher .................................................................................................... 4
11 504242265 Chain Anchor (Base) ...................................................................................... 2
12 504062754 Load Roller ..................................................................................................... 4
13 504240294 Shim (0,762 mm) ............................................................................................ 16
14 015915900 Snap Ring ....................................................................................................... 4
15 580020724 Bearing (Upper) .............................................................................................. 2
16 580020726 Bearing (Lower) .............................................................................................. 2
17 580026720 Shim ............................................................................................................... AR
18 449001400 Capscrew ....................................................................................................... 4
19 061278300 Washer ........................................................................................................... 4
20 504242265 Chain Anchor (Rod) ........................................................................................ 2
21 504240287 Pin .................................................................................................................. 2
22 015415900 Cotter Pin ....................................................................................................... 2
23 580040581 Bracket Wldmt .................................................................................................... 1
24 504056783 Capscrew ............................................................................................................ 2
25 504231270 Nut ...................................................................................................................... 2
a 580027672 Hose Assy ........................................................................................................... 1
a 518793695 Hose Assy ........................................................................................................... 1

FOOTNOTES:
a Not Illustrated

A888 ©2010 Yale Europe Materials Handling Limited 7-13

Mast-Two Stage Limited Free-Lift

INTEGRAL SIDE-SHIFT CYLINDER (FIGURE 7-7)

7-14 ©2010 Yale Europe Materials Handling Limited A888

 Mast-Two Stage Limited Free-Lift

INTEGRAL SIDE-SHIFT CYLINDER

ITEM PART NO. DESCRIPTION QTY
580020708 Sideshift Cylinder Assembly ............................................................................... 1
1 580020710 Sideshift Cylinder ........................................................................................... 1
2 580020721 Rod Seal ......................................................................................................... 2
3 580020719 O-Ring ............................................................................................................ 2
4 580026724 Retainer .......................................................................................................... 2
5 580020741 Rod Wiper ...................................................................................................... 2
580027520 Kit-Seal ........................................................................................................... 1

A888 ©2010 Yale Europe Materials Handling Limited 7-15

Mast-Two Stage Limited Free-Lift

HEADER HOSE (FIGURE 7-8)

TWO STAGE LIMITED FREE-LIFT

7-16 ©2010 Yale Europe Materials Handling Limited A888

 Mast-Two Stage Limited Free-Lift

HEADER HOSE
TWO STAGE LIMITED FREE-LIFT
FOUR FUNCTION

LIFT HEIGHT TO BOTTOM OF FORKS

DESCRIPTION 3260 mm 3760 mm 4260 mm
ITEM 1 2 3 4 (128.3 in.) (148.0 in.) (167.7 in.)
Mast
- - -
Group Number
2 Tube Assy 504056738 504056722 504056753
3 Tube Assy 504056723 504056797 504056795

THREE AND FOUR FUNCTION

LIFT HEIGHT TO BOTTOM OF FORKS

DESCRIPTION 3260 mm 3760 mm 4260 mm
ITEM 1 2 3 4 (128.3 in.) (148.0 in.) (167.7 in.)
Mast
- - -
Group Number
1 Hose Assy 504056777 504056714 504056752
2 Tube Assy 504056708 504056792 504056705
3 Tube Assy 504056764 504056776 504056755

ITEM PART NO. DESCRIPTION QTY

1 a. . . . . Hose Assy ........................................................................................................... 1
2 a. . . . . Tube Assy ........................................................................................................... 1
3 a. . . . . Tube Assy ........................................................................................................... 1
4 504056720 Spacer ................................................................................................................ 3
5 504056749 Hose Sheave ...................................................................................................... 1
6 504056727 Stubshaft ............................................................................................................. 1
7 504056785 Spacer ................................................................................................................ 1
8 504058776 Bracket ................................................................................................................ 1
9 449001110 Capscrew ............................................................................................................ 1
10 449022013 Lockwasher ......................................................................................................... 4
11 504056762 Mounting Plate .................................................................................................... 1
12 449001023 Capscrew ............................................................................................................ 2
13 019899200 Fitting .................................................................................................................. 2
14 019899100 Fitting .................................................................................................................. 2
15 312850032 Strap Clamp ........................................................................................................ 2
16 449001233 Capscrew ............................................................................................................ 2
17 449015044 Nut ...................................................................................................................... 2
18 449021006 Washer ............................................................................................................... 2
19 b 580015004 Tube Assy ........................................................................................................... 1
19 d 580081284 Tube Assy ........................................................................................................... 1
20 c 580015005 Tube Assy ........................................................................................................... 1
20 e 580072379 Tube Assy ........................................................................................................... 1
21 504056761 Hose Assy ........................................................................................................... 2
22 504056799 Bracket ................................................................................................................ 1
22 504056798 Bracket (Four Function Option) .......................................................................... 1
23 062159700 Clamp ................................................................................................................. 2

A888 ©2010 Yale Europe Materials Handling Limited 7-17

Mast-Two Stage Limited Free-Lift

HEADER HOSE
TWO STAGE LIMITED FREE-LIFT

ITEM PART NO. DESCRIPTION QTY

23 504058787 Hose Clamp (Four Function Option) ................................................................... 2
24 504230225 Grommet ............................................................................................................. 2
25 019899300 Fitting .................................................................................................................. 4

FOOTNOTES:
a Refer to Table d 11/2006 →
b → 11/2006 e S/N A888A03259D →
c → S/N A888A03258D

7-18 ©2010 Yale Europe Materials Handling Limited A888

 SECTION 8

8 MAST-THREE STAGE FULL FREE-LIFT

 CONTENTS

SECTION 8
MAST-THREE STAGE FULL FREE-LIFT

DESCRIPTION PAGE

CARRIAGE
THREE STAGE FULL FREE-LIFT .............................................................................................................. 8-18
FREE-LIFT
THREE STAGE FULL FREE-LIFT .............................................................................................................. 8-10
FREE-LIFT CYLINDER
THREE STAGE FULL FREE-LIFT .............................................................................................................. 8-16
HEADER HOSE
THREE STAGE FULL FREE-LIFT .............................................................................................................. 8-24
INNER MAST
THREE STAGE FULL FREE-LIFT .............................................................................................................. 8-6
INTEGRAL SIDE-SHIFT ASSEMBLY
THREE STAGE FULL FREE-LIFT .............................................................................................................. 8-20
INTEGRAL SIDE-SHIFT CYLINDER .............................................................................................................. 8-22
INTERMEDIATE MAST
THREE STAGE FULL FREE-LIFT .............................................................................................................. 8-4
MAIN CYLINDER
THREE STAGE FULL FREE-LIFT .............................................................................................................. 8-14
MAIN LIFT
THREE STAGE FULL FREE-LIFT .............................................................................................................. 8-8
OUTER MAST
THREE STAGE FULL FREE-LIFT .............................................................................................................. 8-2

A888 ©2010 Yale Europe Materials Handling Limited 8-1

Mast-Three Stage Full Free-Lift

OUTER MAST (FIGURE 8-1)

THREE STAGE FULL FREE-LIFT

8-2 ©2010 Yale Europe Materials Handling Limited A888

 Mast-Three Stage Full Free-Lift

OUTER MAST
THREE STAGE FULL FREE-LIFT
ERP10RCF, ERP12RCF, ERP15RCF

LIFT HEIGHT TO BOTTOM OF FORKS

DESCRIPTION 4380 mm 4830 mm 5280 mm
ITEM 1 2 3 4 (172.4 in.) (190.2 in.) (207.9 in.)
Mast
- - -
Group Number
Mast Assy 580015401 580015402 580019008
1 Outer Mast 580015392 580015393 580019009
9 Chain 505961587 505961573 504242296

ITEM PART NO. DESCRIPTION QTY

a. . . . . Mast Assy ........................................................................................................... 1
1 a. . . . . Outer Mast ...................................................................................................... 1
2 504240243 Stubshaft .................................................................................................... 2
3 012824300 O-Ring ............................................................................................................ 4
4 504234265 Shim (0.508 mm) ............................................................................................ AR
4 520037804 Shim (0.178 mm) ............................................................................................ AR
5 504233279 Wear Strip ...................................................................................................... 2
6 504062721 Load Roller (0.060 in.) .................................................................................... AR
6 504062754 Load Roller (0.030 in.) .................................................................................... 2
7 504240294 Shim (0,762 mm) ............................................................................................ AR
8 015915900 Snap Ring ....................................................................................................... 2
9 a. . . . . Chain .............................................................................................................. 2
10 504242265 Chain Anchor .................................................................................................. 2
11 504240287 Pin .................................................................................................................. 2
12 015415900 Cotter Pin ....................................................................................................... 2
13 504240200 Ring ................................................................................................................ 2
14 504240239 Nut .................................................................................................................. 2
15 504056757 Brake Assembly (LH) (FPage 5-2).................................................................... 1
15 580025489 Brake Assembly (LH) (FPage 5-6).................................................................... 1
16 504058793 Brake Assembly (RH) (FPage 5-2).................................................................... 1
16 580025490 Brake Assembly (RH) (FPage 5-6).................................................................... 1
17 504240237 Bearing Set ......................................................................................................... 2
18 504240294 Shim (0,762 mm) ................................................................................................ AR
19 449015044 Nut ...................................................................................................................... 4
20 502566904 Washer ............................................................................................................... 4
21 449022013 Lockwasher ......................................................................................................... 4
22 449001040 Capscrew ............................................................................................................ 4

FOOTNOTES:
a Refer to Table

A888 ©2010 Yale Europe Materials Handling Limited 8-3

Mast-Three Stage Full Free-Lift

INTERMEDIATE MAST (FIGURE 8-2)

THREE STAGE FULL FREE-LIFT

8-4 ©2010 Yale Europe Materials Handling Limited A888

 Mast-Three Stage Full Free-Lift

INTERMEDIATE MAST
THREE STAGE FULL FREE-LIFT
ERP10RCF, ERP12RCF, ERP15RCF

LIFT HEIGHT TO BOTTOM OF FORKS

DESCRIPTION 4380 mm 4830 mm 5280 mm
ITEM 1 2 3 4 (172.4 in.) (190.2 in.) (207.9 in.)
Mast
- - -
Group Number
Mast Assy 580015401 580015402 580019008
1 Intermediate Mast 505960595 505961577 505961597

ITEM PART NO. DESCRIPTION QTY

a. . . . . Mast Assy ........................................................................................................... 1
1 a. . . . . Intermediate Mast ........................................................................................... 1
2 504240243 Stubshaft .................................................................................................... 4
3 012824300 O-Ring ............................................................................................................ 4
4 504234265 Shim (0.508 mm) ............................................................................................ AR
4 520037804 Shim (0.178 mm) ............................................................................................ AR
5 504233279 Wear Strip ...................................................................................................... 2
6 504062721 Load Roller (0.060 in.) .................................................................................... AR
6 504062754 Load Roller (0.030 in.) .................................................................................... 2
7 504240294 Shim (0,762 mm) ............................................................................................ AR
8 015915900 Snap Ring ....................................................................................................... 4
9 504233226 Spacer ............................................................................................................ 2
10 504240210 Chain Sheave ................................................................................................. 2
11 504240293 Bracket ........................................................................................................... 2
12 449022013 Lockwasher .................................................................................................... 3
13 449001418 Capscrew ....................................................................................................... 2
14 449015044 Nut .................................................................................................................. 1
15 504242213 Stubshaft ........................................................................................................ 1
16 504226237 Washer ........................................................................................................... 1
17 449001138 Capscrew ....................................................................................................... 1
18 504233218 Hose Sheave .................................................................................................. 1
19 504062746 Load Roller (0.030 in.) .................................................................................... 2
19 504062748 Load Roller (0.060 in.) .................................................................................... AR
20 449021006 Washer ........................................................................................................... 1

FOOTNOTES:
a Refer to Table

A888 ©2010 Yale Europe Materials Handling Limited 8-5

Mast-Three Stage Full Free-Lift

INNER MAST (FIGURE 8-3)

THREE STAGE FULL FREE-LIFT

8-6 ©2010 Yale Europe Materials Handling Limited A888

 Mast-Three Stage Full Free-Lift

INNER MAST
THREE STAGE FULL FREE-LIFT
ERP10RCF, ERP12RCF, ERP15RCF

LIFT HEIGHT TO BOTTOM OF FORKS

DESCRIPTION 4380 mm 4830 mm 5280 mm
ITEM 1 2 3 4 (172.4 in.) (190.2 in.) (207.9 in.)
Mast
- - -
Group Number
Mast Assy 580015401 580015402 580019008
1 Inner Mast 505960597 505961545 505961508

ITEM PART NO. DESCRIPTION QTY

a. . . . . Mast Assy ........................................................................................................... 1
1 a. . . . . Inner Mast ...................................................................................................... 1
2 504240243 Stubshaft .................................................................................................... 2
3 504062721 Load Roller (0.060 in.) .................................................................................... AR
3 504062754 Load Roller (0.030 in.) .................................................................................... 2
4 504240294 Shim (0,762 mm) ............................................................................................ AR
5 015915900 Snap Ring ....................................................................................................... 2
6 504240239 Nut .................................................................................................................. 2
7 015418200 Cotter Pin ....................................................................................................... 2
8 504240200 Ring ................................................................................................................ 2
9 504240287 Pin .................................................................................................................. 2
10 015415900 Cotter Pin ....................................................................................................... 2
11 504242253 Chain Anchor .................................................................................................. 2
12 449001003 Capscrew ....................................................................................................... 2
13 449022017 Lockwasher .................................................................................................... 2
14 504242295 Clamp ............................................................................................................. 1

FOOTNOTES:
a Refer to Table

A888 ©2010 Yale Europe Materials Handling Limited 8-7

Mast-Three Stage Full Free-Lift

MAIN LIFT (FIGURE 8-4)

THREE STAGE FULL FREE-LIFT

8-8 ©2010 Yale Europe Materials Handling Limited A888

 Mast-Three Stage Full Free-Lift

MAIN LIFT
THREE STAGE FULL FREE-LIFT

ITEM PART NO. DESCRIPTION QTY

1 500227905 Snap Ring ........................................................................................................... 2
2 016110900 Washer ............................................................................................................... 2
3 504240271 Clamp ................................................................................................................. 2
4 449022013 Lockwasher ......................................................................................................... 4
5 449001233 Capscrew ............................................................................................................ 4
6 505961564 Cylinder Assy (4380 mm) (FPage 8-14)............................................................ 2
6 505961561 Cylinder Assy (4830 mm) (FPage 8-14)............................................................ 2
6 505961558 Cylinder Assy (5280 mm) (FPage 8-14)............................................................ 2
7 504236253 Washer ............................................................................................................... 1
8 504240229 Spring ................................................................................................................. 1
9 504233244 Fitting .................................................................................................................. 1
9 052645400 O-Ring ............................................................................................................ 1
10 580036294 Tube Assy ........................................................................................................... 1
11 504240230 Fitting .................................................................................................................. 1
12 720210907 Fitting .............................................................................................................. 1
13 053349600 Fitting .................................................................................................................. 3
14 580036296 Tube Assy ........................................................................................................... 1
15 052643400 Connector ........................................................................................................... 1
15 052645400 O-Ring ............................................................................................................ 1
16 054291200 T-Fitting ............................................................................................................... 1
16 052645400 O-Ring ............................................................................................................ 1
17 504240270 Housing ............................................................................................................... 1
18 580036293 Tube Assy ........................................................................................................... 1
19 504240234 Clamp ................................................................................................................. 1
20 502566904 Washer ............................................................................................................... 1
21 449022013 Lockwasher ......................................................................................................... 1
22 449001016 Capscrew ............................................................................................................ 1
23 504240214 Lowering Control Valve ....................................................................................... 1
23 052645600 O-Ring ............................................................................................................ 1
24 449021006 Washer ............................................................................................................... 4
25 449015044 Nut ...................................................................................................................... 4

A888 ©2010 Yale Europe Materials Handling Limited 8-9

Mast-Three Stage Full Free-Lift

FREE-LIFT (FIGURE 8-5)

THREE STAGE FULL FREE-LIFT

8-10 ©2010 Yale Europe Materials Handling Limited A888

 Mast-Three Stage Full Free-Lift

FREE-LIFT
THREE STAGE FULL FREE-LIFT
ERP10RCF, ERP12RCF, ERP15RCF

LIFT HEIGHT TO BOTTOM OF FORKS

DESCRIPTION 4380 mm 4830 mm 5280 mm
ITEM 1 2 3 4 (172.4 in.) (190.2 in.) (207.9 in.)
Mast
- - -
Group Number
Mast Assy 580015401 580015402 580019008
7 Tube Assy 505961527 505961531 504242261
8 Hose Assy 505961539 504061779 504242209
22 Chain 505961553 504241239 504242234

ITEM PART NO. DESCRIPTION QTY

a. . . . . Mast Assy ........................................................................................................... 1
1 501918902 Fitting .............................................................................................................. 1
2 720210907 Fitting ......................................................................................................... 1
3 449001233 Capscrew ....................................................................................................... 2
4 449022013 Lockwasher .................................................................................................... 2
5 501918902 Fitting .............................................................................................................. 1
6 504242258 Bracket ........................................................................................................... 1
7 a. . . . . Tube Assy ...................................................................................................... 1
8 a. . . . . Hose Assy ...................................................................................................... 1
9 013399900 Fitting .............................................................................................................. 1
10 720210907 Fitting ......................................................................................................... 1
11 504061741 Tube Assy ...................................................................................................... 1
12 449015044 Nut .................................................................................................................. 2
13 504242242 Spring ............................................................................................................. 1
14 504242284 Washer ........................................................................................................... 1
15 ..... Cylinder Assy (FPage 8-16).......................................................................... 1
16 504233208 Pin .................................................................................................................. 2
17 504234266 Nut .................................................................................................................. 1
18 504234216 Ring ................................................................................................................ 1
19 504242274 Chain Anchor .................................................................................................. 1
20 015415900 Cotter Pin ....................................................................................................... 2
21 504242207 Pin .................................................................................................................. 1
22 a. . . . . Chain .............................................................................................................. 1
23 504242290 Crosshead ...................................................................................................... 1
24 504242263 Pin .................................................................................................................. 1
25 504242204 Chain Sheave ................................................................................................. 1
26 500343914 Snap Ring .................................................................................................. 2
27 504242237 Ball Bearing ................................................................................................ 1
28 504242280 Chain Sheave ............................................................................................. 1
29 504242260 Spacer ............................................................................................................ 2
30 504242247 Plate ............................................................................................................... 1
31 449022013 Lockwasher .................................................................................................... 4
32 449001016 Capscrew ....................................................................................................... 4
33 203223300 Capscrew ....................................................................................................... 1
34 061278400 Washer ........................................................................................................... 1
35 449021006 Washer ........................................................................................................... 2

A888 ©2010 Yale Europe Materials Handling Limited 8-11

Mast-Three Stage Full Free-Lift

FREE-LIFT
THREE STAGE FULL FREE-LIFT

ITEM PART NO. DESCRIPTION QTY

36 053349600 Fitting .............................................................................................................. 1
37 504233244 Fitting .............................................................................................................. 1
37 052645400 O-Ring ........................................................................................................ 1

FOOTNOTES:
a Refer to Table

8-12 ©2010 Yale Europe Materials Handling Limited A888

 Mast-Three Stage Full Free-Lift

NOTES

A888 ©2010 Yale Europe Materials Handling Limited 8-13

Mast-Three Stage Full Free-Lift

MAIN CYLINDER (FIGURE 8-6)

THREE STAGE FULL FREE-LIFT

8-14 ©2010 Yale Europe Materials Handling Limited A888

 Mast-Three Stage Full Free-Lift

MAIN CYLINDER
THREE STAGE FULL FREE-LIFT
ERP10RCF, ERP12RCF, ERP15RCF

LIFT HEIGHT TO BOTTOM OF FORKS

DESCRIPTION 4380 mm 4830 mm 5280 mm
1 2 3 4 (172.4 in.) (190.2 in.) (207.9 in.)
ITEM Mast
- - -
Group Number
Cylinder
363689 363434 363690
Group Number
Cylinder Assy 505961564 505961561 505961558
1 Tube Wldmt- 505961576 504240252 504240297
Cylinder
10 Rod 504241231 505961566 505961590

ITEM PART NO. DESCRIPTION QTY

a. . . . . Cylinder Assy ...................................................................................................... 2
1 a. . . . . Tube Wldmt-Cylinder ...................................................................................... 1
2 504242259 Capscrew ....................................................................................................... 1
3 504242236 Seal ................................................................................................................ 1
4 504242297 Wear Ring ...................................................................................................... 1
5 504242205 Back-Up Ring ................................................................................................. 1
6 504242217 Rod Seal ......................................................................................................... 1
7 504242203 Rod Wiper ...................................................................................................... 1
8 504242256 Snap Ring ....................................................................................................... 1
9 504242282 Wear Ring ...................................................................................................... 1
10 a. . . . . Rod ................................................................................................................. 1
11 504056731 Snap Ring ....................................................................................................... 1
12 504056743 Bearing ........................................................................................................... 1
13 504242249 O-Ring ............................................................................................................ 1
14 504242244 Back-Up Ring ................................................................................................. 1
15 504242239 Wire ................................................................................................................ 1
16 504242227 Base ............................................................................................................... 1
504060732 Kit-Seal ............................................................................................................... AR

FOOTNOTES:
a Refer to Table

A888 ©2010 Yale Europe Materials Handling Limited 8-15

Mast-Three Stage Full Free-Lift

FREE-LIFT CYLINDER (FIGURE 8-7)

THREE STAGE FULL FREE-LIFT

8-16 ©2010 Yale Europe Materials Handling Limited A888

 Mast-Three Stage Full Free-Lift

FREE-LIFT CYLINDER
THREE STAGE FULL FREE-LIFT
ERP10RCF, ERP12RCF, ERP15RCF

LIFT HEIGHT TO BOTTOM OF FORKS

DESCRIPTION 4380 mm 4830 mm 5280 mm
1 2 3 4 (172.4 in.) (190.2 in.) (207.9 in.)
ITEM Mast
- - -
Group Number
Cylinder
1350397 1350398 1350399
Group Number
Cylinder Assy 505961593 505961509 505961567
1 Tube Wldmt- 505961594 504241243 505961544
Cylinder
7 Rod Assy 505961589 505961513 505961585
8 Spacer ---- ---- 505961552

ITEM PART NO. DESCRIPTION QTY

a. . . . . Cylinder Assy ...................................................................................................... 1
1 a. . . . . Tube Wldmt-Cylinder ...................................................................................... 1
2 504061745 Wear Ring ...................................................................................................... 1
3 504060716 Rod Seal ......................................................................................................... 1
4 504060736 Back-Up Ring ................................................................................................. 1
5 504232230 O-Ring ............................................................................................................ 1
6 504235239 Check Valve ................................................................................................... 1
7 a. . . . . Rod Assy ........................................................................................................ 1
8 a. . . . . Spacer ............................................................................................................ 1
9 504242299 Wear Ring ...................................................................................................... 1
10 015493400 O-Ring ............................................................................................................ 1
11 504242264 Retainer .......................................................................................................... 1
12 504242208 Rod Seal ......................................................................................................... 1
13 504242272 Back-Up Ring ................................................................................................. 1
14 504242267 Rod Wiper ...................................................................................................... 1
15 504233257 Washer ........................................................................................................... 1
16 501850904 Snap Ring ....................................................................................................... 1
504241238 Kit-Seal ............................................................................................................... AR

FOOTNOTES:
a Refer to Table

A888 ©2010 Yale Europe Materials Handling Limited 8-17

Mast-Three Stage Full Free-Lift

CARRIAGE (FIGURE 8-8)

THREE STAGE FULL FREE-LIFT

8-18 ©2010 Yale Europe Materials Handling Limited A888

 Mast-Three Stage Full Free-Lift

CARRIAGE
THREE STAGE FULL FREE-LIFT

ITEM PART NO. DESCRIPTION QTY

580014978 Carriage .............................................................................................................. 1
1 580014981 Carriage Wldmt .............................................................................................. 1
2 504240243 Stubshaft .................................................................................................... 4
3 015915900 Snap Ring ....................................................................................................... 4
4 504062721 Load Roller (0.060 in.) .................................................................................... 4
4 504062754 Load Roller (0.030 in.) .................................................................................... 4
5 504240294 Shim (0,762 mm) ............................................................................................ 16
6 c 449001404 Capscrew ....................................................................................................... 4
7 c 449022041 Lockwasher .................................................................................................... 4
8 c 504240239 Nut .................................................................................................................. 2
9 c 504240200 Ring ................................................................................................................ 2
10 c 504056789 Chain Anchor .................................................................................................. 2
11 c 504242265 Chain Anchor .................................................................................................. 2
12 c 504240287 Pin .................................................................................................................. 2
13 015415900 Cotter Pin ....................................................................................................... 2
14 ab 504056740 Chain Anchor .................................................................................................. 1
15 ab 504242207 Pin (Chain Anchor) ......................................................................................... 1
16 ab 015915300 Snap Ring ....................................................................................................... 1
17 ab 504056782 Pin .................................................................................................................. 1
18 580040581 Bracket Wldmt .................................................................................................... 1
19 504056783 Capscrew ............................................................................................................ 2
20 504231270 Nut ...................................................................................................................... 2
21 449001024 Capscrew ............................................................................................................ 2
22 449022017 Lockwasher ......................................................................................................... 2

FOOTNOTES:
a Three Stage Full Free-Lift c Two Stage Limited Free-Lift
b Two Stage Full Free-Lift

A888 ©2010 Yale Europe Materials Handling Limited 8-19

Mast-Three Stage Full Free-Lift

INTEGRAL SIDE-SHIFT ASSEMBLY (FIGURE 8-9)

THREE STAGE FULL FREE-LIFT

8-20 ©2010 Yale Europe Materials Handling Limited A888

 Mast-Three Stage Full Free-Lift

INTEGRAL SIDE-SHIFT ASSEMBLY

THREE STAGE FULL FREE-LIFT

ITEM PART NO. DESCRIPTION QTY

580035101 Side-Shift Carriage ............................................................................................. 1
1 580035089 Carriage (Inner) .............................................................................................. 1
2 580023798 Carriage Wldmt (907 mm) .............................................................................. 1
3 580020708 Sideshift Cylinder Assembly ........................................................................... 1
4 015628700 Grease Fitting ................................................................................................. 2
5 580026723 Cotter Pin ....................................................................................................... 2
6 580026721 Pin .................................................................................................................. 2
7 580038302 Pin .................................................................................................................. 1
8 580035092 Chain Anchor .................................................................................................. 1
9 015915300 Snap Ring ....................................................................................................... 1
10 504242207 Pin .................................................................................................................. 2
11 015415900 Cotter Pin ....................................................................................................... 2
12 504062754 Load Roller ..................................................................................................... 4
13 504240294 Shim (0,762 mm) ............................................................................................ 16
14 015915900 Snap Ring ....................................................................................................... 4
15 580020724 Bearing (Upper) .............................................................................................. 2
16 580020726 Bearing (Lower) .............................................................................................. 2
17 580026720 Shim ............................................................................................................... AR
18 449001400 Capscrew ....................................................................................................... 4
19 502566903 Washer ........................................................................................................... 4
20 580040581 Bracket Wldmt .................................................................................................... 1
21 504056783 Capscrew ............................................................................................................ 2
22 504231270 Nut ...................................................................................................................... 2
23 580027665 Hose Assy ........................................................................................................... 2
24 052642200 Fitting .................................................................................................................. 2
25 312850042 Strap Clamp ........................................................................................................ 1

A888 ©2010 Yale Europe Materials Handling Limited 8-21

Mast-Three Stage Full Free-Lift

INTEGRAL SIDE-SHIFT CYLINDER (FIGURE 8-10)

8-22 ©2010 Yale Europe Materials Handling Limited A888

 Mast-Three Stage Full Free-Lift

INTEGRAL SIDE-SHIFT CYLINDER

ITEM PART NO. DESCRIPTION QTY
580020708 Sideshift Cylinder Assembly ............................................................................... 1
1 580020710 Sideshift Cylinder ........................................................................................... 1
2 580020721 Rod Seal ......................................................................................................... 2
3 580020719 O-Ring ............................................................................................................ 2
4 580026724 Retainer .......................................................................................................... 2
5 580020741 Rod Wiper ...................................................................................................... 2
580027520 Kit-Seal ........................................................................................................... 1

A888 ©2010 Yale Europe Materials Handling Limited 8-23

Mast-Three Stage Full Free-Lift

HEADER HOSE (FIGURE 8-11)

THREE STAGE FULL FREE-LIFT

8-24 ©2010 Yale Europe Materials Handling Limited A888

 Mast-Three Stage Full Free-Lift

HEADER HOSE
THREE STAGE FULL FREE-LIFT
FOUR FUNCTION

LIFT HEIGHT TO BOTTOM OF FORKS

DESCRIPTION 4380 mm 4830 mm 5280 mm
ITEM 1 2 3 4 (172.4 in.) (190.2 in.) (207.9 in.)
Mast
- - -
Group Number
1 Hose Assy 504056716 504056771 504056709
2 Hose Assy 504061710 504061710 504061710

THREE FUNCTION

LIFT HEIGHT TO BOTTOM OF FORKS

DESCRIPTION 4380 mm 4830 mm 5280 mm
ITEM 1 2 3 4 (172.4 in.) (190.2 in.) (207.9 in.)
Mast
- - -
Group Number
1 Hose Assy 504056734 504056760 504056775
2 Hose Assy 504056758 504056781 504056773

ITEM PART NO. DESCRIPTION QTY

1 a. . . . . Hose Assy ........................................................................................................... 1
2 a. . . . . Hose Assy ........................................................................................................... 1
3 504056727 Stubshaft ............................................................................................................. 1
4 504056749 Hose Sheave ...................................................................................................... 1
5 449001301 Capscrew ............................................................................................................ 3
6 449022013 Lockwasher ......................................................................................................... 8
7 449015044 Nut ...................................................................................................................... 4
8 019899100 Fitting .................................................................................................................. 4
9 504056733 Bracket ................................................................................................................ 1
10 449001016 Capscrew ............................................................................................................ 2
11 504056710 Bracket ................................................................................................................ 1
12 504056754 Tube .................................................................................................................... 2
13 504056784 Hose Sheave ...................................................................................................... 1
14 449001059 Capscrew ............................................................................................................ 1
15 449022017 Lockwasher ......................................................................................................... 1
16 449015029 Nut ...................................................................................................................... 1
17 504056725 Tube .................................................................................................................... 1
18 504056759 Spacer ................................................................................................................ 2
19 016110900 Washer ............................................................................................................... 2
20 504056766 Bracket ................................................................................................................ 1
21 504056720 Spacer ................................................................................................................ 3
22 062159700 Clamp ................................................................................................................. 2
23 504056761 Hose Assy ........................................................................................................... 2
24 312850032 Strap Clamp ........................................................................................................ 2
25 312823020 Clamp ................................................................................................................. 1
26 504226237 Washer ............................................................................................................... 1
27 449021006 Washer ............................................................................................................... 2

A888 ©2010 Yale Europe Materials Handling Limited 8-25

Mast-Three Stage Full Free-Lift

HEADER HOSE
THREE STAGE FULL FREE-LIFT

ITEM PART NO. DESCRIPTION QTY

28 449001233 Capscrew ............................................................................................................ 2
29 b 580015004 Tube Assy ........................................................................................................... 1
29 d 580081284 Tube Assy ........................................................................................................... 1
30 c 580015005 Tube Assy ........................................................................................................... 1
30 e 580072379 Tube Assy ........................................................................................................... 1
31 504230225 Grommet ............................................................................................................. 2
32 019899300 Fitting .................................................................................................................. 4

FOOTNOTES:
a Refer to Table d 11/2006 →
b → 11/2006 e S/N A888A03259D →
c → S/N A888A03258D

8-26 ©2010 Yale Europe Materials Handling Limited A888

 SECTION 9

9 MAST-TWO STAGE FULL FREE-LIFT

 CONTENTS

SECTION 9
MAST-TWO STAGE FULL FREE-LIFT

DESCRIPTION PAGE

CARRIAGE
TWO STAGE FULL FREE-LIFT .................................................................................................................. 9-16
FREE-LIFT
1280 MM - TWO STAGE FULL FREE-LIFT ................................................................................................ 9-8
FREE-LIFT CYLINDER
TWO STAGE FULL FREE-LIFT .................................................................................................................. 9-14
HEADER HOSE
TWO STAGE FULL FREE-LIFT - SHEET 1 0F 2 ....................................................................................... 9-22
TWO STAGE FULL FREE-LIFT - SHEET 2 OF 2 ....................................................................................... 9-24
INNER MAST
1280 MM - TWO STAGE FULL FREE-LIFT ................................................................................................ 9-4
INTEGRAL SIDE-SHIFT CARRIAGE
TWO STAGE FULL FREE-LIFT .................................................................................................................. 9-18
INTEGRAL SIDE-SHIFT CYLINDER .............................................................................................................. 9-20
MAIN CYLINDER
LEFT HAND - TWO STAGE FULL FREE-LIFT ........................................................................................... 9-10
RIGHT HAND - TWO STAGE FULL FREE-LIFT ........................................................................................ 9-12
MAIN LIFT
1280 MM - TWO STAGE FULL FREE-LIFT ................................................................................................ 9-6
OUTER MAST
1280 MM - TWO STAGE FULL FREE-LIFT ................................................................................................ 9-2

A888 ©2010 Yale Europe Materials Handling Limited 9-1

Mast-Two Stage Full Free-Lift

OUTER MAST (FIGURE 9-1)

1280 MM — TWO STAGE FULL FREE-LIFT

9-2 ©2010 Yale Europe Materials Handling Limited A888

 Mast-Two Stage Full Free-Lift

OUTER MAST
1280 MM – TWO STAGE FULL FREE-LIFT
ERP10RCF, ERP12RCF, ERP15RCF

LIFT HEIGHT TO BOTTOM OF FORKS

DESCRIPTION 3260 mm
ITEM 1 2 3 4 (128.3 in.)
Mast
-
Group Number
Mast Assy 580015405
1 Outer Mast 580015391

ITEM PART NO. DESCRIPTION QTY

a. . . . . Mast Assy ........................................................................................................... 1
1 a. . . . . Outer Mast ...................................................................................................... 1
2 504240243 Stubshaft .................................................................................................... 2
3 012824300 O-Ring ............................................................................................................ 4
4 504234265 Shim (0.508 mm) ............................................................................................ AR
4 520037804 Shim (0.178 mm) ............................................................................................ AR
5 504233279 Wear Strip ...................................................................................................... 2
6 015915900 Snap Ring ....................................................................................................... 2
7 504240294 Shim (0,762 mm) ............................................................................................ AR
8 504062721 Load Roller (0.060 in.) .................................................................................... AR
8 504062754 Load Roller (0.030 in.) .................................................................................... 2
9 449015044 Nut ...................................................................................................................... 4
10 502566904 Washer ............................................................................................................... 4
11 504240237 Bearing Set ......................................................................................................... 2
12 449022013 Lockwasher ......................................................................................................... 4
13 449001040 Capscrew ............................................................................................................ 4
14 504240294 Shim (0,762 mm) ................................................................................................ AR
15 504056757 Brake Assembly (LH) (FPage 5-2).................................................................... 1
15 580025489 Brake Assembly (LH) (FPage 5-6).................................................................... 1
16 504058793 Brake Assembly (RH) (FPage 5-2).................................................................... 1
16 580025490 Brake Assembly (RH) (FPage 5-6).................................................................... 1

FOOTNOTES:
a Refer to Table

A888 ©2010 Yale Europe Materials Handling Limited 9-3

Mast-Two Stage Full Free-Lift

INNER MAST (FIGURE 9-2)

1280 MM — TWO STAGE FULL FREE-LIFT

9-4 ©2010 Yale Europe Materials Handling Limited A888

 Mast-Two Stage Full Free-Lift

INNER MAST
1280 MM – TWO STAGE FULL FREE-LIFT
ERP10RCF, ERP12RCF, ERP15RCF

LIFT HEIGHT TO BOTTOM OF FORKS

DESCRIPTION 3260 mm
ITEM 1 2 3 4 (128.3 in.)
Mast
-
Group Number
Mast Assy 580015405
1 Inner Mast 504242224

ITEM PART NO. DESCRIPTION QTY

a. . . . . Mast Assy ........................................................................................................... 1
1 a. . . . . Inner Mast ...................................................................................................... 1
2 504240243 Stubshaft .................................................................................................... 2
3 504062746 Load Roller (0.030 in.) .................................................................................... 2
3 504062748 Load Roller (0.060 in.) .................................................................................... AR
4 504240294 Shim (0,762 mm) ............................................................................................ AR
5 015918200 Snap Ring ....................................................................................................... 2
6 449001003 Capscrew ....................................................................................................... 2
7 449022017 Lockwasher .................................................................................................... 2
8 504242295 Clamp ............................................................................................................. 1

FOOTNOTES:
a Refer to Table

A888 ©2010 Yale Europe Materials Handling Limited 9-5

Mast-Two Stage Full Free-Lift

MAIN LIFT (FIGURE 9-3)

1280 MM — TWO STAGE FULL FREE-LIFT

9-6 ©2010 Yale Europe Materials Handling Limited A888

 Mast-Two Stage Full Free-Lift

MAIN LIFT
1280 MM – TWO STAGE FULL FREE-LIFT

ITEM PART NO. DESCRIPTION QTY

580015405 Mast Assy ........................................................................................................... 1
1 500227905 Snap Ring ....................................................................................................... 2
2 016110900 Washer ........................................................................................................... 2
3 504240271 Clamp ............................................................................................................. 2
4 449022013 Lockwasher .................................................................................................... 4
5 449001233 Capscrew ....................................................................................................... 4
6 504242245 Cylinder Assy (RH) (FPage 9-12)................................................................. 1
7 449001016 Capscrew ....................................................................................................... 1
8 449022013 Lockwasher .................................................................................................... 1
9 502566904 Washer ........................................................................................................... 1
10 504240234 Clamp ............................................................................................................. 1
11 504240214 Lowering Control Valve .................................................................................. 1
11 052645600 O-Ring ........................................................................................................ 1
12 504236253 Washer ........................................................................................................... 1
13 504242288 Spring ............................................................................................................. 1
14 504233244 Fitting .............................................................................................................. 1
14 052645400 O-Ring ........................................................................................................ 1
15 580036293 Tube Assy ...................................................................................................... 1
16 053349600 Fitting .............................................................................................................. 3
17 504240230 Fitting .............................................................................................................. 1
17 720210907 Fitting ......................................................................................................... 1
18 580036294 Tube Assy ...................................................................................................... 1
19 580036296 Tube Assy ...................................................................................................... 1
20 052229600 Fitting .............................................................................................................. 1
20 052645400 O-Ring ........................................................................................................ 1
21 504240270 Housing .......................................................................................................... 1
22 504242270 Cylinder Assy (LH) (FPage 9-10).................................................................. 1
23 052643400 Connector ....................................................................................................... 2
23 052645400 O-Ring ........................................................................................................ 1
24 449015044 Nut .................................................................................................................. 4
25 449021006 Washer ........................................................................................................... 4

A888 ©2010 Yale Europe Materials Handling Limited 9-7

Mast-Two Stage Full Free-Lift

FREE-LIFT (FIGURE 9-4)

1280 MM — TWO STAGE FULL FREE-LIFT

9-8 ©2010 Yale Europe Materials Handling Limited A888

 Mast-Two Stage Full Free-Lift

FREE-LIFT
1280 MM – TWO STAGE FULL FREE-LIFT
ERP10RCF, ERP12RCF, ERP15RCF

LIFT HEIGHT TO BOTTOM OF FORKS

DESCRIPTION 3260 mm
ITEM 1 2 3 4 (128.3 in.)
Mast
-
Group Number
Mast Assy 580015405
1 Tube Assy 504242222

ITEM PART NO. DESCRIPTION QTY

a. . . . . Mast Assy ........................................................................................................... 1
1 a. . . . . Tube Assy ...................................................................................................... 1
2 053349600 Fitting .............................................................................................................. 1
3 504242242 Spring ............................................................................................................. 1
4 504242284 Washer ........................................................................................................... 1
5 504233208 Pin .................................................................................................................. 2
6 505961509 Cylinder Assy (FPage 9-14).......................................................................... 1
7 504234266 Nut .................................................................................................................. 1
8 504234216 Ring ................................................................................................................ 1
9 504242255 Chain Anchor .................................................................................................. 1
10 015415900 Cotter Pin ....................................................................................................... 2
11 504242207 Pin .................................................................................................................. 1
12 504241239 Chain .............................................................................................................. 1
13 504242263 Pin .................................................................................................................. 1
14 504242260 Spacer ............................................................................................................ 2
15 504242204 Chain Sheave ................................................................................................. 1
15 504242280 Chain Sheave ............................................................................................. 1
16 500343914 Snap Ring .................................................................................................. 2
17 504242237 Ball Bearing ................................................................................................ 1
18 504242247 Plate ............................................................................................................... 1
19 449001016 Capscrew ....................................................................................................... 4
19 449022013 Lockwasher .................................................................................................... 4
20 203223300 Capscrew ....................................................................................................... 1
21 061278400 Washer ........................................................................................................... 1
22 504242290 Crosshead ...................................................................................................... 1
23 504233244 Fitting .............................................................................................................. 1
23 052645400 O-Ring ........................................................................................................ 1

FOOTNOTES:
a Refer to Table

A888 ©2010 Yale Europe Materials Handling Limited 9-9

Mast-Two Stage Full Free-Lift

MAIN CYLINDER (FIGURE 9-5)

LEFT HAND — TWO STAGE FULL FREE-LIFT

9-10 ©2010 Yale Europe Materials Handling Limited A888

 Mast-Two Stage Full Free-Lift

MAIN CYLINDER
LEFT HAND – TWO STAGE FULL FREE-LIFT
ERP10RCF, ERP12RCF, ERP15RCF

LIFT HEIGHT TO BOTTOM OF FORKS

DESCRIPTION 3260 mm
1 2 3 4 (128.3 in.)
ITEM Mast
-
Group Number
Cylinder
363518
Group Number
Cylinder Assy 504242270
1 Tube Wldmt- 504242273
Cylinder
10 Cylinder Rod 504242243

ITEM PART NO. DESCRIPTION QTY

a. . . . . Cylinder Assy ...................................................................................................... 1
1 a. . . . . Tube Wldmt-Cylinder ...................................................................................... 1
2 504242259 Capscrew ....................................................................................................... 1
3 504242236 Seal ................................................................................................................ 1
4 504056730 Wear Ring ...................................................................................................... 1
5 504056741 Back-Up Ring ................................................................................................. 1
6 504056721 Rod Seal ......................................................................................................... 1
7 504056750 Wiper .............................................................................................................. 1
8 504056726 Snap Ring ....................................................................................................... 1
9 504056746 Wear Ring ...................................................................................................... 1
10 a. . . . . Cylinder Rod ................................................................................................... 1
11 504056731 Snap Ring ....................................................................................................... 1
12 504056743 Bearing ........................................................................................................... 1
13 504242249 O-Ring ............................................................................................................ 1
14 504242244 Back-Up Ring ................................................................................................. 1
15 504242239 Wire ................................................................................................................ 1
16 504242227 Base ............................................................................................................... 1
17 504242277 Rod End ......................................................................................................... 1
18 012823700 O-Ring ............................................................................................................ 1
19 501702903 Loctite ................................................................................................................. AR
504061737 Kit-Seal ............................................................................................................... AR

FOOTNOTES:
a Refer to Table

A888 ©2010 Yale Europe Materials Handling Limited 9-11

Mast-Two Stage Full Free-Lift

MAIN CYLINDER (FIGURE 9-6)

RIGHT HAND — TWO STAGE FULL FREE-LIFT

9-12 ©2010 Yale Europe Materials Handling Limited A888

 Mast-Two Stage Full Free-Lift

MAIN CYLINDER
RIGHT HAND – TWO STAGE FULL FREE-LIFT
ERP10RCF, ERP12RCF, ERP15RCF

LIFT HEIGHT TO BOTTOM OF FORKS

DESCRIPTION 3260 mm
1 2 3 4 (128.3 in.)
ITEM Mast
-
Group Number
Cylinder
363494
Group Number
Cylinder Assy 504242245
1 Tube Wldmt- 504242273
Cylinder
10 Rod 504061730

ITEM PART NO. DESCRIPTION QTY

a. . . . . Cylinder Assy ...................................................................................................... 1
1 a. . . . . Tube Wldmt-Cylinder ...................................................................................... 1
2 504242259 Capscrew ....................................................................................................... 1
3 504242236 Seal ................................................................................................................ 1
4 504056730 Wear Ring ...................................................................................................... 1
5 504056741 Back-Up Ring ................................................................................................. 1
6 504056721 Rod Seal ......................................................................................................... 1
7 504056750 Wiper .............................................................................................................. 1
8 504056726 Snap Ring ....................................................................................................... 1
9 504056746 Wear Ring ...................................................................................................... 1
10 a. . . . . Rod ................................................................................................................. 1
11 504056731 Snap Ring ....................................................................................................... 1
12 504056743 Bearing ........................................................................................................... 1
13 504242249 O-Ring ............................................................................................................ 1
14 504242244 Back-Up Ring ................................................................................................. 1
15 504242239 Wire ................................................................................................................ 1
16 504242227 Base ............................................................................................................... 1
504061737 Kit-Seal ............................................................................................................... AR

FOOTNOTES:
a Refer to Table

A888 ©2010 Yale Europe Materials Handling Limited 9-13

Mast-Two Stage Full Free-Lift

FREE-LIFT CYLINDER (FIGURE 9-7)

TWO STAGE FULL FREE-LIFT

9-14 ©2010 Yale Europe Materials Handling Limited A888

 Mast-Two Stage Full Free-Lift

FREE-LIFT CYLINDER
TWO STAGE FULL FREE-LIFT
ERP10RCF, ERP12RCF, ERP15RCF

LIFT HEIGHT TO BOTTOM OF FORKS

DESCRIPTION 3260 mm
1 2 3 4 (128.3 in.)
ITEM Mast
-
Group Number
Cylinder
1350398
Group Number
Cylinder Assy 505961509
1 Tube Wldmt- 504241243
Cylinder
7 Rod Assy 505961513

ITEM PART NO. DESCRIPTION QTY

a. . . . . Cylinder Assy ...................................................................................................... 1
1 a. . . . . Tube Wldmt-Cylinder ...................................................................................... 1
2 504061745 Wear Ring ...................................................................................................... 1
3 504060716 Rod Seal ......................................................................................................... 1
4 504060736 Back-Up Ring ................................................................................................. 1
5 504232230 O-Ring ............................................................................................................ 1
6 504235239 Check Valve ................................................................................................... 1
7 a. . . . . Rod Assy ........................................................................................................ 1
8 504242299 Wear Ring ...................................................................................................... 1
9 015493400 O-Ring ............................................................................................................ 1
10 504242264 Retainer .......................................................................................................... 1
11 504242208 Rod Seal ......................................................................................................... 1
12 504242272 Back-Up Ring ................................................................................................. 1
13 504242267 Rod Wiper ...................................................................................................... 1
14 504233257 Washer ........................................................................................................... 1
15 501850904 Snap Ring ....................................................................................................... 1
504241238 Kit-Seal ............................................................................................................... AR

FOOTNOTES:
a Refer to Table

A888 ©2010 Yale Europe Materials Handling Limited 9-15

Mast-Two Stage Full Free-Lift

CARRIAGE (FIGURE 9-8)

TWO STAGE FULL FREE-LIFT

9-16 ©2010 Yale Europe Materials Handling Limited A888

 Mast-Two Stage Full Free-Lift

CARRIAGE
TWO STAGE FULL FREE-LIFT

ITEM PART NO. DESCRIPTION QTY

580014979 Carriage .............................................................................................................. 1
1 580014982 Carriage .......................................................................................................... 1
2 504240243 Stubshaft .................................................................................................... 4
3 015915900 Snap Ring ....................................................................................................... 4
4 504062721 Load Roller (0.060 in.) .................................................................................... 4
4 504062754 Load Roller (0.030 in.) .................................................................................... 4
5 504240294 Shim (0,762 mm) ............................................................................................ 16
6 c 449001404 Capscrew ....................................................................................................... 4
7 c 449022041 Lockwasher .................................................................................................... 4
8 c 504240239 Nut .................................................................................................................. 2
9 c 504240200 Ring ................................................................................................................ 2
10 c 504056789 Chain Anchor .................................................................................................. 2
11 c 504242265 Chain Anchor .................................................................................................. 2
12 c 504240287 Pin .................................................................................................................. 2
13 015415900 Cotter Pin ....................................................................................................... 2
14 ab 504056740 Chain Anchor .................................................................................................. 1
15 ab 504242207 Pin (Chain Anchor) ......................................................................................... 1
16 ab 015915300 Snap Ring ....................................................................................................... 1
17 ab 504056782 Pin .................................................................................................................. 1
18 580040581 Bracket Wldmt .................................................................................................... 1
19 504056783 Capscrew ............................................................................................................ 2
20 504231270 Nut ...................................................................................................................... 2
21 449001024 Capscrew ............................................................................................................ 2
22 449022017 Lockwasher ......................................................................................................... 2

FOOTNOTES:
a Three Stage Full Free-Lift c Two Stage Limited Free-Lift
b Two Stage Full Free-Lift

A888 ©2010 Yale Europe Materials Handling Limited 9-17

Mast-Two Stage Full Free-Lift

INTEGRAL SIDE-SHIFT CARRIAGE (FIGURE 9-9)

TWO STAGE FULL FREE-LIFT

9-18 ©2010 Yale Europe Materials Handling Limited A888

 Mast-Two Stage Full Free-Lift

INTEGRAL SIDE-SHIFT CARRIAGE

TWO STAGE FULL FREE-LIFT

ITEM PART NO. DESCRIPTION QTY

580037162 Side-Shift Carriage ............................................................................................. 1
1 580035090 Carriage Wldmt (Inner) ................................................................................... 1
2 580023798 Carriage Wldmt (907 mm) .............................................................................. 1
3 580020708 Sideshift Cylinder Assembly ........................................................................... 1
4 015628700 Grease Fitting ................................................................................................. 2
5 580026723 Cotter Pin ....................................................................................................... 2
6 580026721 Pin .................................................................................................................. 2
7 504056782 Pin .................................................................................................................. 1
8 580035092 Chain Anchor .................................................................................................. 1
9 015915300 Snap Ring ....................................................................................................... 1
10 504242207 Pin .................................................................................................................. 2
11 015415900 Cotter Pin ....................................................................................................... 2
12 504062754 Load Roller ..................................................................................................... 4
13 504240294 Shim (0,762 mm) ............................................................................................ 16
14 015915900 Snap Ring ....................................................................................................... 4
15 580020724 Bearing (Upper) .............................................................................................. 2
16 580020726 Bearing (Lower) .............................................................................................. 2
17 580026720 Shim ............................................................................................................... AR
18 449001400 Capscrew ....................................................................................................... 4
19 061278300 Washer ........................................................................................................... 4
20 580040581 Bracket Wldmt .................................................................................................... 1
21 504056783 Capscrew ............................................................................................................ 2
22 504231270 Nut ...................................................................................................................... 2
23 580027665 Hose Assy ........................................................................................................... 2
24 052642200 Fitting .................................................................................................................. 2
25 312850042 Strap Clamp ........................................................................................................ 1

A888 ©2010 Yale Europe Materials Handling Limited 9-19

Mast-Two Stage Full Free-Lift

INTEGRAL SIDE-SHIFT CYLINDER (FIGURE 9-10)

9-20 ©2010 Yale Europe Materials Handling Limited A888

 Mast-Two Stage Full Free-Lift

INTEGRAL SIDE-SHIFT CYLINDER

ITEM PART NO. DESCRIPTION QTY
580020708 Sideshift Cylinder Assembly ............................................................................... 1
1 580020710 Sideshift Cylinder ........................................................................................... 1
2 580020721 Rod Seal ......................................................................................................... 2
3 580020719 O-Ring ............................................................................................................ 2
4 580026724 Retainer .......................................................................................................... 2
5 580020741 Rod Wiper ...................................................................................................... 2
580027520 Kit-Seal ........................................................................................................... 1

A888 ©2010 Yale Europe Materials Handling Limited 9-21

Mast-Two Stage Full Free-Lift

HEADER HOSE (FIGURE 9-11)

TWO STAGE FULL FREE-LIFT — SHEET 1 0F 2

9-22 ©2010 Yale Europe Materials Handling Limited A888

 Mast-Two Stage Full Free-Lift

HEADER HOSE
TWO STAGE FULL FREE-LIFT – SHEET 1 0F 2
A031

LIFT HEIGHT TO BOTTOM OF FORKS

DESCRIPTION 3260 mm
ITEM 1 2 3 4 (128.3 in.)
Mast
-
Group Number
1 Tube Assy 504056768
2 Tube Assy 504056778
3 Hose Assy 504056717
4 Hose Assy 504056765
5 Hose Assy 504056728
7 Hose Assy 504056786

KEY:
A: 3 Function
B: 4 Function
QTY
ITEM PART NO. DESCRIPTION A B
1 a. . . . . Tube Assy .................................................................................................. 1 1
2 a. . . . . Tube Assy .................................................................................................. 1 1
3 a. . . . . Hose Assy .................................................................................................. .. 1
4 a. . . . . Hose Assy .................................................................................................. .. 1
5 a. . . . . Hose Assy .................................................................................................. 1 1
6 504056707 Channel ...................................................................................................... 1 1
7 a. . . . . Hose Assy .................................................................................................. 1 1
8 504056772 Bracket ....................................................................................................... .. 1
9 504058799 Bracket ....................................................................................................... .. 1
10 504056733 Bracket ....................................................................................................... 1 1
11 019899100 Fitting ......................................................................................................... 2 ..
12 504056761 Hose Assy .................................................................................................. 2 4
13 504056736 Bracket ....................................................................................................... 1 1
14 504056739 Bracket ....................................................................................................... 1 1
15 449022017 Lockwasher ................................................................................................ 1 1
16 449001003 Capscrew ................................................................................................... 1 1
17 449021010 Washer ....................................................................................................... 1 1
18 312850032 Strap Clamp ............................................................................................... 2 2
19 504056720 Spacer ........................................................................................................ 2 2
20 062159700 Clamp ......................................................................................................... 2 2

FOOTNOTES:
a Refer to Table

A888 ©2010 Yale Europe Materials Handling Limited 9-23

Mast-Two Stage Full Free-Lift

HEADER HOSE (FIGURE 9-12)

TWO STAGE FULL FREE-LIFT — SHEET 2 OF 2

9-24 ©2010 Yale Europe Materials Handling Limited A888

 Mast-Two Stage Full Free-Lift

HEADER HOSE
TWO STAGE FULL FREE-LIFT – SHEET 2 OF 2
KEY:
A: 3 Function
B: 4 Function
QTY
ITEM PART NO. DESCRIPTION A B
1 449001233 Capscrew ................................................................................................... 2 2
2 449021006 Washer ....................................................................................................... 2 2
3 504056715 Bracket ....................................................................................................... 1 1
4 449022013 Lockwasher ................................................................................................ 8 10
5 449015044 Nut .............................................................................................................. 2 2
6 500412903 Clamp ......................................................................................................... 1 1
7 014936600 Nut .............................................................................................................. 2 2
8 015026200 Lockwasher ................................................................................................ 2 2
9 504235248 Capscrew ................................................................................................... 2 2
10 504230225 Grommet .................................................................................................... 2 2
11 580081284 Tube Assy .................................................................................................. 1 1
12 580072379 Tube Assy .................................................................................................. 1 1
13 449001016 Capscrew ................................................................................................... 2 2
14 312850032 Strap Clamp ............................................................................................... 1 1
15 504056720 Spacer ........................................................................................................ 1 1
16 504056767 Channel ...................................................................................................... 1 1
17 505970524 Hose Clamp ............................................................................................... 2 4
18 019899100 Fitting ......................................................................................................... 2 2
19 504056784 Hose Sheave .............................................................................................. 1 1
20 504056736 Bracket ....................................................................................................... 1 1
21 449015029 Nut .............................................................................................................. 1 1
22 449022017 Lockwasher ................................................................................................ 1 1
23 504056725 Tube ........................................................................................................... 1 1
24 449001301 Capscrew ................................................................................................... 2 2
25 504056754 Tube ........................................................................................................... 2 2
26 504056710 Bracket ....................................................................................................... 1 1
27 504056759 Spacer ........................................................................................................ 2 2
28 449001059 Capscrew ................................................................................................... 1 1

A888 ©2010 Yale Europe Materials Handling Limited 9-25

Mast-Two Stage Full Free-Lift

NOTES

9-26 ©2010 Yale Europe Materials Handling Limited A888

 SECTION 10

10 FORKS, LOAD BACKREST, AND MAST INSTALLATION

 CONTENTS

SECTION 10
FORKS, LOAD BACKREST, AND MAST INSTALLATION

DESCRIPTION PAGE

FORK ............................................................................................................................................................... 10-2

LOAD BACKREST
INTEGRAL SIDE-SHIFT ............................................................................................................................. 10-10
LOAD BACKREST EXTENSION ..................................................................................................................... 10-4
SIDE-SHIFT CARRIAGE ................................................................................................................................. 10-6
SIDE-SHIFT CYLINDER ................................................................................................................................. 10-8

A888 ©2010 Yale Europe Materials Handling Limited 10-1

FORKS, LOAD BACKREST, AND MAST INSTALLATION

FORK (FIGURE 10-1)

ITEM PART NO. DESCRIPTION QTY

1 504242721 Fork (1000 mm) .................................................................................................. 2
1 504242722 Fork (1100 mm) .................................................................................................. 2
1 504242723 Fork (1200 mm) .................................................................................................. 2
2 580016784 Latch ............................................................................................................... 1

10-2 ©2010 Yale Europe Materials Handling Limited A888

 FORKS, LOAD BACKREST, AND MAST INSTALLATION

NOTES

A888 ©2010 Yale Europe Materials Handling Limited 10-3

FORKS, LOAD BACKREST, AND MAST INSTALLATION

LOAD BACKREST EXTENSION (FIGURE 10-2)

10-4 ©2010 Yale Europe Materials Handling Limited A888

 FORKS, LOAD BACKREST, AND MAST INSTALLATION

LOAD BACKREST EXTENSION

ITEM PART NO. DESCRIPTION QTY
1 a 504263710 Load Backrest (857 mm) .................................................................................... 1
2 501749902 Capscrew ............................................................................................................ 4
3 505960578 Capscrew ............................................................................................................ 4
4 909882405 Nut ...................................................................................................................... 4

FOOTNOTES:
a Use with Hang-on Side-Shift

A888 ©2010 Yale Europe Materials Handling Limited 10-5

FORKS, LOAD BACKREST, AND MAST INSTALLATION

SIDE-SHIFT CARRIAGE (FIGURE 10-3)

10-6 ©2010 Yale Europe Materials Handling Limited A888

 FORKS, LOAD BACKREST, AND MAST INSTALLATION

SIDE-SHIFT CARRIAGE
ITEM PART NO. DESCRIPTION QTY
506250520 Side-Shift Carriage ............................................................................................. 1
1 504061724 Carriage Wldmt (Upper) ................................................................................. 1
2 518807670 Carriage Wldmt (Lower) ................................................................................. 1
3 580010522 Support ........................................................................................................... 1
4 580010513 Bearing (Upper) .............................................................................................. 1
5 518807609 Bearing (Lower) .............................................................................................. 1
6 519666601 Cylinder Assy (FPage 10-8).......................................................................... 1
7 931018903 Capscrew ....................................................................................................... 4
8 504061794 Washer ........................................................................................................... 4
9 504061746 Rod (Optional) ................................................................................................ 2
9 518801602 Capscrew ....................................................................................................... 2
10 504230271 Nut .................................................................................................................. 2
10 504230271 Nut (Optional) ................................................................................................. 4
11 015628700 Grease Fitting ................................................................................................. 3
12 504061795 Shim (0,508 mm) ............................................................................................ AR
13 c 504061728 Fitting .................................................................................................................. 2
14 c 504061782 Tube Assy ........................................................................................................... 1
15 c 504061781 Tube Assy ........................................................................................................... 1
16 ab 504060713 Fitting .................................................................................................................. 2
17 ab 504061742 Tube Assy ........................................................................................................... 1
18 ab 504061708 Tube Assy ........................................................................................................... 1
19 580010506 Shim (Bearing Lower) ..................................................................................... AR

FOOTNOTES:
a Three Stage Full Free-Lift c Two Stage Limited Free-Lift
b Two Stage Full Free-Lift

A888 ©2010 Yale Europe Materials Handling Limited 10-7

FORKS, LOAD BACKREST, AND MAST INSTALLATION

SIDE-SHIFT CYLINDER (FIGURE 10-4)

10-8 ©2010 Yale Europe Materials Handling Limited A888

 FORKS, LOAD BACKREST, AND MAST INSTALLATION

SIDE-SHIFT CYLINDER
ITEM PART NO. DESCRIPTION QTY
519666601 Cylinder Assy ...................................................................................................... 1
1 519665601 Tube Wldmt-Cylinder ...................................................................................... 1
2 519664601 Rod Assy ........................................................................................................ 1
3 504020504 Seal ................................................................................................................ 1
4 012825700 O-Ring ............................................................................................................ 2
5 500167924 Back-Up Ring ................................................................................................. 2
6 504234288 Rod Seal ......................................................................................................... 2
7 504232210 Rod Wiper ...................................................................................................... 2
8 506552501 Gland .............................................................................................................. 2
505136053 Kit-Seal ............................................................................................................... AR

A888 ©2010 Yale Europe Materials Handling Limited 10-9

FORKS, LOAD BACKREST, AND MAST INSTALLATION

LOAD BACKREST (FIGURE 10-5)

INTEGRAL SIDE-SHIFT

ITEM PART NO. DESCRIPTION QTY

1 504242750 Load Backrest (35.7 in.) ...................................................................................... 1
2 505960578 Capscrew ............................................................................................................ 4
3 061278200 Washer ............................................................................................................... 4
4 580033885 Nut ...................................................................................................................... 4
5 504233271 Washer ............................................................................................................... 4
6 449022017 Lockwasher ......................................................................................................... 4

10-10 ©2010 Yale Europe Materials Handling Limited A888

 SECTION 11

11 NUMERICAL INDEX
 NUMERICAL INDEX

SECTION 11
NUMERICAL INDEX

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

012823300 6-17 9 9-19 11 9-25 18 053349600 7-7 16

6-17 24 015416200 4-3 11 019899200 7-17 13 8-9 13
6-17 41 5-5 22 019899300 7-18 25 8-12 36
6-21 9 015418200 8-7 7 8-26 32 9-7 16
6-21 24 015418300 3-3 16 032643500 4-5 16 9-9 2
6-21 41 015418600 5-13 9 5-17 8 054291200 8-9 16
6-22 70 015419800 6-51 13 6-7 8 054368800 6-7 37
6-28 1 6-53 13 6-11 8 6-11 37
6-31 1 015492300 4-7 5 050971700 6-3 32 054820000 6-31 13
6-35 1 015493300 6-51 10 050974300 3-3 8 055746400 6-3 5
6-39 1 6-53 10 052229600 6-12 41 6-7 38
6-53 5 015493400 8-17 10 7-7 20 6-11 38
012823700 9-11 18 9-15 9 9-7 20 056363300 6-3 6
012824300 7-3 3 015628700 7-13 4 052642200 8-21 24 6-3 27
8-3 3 8-21 4 9-19 24 6-17 5
8-5 3 9-19 4 052643200 6-11 40 6-21 5
9-3 3 10-7 11 052643400 6-3 7 6-28 4
012825700 10-9 4 015915300 7-11 16 7-7 24 057780800 6-7 39
012827100 6-51 5 8-19 16 8-9 15 6-11 39
012828600 4-7 6 8-21 9 9-7 23 059482200 6-27 6
013399900 8-11 9 9-17 16 052645300 6-3 5 059482800 1-16 11
014931500 6-18 56 9-19 9 6-7 37 061278200 10-10 3
6-22 56 015915900 3-13 18 6-7 38 061278300 7-13 19
6-37 11 7-3 12 6-7 39 9-19 19
014936000 5-15 12 7-5 5 6-11 37 061278400 8-11 34
5-15 16 7-11 3 6-11 38 9-9 21
014936200 6-7 12 7-13 14 6-11 39 061643400 6-17 5
6-11 12 8-3 8 6-17 11 6-21 5
014936600 6-17 3 8-5 8 6-21 11 6-28 4
6-21 3 8-7 5 6-31 13 062128400 6-17 28
6-25 10 8-19 3 052645400 6-3 7 6-21 28
6-37 14 8-21 14 6-17 7 062159700 7-17 23
9-25 7 9-3 6 6-21 7 8-25 22
014939300 6-12 47 9-17 3 6-28 2 9-23 20
014972900 5-5 26 9-19 14 7-7 14 065619300 5-17 10
014975800 5-5 23 015918200 9-5 5 7-7 20 203223300 8-11 33
015025600 6-7 13 016103200 2-3 23 7-7 24 9-9 20
6-11 13 2-5 18 8-9 9 258193900 1-3 12
015026200 9-25 8 5-15 14 8-9 15 296321162 2-19 1
015415900 7-3 11 016103300 6-7 14 8-9 16 2-21 4
7-11 13 6-11 14 8-12 37 2-23 4
7-13 22 016109700 5-5 21 9-7 14 2-25 4
8-3 12 016110900 7-7 2 9-7 20 296321168 2-25 7
8-7 10 8-9 2 9-7 23 311323023 3-5 17
8-11 20 8-25 19 9-9 23 312823020 8-25 25
8-19 13 9-7 2 052645500 6-3 1 312850032 2-3 29
8-21 11 019899100 7-17 14 052645600 7-7 11 2-5 31
9-9 10 8-25 8 8-9 23 7-17 15
9-17 13 9-23 11 9-7 11 8-25 24

A888 ©2010 Yale Europe Materials Handling Limited 11-1

NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

9-23 18 449001170 1-5 33 6-27 2 7-17 18

9-25 14 2-5 23 449015014 1-5 45 8-5 20
312850042 5-15 26 3-5 19 1-16 10 8-9 24
5-17 12 4-5 17 3-3 18 8-11 35
8-21 25 5-7 11 5-11 6 8-25 27
9-19 25 6-7 26 5-15 20 9-7 25
449001003 8-7 12 6-11 26 6-3 23 9-25 2
9-5 6 449001233 5-15 4 6-7 24 449021010 9-23 17
9-23 16 7-7 22 6-11 24 449022013 1-5 21
449001004 3-3 13 7-17 16 6-43 12 4-3 20
449001013 1-6 48 8-9 5 6-45 12 5-5 14
1-9 14 8-11 3 449015029 1-15 3 5-15 6
2-5 35 8-26 28 3-3 11 6-3 14
5-11 2 9-7 5 6-51 11 6-3 36
449001014 2-3 16 9-25 1 8-25 16 6-43 10
4-3 5 449001239 6-3 20 9-25 21 6-45 10
6-7 22 449001273 2-5 38 449015044 5-5 11 7-3 18
6-11 22 449001301 8-25 5 5-15 7 7-5 7
449001015 4-3 18 9-25 24 6-3 15 7-7 4
5-5 18 449001302 5-5 13 6-43 11 7-7 8
5-15 27 449001310 5-5 9 6-45 11 7-17 10
449001016 1-5 23 449001343 1-5 42 7-3 15 8-3 21
6-3 13 6-12 43 7-7 23 8-5 12
7-7 7 449001400 7-13 18 7-17 17 8-9 4
8-9 22 8-21 18 8-3 19 8-9 21
8-11 32 9-19 18 8-5 14 8-11 4
8-25 10 449001404 7-11 6 8-9 25 8-11 31
9-7 7 7-13 9 8-11 12 8-25 6
9-9 19 8-19 6 8-25 7 9-3 12
9-25 13 9-17 6 9-3 9 9-7 4
449001023 7-17 12 449001412 2-5 34 9-7 24 9-7 8
449001024 7-11 21 6-4 9-25 5 9-9 19
8-19 21 6-27 1 449015098 4-3 8 9-25 4
9-17 21 449001414 2-3 9 449015112 4-5 7 449022016 1-5 44
449001040 5-5 4 449001415 6-7 2 449021001 1-16 8 1-16 9
7-3 19 6-11 2 2-3 18 2-3 17
8-3 22 449001418 6-3 16 5-15 19 4-3 6
9-3 13 7-5 6 6-12 42 5-11 5
449001048 3-3 7 8-5 13 449021002 4-3 16 5-15 18
449001052 5-15 25 449002139 3-3 14 449021003 1-5 34 6-3 22
449001056 2-5 37 449004080 4-3 13 2-3 3 6-7 3
449001058 1-15 1 449004085 2-3 2 2-5 12 6-11 3
449001059 8-25 14 449007018 1-5 8 2-5 24 449022017 1-15 2
9-25 28 449007024 2-3 21 4-5 19 3-3 12
449001110 7-17 9 2-5 19 6-3 6-51 12
449001117 1-15 4 449007050 2-3 10 6-7 27 7-11 22
449001134 2-3 26 449015002 1-5 10 6-11 27 8-7 13
2-5 30 2-3 5 449021006 4-3 19 8-19 22
5-15 8 4-5 10 5-5 15 8-25 15
449001138 8-5 17 6-7 29 5-15 5 9-5 7
449001160 5-7 9 6-11 29 7-7 5 9-17 22

11-2 ©2010 Yale Europe Materials Handling Limited A888

 NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

9-23 15 502137903 5-15 13 504056723 7-17 3 504056762 7-17 11

9-25 22 502398908 5-5 8 504056725 8-25 17 504056764 7-17 3
10-10 6 502470901 2-9 5 9-25 23 504056765 9-23 4
449022018 1-5 9 502470903 2-11 10 504056726 9-11 8 504056766 8-25 20
2-3 4 2-13 38 9-13 8 504056767 9-25 16
2-5 3 502565903 6-51 15 504056727 7-17 6 504056768 9-23 1
2-5 13 502566903 8-21 19 8-25 3 504056771 8-25 1
2-5 24 502566904 1-5 20 504056728 9-23 5 504056772 9-23 8
4-5 18 7-3 16 504056730 9-11 4 504056773 8-25 2
5-7 11 7-7 9 9-13 4 504056775 8-25 1
6-4 8-3 20 504056731 8-15 11 504056776 7-17 3
6-7 28 8-9 20 9-11 11 504056777 7-17 1
6-11 28 9-3 10 9-13 11 504056778 9-23 2
449022019 4-3 22 9-7 9 504056733 8-25 9 504056781 8-25 2
449022027 3-9 7 502634904 5-17 9 9-23 10 504056782 7-11 17
5-13 16 502635907 6-17 13 504056734 8-25 1 8-19 17
449022041 7-11 7 6-17 27 504056736 9-23 13 9-17 17
7-13 10 6-17 45 9-25 20 9-19 7
8-19 7 6-21 13 504056738 7-17 2 504056783 7-11 19
9-17 7 6-21 27 504056739 9-23 14 7-13 24
449025027 6-7 19 6-21 45 504056740 7-11 14 8-19 19
6-11 19 6-22 59 8-19 14 8-21 21
500154902 6-7 36 6-31 11 9-17 14 9-17 19
500154913 6-12 44 6-35 13 504056741 9-11 5 9-19 21
500167920 6-51 6 6-37 13 9-13 5 504056784 8-25 13
500167924 10-9 5 6-39 10 504056743 8-15 12 9-25 19
500227905 7-7 1 502637902 6-53 11 9-11 12 504056785 7-17 7
8-9 1 502701502 2-9 13 9-13 12 504056786 9-23 7
9-7 1 2-11 8 504056746 9-11 9 504056789 7-11 10
500343914 8-11 26 502701508 2-9 16 9-13 9 8-19 10
9-9 16 2-11 7 504056749 7-17 5 9-17 10
500412903 9-25 6 502701518 2-9 17 8-25 4 504056792 7-17 2
500513904 5-5 27 2-11 9 504056750 9-11 7 504056795 7-17 3
500552902 4-5 15 504020504 10-9 3 9-13 7 504056797 7-17 3
5-17 7 504056705 7-17 2 504056752 7-17 1 504056798 7-17 22
6-7 10 504056707 9-23 6 504056753 7-17 2 504056799 7-17 22
6-11 10 504056708 7-17 2 504056754 8-25 12 504057723 3-11 14
500583902 6-7 18 504056709 8-25 1 9-25 25 6-43 24
6-11 18 504056710 8-25 11 504056755 7-17 3 504057729 3-11 15
500905200 3-3 17 9-25 26 504056757 5-3 504057730 3-11 11
501702903 9-11 19 504056714 7-17 1 5-13 15 504057737 3-11 5
501702904 5-15 10 504056715 9-25 3 7-3 22 3-13 5
501749902 10-5 2 504056716 8-25 1 8-3 15 6-43 4
501802906 6-53 504056717 9-23 3 9-3 15 6-45 4
501850904 8-17 16 504056720 7-17 4 504056758 8-25 2 504057738 2-5 11
9-15 15 8-25 21 504056759 8-25 18 504057745 3-11 8
501884909 6-3 31 9-23 19 9-25 27 3-11 28
501918902 8-11 1 9-25 15 504056760 8-25 1 3-13 8
8-11 5 504056721 9-11 6 504056761 7-17 21 6-43 7
502011911 6-53 6 9-13 6 8-25 23 6-45 7
502056904 6-3 2 504056722 7-17 2 9-23 12 504057751 6-43 38

A888 ©2010 Yale Europe Materials Handling Limited 11-3

NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

6-45 36 6-7 16 504061746 10-7 9 2-13 30

504057753 3-11 17 6-11 16 504061756 5-3 12 504070790 2-3 30
504057755 6-43 31 6-11 16 504061757 5-3 13 2-5 31
6-45 504060706 6-51 1 504061777 6-3 28 504143500 6-53 8
504057758 5-15 15 504060709 6-51 3 504061779 8-11 8 504223200 5-5 20
504057760 3-11 24 6-53 3 504061781 10-7 15 504223239 2-6
504057761 3-11 12 504060713 6-3 27 504061782 10-7 14 504223299 6-7 21
504057762 3-11 3 10-7 16 504061784 5-3 10 6-11 21
504057763 6-41 17 504060716 8-17 3 5-7 10 504224226 5-5 5
504057766 3-11 26 9-15 3 504061786 5-3 504224231 5-13 5
504057774 3-11 13 504060724 6-51 9 504061794 10-7 8 504224298 5-13 13
6-43 23 504060725 6-51 8 504061795 10-7 12 504225201 5-17 5
504057786 6-43 17 6-53 8 504062481 1-5 39 6-7 7
6-45 17 504060727 6-3 4 504062702 5-3 3 6-11 7
504057789 2-3 19 504060731 6-51 7 504062721 7-3 14 504225202 4-5 14
2-5 16 504060732 7-9 7-11 4 504225240 5-5 10
504058700 2-17 20 8-15 8-3 6 504225257 1-5 7
504058714 5-3 14 504060733 6-3 1 8-5 6 504226237 8-5 16
504058726 5-5 17 504060736 8-17 4 8-7 3 8-25 26
5-9 9-15 4 8-19 4 504226242 1-5 29
504058735 5-3 1 504060739 6-3 37 9-3 8 1-5 43
504058738 5-3 8 504060752 3-9 6 9-17 4 1-6 50
504058741 2-25 8 5-13 1 504062730 1-5 36 1-9 16
504058758 2-25 3 504060757 3-3 5 504062746 7-5 3 2-3 28
504058764 2-17 21 3-9 2 8-5 19 2-5 28
504058776 7-17 8 504060762 6-43 8 9-5 3 6-3 21
504058779 5-3 8 6-45 8 504062748 7-5 3 6-7 23
504058781 5-3 4 504060764 6-43 26 8-5 19 6-11 23
504058787 7-18 23 6-45 9-5 3 504226282 6-7 9
504058793 5-3 504060771 6-3 3 504062754 7-3 14 6-11 9
5-13 14 504060774 1-15 6 7-11 4 504227269 4-3 23
7-3 21 504060776 3-9 1 7-13 12 504227283 5-13 11
8-3 16 504060779 3-9 5 8-3 6 504227284 6-7 6
9-3 16 504060781 3-9 3 8-5 6 6-11 6
504058799 9-23 9 504060790 6-51 8-7 3 504228208 6-3 12
504059714 6-7 5 504060797 3-9 4 8-19 4 504228259 5-17 4
6-11 5 504061708 10-7 18 8-21 12 504228261 6-3 11
504059717 6-3 29 504061710 8-25 2 9-3 8 504228270 5-5 19
504059718 6-7 15 8-25 2 9-17 4 504228276 5-17 2
6-11 15 8-25 2 9-19 12 504228295 5-15 11
504059726 2-13 8 504061715 5-3 9 504062755 5-3 11 504228297 6-3 10
2-13 27 504061724 10-7 1 504062766 5-9 504229270 6-7 20
504059730 2-13 6 504061728 6-3 6 504063735 3-3 18 6-11 20
2-13 9 10-7 13 504063742 6-43 6 504229298 1-5 28
2-13 14 504061730 9-13 10 6-45 6 1-6 49
2-13 28 504061737 9-11 504063765 3-3 18 1-9 15
504059736 2-3 20 9-13 504063786 3-3 18 504230205 6-17 33
2-5 20 504061741 8-11 11 504064701 2-9 14 6-21 33
504059738 6-3 30 504061742 10-7 17 504064720 2-9 11 504230207 6-17 39
504059772 6-3 26 504061745 8-17 2 2-11 5 6-21 39
504059785 6-7 16 9-15 2 2-13 10 6-35 3

11-4 ©2010 Yale Europe Materials Handling Limited A888

 NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

504230209 6-17 18 6-22 65 9-3 5 504239272 3-3 3

6-18 54 6-37 6 504234216 8-11 18 504239276 5-5 24
6-21 18 6-39 6 9-9 8 504239279 5-13 7
6-22 54 504230287 6-31 15 504234226 6-17 22 5-13 12
6-22 64 504230292 6-17 8 6-17 36 504239282 5-11 7
6-37 4 6-21 8 6-18 52 504239285 3-3 15
6-39 4 6-25 3 6-21 22 504239291 5-5 25
504230225 7-18 24 6-28 1 6-21 36 504239293 5-11 1
8-26 31 504230293 6-17 6 6-22 52 504240200 7-3 7
9-25 10 6-21 6 6-22 68 7-11 9
504230234 6-17 14 504230298 6-17 16 6-31 5 7-13 8
6-17 29 6-18 48 6-35 7 8-3 13
6-21 14 6-21 16 6-37 5 8-7 8
6-21 29 6-22 48 6-39 5 8-19 9
6-22 60 6-22 62 504234265 7-3 4 9-17 9
6-31 3 6-37 3 8-3 4 504240205 6-51 17
6-35 5 6-39 3 8-5 4 504240210 7-5 9
6-39 8 504231220 1-3 8 9-3 4 8-5 10
504230236 6-17 31 504231235 1-3 20 504234266 8-11 17 504240211 5-13 10
6-21 31 504231270 7-11 20 9-9 7 504240213 7-7 6
6-31 10 7-13 25 504234269 6-51 18 7-9
6-35 12 8-19 20 6-53 18 504240214 7-7 11
504230246 6-17 15 8-21 22 504234288 10-9 6 8-9 23
6-17 30 9-17 20 504235239 8-17 6 9-7 11
6-18 47 9-19 22 9-15 6 504240215 7-9 10
6-21 15 504232210 10-9 7 504235245 1-5 32 504240217 7-7 6
6-21 30 504232212 1-16 2 504235248 9-25 9 7-9
6-22 47 504232220 6-17 6 504235263 6-31 15 504240219 7-5 1
6-22 61 6-21 6 504236211 5-9 7 504240220 7-3 8
6-31 2 6-29 3 504236222 1-5 22 504240221 7-3 8
6-35 4 504232230 8-17 5 504236253 7-7 12 504240229 7-7 13
6-37 2 9-15 5 8-9 7 8-9 8
6-39 2 504232234 2-6 9-7 12 504240230 7-7 17
504230255 6-17 23 504232248 1-9 1 504236294 5-9 2 8-9 11
6-17 37 504232297 1-16 3 504238213 1-5 17 9-7 17
6-21 23 504233208 8-11 16 504238214 1-5 15 504240231 6-51 14
6-21 37 9-9 5 504238222 1-5 11 6-53 14
6-22 69 504233218 8-5 18 504238225 1-5 13 504240232 7-7 6
6-31 4 504233226 7-5 10 504238241 4-3 28 7-9
6-35 6 8-5 9 504238250 1-5 16 504240234 7-7 10
6-39 9 504233244 7-7 14 504238275 1-5 12 8-9 19
504230271 2-3 27 8-9 9 504238295 1-5 14 9-7 10
2-5 27 8-12 37 504239203 5-13 4 504240237 7-3 17
10-7 10 9-7 14 504239210 5-11 4 8-3 17
10-7 10 9-9 23 504239236 5-5 2 9-3 11
504230282 6-17 19 504233257 8-17 15 504239242 5-5 25 504240239 7-3 6
6-17 34 9-15 14 504239247 5-11 3 7-11 8
6-18 50 504233271 10-10 5 504239253 5-5 16 7-13 7
6-21 19 504233279 7-3 5 504239255 5-5 3 8-3 14
6-21 34 8-3 5 504239263 5-5 3 8-7 6
6-22 50 8-5 5 504239266 5-13 3 8-19 8

A888 ©2010 Yale Europe Materials Handling Limited 11-5

NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

9-17 8 9-19 13 8-15 15 504242280 8-11 28

504240242 7-5 1 504240296 7-9 10 9-11 15 9-9 15
504240243 7-3 2 504240297 7-9 1 9-13 15 504242282 7-9 9
7-5 2 8-15 1 504242242 8-11 13 8-15 9
7-11 2 504240712 2-3 9-9 3 504242284 8-11 14
8-3 2 2-6 504242243 9-11 10 9-9 4
8-5 2 504240838 2-3 504242244 7-9 12 504242288 9-7 13
8-7 2 2-6 8-15 14 504242290 8-11 23
8-19 2 504241231 8-15 10 9-11 14 9-9 22
9-3 2 504241238 8-17 9-13 14 504242295 8-7 14
9-5 2 9-15 504242245 9-7 6 9-5 8
9-17 2 504241239 8-11 22 9-13 504242296 8-3 9
504240244 7-9 10 9-9 12 504242247 8-11 30 504242297 7-9 4
504240249 5-13 8 504241243 8-17 1 9-9 18 8-15 4
504240252 7-9 1 9-15 1 504242249 7-9 11 504242299 8-17 9
8-15 1 504241309 1-5 2 8-15 13 9-15 8
504240263 7-9 1 504241310 1-5 3 9-11 13 504242721 10-2 1
504240270 7-7 21 504241783 1-15 9-13 13 504242722 10-2 1
8-9 17 504242203 7-9 7 504242253 8-7 11 504242723 10-2 1
9-7 21 8-15 7 504242255 9-9 9 504242750 10-10 1
504240271 7-7 3 504242204 8-11 25 504242256 7-9 8 504249707 6-3 18
8-9 3 9-9 15 8-15 8 504263710 10-5 1
9-7 3 504242205 7-9 5 504242258 8-11 6 504305711 6-53 2
504240276 7-3 8 8-15 5 504242259 7-9 2 504305717 6-51 2
504240280 7-5 1 504242207 7-11 15 8-15 2 504305734 1-9 2
504240287 7-3 10 8-11 21 9-11 2 504450711 3-3 18
7-11 12 8-19 15 9-13 2 504503703 4-3 24
7-13 21 8-21 10 504242260 8-11 29 504504703 4-3 25
8-3 11 9-9 11 9-9 14 504574273 4-3 15
8-7 9 9-17 15 504242261 8-11 7 504574274 4-3 22
8-19 12 9-19 10 504242263 8-11 24 504574275 4-5
9-17 12 504242208 8-17 12 9-9 13 504574276 4-5 1
504240288 6-51 16 9-15 11 504242264 8-17 11 504574277 4-5 2
6-53 16 504242209 8-11 8 9-15 10 504955200 1-3 14
504240293 7-5 8 504242213 8-5 15 504242265 7-3 9 505064754 2-9 12
8-5 11 504242217 7-9 6 7-11 11 2-11 6
504240294 7-3 13 8-15 6 7-13 11 2-13 11
7-3 20 504242222 9-9 1 7-13 20 505136053 10-9
7-5 4 504242224 9-5 1 8-3 10 505959521 5-9 10
7-11 5 504242227 7-9 14 8-19 11 505960528 5-9 3
7-13 13 8-15 16 9-17 11 505960575 5-9 4
8-3 7 9-11 16 504242267 8-17 14 505960578 10-5 3
8-3 18 9-13 16 9-15 13 10-10 2
8-5 7 504242234 8-11 22 504242270 9-7 22 505960595 8-5 1
8-7 4 504242236 7-9 3 9-11 505960597 8-7 1
8-19 5 8-15 3 504242272 8-17 13 505961508 8-7 1
8-21 13 9-11 3 9-15 12 505961509 8-17
9-3 7 9-13 3 504242273 9-11 1 9-9 6
9-3 14 504242237 8-11 27 9-13 1 9-15
9-5 4 9-9 17 504242274 8-11 19 505961513 8-17 7
9-17 5 504242239 7-9 13 504242277 9-11 17 9-15 7

11-6 ©2010 Yale Europe Materials Handling Limited A888

 NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

505961527 8-11 7 2-13 23 2-13 2 518801602 10-7 9

505961531 8-11 7 505968568 2-13 5 2-13 16 518802686 2-13 7
505961539 8-11 8 2-13 12 2-13 33 2-13 13
505961544 8-17 1 2-13 21 518445610 2-13 15 2-13 17
505961545 8-7 1 2-13 24 518445618 2-11 2 2-13 34
505961552 8-17 8 505970500 2-3 11 2-13 1 2-13 35
505961553 8-11 22 2-6 38 2-13 32 518805628 2-3 12
505961558 8-9 6 505970524 9-25 17 518445621 2-9 2 518805660 1-3 16
8-15 505972566 1-3 18 518446602 2-9 1 518806691 1-3 15
505961561 8-9 6 505973524 1-3 17 518793602 6-48 518807609 10-7 5
8-15 505973580 6-3 17 518793670 2-9 10 518807670 10-7 2
505961564 8-9 6 505974506 5-17 1 2-13 25 518807689 2-13 18
8-15 505974557 1-3 5 518793680 2-13 26 518821818 5-17 9
505961566 8-15 10 505974561 5-5 1 518793695 7-13 519244811 3-5 24
505961567 8-17 5-15 1 518794682 4-3 21 519244834 3-5 26
505961573 8-3 9 5-17 518795619 5-5 7 519433634 2-21 8
505961576 8-15 1 505974576 5-5 28 518796602 6-17 4 2-23 8
505961577 8-5 1 5-15 24 6-37 17 519433635 2-19 4
505961585 8-17 7 505974595 5-17 3 518796605 6-17 12 2-23 5
505961587 8-3 9 505976537 2-5 33 6-21 12 519477600 6-53 1
505961589 8-17 7 505977500 4-5 11 518796613 6-22 58 519664601 10-9 2
505961590 8-15 10 505977509 4-3 14 6-25 8 519665601 10-9 1
505961593 8-17 505977512 4-3 21 6-39 1 519666601 10-7 6
505961594 8-17 1 505977516 4-5 9 518796639 6-18 46 10-9
505961597 8-5 1 505977519 5-15 3 6-22 46 519739849 2-23 6
505966534 5-15 2 505977526 4-5 8 6-37 9 2-25 6
505966556 5-15 21 505977537 5-15 9 518796642 4-3 9 519739857 2-19 2
505966574 5-15 22 505977538 4-3 4 518796646 6-17 43 519739860 2-19 5
505967575 6-17 25 505977542 4-5 4 6-21 43 2-25 2
6-17 42 505977550 4-5 12 6-25 9 519739861 2-19 6
6-18 57 505977562 4-3 3 6-25 9 519739862 2-19 7
6-21 25 505977566 4-3 12 6-37 1 519739863 2-19 3
6-21 42 505977569 4-5 3 518796650 6-18 519739868 2-21 1
6-22 57 505977573 4-5 21 518796654 6-17 26 2-23 1
6-22 71 505977589 4-3 10 6-21 26 2-25 1
6-37 12 505977590 4-5 6 518796655 6-22 519739869 2-21 2
6-39 12 505977597 4-3 1 518796659 6-17 7 2-23 2
505967593 6-17 10 505977598 4-5 5 6-21 7 519766825 3-5 13
6-21 10 506250520 10-7 518796662 6-17 1 519766826 3-5 13
505967595 6-17 38 506469500 6-3 6-37 16 519766827 3-5 13
6-21 38 506552501 10-9 8 518796675 6-21 4 519766828 3-5 13
6-35 2 507097501 6-3 9 6-37 17 519766840 3-5 15
505968501 2-9 3 507221500 5-5 6 518796688 6-17 44 519766841 3-5 10
2-11 3 514454800 6-28 2 6-21 44 519767804 3-5 8
2-13 3 516987826 6-7 11 6-37 8 519767806 3-5 5
2-13 19 6-11 11 518796695 6-18 55 519767807 3-5 5
2-13 22 517821801 5-9 5 6-22 55 519767808 3-5 5
505968535 2-9 4 517821802 5-9 6 6-37 10 519767809 3-5 5
2-11 4 517821803 5-9 9 518798611 5-9 8 519767813 3-5 18
2-13 4 518445601 2-13 31 518798660 5-9 11 519767816 3-5 27
2-13 20 518445602 2-11 1 518798698 5-9 8 519767822 3-5 4

A888 ©2010 Yale Europe Materials Handling Limited 11-7

NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

519796604 6-3 35 6-37 12 5-17 13 580014514 1-5 41

519798601 1-3 3 6-39 12 580010503 6-21 1 580014540 6-7 1
519798602 1-3 4 520292813 6-17 2 6-37 16 580014541 6-7 35
519798604 1-3 19 6-21 2 580010506 10-7 19 6-15
519996801 1-9 9 6-25 11 580010513 10-7 4 580014542 6-7 4
519996802 1-11 5 6-37 15 580010522 10-7 3 6-11 4
1-13 5 520352802 3-5 14 580010749 3-13 17 580014543 6-7 17
519996803 1-9 10 520352811 3-5 11 580010755 3-11 19 580014544 6-7 20
1-11 6 520352817 3-5 16 6-45 6-11 20
1-13 6 520352827 3-5 6 580010757 3-11 22 580014545 6-7 25
520035837 2-13 29 524135211 4-3 27 6-43 33 6-11 25
2-13 37 524137230 5-17 4 6-45 31 580014546 6-7 30
520037801 4-3 2 524137528 5-5 1 580010773 3-13 12 6-11 30
520037804 7-3 4 5-15 1 6-43 22 580014547 6-7 32
8-3 4 5-17 6-45 22 6-11 32
8-5 4 524140038 1-5 1 580010774 6-43 28 580014548 6-7 33
9-3 4 524140039 1-5 1 580010775 3-11 25 6-11 33
520037871 2-9 8 524140040 1-5 1 3-13 24 580014549 6-7 34
2-14 41 524140237 1-15 580010997 2-13 36 6-11 34
520037888 2-9 9 524142943 1-3 11 580011023 2-3 32 580014550 5-5 5
2-14 42 524142944 1-3 11 580014067 6-15 2 580014552 5-5 12
520037895 2-9 7 524142945 1-3 11 580014072 6-15 2 580014565 2-3 34
2-13 40 524145049 6-7 34 580014196 5-17 5 2-5 32
520038820 2-6 6-11 34 580014395 3-3 1 580014691 6-3 34
520040810 5-13 2 524148943 1-5 4 3-11 6-48
520040849 5-13 6 524148944 1-5 5 580014416 2-3 1 580014692 6-3 34
520045057 4-3 26 524208881 1-3 10 580014417 2-3 8 6-47
520045119 1-3 13 580000037 1-16 2 580014419 2-3 25 580014693 6-3 25
520045132 2-17 1 580000284 4-3 21 2-5 29 580014694 6-3 33
2-19 580000361 4-9 19 580014420 2-3 12 6-43
520045134 2-19 8 580001205 2-3 7 580014421 2-3 14 580014695 6-3 19
520051896 2-5 14 580001246 2-21 7 580014422 2-3 15 580014696 6-3 8
520292801 6-17 17 2-23 7 580014423 2-3 24 580014821 2-3 6
6-17 32 2-25 9 580014424 4-7 1 580014922 3-11 1
6-18 49 580001849 2-9 15 580014425 4-7 3 580014924 3-11 4
6-21 17 580005621 2-13 39 580014426 4-7 4 580014925 3-11 6
6-21 32 580007999 4-9 580014427 4-3 17 580014926 3-11 9
6-22 49 580008005 4-9 18 4-9 580014927 3-11 10
6-22 63 580008064 1-3 7 580014428 4-7 2 580014928 3-11 16
6-31 9 580008424 1-6 47 580014429 2-3 13 580014929 3-11 18
6-35 11 1-9 2-9 6-45 27
6-37 7 580008425 1-9 17 580014485 1-9 12 580014930 3-11 21
6-39 7 580008568 6-3 24 580014486 1-9 13 580014931 3-11 27
520292811 6-17 20 580010327 1-9 3 580014487 1-9 11 3-13 16
6-17 35 1-11 3 580014506 1-5 6 580014936 3-11 23
6-18 51 1-13 4 580014508 1-5 25 580014937 6-43 1
6-21 20 580010427 5-15 23 580014509 1-5 30 6-45 1
6-21 35 580010428 5-17 1 580014510 1-5 31 580014938 6-43 2
6-22 51 580010432 5-17 6 580014511 1-5 4 6-45 2
6-22 66 580010433 5-17 11 580014512 1-5 5 580014939 6-43 3
6-31 15 580010434 5-17 10 580014513 1-5 40 6-45 3

11-8 ©2010 Yale Europe Materials Handling Limited A888

 NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

580014940 6-43 5 8-11 580016276 3-5 7 580017493 1-11 1

6-45 5 580015402 8-3 580016278 3-5 9 1-13 1
580014941 6-43 14 8-5 580016281 3-5 12 580017494 1-11 2
6-45 14 8-7 580016292 3-5 22 1-13 2
580014942 6-43 16 8-11 580016293 3-5 23 580017495 1-11 4
6-45 16 580015405 9-3 580016297 3-5 29 1-13
580014943 6-43 18 9-5 580016298 3-5 31 580017694 1-5 19
6-45 18 9-7 580016299 3-5 32 580017695 3-5 21
580014944 6-43 19 9-9 580016300 3-5 35 3-5 25
580014945 6-43 20 580015432 2-3 31 580016301 3-6 43 580017696 6-51
580014946 6-43 21 580015824 2-3 1 580016302 3-6 44 580017697 6-51 4
6-45 21 580015826 2-3 1 580016303 3-6 45 580017777 3-5 30
580014947 6-43 29 2-17 580016304 3-5 36 580017781 3-5 34
580014948 6-43 30 580015827 2-5 9 580016305 3-5 37 580018199 6-15 1
580014949 6-43 32 2-17 18 580016306 3-5 38 580018203 6-15 4
6-45 30 580015828 2-5 8 580016307 3-5 39 580018204 6-15 3
580014950 6-43 34 2-17 19 580016308 3-5 40 580018205 6-15 5
6-45 32 580015866 2-17 2 580016309 3-6 41 580018206 6-15 6
580014951 6-43 36 580015867 2-17 3 580016310 3-6 42 580018899 2-3 33
580014952 6-43 37 2-21 580016454 6-47 1 2-5 8
580014953 6-43 39 580015869 2-17 5 6-47 7 580018900 2-9 6
6-45 24 2-25 580016455 6-47 2 580018901 2-17 4
580014972 4-9 13 580015870 2-17 6 580016456 6-47 3 580018902 2-17 17
580014973 4-9 14 580015871 2-17 8 580016457 6-47 4 580018903 6-43 25
580014977 7-11 580015872 2-17 7 580016458 6-47 5 580018907 3-11 7
580014978 8-19 580015873 2-17 9 580016460 6-47 6 580019008 8-3
580014979 9-17 580015874 2-17 10 580016465 6-47 8 8-5
580014980 7-11 1 580015875 2-17 11 580016466 6-47 9 8-7
580014981 8-19 1 580015876 2-17 12 580016467 6-47 10 8-11
580014982 9-17 1 580015877 2-17 13 580016468 6-47 11 580019009 8-3 1
580015004 7-17 19 580015878 2-17 14 580016469 6-47 12 580020221 6-3 25
8-26 29 580015879 2-17 15 580016470 6-47 13 580020708 7-13 3
580015005 7-17 20 2-23 580016471 6-47 14 7-15
8-26 30 580015880 2-17 16 580016472 6-47 15 8-21 3
580015033 1-5 26 580015883 2-21 3 580016473 6-47 16 8-23
580015118 1-5 24 2-23 3 580016474 6-47 17 9-19 3
580015387 7-3 1 580015885 2-21 5 580016475 6-47 18 9-21
580015388 7-3 1 580015893 2-25 5 580016476 6-47 19 580020710 7-15 1
580015389 7-3 1 580015985 2-5 6 580016477 6-47 20 8-23 1
580015391 9-3 1 580015987 2-5 9 580016478 6-47 21 9-21 1
580015392 8-3 1 580016023 3-11 2 580016479 6-47 22 580020719 7-15 3
580015393 8-3 1 3-13 2 580016480 6-47 23 8-23 3
580015398 7-3 580016024 3-3 4 580016481 6-47 24 9-21 3
7-5 3-5 580016690 6-7 31 580020721 7-15 2
580015399 7-3 580016057 6-43 35 6-11 31 8-23 2
7-5 6-45 33 580016784 10-2 2 9-21 2
580015400 7-3 580016264 3-5 1 580016826 6-3 38 580020724 7-13 15
7-5 580016265 3-5 2 580017036 1-6 47 8-21 15
580015401 8-3 580016267 3-5 4 1-11 9-19 15
8-5 580016269 3-5 4 580017283 6-43 13 580020726 7-13 16
8-7 580016270 3-5 4 6-45 13 8-21 16

A888 ©2010 Yale Europe Materials Handling Limited 11-9

NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

9-19 16 580026721 7-13 6 580029901 5-7 580056005 6-53 12

580020741 7-15 5 8-21 6 580029902 5-7 4 580056635 1-13
8-23 5 9-19 6 580030577 6-7 1 580056865 6-18 58
9-21 5 580026723 7-13 5 580030578 6-15 6-25 1
580021465 3-3 9 8-21 5 580030579 6-7 30 6-31 12
6-41 9-19 5 6-11 30 6-32 1
580021727 6-41 580026724 7-15 4 580030580 6-7 31 580057653 2-5 36
580022081 6-15 7 8-23 4 6-11 31 580058078 4-3 23
580022501 6-53 7 9-21 4 580031224 1-16 1 580058188 1-16 11
580022507 6-53 9 580027136 4-5 20 580031232 1-16 4 580058314 1-16 12
580023107 1-5 6 580027211 2-5 25 580031629 1-3 2 580058820 1-3 1
580023139 2-21 6 580027215 2-5 26 580032234 1-16 5 1-3 6
580023140 2-25 10 580027217 2-5 36 580032373 1-5 46 580071916 6-11 17
580023379 3-13 10 580027238 2-5 15 580033123 1-13 580072379 7-17 20
580023381 3-13 13 580027274 2-5 4 580033241 1-13 7 8-26 30
6-45 29 580027275 2-5 1 580033885 10-10 4 9-25 12
580023384 3-13 14 580027347 2-5 10 580035089 8-21 1 580072461 6-3 19
580023385 3-13 19 580027370 2-5 5 580035090 9-19 1 580072725 6-3 26
580023425 6-53 580027520 7-15 580035091 7-13 1 580073956 2-5 32
580023798 7-13 2 8-23 580035092 8-21 8 580074117 2-5 32
8-21 2 9-21 9-19 8 580075498 6-11 1
9-19 2 580027665 8-21 23 580035101 8-21 580075499 6-11 1
580024707 3-11 20 9-19 23 580035102 7-13 580077974 2-6 39
580025488 3-3 1 580027672 7-13 580035351 5-3 2 2-13
3-13 580027679 6-45 28 580035844 1-16 2 580078920 1-16 2
580025489 5-7 580027680 6-45 19 580036293 7-7 15 580079262 6-25
5-13 15 580027681 6-45 20 8-9 18 6-27
7-3 22 580027682 6-45 25 9-7 15 580079263 6-25
8-3 15 580027683 6-45 34 580036294 7-7 18 6-27
9-3 15 580027684 6-45 35 8-9 10 580081284 7-17 19
580025490 5-7 580027696 2-5 21 9-7 18 8-26 29
5-13 14 580027817 3-13 1 580036296 7-7 19 9-25 11
7-3 21 580027818 3-13 4 8-9 14 580082267 2-5 20
8-3 16 580027819 3-13 3 9-7 19 580082268 2-5 16
9-3 16 580027820 3-13 6 580037162 9-19 580083394 2-6
580025502 6-3 33 580027821 3-13 9 580038302 8-21 7 580083395 2-5 1
6-45 580027823 3-13 11 580038817 2-5 19 580084419 6-12 46
580025504 2-6 580027824 3-13 15 580040581 7-11 18 6-27 5
2-11 580027825 3-13 20 7-13 23 580084420 6-27 3
580025784 4-5 13 580027826 3-13 22 8-19 18 580084745 6-35 10
580025921 2-5 7 580027827 3-13 23 8-21 20 580084750 6-31 8
580026086 2-5 34 580027828 3-13 9-17 18 580084751 6-31 7
580026400 6-53 17 580027829 3-13 9-19 20 6-35 9
580026447 6-53 580028821 6-3 580044188 6-25 2 580084781 6-29 2
580026448 6-53 1 580029621 3-5 20 6-28 3 580084782 6-25 6
580026457 3-5 33 580029692 3-5 3 6-29 1 6-31 6
580026458 3-5 28 580029896 5-7 8 580045338 4-3 23 6-35 8
580026528 6-53 4 580029897 5-7 1 580047255 2-5 22 580084783 6-25 7
580026720 7-13 17 580029898 5-7 6 580054684 6-18 58 580084796 6-25 4
8-21 17 5-13 6-32 2 6-31 1
9-19 17 580029899 5-7 580055979 6-53 15 580084797 6-28 5

11-10 ©2010 Yale Europe Materials Handling Limited A888

 NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

6-31 14 580086068 6-27 4 900008273 6-11 35 6-45 15

6-35 14 640046913 3-13 21 6-21 6-45 23
6-37 12 720210907 7-7 17 900014292 5-15 17 932200907 6-43 27
6-39 11 8-9 12 909882405 10-5 4 6-45 26
6-39 12 8-11 2 930113906 1-16 7 932201904 3-3 2
580084798 6-17 44 8-11 10 931009924 1-5 35 4-3 7
6-21 44 9-7 17 931017903 3-3 6 932729903 1-5 27
6-37 8 900001242 1-15 5 931018903 10-7 7 937300900 1-5 38
580084799 6-25 5 900003245 1-5 18 931701910 6-43 9 940600905 2-3 22
6-35 1 1-16 6 6-45 9 2-5 17
580085211 6-11 36 900003247 1-16 12 932107905 2-5 2 954512901 3-3 18
580085212 6-12 45 900008272 6-11 35 932200905 3-13 7 955400910 1-5 37
580085267 1-13 6-17 6-43 15

A888 ©2010 Yale Europe Materials Handling Limited 11-11

NUMERICAL INDEX
NUMERICAL INDEX (continued)
NOTES

11-12 ©2010 Yale Europe Materials Handling Limited A888

 SECTION 12

12 USER SUPPORT INFORMATION

 CONTENTS

SECTION 12
USER SUPPORT INFORMATION

DESCRIPTION PAGE

SERVICE PARTS ORDERING INSTRUCTIONS ........................................................................................... 12-2

TECHNICAL SERVICE PUBLICATIONS ........................................................................................................ 12-2

A888 ©2010 Yale Europe Materials Handling Limited 12-1

USER SUPPORT INFORMATION

Your investment in a Yale Industrial Truck is important to you and to your Yale Dealer. You measure the return on
that investment through the performance of these trucks and the drivers who operate and the mechanics who service
them safely and efficiency. The following information is intended to help you to achieve your investments objectives:

SERVICE PARTS ORDERING INSTRUCTIONS Technical literature, with detailed information, is

available at a nominal fee to assist users to effectively
HOW TO ORDER SERVICE PARTS maintain Yale Industrial Trucks in a safe, useful
condition. Part Manuals with complete replacement parts
In order to prevent delay, too much communication and
identification, Service Maintenance Manuals which
to have your orders filled correctly, quickly, and at the
provide service and overhaul procedures and additional
least possible cost, the following is the correct procedure
copies of the Operating Manual can be obtained from
to use to order replacement parts.
your Yale Industrial Truck Dealer.
WHEN ORDERING PARTS
To provide instructions for safely operating and servicing
Contact your authorized Yale Industrial Truck Dealer Yale Industrial Trucks, each truck is equipped with an
giving them the following information: operators manual. It describes various operating
techniques and safety warnings to the operator. It
1. Your Purchase order number. contains a guide to safe maintenance practices and
recommended schedules for maintenance. if the
2. Complete addresses for sending the invoice and operators manual is missing from any Yale Industrial
parts. Truck, it should be replaced. Replacement copies are
available for a nominal fee from your Yale Dealer.
3. Tell us how you want your parts sent. If we do not
get this information, we will send the parts using the For additional information or assistance in obtaining
lowest priced method. these user support publications see your Yale Industrial
Truck Dealer or contact:
4. Correct part number(s) and description(s). Use your
parts manual as a reference. Yale Materials Handling Corporation
Yale Europe Materials Handling Limited
5. Model and serial number of the truck.
Flagship House, Reading Road North
TECHNICAL SERVICE PUBLICATIONS Fleet, Hampshire GU138 HR United Kingdom

12-2 ©2010 Yale Europe Materials Handling Limited A888

Yale Europe Materials Handling Limited 524154563
Flagship House, Reading Road North ©Yale Corp.
Fleet, Hampshire GU13 8HR United Kingdom 04/2010
Telephone; +44 (0) 1252 810 261
Telefax; +44 (0) 1252 770 702