IS 2004 : 1991

6.2 Unless otherwise agreed, the forging NOTES

tolerances shall conform to the following 1 Trace elements ( Cr + Ni + MO) when added
standards: together shall not exceed 050 percent.
2 Percent copper + IO x ( Percent tta ) shall not
For drop and press IS 13$6i ( Part 2 ) : exceed 0’50 percent.
forgings
For upset forgings IS fi;: ( Part 3 ) : 8 HEAT TREATMENT

8.1 Forgings shall be supplied in the as-forged or

6.2.1 Weight and quantity tolerances shall as-forged and normalised condition unless any
conform to IS 3469 ( Part 1 ) : 1974. specific heat treatment is required by the pur-
chaser, in which case the heat treatment details
7 CHEMICAL COMPOSITION shall be as agreed to between the purchaser and
the manufacturer.
7.1 Ladle Analysis
9 MECHANICAL TEST
The ladle analysis of steel, when carried out
either by the methods specified in the relevant 9.1 Tensile Tests
parts of IS 228 or any other established instru-
mental/chemical method, shall be as given in The tensile test shall be carried out in accord-
Table 1. In case of any dispute, the procedure ance with IS 1608 : 1972. The test pieces shall be
given in relevant parts of IS 228 shall be the machined lengthwise from each test sample selec-
referee method. ted according to 10. The tensile properties shall
conform to the requirements given in Table 2.
7.2 Check Analysis
10 SAMPLING FOR MECHANICAL TESTS
The purchaser may specify check analysis on
finished forgings. The number of samples on 10.1 Unless otherwise agreed, for the purpose
which the analysis has to be carried out shall of mechanical tests, the sample shall be tested
be at the rate of one sample per cast per for each cast and heat treatment batch.
section.
10.1.1 If the product is continuously heat-
7.2.1 The permissible deviation in check treated, the sampling for mechanical test shall
analysis from the specified composition limits be as agreed to between the purchaser and the
given in Table 1 shall be as given below: manufacturer.
Constitutent, Percent V a r i a t i o n from
Table 2 Tensile Properties and Hardness
the Specified
Limits, Percent ( Clause 9.1 )
Carbon: Class Tensile Yield Elongation Hardness Normal-
up to 0’25 f 0’02 Strength Strength (CL; Min izing
f 0’03 Min Min 5.$&I (HB) Tempe-
Over 0.25 up to and (MPa) (MPa) rature
including 0‘50 Per&t “C
Over 0’50 f 0’04 (1) (2) (3) (4) w- (6)
Silicon f 0’03 1 370 200 26 loo 880-910
Manganese f 0’04 1A 410 220 25 lJ0 880-910
+ 0’005 2 430 230 24 120 880-910
Phosphorus
2A 460 250 22 130 880-910
Sulphur + 0’005
3 490 270 21 140 860-890
3A 540 280 20 155 850-880
NOTE - Variations shall not be applicable both
over and under the specified limits in several 4 620 310 15 175 830-860
determinations in a heat. 5 710 350 13 200 810-840
6 740 370 10 210 800-8.30
7.3 Elements not specified in Table 1 shall not
be added to the steel, except when agreed to, NOTE - The properties given in the table refer to
other than for the purpose of finishing the heat ruling section up to 100 mm in the as-rolled or as-
and shall not exceed the following limits: forged and normalized condition and are applicable
to test samples taken along the direction of grain
Constitutent Percent flow. For higher sections as well as for the supply in
Nickel 0’30 hardnened and tempered condition, the properties
shall be as agreed to between the purchaser and the
Coromium 0’30 manufacturer.
Copper 0’25
Molybdenum 0’05 11 CONDITIONS OF SUPPLY
Vanadium 0’05
Tin 0’05 11.1 The forgings may be supplied in any one
0’000 3 of the following conditions subject to agreement
Boron
2