Vario160 Manual
Vario160 Manual
ACB160CAT N
1
18K2SNM1 © Honda Motor Co., Ltd. 2022
FOREWORD INDEX 1
ENGINE GROUP 2
FRAME GROUP 3
• This parts catalogue has been created as of October 01, 2022. •Instruction for use of parts catalogue ..........................................1
•How to refer to the part information ........................................... 2
1
1
• Since this date, the sales practice for repair parts may have
been changed or the parts may have been eliminated (listed
•Part catalogue structure.................................................................. 3
for those not for sale). •When the parts were revised.......................................................... 5
•Abbreviations used in the parts catalogue................................. 5
• The modified information is reflected on the latest Electronic •Part block and serial number check............................................. 6
Parts Catalogue (EPC). •Models, parts catalogue codes and applicable serial
Also, refer to the parts catalogue news for any change. numbers .............................................................................................7
• See the parts catalogue news for any revision that is made after
•Color chart........................................................................................... 8
October 01, 2022. •Fuel hose, general purpose hoses and vinyl hose.................. 14
•FLAT RATE SERVICE TIME ................................................................ 18
• Always specify the part number when ordering a part. •Illustrated index ............................................................................. 23
•ENGINE GROUP ................................................................................ 30 2
• Check the model, type, serial numbers, color, maker, and the
size as needed before ordering a part.
•FRAME GROUP.................................................................................. 54 3
•PART NO. INDEX ...............................................................................101 4
• Note that the illustrations (part drawings) can differ from the •PART NAME INDEX .......................................................................... 104 5
actual parts in shape.
They are given just to help you to refer to the parts.
1
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Reference with “Illustrated index”
How to refer to the part information
2
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Block title Block number
Part catalogue structure
Service item/Flat rate time
Reference number
• Title number marked with the parenthesis or parentheses 1
indicates that it continues from the previous page.
Part number Honda color code
Description
Assemblies
• Sections framed with broken lines in the exploded view
drawings are available as complete assemblies. (Their
individual parts can also be obtained.)
Color description
Note
• Notes are shown with the parentheses in the part name
column.
Required quantity
• Reqd. QTY shown in the parenthesis or parentheses indi-
cates the optional part.
• Reqd. QTY marked with “N” indicates the optional part
that should be selected as needed.
• Reqd. QTY indicates the number of the part used in the
block.
Serial number
Parts catalogue code
• When the parts catalogue code column is blank, it indi-
cates that the part is applicable to all codes.
3
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• Parts enclosed within a dotted line are covered in
a different block.
1 14 15 17 18 16
• A hollow arrow indicates the block No. for the parts
enclosed within a dotted line .
4
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When the parts were revised Abbreviations used in the parts catalogue
1
Be sure to check the
serial number!!
RIGHT is
abbreviated “L.” stands
as “R.” for LEFT
* “L.” or “R.” in the description of a part stands for the LEFT hand
side or the RIGHT hand side. Determine the left or right as if you
were in the motorcycle seat.
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Part block and serial number check
Check
point 1 2 3
2-A 2-B
6
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Models, parts catalogue codes and applicable serial numbers
Models, parts catalogue codes and applicable serial Nos. given in this parts catalogue can be identified as follows.
Parts with parts catalogue codes are exclusive for models destined for countries designated. 1
If no area codes are listed, parts are for common use.
Applicable Applicable Applicable
Area
Model Type engine frame throttle body
code
serial No. serial No. identification No.
2MA PMKKF494*NB000001~
ACB160CATN Malaysia KF49E-8000001~ GQPQA A
MA PMKKF492*NB000001~
* Of carburetor/throttle body identification numbers, only the portions underlined in the example below are used for registration.
GQ PQA KC
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Color chart
1 • When ordering a colored part, refer to the chart below and use a part number consisting of the relevant basic part number to which has
been added a part color code.
ACB160CAT (ACB160CATN)…………2MA
MODEL ACB160CATN
Mat charcoal
COLOR gray
metallic Applicable model
Applicable
Ref.
CODE NH-B31M block
No.
No.
Initial Final
No. Name of colored parts Basic part No. NHB31 applicable applicable
model model
1 BRACKET, RR. FENDER 50186-K59-A70 ZA F-39 3
2 COVER B, L. BODY SIDE 83630-K2S-N00 ZK F-15 7
3 COVER B, R. BODY SIDE 83530-K2S-N00 ZH F-15 4
4 COVER COMP., METER 53270-K2S-N10 ZB F-9 6
5 COVER SET, FR. HANDLE 53290-K2S-N10 ZA F-9 7
6 COVER SET, L. BODY 83550-K2S-M30 ZA F-15 5
7 COVER SET, L. FR. 64600-K2S-M30 ZA F-12 9
8 COVER SET, R. BODY 83450-K2S-M30 ZA F-15 2
9 COVER SET, R. FR. 64500-K2S-M30 ZA F-12 8
10 COVER, CENTER 80151-K2S-N00 ZA F-15 1
11 COVER, FR. 64301-K2S-T00 ZS F-12 1
12 COVER, FR. LOWER 64308-K2S-N00 ZA F-12 5
13 COVER, FR. TOP 64302-K2S-T00 ZB F-12 2
14 COVER, FR. TOP INNER 64304-K2S-N00 ZA F-12 4
15 COVER, INNER LOWER 81141-K2S-N00 ZA F-13 6
16 COVER, INNER UPPER 81142-K2S-N00 ZU F-13 7
17 COVER, L. BODY SIDE 83620-K2S-N00 ZA F-15 6
18 COVER, L. FLOOR SIDE 64432-K2S-N00 ZV F-14 8
19 COVER, L. HANDLE TOP 53209-K2S-N10 ZP F-9 5
20 COVER, L. UNDER SIDE 64360-K2S-N00 ZA F-14 6
8
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ACB160CAT (ACB160CATN)…………2MA
MODEL ACB160CATN
COLOR
Mat charcoal
gray
metallic Applicable model
1
Applicable
Ref.
CODE NH-B31M block
No.
No.
Initial Final
No. Name of colored parts Basic part No. NHB31 applicable applicable
model model
21 COVER, R. BODY SIDE 83520-K2S-N00 ZA F-15 3
22 COVER, R. FLOOR SIDE 64431-K2S-N00 ZV F-14 7
23 COVER, R. HANDLE TOP 53208-K2S-N10 ZP F-9 4
24 COVER, R. UNDER SIDE 64350-K2S-N00 ZA F-14 5
25 COVER, RR. CENTER 83750-K2S-N00 ZC F-15 8
26 COVER, RR. FENDER UPPER 80103-K59-A70 ZB F-39 7
27 COVER, RR. HANDLE 53206-K2S-N10 ZA F-9 3
28 COVER, UNDER 64340-K2S-N00 ZA F-14 4
29 EMBLEM 86831-K2S-N10 ZA F-48 10
30 FENDER SET A, RR. 80100-K59-T10 ZA F-39 4
31 FENDER SET, FR. 61110-K2S-M10 ZD F-11 1
32 GARNISH, FR. 64303-K2S-N00 ZA F-12 3
33 GARNISH, L. FR. 64420-K2S-N00 ZA F-12 7
34 GARNISH, R. FR. 64320-K2S-N00 ZA F-12 6
35 HOOK, LUGGAGE 81132-GAH-000 YV F-13 2
36 LID ASSY., INNER POCKET 81130-K2S-N00 ZU F-13 1
37 LID, BATTERY 64460-K2S-N00 ZA F-14 9
38 LID, SMART EMERGENCY 81145-K59-A70 ZB F-13 8
39 MARK 86611-K2S-M10 ZE F-48 5
40 MARK, HONDA 86102-KZR-700 ZA F-48 2
41 MARK, HONDA 86103-K2S-N10 ZA F-48 3
42 PLUG, HOLE 90656-GCC-000 ZE F-14 13
43 PLUG, HOLE 90656-GCC-000 ZE F-24 17
44 RAIL, RR. GRAB 84100-K2S-T00 ZA F-24 13
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ACB160CAT (ACB160CATN)…………2MA
MODEL ACB160CATN
1 COLOR
Mat charcoal
gray
metallic Applicable model
Applicable
Ref.
CODE NH-B31M block
No.
No.
Initial Final
No. Name of colored parts Basic part No. NHB31 applicable applicable
model model
45 SEAT COMP., DOUBLE 77200-K2S-N00 ZA F-24 2
46 STEP, FLOOR 64310-K2S-N00 ZA F-14 1
47 WHEEL SUB ASSY., FR. 44650-K2S-M10 ZB F-20-40 5
48 WHEEL SUB ASSY., RR. 42650-K2S-M10 ZB F-22-40 1
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ACB160CAT (ACB160CATN)…………MA
MODEL ACB160CATN
COLOR
Sword
silver
metallic
Pearl
nightfall
blue
Vivacity
red Applicable model
1
Applicable
Ref.
CODE NH-A95M PB-407P R-331 block
No.
No.
Initial Final
No. Name of colored parts Basic part No. NHA95 PB407 R331 applicable applicable
model model
1 BRACKET, RR. FENDER 50186-K59-A70 ZA ZA ZA F-39 3
2 COVER B, L. BODY SIDE 83630-K2S-N00 ZB ZC ZF F-15 7
3 COVER B, R. BODY SIDE 83530-K2S-N00 ZB ZC ZF F-15 4
4 COVER COMP., METER 53270-K2S-N10 ZB ZB ZB F-9 6
5 COVER SET, FR. 64300-K2S-M10 ZC ZB ZA F-12 1
6 COVER SET, FR. HANDLE 53290-K2S-N10 ZA ZA ZA F-9 7
7 COVER SET, L. BODY 83550-K2S-M10 ZC ZB ZA F-15 5
8 COVER SET, L. FR. 64600-K2S-M10 ZC ZB ZA F-12 9
9 COVER SET, R. BODY 83450-K2S-M10 ZC ZB ZA F-15 2
10 COVER SET, R. FR. 64500-K2S-M10 ZC ZB ZA F-12 8
11 COVER, CENTER 80151-K2S-N00 ZA ZA ZA F-15 1
12 COVER, FR. LOWER 64308-K2S-N00 ZA ZA ZA F-12 5
13 COVER, FR. TOP 64302-K2S-T00 ZB ZB ZB F-12 2
14 COVER, FR. TOP INNER 64304-K2S-N00 ZA ZA ZA F-12 4
15 COVER, INNER LOWER 81141-K2S-N00 ZA ZA ZA F-13 6
16 COVER, INNER UPPER 81142-K2S-N00 ZJ ZG ZF F-13 7
17 COVER, L. BODY SIDE 83620-K2S-N00 ZA ZA ZA F-15 6
18 COVER, L. FLOOR SIDE 64432-K2S-N00 ZF ZH ZN F-14 8
19 COVER, L. HANDLE TOP 53209-K2S-N10 ZD ZF ZK F-9 5
20 COVER, L. UNDER SIDE 64360-K2S-N00 ZA ZA ZA F-14 6
21 COVER, R. BODY SIDE 83520-K2S-N00 ZA ZA ZA F-15 3
22 COVER, R. FLOOR SIDE 64431-K2S-N00 ZF ZH ZN F-14 7
23 COVER, R. HANDLE TOP 53208-K2S-N10 ZD ZF ZK F-9 4
24 COVER, R. UNDER SIDE 64350-K2S-N00 ZA ZA ZA F-14 5
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ACB160CAT (ACB160CATN)…………MA
MODEL ACB160CATN
1 COLOR
Sword
silver
metallic
Pearl
nightfall
blue
Vivacity
red Applicable model
Applicable
Ref.
CODE NH-A95M PB-407P R-331 block
No.
No.
Initial Final
No. Name of colored parts Basic part No. NHA95 PB407 R331 applicable applicable
model model
25 COVER, RR. CENTER 83750-K2S-N00 ZC ZC ZC F-15 8
26 COVER, RR. FENDER UPPER 80103-K59-A70 ZB ZB ZB F-39 7
27 COVER, RR. HANDLE 53206-K2S-N10 ZA ZA ZA F-9 3
28 COVER, UNDER 64340-K2S-N00 ZA ZA ZA F-14 4
29 FENDER SET A, RR. 80100-K59-T10 ZA ZA ZA F-39 4
30 FENDER SET, FR. 61110-K2S-M10 ZC ZB ZA F-11 1
31 GARNISH, FR. 64303-K2S-N00 ZA ZA ZA F-12 3
32 GARNISH, L. FR. 64420-K2S-N00 ZA ZA ZA F-12 7
33 GARNISH, R. FR. 64320-K2S-N00 ZA ZA ZA F-12 6
34 HOOK, LUGGAGE 81132-GAH-000 YV YV YV F-13 2
35 LID ASSY., INNER POCKET 81130-K2S-N00 ZJ ZG ZF F-13 1
36 LID, BATTERY 64460-K2S-N00 ZA ZA ZA F-14 9
37 LID, SMART EMERGENCY 81145-K59-A70 ZB ZB ZB F-13 8
38 MARK 86611-K2S-M10 ZD ZC ZB F-48 5
39 MARK, HONDA 86101-K2S-M10 ZC ZB ZA F-48 1
40 MARK, HONDA 86102-KZR-700 ZA ZA ZA F-48 2
41 PLUG, HOLE 90656-GCC-000 ZE ZE ZE F-14 13
42 PLUG, HOLE 90656-GCC-000 ZE ZE ZE F-24 17
43 RAIL, RR. GRAB 84100-K2S-T00 ZA ZA ZA F-24 13
44 SEAT COMP., DOUBLE 77200-K2S-N00 ZA ZA ZA F-24 2
45 STEP, FLOOR 64310-K2S-N00 ZA ZA ZA F-14 1
46 STRIPE, L. BODY COVER 86834-K2S-M10 ZC ZB ZA F-48 12
47 STRIPE, L. FR. COVER 86642-K2S-M10 ZC ZB ZA F-48 7
48 STRIPE, L. FR. COVER 86646-K2S-M10 ZC ZB ZA F-48 9
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ACB160CAT (ACB160CATN)…………MA
MODEL ACB160CATN
COLOR
Sword
silver
metallic
Pearl
nightfall
blue
Vivacity
red Applicable model
1
Applicable
Ref.
CODE NH-A95M PB-407P R-331 block
No.
No.
Initial Final
No. Name of colored parts Basic part No. NHA95 PB407 R331 applicable applicable
model model
49 STRIPE, R. BODY COVER 86833-K2S-M10 ZC ZB ZA F-48 11
50 STRIPE, R. FR. COVER 86641-K2S-M10 ZC ZB ZA F-48 6
51 STRIPE, R. FR. COVER 86645-K2S-M10 ZC ZB ZA F-48 8
52 WHEEL SUB ASSY., FR. 44650-K2S-M10 ZB ZB ZB F-20-40 5
53 WHEEL SUB ASSY., RR. 42650-K2S-M10 ZB ZB ZB F-22-40 1
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Fuel hose, general purpose hoses and vinyl hose
1 • The standard part fuel hose, general purpose hose and vinyl hose may be substituted by the coiled bulk part.
• When ordering the standard part fuel hose, general purpose hose and vinyl hose use the bulk part number written in the parts catalogue in brackets ( ) underneath the
part name, or use the catalogue below.
(The bulk part standard length is 1 m, however, those displayed in the catalogue < > are available in 3 m and 8 m lengths.)
• When exchanging the hose, cut and use at the specified length as mentioned in the part name.
(For the method of cutting the bulk part, and method of filling out orders etc., please refer to the service manual and the instructions issued with the bulk part.)
• The list below is a catalogue of the standard part numbers and bulk part numbers. Note that those numbers are applicable to the listed replacement parts only.
1
Standard part Inner Outer Standard part Inner Outer Standard part Inner Outer
Bulk part No. Length Bulk part No. Length Bulk part No. Length
No. dia- meter dia-meter No. dia- meter dia-meter No. dia- meter dia-meter
(m) (m) (m)
(mm) (mm) (mm) (mm) (mm) (mm)
95003-01001-60M 1 95003-14001-10M 1 95003-36001-10M 1
95003-01xxx-3x 2.9 6.8 95003-14xxx-1x 6.0 9.0
<95003-01003-60M> 3 <95003-14003-10M> 3 95003-36xxx-1x <95003-36003-10M> 11.0 13.0 3
<95003-36008-10M> 8
95003-01001-60M 1 95003-14001-10M 1
95003-01xxx-60 <95003-01003-60M> 2.9 6.8 95003-14xxx-20 6.0 9.0
3 <95003-14003-10M> 3 95003-36001-10M 1
95003-36xxx-20 <95003-36003-10M> 11.0 13.0 3
95003-03001-60M 1 95003-14001-60M 1 <95003-36008-10M> 8
95003-03xxx-3x <95003-03003-60M> 3.0 6.0 95003-14xxx-3x 6.0 9.0
3 <95003-14003-60M> 3
95003-37001-60M 1
95003-03001-60M 1 95003-17001-10M 1 95003-37xxx-3x 11.0 15.0
95003-03xxx-60 <95003-03003-60M> 3.0 6.0 95003-17xxx-1x 7.0 9.0 95003-37003-60M> 3
3 <95003-17003-10M> 3
95003-37001-60M 1
95003-05001-60M 1 95003-19001-10M 1 95003-37xxx-60 11.0 15.0
<95003-37003-60M> 3
95003-05xxx-3x <95003-05003-60M> 3.5 6.5 3 95003-19xxx-1x <95003-19003-10M> 7.0 11.0 3
<95003-05008-60M> 8 <95003-19008-10M> 8 95003-38001-10M 1
95003-38xxx-1x 12.0 13.0
<95003-38003-10M> 3
95003-05001-60M 1 95003-19001-10M 1
95003-05xxx-60 <95003-05003-60M> 3.5 6.5 3 95003-19xxx-20 <95003-19003-10M> 7.0 11.0 3 95003-38001-10M 1
95003-38xxx-20 <95003-38003-10M> 12.0 13.0
<95003-05008-60M> 8 <95003-19008-10M> 8 3
95003-07001-10M 1 95003-19001-60M 1 95003-39001-10M 1
95003-07xxx-1x <95003-07003-10M> 4.0 7.0 3 95003-39xxx-1x 12.0 14.0
95003-19xxx-3x <95003-19003-60M> 7.0 11.0 3 <95003-39003-10M> 3
<95003-07008-10M> 8 <95003-19008-60M> 8
95003-39001-10M 1
95003-39xxx-20 <95003-39003-10M> 12.0 14.0
95003-07001-10M 1 95003-19001-60M 1 3
95003-07xxx-20 <95003-07003-10M> 4.0 7.0 3 95003-19xxx-60 <95003-19003-60M> 7.0 11.0 3
<95003-07008-10M> 8 <95003-19008-60M> 8 95003-40001-10M 1
95003-40xxx-20 <95003-40003-10M> 12.0 16.0 3
95003-07001-60M 1 95003-21001-10M 1
95003-21xxx-1x 8.0 9.0 95003-40001-60M 1
95003-07xxx-3x <95003-07003-60M> 4.0 7.0 3 <95003-21003-10M> 3 95003-40xxx-3x <95003-40003-60M> 12.0 16.0
<95003-07008-60M> 8 3
95003-21001-10M 1
95003-21xxx-20 8.0 9.0 95003-40001-60M 1
95003-07001-60M 1 <95003-21003-10M> 3 95003-40xxx-60 <95003-40003-60M> 12.0 16.0
95003-07xxx-60 <95003-07003-60M> 4.0 7.0 3 3
<95003-07008-60M> 8 95003-23001-10M 1
95003-23xxx-1x 8.0 12.0 95003-43001-10M 1
<95003-23003-10M> 3
95003-07001-70M 1 95003-43xxx-1x <95003-43003-10M> 13.0 15.0 3
95003-07xxx-7x <95003-07003-70M> 4.0 7.0 3 95003-23001-10M 1 <95003-43008-10M> 8
95003-23xxx-20 8.0 12.0
<95003-07008-70M> 8 <95003-23003-10M> 3
95003-43001-10M 1
95003-08001-10M 1 95003-23001-60M 1 95003-43xxx-20 <95003-43003-10M> 13.0 15.0 3
95003-08xxx-1x <95003-08003-10M> 4.5 6.5 3 95003-23xxx-3x <95003-23003-60M> 8.0 12.0 3 <95003-43008-10M> 8
<95003-08008-10M> 8 <95003-23008-60M> 8
95003-45001-10M 1
95003-09001-60M 1 95003-23001-60M 1 95003-45xxx-1x <95003-45003-10M> 14.0 18.0 3
95003-09xxx-3x <95003-09003-60M> 4.5 8.0 95003-23xxx-60 <95003-23003-60M> 8.0 12.0 3 <95003-45008-10M> 8
3
<95003-23008-60M> 8
95003-09001-60M 1 95003-45001-10M 1
95003-09xxx-60 <95003-09003-60M> 4.5 8.0 95003-25001-10M 1 95003-45xxx-20 <95003-45003-10M> 14.0 18.0 3
3 95003-25xxx-1x 9.0 11.0
<95003-25003-10M> 3 <95003-45008-10M> 8
95003-10001-10M 1
95003-10xxx-1x 5.0 8.0 95003-25001-10M 1 95003-50001-10M 1
<95003-10003-10M> 3 95003-25xxx-20 9.0 11.0 95003-50xxx-1x 16.0 19.0
<95003-25003-10M> 3 <95003-50003-10M> 3
95003-10001-10M 1
95003-10xxx-20 5.0 8.0 95003-25001-60M 1 95003-50001-10M 1
<95003-10003-10M> 3 95003-25xxx-3x <95003-25003-60M> 9.0 11.0 95003-50xxx-20 <95003-50003-10M> 16.0 19.0
3 3
95003-10001-60M 1
95003-10xxx-3x 5.0 8.0 95003-25001-70M 1 95003-50001-60M 1
<95003-10003-60M> 3 95003-25xxx-7x 9.0 11.0 95003-50xxx-3x <95003-50003-60M> 16.0 19.0
<95003-25003-70M> 3 3
95003-10001-60M 1
95003-10xxx-60 <95003-10003-60M> 5.0 8.0 95003-27001-10M 1 95003-55001-10M 1
3 95003-27xxx-1x 9.0 13.0 95003-55xxx-1x 17.5 20.5
<95003-27003-10M> 3 <95003-55003-10M> 3
95003-11001-60M 1
95003-11xxx-3x <95003-11003-60M> 5.0 9.0 3 95003-27001-10M 1 95003-55001-10M 1
95003-27xxx-20 9.0 13.0 95003-55xxx-20 17.5 20.5
<95003-11008-60M> 8 <95003-27003-10M> 3 <95003-55003-10M> 3
95003-11001-60M 1 95003-27001-60M 1 95003-60001-10M 1
95003-27xxx-3x 9.0 13.0 95003-60xxx-1x <95003-60003-10M> 22.0 27.0
95003-11xxx-60 <95003-11003-60M> 5.0 9.0 3 <95003-27003-60M> 3 3
<95003-11008-60M> 8 95003-27001-60M 1 95003-60001-10M 1
95003-27xxx-60 <95003-27003-60M> 9.0 13.0 95003-60xxx-20 <95003-60003-10M> 22.0 27.0
95003-12001-10M 1 3 3
95003-12xxx-1x <95003-12003-10M> 5.0 7.0 3 95003-33001-10M 1 95003-60001-60M 1
<95003-12008-10M> 8 95003-33xxx-1x 10.0 14.0 95003-60xxx-3x <95003-60003-60M> 22.0 27.0
<95003-33003-10M> 3 3
95003-12001-10M 1 95003-33001-10M 1 95003-60001-60M 1
95003-12xxx-20 <95003-12003-10M> 5.0 7.0 3 95003-33xxx-20 10.0 14.0 95003-60xxx-60 <95003-60003-60M> 22.0 27.0
<95003-33003-10M> 3 3
<95003-12008-10M> 8
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General purpose hoses General purpose hoses
Bulk part Bulk part
CAUTION: It is DANGEROUS to confuse the fuel hose with the general purpose hose or vinyl hose.
Never use a general purpose hose or vinyl hose in place of a fuel hose or vice versa. Always use the correct bulk part in the parts catalogue, according
to the service manual or the instructions issued with the bulk part.
16
2022.10.01 E
• Bulk part number of fuel hose, general purpose hose and vinyl hose.
(Example)
95001-75001-50M
1
Bulk part number: Refers to the bulk part.
Marking code (hose type): (fuel hose and general purpose hose)
Change code (for added hose): (Vinyl hose)
• Indicates number mark or change sequence, however, the code for the bulk part must be
strictly 0 (zero).
Types of code:
• Fuel hose 2: Red outside braid • Vinyl hose 1: Clear • General hose 1: Ash gray
(3 mm inside dia. only) 2: Black 2: Ash gray
5: Black inside braid 3: Light red 3: Black
3: Red (3 mm inside dia. only) 6: Light red 5: Black
4: Ash gray with red stripe 7: Pale black
(3 mm inside dia. only)
6: Black
Lengths: 001: 1 m (standard)
003: 3 m
008: 8 m
17
2022.10.01 E
Editorial style
FLAT RATE SERVICE TIME
The service items shown in the text are listed with the exchange
work time for the repair sales parts as the subject. Other
1 Flat rate service time (FRT) means the standard time required to
service a MC, which is listed in this manual to help the dealers
representative service items not using repair parts (removal/
installation, adjustment, inspection/measuring, and other work)
control the actual working process and calculate the service are listed collectively in the list in the preface, classified according
charge by using it as a guide. to the work.
18
2022.10.01 E
Work procedure Service item whose FRT is not presented
• As the work procedure is set with the work time according to the • Accessories and service parts that are not listed to use in this
method in the separate Service Manual, refer to this Manual as manual.
required.
• Work methods permitting servicing in the shortest time still
• Locations with little aging deterioration or breakage during
normal use.
1
permitting assurance of safe work and product warranty are used • Service work that can be finished by one touch.
for the setting of service items not listed in the Service Manual.
• Service work that is seldom done (i.e. extremely small causes of
• Work basically is to be performed by one person, and when two trouble and service frequency).
or more people are required, setting is done as the total time for
the number of people. * When FRT is not presented, please calculate wages based on
• The set value for the technological level of the workers uses a appropriate actual work time
person with three years of experience in the repair of Honda
vehicles as the standard. Operation not included of FRT
• Special tools and service equipment used to set FRT are those • Oil and coolant water draining, Waiting time for warming up
specified or recommended in Service Manual. operation and etc..
• Additional operation that involves removal/installation of
standard exterior equipment.
• Indirect time spent for service by visiting the customer, trade-in,
and delivery of a MC.
• Indirect time required for ordering and delivery of parts.
• Cost for grease, adhesive agent, etc. used for service work.
19
2022.10.01 E
Explanation of FRT by using an example Indicating work contents that are included in the service
(The example may differ from the actual presented items) item.
Ref.
1 No.
L.O.N.
(Relative ref. Number)
Description
F.R.T.
Indicating a reference No. whose operation and time are
the same as FRT4.5 for the camshaft.
(1, 3, 4, 7)
(The application range is limited to the service items
2 111118 CAMSHAFT • • • • • • • • • • • • • • • • • • 4.5 without an LON setting within a same block.)
20
2022.10.01 E
Indication mark for the listing of service items that continues to
the following page
1 11 1 18 A
Ref. (Relative ref. Number)
No.
L.O.N.
Description
F.R.T. a c
1
a) Category codes and classification
2 111118 CAMSHAFT • • • • • • • • • • • • • • • • • • • 4.5
• • • Code Category
• • • 1 Engine
+ 2 Transmission
3 Fuel & Exhaust
Mark indicated at the last line.
4 Frame & Body
• Removal/installation • Inspection/Measurement
Set for the configuration with the parts removed from the vehicle. LON DESCRIPTION FRT
LON DESCRIPTION FRT 1115A0 COMPRESSION PRESSURE-MEASUREMENT 0.3
E
TILTING ENGINE ASSEMBLY- 6145A0 IGNITION TIMING-INSPECTION 0.5
1101E5 REMOVAL/INSTALLATION 2.8 BATTERY-CHARGE
INCLUDES: All necessary adjustment F 6105A0 INCLUDES: In case of open type battery, 0.3
E THROTTLE BODY ASSEMBLY- checking electrolyte level and charge.
3111D5 1.7
REMOVAL/INSTALLATION
CRANKCASE SEPARATION • Other work
1101E6 5.2
INCLUDES: Engine removal and installation LON DESCRIPTION FRT
RADIATOR ASSEMBLY- E 1130A1 OIL FILTER SCREEN-CLEANING 0.2
F 1151E6 0.7
REMOVAL/INSTALLATION 7110A0 FRONT BRAKE-AIR BLEEDING 0.2
7110A1 REAR BRAKE-AIR BLEEDING 0.2
• Adjustment 1151E7 RADIATOR COOLANT-CHANGE 0.5
F
LON DESCRIPTION FRT 3115A3 ECM INITIALIZE LEARNING 0.3
3143A0 ENGINE IDLE-ADJUSTMENT 0.1 6155A0 SMART CARD KEY MEMORIZATION 0.6
6143A1 SPARK PLUG-ADJUSTMENT/CLEANING 0.2 6185A0 ECM/PCM UPDATE 0.4
E
VALVE CLEARANCE-ADJUSTMENT
1113A0 1.7
NOTE: For 1 vehicle
6163A0 HEADLIGHT-AIMING 0.1
F
3113A3 THROTTLE OPERATION-ADJUSTMENT 0.1
22
2022.10.01 E
ENGINE GROUP
Illustrated index
2
E-5 E-6 E-9
CAM CHAIN/TENSIONER CYLINDER WATER PUMP
23
2022.10.01 E
ENGINE GROUP
E-14 E-16 E-17
RADIATOR DRIVE FACE DRIVEN FACE
2
E-17-10 E-19-10 E-19-20
TRANSMISSION RIGHT CRANKCASE LEFT CRANKCASE
E-20 E-22
CRANKSHAFT/PISTON THROTTLE BODY/FUEL INJECTOR
24
2022.10.01 E
FRAME GROUP
F-1 F-2 F-3
HEADLIGHT METER MIRROR
25
2022.10.01 E
FRAME GROUP
F-11 F-12 F-13
FRONT FENDER FRONT COVER INNER COVER
26
2022.10.01 E
FRAME GROUP
F-21 F-22-40 F-23
REAR BRAKE CALIPER REAR WHEEL SWINGARM
27
2022.10.01 E
FRAME GROUP
F-37 F-38 F-39
WINKER TAILLIGHT REAR FENDER/LICENSE LIGHT
28
2022.10.01 E
FRAME GROUP
F-48
MARK/EMBLEM
29
2022.10.01 E
E-2 CYLINDER HEAD COVER
EN
G
INEG
RO
UP
Reqd. QTY
Ref. ACB
Part No. Description Serial No. Parts catalogue code
No. 160
CATN
1 12300-K0R-V00 COVER ASSY., CYLINDER HEAD ∙∙∙ 1
2 12391-K0R-V01 GASKET, CYLINDER HEAD COVER
(ARAI) 1
3 36536-K1Z-J10 STAY, OXYGEN SENSOR ∙∙∙∙∙∙∙∙∙∙ 1
4 36537-K0R-V00 STAY, OXYGEN SENSOR & BREATHER
TUBE 1
5 95701-06018-00 BOLT, FLANGE, 6X18 ∙∙∙∙∙∙∙∙∙∙∙ 5
6 96001-06014-00 BOLT, FLANGE, 6X14 ∙∙∙∙∙∙∙∙∙∙∙ 2
30
2022.10.01 E
E-3 CYLINDER HEAD
ENGN
IEGROUP
Reqd. QTY
Ref. ACB
Part No. Description Serial No. Parts catalogue code
No. 160
CATN
1 12200-K2S-N00 HEAD COMP., CYLINDER ∙∙∙∙∙∙∙∙∙ 1
2 12205-KYJ-305 GUIDE, EX. VALVE(O.S.) ∙∙∙∙∙∙∙ 4
3 12212-K0R-V00 PLATE, CYLINDER HEAD IN. ∙∙∙∙∙ 1
4 12213-K0R-V00 PLATE, CYLINDER HEAD EX. ∙∙∙∙∙ 1
5 12251-K0S-V01 GASKET, CYLINDER HEAD
(JAPAN METAL GASKET) 1
12251-K1Z-J11 GASKET, CYLINDER HEAD
(NIPPON LEAKLESS) 1
31
2022.10.01 E
E-3 CYLINDER HEAD
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
+ 2 .INCLUDES: Valve adjust and
reface
5 111115 GASKET, CYLINDER HEAD ∙∙∙∙∙∙∙∙ 4.1
.INCLUDES: Engine removal and
installation
7 (10,19)
111107 MANIFOLD, INTAKE ∙∙∙∙∙∙∙∙∙∙∙∙∙ 1.7
8 311131 INSULATOR, THROTTLE BODY/
CARBURETOR ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙ 1.7
9 1111BA MANIFOLD, INTAKE(A) ∙∙∙∙∙∙∙∙∙∙ 1.7
13 614130 PLUG, SPARK ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙ 0.3
32
2022.10.01 E
E-4 CAMSHAFT/VALVE
ENGN
IEGROUP
1111L8
.INCLUDES: Valve adjustment
ARM, VALVE ROCKER
:FOR 1 VEHICLE ∙∙∙∙∙∙∙∙∙∙∙∙∙∙ 3.8
2
.INCLUDES: Engine removal and
installation
.INCLUDES: Valve adjustment
7 1111N0 VALVE, INTAKE(ONE) ∙∙∙∙∙∙∙∙∙∙∙ 4.7
.INCLUDES: Engine removal and
+ installation
Reqd. QTY
Ref. ACB
Part No. Description Serial No. Parts catalogue code
No. 160
CATN
1 12209-K56-N01 SEAL, VALVE STEM(NOK) ∙∙∙∙∙∙∙∙ 4
12209-ML0-722 SEAL, VALVE STEM(ARAI) ∙∙∙∙∙∙∙ 4
2 14100-K0S-V00 CAMSHAFT COMP. ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙ 1
3 14321-K0R-V00 SPROCKET, CAM(34T) ∙∙∙∙∙∙∙∙∙∙∙ 1
4 14430-K0R-V00 ARM COMP., IN. VALVE ROCKER ∙∙ 1
5 14440-K0R-V00 ARM COMP., EX. VALVE ROCKER ∙∙ 1
6 14451-K0R-V00 SHAFT, ROCKER ARM ∙∙∙∙∙∙∙∙∙∙∙∙ 2
7 14711-K40-F00 VALVE, IN. ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙ 2
8 14721-K40-F00 VALVE, EX. ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙ 2
9 14751-K0R-V00 SPRING, VALVE ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙ 4
10 14771-K1Z-N20 RETAINER, VALVE SPRING ∙∙∙∙∙∙∙ 4
33
2022.10.01 E
E-4 CAMSHAFT/VALVE
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
+ 7 .INCLUDES: Refacing
1111N0A .Replace all intake valve add 0.2
8 1111N1 VALVE, EXHAUST(ONE) ∙∙∙∙∙∙∙∙∙∙ 4.7
.INCLUDES: Engine removal and
installation
.INCLUDES: Refacing
1111N1A .Replace all exhaust valve add 0.2
1111P0 VALVE :FOR 1 VEHICLE ∙∙∙∙∙∙∙∙∙ 5.3
.INCLUDES: Engine removal and
installation
.INCLUDES: Refacing
9 (1,10,11,12)
1111P2 INTAKE VALVE SPRING AND/OR
STEM SEAL(ONE) ∙∙∙∙∙∙∙∙∙∙∙∙∙∙ 4.5
.INCLUDES: Engine removal and
installation
2 1111P2A .Replace all intake spring add
1111P3 EXHAUST VALVE SPRING AND/OR
STEM SEAL(ONE) ∙∙∙∙∙∙∙∙∙∙∙∙∙∙
0.1
4.5
.INCLUDES: Engine removal and
installation
1111P3A .Replace all exhaust spring
add ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙ 0.1
1111Q2 VALVE SPRING AND/OR STEM SEAL
+ :FOR 1 VEHICLE ∙∙∙∙∙∙∙∙∙∙∙∙∙∙ 4.8
34
2022.10.01 E
E-4 CAMSHAFT/VALVE
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
+ 9 .INCLUDES: Engine removal and
installation
35
2022.10.01 E
E-5 CAM CHAIN/TENSIONER
ENGN
IEGROUP
Reqd. QTY
Ref. ACB
Part No. Description Serial No. Parts catalogue code
No. 160
CATN
1 14401-K97-T01 CHAIN, CAM
(DID SCZ-0404 SV-92LE) 1
2 14511-K0R-V00 SHOE, CAM CHAIN TENSIONER ∙∙∙∙ 1
3 14520-K0R-V01 LIFTER ASSY., TENSIONER ∙∙∙∙∙∙ 1
4 14521-K0R-V00 CAP, TENSIONER LIFTER ∙∙∙∙∙∙∙∙ 1
5 14531-KZR-600 PIVOT, CAM CHAIN TENSIONER ∙∙∙ 1
6 14560-K0R-V01 GASKET, TENSIONER LIFTER
(NICHIAS) 1
14560-K1Z-J11 GASKET, TENSIONER LIFTER
(NIPPON LEAKLESS) 1
7 14611-K40-F00 GUIDE, CAM CHAIN ∙∙∙∙∙∙∙∙∙∙∙∙∙ 1
8 95701-06022-00 BOLT, FLANGE, 6X22 ∙∙∙∙∙∙∙∙∙∙∙ 2
36
2022.10.01 E
E-6 CYLINDER
ENGN
IEGROUP
Reqd. QTY
Ref. ACB
Part No. Description Serial No. Parts catalogue code
No. 160
CATN
1 12100-K1Z-T00 CYLINDER COMP. ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙ 1
2 12191-K1N-V01 GASKET, CYLINDER(NICHIAS) ∙∙∙∙ 1
12191-K1Z-J11 GASKET, CYLINDER
(NIPPON LEAKLESS) 1
3 30515-K1N-V00 STAY COMP., IGNITION COIL ∙∙∙∙ 1
4 90463-ML7-000 WASHER, SEALING, 6.5MM ∙∙∙∙∙∙∙ 1
5 94301-10160 DOWEL PIN, 10X16 ∙∙∙∙∙∙∙∙∙∙∙∙∙ 2
6 95701-06014-00 BOLT, FLANGE, 6X14 ∙∙∙∙∙∙∙∙∙∙∙ 3
7 32962-K0R-V00 STAY, HARNESS CLIP & ENGINE
EARTH 1
8 95701-06016-00 BOLT, FLANGE, 6X16 ∙∙∙∙∙∙∙∙∙∙∙ 1
37
2022.10.01 E
E-9 WATER PUMP
ENGN
IEGROUP
Reqd. QTY
Ref. ACB
Part No. Description Serial No. Parts catalogue code
No. 160
CATN
1 12207-KWN-900 O-RING, 15.4X2 ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙ 2
2 19200-K1N-V00 PUMP ASSY., WATER ∙∙∙∙∙∙∙∙∙∙∙∙ 1
3 19221-K1N-V00 COVER, WATER PUMP ∙∙∙∙∙∙∙∙∙∙∙∙ 1
4 19226-K0R-V00 GASKET, WATER PUMP COVER ∙∙∙∙∙ 1
5 19227-K0R-V01 GASKET, WATER PUMP BODY ∙∙∙∙∙∙ 1
38
2022.10.01 E
E-10 A.C.G. STARTER
ENGN
IEGROUP
Reqd. QTY
Ref. ACB
Part No. Description Serial No. Parts catalogue code
No. 160
CATN
1 31210-K2S-N01 FLYWHEEL COMP. ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙ 1
2 31220-K2S-N01 STATOR COMP. ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙ 1
3 90001-KWR-000 BOLT, SOCKET, 6X18 ∙∙∙∙∙∙∙∙∙∙∙ 1
4 90439-KWZ-900 WASHER, 12X24X2.3 ∙∙∙∙∙∙∙∙∙∙∙∙ 1
5 94050-12000 NUT, FLANGE, 12MM ∙∙∙∙∙∙∙∙∙∙∙∙ 1
39
2022.10.01 E
E-11 OIL PUMP
ENGN
IEGROUP
Reqd. QTY
Ref. ACB
Part No. Description Serial No. Parts catalogue code
No. 160
CATN
1 15021-K0R-V00 ROTOR SET, OIL PUMP ∙∙∙∙∙∙∙∙∙∙ 1
2 15100-K0R-V00 PUMP ASSY., OIL ∙∙∙∙∙∙∙∙∙∙∙∙∙∙ 1
15100-K1Z-N20 ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙ 1
3 15133-K2S-N00 GEAR, OIL PUMP DRIVEN(35T) ∙∙∙ 1
4 90003-K0R-V00 BOLT, SPECIAL, 6X19 ∙∙∙∙∙∙∙∙∙∙ 2
5 93901-34120 SCREW, TAPPING, 4X8 ∙∙∙∙∙∙∙∙∙∙ 1
40
2022.10.01 E
E-13 LEFT SIDE COVER
ENGN
IEGROUP
Reqd. QTY
Ref. ACB
Part No. Description Serial No. Parts catalogue code
No. 160
CATN
1 11341-K2S-N00 COVER, L. SIDE ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙ 1
2 11395-K1N-V01 GASKET, L. COVER(NICHIAS) ∙∙∙∙ 1
11395-K1Z-J11 GASKET, L. COVER
(NIPPON LEAKLESS) 1
3 19416-KEY-900 COLLAR ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙ 3
4 19640-K2S-N00 DUCT COMP., L. COVER ∙∙∙∙∙∙∙∙∙ 1
5 19649-K01-900 SEAL, L. COVER ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙ 1
6 90004-K0R-V00 BOLT, FLANGE, 6X28(LNSH) ∙∙∙∙∙ 6
7 90005-K0R-V00 BOLT, FLANGE, 6X40(LNSH) ∙∙∙∙∙ 3
8 90006-K0R-V00 BOLT, FLANGE, 6X65(LNSH) ∙∙∙∙∙ 1
10 90652-KVB-900 CIRCLIP, INTERNAL, 32MM ∙∙∙∙∙∙ 1
41
2022.10.01 E
E-14 RADIATOR
ENGN
IEGROUP
Reqd. QTY
Ref. ACB
Part No. Description Serial No. Parts catalogue code
No. 160
CATN
1 19037-K40-F01 CAP COMP., RADIATOR(T.RAD) ∙∙∙ 1
2 19049-K27-V51 O-RING A ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙ 1
3 19051-K27-V51 O-RING B ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙ 1
4 19052-K27-V51 O-RING C ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙ 1
6 19100-K2S-N00 RADIATOR ASSY. ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙ 1
7 19105-K2S-N00 BASE COMP., RADIATOR ∙∙∙∙∙∙∙∙∙ 1
9 19109-GET-003 SEAL, DRAIN ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙ 1
10 19150-K2S-N00 COVER COMP., RADIATOR ∙∙∙∙∙∙∙∙ 1
42
2022.10.01 E
E-16 DRIVE FACE
ENGN
IEGROUP
Reqd. QTY
Ref. ACB
Part No. Description Serial No. Parts catalogue code
No. 160
CATN
1 22011-K1N-V01 PIECE SET, SLIDE ∙∙∙∙∙∙∙∙∙∙∙∙∙ 1
2 22102-K2S-N00 FACE, DRIVE ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙ 1
3 22105-K1N-V00 BOSS, DRIVE FACE ∙∙∙∙∙∙∙∙∙∙∙∙∙ 1
4 22110-K2S-N00 FACE COMP., MOVABLE DRIVE ∙∙∙∙ 1
5 22123-K0S-V00 ROLLER SET, WEIGHT(BANDO) ∙∙∙∙ 1
22123-K2S-N00 ROLLER SET, WEIGHT(DHARMA) ∙∙∙ 1
6 22131-K1Z-N20 PLATE, RAMP ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙ 1
22131-K40-F00 ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙ 1
7 90401-K1N-V00 WASHER, 15X29X5.5 ∙∙∙∙∙∙∙∙∙∙∙∙ 1
8 94030-14200 NUT, HEX., 14MM ∙∙∙∙∙∙∙∙∙∙∙∙∙∙ 1
9 91203-K1F-V01 OIL SEAL, 24X31X3.5 ∙∙∙∙∙∙∙∙∙∙ 1
91203-K35-V01 ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙ 1
43
2022.10.01 E
E-17 DRIVEN FACE
ENGN
IEGROUP
Reqd. QTY
Ref. ACB
Part No. Description Serial No. Parts catalogue code
No. 160
CATN
1 22100-K1N-V00 OUTER COMP., CLUTCH ∙∙∙∙∙∙∙∙∙∙ 1
2 22350-GFM-900 PLATE COMP., DRIVE ∙∙∙∙∙∙∙∙∙∙∙ 1
22350-K97-T01 ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙ 1
22350-KVB-900 ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙ 1
3 22361-K29-V81 PLATE, CLUTCH SIDE ∙∙∙∙∙∙∙∙∙∙∙ 1
22361-KVB-900 ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙ 1
4 22401-KGG-910 SPRING, CLUTCH ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙ 3
5 22535-K1N-V00 WEIGHT SET, CLUTCH ∙∙∙∙∙∙∙∙∙∙∙ 1
44
2022.10.01 E
E-17 DRIVEN FACE
Reqd. QTY
Ref. ACB
Part No. Description Serial No. Parts catalogue code
No. 160
CATN
18) 91009-KVY-961 BEARING, RADIAL BALL, 6902U
(NSK) 1
19 91001-KCW-003 BEARING, NEEDLE, 20X29X18(NTN) 1
91109-K2S-N01 BEARING, NEEDLE, 20X29X18
(F.C.C.) 1
91109-KVY-902 BEARING, NEEDLE, 20X29X18
(SCHAEFFLER) 1
20 91211-K97-T01 SEAL, DRIVEN FACE, 34X41X4 ∙∙∙ 2
91211-KN7-671 ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙ 2
45
2022.10.01 E
E-17-10 TRANSMISSION
ENGN
IEGROUP
Reqd. QTY
Ref. ACB
Part No. Description Serial No. Parts catalogue code
No. 160
CATN
2 11211-K1N-V00 TUBE, MISSION BREATHER ∙∙∙∙∙∙∙ 1
3 21200-K2S-N10 CASE COMP., MISSION ∙∙∙∙∙∙∙∙∙∙ 1
4 21395-K1N-V01 GASKET, MISSION CASE(NICHIAS) 1
21395-K1Z-J11 GASKET, MISSION CASE
(NIPPON LEAKLESS) 1
5 23411-K2S-N00 DRIVESHAFT(18T) ∙∙∙∙∙∙∙∙∙∙∙∙∙∙ 1
6 23421-K1Z-J10 COUNTERSHAFT(13T) ∙∙∙∙∙∙∙∙∙∙∙∙ 1
7 23422-K1Z-J10 GEAR, COUNTER(51T) ∙∙∙∙∙∙∙∙∙∙∙ 1
8 23430-K2S-N00 GEAR COMP., FINAL(44T) ∙∙∙∙∙∙∙ 1
9 90495-MN5-000 WASHER, SEALING, 8MM ∙∙∙∙∙∙∙∙∙ 1
10 91004-K2S-N01 BEARING, RADIAL BALL, 6202
(FAG) 2
91004-KZR-601 BEARING, RADIAL BALL, 6202
(NTN) 2
91004-KZR-602 BEARING, RADIAL BALL, 6202
(FUJIKOSHI) 2
11 91009-K2S-N01 BEARING, RADIAL BALL, 6205UU
(FAG) 1
91009-KWN-901 BEARING, RADIAL BALL, 6205UU
(NTN) 1
13 91204-K35-J01 OIL SEAL, 34X52X7(ARAI) ∙∙∙∙∙∙ 1
91204-K59-A11 OIL SEAL, 34X52X7(NOK) ∙∙∙∙∙∙∙ 1
14 94301-10120 DOWEL PIN, 10X12 ∙∙∙∙∙∙∙∙∙∙∙∙∙ 2
15 95002-50000 CLIP, TUBE(C9) ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙ 1
Reqd. QTY
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Part No. Description Serial No. Parts catalogue code
No. 160
CATN
1 11100-K1N-V00 CRANKCASE COMP., R. ∙∙∙∙∙∙∙∙∙∙ 1
2 11103-K0J-N00 BUSH, ENGINE HANGER RUBBER ∙∙∙ 1
11103-K0J-N21 BUSH, ENGINE HANGER RUBBER
(NOK) 1
11103-KVB-901 BUSH, ENGINE HANGER RUBBER
(HOKUSHIN) 1
11103-KVB-930 BUSH, ENGINE HANGER RUBBER ∙∙∙ 1
11216-GGC-900 ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙ 1
3 11205-GBC-300 BUSH, MAIN STAND ∙∙∙∙∙∙∙∙∙∙∙∙∙ 1
11205-K0J-N00 ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙ 1
4 11320-K0R-V00 PLATE COMP., RIGIDITY UPPER ∙∙ 1
5 11330-K0R-V00 PLATE COMP., RIGIDITY LOWER ∙∙ 1
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Part No. Description Serial No. Parts catalogue code
No. 160
CATN
19 94301-08200 DOWEL PIN, 8X20 ∙∙∙∙∙∙∙∙∙∙∙∙∙∙ 1
20 95701-06020-00 BOLT, FLANGE, 6X20 ∙∙∙∙∙∙∙∙∙∙∙ 5
48
2022.10.01 E
E-19-20 LEFT CRANKCASE
ENGN
IEGROUP
23 2101F0
.INCLUDES: Engine removal and
installation
BEARING, DRIVESHAFT :LEFT ∙∙∙∙ 1.5
2
2101J1 BEARING, DRIVESHAFT :BOTH ∙∙∙∙ 1.6
24 2101C7 BEARING, COUNTERSHAFT :LEFT ∙∙ 1.4
2101C9 BEARING, COUNTERSHAFT :BOTH ∙∙ 1.5
25 2101E5 BEARING, FINAL GEAR SHAFT
+ :LEFT ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙ 1.4
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Part No. Description Serial No. Parts catalogue code
No. 160
CATN
1 11103-K0J-N00 BUSH, ENGINE HANGER RUBBER ∙∙∙ 1
11103-K0J-N21 BUSH, ENGINE HANGER RUBBER
(NOK) 1
11103-KVB-901 BUSH, ENGINE HANGER RUBBER
(HOKUSHIN) 1
11103-KVB-930 BUSH, ENGINE HANGER RUBBER ∙∙∙ 1
2 11200-K2S-N00 CRANKCASE COMP., L. ∙∙∙∙∙∙∙∙∙∙ 1
3 11203-K35-J00 BUSH, RR. CUSHION UNDER RUBBER 1
11203-KVB-901 BUSH, RR. CUSHION UNDER RUBBER
(HOKUSHIN) 1
4 11205-GBC-300 BUSH, MAIN STAND ∙∙∙∙∙∙∙∙∙∙∙∙∙ 1
11205-K0J-N00 ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙ 1
5 11208-K40-F00 PLATE, L. CRANKSHAFT BEARING
SETTING 1
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Part No. Description Serial No. Parts catalogue code
No. 160
CATN
18 90003-K0J-N00 BOLT, SPECIAL, 6X12 ∙∙∙∙∙∙∙∙∙∙ 1
19 90032-K0R-V00 BOLT B, STUD, 8X213.2 ∙∙∙∙∙∙∙∙ 2
20 90131-883-000 BOLT, DRAIN PLUG, 12X15 ∙∙∙∙∙∙ 1
21 90495-MN5-000 WASHER, SEALING, 8MM ∙∙∙∙∙∙∙∙∙ 1
22 91002-K1N-V01 BEARING, RADIAL BALL, 35X72X15 1
91002-K2S-N01 BEARING, RADIAL BALL SPECIAL,
6207(SKF) 1
23 91003-K2S-N01 BEARING, RADIAL BALL, 6204
(FAG) 1
91003-KZR-601 BEARING, RADIAL BALL, 6204
(NTN) 1
91003-KZR-602 BEARING, RADIAL BALL, 6204
(FUJIKOSHI) 1
24 91005-K2S-N01 BEARING, RADIAL BALL, 6301
(FAG) 1
91005-KZR-601 BEARING, RADIAL BALL, 6301
(NTN) 1
91005-KZR-602 BEARING, RADIAL BALL, 6301
(FUJIKOSHI) 1
25 91016-K1Z-J11 BEARING, RADIAL BALL, 6004
(NTN) 1
91016-KBB-901 BEARING, RADIAL BALL, 6004 ∙∙∙ 1
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No. 160
CATN
29 91304-K0L-D01 O-RING, 11.4X2.1 ∙∙∙∙∙∙∙∙∙∙∙∙∙ 1
30 91305-K0J-N00 O-RING, 3.8X1.4 ∙∙∙∙∙∙∙∙∙∙∙∙∙∙ 1
51
2022.10.01 E
E-20 CRANKSHAFT/PISTON
ENGN
IEGROUP
Reqd. QTY
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Part No. Description Serial No. Parts catalogue code
No. 160
CATN
1 13000-K2S-N00 CRANKSHAFT COMP. ∙∙∙∙∙∙∙∙∙∙∙∙∙ 1
2 13011-K0S-305 RING SET, PISTON(STD.)(RIKEN) 1
13011-K1Z-305 RING SET, PISTON(STD.)(TPR) ∙∙ 1
13021-K0S-305 RING SET, PISTON(O.S. 0.25)
(RIKEN) (1)
13021-K1Z-305 RING SET, PISTON(O.S. 0.25)
(TPR) (1)
13031-K0S-305 RING SET, PISTON(O.S. 0.50)
(RIKEN) (1)
13031-K1Z-305 RING SET, PISTON(O.S. 0.50)
(TPR) (1)
3 13101-K1Z-305 PISTON(STD.) ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙ 1
13102-K1Z-305 PISTON(O.S. 0.25) ∙∙∙∙∙∙∙∙∙∙∙∙ (1)
13103-K1Z-305 PISTON(O.S. 0.50) ∙∙∙∙∙∙∙∙∙∙∙∙ (1)
4 13111-K0R-V00 PIN, PISTON ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙ 1
5 13115-KZY-700 CLIP, PISTON PIN, 14MM ∙∙∙∙∙∙∙ 2
52
2022.10.01 E
E-22 THROTTLE BODY/FUEL INJECTOR
ENGN
IEGROUP
Reqd. QTY
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Part No. Description Serial No. Parts catalogue code
No. 160
CATN
1 16016-K0J-N01 SCREW SET ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙ 1
2 16075-K2S-N01 O-RING, THROTTLE BODY ∙∙∙∙∙∙∙∙ 1
3 16077-KVB-S51 O-RING, 1.9X20.4 ∙∙∙∙∙∙∙∙∙∙∙∙∙ 1
4 16169-K0R-V01 STAY, WIRE ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙ 1
5 16305-K1N-V00 COVER COMP., THROTTLE BODY ∙∙∙ 1
53
2022.10.01 E
F-1 HEADLIGHT
FRA
MEG
RO
U
P
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3 No.
54
2022.10.01 E
F-2 METER
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No.
55
2022.10.01 E
F-3 MIRROR
FRAMEGROUP
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3 No.
56
2022.10.01 E
F-4-10 HANDLE SWITCH/CABLE
FRAMEGROUP
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No.
57
2022.10.01 E
F-5-20 FRONT BRAKE MASTER CYLINDER
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3 No.
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No.
59
2022.10.01 E
F-6 REAR BRAKE MASTER CYLINDER
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3 No.
(WATER PROOF) 1
2 35341-K1Z-J10 COVER, STOP SWITCH ∙∙∙∙∙∙∙∙∙∙∙ 1
3 43311-K2S-N11 HOSE COMP. A, RR. BRAKE ∙∙∙∙∙∙ 1
4 43510-K2S-N11 CYLINDER SUB ASSY., RR. MASTER 1
5 45504-410-003 BOOT COMP. ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙ 1
6 45512-MA6-006 PROTECTOR ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙ 1
7 45513-HA2-006 CAP, MASTER CYLINDER ∙∙∙∙∙∙∙∙∙ 1
8 45517-K81-N30 HOLDER, MIRROR ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙ 1
9 45520-GE2-006 DIAPHRAGM ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙ 1
10 45521-K21-901 PLATE, DIAPHRAGM ∙∙∙∙∙∙∙∙∙∙∙∙∙ 1
60
2022.10.01 E
F-7-10 REAR BRAKE PIPE
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No.
61
2022.10.01 E
F-9 HANDLE PIPE/HANDLE COVER
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3 No.
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No.
63
2022.10.01 E
F-10 STEERING STEM
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3 No.
64
2022.10.01 E
F-11 FRONT FENDER
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No.
65
2022.10.01 E
F-12 FRONT COVER
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Part No. Description Serial No. Parts catalogue code
3 No.
*NHB31M*
MAT CHARCOAL GRAY METALLIC 1 -------- -------- 2MA
64300-K2S-M10ZA COVER SET, FR.(WL)
*TYPE3*...................... 1 -------- -------- MA
64300-K2S-M10ZB *TYPE2*...................... 1 -------- -------- MA
64300-K2S-M10ZC *TYPE1*...................... 1 -------- -------- MA
2 64302-K2S-T00ZB COVER, FR. TOP
*NHA69P*
PEARL MAGELLANIC BLACK 1
3 64303-K2S-N00ZA GARNISH, FR.
*TBLACK*................BLACK 1
4 64304-K2S-N00ZA COVER, FR. TOP INNER
*TBLACK*................BLACK 1
5 64308-K2S-N00ZA COVER, FR. LOWER
*TBLACK*................BLACK 1
66
2022.10.01 E
F-12 FRONT COVER
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No.
67
2022.10.01 E
F-13 INNER COVER
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3 No.
*NHB31M*
MAT CHARCOAL GRAY METALLIC 1 -------- -------- 2MA
81130-K2S-N00ZF *R331*...........VIVACITY RED 1 -------- -------- MA
81130-K2S-N00ZG *PB407P*.PEARL NIGHTFALL BLUE 1 -------- -------- MA
81130-K2S-N00ZJ *NHA95M*SWORD SILVER METALLIC 1 -------- -------- MA
2 81132-GAH-000YV HOOK, LUGGAGE
*TBLACK*................BLACK 1
3 81135-K2S-N00 SEAL, INNER POCKET ∙∙∙∙∙∙∙∙∙∙∙ 1
4 81136-K2S-N00 BOX, INNER UPPER ∙∙∙∙∙∙∙∙∙∙∙∙∙ 1
5 81137-K2C-V01 LATCH ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙ 1
6 81141-K2S-N00ZA COVER, INNER LOWER
*TBLACK*................BLACK 1
7 81142-K2S-N00ZU COVER, INNER UPPER
*NHB31M*
MAT CHARCOAL GRAY METALLIC 1 -------- -------- 2MA
81142-K2S-N00ZF *R331*...........VIVACITY RED 1 -------- -------- MA
81142-K2S-N00ZG *PB407P*.PEARL NIGHTFALL BLUE 1 -------- -------- MA
81142-K2S-N00ZJ *NHA95M*SWORD SILVER METALLIC 1 -------- -------- MA
8 81145-K59-A70ZB LID, SMART EMERGENCY
*TBLACK*................BLACK 1
9 90107-KVB-900 BOLT, SPECIAL, 6MM ∙∙∙∙∙∙∙∙∙∙∙ 1
10 90116-K0A-E11 RIVET, PUSH, 6MM ∙∙∙∙∙∙∙∙∙∙∙∙∙ 6
11 90133-K59-A70 SCREW, TAPPING, 5X16(PO)(TORX) 2
90133-SV4-003 SCREW, TAPPING, 5X16(PO) ∙∙∙∙∙ 2
12 90651-K14-A31 CLIP, SLIDE ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙ 5
13 90666-K59-A11 CLIP, SNAP FITTING(PO) ∙∙∙∙∙∙∙ 2
14 93903-24380 SCREW, TAPPING, 4X12 ∙∙∙∙∙∙∙∙∙ 6
68
2022.10.01 E
F-14 FLOOR STEP
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No.
69
2022.10.01 E
F-14 FLOOR STEP
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3 No.
70
2022.10.01 E
F-14-10 PILLION STEP
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No.
71
2022.10.01 E
F-15 BODY COVER
FRAMEGROUP
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Part No. Description Serial No. Parts catalogue code
3 No.
*TBLACK*................BLACK 1
2 83450-K2S-M30ZA COVER SET, R. BODY(WL)
*NHB31M*
MAT CHARCOAL GRAY METALLIC 1 -------- -------- 2MA
83450-K2S-M10ZA *TYPE3*...................... 1 -------- -------- MA
83450-K2S-M10ZB *TYPE2*...................... 1 -------- -------- MA
83450-K2S-M10ZC *TYPE1*...................... 1 -------- -------- MA
3 83520-K2S-N00ZA COVER, R. BODY SIDE
*TBLACK*................BLACK 1
4 83530-K2S-N00ZH COVER B, R. BODY SIDE
*NHA95M*SWORD SILVER METALLIC 1 -------- -------- 2MA
83530-K2S-N00ZB *Y106*.........CLIPPER YELLOW 1 -------- -------- MA
83530-K2S-N00ZC *NH411M*FORCE SILVER METALLIC 1 -------- -------- MA
83530-K2S-N00ZF *NHA69P*
PEARL MAGELLANIC BLACK 1 -------- -------- MA
5 83550-K2S-M30ZA COVER SET, L. BODY(WL)
*NHB31M*
MAT CHARCOAL GRAY METALLIC 1 -------- -------- 2MA
83550-K2S-M10ZA *TYPE3*...................... 1 -------- -------- MA
83550-K2S-M10ZB *TYPE2*...................... 1 -------- -------- MA
83550-K2S-M10ZC *TYPE1*...................... 1 -------- -------- MA
6 83620-K2S-N00ZA COVER, L. BODY SIDE
*TBLACK*................BLACK 1
7 83630-K2S-N00ZK COVER B, L. BODY SIDE
*NHA95M*SWORD SILVER METALLIC 1 -------- -------- 2MA
83630-K2S-N00ZB *Y106*.........CLIPPER YELLOW 1 -------- -------- MA
83630-K2S-N00ZC *NH411M*FORCE SILVER METALLIC 1 -------- -------- MA
72
2022.10.01 E
F-15 BODY COVER
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No.
73
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F-17 FRONT FORK
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3 No.
74
2022.10.01 E
F-18 FRONT BRAKE CALIPER
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No.
75
2022.10.01 E
F-20-40 FRONT WHEEL
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3 No.
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No.
77
2022.10.01 E
F-21 REAR BRAKE CALIPER
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3 No.
78
2022.10.01 E
F-22-40 REAR WHEEL
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No.
79
2022.10.01 E
F-23 SWINGARM
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3 No.
80
2022.10.01 E
F-24 SEAT/LUGGAGE BOX
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No.
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3 No.
82
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F-26 FUEL TANK
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83
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F-28 AIR CLEANER
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3 No.
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85
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F-35 STAND
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3 No.
(ALPS ALPINE) 1
2 50500-K2S-N00 STAND COMP., MAIN ∙∙∙∙∙∙∙∙∙∙∙∙ 1
3 50503-KWN-900 SHAFT, MAIN STAND ∙∙∙∙∙∙∙∙∙∙∙∙ 1
4 50520-KVB-900 SPRING, MAIN STAND ∙∙∙∙∙∙∙∙∙∙∙ 1
5 50530-K2S-N00 BAR COMP., SIDE STAND ∙∙∙∙∙∙∙∙ 1
6 90108-KZL-860 BOLT, SIDE STAND PIVOT ∙∙∙∙∙∙∙ 1
7 90147-KVB-900 BOLT, SPECIAL, 6X16 ∙∙∙∙∙∙∙∙∙∙ 1
8 90203-KVB-900 NUT, SIDE STAND ∙∙∙∙∙∙∙∙∙∙∙∙∙∙ 1
9 94101-10800 WASHER, PLAIN, 10MM ∙∙∙∙∙∙∙∙∙∙ 1
10 94201-30200 PIN, SPLIT, 3.0X20 ∙∙∙∙∙∙∙∙∙∙∙ 1
86
2022.10.01 E
F-36 REAR CUSHION
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87
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F-37 WINKER
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3 No.
(L. SIDE) 1
2 33415-KZZ-J00 COLLAR, WINKER ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙ 2
3 33452-KZZ-J00 RUBBER, L. WINKER MOUNTING ∙∙∙
(R. SIDE) 1
4 33600-K59-M01 WINKER ASSY., R. RR. ∙∙∙∙∙∙∙∙∙ 1
5 33650-K59-M01 WINKER ASSY., L. RR. ∙∙∙∙∙∙∙∙∙ 1
6 93411-05025-00 BOLT-WASHER, 5X25 ∙∙∙∙∙∙∙∙∙∙∙∙ 2
88
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F-38 TAILLIGHT
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89
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F-39 REAR FENDER/LICENSE LIGHT
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91
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F-40 BATTERY
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92
2022.10.01 E
F-41 WIRE HARNESS
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94
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F-42 FRAME BODY
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95
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F-43 RESERVE TANK
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96
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F-46 TOOLS
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97
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F-47 CAUTION LABEL
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98
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F-48 MARK/EMBLEM
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Ref. ACB
Part No. Description Serial No. Parts catalogue code
3 No.
100
2022.10.01 E
PART NO. INDEX
Part Number Page Ref. Part Number Page Ref. Part Number Page Ref. Part Number Page Ref. Part Number Page Ref. Part Number Page Ref.
5 BOLT,
BOLT,
DRAIN •••••••••••••••••••
DRAIN PLUG, 12X15 •••••••
79
42
50
5
17
20
BOLT,
BOLT,
BOLT,
FLANGE, 8X45
FLANGE, 8X55
FLANGE, 8X65
•••••••••••
•••••••••••
•••••••••••
46
46
82
16
17
23
CAP COMP., RADIATOR •••••••••••
CAP, BLEEDER ••••••••••••••••••
42
75
78
1
4
10
BOLT, FLANGE CAP, 10X38 ••••••• 87 4 BOLT, HANDLE LEVER PIVOT ••••• 58 18 CAP, DUMMY •••••••••••••••••••• 94 33
BOLT, FLANGE, 10X250 •••••••••• 95 11 60 13 CAP, LOCK NUT ••••••••••••••••• 56 1
BOLT, FLANGE, 10X40 ••••••••••• 80 10 BOLT, HEX., 6X22 ••••••••••••• 94 34
104
2022.10.01 E
PART NAME INDEX
Part name Page Ref. Part name Page Ref. Part name Page Ref.
CAP, MASTER CYLINDER •••••••••• 58 9 COLLAR, FR. WHEEL SIDE ••••••• 76 3 COVER, R. UNDER SIDE •••••••••• 69 5
60 7 COLLAR, HORN SETTING ••••••••• 93 19 COVER, SEAT CATCH ••••••••••••• 81 6
CAP, RESERVE TANK ••••••••••••• 96 1 COLLAR, LUGGAGE BOX •••••••••• 81 9 COVER, STOP SWITCH •••••••••••• 60 2
CAP, TENSIONER LIFTER ••••••••• 36 4 10 COVER, TAIL CAP ••••••••••••••• 85 6
CASE ASSY. •••••••••••••••••••• 55 6 COLLAR, MUFFLER PROTECTOR •••• 85 4 COVER, UNDER •••••••••••••••••• 69 4
CASE COMP., L. FR. BOTTOM ••••• 74 17 COLLAR, RR. FENDER ••••••••••• 84 16 COVER, WATER PUMP ••••••••••••• 38 3
CASE COMP., MISSION ••••••••••• 46 3 COLLAR, RR. WHEEL SIDE ••••••• 80 1 CRANKCASE COMP., L. ••••••••••• 49 2
CASE COMP., R. FR. BOTTOM ••••• 74 8 COLLAR, RUBBER BUSH •••••••••• 87 3 CRANKCASE COMP., R. ••••••••••• 47 1
CASE SUB ASSY., AIR CLEANER ••• 84 9 COLLAR, SEAL ••••••••••••••••• 44 13 CRANKSHAFT COMP. •••••••••••••• 52 1
CATCH COMP., SEAT ••••••••••••• 81 5 COLLAR, SPRING ••••••••••••••• 44 14 CUSHION ASSY., RR. •••••••••••• 87 1
CHAIN, CAM •••••••••••••••••••• 36 1 COLLAR, THROTTLE BODY COVER •• 53 14 CUSHION A, BATTERY •••••••••••• 92 7
CHARGER UNIT, USB ••••••••••••• 94 27 COLLAR, WINKER ••••••••••••••• 88 2 CUSHION B, BATTERY •••••••••••• 92 8
CIRCLIP, 7MM •••••••••••••••••• 44 17 CONTROL UNIT, ENGINE ••••••••• 93 1 CUSHION C, BATTERY •••••••••••• 92 9
CIRCLIP, INTERNAL, 18.8 ••••••• 58 21 CONTROL UNIT, SMART •••••••••• 93 14 CYLINDER COMP. •••••••••••••••• 37 1
60 16 COTTER, VALVE •••••••••••••••• 33 12 CYLINDER SET, FR. MASTER •••••• 58 13
CIRCLIP, INTERNAL, 28MM ••••••• 45 23 COUNTERSHAFT ••••••••••••••••• 46 6 60 11
CIRCLIP, INTERNAL, 32MM ••••••• 41 10 COVER ASSY., CYLINDER HEAD ••• 30 1 CYLINDER SUB ASSY., FR. MASTER 58 7
CIRCLIP, INTERNAL, 40MM ••••••• 80 5 COVER ASSY., ENGINE TOP •••••• 49 7 CYLINDER SUB ASSY., RR. MASTER 60 4
CLAMPER B, BRAKE HOSE ••••••••• 58 5 COVER B, L. BODY SIDE •••••••• 72 7
CLAMPER COMP. A, BRAKE HOSE ••• 58 4 73 7 [ D ]
CLAMPER, A.C. GENERATOR CORD •• 47 9 COVER B, R. BODY SIDE •••••••• 72 4
CLAMPER, BREATHER TUBE •••••••• 53 12 COVER COMP., BATTERY ••••••••• 92 11 DIAPHRAGM ••••••••••••••••••••• 58 11
CLAMPER, RR. BRAKE HOSE ••••••• 61 1 COVER COMP., METER ••••••••••• 62 6 60 9
CLAMP A, CABLE •••••••••••••••• 95 17 COVER COMP., RADIATOR •••••••• 42 10 DISK, FR. BRAKE ••••••••••••••• 76 7
CLAMP B, CABLE •••••••••••••••• 95 18 COVER COMP., THROTTLE BODY ••• 53 5 DISK, RR. BRAKE ••••••••••••••• 79 4
CLAMP, BRAKE PIPE ••••••••••••• 61 6 COVER SET, FR. ••••••••••••••• 66 1 DOWEL PIN, 10X12 •••••••••••••• 46 14
CLAMP, HARNESS •••••••••••••••• 74 21 COVER SET, FR. HANDLE •••••••• 62 7 DOWEL PIN, 10X16 •••••••••••••• 31 22
CLAMP, HOSE ••••••••••••••••••• 42 18 COVER SET, L. BODY ••••••••••• 72 5 37 5
81 16 COVER SET, L. FR. •••••••••••• 67 9 DOWEL PIN, 6X15 ••••••••••••••• 38 9
CLAMP, TUBE ••••••••••••••••••• 84 23 COVER SET, R. BODY ••••••••••• 72 2 DOWEL PIN, 8X10 ••••••••••••••• 38 10
CLAMP, WATER HOSE, 24MM ••••••• 42 19 COVER SET, R. FR. •••••••••••• 66 8 47 18
CLIP, CABLE, 12MM ••••••••••••• 74 22 COVER SUB ASSY., AIR CLEANER • 84 11 DOWEL PIN, 8X14 ••••••••••••••• 41 12
CLIP, COUPLER ••••••••••••••••• 74 2 COVER, AIR CLEANER DUCT •••••• 84 10 DOWEL PIN, 8X20 ••••••••••••••• 48 19
94 32 COVER, CABLE ••••••••••••••••• 93 15 DOWEL PIN, SPECIAL, 6.3X10X30 • 47 14
CLIP, PISTON PIN, 14MM •••••••• 52 5 COVER, CENTER •••••••••••••••• 72 1 DRIVER, SCREW ••••••••••••••••• 97 2
CLIP, RESONATOR ••••••••••••••• 84 18 COVER, DUST •••••••••••••••••• 78 6 DRIVESHAFT •••••••••••••••••••• 46 5
CLIP, SLIDE ••••••••••••••••••• 67 13 COVER, ENGINE CONTROL UNIT ••• 93 2 DUCT COMP., L. COVER •••••••••• 41 4
68 12 COVER, FRAME NUMBER •••••••••• 83 12 DUCT, AIR CLEANER ••••••••••••• 84 6
CLIP, SNAP FITTING •••••••••••• 67 14 COVER, FR. ••••••••••••••••••• 66 1 DUST SEAL, 25X35X6 •••••••••••• 80 8
68 13 COVER, FR. LOWER ••••••••••••• 66 5 DUST SEAL, 25X40X5 •••••••••••• 80 7
CLIP, TUBE •••••••••••••••••••• 46 15 COVER, FR. TOP ••••••••••••••• 66 2 DUST SEAL, STEERING HEAD •••••• 64 8
51 32 COVER, FR. TOP INNER ••••••••• 66 4
84 22 COVER, FUEL TANK ••••••••••••• 83 11 [ E ]
24 COVER, GRIP END •••••••••••••• 62 2
96 5 COVER, INNER LOWER ••••••••••• 68 6 ELEMENT COMP., AIR CLEANER •••• 84 2
COIL COMP., IGNITION •••••••••• 93 3 COVER, INNER UPPER ••••••••••• 68 7 EMBLEM •••••••••••••••••••••••• 100 10
COLLAR •••••••••••••••••••••••• 41 3 COVER, L. BODY SIDE •••••••••• 72 6 EMBLEM, PRODUCT ••••••••••••••• 62 8
42 11 COVER, L. FLOOR SIDE ••••••••• 69 8
12 COVER, L. HANDLE TOP ••••••••• 62 5 [ F ]
85 11 COVER, L. SIDE ••••••••••••••• 41 1
COLLAR A, HANDLE SETTING •••••• 63 14 COVER, L. UNDER SIDE ••••••••• 69 6 FACE COMP., MOVABLE DRIVE ••••• 43 4
COLLAR B, HANDLE SETTING •••••• 63 15 COVER, OIL FILTER •••••••••••• 49 10 FACE SET, DRIVEN •••••••••••••• 44 8
COLLAR B, RR. WHEEL SIDE •••••• 80 2 COVER, RR. CENTER •••••••••••• 73 8 FACE SET, MOVABLE DRIVEN •••••• 44 9
COLLAR, AIR CLEANER SETTING •••
COLLAR, FLOOR STEP ••••••••••••
COLLAR, FR. AXLE DISTANCE •••••
84
69
76
1
2
4
COVER, RR. FENDER LOWER ••••••
COVER, RR. FENDER UPPER ••••••
COVER, RR. HANDLE ••••••••••••
90
90
62
8
7
3
FACE, DRIVE •••••••••••••••••••
FAN COMP., COOLING ••••••••••••
FENDER B, RR. •••••••••••••••••
43
42
90
2
15
5
5
COLLAR, FR. COVER STAY •••••••• 95 8 COVER, R. BODY SIDE •••••••••• 72 3 FENDER COMP. B, FR. ••••••••••• 65 3
COLLAR, FR. FENDER •••••••••••• 65 2 COVER, R. FLOOR SIDE ••••••••• 69 7 FENDER C, RR. ••••••••••••••••• 90 9
91 24 COVER, R. HANDLE TOP ••••••••• 62 4 FENDER SET A, RR. ••••••••••••• 90 4
105
2022.10.01 E
PART NAME INDEX
Part name Page Ref. Part name Page Ref. Part name Page Ref.
FENDER SET, FR. ••••••••••••••• 65 1 [ I ] NUT, CLIP, 5MM •••••••••••••••• 89 2
FILTER SET •••••••••••••••••••• 83 3 92 15
FLYWHEEL COMP. •••••••••••••••• 39 1 INJECTOR ASSY., FUEL ••••••••• 53 8 95 16
FOB ASSY. ••••••••••••••••••••• 93 13 INSULATOR, IN. PIPE •••••••••• 31 10 NUT, CLIP, 6MM •••••••••••••••• 84 17
FORK ASSY., L. FR. •••••••••••• 74 16 INSULATOR, THROTTLE BODY ••••• 31 8 90 6
FORK ASSY., R. FR. •••••••••••• 74 3 92 10
FUEL UNIT ••••••••••••••••••••• 83 15 [ J ] NUT, FENDER SETTING ••••••••••• 42 16
FUSE, BLADE ••••••••••••••••••• 92 2 NUT, FLANGE, 12MM ••••••••••••• 39 5
3 JET COMP., PISTON •••••••••••• 49 9 76 9
4 JOINT COMP., INJECTOR •••••••• 53 13 NUT, FLANGE, 6MM •••••••••••••• 58 24
93 20 60 19
21 [ K ] 83 18
22 91 27
KEY SET, EMERGENCY ••••••••••• 93 17 94 36
[ G ] KEY, WOODRUFF, 4MM ••••••••••• 52 6 NUT, FR. COVER STAY ••••••••••• 95 2
NUT, HEX., 10MM ••••••••••••••• 56 5
GARNISH, FR. •••••••••••••••••• 66 3 [ L ] NUT, HEX., 12MM ••••••••••••••• 45 22
GARNISH, L. FR. ••••••••••••••• 66 7 NUT, HEX., 14MM ••••••••••••••• 43 8
GARNISH, R. FR. ••••••••••••••• 66 6 LABEL, ABS INFORMATION ••••••• 98 5 NUT, HEX., 16MM ••••••••••••••• 80 4
GASKET, CYLINDER •••••••••••••• 37 2 LABEL, AIR CLEANER ELEMENT NUT, HEX., 8MM •••••••••••••••• 31 21
GASKET, CYLINDER HEAD ••••••••• 31 5 NOTICE 98 4 NUT, SIDE STAND ••••••••••••••• 86 8
GASKET, CYLINDER HEAD COVER ••• 30 2 LABEL, COOLANT INFORMATION ••• 98 1 NUT, SPECIAL, 28MM •••••••••••• 44 15
GASKET, EX. PIPE •••••••••••••• 85 1 LABEL, MAINTENANCE CAUTION ••• 98 6 NUT, SPECIAL, 6MM ••••••••••••• 95 14
GASKET, L. COVER •••••••••••••• 41 2 LABEL, REPLACEMENT INFORMATION 98 2 NUT, SPRING, 4MM •••••••••••••• 63 12
GASKET, MISSION CASE •••••••••• 46 4 LABEL, TIRE & DRIVE & CARGO •• 98 3 67 11
GASKET, STATOR BASE ••••••••••• 47 7 LATCH •••••••••••••••••••••••• 68 5 70 12
GASKET, TENSIONER LIFTER •••••• 36 6 LENS ASSY. ••••••••••••••••••• 55 5 73 10
GASKET, WATER PUMP BODY ••••••• 38 5 LEVER, L. HANDLE ••••••••••••• 60 12 90 16
GASKET, WATER PUMP COVER •••••• 38 4 LEVER, R. STEERING HANDLE •••• 58 15 NUT, STEERING STEM LOCK ••••••• 64 5
GAUGE, OIL LEVEL •••••••••••••• 47 8 LID ASSY., INNER POCKET •••••• 68 1 NUT, TAPPET ADJUSTING ••••••••• 33 16
GEAR COMP., FINAL ••••••••••••• 46 8 LID, BATTERY ••••••••••••••••• 69 9 NUT, U, 10MM •••••••••••••••••• 63 13
GEAR, COUNTER ••••••••••••••••• 46 7 LID, LUGGAGE BOX ••••••••••••• 81 12 95 15
GEAR, OIL PUMP DRIVEN ••••••••• 40 3 LID, SMART EMERGENCY ••••••••• 68 8 NUT, U, 5MM ••••••••••••••••••• 90 15
GRIP •••••••••••••••••••••••••• 97 3 LIFTER ASSY., TENSIONER •••••• 36 3 NUT, U, 6MM ••••••••••••••••••• 91 26
GRIP COMP., THROTTLE •••••••••• 57 11 LIGHT ASSY., FR. COMBINATION • 54 1
GRIP, L. HANDLE ••••••••••••••• 57 12 LIGHT ASSY., LICENSE ••••••••• 90 1 [ O ]
GROMMET, MAIN PIPE COVER •••••• 69 3 LINK ASSY., ENGINE HANGER •••• 95 4
GROMMET, SIDE COVER ••••••••••• 49 15 OIL SEAL, 20X32X6 ••••••••••••• 50 27
GUARD, SPLASH ••••••••••••••••• 90 10 [ M ] OIL SEAL, 20.8X32X6 ••••••••••• 47 15
GUIDE, CAM CHAIN •••••••••••••• 36 7 OIL SEAL, 24X31X3.5 ••••••••••• 43 9
GUIDE, EX. VALVE •••••••••••••• 31 2 MARK ••••••••••••••••••••••••• 99 5 OIL SEAL, 26X37X6 ••••••••••••• 76 10
GUIDE, HARNESS •••••••••••••••• 95 9 MARK, ENGINE ••••••••••••••••• 99 4 OIL SEAL, 26X45X6 ••••••••••••• 50 26
MARK, HONDA •••••••••••••••••• 99 1 OIL SEAL, 34X52X7 ••••••••••••• 46 13
[ H ] 2 O-RING •••••••••••••••••••••••• 38 7
3 8
HARNESS, WIRE ••••••••••••••••• 93 6 METER ASSY., COMBINATION ••••• 55 1 83 2
HEAD COMP., CYLINDER •••••••••• 31 1 METER COMP. •••••••••••••••••• 55 4 O-RING A •••••••••••••••••••••• 42 2
HOLDER, MIRROR •••••••••••••••• 58 10 MIRROR COMP., L. ••••••••••••• 56 3 O-RING B •••••••••••••••••••••• 42 3
60 8 MIRROR COMP., R. ••••••••••••• 56 2 O-RING C •••••••••••••••••••••• 42 4
HOOK, LUGGAGE ••••••••••••••••• 68 2 MODULATOR ASSY. •••••••••••••• 58 16 O-RING, 11.4X2.1 •••••••••••••• 51 29
HORN COMP. •••••••••••••••••••• 93 18 MUFFLER COMP., EX. ••••••••••• 85 3 O-RING, 15.4X2 •••••••••••••••• 38 1
HOSE A, WATER ••••••••••••••••• 42 13 O-RING, 16.8X2.4 •••••••••••••• 74 23
HOSE B, WATER ••••••••••••••••• 42 14 [ N ] O-RING, 18X3 •••••••••••••••••• 47 17
2 ENGINE GROUP
3 FRAME GROUP