Cooling Ower
Cooling Ower
This document was developed using the consensus procedure outlined in the CTI Operating Procedure 3 04
and has been approved for publication by the CTI Board of Directors
All CTI codes and standards are copyrighted with all rights reserved to CTI. The reproduction of any part
of this or any other CTI code or standard is a violation of Federal Law. One must recognize and appreciate
commitment by a number of volunteer members who donate their time to develop and update CTI codes
and standards. The monies spent for code development, administrative staff support and publication are
essential and constitute a substantial drain on CTI. The purchase price of these documents helps to offset
these costs. Reproduction and distribution by others, in addition to being unethical, undermines this system
and constitutes a further financial drain on CTI. When copies are needed, you are requested to call or write
the Cooling Technology Institute, P.O. Box 73 3 83 , Houston, Texas 77273 , (281 ) 583 -4087. Please request
that your associates buy the required codes and standards rather than copy them. Your cooperation in this
matter is greatly appreciated.
Nothing contained herein is to be construed as granting any right for the manufacture, sale or use in
connection with any method, apparatus, or product covered by letters patent, nor as insuring anyone against
liability for infringement of letters patent.
This guideline document summarizes the best current state of knowledge regarding the specific subj ect.
This document represents a consensus of those individual members who have reviewed this document, its
scope and provisions. It is intended to aid all users or potential users of cooling towers.
Copyright 201 1
Approved by the by Cooling Technology Institute
CTI Executive Board Printed in U.S.A. STD-201 (1 1 )
Section/Title Page
1 .0 Purpose 5
2. 0 Scope 5
3.0 Definitions 5
4.0 Compliance 5
5. 0 Operation of Program 6
6.0 Certification Program Committee 8
7. 0 Testing Procedures 9
8.0 Complaint Procedures 10
9.0 Conformance 12
1 0.0 Cost of Program 14
Appendices
A References (Normative) 17
B Cooling Towers (CT) 18
C Closed Circuit Coolers (CC) 20
D Evaporative Refrigerant Condensers (EC) 22
E Data of Record - CT 24
E Data of Record – CC / EC 26
F Fan Coverage 28
G Test Failure (Figure 1 ) 29
G Test Failure (Figure 2) 30
H Certification Approval 31
I Certification Label Design 31
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Copyright Cooling Technology Institute
Testing Agency and the services of the CTI satisfactory to the CTI Certification
Certification Administrator. If a selected model Administrator and
is unavailable, the Certification Administrator
(b) the results of the Initial Qualifying
may select an alternative model. The
Test(s) demonstrate a thermal
Certification Administrator also may require that
performance capability of at least 1 00%
the originally selected model be made available
with an allowable tolerance of -5% and
and tested within one year of the issuance of
certification of that line, or the model must be (c) the testing and administrative fees have
withdrawn from the line. been paid by the Manufacturer and
5.7 The Manufacturer shall submit a Purchase (d) all information suitable for distribution to
Order (or signed contract), to the CTI for the other participants including but not
testing and administrative fees and specify when limited to performance and physical
and where the initial qualification test(s) will be dimensions
conducted.
(i) have been submitted in the form of a
5.8 All tests prescribed by this Standard shall be catalog, bulletin, or preferably an
conducted by the Licensed CTI Certification electronic equivalent
Testing Agency. Original test data shall be
(ii) and made available through a link
retained by the CTI Certification Administrator
to the Manufacturer’ s website or the
and a copy given to the Manufacturer.
CTI website
5.8.1 The Certification Administrator shall
to the CTI Certification Administrator
maintain a secure off-site back-up copy of all
necessary files to recover from a disaster. This then a formal letter of acceptance (Appendix H)
shall include documentation of all procedures shall be sent to the Manufacturer advising the
in use by the Certification Administrator in the unique Certification Validation Number for the
performance of his or her duties. In the event certified line; authorizing them to use the CTI
of incapacity of the Certification Certification Logo in published literature
Administrator, means must be established in pertaining to the certified line; and reiterating
advance for a duly authorized representative of that a CTI Certification Label (Appendix I) shall
the CTI Board of Directors to gain access to be affixed to each certified unit sold. If the
the original and/or back-up files for use by a Manufacturer has more than one line of Certified
replacement Certification Administrator. products, they may include all Certification
Validation Numbers on one CTI certification
5.9 To substantiate the Manufacturer's published
Label.
thermal rating, products tested under the
provisions of this Standard must demonstrate a 5.11.1 A copy of the letter of acceptance
thermal performance capability (as defined in shall be retained on file by the CTI
Appendices Para. B.3 . 2, C.3 .2 or D. 3 .2) of Certification Administrator and the CTI
1 00%. The test tolerance on individual tests shall Office.
be - 5%.
5.11.2 On the day a newly certified product
5.10 In the event a model tested under any of the line is introduced to the market, the
provisions of this Standard, including Initial Manufacturer shall notify the Certification
Qualifying Tests, fails to demonstrate a thermal Administrator to release within thirty (3 0)
performance capability of at least 1 00%, (with an days to the other participants in the
allowable tolerance of -5%), it shall be certification program the previously
considered a test failure and the provisions of submitted information in 5.1 1 (d).
Paragraph 9.5 shall apply.
5.12 The Manufacturer shall affix a permanent
5.11 When the following have been successfully Serial Number and the CTI Certification Label
completed: displaying the appropriate validation number to
(a) the evaluation of the certification data each unit sold as certified. The CTI Certification
including ratings, the Data of Record Label shall conform to the wording as illustrated
(Appendix E), and dimensional drawings in the sample label presented in Appendix I.
submitted by the Manufacturer is
5.13 The Manufacturer of a line of certified
products may make design changes to the line at
5.1 4.1 Annual reverification tests for Section 6. Certification Program Committee
each line of certified products shall be
completed by December 3 1
st
of the
6.1 The CTI Certification Administrator shall be
the Chairman and a non-voting representative on
applicable year. In the event of
this Committee.
extenuating circumstances as deemed
by the Certification Administrator, 6.2 The functions of the Certification Program
completion of the annual reverification Committee shall include but not be limited to:
test may be extended no later than July
st (a) Advising the Certification Administrator
31 of the following year. In the event
an annual reverification test is not (b) Ruling on any complaints regarding the
completed by this date, the procedure of interpretation of this standard.
Paragraph 9.8 shall apply.
(c) Reviewing and approving the program
5.15 The procedures set forth in the preceding administrative fee rate.
paragraphs of this section shall be followed for
each and every product line certified by the
6.3 Each Manufacturer meeting all requirements
of a certified Line(s) per this standard shall be
Cooling Technology Institute (CTI).
duly represented on the Committee by one (1 )
5.16 All data submitted by the Manufacturer of a voting representative.
certified line and all test reports shall be kept
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9.3 In the event a Manufacturer of one or more 9.5.1.1 If the subsequent test substantiates
the certified rating, within the allowable
product lines certified under the provisions of
limits, no further action will be taken by the
this Standard fails to comply with:
CTI.
(a) the reporting requirements,
9.5.1.2 If the Manufacturer declines further
(b) the payment of testing costs or program testing or if the model fails the retest, the
administrative fees in a timely manner, Manufacturer, at his option, shall:
(c) the requirements for initial qualification, (a) Withdraw the model in question from
reverification, or complaint testing, sale as a certified product.
(d) the requirements for thermal performance, (b) Re-rate the model in question, in
which case the revised rating shall be no
(e) or falsely advertises or otherwise
higher than the average test result.
misrepresents equipment as being certified that
in fact is not; 9.5.1.3 In the case a Manufacturer, as a
result of a test failure, withdraws or re-rates
then the right to claim certification by the CTI
a model, he shall also, at his option, either:
and to use the certification label on any product
lines or models shall be reviewed as provided for (a) Re-rate the entire product line by a
in the following paragraphs. factor equal to the average thermal
performance capability of the models
9.4 Where non-compliance involves matters
failing the test(s).
other than thermal performance, the CTI
Certification Administrator shall notify the (b) Conduct, at the Manufacturer's
Manufacturer who shall have twenty (20) expense, additional verification tests
working days to correct the violation or make within ninety (90) days on two (2)
substantial progress towards correction. In the different models selected from the same
case of flagrant or multiple procedural violations certified line by the CTI Certification
by the same Manufacturer, the CTI Certification Administrator. If both units pass, no
Administrator may also: further action shall be taken. If either unit
fails, one of the two following options, at
(a) Delay the granting of Certification on any
the choice of the Manufacturer, shall be
new applications by that Manufacturer for a
implemented:
period of not more than one year.
(i) The Manufacturer shall publish
(b) Revoke the Certification on a currently
revised ratings for all the remaining,
certified product line per Paragraph 9.7 for a
untested, models comprising the line,
period not exceeding one year.
using the equation:
9.5 The procedure to be followed in the event of C n = (C C)(F)/0.97 [Eqn.2]
a test failure depends upon whether or not the
product complies with the physical and
Where;
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C C = The published ratings originally 9.6 Where a model fails to comply with the
certified in L/s [gpm] or physical and dimensional data of record, but
kilowatts [Btu/hr] . demonstrates a thermal capability of 95% or
more, the Manufacturer shall, within thirty (3 0)
F= The lowest tower thermal
days of the test, submit a written report to the
performance capability (%) as
CTI Certification Administrator, detailing the
determined from all of the
nature and scope of the non-compliance, the
aforementioned tests.
number of certified models affected, and a
(ii) The Manufacturer shall withdraw j ustification for the failure to report the
the entire line from sale as a certified construction change. At his discretion, the CTI
product, in which case the provisions of Certification Administrator may require:
Paragraph 9.8 shall apply.
(a) Reverification tests conducted at the
9.5.2 Where a model deviates from the Manufacturer's expense on other non-
physical or dimensional data of record, and complying models to assure these perform as
this lack of compliance could constitute the certified, and/or
reason for a test failure, the CTI Certification
(b) A reverification test conducted at the
Administrator or his designee shall, at the
Manufacturer's expense on the model in
Manufacturer's expense, inspect a random
question, but one complying with the physical
sampling (25%, but no less than three) of
and dimensional data of record, to satisfy the
different cell sizes from the certified line,
requirements of Paragraph 5.1 4, if such
selected from the Manufacturer's inventory or
reverification test is not on record.
from installation lists provided by the
Manufacturer, to verify physical and 9.7 If the Manufacturer fails to comply with the
dimensional conformity. A report of the provision of Paragraph 9.4, 9.5, or 9.6, the CTI
findings shall be submitted to the Certification Administrator shall promptly:
Manufacturer.
(a) Notify the Manufacturer in writing that
9.5.2.1 If any of the units inspected also they have not complied with this Standard and
deviate from the certified physical and their certification will be withdrawn within
dimensional data, the certification for the twenty (20) working days upon receipt of the
entire line shall be withdrawn as provided in written notification. Advise the Manufacturer
Paragraph 9.7. of the right to appeal, and that such an appeal
must be made to the CTI Board of Directors
9.5.2.2 If the units inspected conform to the
within twenty (20) working days upon receipt
physical data on file, then a second model,
of the written notification and/or received by
selected from those inspected, shall be tested
the CTI Board of Directors within forty (40)
at the Manufacturer's expense as soon as
working days of the original written
practical.
notification. The Board shall make provisions
9.5.2.3 If the test of a conforming model to hear and act on any appeal within twenty
verifies the certified rating, the certification (20) working days upon receipt of the appeal.
shall remain in effect provided:
(b) Notify the President of CTI of the
(a) The Manufacturer makes such changes Manufacturer's failure to comply and the
to the nonconforming model as are pending withdrawal of certification.
necessary to bring it into compliance with
9.8 When certification of a line is withdrawn due
the data of record, and
to a violation:
(b) After making such changes, a
9.8.1 The CTI Certification Administrator
reverification test, conducted on that
shall notify the Manufacturer, in writing, that
model at the Manufacturer's expense,
certification has been withdrawn, and that the
demonstrates compliance with the
Manufacturer shall immediately:
certified rating. Failure of such a test
shall be treated as a test failure of a
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9.8.5 The notifications of withdrawal required review Data of Record (Appendices E and F),
test results, etc., shall be borne directly by the
in Paragraphs 9.8.1 (b), 9.8.2, and 9.8.4 may, at
Manufacturer of the line.
the option of the Manufacturer, include a
statement from the CTI Certification 10.1.1 To cover the general administrative
Administrator of the reason(s) for withdrawal. costs of the program, each Manufacturer of
9.8.6 When a product line is withdrawn from one or more certified lines shall be charged an
annual program administrative fee which shall
the certification program for any reason, the
be the product of the number of lines certified
Certification Administrator shall retain the
by the Manufacturer and the program
files pertaining to the certification for a period
administrative fee rate.
of twenty-four (24) months. After such period,
the files, including reports of certification and 10.1.2 Within twenty (20) working days after
reverification tests, shall be returned to the the beginning of each year, the CTI
Manufacturer. (see Para. 5.1 6) Certification Administrator shall estimate the
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A.1. Listed here are all standards, handbooks, and other publications essential to the implementation of this standard. All
references in this appendix are considered a part of this standard.
A.1.1 ANSI/ASHRAE Standard 64-2005, Methods A.1.4 CTI Standard ATC-1 06(2004), Acceptance
of Laboratory Testing Remote Mechanical-Draft Evaporative Test Code for Mechanical Draft Evaporative Vapor
Refrigerant Condensers, 1 995, American Society of Condensers, 2004, The Cooling Technology Institute,
Heating, Refrigerating and Air-Conditioning P.O. Box 73 3 83 , Houston, TX 77273 , U.S.A.
Engineers, Inc., 1 791 Tullie Circle, NE, Atlanta, GA
3 03 29, U.S.A, A.1.5 CTI Bulletin STD-1 45(1 995), International
System of Units (SI) Conversion Standard, 1 995, The
A.1.2 CTI Standard ATC-1 05(2000), Acceptance Cooling Technology Institute, P.O. Box 73 3 83 ,
Test Code for Water Cooling Towers, 2000, The Houston, TX 77273 , U.S.A.
Cooling Technology Institute, P.O. Box 73 3 83 ,
Houston, TX 77273 , U.S. A. A.1.6 CTI Bulletin STD-1 46(2008), Standard for
Water Flow Measurement, 2008, The Cooling
A.1.3 CTI Standard Supplement to CTI Code Technology Institute, P.O. Box 73 3 83 , Houston, TX
ATC-1 05(1 996). Acceptance Test Code for Closed 77273 , U.S.A.
Circuit Cooling Towers, 1 996, The cooling
Technology Institute, P.O. Box 73 3 83 , Houston, TX A.1.7 CTI Bulletin NCL-1 09(1 997), Nomenclature
77273 , U.S.A. for Industrial Water-Cooling Towers, 1 997, The
Cooling Technology Institute, P.O. Box 73 3 83 ,
Houston, TX 77273 , U.S.A.
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Copyright Cooling Technology Institute
APPENDIX B
COOLING TOWERS (CT)
B.1 Limitations of Certification B.3 Evaluation of Tests
B.1.1 The range of certified thermal operating B.3.1 For each test, the Manufacturer's "published
conditions shall not extend beyond: ratings" shall be used to determine the predicted
performance at the measured test thermal conditions
Wet Bulb Temperatures: ............... 1 2.8°C to 3 2.2°C
and design fan motor output power.
(55°F to 90°F)
Maximum Process Fluid Temperature: . ........ 51 .7°C B.3.2 The thermal performance capability, expressed
(1 25°F) as a percentage, shall be determined by comparing
Minimum Range .. .... ... .... .... .... .... .... .... .. 2.2°C (4°F) the measured performance (as determined in
Minimum Approach: .... .... ..... .... ..... ..... . 2.8°C (5°F) accordance with the specified test procedure (Para.
Barometric pressure . ....... ....... .. 91 .4 kPa to 1 05 kPa B.2.1 )) to the Manufacturer's "published rating" at the
(27" Hg to 3 1 " Hg) measured test conditions.
B.1.2 The Manufacturer may set more restrictive B.3.2.1 For cooling towers, measured performance
limits if desired. Conversely, if the Manufacturer's shall be expressed as Adj usted Test Water Flow
published ratings are more extensive than the limits Rate in L/s (gpm).
set forth above, the above limits of certification shall
be clearly defined and noted in the published ratings.
B.3.3 The thermal conditions for any test (adj usted as
required for Make-Up and Blowdown) must be
B.2 Testing Procedures sufficiently inside the boundaries of the "published
ratings" to allow the methodology of Paragraph B.3 .1
B.2.1 All product line performance tests prescribed
and B.3 .2 above.
by this Standard may be conducted in either a
laboratory or in the field and shall conform to the B.3.4 Prior to evaluating the unit performance, the
provisions of the latest version of the CTI Test Code capability at test barometric pressure shall be
ATC-1 05. adj usted to standard barometric pressure using
Equation B1 below:
B.2.2 Each product shall be tested with all standard C SBP = C TBP /(1 +(K1 )(BP Std-BP T)) [Eqn. B1 ]
appurtenances such as fan screens, inlet screens,
motor and belt guards, and velocity recovery stacks Where:
(as applicable) properly installed. C SBP = Capability adj usted to Standard
Barometric Pressure.
B.2.3 Certification tests on cooling towers shall be
conducted with the measured flow rate of the process
C TBP = Capability at Test Barometric
fluid at no less than 60% or more than 1 40% of the
Pressure.
midpoint of the published flow rate limits for the
cooling tower model.
K1 = Constant equal to 0.0023 for SI and
B.2.4 During certification tests, the product shall be 0.0078 for IP.
operating within the Manufacturer's recommended
limits of hot water basin head/nozzle spray pressure. BP Std= Standard Barometric pressure equal to
1 01 .3 25 kPa for SI and 29.92 in Hg for IP.
B.2.5 Certification tests shall be conducted at a
thermal operating condition encompassed by the
BP T = Test Barometric Pressure in kPa (in Hg).
limits of certification (Para. B.1 .1 ) or the
Manufacturer's published selection/rating procedure, ( Note: this equation is valid only for the limits stated in
whichever is more restrictive. B.1 .1 and should not be extrapolated)
B.2.6 Certification tests shall be conducted with a B.3.4.1 Example cooling tower capability
specific product operating within 1 0% of its rated fan correction for barometric pressure
motor output power.
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B.3.4.1.2 The tower capability calculated at C SBP = C TBP/(1 +(K1 )(BP Std-BP t))
the test conditions is 99.8%.
C SBP = 99.8%/(1 +(0.0023 )(1 01 .3 25kPa-
93 .5kPa))
C SBP = 98.0%
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D.2 Testing Procedures D.3.4 Prior to evaluating the unit performance, the
capability at test barometric pressure shall be
D.2.1 All product line performance tests prescribed adj usted to standard barometric pressure using
by this Standard may be conducted in either a Equation D1 below:
laboratory or in the field and shall conform to the
provisions of the latest version of the test code: C SBP = C TBP /(1 +(K1 )(BP Std-BP T)) [Eqn. D1 ]
D.2.3 During certification tests, the product shall be K1 = Constant equal to 0.0023 for SI and
operating within the Manufacturer's recommended 0.0078 for IP.
limits of hot water basin head/nozzle spray pressure.
and, where applicable, the spray water pump BP Std= Standard Barometric pressure equal to
horsepower. 1 01 .3 25 kPa for SI and 29.92 in Hg for IP.
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All of the below are required data parameters, which will be combined in a zip file that will be attached to each model.
1. CTI/ECC unit drawing package must be submitted illustrating overall dimensions, water inlet connection location(s), air
inlets (size & location), and air discharge location of product line
2. CTI/ECC drawing and photograph package for all fan options must be submitted
Drawing and photograph for each fan diameter (and type if multiple types are possible) will be provided
Drawing will include tabular data detailing all optional fans available for the given cooling tower model
Data will include Blade Chord Width (at tip), hub diameter, seal disk diameter (central diameter with blocked air flow),
number of blades, blade material, fan speed, fan model designation, and fan stack height(s) available for a given model
3. CTI/ECC drawing and photograph package for Eliminators must be submitted
Drawing will include tabular data detailing eliminator materials, model designations, and manufacturer(s)
4. CTI/ECC drawing and photograph package for Air Inlet Louvers must be submitted
Drawing will include tabular data detailing louver materials, model designations, and manufacturer(s)
5. CTI/ECC drawing and photograph package for Wet Heat Transfer Media (Fill) must be submitted
Drawing will include tabular data detailing fill materials, model designations, and manufacturer(s)
6. CTI/ECC drawing and photograph package for Nozzles must be submitted
Drawing will include tabular data detailing nozzle materials, model designations, and manufacturer(s)
7. CTI/ECC Accessory/Footnotes document must be submitted
Document will include tabular data and/or verbiage detailing:
o Use of various model designations indicating alternate materials of construction, generic configuration or
options
o Use of alternative water inlet configurations
o Use of alternative drive configurations
o Use of accessories/options
Each note will include notes detailing whether thermal performance is affected or not (and any necessary capacity adj ustment
required)
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Water Distribution:
Type: ____ Gravity Basin ____ Spray Nozzle ____ Trough ____ Other
Inlet Connections/Cell: No. __________________ Pipe Diameter: __________________________ mm (in)
No. Nozzles/Orifices per cell: ________________ and Manufacturer: _______________________
Height of Nozzle/Orifice Exit Above Top of Fill or Heat Exchanger: ___________________________ mm (in)
Spray Pressure or Basin Head:
Maximum: _________________________________kPa (psi)/mm (in)
and Minimum: _________________________________kPa (psi)/mm (in)
Geometric Data:
Ratio of Prop Fan Area (Blade Area) to Wet Heat Transfer Media or Heat Exchanger Gross Face Area.
Ratio of Centrifugal Blast Area to Wet Heat Transfer Media or Heat Exchanger Gross Face Area.
Ratio of Air Inlet Gross Face Area to the Total Gross Face Area of the Heat Transfer Media or Heat Exchanger.
And where applicable:
Ratio of Fan Coverage Area to Eliminator / Louver Area when projecting a circle at 45ø from fan inlet opening onto
the Eliminator / Louver Face and neglecting all portions of the projection which fall beyond the cell boundaries. (see
Appendix F, Figures A, B, and C).
Ratio of Fan Plenum Width to Fan Plenum Length (see Appendix F, Figure D).
List all accessories affecting thermal performance and indicate whether the accessory is included in the certification:
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Copyright Cooling Technology Institute
Appendix F
Fan Coverage
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(PARA. 9.5.1 )
NO FURTHER
ACTION
FAIL PASS
(PARA. 9.5.1 .1 )
NO FURTHER
EITHER BOTH ACTION
FAILS PASS
(PARA. 9.5.1 .3 (b))
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(PARA. 9.5.2)
WITHDRAW CERTIFICATION OF
ENTIRE LINE SELECT AND TEST ONE
COMPLYING UNIT
(PARA. 9.5.2.1 )
(PARA. 9.5.2.2)
PASS FAIL
(PARA. 9.5.2.3 )
PASS FAIL
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Gentlemen:
The (Name of Manufacturer) line of ( ) cooling towers/closed circuit cooler/evaporative refrigerant condensers,
as described in your application of (date of application) has satisfactorily fulfilled the requirements for certification
of thermal performance by the Cooling Technology Institute (CTI), as set forth in the Certification Standard STD-
201 (yr.).
This product line has been assigned Certification Validation Number ( ) and you are hereby authorized and
encouraged to display the CTI Certification Logo in all pertinent literature and the CTI Certification Label on all
models comprising the line, as provided in the Certification Standard.
(Name)
CTI Certification Administrator
Appendix I
Certification Label Design
The Certification Label affixed to each certified unit by the Manufacturer shall consist of black text on a white or
neutral background accompanied by the certification logo in black and white or in the colors specified below. The
size of the label shall be at the discretion of the Manufacturer, but the proportions and layout shown below shall be
maintained. The text shall read as follows:
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