Catalog Gas Jenbacher
Catalog Gas Jenbacher
Diverse Efficient
C
Gas o
Emissions
Reliability
Efficiency
Biomass n
Wind Solar v
Oil e
Geothermal
Hydro
r
Natural gas
s Driving Cost of Electricity Down
i
o
n
3
GE Power & Water - Jenbacher gas engines
14.02.2011
Four types of gas engines
•
Type
3
Electrical output
from 500 to
Type
4 •
Type
6
Electrical output
from 1.5 to 4MW
1,100KW • V12, V16, V20 and
• V12, V16 and V20 V24 cylinder
cylinder • 1,500 rpm (50Hz,
• 1,500 rpm (50Hz) / • Electrical output 60Hz with gear-box)
1,800 rpm (60Hz) from 800 to • Delivered engines:
• Delivered engines: 1,500KW more than 2,200
more than 5,000 • V12, V16 and V20 • Since 1989 in the
• Since 1988 in the cylinder product program
product program • 1,500 rpm (50Hz) /
1,800 rpm (60Hz)
• Delivered engines:
more than 750
• Since 2002 in the
product program
4
Four types of gas engines
GE Power & Water - Jenbacher gas engines
14.02.2011
Product Program 2010:
2880
2737
2.500 Natural gas standard
2403
NOx ≤ 500 mg/Nm3
2190
2.000 (dry Exhaust gas; based on 5 % O2)
1802
42.2%
1635
1.500
1489
1468
40.8%
1190
1175
40.5%
1088
1065
910
1.000
888
881
836
744
703
680
625
558
39%
526
330
400
500
294
250
0
J 208 J 312 J 316 J 412 J 320 J 416 J 420 J 612 J 616 J 620
GS-B.L GS-B.L GS-B.L GS-B.L GS-B.L GS-B.L GS-B.L GS-B.L GS-B.L GS-B.L
Product Program 2010:
5
GE Power & Water - Jenbacher gas engines
14.02.2011
Three basic configurations – customized for each
customer’s requirements
• Generator sets
Reliable on-site power generation on demand
Energy independence
• Cogeneration systems
Combined generation of power and heat
Maximum efficiency in the conversion of energy with minimum emissions
• Container solutions
Maximum flexibility with fully functional containerized plant Compact design
6
GE Power & Water - Jenbacher gas engines
14.02.2011
and service oriented accessibility
Jenbacher gas engines –
what makes the difference?
Details: „Gas engine concept“
Advantage:
“Cross flow” cylinder head
(external exhaust gas manifolds)
8
GE Power & Water - Jenbacher gas engines
Details: „Gas engine concept“
14.02.2011
LEANOX® - Lean-burn combustion control
11
GE Power & Water - Jenbacher gas engines
14.02.2011
GE Jenbacher - reliable operation on biogas
User friendly
Asian characters possible
Easy navigation
13
GE Power & Water - Jenbacher gas engines
14.02.2011
Biogas
• More than 1,500 Jenbacher biogas engines with an
electrical output of about 1,100 MW worldwide
• Anaerobic digestion produces fuel gas
• Renewable – from organic and animal waste
14
• 7,000 cows can power 1 MW plant GE Power & Water - Jenbacher gas engines
14.02.2011
GE‘s Jenbacher gas engine business offers
350 350
300 300
250 250
#units/ a
MWel/ a
200 200
150 150
100 100
50 50
0 0
1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009
17
GE Power & Water - Jenbacher gas engines
The whole Jenbacher biogas fleet:
14.02.2011
Jenbacher - Biogas engines around the world
Installed in Biogas plants up to 31.12.2009:
• Germany 945 engines 527 MW
• Italy 161 engines 130 MW
• Austria 90 engines 48 MW
• Netherlands 69 engines 72 MW
• Denmark 46 engines 35 MW
• Czech Rep. 40 engines 28 MW
• Belgium 32 engines 36 MW
• Spain 32 engines 30 MW
• UK 11 engines 12 MW
• Poland 8 engines 6 MW
• Hungary 7 engines 3 MW
• Slovakia 6 engines 6 MW
• Thailand 42 engines 51 MW
• India 37 engines 32 MW
• Indonesia 28 engines 30 MW
• China 5 engines 5 MW
18
GE Power & Water - Jenbacher gas engines
14.02.2011
Investment and Cost of electricity basis
21
GE Power & Water - Jenbacher gas engines
14.02.2011
China’s first Chicken manure- biogas
plant
Pre-Thickener Post-Thickener
Mechanic
Thickener
Mixing-
Container
Chamber Filter Press
Raw Sludge
Digester Sludge
4
GE Power & Water - Jenbacher gas engines
14.02.2011
Utilization of Sewage Gas:
25
GE Power & Water - Jenbacher gas engines
Utilization of Sewage Gas:
14.02.2011
Specific Sewage Gas Production:
• up to 20 - 25 [liter/(population
equivalence; day)]
optimized plant over long period
• up to 33 [liter/(population
equivalence; day)] Example:
short term maximum for optimized
plants • 500.000 inhabitants
• 1 person 20 liter gas per day
• 10.000 m³ sewage gas/ day
• LHV = 6 kWh/m3
• appr. 1,0 MWel
Source: Biogasvolume and Properties; U. Loll, ATV
Seminar 2/99 Essen; Germany
Specific Sewage Gas Production:
26
GE Power & Water - Jenbacher gas engines
14.02.2011
Experience in sewage gas operation
1988 – 2009
MW el / a
30 25
20
20
15
10
10
5
0 0
27
GE Power & Water - Jenbacher gas engines
Experience in sewage gas operation
14.02.2011
Maximum power with waste water
After a record time major overhaul the plant is ideally equipped for the
next 60,000 operating hours: A J312 GS engine provides electricity and
heat for a facility that generates 120% of its energy demand. The
excess power is fed into the local grid. 28
GE Power & Water - Jenbacher gas engines
14.02.2011
Landfill gas
• More than 1,350 Jenbacher landfill gas engines with an
electrical output of more than 1,300 MW worldwide
• Organic decomposition produces fuel gas
• 1 million tons of waste power 1 MW plant for more than 15 years
29
• Waste from US city of 1 million can power 8 MW plant
GE Power & Water - Jenbacher gas engines
14.02.2011
Experience in Landfillgas operation
1988 – 2009
160 160
140 140
120 120
# units
100 100
[MWel]
80 80
60 60
40 40
20 20
0 0
30
GE Power & Water - Jenbacher gas engines
Experience in Landfillgas operation
14.02.2011
Landfill gas is captured by wells and turned
into energy with Jenbacher gas engines
31
GE Power & Water - Jenbacher gas engines
14.02.2011
Landfill gas project Maribor/SLO
• gas pressure
• methane number
• gas temperature/relative Humidity
• heating value fluctuation
• contaminations
– Sulphur,
– Halogens,
– Ammonia,
– Silica …
35
GE Power & Water - Jenbacher gas engines
14.02.2011
Gas Requirements:
Cooling system
biogas
soil
Gas compressor Gas compressor
Condensate trap
Condensate trap
39
GE Power & Water - Jenbacher gas engines
Optimum Layout of gas supply:
14.02.2011
CH4- Signal only helpful for engine start:
gas train
40
GE Power & Water - Jenbacher gas engines
14.02.2011
Gas Requirements
Sulfur:
H2S < 700 mg/100% CH4
Standard maintenance schedule
acidification of oil
reduced Oil lubricity
SOx + H2O corrosion
deposits in exhaust gas heat exchanger, when temperature is below
dew point
41
GE Power & Water - Jenbacher gas engines
Gas Requirements
14.02.2011
Gas Requirements TI 1000 – 0300
42
GE Power & Water - Jenbacher gas engines
Gas Requirements TI 1000 – 0300
14.02.2011
Dew-point-line for SOx
170
150
Acid dew-point [°C]
130
110
90
Cooling of exhaust gas not below 220°C (180°C) recommended!
70
≈ 100 ppm H2S in Fuel gas
(LHV = 6 ,5 kWh/Nm³)
50
0 10 20 30 40 50
Acid concentration in exhaust gas [mg SOX/m³]
43
GE Power & Water - Jenbacher gas engines
14.02.2011
Oil Requirements
Biogas plant DK
Polymerization of oil
Sulfur
44
Oil Requirements
GE Power & Water - Jenbacher gas engines
14.02.2011
H2S reduction:
air water
allocation of air is important
Consider max. air volume gas
H2S reduction is not constant
The additional air increase corrosion activity
corrosion activity H2S reduction is stable!
Higher investment costs
45
GE Power & Water - Jenbacher gas engines
14.02.2011
Solution special Biogas heat exchanger:
46
GE Power & Water - Jenbacher gas engines
Solution special Biogas heat exchanger:
14.02.2011
Improve fuel gas quality for landfill gas
47
GE Power & Water - Jenbacher gas engines
14.02.2011
Installation surface:
Elastic elements
Sylomer strips
48
GE Power & Water - Jenbacher gas engines
Installation surface:
14.02.2011
The variety of heat utilization concepts
Natural gas fueled CHP
• More than 4,200 natural gas fueled cogeneration units with an
electrical output of more than 6,100 MW worldwide
• Highly efficient generation of power, heat and cooling
• Minimizes transmission losses
• Enhanced total efficiency – greater than 95% 50
GE Power & Water - Jenbacher gas engines
14.02.2011
• Reduces fossil fuel use and greenhouse gas emissions
CHP prinicple
By the combustion of fuel inside the engine, mechanical and thermal power is
generated.
• The mechanical power is converted to electrical energy in the alternator
• The thermal output can be used via heat exchangers to heat up media
51
GE Power & Water - Jenbacher gas engines
CHP prinicple
14.02.2011
The right engine for each individual output
requirement
Product line 2010 (50Hz)
4.500
Electrical output [kW] 45.4%
4029
4.000
3865
Thermal output (70°C/90°C) [kW]
3.500
3349
3238
Natural gas 45.0%
3.000
NOx 500 mg/m3N
2.500 (Dry exhaust gas; based on 5% O2)
2674
2604
2.000
43.4%
2007
1952
1.500
1502
40.8% 1489
1.000
39%
1201
1190
1190
1064
988
901
888
500
835
731
625
361
329
0
JMS 208JMS 312JMS 316JMS 320JMS 412JMS 416JMS 420JMS 612JMS 616JMS 620JMS 624
GS-N.L GS-N.L GS-N.L GS-N.L GS-N.L GS-N.L GS-N.L GS-N.L GS-N.L GS-N.L GS-N.L
The right engine for each individual output
52
GE Power & Water - Jenbacher gas engines
14.02.2011
Power plant output range
12 x J624
10 x J420
8 x J320
HE 1
Mixture intercooler
HE 2
Oil exchange heater
HE 3
Engine jacket water heat exchanger
HE 4
Exhaust gas heat exchanger
54
GE Power & Water - Jenbacher gas engines
Cogeneration of heat and power (CHP)
14.02.2011
Temperature levels of different heat sources
55
GE Power & Water - Jenbacher gas engines
14.02.2011
Recoverable Heat w/ Integration 70/90°C
56
GE Power & Water - Jenbacher gas engines
14.02.2011
Heat utiliziation in Biogas-CHP
526 kW
Recov. Heat: 524 kW
LT-IC heat: 23 kW
170GWh
59
GE Power & Water - Jenbacher gas engines
14.02.2011
Zelezara Skopje…
Annual comparison with the separate production of electricity on the European Grid and Heat by a natural gas fired boiler
60
GE Power & Water - Jenbacher gas engines
14.02.2011
Helping Coca Cola to reduce CO2-
emissions
Coca-Cola Hellenic Bottling plants throughout Europe utilizing GE
Energy’s Jenbacher CHP engines, eliminating up to 40% of their annual
carbon dioxide emissions and reducing operational costs by
generating onsite heat and power.
61
GE Power & Water - Jenbacher gas engines
14.02.2011
Cogeneration plant Altinmarka, Turkey
64
GE Power & Water - Jenbacher gas engines
14.02.2011
Greenhouse application
• More than 500 Jenbacher CO2 fertilization plants with an
electrical output of more than 1,000 MW worldwide
• Powers artificial lighting
• Provides heat for greenhouses
• Cleaned exhaust used as fertilizer 65
GE Power & Water - Jenbacher gas engines
14.02.2011
• Overall stronger plant growth
Heat, light and carbon dioxide (CO2) promote
plant growth
66
GE Power & Water - Jenbacher gas engines
14.02.2011
CO2-Fertilization in Greenhouses
40°C
67
GE Power & Water - Jenbacher gas engines
CO2-Fertilization in Greenhouses
14.02.2011
Driving innovation: The world‘s first 24-
cylinder gas engine
.
Where we are…
Jenbacher gas engine
Global Service
Hubs
Vienna/Veresegyház Mannheim, Germany
(Central Europe)
HQ Service, Austria Midrand
Houston, Singapore (Johannisburg),
USA South Africa
Facts
• 450 GEJ service employees world • Presence > 65 countries
wide • Field service > 3,000 engineers
• 7 Subsidiaries + 2 Hubs (GEJ and service providers)
70
GE Power & Water - Jenbacher gas engines
14.02.2011
How we understand Service
Remote Monitoring,
Diagnostics and Servicing
How we understand Service
71
GE Power & Water - Jenbacher gas engines
14.02.2011
Broad Range of Service Solutions
72
Broad Range of Service Solutions
GE Power & Water - Jenbacher gas engines
14.02.2011