CHBI 305 – Heat and Mass Transfer
Heat Exchanger Design Project
Fall
Fall 2020
2024
Due
DueDate: 14.01.2025
Date: 15.01.2021
As process engineers, you and your groupmates are working on the design of a heat exchanger.
Your company is in Izmir/Aliağa OSB (Organize Sanayi Bölgesi). Suppose that there are only two
utility streams available in this area with the properties given below in the table.
Inlet temperature Outlet temperature
Utility stream
Ti (℃) To (℃)
Hot water 70 50
Cold water 30 40
Your manager wants you to design a one shell two tube passes heat exchanger to heat/cool your
process stream. During this design process, assume that all streams are in atmospheric pressure
and your utility stream should always be on the shell side.
1. You are expected to calculate the following parameters by hand.
• Mass flow rate of utility stream (water) (kg/h)
• Heat Duty (kJ/h)
• Heat transfer area times overall heat transfer coefficient, UA. (kJ/hK)
• LMTD (⁰C)
2. Find the above parameters using ASPEN HYSYS with the thermodynamic model Peng-
Robinson except UA. In addition to these parameters, you are expected to find the
following parameters by using ASPEN HYSYS.
• Overall heat transfer coefficient, U (kJ/hm2K)
• Heat Transfer Area (m2)
• Shell diameter (mm)
• Tube side dimensions:
Tube OD (mm)
Tube ID (mm)
Tube thickness (mm)
Tube length (m)
• Plot Heat Flow-Temperature graph for both streams
3. Discuss and compare the results that you have calculated by hand and obtained from
ASPEN HYSYS.
1
Process stream properties
Group number Fluid Flow rate Inlet Outlet
(kg/s) temperature ℃ temperature ℃
1 cyclohexane 9.5 85 45
2 toluene 12 20 45
3 n-octane 10.5 85 55
4 benzene 3.5 25 45
5 p-xylene 13 85 55
6 methanol 2.5 55 45
7 i-pentane 9 100 60
8 tetrachloroethylene 5 30 45
9 cyclohexane 7.5 20 45
10 toluene 2 10 40
11 n-octane 2 70 45
12 benzene 6 80 55
13 p-xylene 8 20 45
14 methanol 6 35 45
Good Luck!