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HLS 200

The HLS 200 Spool Position Indicator is a rugged sensor designed to accurately detect the position of a spool in hydraulic systems, complying with ISO 13849 safety regulations. It utilizes light sensor technology for high precision and features a fast response time, low current consumption, and robust environmental protection. The device provides output signals for both spool in and out positions, with built-in error handling to ensure reliable operation.

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Oleksandr Volodin
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27 views4 pages

HLS 200

The HLS 200 Spool Position Indicator is a rugged sensor designed to accurately detect the position of a spool in hydraulic systems, complying with ISO 13849 safety regulations. It utilizes light sensor technology for high precision and features a fast response time, low current consumption, and robust environmental protection. The device provides output signals for both spool in and out positions, with built-in error handling to ensure reliable operation.

Uploaded by

Oleksandr Volodin
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as PDF, TXT or read online on Scribd
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Spool Position Indicator

HLS 200

Key features Technical data


The rugged design of HLS 200 results Sensor data
in several unique features. For example
it fulfils the safety regulations according Max. spool stroke: +/- 7 mm
to ISO 13849 at performance level Nominal switching points: ± 0.5 mm
“d” as well as the high accuracy and
Hysteresis: ~ 0.01 mm
repeatability in the switching points.
Start up time: < 50 ms
The operation principle of HLS 200 is
Response time: < 10 ms
based on light sensor technology; two
opto-pairs are used in order to sense the Response time sensor error condition: < 100 ms
position of a rod with a detection flag in Functional safety: PL = 'd', ISO 13849
direct contact to the spool. Special care
has been given to the electronic circuit Electrical data
and components to assure a reliable and Supply voltage Ucc: 9 – 36 V DC
stable operation performance, such as Current consumption excluding outputs: < 25 mA
a fast response time and a low current
consumption. Output voltage high level: > (+Ucc-2V)
Output voltage low level: < (GND+1V)
The basic function of HLS 200 is to
sense the neutral spool position, and if Current per output: max. 50 mA
the spool is moved out of neutral position Resistive load per output to GND: < 3.3 kΩ
and into which direction it is moved.
Capacative load per output to GND: < 33 nF
The corresponding signals from the two
outputs are used by the superior safety Environmental conditions
system as required by the application. Operating temperature range: - 30 °C to + 60 °C
In case of a sensor error condition both Protection class: IP67, EN 60529
outputs are will be at low level. Temperature cycling: - 40 °C to + 60 °C – IEC 60068-2-14
Damp heat cycling: +25 °C to + 60 °C at 95 % rH – IEC 60068-2-30
Corrosion protection: 96H – ISO 9227
Vibration: l Broadband IEC60068-2-64fh
l Shock IEC60068-2-27ea
l Free fall 1 m
l IEC60068-2-32Ed
Electomagnetic compability (EMC): l EN 61000-6-1 / 2 / 3 / 4
l ISO 10605
l ISO 7637-2, ISO 7637-3
l ISO 11452-2, ISO 11452-4
l EN 13309
l EN 55025
Electrical connectors
M12x1 (4 pole)
DT-04 (4 pole)
33-02-HLS200-02 /11.12

1
Dimensions
Type 1: M12 x 1 Type 2: DT-04

48.9
47
38

Ø 27.2 Ø 27.2

43.4
43.4
35.5
35.5
32.2

32.2

1 2

4 3

1 2 4 3
Connection Connection
M12x1 4-pole DT-04 4-pole

Connector
Pin 1 + Ucc
Pin 2 Out (spool out (+))
Pin 3 GND
Pin 4 Out (spool in (-))
33-02-HLS200-02 /11.12

2
Function
For the spool in neutral position (I) both
outputs O2 and O4 will be at high level.
If the spool out of neutral position in
direction to spool in (III) O4 will be at low
level and O2 at high level.
When the spool is out of neutral position
in direction to spool out (II) O2 will be at
low level and O4 at high level.
In case of an sensor error condition Symbol
both O2 and O4 will be at low level
simultaneously.

High output pin 4

Output pin 4 transition


range

Low output pin 4

spool out neutral spool position spool in


High output pin 2

Output pin 2 transition


range

Low output pin 2

Typical interface towards a directional valve


HLS 200 assembled on a RS 210
sectional directional control valve.

HLS 200

Rod with
detection flag
33-02-HLS200-02 /11.12

3
Note
The information in this brochure
relates to the operating conditions
and applications described.
For applications or operating
conditions not described, please
contact the relevant technical department.
Subject to technical modifications.
33-02-HLS200-02 /11.12

Head Office Industriegebiet


HYDAC INTERNATIONAL 66380 Sulzbach/Saar
GMBH Germany
Phone: +49 6897 509 - 01
Fax:+49 6897 509 - 577
E-mail: [email protected]
Internet: www.hydac.com

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