MECAIR
12” TANKS WITH 2½” AND 3” VALVES
HEADER TANK
SOLUTIONS
CLEAN AIR SOLUTIONS PRODUCT LEAFLET
MECAIR - 12” TANKS WITH 2½” AND 3” VALVES
HEADER TANK SOLUTIONS
PRODUCT LEAFLET
INSTALLATION free from oil and dirt.
6. Check all cleaning system components are
1. The valves are installed through the tank. secure before applying pressure.
2. To avoid any potential operational 7. Apply moderate pressure and check for
problems it is preferable that the valves leaks.
are not mounted underneath the tank
8. Fully pressurise system.
where condensation may collect. All
O-rings should be coated with a silicone- 9. Test fire and listen for proper actuation
based lubricant or similar. and crisp pulse noises.
3. Tighten pipe outlets to 340 Nm (251 ft·lbs).
4. Make electrical connections to solenoid or Note: Minimum valve-to-valve separation
connect RCA pilot port to pilot valve (RCA distance must be considered with due regard
valves only). to the applicable pressure vessel design
code (e.g. ASME, PED) and the required tank
5. Ensure compressed air supply is dry and
DESCRIPTION
The 3” CA76MR, RCA76MR and the 2½” CONSTRUCTION AND SPECIFICATIONS
CA62MR and RCA62MR pulse-jet valves are
designed for direct mounting to nominal TOP COVER Diecast aluminium
12” diameter cylindrical manifolds. The
BODY Diecast aluminium
40MMR is designed for nominal 6” diameter
manifolds. The 62MR,76MR and 40MMR FERRULE 305 SS
valves deliver very high flow performance ARMATURE 430FR SS
and are suited to reverse pulse-jet dust
collector applications for a wide range of DIAPHRAGM AND SEALS Nitrile or Viton
installations. The MR range is built to an SPRING 304 SS
exceptional quality standard and is supported
SCREWS 302 SS and 304 SS
by dedicated and experienced applications
engineers. OUTLET PIPE Schedule 40 wrought steel with surface protection
(other materials on request)
SUITABLE FOR DIAPHRAGM SEAT: Nitrile encapsulated mild steel or Viton encapsulated mild steel
Mounting to 12” nominal diameter pipe WEIGHTS
schedule steel or stainless steel manifolds
in dust collector applications in reverse SIZE INTEGRAL PILOT (CA) KG (LB) REMOTE PILOT (RCA) KG (LB)
pulse-jet filter cleaning. Typical applications 76MR 4.27 kg (9.41 lb) 4.05 kg (8.93 lb)
include bag filters, cartridge filters, envelope
62MR 4.58 kg (9.41 lb) 4.36 kg (8.93 lb)
filters, ceramic filters and sintered metal
fibre filters. 40MMR 1.63 kg (3.59 lb) 1.41 kg (3.11 lb)
The MR Series valves are available for
PRODUCT CHARACTERISTICS AND PERFORMANCE
purchase in three configurations – as a
stand-alone valve, with an outlet pipe,
SIZE FLOW KV (CV) PRESSURE RANGE KPA TEMPERATURE RANGE °C (°F)*
or assembled to a manifold as part of a (PSI)* NITRILE SEALS VITON SEALS
complete filter cleaning solution. 30 kPa/5 psi to −40°C (−40°F) to −29°C (−20.2°F) to
76MR 200 (233)
860 kPa/125 psi 82°C (179.6°F) 232°C (449.6°F)
APPROVALS 30 kPa/5 psi to −40°C (−40°F) to −29°C (−20.2°F) to
62MR 150.7 (175.2)
860 kPa/125 psi 82°C (179.6°F) 232°C (449.6°F)
• 76MR CRN – Alberta (to 632 kPa/91.1 psi, 30 kPa/5 psi to −40°C (−40°F) to −29°C (−20.2°F) to
40MMR 150.7 (175.2)
80°C/176°F) 860 kPa/125 psi 82°C (179.6°F) 232°C (449.6°F)
MECAIR HEADER TANK SOLUTIONS 2
MECAIR - 12” TANKS WITH 2½” AND 3” VALVES
HEADER TANK SOLUTIONS
PRODUCT LEAFLET
62MR/76MR CONFIGURATIONS WITH ORDER CODE
OUTLET PIPE, WITHOUT MANIFOLD
RCA 76MR 12 0 0 0 000
Pilot type Solenoid type
RCA=remotely piloted Solenoid order code for CA valve,
CA=integral pilot drop the ‘K-’.
Refer to Q Series Solenoid product
Valve size specification.
62MR
76MR Diaphragm material
Nominal tank width 0=Nitrile
1=Viton
12”
Remote pilot size Pilot thread type
0=1/8” 0=NPT
1=1/4” 1=RC
Specify 0 for CA models. Specify 4 for CA models.
OPERATION MAINTENANCE KITS
Recommended on-time range: 50 to 500 ms. MODEL NITRILE VITON
Recommended time between pulses: 1
CA/RCA76MR
minute or greater. Diaphragm Kit
K7600 K7601
Pilot Repair Kit for all
MAINTENANCE models
K0380 K0384
CA/RCA62MR
K7604 K7602
Before conducting any maintenance activity Diaphragm Kit
on the system ensure that components
• Diaphragm kits include main and
are fully isolated from pressure and power
secondary diaphragms and all diaphragm
supplies. Pressure and power should not
springs.
be reapplied until the valve has been fully
assembled. Diaphragm and pilot inspection • Pilot repair kit includes O-ring, armature
should be conducted annually. assembly, armature spring and ferrule.
MODEL NOMINAL NO. PRESSURE RANGE (BAR) COIL KV CV
PORT SIZE DIAPH. MIN. MAX.
CA62MR 2.5” 2 0.3 8.6 Yes 150.7 175.2
RCA62MR 2.5” 2 0.3 8.6 No 150.7 175.2
RCA 40MMR 6 - 1 2 0 -
Pilot type Solenoid type
RCA=remotely piloted Solenoid order code for CA valve,
CA=integral pilot drop the ‘K-’.
Refer to Q Series Solenoid product
specification.
40 mm
Diaphragm material
Nominal tank size 0=Nitrile
6” 1=Viton
Remote pilot size Pilot thread type
0=1/8” 0=NPT
1=RC
2=G
MECAIR HEADER TANK SOLUTIONS 3
MECAIR - 12” TANKS WITH 2½” AND 3” VALVES
HEADER TANK SOLUTIONS
PRODUCT LEAFLET
INFORMATION WHEN ORDERING 62/76MR COMPLETE WITH MANIFOLD TANK TEMPERATURE & PRESSURE RANGES
CARBON STEEL −40°C to −40°F to
110°C 230°F
STAINLESS STEEL −50°C to −58°F to
93°C 199°F
PRESSURE RANGE 100 kPa to 14.5 psi to
800 kPa 116 psi
TANK CERTIFICATIONS AVAILABLE
ORDER CODE
62MR
G R 76MR 2 0 N04 P211 XXX
Goyen 3PV pilot
M3 Dual rating: 110 V DC 18 W or
Piloting 220 V/240 V 50/60 Hz 46/37 VA
R=RCA M4 Dual rating: 48 V DC 18 W or
C=CA 115 V 50/60 Hz 63/53 VA
M5 Dual rating: 24 V DC 18 W or
Threading 48 V 50/60 Hz 41/32 VA
0=NPT M6 Dual rating: 12 V DC 18 W or
1=RC 24 V 50/60 Hz 38/31 VA
2=G
QR solenoid pilot
More options
Diaphragm 300 200/240 V 50/60 Hz available below.
0=Nitrile 301 100/120 V 50/60 Hz See ‘Voltage Range
1=Viton 305 24 V DC DC QR Series’ table.
Number of valves Pitch
N01, N02, etc. Refer to 12” Nominal Pitchestable below.
12” MINIMAL PITCH DISTANCES
HEADER MATERIAL CALCULATION CARBON STEEL ASME CARBON STEEL ASME STAINLESS STEEL ASME/PED AT
STANDARD WALL 6.35 MM 7.14 MM TEMPERATURE DESIGN 70°C 4.57 MM
400 kPa 203 mm/8” 203 mm/8” 203 mm/8”
500 kPa 203 mm/8” 203 mm/8” 214 mm/8.4”
600 kPa 210 mm/8.3” 205 mm/8.1” 227 mm/8.9”
700 kPa 215 mm/8.5” 210 mm/8.3” 240 mm/9.4”
800 kPa 225 mm/8.9” 215 mm/8.5” 257 mm/10”
860 kPa 230 mm/9.1” 220 mm/8.7” 268 mm/11”
MECAIR HEADER TANK SOLUTIONS 4
MECAIR - 12” TANKS WITH 2½” AND 3” VALVES
HEADER TANK SOLUTIONS
PRODUCT LEAFLET
TANK DIMENSIONS
TO BE COMPLETED BY CUSTOMER
Ø TANK Ø VALVE P MIN. K MIN. W ØM P DISTANCE REQUIRED N NUMBER OF VALVES K OPTIONAL
DN12” 2.5” 205 mm*/8.1” 130 mm/5.1” 25 mm/0.98” 2”
* Refer to 12” Nominal Pitches table above.
Valve blowpipe
Ø TANK ØF Y SHORT L LONG L SHORT Ø G GAS H I
UNTHREADED UNTHREADED THREADED
DN12” 88.9 187 mm/7.4” TS520 80 mm/3.1” TL520 140 mm/5.5” TF520 2.5” 130 mm/5.1” 140 mm/5.5”
MECAIR HEADER TANK SOLUTIONS 5
MECAIR - 12” TANKS WITH 2½” AND 3” VALVES
HEADER TANK SOLUTIONS
PRODUCT LEAFLET
BRACKET DIMENSIONS
50 mm/2” 8 mm/0.31”
DN TANK TYPE OF BRACKET A B H
12” TH12 490 mm/19” 300 mm/12” 340 mm/13”
(323.9) TM12 490 mm/19” 300 mm/12” 288 mm/11”
TB12 490 mm/19” 300 mm/12” 234 mm/9.2”
MECAIR HEADER TANK SOLUTIONS 6
MECAIR SRL
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Note: The information and data contained in this document are based on our general experience and are believed to be correct. They are given in good faith and are
intended to provide a guideline for the selection and use of our products. Since the conditions under which our products may be used are beyond our control, this
information does not imply any guarantee of final product performance and we cannot accept any liability with respect to the use of our products. The quality of our
products is guaranteed under our conditions of sale. Existing industrial property rights must be observed.
PL PENTAIR MECAIR HEADER TANK SOLUTIONS 12in T 2.5 + 3in V 3517 © 2017 Pentair. All Rights Reserved.
