DesignofBio-InspiredRobotHandUsingMultipleTypesofActuators_ASTESJ_080608
DesignofBio-InspiredRobotHandUsingMultipleTypesofActuators_ASTESJ_080608
6, 65-77 (2023)
--ASTESJ
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ISSN:
Institute of Field Robotics, King Mongkut’s University of Technology Thonburi, Bangkok, 10140, Thailand
110 mm 22 mm
19.5 mm
Figure 1: Hand and Forearm Compared Between Robot and Dorsal Side (Left)
and Ventral Side (Right). 4 mm
Circular path
Fingers Forearm
Figure 4: 3D Model Finger
CMC Thumb
Figure 2: 3D Model of Robotics Hand and Forearm. Thumb, Index, Middle, Ring, and Little fingers use the same
models for convenience of maintenance and to reduce the time of
2.1. Fingers printing parts. The MCP joints of the Index, Middle, Ring, and
Little fingers are attached with linear actuator PQ12-R 30:1 gear
The initial finger design utilized cables to control joint
ratio with 20 mm stroke. When fully extended, these joints align
movement, with 10 rotary actuators located in the forearm, each with the palm, whereas when the linear actuator is completely
dedicated to a specific joint. To flex or extend the PIP joint, retracted, the MCP joint flexes down to an angle of 77.59 degrees.
tension is applied to the tendons linked to the DIP joint. This This angle arises due to the position of the cylinder upon retraction.
transmits force through the linkage, coordinating the movement The linear actuator is designed to ensure that it fits as closely as
of both joints. The tendon path from the actuator to the DIP joint possible to the palm, thus enabling convenient attachment via
passes through the PIP joint. The upper path extends the PIP joint, screwing. as shown in Figure 5.
while the lower path flexes the PIP joint. However, for the tendon
to pass through the upper part of the PIP joint, the linkage must
have a cavity in its middle, potentially reducing its strength, as 0°
shown in Figure 3.
PIP
Screw Point
DIP MCP Tendons
Linear Actuator
Figure 3: Initial Finger Design. 77.59°
Figure 5: Range of Motion MCP joint.
To improve the appearance of the forearm and create a more
natural arm-like shape, modifications were made to the finger The thrusting position of the linear actuator is perpendicular to
design. Specifically, the MCP joint was modified from a cable the pivot point at a radius of 10.75 mm when the fingers are in the
drive to support a linear actuator hinge drive. This refinement most folded position towards the palm. When the fingers are
allowed for the preservation of five rotary actuators for cable unfolded, the distance between the thrusting position and the pivot
drive, while the remaining five rotary actuators were replaced point is 14.11 mm as shown in Figure 6.
with linear actuators directly connected to their respective joints.
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T. Wimonrut et al. / Advances in Science, Technology and Engineering Systems Journal Vol. 8, No. 6, 65-77 (2023)
Table 1: Values of Finger
Finger Parts Variable Value Unit
Middle Phalanx (Middle) l2 28 mm
Distal Phalanx (Distal) l3 26.5 mm
10.75 mm
Proximal interphalangeal
r2 5.5 mm
joint Four-bar radius
Distal interphalangeal
r3 5.5 mm
joint Four-bar radius
Degree between Proximal
Phalanx and Proximal α2 180 Degree
14.11 mm
inter phalangeal Four-bar
Standard degree between
Middle Phalanx and
α3 60 Degree
Distal interphalangeal
Figure 6: Extended MCP Joint (Top) and Flexed MCP Joint (Bottom) joint Four-bar
Moving degree of
The PIP joint is actuated by two of 4 braid PE fiber lines θ2 90 Degree
which have a thickness of 0.26 mm that provide flexibility in Proximal phalangeal joint
Moving degree of Distal
bending and can withstand a maximum tensile force of 13.6 KG. θ3 Result Degree
phalangeal joint
as tendons for flexion and extension, respectively. The metacarpal
bone features two distinct paths for these tendons, namely the
upper and lower paths. The flexion tendon travels through the
lower path before turning up towards the top and securing with a
screw, as illustrated in Figure 6. In contrast, the extension tendon
travels through the upper path before turning down towards the
bottom and fastening with a screw, as shown in Figure 7-8.
Extend Tendon
Flex Tendon
90°
Flex Tendon
109 mm
42°
10 mm 12°
55.4 mm
97.86 mm
16 mm CMC Axis
6 mm Figure 12: CMC Joint Extended Position Dorsal View (Top) and Wrist View
(Bottom)
Figure 10: 3D Model of Palm
Since the space in the palm is limited by other MCP
joints, the axis of CMC joints is not parallel to the linear actuator.
To solve this problem, a ball joint is attached to convert the
rotation axis of the CMC joint to the linear actuator axis as shown
in Figure 13. The direction of force exerted by the linear actuator
through the ball joint during both flexion and extension is
indicated in Figure 14, with the arrow indicating the direction of
force.
Magnets
Tendon
Electric
Cable
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T. Wimonrut et al. / Advances in Science, Technology and Engineering Systems Journal Vol. 8, No. 6, 65-77 (2023)
within the proximal forearm. Finally, the bottom row contains a
hinge for the linear actuator to actuate the wrist's flexion and
extension. The design of the wrist is shown in Figure 18..
Figure 14: Extended CMC joint (Top) and Flexed CMC joint (Bottom)
Wire Passage
Tendon
Figure 19: Wrist length parameter
Lower Path
Linear Actuator
Maximum Flexed
Figure 22: Distal Forearm
Dimensions (mm)
28.5 × 46.5 × 34 Thumb Tendon
(W × H × L)
Middle Finger Tendon
The tendon holder is composed of three parts, namely the top Figure 26: Overview of Tendons Routing.
part, middle part, and bottom part. These parts are stacked into
Last, the cover plate encloses the proximal forearm and
three layers to prevent binding between tendons. The bottom part
maintains tension in all ten tendons by securing it to the
is screwed to the Dynamixel flange, and the flex tendon is tied
Dynamixel box. It is screwed in place to pull the Dynamixel box
around it for 1 + 1/4 rounds counterclockwise. The middle part is
outward and straighten the tendons as shown in Figure 27.
used to extend the tendon and is tied clockwise around the part for
1 + 1/4 rounds. The top part is designed to prevent the extend
tendon from coming off the circular and merging of the three parts
together by using four screws as shown in Figure 25. When flex Cover Plate
and extend tendons are tied around the tendon holder, they share
the same binding point. As the Dynamixel rotates either clockwise
or counterclockwise, one of the tendons will be released from the Attached
holder, while the other is wound around it at an equal distance. Point
The radius of the tendon holder is designed to match that of the Tension Screw
tendon binding around the proximal interphalangeal (PIP) joint.
Figure 27: Cover plate.
This design ensures that the rotation of the Dynamixel and the
rotation of the PIP joint are synchronized and occur at the same To increase the degrees of freedom (DOFs) while maintaining
rate. Ten tendons that have been threaded through the frictionless the appearance of the hand and arm, multiple types of actuators
tube are responsible for pulling the Dynamixel box inward, were utilized within space constraints. Specifically, five linear
ensuring that it remains securely in place within the arm as shown actuators were implemented in the palm to control the MCP joints
in Figure 26. of the Index, Middle, Ring, and Little fingers, as well as the CMC
joint of the thumb. The PIP joints of the Index, Middle, Ring, and
Little fingers were controlled by Dynamixel digital servo motors
through tendons, similar to the MCP joint of the thumb, which was
also controlled by a servo motor connected through a tendon from
Extend Tendon Tendon Holder the back of the forearm as illustrated in Figure 28. As a result of
Top part this design, the fingers can flex and extend the PIP, MCP, and
CMC joints separately as shown in Figure 29.
Flex Tendon
Figure 25: The layer of Tendon holder with flex tendon and extend tendon. Tendon Lower Path
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T. Wimonrut et al. / Advances in Science, Technology and Engineering Systems Journal Vol. 8, No. 6, 65-77 (2023)
meanings, but in common, it is known as "The symbol of rock
music, and "joy"
4) "Raised Fist" is depicted by flexing of all fingers into the palm
while leaving a flexed Thumb outside the Index finger.
Performing the "Raised fist" with the back to the performer can
mean "Unity" or "resistance". Front view of the fist emoji is called
the "Fisted Hand Sign", which means punching somebody. While
"Left-Facing Fist" and "Right-Facing Fist" are used together to
Figure 29: Robot Hand flexing a MCP (Left) and PIP (Right) joint.
depict a friendly greeting, like giving a High-Five.
5) "OK Sign" is the sign with a flexed thumb tip and index
3. Evaluation fingertip to touch each other and leave the Middle finger, Ring
finger, and Little finger straight or in a neutral finger position. The
Generating Gestures meaning of "OK" is simply well-known as "It is fine." to the
situation.
Basic perform of the hand is hand signs that are formed in
6) "Call Me" is the sign with an extended Thumb and Little finger
many postures with different meanings. However, some hand
straight and flexed Index finger, Middle finger, and Little finger
signs are widely used, such as the emoji hand sign. The emoji
into the palm. It is used to express the meaning of "Call me".
hand sign is widely used in various social media. The meaning
7) "Thumbs Up Sign" as the flex Index finger, Middle finger, Ring
may deviate, depending on the context of communication between
finger, and Little finger into the palm and extend the Thumb
the speakers, but the hand sign has a stable shape. Having an
straight. The "Thumbs Up" gesture is popular on social media for
independent DIP and PIP joint from the MCP and CMC joint.
a meaning of positive expression, such as "Like" when the person
Hence, the posture that performs a straight finger can be more
approves of the content in the post, meaning "Yes" when the
realistic than the fixed DIP finger. Ten emoji hands, as shown in
person replies to a question about a situation of something which
Table 4 and Figure 30, are an emoji that uses one hand to perform.
result is come out positive way, "Agree" when the person
Table 4: Hand Sign and Meaning acknowledge on the mention, and “Understand” when the person
realizes clearly. On the other hand, the "Thumbs Down sign"
No. Name Meaning which have the same finger posture but rotates the arm to put the
1 Raised Hand Stop, Thumb downward to the ground, which means "Dislike".
Hello (greeting), 8) " Backhand Index Pointing Right" is the posture that flexes the
Hi-Five (greeting) Little finger, Ring finger, and Middle finger into the palm, leaving
2 I Love You Love or Affection the Index finger extended straight. The Thumb is extended
3 Sign of Horns Rock Music straight or flexed to the palm.
Joy 9) "Left Pointing.", "Down Pointing" and "Up Pointing" mean
4 Raised Fist Unity paying attention to something. Special for "Up Pointing" can be
Resistance for "Think' and "Be careful".
5 OK It is fine. 10) "Victory Hand" is the sign with the Index finger and Middle
6 Call Me Call me via phone. finger extended straight and flexed the Little finger, Ring finger,
Call me later. and Thumb to the palm. and it can represent the Latin letter V
Take it easy which means "Victory".
7 Thumbs Up Like
Yes 3.1. Generation of grips for holding objects
Agree
Understand In addition to expressing the meaning through the hand sign,
8 Backhand Index Refer attention to the things that holding objects is another way to tell the listener what the
Pointing Right fingertip pointed. operator's intention is.
The objects that were selected to test are the daily use object,
9 Index Pointing Up Contemplation
Be careful which comes in different shape, size, and weight [12] as shown in
Table 5 and Figure 29. The object is put in the hand and the hand
10 Victory Victory
starts to grasp and hold still, before recording the picture. Various
Peace
holding techniques are employed for different objects during
More explanations for emoji and hand signs are discussed in the
grasping tasks. For instance, the Lateral Pinch grip, as
following section.
demonstrated in Figure 31(1), is used for holding small flat
1) "Raised Hand" signifies that all fingers are maximum extended
objects like coins, card keys, and banknotes. The Tripod Pinch,
into a straight finger. It means "Stop", "Hello", or "Hi-five”.
depicted in Figure 31(2), is utilized for holding stick-type objects
2) "I Love You Hand Sign" is a sign with the Little finger, Index
like pens and soldering irons, where three fingers are used to pin
finger, and Thumb extended straight and flexed Middle finger and
the object in position. The Cylindrical Grip, shown in Figure 31(3-
Ring finger into the palm. It is used to express love to the
6), is used to entwine cylindrical objects like soda cans, water
interlocutor.
bottles, hand drills, cleaning sprays, and sanitizer sprays. The
3) "Sign of the Horns" looks like the "I love you hand sign" but
Sticky Tape grip, illustrated in Figure 31(7), is used for holding
have a flexion of the Thumb in the palm. This sign has many
flat cylindrical and spherical objects. The Storage Box grip, as
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T. Wimonrut et al. / Advances in Science, Technology and Engineering Systems Journal Vol. 8, No. 6, 65-77 (2023)
depicted in Figure 31(8), is achieved by using only the Proximal 6 Water 177.5(h) × 193 Cylindrical
Interphalangeal (PIP) and Distal Interphalangeal (DIP) joints to bottle 57.4 (Ø) Grip
grasp and hold objects such as document files and books. In 7 Sticky 16(h) × 24 Spherical
contrast, the Claw grip, illustrated in Figure 31(12), is used for tape 55.5(Ø) Grip
holding tote bags and is performed by pointing the hand toward 8 Storage 162.5(l) × 48 Claw Grip
the ground. The Platform Posture grip, as shown in Figure 31(9), box 52(w) ×15.3(h)
involves extending the hand with the palm side up and placing the 9 Plate 120 - 230(Ø) × 176 Platform
object on top, then flexing the fingers to support the object. Lastly, 34(h)
the Mouse grip, depicted in Figure 31(10), is a special grip for 10 Mouse 127(l) × 67(w) 73 Fingertip
holding a computer mouse, where the thumb, ring finger, and × 37(h) Grip
palm are used to set the position, and the index and middle fingers 11 Hand - - Handshake
are used for left and right-clicking, respectively. 12 Canvas 28(w) × 3(h) 129 Hook
Tote Bag (handle)
Horizontal
Horizontal
Horizontal
Figure 31: Robot Hand when grasped and hold the objects.
Table 5: Object details for Figure 31. Thumb CMC y = 0.07223 x – 72.23
Index
No. Object Dimension Weight Holding
(mm) (g) Type Middle MCP
y = 0.07759 x – 77.59
1 Coin 1.8(h) × 24(Ø) 6 Lateral Pinch Ring
2 Pen 124(h) × 12(Ø) 7 Tripod Pinch Little
3 Cleaning 39(l) × 34(w) 60 Cylindrical
For measuring the angle of a joint using a linear actuator, the
spray 57(l) × 34(w) Grip
actuator is driven by Pulse Width Modulation (PWM). A pulse
bottle (trigger) with Trigger
width of 1000 µs results in the maximum retract stroke, while a
4 Sanitizer 119(h) × 31(Ø) 23 Cylindrical
with Extend
pulse width of 1500 µs results in a 10 mm stroke, and a pulse
spray width of 2000 µs results in a maximum extended 20 mm stroke.
bottle Index Finger
A linear relationship between pulse width and stroke length can
5 Soda can 150(h) × 57(Ø) 13 Cylindrical be observed. By mounting the linear actuator directly on the
Grip proximal part of the finger, the measurement of the joint angle can
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T. Wimonrut et al. / Advances in Science, Technology and Engineering Systems Journal Vol. 8, No. 6, 65-77 (2023)
be obtained from the pulse width of the input, which is then Middle 30 360 640
compared to the angle of joint rotation. An equation for Ring 36 340 580
determining the angle of joint flexion is provided in Table 6.
Little 43 560 970
For the Dynamixel joints, values of joints can be obtained Table 8: Equation of Dynamixel.
from the sensors for each joint. Due to the transmission of power
through tendons that may stretch or slack over time, the flex Fingers Equation R-Square Residual SD
sensor 2.2-inch is used to measure the amount of voltage in digital Thumb y = 0.0165x2 – 3.4230x + 599.7518 0.9900 5.6890
to compare with the actual motion (Figure 32). The measurements
were subdivided into 5-degree angles and the total value was Index y = 0.0166x – 3.1108x + 417.6042
2
0.9912 4.5224
recorded 20 times per angle by fixing the joints of the fingers with
Middle y = 0.0165x2 – 4.9180x + 502.2505 0.9970 5.3356
the angle measuring tools. and measure the resistance at the angle,
as shown in Figure 33. Measurement begins by stabilizing the PIP Ring y = 0.0196x – 4.5638x + 505.1175
2
0.9993 2.1901
joint and fixing the DIP joint at 0 degrees. Record the Sensor
Little y = 0.0047x2 – 3.4375x + 629.5187 0.9977 4.0386
value, then increment the DIP lock point to 5 degrees. Continue
this process until reaching 85 degrees, then return to the starting
position at 0 degrees. Repeat this cycle 20 times for all five fingers.
After obtaining the recording table, calculate the average value for Flex Sensor Thumb : Polynomial
each degree before creating a graph. The goal is to derive an 660
607.85
equation suitable for the graph, as illustrated in Figure 34-38 and 640 y = 0.0165x2 - 3.4230x + 599.7518
581.7
568.25
reading value is employed in an equation to determine the degree 600
551.4
of joint rotation. The accuracy of angle deviation is consistently 580
537.5
maintained within an acceptable range of plus or minus 4 degrees, 560
518.4
502.75
ensuring minimal deviation from normal postures. Flexible 540
496.6
sensors exhibit various resistance ranges along different sensors. 520
483.5
479.4
473.9
When used in a 5V pull-up circuit with 220k Ω resistor, the
466.4
500
462.5
453.6
443.45
resistance readings decrease when the sensors are bent further
439.05
480
427.45
specification of flex sensor are shown in Table 7. Dynamixel joint 460
418.65
has an actual maximum movement only 85 degrees, because of 440
the guide tube in this design interrupts the movement. The details 420
of the equation are shown in Table 8. 400
0 20 40 60 80
Angel Degrees (°)
402.6
430
388.6
410
371.9
390
352.8
347.4
370
332.7
327.10
321.7
350
314.25
307.1
301.1
295.25
330
288.8
281.95
277.75
310
272.25
268.6
Figure 33: Measuring Tools When Not Applied Screw to Fix Angle. 290
Table 7: Flex Sensor Resistance Value. 270
250
Minimum Resistance Flat Resistance Maximum Resistance
Fingers
(kΩ) (kΩ) (kΩ)
0 20 40 60 80
Angel Degrees (°)
Thumb 40 440 720
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T. Wimonrut et al. / Advances in Science, Technology and Engineering Systems Journal Vol. 8, No. 6, 65-77 (2023)
Because of feedback from the sensor, gestures and object-
holding positions can be recorded and utilized for subsequent Flex Sensor Little : Polynomial
replays without the need for the actual object to be present. This
allows for the replication of movements, such as drinking water 690 y = 0.0047x2 - 3.4375x + 629.5187
633.65
from a water can, in a simulated situation. 670 R² = 0.9977
650
614.7
630
592.6
Flex Sensor Middle : Polynomial
577.4
610
561.1
590
546.95
540
491.3
570
475.15
520
528.3
y = 0.0165x2 - 4.9180x + 502.2505
513.79
550
459.9
500 R² = 0.9970
443.35
493.85
480 530
417.75
510
486
Average Flex Sensor Value
460
468.7
490
393.85
452.3
440
443.25
470
432.4
420
366.1
418.1
400 450
346.26
401.9
380 430
380.95
330.8
315.55
360 410
363.55
340 390
291.8
320 370
279.1
267.4
300 350
251.5
235.55
280 0 20 40 60 80
226.45
218.15
260
206.15
Fingers
Figure 36: Flex Sensor on Middle Finger. Thumb SD Pointer SD Middle SD Ring SD Little SD
/Deg
0 599.8 3.3 417.6 3.5 502.3 3.7 505.1 2.7 629.5 2.6
Flex Sensor Ring : Polynomial
5 583.0 3.0 402.5 5.0 478.1 4.7 482.8 3.0 612.4 2.4
550
507.75
10 567.2 3.7 388.2 5.2 454.7 3.9 461.4 3.8 595.6 2.5
530 y = 0.0196x2 - 4.5638x + 505.1175
481.25
R² = 0.9993 15 552.1 3.5 374.7 5.1 432.2 4.9 441.1 4.8 579.0 3.4
510
20 537.9 3.4 362.0 4.9 410.5 2.9 421.7 3.8 562.6 3.4
461.4
490
Average Flex Sensor Value
442.15
470 25 524.5 5.4 350.2 4.0 389.6 5.1 403.3 4.2 546.5 3.8
421.7
450 30 511.9 4.2 339.2 2.9 369.6 3.4 385.8 3.5 530.6 3.0
401.25
430 35 500.2 3.6 329.1 2.1 350.3 3.6 369.4 2.9 515.0 3.2
383.4
410
365.37
40 489.2 4.3 319.7 3.0 331.9 3.9 353.9 4.2 499.5 3.3
390
353.8
344.05
45 479.1 2.5 311.2 3.9 314.4 3.3 339.4 4.2 484.3 4.7
370
328.45
50 469.9 3.7 303.6 4.1 297.6 3.5 325.9 3.7 469.4 4.0
350
312.05
330 55 461.4 5.0 296.7 4.1 281.7 4.5 313.4 3.8 454.7 3.0
304
293.1
281.35
310 60 453.8 2.3 290.7 3.8 266.6 4.2 301.8 4.1 440.2 4.1
271.6
265.1
258.35
290 65 447.0 3.4 285.5 4.7 252.3 4.5 291.3 4.2 425.9 4.0
270
70 441.0 3.4 281.2 2.8 238.8 3.9 281.7 3.1 411.9 3.8
250
75 435.8 3.0 277.7 2.7 226.2 3.3 273.1 4.5 398.1 4.1
0 20 40 60 80
Angel Degrees (°) 80 431.5 3.6 275.0 2.3 214.4 3.9 265.5 3.1 384.6 3.8
85 428.0 3.2 273.1 2.5 203.4 3.0 258.8 3.5 371.3 2.3
Figure 37: Flex Sensor on Ring Finger.
Std.
5.7 4.5 5.3 2.2 4.0
Res.
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T. Wimonrut et al. / Advances in Science, Technology and Engineering Systems Journal Vol. 8, No. 6, 65-77 (2023)
Force was quantified by assessing the pressure applied at the calibration results. Recording the degree of rotation for each joint
distal interphalangeal (DIP) fingertip, with the palm fixed in enables the hand to replicate hand gestures without needing
position and the finger held straight. Subsequently, the fingertips physical objects. Furthermore, the hand has the capacity to hold
were placed on a weighing scale beneath the distal phalanx, as objects and engage in communication through hand gestures. In
depicted in Figure 39. Each finger was then instructed to flex gestures performed, 10 main hand signs can be performed.
maximally, with measurements recorded in each cycle. The Designed within the given constraints to prioritize appearance,
average force is illustrated in Figure 40. The tension in the tendon robotic hands can convey a wide range of gestures and symbols,
significantly influences the strength of finger flexion. Excessive including greetings, cessation signals, affection, joy, unity,
tightness in the tendons can result in diminished flexion of the resistance, agreement, distraction, contemplation, victory, and the
linear actuator. Additionally, the force produced by wrist flexion OK hand sign. Moreover, these robotic hands can hold various
is measured using the middle finger. daily objects, such as flat coins, stick objects like pens, cylindrical
cans, or water bottles, trigger-operated spray bottles or hand
sanitizers, and circular or flat cylindrical objects like sticky tape.
They are even capable of engaging in handshakes for greetings,
utilizing a fingertip grip for operating the computer mouse, and
adopting a claw-like configuration to hold a box or document
Weighing Scale folder horizontally or to carry bag straps vertically. This hand is
meticulously designed by eliminating the movement of abduction
and adduction joints while maintaining a fixed angle for optimal
Figure 39: Setup of Force Measurement by Fixing the Palm in place.
expression of hand gestures with a suitable number of actuators in
the design. Furthermore, the 3D model is accessible to any reader
Average Force at Fingertips interested in further development at the link below.
339.5 "https://github.com/Traithep-w/Robotic-Hand"
350
300
257.2
239.7 237.8
Conflict of Interest
250
Force (g)
206.5
200 176.5 166.4
The authors declare no conflict of interest.
154.8 162.9
146.2
150 Acknowledgment
99.7
100
50
The authors would like to thank the AI for All project and the
Fundamental Fund for supporting tuition fees and research
0
equipment. Also, the authors would like to thank the Institute of
Field Robotics and the King Mongkut's University of Technology
Thonburi, which is a source of knowledge and a place to develop
Actuator of Fingers
this research.
1 2 3 4 5 6 7 8 9 10
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