0% found this document useful (0 votes)
270 views59 pages

J2 Series User Manual-July 24th,2023

The RUNHORSE User Manual provides essential information for operating and maintaining the RUNHORSE electric three-wheel vehicle, emphasizing safety and proper usage. It includes details on vehicle components, dashboard functions, driving methods, and troubleshooting. Users are advised to consult the manual for maintenance and to seek professional help for any issues, while also keeping the manual accessible for future reference.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
270 views59 pages

J2 Series User Manual-July 24th,2023

The RUNHORSE User Manual provides essential information for operating and maintaining the RUNHORSE electric three-wheel vehicle, emphasizing safety and proper usage. It includes details on vehicle components, dashboard functions, driving methods, and troubleshooting. Users are advised to consult the manual for maintenance and to seek professional help for any issues, while also keeping the manual accessible for future reference.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 59

RUNHORSE-User Manuel

Forward
Dear Valued Client:
Thank you for choosing the "RUNHORSE" brand electric vehicle products produced by Shandong Runhorse electric
vehicles Co.,Ltd. .
"RUNHORSE" brand electric three wheel electric vehicle is fashionable, advanced technology, sophisticated
technology, excellent performance, safe and comfortable, energy-saving and economical. It is an excellent product
integrating excellent design and excellent quality.
In order to help you familiarize yourself with the operation of the vehicle, please read this manual carefully before
driving. Please do not use it before you understand the characteristics of the electric motorcycle. If the power supply
is damaged or the charging system is out of order, please replace or repair it at the maintenance shop designated by
our company.
All the information in this preface is the newest information before delivery. As the company will continue to
innovate and improve the products to better meet the needs of users, subsequent changes are subject to change
without notice. If you have any questions about the product, you can contact us directly and we will be happy to help
you.
JRUNHORSE E-cars,Driving the further,we sincerely wish you a happy ride.
Important Tips
The final interpretation of this manual belongs to Shandong Runhorse electric vehicles Co.,Ltd. The company
reserves the right to improve the product after printing this manual without prior notice. Some pictures in this book
are schematic diagrams, which are for reference only. If they are not completely consistent with the real thing, the
actual product shall prevail.
Please place this manual in your car so that you can find it when you need it. Because this book is an important part
of the car, please hand it over to the new owner when you resell the car.
This manual only provides basic maintenance instructions. If there is a problem with the vehicle during use, please do
not disassemble the vehicle without authorization. Seek professional help. The loss caused by unauthorized removal
of the vehicle shall be borne by the user.
When replacing parts and components of vehicles, the qualified parts and components produced by the company's
special suppliers shall be used. If the company's parts and components other than the company's special suppliers are
used, the company's warranty service will not be enjoyed, and the consequences will be caused by the users
themselves.
Please keep this manual and vehicle documentation, vehicle invoice and other vehicle documentation properly to
ensure that you enjoy the perfect after-sales service provided by our company.
Note: If you have any doubts during the use of this book, the company and our special service station will be happy to
provide you with instructions, and you are welcome to give us your valuable comments.

Shandong Runhorse electric vehicles Co.,Ltd.


Content
Introduction of the whole vehicle -----------------------------------------------------------------------------------------------------1
Nameplate, vehicle identification code, motor number --------------------------------------------------------------------- 1
Vehicle documentation ----------------------------------------------------------------------------------------------------------- 1
Auxiliary power switch -----------------------------------------------------------------------------------------------------------------2
Start switch -------------------------------------------------------------------------------------------------------------------------------2
Combination dashboard ---------------------------------------------------------------------------------------------------------------- 3
Combination dashboard overview (Lead-acid car) ----------------------------------------------------------------------3
Combination dashboard overview (lithium battery model) ---------------------------------------------------------------4
Combination Dashboard --------------------------------------------------------------------------------------------------------------- 5
Warning light ---------------------------------------------------------------------------------------------------------------------------- 5
Hazard warning light switch -----------------------------------------------------------------------------------------------------------7
Light combination switch -------------------------------------------------------------------------------------------------------------- 8
Wiper combination switch ------------------------------------------------------------------------------------------------------------- 9
Steering wheel/horn switch ---------------------------------------------------------------------------------------------------------- 10
Air conditioner switch ---------------------------------------------------------------------------------------------------------------- 10
Shift switch ----------------------------------------------------------------------------------------------------------------------------- 11
Foot pedal ------------------------------------------------------------------------------------------------------------------------------- 11
Parking brake ---------------------------------------------------------------------------------------------------------------------------12
Exterior mirror --------------------------------------------------------------------------------------------------------------------- 12
Multi-Media ---------------------------------------------------------------------------------------------------------------------------13
3.Radio Search ------------------------------------------------------------------------------------------------------------------------- 13
Door lock --------------------------------------------------------------------------------------------------------------------------------13
Glass rise and fall ---------------------------------------------------------------------------------------------------------------------- 14
Charging port ---------------------------------------------------------------------------------------------------------------------------15
Seater ------------------------------------------------------------------------------------------------------------------------------------ 16
Safebelt ----------------------------------------------------------------------------------------------------------------------------------17
Driving method ------------------------------------------------------------------------------------------------------------------------ 18
Driving preparation --------------------------------------------------------------------------------------------------------------------18
Running-in instructions --------------------------------------------------------------------------------------------------------- 18
Pre-departure check ------------------------------------------------------------------------------------------------------------- 19
Driving ---------------------------------------------------------------------------------------------------------------------------------- 20
Vehicle start ---------------------------------------------------------------------------------------------------------------------- 20
Shift --------------------------------------------------------------------------------------------------------------------------------21
Turn direction -------------------------------------------------------------------------------------------------------------------- 21
Multiple driving ------------------------------------------------------------------------------------------------------------------------22
Multi-mode driving --------------------------------------------------------------------------------------------------------------------23
Braking, stoping and parking -------------------------------------------------------------------------------------------------------- 24
Vehicle parking ------------------------------------------------------------------------------------------------------------------------ 25
Emergency management --------------------------------------------------------------------------------------------------------------26
Emergency management --------------------------------------------------------------------------------------------------------------27
Charging -------------------------------------------------------------------------------------------------------------------------------- 27
Charge ----------------------------------------------------------------------------------------------------------------------------------- 28
Maintenance and Mending of the Vehicle ----------------------------------------------------------------------------------------- 29
Maintenance of Parts and Components ---------------------------------------------------------------------------------------29
Battery -----------------------------------------------------------------------------------------------------------------------------------30
Battery -----------------------------------------------------------------------------------------------------------------------------------31
Battery Charger ------------------------------------------------------------------------------------------------------------------------ 32
The controller -------------------------------------------------------------------------------------------------------------------------- 33
Rear Suspension ----------------------------------------------------------------------------------------------------------------------- 34
The braking system --------------------------------------------------------------------------------------------------------------------35
Tires --------------------------------------------------------------------------------------------------------------------------------------36
Tires --------------------------------------------------------------------------------------------------------------------------------------37
Vehicle anti-corrosion ---------------------------------------------------------------------------------------------------------------- 37
Interior maintenance ------------------------------------------------------------------------------------------------------------------ 37
Vehicle Body --------------------------------------------------------------------------------------------------------------------------- 38
Common troubleshooting methods ------------------------------------------------------------------------------------------------- 39
二 1、 Battery BMS system failure (lithium battery model) -------------------------------------------------------------41
2. Level 2 failure -----------------------------------------------------------------------------------------------------------------------42
3.Level 1 failure ----------------------------------------------------------------------------------------------------------------- 43
三、Electronic control system failure ----------------------------------------------------------------------------------------44
Vehicle parameters -------------------------------------------------------------------------------------------------------------------- 46
Specification of the Car J2 --------------------------------------------------------------------------------------------------- 46
Specification of the Car J2-C ------------------------------------------------------------------------------------------------ 47
Specification of the Car J2-P -----------------------------------------------------------------------------------------------48
Specification of the Car J2-D ---------------------------------------------------------------------------------------------- 50
Attached list ---------------------------------------------------------------------------------------------------------------------------- 52
Introduction of the whole vehicle

Nameplate, vehicle identification code, motor number

The nameplate of this car: the middle position of the front wheel package board.
Vehicle identification code number (VIN code): engraved on the threshold of the right frame of the cab.
Motor No.: Motor outer surface housing.

Vehicle documentation
The vehicle documentation includes vehicle number information, vehicle maintenance and warranty manual, and and user
manual. So be sure to keep them in a safe place.

See the attached table for the list of on-board tools.

1
Power master switch
The main power switch is located under the main driving seat and in left of the decoration
board of the seat box.
Pull up to turn on the power, press to turn off the power. This switch is only used for
emergency power failure and maintenance
Power off, or stop for a long time, not frequent operation.
Auxiliary power switch
The auxiliary power switch is located under the main driver's seat and to the left of the
seat trim panel.
When the auxiliary power switch is in the "I" position, the auxiliary power is turned on,
and when it is in the "O" position, the auxiliary power is turned off.
Only by turning on the auxiliary power switch can the auxiliary battery provide power to
the lithium battery BMS system and the vehicle can be drive or charge normally.
Please turn off the switch when the vehicle is parked for a long time, otherwise the
auxiliary battery will be depleted.
Start switch
The start switch is a one-touch start located in the middle of the dashboard. Use the
remote control key to open the door control lock, press the brake pedal, press the
middle part of the start switch and then release it. At this time, the green indicator
light on the start switch lights up, the vehicle power is turned on, the vehicle starts,
and the vehicle is parked. After pressing the middle part of the start switch and then
releasing, the green indicator light on the start switch is turned off, and the power
supply of the whole vehicle is disconnected.

2
Combination dashboard
Combination dashboard overview (Lead-acid car)

1. Alarm light/indicator display area 2. Multimedia 3. Subtotal mileage reset button (short press for km/mile switch, long
press for subtotal mileage reset) 4. Gear position indication (forward gear is "D", neutral gear is "N", reverse gear is "R") 5.
Speedometer 6. Total mileage 7. Subtotal mileage 8. Battery level

3
Combination dashboard overview (lithium battery model)

1. Motor tachometer 2. Alarm light/indicator display area 3. Multimedia 4. Voltmeter 5. Subtotal mileage reset button
(short press for km/mile switch, long press for subtotal mileage reset) 6. Motor temperature 7 . Gear indication ("D" for
forward gear, "N" for neutral gear, "R" for reverse gear) 8. Speedometer 9. Total mileage 10. Failure indication (OBD)
11. Subtotal mileage 12. Power meter

4
Combination Dashboard
Warning light
The warning light is used to send an alarm to the vehicle status, indicating that the vehicle has a fault; the indicator light is used
to indicate various functions of the vehicle.
high beam indicator light
Brake fluid level warning light
This light comes on to indicate that the
When the brake fluid in the brake oil tank is
headlights are working properly in the
short of brake fluid, the indicator light is on
high beam position
Left and right steering and warning
lights
When the warning light switch is turned ready to run
on, the left and right turn signal When the system is ready, the indicator light
indicators will flash; if the left or right is on; when starting up, the indicator light is
turn signal light switch is turned on, the on for self-test
corresponding left or right turn signal
indicator lights will flash

5
rear fog light indicator
position light
On the premise that the front lights are turned
Turn on the switch of the position
on, when the rear fog light switch is turned
indicator light, the position light and the
on, the indicator light and the rear fog lights
indicator light will be on
will light up
Fault alarm indicator(OBD)
parking light The fault light is on and a fault code appears,
When the hand brake is pulled up, the and the fault of the vehicle's electronic control
indicator light is on; it is strictly system can be found according to the fault
forbidden to drive when the hand brake code (applicable to lithium battery models,
is pulled up and the indicator light is on please refer to the attached table for details:
List of system fault codes)
Driver's seat reminder warning light Motor temperature indication
In the case of power on, the driver When the green indicator turns red, you
leaves the vehicle, the indicator light should stop and check the actual temperature
flashes and beeps, and the N gear does of the motor, and drive after the fault is
not alarm. resolved or the temperature drops

6
Hazard warning light switch

The hazard warning light switch is located on the lower part of the square
instrument panel. Press the hazard warning light switch, all the turn signals
on the vehicle are turned on and flash at the same time, and can be turned
off by pressing the switch.
When the vehicle is driving in an emergency or abnormal state, and when it
is in an emergency stop, use this button to turn on the emergency warning
light, and all the turn signal lights will flash simultaneously.

Warning:
 Neglecting to turn on the warning lights may cause serious accidents.
 When the vehicle in front suddenly slows down or is in a traffic jam and is waiting at the end of the traffic flow, the
warning light should be turned on to attract the attention of the following vehicle drivers.
 In the event of an emergency, when the vehicle breaks down, or when the vehicle is towed, the warning lights should
be turned on.

7
Light combination switch
●Rear fog light switch operation
Rear fog light switch operation by turning the knob
on the inside of the control lever
Operate with the headlights on
◮ gear: At this time, the rear fog lights and
instrument indicators are turned on
◮ "OFF" gear: Turn off the rear fog lights
In rainy, snowy and foggy weather, please turn on
the rear fog lights of the vehicle to remind the
vehicles behind and prevent rear-end collisions!

The light combination switch is located under the steering wheel, on the left side. The light
combination switch controls the following operations:
Turn signal switch
Lighting light switch operation Pull the light combination
 Switch the lights on and off by turning the rotary knob at the end of the lever. There are three switch upwards, the right
positions on the rotary knob: turn signal lamp of the front
 “OFF” gear: all lights are turned off and rear combination lights
 gear: At this time, the front and rear position lamps, license plate lamps and instrument flashes, and the right turn
lamps are turned on. indicator light on the
combination instrument
 Gear: At this time, the front and rear position lights, license plate lights, headlights flashes at the same time;
and instrument lights are turned on. pull the light combination
 When the headlights are on, in the low beam state, push the lever down to switch to the high switch downward, the left
beam (high beam), when the high beam (high beam) is on, the high beam indicator light on turn signal lamp of the front
the dashboard is on. and rear combination lights
 If you need to briefly activate the high beam (high beam) as a passing signal, pull up the The left turn indicator light
light control lever when the low beam is low, and let go after
8 the signal is sent. flashes.
Wiper combination switch

● The wiper combination switch is located under the steering wheel, on the right. The wiper combination switch controls the
following operations:
● Glass washer:Slightly lift the handle upwards to spray washer fluid to the front windshield; the handle resets immediately
after releasing it.
● Front windshield wiper:Turn the control handle clockwise to control the front windshield wipers.
OFF: Move the lever to this position and the wipers are off. MIST:Inching control, turn the control lever to this position, and
the wiper wipes once.
LO HI:Turn the control lever to this position, the wiper motor starts to work, and the wiper continues to wipe。
The washer liquid storage pot is located in the front engine room, the liquid level in the washer liquid storage pot should be
checked regularly and the washer liquid should be filled.

Note
 Before using the windshield wipers in cold weather when the windshield is icy, remove the snow and frost on the
windshield first.

9
 Do not use wiper dust on a dry windshield, it will scratch the glass and damage the blades。
 Before using the wiper, please spray the washer fluid on the glass. Do not use the scrubber without washing liquid.
 Before driving, check whether the wiper and washer systems are working properly.
 When the ambient temperature is lower than 0°C, antifreeze detergent should be used.
Steering wheel/horn switch
The horn button is located in the middle of the steering wheel.
After the vehicle starts, press the horn button and the horn will
sound.
Warning
Horn It is forbidden to press the horn switch for a long time, and the single
time of pressing the horn switch should not exceed 5 seconds

Air conditioner switch


The air conditioner switch is located in the middle of the lower end of the instrument panel
(optional).
Click the A/C air conditioner switch switch on the upper right, the red light is on, and the air
conditioner is turned on.
The lower right PTC is the heater switch, click on the red light to turn on the heater.
The upper left is the wind speed control switch, click once to increase the wind speed by one gear,
and click once to turn off when the highest wind speed is reached.
Note: You must click the wind speed switch before clicking A/C or PTC to perform corresponding
work!
The work of the air conditioning
10
system will affect the mileage of the vehicle
Shift switch
The shift switch is on the right side of the instrument panel, and there
are 3 gears in total:
Neutral gear: Turn the switch to "N" gear, which means entering neutral
gear.
Forward gear: Turn the switch to "D" gear, and the vehicle enters
forward gear.
Reverse gear: Rotate the switch to "R" gear, and the vehicle enters
reverse.

Warning
When the vehicle is driving in one direction, do not immediately change gears in the other direction. It is necessary to
stop the vehicle for 2 seconds before shifting to the gear in the other direction, otherwise the motor may be damaged.

Foot pedal
The left pedal on the right front floor in the car is a brake pedal, which can be
used for braking after stepping on it;
The right pedal on the right front floor in the car is an accelerator pedal. After the
vehicle is started, the gear is shifted, and the vehicle accelerates after being
stepped on slowly, and the vehicle cancels acceleration after being lifted.
Warning

Do not depress the brake pedal and accelerator pedal at the same time.

11
Parking brake

The parking brake lever is located on the floor to the right of the driver's seat.
Pull up the parking brake handle to brake the rear wheels of the vehicle.
When releasing the parking brake handle, first pull the parking handle up slightly,
then press the unlock button on the top of the brake handle with your thumb, and
then push the brake handle down to release the rear wheel brake.

Warning
 When leaving the vehicle after parking, be sure to use the parking brake.
 Do not run the vehicle when the vehicle is in the parking brake state, otherwise it will cause irreversible damage to
the braking system.
 If the parking brake cannot be reliably locked or completely unlocked, the vehicle should be overhauled or contact the
after-sales service center of our company.

Exterior mirror
Adjust the angle of the exterior mirror lenses to the desired position so that you can see clearly on both sides of the road behind the
vehicle.
The exterior rearview mirror is a convex mirror, which can see the scene behind the car more openly, and the objects in the mirror appear
to be closer than they actually are.

Warrning

12
Improper adjustment of the rearview mirror will affect the line of sight and increase the possibility of accidents. Therefore,
please adjust the angle of the rearview mirror before driving, and check whether the mirror is damaged。

Multi-Media It is located in the middle of the upper part of the dashboard.

1. Power button: Start/close multimedia.


2. The volume volume of'+'increases gradually with each press and decreases gradually with each press.
3.Radio Search
 In the radio state, short step by step increases the audio rate, while short step by step decreases the audio rate.
 In MP3 playback mode, click "select" to select the track, and click "select" to select the track.
 In the radio state, long press "down" to search the radio station, long press "up" to search the radio station.
 In the state of MP3 playback, long press "track fast forward" and long press "play track fast backward".
4. "Mode" button mode switch key: used to change the working status of radio and external devices, the order of conversion is
radio/USB/working mode. If there is no U disk, the prompt information will appear and the working status of the voice will be returned.
The current track information will be displayed when reading and playing normally.
5. USB socket: It can be used to access U disk and play audio in U disk with multimedia.

Door lock
13
● The car is equipped with door lock central control device, which can control the door lock switch through remote control.
● The lock core of the car door is in the left front door.
● Turn the lock core counterclockwise when locking the door.
● When unlocking, turn clockwise.
● There are lock knobs on the inside of the left and right doors. If you press the lock knob, the door lock will be locked; if you lift the lock
knob, the door lock will be opened.
● When locking a car door, the key is not needed, that is, first press the lock button, then pull the hand outside the door, then close the door
and then put down the hand outside the door to lock.
● The door lock has anti-mistake lock function. If the door is closed carelessly, the lock button will automatically spring up and the lock core
will still be open.

Glass rise and fall


The car adopts electric glass lifting. The glass lifting switch is at the arm of the door panel. The glass lifting switch is lifted upward, and
the glass rises; the glass drops when the switch is pressed downward.

14
Attention
Do not place any part of the body on the glass ascending track when the glass rises in order to avoid pinch injury.
When the glass rises or falls to the limit, please release the electric elevator switch in time.

Charging port
The charging port of the vehicle is in the rear of the vehicle. Open the charging cover and insert the charging
plug into the charging port to charge. After charging pull out the charging gun and close the charging cover
to avoid splashing rain in rainy days.

 Before charging, the charging gun should be connected to the charging port, and then the charging plug should be
connected to 220V power supply.
 After full charge, the charging plug should be pulled out from 220 V power supply, and then the charging gun should be pulled out from
the charging port.
See the instructions on page 26 for specific charging methods.

15
Seater
Adjusting the seat to the right angle is a
guarantee of comfort and safety in driving and Attention
Adjust the headrest to a suitable position before driving, then lock it;
riding.
adjust the headrest and backrest to the best position, and lock the seat after
Driver seat
adjustment.
A recliner is provided on the left side of the
driver's seat to adjust the backrest angle. Lift the Warning
recliner handle, then adjust the backrest to the  The seat adjustment can only be made when the vehicle is stopped.

desired angle and lock the handle. The front and Do not adjust the seat cushion, headrest and backrest during driving.

rear of the driver's seat has a front and rear  When the adjustment is completed, it should be checked whether the

sliding control handle, which lifts the handle to seat is firmly fixed by moving back and forth. If it is not fixed firmly,

adjust the front and rear position, and the handle it may cause sudden movement of the seat during driving, causing the

is locked. driver to lose good control of the vehicle.

Headrest  The role of the pillow is to protect the safety of the head and neck of

When adjusting the headrest, first press and hold the person and reduce the possibility of neck injury in the accident.
the headrest unlock button, then pull up or down For protection, adjust the headrest to the back of the head to support
the headrest to adjust to the desired position, and
release the button to lock the height of the the head to ensure effective protection of the headrest when impacted.
headrest.

16
Safebelt
Wearing the seat belt correctly is an important guarantee for driving safety.
Pull the buckle on the seat belt, pass the shoulder strap through the shoulder, the waistband around the ankle, and then insert the buckle
into the seat belt buckle seat, and hear a click, indicating that the seat belt is buckled. The seat belt can be unlocked by pressing the red
button on the buckle.

Attention
 A seat belt must be attached during driving. Collision protection at the front of the driver and passenger can be provided
with the seat belt correctly.
 The lower part of the seat belt should cross the pelvis, not at the waist, and the shoulder strap should be attached to the
shoulder.
 When the seat belt is worn, it cannot be twisted and adjusted to a comfortable position as required. If the seat belt is not
worn properly, it will not achieve safe protection.
 When driving, for infants and smaller children, if you do not have the correct constraints, please do not put them alone in
the seat.
 All seat belts used in the event of a collision must be replaced. Because even if the defect is not seen, the strength and
elasticity of the seat belt may be damaged.

 Do not bring the seat belt close to oil or chemicals. When the seat belt is contaminated with oil or chemicals, it should be
washed immediately with neutral soap and then with water.
 No unit or individual is allowed to make changes to the seat belt and add additional mechanisms to prevent the seat belt

17
from losing its function in an emergency.
 Make sure the seat belt buckle is inserted into the corresponding buckle.
 Do not attach the seat belt to items that are hard and fragile, otherwise the degree of injury will increase if an accident
occurs.
 Two or more people are not allowed to wear a seat belt at the same time. When holding a baby or a child, do not attach
the seat belt to the child, otherwise the injury to the child will be more serious in the event of an accident.
 Pregnant women should use the seat belt according to the doctor's instructions. The lower part of the seat belt should be
placed in a low position to avoid the squeeze on the pregnant woman's stomach and fetus.
 Regularly check the belt for wear and damage. If the seat belt is excessively worn, contaminated and any damage,
replace the seat belt immediately.

Driving method

Driving preparation

Running-in instructions
The new car running-in means that the new car is running at a small load and at a low speed in the initial stage of use, so that So
that the accessories of electric vehicles can be run in. The initial running-in effect of the vehicle will have a great impact on the service
life, reliability and economy of the vehicle. Therefore, please implement the running-in regulations when using the new car to ensure the
performance and life of the vehicle.

18
New car running-in regulations:
● Recommended running mileage: 1000 to 1500 km.
● Do not drive the vehicle at the highest speed to avoid high-speed operation of the motor. It is recommended that the speed should not
exceed 30 km/h.
● Should start slowly to avoid rapid acceleration and sudden braking.
● Avoid overloading the vehicle.
● Don't drive in a bad road.
● Always check the temperature of the hub and brake drum and adjust if necessary.
● Always check the condition of the fasteners and connectors to prevent loosening.
● Replace the gear oil for the first maintenance of the rear axle. The new rear axle shall be replaced for the first time in two months or
when driving for 1000 kilometers.

Pre-departure check
Proper use of the vehicle and good driving habits are essential to improve the service life of the vehicle and to ensure the safety of

the driver. Every time you drive, you should check the status of the important parts of the vehicle:

● Carefully check whether the steering system, brake system, acceleration switch, parking brake handle operation is flexible, whether it is

good return, whether there is stuck or heavy phenomenon, once the abnormality is found, timely repair and elimination.

● Check the tire pressure and wear and tear of each tire, and inflate or replace it in time.

● Confirm that the function indicator, light, and speaker are normal. If the fault is not properly corrected, you can drive.

19
● Check the power status. When the start switch is turned on, if the power meter shows that the power is ≤ 20%, at this time, it is not

allowed to drive, so as to avoid the running out of the middle energy, the vehicle must be charged immediately.

Driving

Vehicle start Check the


vehicle before preparing for driving. After confirming that the vehicle is in good condition, adjust the seat and press the start switch to
drive. Process operation:

1. Press the center key unlock button.


2. Press the start switch on the instrument panel to check the remaining battery capacity and vehicle status.
3. Rotate the shift switch on the right side of the instrument panel to position it in the “D” position.
4. Release the parking brake and slowly turn the acceleration switch to start the vehicle.
5. The speed of the vehicle is controlled by the acceleration of the rotary handle, the acceleration of the rotary acceleration is accelerated,
and the acceleration of the acceleration is released.
6. If you want to start on a half slope, press the brake pedal or pull up the parking brake. While releasing the brake pedal and the parking
brake, turn the acceleration lever to climb the slope.

20
Attention
● Do not drive the vehicle after taking alcohol or anesthesia to ensure the safety of yourself and others.
● Avoid driving the vehicle in situations of fatigue, illness, emotional excitement or excessive stress.

Shift
● When the vehicle is stopped, the shift switch should be placed in the “N” position.
● Turn the shift knob to the “D” position, turn the acceleration lever, and the vehicle will start moving forward.
● Turn the shift knob to the “R” position, and the “R” indicator on the instrument cluster will light. At this point, the acceleration will be
turned and the vehicle will start to go backwards.

Attention
● When the vehicle is moving forward, it is not allowed to change to reverse gear reverse. Only when the vehicle is
completely stopped can it enter the reverse gear.
● When the shift is made, the acceleration handle must be released. After the gear is changed, the acceleration can be
driven.

Turn direction
When turning, decelerate and the turning speed must not exceed 10Km/h. Turn on the turn signal to be turned into the direction, look
at the rear view mirror, and observe the vehicles in both directions to enter the lane, whistle properly, turn the direction with both hands,
and slowly drive the vehicle into the lane.

21
Multiple driving
Energy saving driving

● Avoid unnecessary parking because the acceleration after deceleration will consume more power.

● No special circumstances, try to accelerate slowly, avoid fierce acceleration, and consume more power.

● Maintain a steady cruising speed.

● Avoid high-speed driving, the maximum speed will consume power sharply.

● Keep the load as small as possible and reduce the weight of the car to save energy.

● Maintain normal tire pressure and reduce driving resistance.

● If not necessary, try to turn off the heating and cooling system.

High Speed Driving

● The higher the speed of the vehicle, the longer the braking distance. Please control the braking pedal according to the speed and the

required braking distance.

● When high speed passes through a mountain pass, over a large vehicle or through a tunnel entrance, it will be affected by the cross wind,

so the speed of the vehicle should be reduced to avoid accidents.

● Driving at the lowest speed in rainy and snowy days, because of low visibility, wet and slippery road surface, it is easy to slip, leading

22
to steering and braking out of control.

Multi-mode driving

Vehicle Load Driving

Strict control of the vehicle load within the standard load, in order to avoid accidents in vehicle driving.

Driving on wet and slippery road

When a vehicle runs on wet or wet road surface or snow-covered road surface, the adhesion between tire and ground decreases.

Vehicle speed should be lowered to avoid rapid start, acceleration, steering and braking. Brake should be used as little as possible and

decelerated in advance.

Attention
1. When driving on snow in winter, it is necessary to change the snow tires or install anti-skid chain on the ordinary tires
according to the situation.
2.Snow tires are specially designed for driving on ice and snow roads. When changing, snow tires of the same size as the
standard tires of vehicles should be used. Don't mistake the rotation direction of the tires. The same tires (trademarks,
specifications and tread patterns) should be installed on the two rear axles to ensure the maximum safety of driving and braking.
In addition, not use in normal environment without ice and snow, its performance will not be as good as standard ordinary tires.

23
3.The use of skid-proof chains in snow must follow the relevant laws and regulations, and only be installed on the driving wheels
of vehicles. The maximum height of the protruding tire contour is about 10 mm by using the anti-skid chain with smaller contour
section. When driving, please try to keep driving at a low speed, do not drive on snow-free roads for a long time, so as not to
cause damage to vehicles and roadbed.

Braking, stoping and parking

The pedal on the driver's right floor is the brake pedal, which is used to brake
the vehicle.

Waring
Do not press the brake pedal while turning the accelerator on the direction
handle.

When parking, the accelerator is loosened first, then the brake pedal is slowly stepped down, and the vehicle stops gradually. After
parking, pull up the parking brake handle, brake the vehicle to prevent slipping, and then put the shift switch in the "N" gear position.
Emergency parking is a compulsory braking measure in case of danger in driving. At this time, the direction handle should be
grasped steadily, the acceleration handle should be loosened first, then the brake pedal should be depressed, and the parking brake handle
should be pulled up to stop the electric vehicle rapidly. Emergency parking is used in special unexpected situations. It should not be used
frequently in order to avoid premature damage to tires and related components.。

24
Attention
 If there is often a whistle when braking, it should be checked at our after-sales service station.
 Do not brake continuously for a long time or rest your foot on the brake pedal while driving. This will cause
overheating or permanent damage to the brake.
 When water, sediment and dust enter the brake, the brake efficiency will be reduced. The brake should be cleaned and
kept dry.

Vehicle parking
If the vehicle is idle for a long time and lasts more than one month, please follow the precautions:

● Place the vehicle in a covered flat area. The site should be dry and ventilated.

● Check to ensure that the parking brake handle is tightened.

● Cut off the power supply of the high voltage system through the main switch of the power supply.

● Check its power consumption once a month and charge it in time.

● Protective wax should be used to clean and protect the painted parts on the body.

● Sprinkle talc powder on the rubber sheet of the glass wiper and don't keep it close to the glass.

● Open a slight gap in the window to ensure ventilation.

● Cover the vehicle with a sleeve made of fabric or porous plastic cloth. Do not use the sleeve made of sealed plastic cloth to prevent the

25
evaporation of moisture on the surface of the car.

● Pressure the tire inflation to 50 Kpa higher than the conventional inflation pressure, and check the tire pressure regularly.

Emergency management
In case of dangerous emergencies during driving, please press the danger alarm light switch immediately, stop the vehicle after
driving into the safety zone, and place a triangular warning sign at the distance of the coming direction meeting the requirements of the
regulations. The reflecting surface is directly in the direction of the coming vehicle.
Take steps
Once an accident occurs, we must keep calm, and then choose the appropriate treatment according to the situation.
● If you are not directly involved, stop at least 10 meters away from the scene of the accident.
● Stop on the highway and don't block the emergency passage.
● Pull out the start key of the accident vehicle and turn on the danger warning signal.
● At night, headlights are used to illuminate the scene of the accident.
● If the door is blocked, do not try to break the front windshield out, because it is difficult to break, side windows and rear windows are
easier to break.
● A red triangle warning sign is placed at a clear distance to show the accident.
● Call the emergency organization and report as accurate information as possible.
● When rear-end collision occurs on the highway, especially in the case of low visibility, the risk of collision by subsequent vehicles is
very high, so it is necessary to leave the vehicle immediately and withdraw to the safety zone outside the guardrail.
● If you smell fuel or other chemicals, don't smoke or light a fire and stay away from the area.
● When a fire breaks out, use fire extinguishers, blankets or sand to extinguish it even if it is very small. Never use water.
26
● Contact the local traffic management department in time to seek help.

Emergency management
Wounded personnel management. If someone is injured, never abandon the injured person, even if it is not directly related to the
accident, but also to provide help.
● Don't look around at the injured.
● Contact professional assistance and stay nearby to comfort the injured so that they do not panic.
● Release or cut the seat belt that restricts the injured.
● Do not give the injured anything to drink, so as not to aggravate the internal injury.
● Do not move the injured person except under special circumstances.
● The injured person can only be removed from the vehicle in case of fire, submergence, falling off a cliff or similar emergency danger.
When removing the injured person, do not pull the limbs or bend the head, try to keep the body flat.
Emergency medicine kit. Emergency medicine kits should be provided onthe car for emergency use.

Charging
When charging, please strictly follow the following steps:
1、Close the vehicle start switch and pull up the parking brake handle.
2、Open the charging cover and insert the charging gun into the socket. The charging socket should be inserted into the bottom.
3、Connect charging plug end to "220V16A" AC power supply.
4 、 Time required for battery from empty to full charge: 7-8 hours for lead-acid vehicle; Lithium battery model: 3-4 hours for
64V105Ah lithium battery, 6-7 hours for 64V206Ah lithium battery.

27
5、 After charging, the charging plug is pulled out from 220V power outlet, then the charging gun is pulled out and the charging
mouth cover is closed
Warning!
1. The actual service life of vehicle power batteries largely depends on your use and maintenance. In order to ensure the
longest service life of batteries, please do your best to charge and use batteries according to the following tips.
2. Every time the vehicle is charged, try to fully charge the electricity and then use it. Otherwise, the arc will occur when
the power cord is pulled out, which will affect the service life of the charging line.
3. When the instrument shows that the battery capacity is less than 20%, the vehicle battery should be charged as soon as
4. possible to avoid damage to the battery, resulting in the reduction of battery capacity and life.
For other matters needing attention in battery use and maintenance, please refer to the battery maintenance section.

Charge

Warning

28
 Before charging the vehicle, connect the 220V power cord, leakage protector and 16A charging socket in strict
accordance with the above regulations. It is strictly forbidden to use the plug to transfer the charging.
 Please strictly follow the above charging steps to avoid danger.
 During charging, the vehicle should be placed in a well ventilated area for charging.
 If there is abnormal sound, odor, sparking, smoke, etc. during charging, please cut down the power and check the
problem immediately
 . Do not charge in the high-humidity or high-heat environment.
 The charging input voltage is limited to the 220V power frequency voltage of the main power supply. Do not use above
the main power supply and above the power supply frequency
 Use the own charger of the car, otherwise the battery may be destroyed.
 No charging in the fast charging station。
 During the charging process, avoid touching the charging part of the vehicle to prevent the risk of electric shock.
 In summer driving,the temperature of the battery is high ,charging after the cooling of the battery, no charging in the
Sun
 In the cold winter, the performance of the input or output will be lower,you need charge immediately after using.

Maintenance and Mending of the Vehicle

Maintenance of Parts and Components


After a long period of driving, the friction surface of moving parts will wear and tear, and the working state of each system and
29
component will change. In order to ensure that the vehicle is in good working condition and prolong the service life of the vehicle, regular
maintenance must be carried out according to the regulations. Inspection, adjustment, lubrication and other maintenance items are
specified in the regular maintenance table. The maintenance cycle is counted by mileage or months of the vehicle. If the vehicle is often
used in harsh conditions (such as heavy load, high-speed driving, etc.), the maintenance cycle must be shortened accordingly.
For the items listed in the regular maintenance table, it is recommended to go to the professional maintenance point for maintenance;
for the other simple items, you can refer to the method described in this manual for maintenance.

Warning
1.If you don't know much about the vehicle, the maintenance of the vehicle may cause damage to your vehicle.
2.When inspecting and maintaining electrical components, it must be carried out in case of power failure in order to avoid
accidents.
3.When jacking up a vehicle with an onboard jack, it is not allowed to enter the lower part of the vehicle.
4.Do not touch the positive and negative poles of the battery at will, in order to avoid the accident of short circuit.
5.Whether the motor is running or not, please do not disassemble the electrical components or batteries when the switch is
started.

Battery
Lead-acid of the vehicles are equipped with a set of power lead-acid maintenance-free batteries (The voltage 60V);
Lithium battery of the vehicles are equipped with a power lithium battery (The voltage 64V) and an auxiliary battery (12V32Ah).
The power battery is located under the rear seat, the power battery is a lithium iron phosphate battery. And the auxiliary battery is a
lead-acid maintenance-free battery, located under the main driver's seat. The auxiliary battery is only used for starting the lithium battery
and the central control system (normal power supply).
The using methods of battery charging.
30
Standard charging: Use the on-board charger to charge. The charging indicator light flashes red to indicate it is charging, and
the green light is always on to indicate it is fully charged.
Low temperature charge: below 0 ℃ charging, can affect the service life of the battery, please try to avoid charging at low
temperature.
High temperature charging: in summer, please place the battery pack in a cool and ventilated place to avoid direct
sunlight.More than 45 ℃ charging, it will affect the service life of the battery pack, please note.

Notes of charging :
 Total switching button and assist switching button need to be open.
 When charging, unplug the start switch key and pull the parking brake.
 In the process of charging, if you smell a bad smell or the temperature is too high, please stop charging immediately and
send to the agency for maintenance.
 Try to use the battery pack after it is fully charged. Otherwise, it will lead to insufficient driving range and battery life
reduction.
 After driving our vehicle in winter, you need charge soon. After the battery discharge, system working temperature above
0 ℃, can reduce the impact of low-temperature charging the battery life.

Battery
The battery discharge
It is forbidden to over discharge the battery, which will do great harm to the service life of the battery.
31
In the process of discharging the battery pack, try to make the battery pack in the state of small current discharge, which can extend
the driving range and battery life.

 Battery storage and recharge


Battery storage environment temperature is -20 ~ 45 ℃, the optimal storage temperature is 0 ~ 25 ℃. In the process of storage and
transportation capacity will be a loss, battery before use, please use the standard charging manner for electricity.

Warning
Precautions for use:
Don’t open the inside battery privacy as the high voltage may do harm to you.
The connection of the battery can’t be any short circuit.
Do not put the battery into the liquid, such as water, gasoline, drinks, etc., also can not be put in a damp place or water.
Do not apply external force to the battery or make it fall from high altitude.
When the battery is not in use, it should be stored in a dry and cool place after being fully charged, insulated to prevent heavy
pressure and contact with children, and fully charged every 1 month.
Please do not discard the scrapped battery, please return the scrapped battery to the dealer

Battery Charger
Our vehicle has smart charger,the charger is under the driver’s seat。There is a charging indicator on the left side of the decoration board

32
of the main driver's seat. When the vehicle is charging, the indicator light will be on to show the current charging status of the power
battery.

Charger safety guide


● Since the charger has many automatic protection functions, there is no need for special care when charging.When the battery is fully
charged, the charger will automatically stop charging.
● It is strictly prohibited to disassemble the machine for repair or debugging. If it has any problems, pleased go to the repair station of our
company.
● It is strictly prohibited to disassemble the machine for repair or debugging.
● Ac power supply above 16A specification, requires the three core cable with grounding and correct grounding, wire diameter area not
less than 2.5 square mm.
● The charger is strictly prohibited to be used in the environment with high humidity and heat.Avoid blocking the inlet and outlet of the
charger.
● If there is abnormal sound, smell, spark, smoke and other phenomena in the charging process, please immediately cut off the power
supply and check the problem.
● The input voltage of the charger is only limited to the 220V power frequency voltage of the municipal power supply, which is higher
than the municipal power supply and higher than the power frequency voltage.

The controller
The car controller is installed in the rear seat back and inside the car body rear decorative panel.
Electronic control devices should be inspected every three months.After the power is turned off, the filter capacitor in the controller unit
should be discharged for several minutes. Do not flush the electrical parts with water. Clean brush or high pressure gas can be used to
remove dust.The inspection contents are as follows:
33
● Check the connection of battery, motor, motor controller and contactor.
● Check and keep battery, motor, motor controller and contactor clean.

Rear Suspension

Warning
There are no parts in the rear axle that can be repaired
by users. Do not open the rear axle for repair without
 Rear axle gear oil too little or too much will damage
permission to prevent damage.
the rear axle. Too much gear oil will overflow, too
The rear axle gear oil models are 80w-90 and gl-4. The little gear oil will speed up the excessive wear of the
new rear axle shall be replaced for the first time in two gear. Therefore, check the oil level, must be
months or when driving for 1000 kilometers, and then it accurate.
shall be replaced according to the provisions in the  Other lubricants of the same grade may be used, but
regular maintenance project .The steps are as follows: lubricants produced by different manufacturers or
1. Use a wrench to unscrew the rear refueling screw and according to different standards shall not be mixed
remove the drain bolt at the bottom of the rear axle. for use. When changing the oil, you must first drain
2. Put the gear oil into the container. After the gear oil is the old oil, and then inject new oil.
cleaned, tighten the cleaned oil drain bolts clockwise.  Please choose the right gear oil according to the
3.Put the special refueling equipment at the refueling local environment, otherwise it will be harmful to
port at the rear of the rear axle, and refill the rear axle the rear suspension.
gear oil. The reference filling volume is 600mL.

34
The braking system

Check and replace brake pads regularly and fill brake hub bearing Warning
lubricating oil.  Because of the front disc brake, once the brake friction wear, brake level
The brake fluid will gradually decline.
The brake oil cup of this car is located in the front cabin, the brake fluid is  Users need to check the liquid level in the brake fluid storage pot
DOT3 type brake fluid, and the level of the brake oil cup should be frequently, and the brake fluid level should be between the upper and lower
between the upper and lower cutting lines.If the liquid level is lower than
engraved lines of the liquid storage pot. If the liquid level is lower than the
the bottom line, the same type of brake fluid should be added, and mixed
lower engraved line, the brake fluid needs to be replenished. The brake
use of different brands of brake fluid is prohibited.
fluid level is lower than the critical point, and the liquid level alarm light
The brake pedal
on the instrument display interface will light up.
When the brake pedal is pressed to the bottom, the vertical distance
 Check brake should be in the motor stop state, at the same time release
between the pedal and the front wall plate shall not be less than 19mm,
parking brake for inspection.
and the brake force of the pedal is about 278N.When the brake pedal is
pressed to the bottom, the following situations should be timely checked:  Do not use brake fluid that is not of the specified model or mixed with
Insufficient braking force;Unstable braking force; Pedal stroke is too different models. Do not use brake fluid that has been stored for a long
large;Pedal block;Brake noise;The pedals beat. time or in a container with no cover.
Parking brake handle  In order to prevent the potential safety hazard caused by the unsmooth
When the parking brake handle is stuck on a tooth between 4-7 ratchet movement of the brake pedal, the user shall not install a dust mat under the
teeth, the wheels should be able to effectively lock.In this range, if the brake pedal.
parking brake can not lock the vehicle, or unlock can not be completely
unlocked, should contact the after-sales service station maintenance
personnel for inspection and maintenance.

35
Tires
● Low tire pressure will make the tire overheating, faster wear and tear, difficult driving, power consumption.
●When the tire pressure is too high, the vehicle vibrates seriously and the balance drops, which makes the tire wear seriously.
●The tire must be replaced when the tread wear reaches or exceeds 1.6 mm.
●When using tires, be careful not to hit kerbs , potholes, or other obstacles. Driving long distances on bumpy roads can damage tires.
●Check the side wall of the tire regularly for cut marks, abnormal expansion or irregular wear of the tire.
●Avoid overload when driving, in case of serious damage to tires and affect vehicle performance.
●If a tire is punctured, stop and replace it immediately to avoid damage to the tire, rim, suspension, and steering system.
●Rubber tires can develop cracks, a sign of aging, even when they are infrequently used. In any case, tires that have been in service for
more than 6 years should be professionally tested for continued use.
●The tire pressure check needs to be done after the tire has cooled, otherwise an incorrect reading will be obtained.
●When the tire is inflated, it should be slowly inflated while checking the tire pressure until it reaches the specified value of 220KPa.
●Changing tires of different sizes will result in wrong speed and mileage readings.

●The impact of foreign matter on the road surface and the objects passing over the road surface will affect the normal positioning Angle
of the wheel, which needs to be corrected by the authorized maintenance center of our company.
● please use our tires to ensure the performance and driving safety.

36
Tires
Tire replacement
● Use a wheel wrench to loosen the nut that replaces the tire, but do not remove it.
● Lift the vehicle with a jack.
● Remove the wheel nuts and tires.
● Install a new tire and tighten the wheel nut by hand to secure the rim.
● Lower the jack and use the wheel wrench to tighten the wheel nut with the specified torque (front wheel: 120±10N.m; rear wheel:
70±5N.m) in the order of the cross.

Vehicle anti-corrosion
The paint on the body surface is easily damaged by dirt, such as salt, chemicals, tar, sap, animal waste, industrial pollution and dust,
which may corrode the paint layer and remove them as soon as possible.
It can be cleaned with a neutral detergent. It is strictly forbidden to use an acid or alkaline detergent. Always rinse the cleaner with
clean water after washing. If the surface of your car is damaged or the paint is peeled off, repair the damaged area immediately and do not
expose the metal to the air. Moisture, dust, and dirt under the car interior cushion may accelerate corrosion. Always check to make sure
the car interior is clean and dry. Do not park your vehicle in a damp or poorly ventilated area. Do not wash the vehicle in the garage.

Interior maintenance
Vehicle interiors use different maintenance methods depending on the material:
● Seats and ceilings can be cleaned with a soft cloth dampened with a mild detergent.

37
● Plastic materials such as instrument panel and side trim panel can be used with water or a small amount of soap or soft detergent. After
immersing in a solution with a sponge or a soft cloth, wipe it gently. After a few minutes, wipe it with a clean soft cloth. Until it is clean.
● Dust and debris on the floor can be cleaned with a vacuum cleaner, then wipe the soil with a clean soft cloth dampened with soap or
detergent, then rinse with water.

Note
 When cleaning the vehicle, do not use flammable materials such as thinner, benzine or benzene, or use alkaline or
acidic household cleaners.
 When cleaning the inside of the vehicle, prevent the cleaning agent or water from flowing into the gap of the electrical
device to prevent short circuit of the electrical device.

Vehicle Body
Cleaning method
● Rinse the debris and debris of the vehicle floor and wheels with high-pressure water.
● When rinsing the outer surface, wipe it gently with a soft cloth. Do not rub with hard objects to avoid damaging the surface.
● Use a soft cloth to remove the neutral detergent and gently rub the surface. Do not use acid or alkaline cleaner.
● Once the dirt is removed, clean it immediately with water.
● After washing, wipe the water droplets on the surface of the vehicle with a soft cloth and dry it naturally.
● Carefully inspect the paint layer on the surface of the vehicle. If it is scratched, please follow the steps below: clean and dry the

38
damaged surface; use a small brush to gently apply the same color to brush the wound; completely dry in the shade.
Paint maintenance
● Please use a special wipe to clean.
● Avoid contact with strong acids and bases.
● Avoid contact with volatiles such as gasoline and engine oil for a long time. If there is a small amount of contact, please wipe it off with
a special wipe.
● Avoid hard objects touching the surface of the paint film to avoid scratches.
●Wax coating. It is recommended that you apply wax and polish once or twice a year to protect your body paint and beautify your car.
Please use good quality car wax and polish, and pay attention to the manufacturer's instructions

Common troubleshooting methods

Item Fault phenomenon Failure analysis Method of exclusion

Gear changer damage Replace the new shifter

The voltmeter has


The vehicle is Controller damage Replace the new controller
instructions
not driving
properly Accelerator damage Replace the new accelerator

Can only move


Gear changer damage Replace the new shifter
forward

39
Controller damage Replace the new controller

Gear changer damage Replace the new shifter


Can only go
backwards
Controller damage Replace the new controller

The charger and battery cable are


Connect the connection
The charging not connected.
Charging
indicator of the
system instrument does not Charging cable is not connected Reinsert the charging cable
light
Charger damage Replace

Item Fault phenomenon Failure analysis Method of exclusion

The output cable is too long or


Battery charging is the wire diameter is too thin,
Restore the output cable to standard length
not full causing the line voltage to
Charging
drop too much.
system
Check whether the connection
Fully lit when turned
between charger and battery is Normal connection
on
loose or falling off

Brake line leak Repair or replace


Brake
Brake weakness
failure
Gas in the brake line Net gas

40
Brake master cylinder rubber
Replace
piston failure

Brake cylinder piston failure Replace

Brake cable too loose Adjust


Parking brake is poor
Brake cable stuck Repair or replace

There is abnormal
Rear axle gear damage Replace
noise in the rear axle

二 1、 Battery BMS system failure (lithium battery model)


Fault Fault Name Code Fault description Processing measures Components
level
Level 3 Severe 01 Battery maximum temperature > The BMS reports that the power BMS
overheating alarm battery high temperature limit of the motor reaches 0, 3S and
(1-20)
protection value. then disconnects the discharge
contactor
The total voltage 02 Total voltage > total voltage The BMS reports that the power
is too high protection upper limit. limit of the motor reaches 0, 3S and
then disconnects the discharge
contactor
total voltage ultra 03 Total voltage < total voltage The BMS reports that the power
-low protection lower limit. limit of the motor reaches 0, 3S and
then disconnects the discharge
contactor
Severe 04 Discharge current > discharge The BMS reports that the power
overcurrent current protection value limit of the motor reaches 0, 3S and
discharge then disconnects the discharge
41
contactor
monomer is too 05 Severe overcurrent may be caused The BMS reports that the power
high by a short circuit. limit of the motor reaches 0, 3S and
then disconnects the discharge
contactor
Single is too low 06 The highest voltage of the battery The BMS reports that the power
cell > the high voltage protection limit of the motor reaches 0, 3S and
value of the single battery then disconnects the discharge
contactor
Insulation 07 The minimum voltage of the The BMS reports that the power
resistance is too battery cell < the low voltage limit of the motor reaches 0, 3S and
low protection value of the single then disconnects the discharge
battery contactor

2. Level 2 failure
Fault level Fault Name Code Fault description Processing measures Components
Level 2 High 21 Battery maximum temperature > BMS reports, motor power limit to BMS
temperature battery high temperature alarm 50%
(21-60)
alarm value
low 22 Minimum battery temperature < BMS reports, motor power limit to
temperature battery low temperature alarm value 50%
alarm
Single high 23 The highest voltage of the battery BMS reports, motor power limit to
voltage cell > the alarm value of the high 50%
voltage of the single battery
Low monomer 24 The minimum voltage of the battery BMS reports, motor power limit to
voltage cell < the low voltage alarm value 50%
of the battery cell
current 25 Discharge current < discharge BMS reports, motor power limit to
overcurrent current alarm value 50%
BMS internal 26 The communication between the BMS reports, motor power limit to

42
communication BMS main control module and the 50%
failure slave control module is abnormal
Low SOC 27 SOC < 10% BMS reports, motor power limit to
50%
The battery 28 The maximum and minimum BMS reports, motor power limit to
pressure voltage difference of the battery 50%
difference is cell > the voltage difference limit
large value
Large 29 Battery maximum and minimum BMS reports, motor power limit to
temperature temperature difference > 50%
difference temperature difference limit value
between
batteries

3.Level 1 failure
Fault level Fault Name Code Fault description Processing measures Components
Level 1 Low SOC 61 SOC<20% The instrument displays fault codes BMS
Large battery 62 The maximum and minimum The instrument displays fault codes
(61-99)
voltage voltage difference of battery cells >
difference differential pressure alarm value
Large 63 Battery maximum and minimum The instrument displays fault codes
temperature temperature difference >
difference temperature difference alarm value
between
batteries
Charger 64 BMS receives the feedback The BMS requests the charger to stop
hardware information from the charger and charging, and the indicator displays a
failure reports the corresponding fault fault code
Charger 65 BMS receives the feedback The BMS requests the charger to stop
temperature information from the charger and charging, and the indicator displays a
failure reports the corresponding fault fault code
43
Charger 66 BMS receives the feedback The BMS requests the charger to stop
voltage limit information from the charger and charging, and the indicator displays a
power failure reports the corresponding fault fault code
Charger input 67 BMS receives the feedback The BMS requests the charger to stop
voltage failure information from the charger and charging, and the indicator displays a
reports the corresponding fault fault code
Charger output 68 BMS receives the feedback The BMS requests the charger to stop
overcurrent information from the charger and charging, and the indicator displays a
reports the corresponding fault fault code
Charger startup 69 BMS receives the feedback The BMS requests the charger to stop
failure information from the charger and charging, and the indicator displays a
reports the corresponding fault fault code
Charger 70 BMS receives the feedback The BMS requests the charger to stop
communication information from the charger and charging, and the indicator displays a
failure reports the corresponding fault fault code
Charger battery 71 BMS receives the feedback The BMS requests the charger to stop
connection information from the charger and charging, and the indicator displays a
failure reports the corresponding fault fault code

三、Electronic control system failure


Code Name Controller alarm Processing Fault countermeasures
mode method
101 high pedal failure Long beep not Check pedals and return
running
102 precharge failure one long and two not Check the power board for obvious damage, and check
short running whether the cables between the power board and the control
board are reliably connected.
103 overcurrent One long and shutdown The first step is to adjust the control parameters, and the
44
three short second step is to adjust the output torque. If the problem
cannot be solved, return it to the factory for repair.
104 Controller One long and shutdown Check whether the fan works normally and whether the air
overheating four short duct is smooth.
105 Main circuit power one long five shutdown Check the main circuit insurance, contactor, emergency stop
off short switch, etc.
106 Current sampling one long six shutdown Return to factory for repair.
circuit failure short
107 Encoder failure one long and shutdown Check the encoder harness, check the encoder for damag
seven short
108 BMS failure One long and shutdown The BMS is faulty or the battery pack is abnormal.
eight short
109 battery pack One long and shutdown Need to charge.
undervoltage nine short
110 battery pack One long and ten shutdown Check whether the battery is normal, and reduce the energy
overvoltage short feedback appropriately.
111 motor overheating One long and shutdown Stop cooling or increase the cooling mode of the motor.
eleven short
113 Accelerator failure One long and shutdown Check whether the accelerator line is properly connected. If
twelve short damaged, return to factory for repair.

45
Vehicle parameters
Specification of the Car J2

1 Type of Motor 60V3000W


2 Brand DEPUDA
3 Type AC Motor
Rated Voltage/ Rotating Speed/ Torque/ Power
4 60/3000/9.55/3
(V/r/min/N.m/kW)
Lithium iron phosphate
5 Battery type
battery
Electrical Parts
6 Parameter Battery Capacity Ah 105
7 Nominal Voltage of Battery Capacity (V) 64
8 Power consumption per 100 kilometers (kW.h/100km) 7.167
9 Undervoltage protection value (V) 52
10 Overcurrent protection value (A) 175
11 Charger input power supply voltage/frequency (V/Hz) 220±15%/45-65Hz
12 Maximum speed (km/h) 45
13 Driving mileage (km) 90~120
Main performance
14 indicators Gradeability 25%
15 0~400m acceleration performance (m/s²) 0.433

46
Specification of the Car J2-C

NO. Configuration Item Standard


1
L*W*H(mm) 2890×1180×1780

2 Axle Base (mm) 1840

3 Wheel Base(F/R)(mm) 1000/1030

4 Mini ground clearance (mm) 150

5 Curb Weight(kg) 405

6 Rated load mass(kg) 300


Parameter
7 Brake Mode(F/R) DISC/DRUM

8 Brake Type(F/R) Hydraulic system

9 Rim type (F/R) 4.0B×12/4.0B×12

10 Tire Specification (F/R ) 135/70R12/145/70R12

11 Tire pressure(F/R)kPaz) 250±20

12 Transmission type Motor rear drive

13 Type of motor 60V3000W


Electrical component
14 Trademark DEPUDA
parameters
15 type AC asynchronous motor
47
Rated voltage/speed/torque/power
16 60/3000/9.55/3
(V/r/min/N.m/kW(V/r/min/N.m/kW)
Lithium iron phosphate
17 Battery type
battery
18 Battery capacity AhAh 105/206
19 Nominal Voltage of Battery Capacity(V) 64
20 Electricity Consumption (kW.h/100km) 7.167
21 Undervoltage protection value(V) 52
22 Overcurrent protection value(A) 175
Charger input power supply voltage/frequency
23 220±15%/45-65Hz
(V/Hz)
24 Max speed(km/h) 45
25 driving range(km) 80~110/165~190
Main performance indicators
26 Climbing Capacity(%) 25
27 0~400m Acceleratoring Capacity(m/s²) 0.433

Specification of the Car J2-P

NO. Configuration Item Standard


1
L*W*H(mm) 3600×1345×1765

2 Parameter Axle Base (mm) 2375

3 Wheel base(F/R)(mm) 1000/1175


48
4 Mini ground clearance (mm) 150
5 Curb Weight(kg) 405

6 Rated load mass(kg) 350

7 Brake Mode(F/R) DISC/DRUM

8 Brake Type(F/R) Hydraulic system

9 Rim type (F/R) 4.0B×12/4.0B×12

10 Tire Specification (F/R ) 135/70R12/145/70R12

11 Tire pressure(F/R)kPaz) 250±20

12 Transmission type Motor rear drive

13 Type of motor 60V4000W


14 Trademark DEPUDA
15 type AC asynchronous motor
Rated voltage/speed/torque/power
16 60/3000/12.7/4
Electrical component (V/r/min/N.m/kW)
parameters Lithium iron phosphate
17 Battery type
battery
18 Battery capacity Ah 105/206
19 Nominal Voltage of Battery Capacity (V) 64
20 Electricity Consumption (kW.h/100km) 7.167

49
21 Undervoltage protection value (V) 52
22 Overcurrent protection value(A) 270
Charger input power supply voltage/frequency
23 220±15%/45-65Hz
(V/Hz)
24 Max speed(km/h) 52
25 driving range(km) 65~90/140~170
Main performance indicators
26 Climbing Capacity(%) 25
27 0~400m Acceleratoring Capacity(m/s²) 0.433

Specification of the Car J2-D

NO. Configuration Item Standard


1
L*W*H(mm) 2475×1235×1820

2 Axle Base (mm) 1554

3 Wheel base(F/R)(mm) 1010/1050

4 Mini ground clearance (mm) 140


Parameter
5 Curb Weight(kg) 400

6 Rated deadweight (kg) 150

7 Brake Mode(F/R) DISC/DRUM

8 Brake Type(F/R) Hydraulic system


50
9 Rim type (F/R) 4.0B×12/4.0B×12

10 Tire Specification (F/R ) 135/70R12

11 Tire pressure(F/R)kPaz) 250±20

12 Transmission type Motor rear drive

13 Type of motor 60V3000W


14 Trademark DEPUDA
15 type AC asynchronous motor
Rated voltage/speed/torque/power
16 60/3000/9.55/3
(V/r/min/N.m/kW)
lithium iron phosphate
17 Battery type
battery
Electrical component
18 parameters Battery capacity Ah 105
19 Nominal Voltage of Battery Capacity (V) 64
20 Electricity Consumption (kW.h/100km) 7.167
21 Undervoltage protection value (V) 52
22 Overcurrent protection value (A) 175
Voltage/Frequency of Input Power Supply of
23 220/45-65Hz
Charger (V/Hz)
24 Max speed(km/h) 45
Main performance indicators
25 Driving Distance (km) 95~125

51
26 Climbing Capacity(%) 25
27 0~400m Acceleratoring Capacity(m/s²) 0.433

Attached list
Each vehicle is equipped with a set of on-board tools, which are provided for you to use in daily inspection and maintenance, and
stored in the car.
Tool List
1 Toolkit 1 pc
2 Jack 1 pc
3 Jack rocker 1 pc
10 wheel nut wrench 1 pc
11 Warning triangle 1 pc
12 charging plug 1 pc

52

You might also like