CODEPAK ROTARY SCREW LIQUID CHILLER

INSTALLATION INSTRUCTIONS Supersedes: See back cover Form 160.47-N1 (300)

COOLING
MODEL YS BA BA S0 THRU YS FC FB S5
(STYLES A, B & C)
125 THRU 675 TONS

00332VIP

50.15-NM – SHIPPING DAMAGE CLAIMS

REFERENCE SEE TABLE1 – PRODUCT DRAWINGS
INSTRUCTIONS 160.47-CL1 – INSTALLATION CHECKLIST AND REQUEST FOR START-UP
160.47-Nl.2 – FIELD ASSEMBLY OF CODEPAK
 TABLE OF CONTENTS
RIGGING DATA – OVERALL DIMENSIONS & WEIGHTS ............................... 3
INTRODUCTION ................................................................................................ 4
GENERAL ....................................................................................................... 4
FIELD ASSEMBLED UNITS ONLY ................................................................. 4
CONSTRUCTION DRAWINGS (PRODUCT DRAWINGS) ............................ 4
SHIPMENT ...................................................................................................... 4
INSPECTION – DAMAGE – SHORTAGE ....................................................... 5
CODEPAK DATA PLATE ................................................................................. 6
RIGGING ......................................................................................................... 6
LOCATION ...................................................................................................... 7
FOUNDATION ................................................................................................. 7
CLEARANCE .................................................................................................. 6
INSTALLATION .................................................................................................. 7
RIGGING UNIT TO FINAL LOCATION ........................................................... 7
LOCATING AND INSTALLING ISOLATION MOUNTS ................................... 7
CHECKING THE ISOLATION PAD DEFLECTION ......................................... 7
CHECKING THE UNIT LEVEL ........................................................................ 7
INSTALLING OPTIONAL SPRING ISOLATORS ............................................ 7
PIPING CONNECTIONS ................................................................................. 8
COOLER AND CONDENSER WATER PIPING .............................................. 9
REFRIGERANT RELIEF PIPING .................................................................... 9
UNIT PIPING ................................................................................................... 10
CONTROL WIRING ........................................................................................ 10
POWER WIRING ............................................................................................ 11
INSULATION ................................................................................................... 11
INSTALLATION CHECK – REQUEST FOR START-UP SERVICE ................ 11

00333VIP

FIG. 1 – MODEL YS CODEPAK – MICROCOMPUTER CONTROL CENTER

2 YORK INTERNATIONAL
 FORM 160.47-N1

RIGGING DATA – OVERALL DIMENSIONS & WEIGHTS

Overall dimensions and weights are shown in Product TYPE OF CODEPAK PRODUCT DRAWING
Drawings furnished with each unit in the instruction Cooling – YS Form 160.47-PA1.1
packet. Product Drawings for the unit involved are
charted as follows:

COMPRESSOR / MOTOR MICROCOMPUTER

ADAPTER SUPPORT OIL SEPARATOR CONTROL CENTER
COOLER AND CONDENSER HOUSING
WATER NOZZLES
(VICTAULIC CONNECTIONS)
LIFTING LUGS
ON COOLER
MOTOR BOTH ENDS

SIGHT COVER ROTARY SCREW ISOLATOR

GLASSES COUPLING COMPRESSOR PADS

SOLID STATE STARTER – OPTIONAL

(LOCATED ON REAR OF UNIT)

00332VIP

FIG. 2 – CODEPAK MODEL YS – FRONT VIEW OF COOLING UNIT

YORK INTERNATIONAL 3
 INTRODUCTION
GENERAL The services of a YORK representative will be fur-
nished to check the installation, supervise the initial
This instruction describes the installation of a Model start-up and operation of all CodePaks in accordance
YS Codepak Rotary Screw Liquid Chiller. This unit is with the contract.
shipped as a single factory assembled, piped, wired and
nitrogen or refrigerant charged package requiring a
minimum of field labor to make chilled water connec- The YORK Warranty will be voided if
tions, condenser water connections, refrigerant atmo- the following restrictions are not ad-
spheric relief connections, and electrical power con- hered to:
nections.

CodePaks can also be shipped dismantled when re-

quired by rigging conditions, but generally it is more 1. No valves or connections should be opened under
economical to enlarge access openings to accommo- any circumstances because such action will result
date the factory assembled unit. CodePaks shipped dis- in loss of the factory refrigerant or nitrogen charge.
mantled MUST be field assembled under the supervi-
sion of a YORK representative, but otherwise installa- 2. Do not dismantle or open the CodePak for any rea-
tion will be as described in this instruction. son except under the supervision of a YORK rep-
resentative.
FIELD ASSEMBLED UNITS ONLY 3. When units are shipped dismantled, notify the near-
est YORK office in ample time for a YORK repre-
Use Form 160.47-N1.2 in conjunction with this instal- sentative to supervise rigging the unit to its operat-
lation instruction. This instruction will be furnished ing position and the assembly of components.
with all units that are to be field assembled. Extra cop- 4. Do not make final power supply connections to the
ies may be ordered from the YORK Publications Dis- compressor motor or control center.
tribution Center. 5. Do not charge the system with oil.
6. Do not attempt to start the system.
CONSTRUCTION DRAWINGS
7. Do not run hot water (110°F max.) or steam through
Construction drawings are furnished for each job as the cooler or condenser at any time.
noted in Table 1. These drawings must be carefully fol-
lowed and used in conjunction with this installation SHIPMENT
instruction, to ensure proper installation of the unit. In
event of any differences between drawings and this in- The CodePak may be ordered and shipped in any of
struction, the drawings shall govern. the following forms:
TABLE 1 – CONSTRUCTION DRAWINGS (PRODUCT DRAWINGS) ISSUED BY TH E YORK DISTRICT OFFICE
CONTROL PANEL NO.
DESCRIPTION 371-01112-001 371-01200-003
PRODUCT DRAWING FORM NO.
Dimensions and Physical Data 160.47-PA1.1 160.47-PA1.1
Wiring Diagram
MicroComputer Control Center 160.47-PA2.1 160.47-PA6
Solid State Starter
Wiring Diagram
MicroComputer Control Center 160.47-PA2.2 160.47-PA7
Electro-Mechanical Starter
Wiring Diagram, Solid State Starter 160.47-PA2.5 160.47-PA8
Field Wiring, Solid State Starter 160.47-PA3.1 160.47-PA9
Field Wiring, Electro-Mechanical Starter 160.47-PA3.2 160.47-PA10
Field Control Modifications 160.47-PA4.1 160.47-PA1 1
Motor Starter Specifications
160.47-PA5.1 160.47-PA12
Electro-Mechanical Starter
4 YORK INTERNATIONAL
 FORM 160.47-N1

Form 1. – Factory Assembled Unit, Complete With motor assembly removed from shells and
Motor and Refrigerant and Oil Charges skidded. Oil separator is skidded,

1. The motor / compressor assembly and Evaporator and condenser shells are sepa-
oil separator mounted, with all necessary rated at tube sheets and are not skidded.
interconnecting piping assembled. Refrigerant lines between shells are flanged
MicroComputer Control Center is and capped, requiring no welding. Tube
mounted on the unit. Complete unit fac- sheets will require welding in field.
tory leak tested, evacuated and fully All wiring integral with compressor is left
charged with Refrigerant-22. on it. All wiring harnesses on shells are re-
moved.
An optional Solid State Starter can be
factory mounted and wired. All openings on compressor, oil separator
and shells are closed and charged with dry
2. Miscellaneous material – Four (4) vibra- nitrogen (2 to 3 PSIG).
tion isolation pads (or optional spring Miscellaneous packaging of control center,
isolators and brackets). oil eductor filter, tubing, water temperature
controls, wiring, oil, isolators, solid state
Form 2.– Factory Assembled (same as Form 1) ex-
starter (option), etc.; R-22 charge shipped
cept not charged with oil or refrigerant.
concurrently or separately in 50 lb. and 125
Shipped with holding charge of nitrogen. Re-
lb. cylinders.
frigerant shipped in 50 lb. and 125 lb. cylin-
ders.
Units shipped dismantled MUST be
Form 3. – Driveline Separate From Shells – Shipped reassembled by, or under the supervi-
as three major assemblies. Unit first factory sion of a YORK Representative. (See
assembled, refrigerant piped, wired and leak Form 160.47-N1.2.)
tested; then dismantled for shipment. Com-
pressor/open motor assembly removed from
shells and skidded. Evaporator/condenser is When more than one CodePak is involved, the major
not skidded. Oil separator is skidded. parts of each unit will be marked to prevent mixing of
assemblies. (Piping and Wiring Drawings to be furnish-
All wiring integral with compressor is left
ed by YORK.)
on it, and all conduit is left on shell. All
openings on compressor, oil separator, and
shell are closed and charged with dry nitro- INSPECTION – DAMAGE – SHORTAGE
gen (2 to 3 PSIG).
The unit shipment should be checked on arrival to see
Miscellaneous packaging of control center, that all major pieces, boxes and crates are received.
oil eductor filter, tubing, water temperature Each unit should be checked on the trailer or rail car
controls, wiring, oil, isolators, solid state when received, before unloading, for any visible signs
starter (option), etc.; R-22 charge shipped of damage. Any damage or signs of possible damage
concurrently or separately in 50 lb. and 125 must be reported to the transportation company imme-
lb. cylinders. diately for their inspection.

Units shipped dismantled MUST be re- YORK WILL NOT BE RESPONSIBLE FOR ANY
assembled by, or under the supervision DAMAGE IN SHIPMENT OR AT JOB SITE OR
LOSS OF PARTS. (Refer to Shipping Damage Claims,
of a YORK Representative. (See Form
Form 50.15-NM.)
160.47-N1.2.)
When received at the job site all containers should be
Form 7. – Split Shells – Shipped as four major assem- opened and contents checked against the packing list.
blies. Unit first factory assembled, refriger- Any material shortage should be reported to YORK
ant piped, wired and leak tested; then dis- immediately. (Refer to Shipping Damage Claims, Form
mantled for shipment. Compressor / open 50.15-NM.)
YORK INTERNATIONAL 5
 SOLID
STATE
SPREADER STARTER
BARS (OPTIONAL)

COMPRESSOR
MOTOR

OIL
CONTROL
SEPARATOR
CENTER

FRONT VIEW REAR VIEW

FOR LIFTING CODEPAK – Use spreader bars with four separate

cables or chains. Length of lifting elements must be adequate to
clear all projections. LD05510
FIG. 3 – RIGGING

CODEPAK DATA PLATE If necessary to rig the CodePak by one

A unit data plate is mounted on the control center assem- end to permit lifting or dropping
bly of each unit, giving unit model number; design through a vertical passage-way, such
working pressure; water passes; refrigerant charge; se- as an elevator shaft, contact YORK
rial numbers; and motor power characteristics and con- factory shipping for special rigging in-
nection diagrams. structions.

RIGGING The rigging and operating weights and overall dimen-

sions are given in the proper Product Drawing as refer-
enced in Table 1, as a guide in determining the clear-
The complete standard CodePak is shipped without
ances required for rigging. (Add 6" to overall height
skids. (When optional skids are used it may be neces-
for optional skidded unit.)
sary to remove the skids so riggers skates can be used
under the unit end sheets to reduce overall height.)
LOCATION

Each unit has four (4) lifting holes (two on each end) YORK Codepaks are furnished with neoprene vibra-
in the end sheets which should be used to lift the unit. tion isolator mounts for basement or ground level in-
(See Fig. 3.) stallations. Units may be located on upper floor levels
providing the floor is capable of supporting the total
Care should be taken at all times during rigging and unit operating weight and optional spring isolators are
handling of the Codepak to avoid damage to the unit used.
and its external connections. Lift only using holes IMPORTANT
shown in Fig. 3. Sufficient clearance to facilitate normal service and
maintenance work must be provided all around and
Do not lift the unit with slings around motor/com- above the unit, and particularly space provided at
pressor assembly or by means of eyebolts in the either end to permit cleaning or replacement of
tapped holes of the compressor motor assembly. Do cooler and condenser tubes – see CLEARANCE on
not turn a unit on its side for rigging. Do not rig Product Drawings furnished with each job. A door-
vertically. way or other sufficiently large opening properly lo-
cated may be used. YS CodePak – Equipment room
Use of Slings (See Fig. 3 for proper use of slings in should be ventilated to allow adequate heat removal.
rigging.) Check ANSI, state, local or other codes. The chiller
should be located in an indoor location where tem-
perature range from 40°F to 110°F.

6 YORK INTERNATIONAL
 FORM 160.47-N1

FOUNDATION CLEARANCE

A level floor, mounting pad or foundation must be Clearances should be adhered to as follows:
provided by others, capable of supporting the operat-
ing weight of the unit. (See Product Drawings Forms 2 ft. – Rear, ends and above unit.
160.47-PA1.1 or 160.47-PA1.2 for floor layout.) Front of unit – See Product Drawings
Tube Removal – See Product Drawings.

INSTALLATION

RIGGING UNIT TO FINAL LOCATION (Shims furnished by the installer.) Lower unit again
and recheck its level.
Rig the unit to its final location on the floor or mount-
ing pad, lift the unit (or shell assembly) by means of an CHECKING THE ISOLATION PAD DEFLECTION
overhead lift and lower the unit to its mounting posi-
tion. (If optional shipping skids are used remove them All isolation pads should be checked for the proper
before lowering the CodePak to its mounting position.) deflection while checking the level of the CodePak.
Each pad should be deflected approximately 0.15 inch.
If an isolation pad is under deflected, shims should be
At this point units shipped dismantled
placed between the unit tube sheet and the top of the
should be assembled under the super- pad to equally deflect all pads.
vision of a YORK representative.
CHECKING THE UNIT LEVEL

The longitudinal alignment of the unit should be

If cooler is to be field insulated, the insulation should checked by placing a level on the top center of the cooler
be applied to the cooler before the unit is placed in shell under the compressor / motor assembly. Trans-
position while the unit is in the lift position. verse alignment should be checked by placing a level
on top of the shell end sheets at each end of the
LOCATING AND INSTALLING ISOLATOR CodePak.
PADS (REFER TO FIG. 4)

The isolator pads should be located in accordance with INSTALLING OPTIONAL SPRING ISOLATORS
the floor layout on the Dimensional Product Drawing. (REFER TO FIG. 5)
After the isolator pads have been placed into position
on the floor, lower the CodePak onto the pads. Make To install these spring isolators first remove the bolts
sure the pads are even with the edges of the CodePak and nuts from the spring isolator bracket. Bolt isolator
mounting feet. When the unit is in place, remove the bracket to unit foot support before CodePak is located
rigging equipment and check that the chiller is level, on the floor. Place the four (4) spring isolators in posi-
both longitudinally and transversely. (See CHECKING tion in accordance with the Product Drawing Form
THE UNIT LEVEL.) 160.47-PA1.1. The threaded jacking screws in each iso-
lator should be screwed out of the isolator until the
The unit should be level within 1/4" from one end to extended head of the screw fits snugly into the isolator
the other end and from front to the rear. If the chiller is bracket hole. Then the CodePak is lowered over the
not level within the amount specified, lift it and place jacking screws.
shims between the isolation pad and the CodePak tube
sheets.

YORK INTERNATIONAL 7
 LD05511

CODEPAK OPERATING WEIGHT ISOLATOR PART NO.

UP TO 16,365 LBS.
SEE DETAIL A 028-010578
UP TO 28,835 LBS.
028-010518
SEE DETAIL B

FIG. 4 – STANDARD NEOPRENE VIBRATION ISOLATOR PAD MOUNTS

SPRING ISOLATORS (4 PER UNIT)

SYSTEM OPERATING PART NO.

WEIGHT LBS.
Up to 6,865 029-18479-001
6,866 to 9,818 029-18479-002
9,819 to 12,182 029-18479-003
12,183 to 15,272 029-18479-004
15,283 to 18,272 029-18480-001
18,273 to 22,909 029-18480-002

LD05512
FIG. 5 – SPRING ISOLATORS

The jacking screws should now be rotated one (1) turn now be in correct level position, clear of the floor or
at a time, in sequence, until the unit end sheets are about foundation and without any effect from the weight of
7/8" off the floor or foundation, and the unit is level. the piping. When the unit is properly supported, spring
Check the level of the unit both longitudinally and trans- isolator deflection should be approximately 1".
versely (see Checking The Unit Level). If the jacking
screws are not long enough to level unit due to an un- PIPING CONNECTIONS
even or sloping floor or foundation, steel shims
(grouted, if necessary) must be added beneath the iso- After the unit is leveled (and wedged in place for op-
lator assemblies as necessary. tional spring isolators) the piping connections may be
fabricated; chilled water, condenser water and refrig-
After the unit is leveled, wedge and shim under each erant relief. The piping should be arranged with off-
corner to solidly support the unit in this position while sets for flexibility, and adequately supported and braced
piping connections are being made, pipe hangers ad- independently of the unit to avoid strain on the unit
justed and connections checked for alignment. Then and vibration transmission. Hangers must allow for
the unit is filled with water and checked for leaks. The alignment of pipe. Isolators (by others) in the piping
jacking screws should now be finally adjusted until the and hangers are highly desirable, and may be required
wedges and shims can be removed. The unit should by specifications, in order to effectively utilize the vi-
8 YORK INTERNATIONAL
 FORM 160.47-N1

bration isolation characteristics of the vibration isola- If the piping is annealed to relieve
tion mounts of the unit. stress, the inside of the pipe must be
cleaned of scale before it is finally
Check for piping alignment – Upon completion of
bolted in place.
piping, a connection in each line as close to the unit as
possible should be opened, by removing the flange bolts
or coupling and checked for piping alignment. If any COOLER AND CONDENSER WATER PIPING
of the bolts are bound in their holes, or if the connec-
tion springs out of alignment, the misalignment must The cooler and condenser liquid heads of Codepak units
be corrected by properly supporting the piping or by have nozzles which are grooved, suitable for welding
applying heat to anneal the pipe. 150 PSIG DWP flanges or the use of Victaulic cou-
plings.
In some systems, it may be necessary
to weld chilled water piping directly The nozzles and water pass arrangements are furnished
to the water pipe nozzles. Since chiller in accordance with the job requirements (see Product
water temperature sensor wells are of- Drawings as referenced in Table 1) furnished with the
job. Standard units are designed for 150 PSIG DWP
ten in close proximity to these connec-
on the water side. If job requirements are for greater
tion points, sensors in the wells may
than 150 PSIG DWP, check the unit data plate to deter-
often see temperatures of several hun- mine if the CodePak has provisions for the required
dred degrees. We have reason to be- DWP before applying pressure to cooler or condenser.
lieve that some potential exists for
damaging these sensors from the Cooling Units – Chilled Water (Refer to Fig. 6.)
transferred heat. Any damage will Chilled water must leave the cooler through the connec-
most likely show up as error in the sen- tion marked “Liquid Outlet.” Cooling water must en-
sor. ter the condenser through the connection marked “Liq-
uid Inlet.”
It is advisable to remove the sensors
Foreign objects which could lodge in, or block flow
from the wells during the welding pro- through, the cooler and condenser tubes must be kept
cess as a precautionary measure. If out of the water circuit. All water piping must be
the sensor is removed, assure that it cleaned or flushed before being connected to the
bottoms out when it is placed back in CodePak, pumps, or other equipment.
the well.
Permanent strainers (by others) are required in both
This same precaution should also be the cooler and condenser water circuits to protect the
observed whenever condenser water CodePak as well as the pumps, tower spray nozzles,
temperature sensors are present in the chilled water coils and controls, etc. The strainer, meet-
ing YORK specifications should be installed in the en-
chiller system and condenser water
tering chilled water line, directly up-stream of the
piping is to be welded to the chiller.
CodePak.

LD05513

FIG. 6 – SCHEMATIC OF A TYPICAL PIPING ARRANGEMENT FOR COOLING ONLY CODEPAKS

YORK INTERNATIONAL 9
Water piping circuits should be arranged so that the Checking Piping Circuits and Venting Air
pumps discharge through the CodePak, and should be After the water piping is completed, but before any
controlled as necessary to maintain essentially constant water box insulation is applied, tighten and torque (to
chilled and condenser water flows through the unit at maintain between 30 and 60 ft. lbs.) the nuts on the
all load conditions. liquid head flanges. Gasket shrinkage and handling dur-
ing transit cause nuts to loosen. If water pressure is
If pumps discharge through the CodePak, the strainer applied before this is done, the gaskets may be dam-
may be located upstream from pumps to protect both aged and have to be replaced. Fill the chilled and con-
pump and CodePak. (Piping between strainer, pump denser water circuits, operate the pumps manually and
and CodePak must be very carefully cleaned before carefully check the cooler and condenser water heads
startup.) If pumps are remotely installed from CodePak, and piping for leaks. Repair leaks as necessary.
strainers should be located directly upstream of the
CodePak. Before initial operation of the unit both water circuits
should be thoroughly vented of all air at the high points.
Cooling Units – Condenser Water Circuit (Refer
to Fig. 6.) REFRIGERANT RELIEF PIPING
For proper operation of the unit, condenser refrigerant
pressure must be maintained above cooler pressure. If Each unit is equipped with relief device(s) on the cooler,
operating conditions will fulfill this requirement, no condenser and oil separator for the purpose of quickly
attempt should be made to control condenser water relieving excess pressure of the refrigerant charge to
temperature by means of automatic valves, cycling of the atmosphere as a safety precaution in case of an
the cooling tower fan or other means, since CodePaks emergency. The relief device is furnished in accordance
are designed to function satisfactorily and efficiently with ASHRAE-15 and is set to relieve at 300 PSIG.
when condenser water is allowed to seek its own tem- (Larger relief valve on oil separator is set at 350 PSIG.)
perature level at reduced loads and off-peak seasons of
the year. However, if entering condenser water tem- Refrigerant relief vent piping (by others), from the re-
perature can go below the required minimum, (refer to lief valves to the outside of the building, is required by
160.47-O1,Fig. 4) condenser water temperature must code and should be installed on all CodePaks. The vent
be maintained equal to or slightly higher than the re- line(s) should be designed in accordance with
quired minimum. Refer to Fig. 6 for typical water pip- ASHRAE-15 or local code(s).
ing schematic for cooling CodePak.
UNIT PIPING
Stop Valves
Stop valves may be provided (by others) in the cooler Compressor lubricant piping and system R-22 external
and condenser water piping adjacent to the unit to fa- piping are factory installed on all units shipped as-
cilitate maintenance. Pressure taps should be provided sembled. On units shipped dismantled, the following
(by others) in the piping as close to the unit as possible piping should be completed under the supervision of
to facilitate operating checks. the YORK representative; the lubricant piping; system
oil return using material furnished. See Form 160.47-
Flow Switches (Field Installed) N1.2
A flow switch or pressure differential control in the
chilled water line(s) adjacent to the unit is an acces- CONTROL WIRING (SEE TABLE 1 FOR
sory furnished for connection to the control center. If a PROPER WIRING DIAGRAM)
flow switch is used, it must be directly in series with
the CodePak and sensing only water flow through the On units shipped disassembled, after installation of the
CodePak. The differential switch must sense pressure control center, control wiring must be completed be-
drop across the unit. tween unit components and control center or solid state
starter when used, using wiring harness furnished.
Drain and Vent Valves
Drain and vent valves (by others) should be installed Field wiring connections for commonly encountered
in the connections provided in the cooler and condenser control modifications (by others), if required, are shown
liquid heads. These connections may be piped to drain on Wiring Diagram listed in Table 1.
if desired.

10 YORK INTERNATIONAL
 FORM 160.47-N1

No deviations in unit wiring from that Motor leads are furnished with a crimp type connec-
shown on drawings furnished shall be tion having a clearance hole for a 3/8" bolt, motor ter-
made without prior approval of the minals lugs are not furnished.
YORK Representative.
CodePak With Solid State Starter (Optional)
A CodePak equipped with a Solid State Starter, does
POWER WIRING (SEE TABLE 1 FOR not require wiring to the compressor motor. The motor
PROPER WIRING DIAGRAM) power wiring is factory connected to the Solid State
Starter (or an optional factory installed disconnect
CodePak with Electro-Mechanical Starter switch). All wiring to the control panel is completed
A 115 volt – single phase – 60 or 50 Hertz power sup- by the factory. A control transformer is furnished with
ply of 15 amperes must be furnished to the control cen- the Solid State Starter.
ter, from the optional control transformer (1-1/2 KVA
required) included with the compressor motor starter. INSULATION (SEE PRODUCT DRAWING
DO NOT make final power connections to control cen- FORM 160.47-PA1.1)
ter until approved by YORK representative.
Insulation of the type specified for the job, or mini-
mum thickness to prevent sweating of 30°F surfaces
Remote Electro-Mechanical starters (water chill application), should be furnished (by oth-
for the CodePak must be furnished in ers) and applied to the cooler shell, end sheets, liquid
accordance with YORK Standard feed line to flow chamber, compressor suction connec-
R-1079. tion, and cooler liquid heads and connections. The liq-
uid head flange insulation must be removable, to allow
head removal for tube maintenance. Details of areas to
Each CodePak unit is furnished for a specific electric- be insulated are given on the Product Drawings.
al power supply as stamped on the Unit Data Plate,
which also details the motor connection diagrams. Units can be furnished factory anti-sweat insulated on
order at additional cost. This includes all low tempera-
ture surfaces except the two (2) cooler liquid heads.

To ensure proper motor rotation the IMPORTANT

starter power input and starter to mo- DO NOT field insulate until the unit has been leak
tor connections must be checked with tested under the supervision of the YORK repre-
a phase sequence indicator in the pres- sentative.
ence of the YORK representative.
INSTALLATION CHECK – REQUEST FOR
START-UP SERVICE

After the unit is installed, piped and wired as described

IMPORTANT
in this Instruction, but before any attempt is made to
DO NOT cut wires to final length or make final con-
nections to motor terminals or starter power input start the unit, the YORK District Office should be ad-
terminals until approved by the YORK representa- vised so that the start-up service, included in the con-
tive. tract price, can be scheduled. Notification to the YORK
office should be by means of Installation Check List
and Request, Form 160.47-CL1, in triplicate.

YS Motors (Electro-Mechanical Starter) The services of a YORK representative will be fur-

Fig. 7 shows the power wiring hook-up for YS CodePak nished to check the installation and supervise the ini-
Motor Connections. (Refer to Wiring Labels in Motor tial start-up and operation on all CodePaks installed
Terminal Box for hook-up to suit motor voltage and within the Continental United States.
amperage.)

YORK INTERNATIONAL 11
 LD05514

FIG. 7 – YS CODEPAK MOTOR CONNECTIONS (ELECTRO-MECHANICAL STARTER APPLICATION)

P.O. Box 1592, York, Pennsylvania USA 17405-1592 Subject to change without notice. Printed in USA
(717) 771-7890
Copyright © by York International Corporation 2000 ALL RIGHTS RESERVED
www.york.com
Form 160.47-N1 (300)
Supersedes: 160.47-N1 (491)
160.47-N1 (SB1) (791)