Generated: 2025-01-30

25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 DRAWING NUMBER

A10019406
SHEET
1 1
REVISION HISTORY
50 INSIDE OF GUSSET X2 25 44 X8 NOTE 23 36 NOTES: NOTES:
WORKPOINT CENTER TYP 2 1/2 74 REV DESCRIPTION DATE APPROVED
15 1/8 64 53 X4 100
41 X4 3/16 35
X2 31 31 X2 1. UNLESS OTHERWISE NOTED, ALL WELDING TO BE FLUX CORED ARC WELDING (FCAW) PER AWS A5.20 CLASS E71TX-X 18. MINIMUM CLEARANCE BETWEEN CAR BODY AND ALL BRAKE EQUIP. AND PIPING TO BE 1/4".
WORKPOINT EDGE 1 1/16 51 9 101 35 83 84 35
63 35 OR E70TX-X ELECTRODE OR EQUAL. 120 A11550-01 PIPE ASSEMBLY, 3/4 EMER RESERVIOR 1
63 43 51 26
46 1/2 21 1/2 CENTER LINE 1 7/16 7 1/4 65 T 72 72 47 43 90
97 98 98 27
19. BRAKE RELATED ITEM TO BE RECOVERED FROM DONOR CAR: GREENBRIER LOTS R50510 AND R50480
X-BEARER/FRAME 9 119 A11500-02 VERTICAL LEVER FULCRUM ASSEMBLY 1
X2 23 47 2. UNLESS OTHERWISE SPECIFIED, FILLET WELDS SHALL START OR TERMINATE NOT LESS THAN THE WELD SIZE FROM -ANGLE COCK
5/16 51 X2 5/16
I BRAKE CYLINDER PRESSURE
TAP TO BE POINTED SLIGHTLY 5/16
CENTER LINE
CYLINDER 35
NOTE 19
40
62 43 X2 5/16 19 31 X2 25 X2
40
29 TACK NUT AFTER TIGHTENING
THE END OF THE JOINT AND SHALL BE RETURNED AT THE ENDS TO PREVENT FORMING CRATERS. -BELLCRANK
-CONTROL VALVE(DB60II) 118 A10019607 SLACK ADJUSTER LEVER ROD ASSEMBLY 1 I
UPWARD TOWARDS CAR BODY 105 47 X2
5/16 98 80 29 TACK NUT AFTER TIGHTENING NOTE 19 111
X2 24 63 64 S 3. HOLD ALL WELDS BACK 1/2" BACK FROM CENTER SILL BOTTOM COVER PLATE EDGE. -DIRT COLLECTOR WITH EXT. HANDLE , WASHER, AND SPRING 117 A10014924 VERTICAL HAND BRAKE ROD ASSEMBLY 1

1 1/8
70 NOTE 7 28 (REMOVE DIRT COLLECTOR BOWL AND CLEAN OUT DEBRIS AND RE-INSTALL
5 1/4 116 53 X6 CL OF HAND BRAKE 17 1/2 C
L OF CAR 4.WHEN WELDING/FITTING PIPES:1/16" MINIMUM CLEARANCE BETWEEN END OF PIPE AND BOTTOM OF SOCKET WELD WITH NEW GASKET 68 AND NEW COTTER KEY 38 )

8 1/16
3/4 44 X6 116 A10013831 RETAINER VALVE BRACKET ASSEMBLY 1

8 1/4
1 FITTING. ALSO FOLLOW MINIMUM PIPE ENGAGEMENT: 3/8" MINIMUM PIPE ENGAGEMENT FOR 1 1/4", AND 1" PIPE, -HANDBRAKE BODY & WHEEL (LUBRICATE HANDBRAKE WITH 11 OR EQUIVALENT ACCORDING
124 49 X6
3 1/8 3 1/8 59 DETAIL D 1/4 5/16" MINIMUM PIPE ENGAGEMENT FOR 3/4" PIPE, 1/4" MINIMUM PIPE ENGAGEMENT FOR 1/2", AND 3/8" PIPE. TO RULE 13 OF AAR FEILD MANUAL) 115 A10013820 DEAD LEVER ROD ASSEMBLY 2 57 121045-00 BASE, 3/4 PIPE ANCHOR 1-3/8 HIGH, IRECO 2457, STRATO SPC12 8
58 5 5/16 1:2.5 REFERENCE QAI 11J-1. -EMERGENCY/AUX. RESERVOIR
69 17 56 121041-00 WEDGE, 3/4 PIPE ANCHOR, IRECO 2356-01, STRATO SPCW812 8
114 A10012273 3/4" PIPE ASSEMBLY CV(PORT 3) TO P-1 1

7/8
1 94 5 7/16 5/16 1/4 -RETAINING VALVE
W.P. W.P. 122 3 5/16 3 1/16 NOTE 19 NOTE 19
WORKPOINT CENTER 7 1/2 5. USE THREAD SEALANT (531000058) AT ALL THREADED PIPE CONNECTIONS. -SLACK ADJUSTER
94 1/4 3/16 X2 46 79 113 A10012271 3/8 PIPE ASSEMBLY C.V. TO RET. VALVE 1 55 121040-00 WEDGE, 1-1/4 PIPE ANCHOR, IRECO 3594, STRATO SPCW1620 9
TYP 62 6 14 1/2 -BRAKE CYLINDER PUSH ROD
57 3/16 23 X2 34 X4 44 NOTE 19 6. UNLESS NOTED, ALL COTTER PINS ARE TO HAVE BOTH LEGS EQUALLY BENT TO FORM A 90° INCLUDED ANGLE ±20°
NOTE 19 -CHAIN CLEVIS 54 121024-00 BASE, 1-1/4 PIPE ANCHOR 1-7/8 HIGH, IRECO 3599, STRATO SPC20-O 9
56 6 15 24 38 X2 50 63 X4 20 21 X4 112 A10012270 TRAINLINE EXTENSION 1
P 56 106 6 AS SHOWN ON THE COTTER PIN APPLICATION VIEW.
1/4 24 22 1/4 T 46 X2 1/4 31 X2 X4 21 44 X4 20. RECLAIMED SLACK ADJUSTER SET UP: 53 112176-16 NUT, HEAVY HEX, LOCK NYLON INSERT, 5/8-11 UNC, NE5, ZINC YELLOW, ASME B18.16.6 18
1 2 57 3 NOTE 19 76 111 A10012268 1 1/4 PIPE ASSEMBLY AT ANGLE COCK 2
1/4 23 50 X2 1/4 3 20 X4 7. TORQUE HANDBRAKE WHEEL NUT TO 160 FT-LB., BEND BOTH LEGS OF COTTER PIN AROUND TO CONTACT BOLT -REMOVE WELD TO FREE CONTROL ROD(BE CARFUL NOT TO DAMAGE CONTROLL ROD OR COLLAR).

8 7/16
V 34 X2

2 1/2
24 1/4 67 9 13/16 THREADS, AS SHOWN. -ROTATE COLLAR AND REINSTALL CONTROL ROD TO CONNECT TO RIGGING. 52 112176-15 NUT, HEAVY HEX, LOCK NYLON INSERT, 1-8 UNC, NE5, ZINC YELLOW, ASME B18.16.6 3
H H

3/4
x2 31 66 15 1/2 7/16 110 A10012266 3/4" RES. PIPE ASS. W/ 20° JOGGLE 2
63
83 PLATE "C" 106 116
NOTE 19
77 10 D 125 -SEE NOTE 11 TO SET PISTON TRAVEL.
NOTE 19 73 16 3/4 8. UNLESS OTHERWISE NOTED, ALL HARDENED WASHERS ARE TO BE PLACED UNDER THE TURNING FASTENER MEMBER, 109 A10011805 CYLINDER LEVER ROD ASSEMBLY 1 51 112176-13 NUT, HEAVY HEX, LOCK NYLON INSERT, 1/2-13 UNC, NE5, ZINC YELLOW, ASME B18.16.6 2
SECTION H-H NOTE 9 37

34 15/16
119 9 1/4 39 68 63 EXCEPT AT PIPE FLANGES. 21. IF HUCK BOLT CAN NOT BE INSTALLED BEFORE HANDBRAKE MOUNTING BRACKET, THAN USE

5 7/16
118 119

38 3/4
74 62 X2 31 71 4 3/8 108 A10010223 3/8 PIPE ASSEMBLY SENSOR VALVE PORT 8 1 50 112176-09 NUT, HEAVY HEX, LOCK NYLON INSERT, 3/8-16 UNC, NE5, ZINC YELLOW, ASME B18.16.6 2
X2 53
115
1:10 1/4
NOTE 4 NOTE 4
1/4 22 60 1/4 HEX NUT AND BOLT. TACK WELD NUT TO BOLT AFTER TIGHTENING. USE ITEM 48 AND 30
1/4 W.P. X2 44 98 32 X2 9. REPLACE ITEM 67 AND 10 BEFORE INSTALLING ITEM 76 AS REQUIRED TO INSTALL HANDBRAKE.
5/16 35 E/L MOUNTING 54 91 54 SECTION F-F 107 A10010222 PIPE ASSEMBLY 3/8 SENSOR VALVE PORT 6 1 49 112106-16 BOLT,HEX 5/8-11UNC X 2-1/2 A449 OR GR 5 BLK 6
1/4 12 1/4 TYP BOTH 55 55 9 SECTION T-T
124
1/4 LEGS
SURFACE
54 111 54 55
5
55
127 1:10 30°
10. S-1 EMPTY/LOAD SENSOR VALVE SETUP PROCEDURE FOR EMPTY NEW CAR CONDITION 22. FOR UNMODIFIED PARTS AND ASSEMBLY CALL OUT SEE 3250CF ORIGINAL BRAKE ASSEMBLY
106 A10010110 CV BRACKET ASSEMBLY 1 48 112106-14 BOLT, HEX 5/8-11 UNC X 2 A449 OR GR 5, BLK AR
NOTE 3 65 1:10 1 7/16 DRAWINGS GMO A13062-02 (BRAKE ASSEMBLY).

80 9/16
1/4 ‰ of AC to STRIKER, TYP S A. TO SET SENSOR VALVE CAR MUST BE LEVEL AND ON LEVEL TRACK, SIDE BEARINGS SET, 105 A10009388 1 PIPE ASSEMBLY DC TO BPT 1 47 112105-41 BOLT,HEX 1/2-13 UNC X 2-1/4 ASTM A449 OR SAE J429 GR5 BLK 2
DETAIL W NOTE 19 NOTE 17
7 1/4 NOTE 19 WHEN POSSIBLE TRUCK SNUBBING SHOULD BE UN-GAGGED. IF NEEDED 23. BEND BOTH LEGS OF COTTER PIN AROUND BRAKE PIN AT NOTED LOCATIONS, BEND APPROXIMATELY
8 GRIND SMOOTH EXCESSIVE PARTING LINE FLASH AT TOP OF SIDE FRAME IN SENSING ARM AS SHOWN 46 112080-A2 BOLT, HEX 3/8-16 UNC X 1-1/2 SAE J429 GR 5, BLK 2
1:4 125 NOTE 17
SECTION R-R LANDING AREA. AS SHOWN IN SENSOR FOOT CONTACT AREA DETAIL.
104 A10003244 3/8 PIPE ASSEMBLY E/L RES. TO PROP. VALVE 1
100 DETAIL O 69
1:8 45 112065-28 WASHER, FLAT 1, ASTM F436, HARDENED, BLK 3
BRAKE PIN 103 A10003236 3/8 PIPE ASSY FROM E/L RES. 1

41 13/16
4 1:8

1
35

4 13/16
3 1/16
B. USE A 9/16" ADJUSTING BLOCK FOR NEW SPRING (7/16" + 1/8") AND NO CENTER PLATE LUBE DISK IN PLACE;

40 3/4
NOTE 19 2 3/4

34 9/16
(ADD 1/8" TO BLOCK HEIGHT IF CENTER PLATE LUBE DISKS ARE INSTALLED IN TRUCK BOWL.) 102 A10003232 3/8 PIPE ASSY FROM E/L RES. 1 44 112065-22 WASHER, FLAT 5/8, ASTM F436, HARDENED, BLK 30
NOTE 19 W 98 BOTH 3/16
u 3/8
G G

25 1/16
35 LEGS 3/16 FOR ELLCON 6600-1 SEE MANUFACTURERS ADJUSTMENT PROCEDURE FOR 6600 LATEST ISSUE. 43 112065-19 WASHER, FLAT 1/2, ASTM F436, HARDENED, BLK 5

18 5/16
90 89 FOR WABTEC S-1, SEE WABCO LEAFLET 5039-4 LATEST ISSUE. 101 671001-16 PIN, BRAKE 1 3/32 X 6 1
NOTE 19 17
35 122 17 1/8 13 87 121 FOR NYAB S-1, SEE MANUFACTURERS SET UP PROCEDURE NYAB IP-175 5.15.11 LATEST ISSUE.
74 83 100 671001-11 PIN, BRAKE 1 7/32 X 3 2 42 112058-66 BOLT, HEX 1-8 UNC X 7-1/4 ASTM A325 TYPE 1/A449 TYPE 1/SAE J429 GR5 BLK 3
3/16 1 98 1/4 12 85 88
Z Z 1/4 3/4
5/16 1/4
18 NOTE 17
22 1/8 12 13 x2 115
3/16 1 O 68 5/8 EDGE OF CUTOUT C. REMOVE PIPE PLUG OR SEE INDICATOR USED IN ADJUSTMENT PROCEDURE IF EQUIPPED. 99 671001-08 PIN, BRAKE 1 3/32 X 5 1 41 112057-81 BOLT, HEX 5/8-11 UNC X 10-1/2 W/ MIN. OF 2" THREAD ASTM A325 TYPE 1/A449 TYPE 4
TOP OF RAIL
82 86 4X 33 TOP OF RAIL
7 1/2 u 1/2 TYP 15 13 TOP OF RAIL LOOSEN THE NUT ON THE ADJUSTING SCREW AND ROTATE SCREW DOWNWARD TO APPROXIMATELY THE LONGEST 1/SAE J429 GR5 BLK
115 OF ITEM 85 109
1/4 118 58 X2 12 8X 44 RES. NOT SHOWN EXTENSION OF ADJUSTING THREAD. ENSURE ALL PLASTIC VENT COVERS OR TAPE COVERING VENTS ARE REMOVED. 98 671001-03 PIN, BRAKE 1 3/32 X 3 6
TYP NOTE 19
1 /2 DETAIL K 1/4 59 X2 4X 53 IN THIS VIEW. 40 112057-14 BOLT, HEX A325 5/8-11 UNC X 3 2
CENTERLINE D. POSITION 9/16" ADJUSTING BLOCK ON TOP OF SIDE FRAME DIRECTLY UNDER ADJUSTING SCREW FOOT 97 671001-01 PIN, BRAKE 1 3/32 X 2 1/16 1
1:8 CENTERLINE OF NOTE 19

2 7/16
8 9/16 FACE OF BRAKE CYLINDER OF BELL CRANK 39 112053-08 U BOLT, W/2" THREAD 5/8-11 X 4 1/2 X 2 1/2 ID 2

TYP
ANGLE COCK WHEN ARM IS PULLED DOWN TO SIDE FRAME.
NOTE 19 BOTH NON-PRESSURE NOSE CONE 55 TYP 96 531000058 PIPE THREAD JOINT COMPOUND, LOCTITE OR PERMATEX AR
NOTE 19 58 59 7 13/16 54 93 1/4 38 112036-27 PIN, COTTER, 1/4 X 1 1/2 EXT. MITRE STEEL 1
NOTE 19 1/4 LEGS E. MAKE A 30 PSI REDUCTION TO APPLY THE BRAKES, ARM MUST ROTATE DOWNWARD AND FOOT CONTACTS ADJUST
1/4 1/4

90° u20v
59 58 5 1/2 95 531000039 LOCTITE, 242, MED. STRENGTH BLUE REMOVABLE AR
1 /2

76 77 6 3 BLOCK, ROTATE THE ADJUSTING SCREW UPWARD UNTIL A SLIGHT BLOW OF AIR IS OBTAINED AT THE PIPE PLUG HOLE.
84 90 116 U 59 1/4 1/4 IF SENSOR VALVE IS EQUIPPED WITH AN EMPTY INDICATOR, SLOWLY TURN ADJUSTING SCREW UPWARD UNTIL
37 112036-17 COTTER PIN, 5/16 X 2 1/2 EXT. MITRE STEEL 1
58 94 321022-06 CTLO, L 2 1/2 X 2 1/2 X 1/4 X 10 3/8 3
75 THE INDICATOR STEM STARTS TO PROTRUDE. APPLY LOCTITE 242 (531000039) ABOVE AND BELOW ARM AND TIGHTEN 36 112036-11 COTTER PIN, 3/8 X 2 1/2 EXTENDED MITRE STEEL (LEGS BENT TOTAL 360 DEG.) 3
3/16 1/4 1/4
F DETAIL V TYP
3/16
TYP FOR
BOTH LEGS 1/4 1/4 9 5/8
AC NUTS TO LOCK ADJUSTING SCREW IN PLACE. INSTALL PLUG WITH PIPE SEALANT (531000058) AND REMOVE ADJUSTING BLOCK. 93 321018-27 CTLO, L3 X 3 X 1/4 X 5 1/2 2
35 112036-11 COTTER PIN, 3/8 X 2 1/2 EXTENDED MITRE STEEL (LEGS BENT TOTAL 90 DEG.) 8
F
1:4 NOTE 3

2 9/16
1 6 3/16 F. CHECK PIPE PLUG OR EMPTY INDICATOR FOR LEAKS, NO LEAKAGE IS ALLOWED. 92 321000801 SUPPORT, RESERVOIR 1
82 1/4 7/8 34 112007-14 WASHER, FLAT 3/8 F436 BLACK 2
8 1/2 G. CHARGE THE CAR TO 90 PSI, ON RELEASE OF THE BRAKES THE ARM MUST MOVE UP TO RETRACTED POSITION, 91 310521923 CTLO, 1-1/4 SCH 80 PIPE X 120 3/16 1
NOTE 17 13 88 33 112003-10 BOLT, HEX 5/8-11 UNC X 2 A307 GR A BLK 4

4 3/16
1 1/4 1/4 NOTE EXHAUST OF AIR FROM SENSOR VALVE VENT. COTTER PIN APPLICATION
5/16 108 16 14 13 TYP FOR
TYP 89 90 271417-02 ACTUATOR LEVER 1
5/16 1/4 BOTH LEGS EACH LEG SHALL BE BENT APPROXIMATELY EQUALLY, 32 111288-00 CAP SCREW, HEX HEAD, SELF-LOCKING, 1/2-13 UNC-2A X 1-1/2, SAE J429 GR5, WABCO 5
5/16 TYP 107 13 125 5 13/16 H. PLACE A 2 1/4" BLOCK ON SIDE FRAME FOOT CONTACT LOCATION AND MAKE A 30 PSI REDUCTION, FOOT MUST BETWEEN A TOTAL INCLUDED ANGLE OF 90°, UNLESS NOTED.

2 7/8 TYP
89 271395-05 BRAKE ROD SUPPORT 1 305381, NYAB 734738

TYP
5/16 28 13/16 U 58 SECTION E-E 7 5 9/16 9 3/4 CONTACT BLOCK, AND WHERE EQUIPPED, THE EMPTY INDICATOR MUST STAY RETRACTED, INDICATING LOADED

NEXT ASS'Y: A03546-01

3/16 NOTE 19 2
X2 25 2 7/8 6 3 SILL WEB TO CENTER OF HOLE 59 1:10 SECTION C-C X2 13 CAR CONDITION. 88 271389-20 BRAKE ROD SUPPORT (4" TALL) 1 31 111238-00 CAP SCREW, HEX HEAD, SELF-LOCKING, 1/2-13 UNC-2A X 1-1/4, SAE J429 GR5, WABCO 16
64
34 X2
TYP 3 1/16 10 NOTE 9 116
1:10 SECTION S-S +2
305380, NYAB 734737
50 X2 1/4 81 -1 @ 50 PSI IN BRAKE CYLINDER (NOTE 12)
46 X2 67 DETAIL Y 1:10 90° 4 3/8 I. RELEASE THE BRAKES, ARM MUST MOVE UP TO RETRACTED POSITION WITH NO EXHAUST OF AIR FROM SENSOR 87 271389-19 BRAKE ROD SUPPORT (11 1/2" TALL) 1
106 77 1:5 SECTION B-B VALVE VENT. WITH BRAKES APPLIED AT PROPER PISTON TRAVEL
AND NEW BRAKE SHOES WITH ALL SLACK REMOVED
CL OF PIN
86 271389-14 BRAKE ROD SUPPORT (16 1/4" TALL) 1
30 111222-04 NUT, STOVER, WAXD 5/8-11 UNC GR C, ZINC AR
76 66 25 X2 524 (43' 8") REF BETWEEN TRUCK CENTERS 60
64 DETAIL P SECTION I-I 1:10 11. INITIAL PRELIMINARY PISTON TRAVEL SET UP PROCEDURE (REMEMBER TO REMOVE THE SHIPPING PIN IN THE SLACK C
L OF PIN 29 111222-04 NUT, STOVER, WAXD 5/8-11 UNC GR C, ZINC 2
3 9/16

10 5/8
85 271389-12 BRAKE ROD SUPPORT (15 3/8" TALL) 1
7/16 1:5 1:10 3/16 CL OF CAR ADJUSTER IF EQUIPPED)
28 111074-00 COTTER, PIN 3/16 X 1 1/2, WABTEC 94977, AMSTED 4034-9, NYAB 308, INCLUDED W/ HB -
9 113 C 5 9/16 3/16
L OF BOLT HOLE 84 271241-17 CTLO, RB 1/2 X 2 1
58 68 5/8 21 1/2 117 A. SET PISTON TRAVEL WITH EMPTY/LOAD VALVE SET TO LOADED (ARM UP, 1 1/2" MIN. BLOCK BETWEEN SENSOR
94 55 27 111073-00 WASHER, LOCK 7/8, WABTEC X-117, AMSTED 242, NYAB 511, INCLUDED W/ HB -
SECTION G-G 59 54 14 36 NOTE 23 FOOT AND SIDE FRAME). CHARGE SYSTEM TO 90 PSIG AND MAKE A 20 PSIG REDUCTION TO APPLY BRAKES AND 83 271209-06 ACTUATOR ARM FULCRUM FB 1/2 X 6 X 5 7/8 1
19 C
5/16 I H L OF SLOTS 99 RELEASE, (2 TIMES MIN.). MAKE ANOTHER 20 PSIG REDUCTION FROM 90 PSIG, MEASURE PISTON TRAVEL (SEE PT
93 SEE B-B G 26 111072-00 NUT, HEX 7/8-9 UNC, WABTEC X-118, AMSTED 241, NYAB 510, INCLUDED W/ HB -
1:8 79 DETAIL), IF OUT OF TOLERANCE RELEASE BRAKES, ADJUST THE COLLAR ON THE SLACK ADJUSTER CONTROL ROD 82 271043-34 CTLO, FB 3/8 X 2 X 5 1/2 3
29 TACK NUT AFTER TIGHTENING

5 5/8
13 X2 121 AND REPEAT PROCEDURE UNTIL THE PISTON TRAVEL IS WITHIN TOLERANCE, RECORD LOADED PISTON TRAVEL. 25 111038-00 CAP SCREW, HEX HEAD, SELF-LOCKING, 3/8-16 UNC-2A X 1, SAE J429 GR5, WABCO 14

2 11/16
40
7 81 271008-02 CTLO, FB 1/2 X 3 X 3 2

8 5/16
104 1/4 6 579423, NYAB 734734
78 103
BOTH
LEGS
8 36 NOTE 23 R R B. CHECK PISTON TRAVEL WITH EMPTY/LOAD VALVE SET TO EMPTY (ARM DOWN, NO BLOCK). CHARGE SYSTEM TO COLLAR CONTROL ROD
1/4 3 98 90 PSIG AND MAKE A 20 PSIG REDUCTION TO APPLY BRAKES, AND RELEASE, (2 TIMES MIN.). MAKE ANOTHER 20 PSIG 80 221085-03 CYLINDER LEVER 1
126 58 59 94 125 UNIVERSAL MODEL 2300-DJ 24 111037-00 LOCKNUT, HEX 1/2-13 UNC ZINC PLT. WABCO 563643, NYAB 734763 4
68 NOTE 4 FROM 90 PSIG MEASURE PISTON TRAVEL AND RECORD. EMPTY PISTON TRAVEL SHALL BE GREATER THAN 6 1/2" BUT
(4) 1/4 NOTE 11 79 151231-02 PROPORTIONAL VALVE, 50% ELLCON 34480 1

2 1/2
3/16

24 1/2

TYP
LESS THAN LOADED PISTON TRAVEL. NYAB KRD 2A-500-AR 23 111033-00 BOLT, HEX 1/2-13 UNC-2A X 2 PLAIN, WABCO 6272, NYAB 743254 4

1 1/4
1

TYP
NOTE 12 111
C 2

7 13/16
44 X2 58 59 NOTE 4
NOTE 19 3/16 59 X2 13 1 78 151230-02 RESERVIOR, 625 CU. IN E/L EQUIPMENT, ELLCON 1 22 111028-00 COTTER PIN, 3/16 X 1-1/2 STEEL, PLTD, WABCO 94977, NYAB 734389 1

21
14 53 X2 1 111 59 58 L 1 121 88 3 B A A C. WELD COLLAR TO CONTROL ROD AFTER PASSING S-401 AND S-486 / S-4027 (SEE SLACK ADJUSTER DETAIL).
SLACK ADJUSTER DETAIL
Q 58 104 NOTE 19
14 7/16

39 107 F 77 151214-01 RECOND. CORE EXCH, ABDX EMERG. AL.W/SHIP WAB 06629938000, NYAB 730131R-CORE 1
1/4 NOTE 19 70 16 40 21 111002-11 COLLAR, LC-2R-20G 4
12. SET BRAKE ROD LENGTHS AND LEVER ANGULARITY AS SHOWN WITH 50 PSIG AIR APPLIED INTO BRAKE CYLINDER
D 56 75 EXCH
D

5 1/2
103 TACK NUT AFTER TIGHTENING 29
57 NOTE 5 17
G E WITH PISTON TRAVEL AND SLACK ADJUSTER SET AS SHOWN, NEW BRAKE SHOES. LEVER ANGULARITY SHOWN IS 20 111001-19 BOLT, LOCK C50LR-BR20-12 4

21

7 1/2
61

TYP
119 38 FOR 233 TAPE SIZE ON ALL WHEELS AND NEW 2" BRAKE SHOES. ANGULARITY VARIATION MAY OCCUR DUE TO CAR 76 151205-01 RECOND, CORE EXCH, ABDX SERVICE-AL W/SHIP WAB 06629928000, NYAB730132R-CORE 1

10 1/4
4 TANGENT LINE OF
APPLY LOCTITE X3 32 64 69 1 1/4 TOLERANCES AND WHEEL TAPE SIZE VARIATION. SLACK ADJUSTER LENGTH MUST STAY IN TOLERANCE AS SHOWN 15 1/2 EXCH 19 109548-01 CV SUPPORT BASE, PL 5/16 X 16 11/16 X 41 1/4 1
104 3/16 122 98 2 RADIUS ON SIDE FRAME
98 35 X3 43 X2 25 3/16 45 IN SLACK ADJUSTER DETAIL. OTHER DIMENSIONS MAY BE PERMISSIBLE AFTER OBTAINING ENGINEERING
35 100 64 15 35
122 E 115 98 APPROVAL. REFERENCE RP-5599 FOR LEVER ANGULARITY. 75 151170-00 VALVE, EMPTY/LOAD ELLCON NAT'L 6600-1 1 18 102630-01 E/L RSVR MNT PLATE 1

6
18 24 42 89 87 12 109
65 Y 3/16 C

11
1 3/16 SET UP BLOCK X2 25

6 7/16
82 91
23 NOTE 10 2 I 102 52 13 35

(8 1/4)
NOTE 10
13/16

58 TYP 24 115 13. TRAINLINE LENGTH GLADHAND TO GLADHAND IS 61', BRAKE PIPE RESTRICTION TEST MINIMUM HIGH PRESSURE 74 151008-06 CYLINDER, BRAKE 10 X 12 ABU, DEEP DRAWN, LT WT FAB, WABCO 0666995-0001 1 17 101140-01 GLADHAND HOSE ASS'Y,22" M601 W/15 DEG FP5 AND WIDE LIP GASKET, NYAB 778770 2
85 12 CL OF SIDE FRAME
59 23 NOTE 19 115 GAUGE READING TO BE 54.8 PSIG (TABLE 4.1, AAR S-471).
58 56 56 45 52 42 3 73 151005-03 PORT 3 STRAINER, INCLUDED WITH VALVE 1 16 100605-05 SUPPORT, PIPE ANCHOR 1

3
1/4 108 118

7 1/2
57 57

TYP
86 59 14. BRAKE SYSTEM TO BE BUILT AND TESTED PER LATEST S-400, S-401, S-471, AND S-486./S-4027 RUN HAND BRAKE FORCE
12 110 110 K F 3 SECTION A-A TEST PER AAR S-401 AND S-475, USE 3350 LB APPLIED IN THE VERTICAL HAND BRAKE CHAIN POSITION, ANGLE COCK 8 1/4 SENSOR FOOT CONTACT AREA
72 151005-00 STRAINER, *DO NOT BUY*, INCLUDED WITH VALVE, NYAB 734405, WABCO 0096472 2 15 100574-01 RELEASE ROD GUIDE AND WEAR PLATE 1
X4 33 110 3 69 2 3/4
15 115 1 1:10

5 15/16
LOCATION PER AAR S-424. TO BE SMOOTH AND FREE OF 71 151004-00 HANDLE,RESERVOIR REL VALVE NYAB 734458-PI, WABCO 0512708 1 14 100212-03 PLATE,E/L SENSOR VALVE MOUNTING 1
X8 44 98

TYP
11 1/2 7 1/4

35 1/16
SECTION Z-Z 12 1/4 TOP OF SIDEFRAME

CL OF SIDE FRAME
X4 53 35 81 4 4 112 111 TOP OF AL SIDE FRAME PARTING LINE
1:8 1/4 SECTION U-U 61 TYP
123 56 NOTE 12 127 94 55 B 53 X2 NOTE 5 17 15. SOME PARTS NOT SHOWN IN VIEWS, REMOVED FOR CLARITY. 70 132056-74 NIPPLE, PIPE 1 1/4 X 10, SCH 40, ASTM A53, BLK, THREADED BOTH ENDS 2 13 100104-02 PROTECTOR, BRAKE ROD BRACKET 3" 5
11 1/2 44 X2
1/4 1:4 57 54 X
C DETAIL L
42 52 45 39 111 70 1 16. TRUCK CENTERS = 524" PER AAR C-11 2.1.4.2.2, RADIUS EQUALS 150' TRUCK ROTATION OF 8.37°,
TRANSFER TABLE OFFSET OD 76 5/16" AL SIDE FRAME ONLY
69 131216-00 SUPPORT,HOSE,16" MIN TO 22" MIN PER LATEST S-4006 2 12 100104-01 PROTECTOR, BRAKE ROD BRACKET 5 1/4" 3 C
NOTE 4 NOTE 19 68 131126-00 GASKET, DIRT COLLECTOR, NYAB 734947, WABCO 75932 1 11 100042588 GREASE, AUTOMATIC SLACK ADJUSTER, AAR SPEC. M-949-2002 AR
1:8 1/4 20 44 21
17. ALL CARS TO BE SHIPPED WITH DIRT COLLECTOR AND ANGLE COCKS HANDLES IN THE OPEN POSITION AND THE HANDLE
AB AB ON THE RETAINER VALVE MUST BE IN THE DIRECT EXHAUST POSITION, HANDLE POINTED DOWN. 67 131111-03 GASKET, USED BETWEEN SERVICE AND PIPE BRACKET NYAB #734399, WAB #994784 1 10 100030480 FILTER ELEMENT FOR PIPE BRACKET, NYAB 734743, WABCO 0569146-0000 1
TOP OF ADJUSTING BOLT 55 54
(81) FLUSH WITH TOP LOCKNUT 92 66 131111-02 GASKET, BETWEEN EMERG PORTION AND PIPE BRACKET, NYAB 734340, WABCO 994783 1 9 100026946 GUSSET 3
61 APPLY LOCTITE 57 81 NOTE 19
H
6 3 56 56 56 X2 31
7 3/4
9 1/4
DETAIL X 65 131038-00 TEE, BRANCH PIPE 1 1/4 SW X 1 1/4 SW X 1" FLANGE 1 8 100026722 SAFETY HANGER 1
NOTE 19 57 57 63
50 21 1/2
83
71 37 22
1/2" MIN. THREADS
120 1:10 TYP 127 A51921-02 PIPE ASSEMBLY, 1 1/4 CROSS OVER 1 64 131013-00 GASKET, 3/8 (IN PKG), WABCO S93839, NYAB 731047, STRATO 5401-06 7 7 100026603 HAND BRAKE ROD SUPPORT 1
38 NOTE 19 FOR ADJUSTMENT 1/4
NOTE 19 NOTE 4 MAY USE RESERVOIR TO
NOTE 19 124 NOTE 17 MINIMUM ADJUSTMENT MAXIMUM ADJUSTMENT 3/16 LOCATE ITEM 92 9 92 SECTION M-M 126 A51913-01 PIPE ASSEMBLY, 3/4 PROPORTIONAL PORT 8 1 63 131010-00 GASKET, 3/4 (IN PKG), WABCO S93841, NYAB 731034, STRATO 5401-12 8 6 100025573 RELEASE ROD SUPPORT 2
76 106 94 3/16
15 1/2 58 BRAKE LEVERS, BEAMS, PINS,
AA AA NOTE 19
1:10 125 A35054-01 ASSEMBLY BELLCRANK BRACKET 1 62 131007-00 GASKET,1 (IN PKG), WABCO S93986, NYAB 731056, STRATO 5401-16 3 5 100011526 BRACKET, BRAKE CYLINDER 1
59 CONNECTION ROD, KEYS, AND NOTE 23
82 114 DETAIL AC

18 5/8
SHOES ARE SHOWN ON TRUCK TOP OF RAIL 4 124 A26998-02 BRAKE LEVER GUIDE ASSEMBLY 2 61 121403-00 HOOK LEVER 6 3/8 X 5 5/8 1 4 100010537 SUPPORT, AUX. RESERVIOR 1
B 35 58 113 57 DRAWING. TYP
1/4
NOTE 4 66 1/2 TYP
OPTION 1 5105 B

3350
100 74 90 59 INSIDE BOLSTER 7 1/16 CENTER OF BOLT 1/4 1/4 12 3 1/2 123 A20064-01 PIPE ASSEMBLY, 3/4 TO AUX. RESERVOIR 1 60 121257-00 3/8 COUPLING LINK, ELLCON PN 32234, WABTEC PN X-293, NYAB PN 1560, STUCKI 633S 1 3 100000477 RELEASE ROD 1
8 103 56 113 109 2
118
1/4
WEB 35 115 2
64 78 18 64 4
8 13 87 12 121 115 1:2 30 AIR 5787
10" DIA. CYL. @ 65 PSI
3350(1.4)=4690
TYP 122 98 89 85 7 1/4 HB. 6036 122 A19978-01 PIPE ASSEMBLY, 3/4 TEE TO BRAKE CYLINDER 1 59 121089-00 WEDGE, 3/8 PIPE ANCHOR, IRECO 2214, STRATO SPCW6 9 2 100000259 ANCHOR, DEAD LEVER 2
TYP X2 25 X2 25 114 106 13 3/4
98 X6 53 1/4 NOTE 12 127 55 TACK 5 5/8 AIR 10894
119 75 6 AIR 11575 6 6 AIR 11575 NOTE 23 121 A19654-02 HORIZONTAL HAND BRAKE ROD ASSEMBLY 1 58 121049-00 BASE, 3/8 PIPE ANCHOR 23/32 HIGH, IRECO 2213, STRATO SPC6 9 1 100000059 BRACKET, ANGLE COCK 2
35 X6 44 54 6 6 AIR 11578 AIR 11578
X3 42 HB. 12072 HB. 12072 6 3/8 12 1/8 NOTE 23
X6 49 3/16 3/16 48 HB 11362 AIR 5789 HB. 13344 6 6 HB. 13344
TYP 14 102 103 7 13 x2 X3 45 6 6 FIND PART NO. DESCRIPTION QTY FIND PART NO. DESCRIPTION QTY FIND PART NO. DESCRIPTION QTY
3/16 2 N

7 1/4
79 APPLY LOCTITE 32 M X3 52 3/16 HB 6672 NO. NO. NO.
43 55 THEORETICAL (AIR BRAKE)
1 1/16
54 48 THEORETICAL (HAND BRAKE) MATERIAL LIST
UNLESS NOTED, TYPICAL WELDS FOR PIPE ANCHORS:
1/4 1/4 32 APPLY LOCTITE
7 1/4
SECTION AA-AA ESTIMATED LT. WT. 71,000 LBS.
TOTAL BRAKING FORCE HAND BRK. 50835 LBS. FORCE PT= 7 1/2 ±1/4 LOADED (20 PSI RED. FROM 90)
THIRD ANGLE PROJECTION DRAWN BY DATE
GREENBRIER
122 19 TYP 43 GROSS RAIL LOAD 286,000 LBS. 1 1/4, AND 1 PIPE ANCHOR A.HOLST 12/04/2024
1/4 1/4
1/4
TOTAL BRAKING FORCE AIR (LOADED) 46308 LBS. FORCE HAND BRAKE RATIO (HB/GRL) 17.77% @ 70% EFF. = 12.4% SEE NOTE 11
APPROVED BY

A.HOLST
DATE

01/30/2025
MANUFACTURING OPERATIONS
4350 NW FRONT AVENUE PORTLAND OREGON 97210 503 972 5700
25 X2 69 17 EMPTY BRAKING FORCE(50% LOADED) 23154 LBS. FORCE 56.3% EFF. MIN. FOR 10% 1/4 1/4 CAD FILE NAME
107 64 X3 42 NOTE 19 94
3/16 TYP X2 25 108 122 105 93 SEE B-B BRAKE RATIO LT. WT. 33.75% @ 73% EFF. = 24% INTERPRET DRAWING IN ACCORDANCE
X3 45 BRAKE LEVER RATIO AFTER BELLCRANK 10.838 : 1 3/4, 1/2, AND 3/8 PIPE ANCHOR A10019406.dft
BRAKE ARRANGEMENT
A TYP
3/16
3/16 5/16
5/16
TYP 64 43
32 APPLY LOCTITE
NOTE 19
1/4
120
X3 52
92 9 54
55
20 3/16 N 111
54
55
M 2 1/2 54
55
70
DETAIL AC BRAKE RATIO GROSS RAIL LOAD 16.2% @ 75% EFF. = 12.1%
WITH ASME Y14.5M-1994
TOLERANCES UNLESS OTHERWISE NOTED
A
9 TYP SOME BOLSTER PARTS TYP 44 68% EFF. MIN. FOR 11% 3/16 3/16 ALL INFORMATION CONTAINED IN OR
DIMENSIONS: ± 1/8
1/4
112 NOT SHOWN FOR VIEW OPTION 2 86% EFF. MAX. FOR 14%
DISCLOSED BY THIS DOCUMENT IS
CONSIDERED CONFIDENTIAL AND ANGLES: ± 1 DEG. 52'-6" GONDOLA RE-BODY
DETAIL J J TYP NOTE 4 BEND LOCK TAB AFTER WEDGE IS DRIVEN TIGHT,
SCRIBE MARK BRAKES APPLIED PROPRIETARY BY GREENBRIER, INC. ALL
HOLE DIAMETERS: ± 1/32
DETAIL Q 1/4 1/4 SECTION N-N NOTE 21 BRAKE LEVER RATIO (AIR) 9.07 : 1
BRAKE LEVER AND FORCE DIAGRAM BEND ONE TAB TO APPROXIMATLY 45v
DESIGN, MANUFACTURE, USE,
REPRODUCTION, AND ALL SALES RIGHTS SIZE DRAWING NUMBER REVISION

1:10 SECTION AB-AB 1:4

SCRIBE A LINE ARE EXPRESSLY RESERVED BY
UNLESS OTHERWISE SPECIFIED, ALL
1:10 1:2 NO SCALE BRAKES RELEASED - A03546 O42360
GREENBRIER, INC. AND COMMUNICATION
OF THIS INFORMATION TO OTHERS IS DIMENSIONS ARE IN INCHES H A10019406 0
1:8 DRAWING NUMBER SHEET REV DRAWING NUMBER SHEET REV PISTON TRAVEL DETAIL PROHIBITED WITHOUT THE PRIOR WRITTEN
CONSENT OF GREENBRIER, INC. REFERENCE DRAWING WEIGHT SHEET
A10019406 1 0 A10019406 1 0 DASH NO. NEXT ASS'Y. JOB NO. SCALE: 1:20 A10014720,A10019598 2078 LB 1 OF 1

25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
JobNo: O42360