SINGLE POLE POWER

CONNECTORS
Harsh and Hazardous Products

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 RIGPOWER CONNECTORS

RigPower, a member of the Hubbell Inc. group of

companies, is a leading manufacturer of Single Pole and
Bolted High-Amperage Connectors for Use on Land Based
and Off-Shore Drilling Rigs and other High-Amperage
Power Generation Applications.
Our mission is to create new industry standards in
industrial electrical connectors by combining appropriate
technological advances, quality production methods, and
dependable customer support. RigPower’s directive is to
protect roughnecks and equipment while providing ease of
installation and superior electrical connections in the field
or during build-out.
Drilling industry tested for added safety, function and
durability.
Our connectors provide:
• Industry Standard For High-Amperage Power Connectors
• Superior Product Design Features and Materials
• Smallest connector available that will accommodate a
777 MCM cable
• All products available in 10 Colors to provide easy circuit
identification

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CONNECTORS INDEX

RMP ® II Series......................................................................... 2-11

HP20 ® Series...........................................................................12-19

MCC-1® Series........................................................................20-29
SL Series.............................................................................20-23
RS Series.............................................................................24-27

VFD-1™ Series.......................................................................30-37

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INTRODUCTION TO RMP® II SERIES

RMP ® II Series
Female Panel Mounted
Receptacle

RMP ® II Series
Male Panel Mounted
Receptacle

Typical Applications
To move a land drilling rig, it must be disassembled into components small enough to fit on standard highway trucks.
Given the need to complete the moves as quickly as possible, it is necessary to have a means of quickly and safely connecting
the large electrical cables which power the many components of the rig.
RigPower’s RMP ® II Series (single pole) connectors are designed specifically with the requirements of the drilling industry in
mind. These products are designed to deliver up to 1,000 Volts AC or DC and up to 1,135 Amps of continuous power in the
most extreme conditions. Typical applications are: the connection of power from generator sets to Switchgear or SCR
(silicon-controlled rectifiers) controls, from the control house to traction motors, mud pumps, draw-works, rotary tables,
cement pumps and top drives.

Configurations Type P Cables

The RMP ® II Series connectors are available in The RMP ® II Series connectors are designed to
all configurations of male and female connectors. work in conjunction with the latest generation
Typical configurations are shown below. of Type P drilling cables, per IEEE 45. Cable
accommodations are 4/0 MCM to 777 MCM.
POWER SIDE EQUIPMENT USE
Male Panel Mount
Female Plug
AC or DC output AMPACITY RATINGS IN 40º AMBIENT
Receptacle side of panel
CABLE SIZE 90º 125º
In-line cable to
Male Plug Female Plug 4/0 MCM 364 AMPS 451 AMPS
cable connection
262 MCM 428 AMPS 566 AMPS
Female Panel AC Power to
Male Plug 313 MCM 513 AMPS 636 AMPS
Mount Receptacle switch-gear
373 MCM 548 AMPS 669 AMPS
Installation 444 MCM 642 AMPS 796 AMPS
535 MCM 724 AMPS 898 AMPS
The simple design of the RMP ® II Series allows
646 MCM 814 AMPS 1009 AMPS
the connectors to be mated and unmated
without the use of tools. 777 MCM 916 AMPS 1135 AMPS

Available Colors

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RMP ® II Female Receptacles

RMP ® II Panel Mount Housings
3

8
1

RMP ® II Male Receptacles

5
7

Female Contacts

2
Male Contacts 10 4

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RMP® II SERIES RECEPTACLES

OSHA 1910 compliant
-40ºC to +55ºC ambient temperature
NEMA 3R
1000 Volts AC/DC
400-1135 Amps
Class 1 Div.2

RMP ® II Series RMP ® II Series

Female Panel Mounted Male Panel Mounted
Receptacle Receptacle

FEATURES -SPECIFICATIONS
Receptacles 5 Rubber – Made with a Proprietary Synthetic Contacts
1 Buss Bar – Buss Bar termination is Thermoset Rubber with “Self-Lubricating” • Female Contact
provided on all panel mounted receptacles. technology. The receptacles are resistant to »» Duplex plated high conductivity copper
Receptacles are available with Single or oil, mud, sea water and petroleum products. with Dead Front Ring. Provides increased
Double Hole Buss Bar Styles. Material is designed to provide weatherproof safety by helping to prevent accidental
2 Molded vacuum release groove – service in a variety of demanding contact.
Designed into all insulators which aids in environments. • Male Contact
assembly and disassembly of connectors • Temperature Ratings »» Duplex plated high conductivity copper
while allowing NEMA 3R rated seal. »» RigPower’s RMP ® II receptacles with self adjusting contact force. Allows
• Patented Design of Connectors are designed to operate in extreme increased contact pressure and prevents
temperatures, (-40ºC to +55ºC ambient). collection of debris.
»» The inherent design of the connectors
is such that the electrical contacts are »» 9 New contrast profile allows increased
shrouded by the rubber insulators. BOTH Panel Mount Housings contact pressure with reduced insertion
force.
the male and female have a dead front 6 Buss Bar Positions – In addition to the
end to protect operators from shock traditional alignment of the receptacle buss 10 Six flared locking clasps – The heavy
hazard. Connectors are rated at 1000 volts bars, RMP ® II Receptacle Housing offers four spring stainless steel locking band on
AC or DC with the ability to withstand alignment cutouts which allows positioning BOTH the male and female contacts has SIX
intermittent surges up to 1,300 Amps. of the buss bar at 45º left or 45º right to ease flared locking clasps which provides a more
cable routing. permanent mounting connection.
»» 3 Female Receptacle – Female Contact
with Dead Front Ring, provides increased 7 Panel Mount Housing • Termination method is double crimp style
safety by helping to prevent accidental 8 “Snap Action” locking mechanism – for cable mounted plug.
contact. RigPower designed, it is located at a 45º
»» 4 Male Receptacle – Duplex plated high degree angle and can withstand the most
conductivity copper with self adjusting intensive vibration. Included is a safety
contact force. Allows increased contact pin and a pull lanyard to disengage the
surface area and prevents collection of mechanism easily. Unique diameter of locking
debris. pin opening and available pad lock enhances
safety.

RMP® II PANEL MOUNT RECEPTACLES HOUSINGS RMP® II CONTACTS

COLOR SINGLE HOLE MALE DOUBLE HOLE MALE SINGLE HOLE FEMALE DOUBLE HOLE FEMALE CATALOG NO. MALE CONTACTS FEMALE CONTACTS
Black RMP-PMR-1M-BK RMP-PMR-2M-BK RMP-PMR-1F-BK RMP-PMR-2F-BK RMP-PMR-BK CATALOG NUMBER CATALOG NUMBER
Blue RMP-PMR-1M-BL RMP-PMR-2M-BL RMP-PMR-1F-BL RMP-PMR-2F-BL RMP-PMR-BL RMP-C-4/ØM RMP-C-4/ØF
Brown RMP-PMR-1M-BR RMP-PMR-2M-BR RMP-PMR-1F-BR RMP-PMR-2F-BR RMP-PMR-BR RMP-C-262M RMP-C-262F
Green RMP-PMR-1M-G RMP-PMR-2M-G RMP-PMR-1F-G RMP-PMR-2F-G RMP-PMR-G RMP-C-3M RMP-C-3F
Gray RMP-PMR-1M-GY RMP-PMR-2M-GY RMP-PMR-1F-GY RMP-PMR-2F-GY RMP-PMR-GY Cable Size
4/0 MCM RMP-C-373M RMP-C-373F
Orange RMP-PMR-1M-OR RMP-PMR-2M-OR RMP-PMR-1F-OR RMP-PMR-2F-OR RMP-PMR-OR
Through RMP-C-4M RMP-C-4F
Purple RMP-PMR-1M-P RMP-PMR-2M-P RMP-PMR-1F-P RMP-PMR-2F-P RMP-PMR-P 777 MCM
RMP-C-5M RMP-C-5F
Red RMP-PMR-1M-R RMP-PMR-2M-R RMP-PMR-1F-R RMP-PMR-2F-R RMP-PMR-R
White RMP-PMR-1M-W RMP-PMR-2M-W RMP-PMR-1F-W RMP-PMR-2F-W RMP-PMR-W RMP-C-6M RMP-C-6F
Yellow RMP-PMR-1M-Y RMP-PMR-2M-Y RMP-PMR-1F-Y RMP-PMR-2F-Y RMP-PMR-Y RMP-C-7M RMP-C-7F

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RMP® II SERIES PLUGS

RMP II Female Plugs
®

RMP ® II Male Plugs

6
6

2
2

4
4 1

1
5

RMP ® II In-line Connection

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RMP® II SERIES PLUGS

RMP ® II
Male Plugs
RMP ® II
Female Plugs

FEATURES -SPECIFICATIONS
Insulators 3 Molded vacuum release groove – RMP® II INSULATORS
The rubber insulators can be bonded to the Designed into all insulators which aids in COLOR MALE INSULATORS FEMALE INSULATORS
cables by vulcanization. assembly and disassembly of connectors
Black RMP-CMP-M-BK RMP-CMP-F-BK
while allowing NEMA 3R rated seal.
Blue RMP-CMP-M-BL RMP-CMP-F-BL
RMP ® II Plugs 4 Rubber – Made with a Proprietary Synthetic Brown RMP-CMP-M-BR RMP-CMP-F-BR
The inherent design of the plugs allows for Thermoset Rubber (not Thermoplastic)
Green RMP-CMP-M-G RMP-CMP-F-G
the electrical contacts to be shrouded by the with “Self-Lubricating” technology. The
insulators are resistant to oil, mud, sea water Gray RMP-CMP-M-GY RMP-CMP-F-GY
rubber insulators. BOTH the male and female
and petroleum products and are designed Orange RMP-CMP-M-OR RMP-CMP-F-OR
have a Patented dead front end to help protect
to provide weatherproof service in a variety Purple RMP-CMP-M-P RMP-CMP-F-P
operators from shock hazard. The plugs are of demanding environments. Correctly
rated at 1000 volts AC or DC with the ability to Red RMP-CMP-M-R RMP-CMP-F-R
assembled, the connectors provide safe
withstand intermittent surges up to 1,300 Amps. trouble-free operation in the most extreme White RMP-CMP-M-W RMP-CMP-F-W
1 Dead Front End working conditions. Yellow RMP-CMP-M-Y RMP-CMP-F-Y

2 Locking ring – It is powder coated black 5 Rubber Cap – included

to prevent unnecessary corrosion thus 6 Stainless Steel Hose Clamp – provided
enhancing the life of the product.

RMP® II CABLE END ASSEMBLIES - MALE PLUGS

COLOR 4/0 CONTACT 262 CONTACT 313 CONTACT 373 CONTACT 444 CONTACT 535 CONTACT 646 CONTACT 777 CONTACT
Black RMP-CMP-4/0M-BK RMP-CMP-262M-BK RMP-CMP-3M-BK RMP-CMP-373M-BK RMP-CMP-4M-BK RMP-CMP-5M-BK RMP-CMP-6M-BK RMP-CMP-7M-BK
Blue RMP-CMP-4/0M-BL RMP-CMP-262M-BL RMP-CMP-3M-BL RMP-CMP-373M-BL RMP-CMP-4M-BL RMP-CMP-5M-BL RMP-CMP-6M-BL RMP-CMP-7M-BL
Brown RMP-CMP-4/0M-BR RMP-CMP-262M-BR RMP-CMP-3M-BR RMP-CMP-373M-BR RMP-CMP-4M-BR RMP-CMP-5M-BR RMP-CMP-6M-BR RMP-CMP-7M-BR
Green RMP-CMP-4/0M-G RMP-CMP-262M-G RMP-CMP-3M-G RMP-CMP-373M-G RMP-CMP-4M-G RMP-CMP-5M-G RMP-CMP-6M-G RMP-CMP-7M-G
Gray RMP-CMP-4/0M-GY RMP-CMP-262M-GY RMP-CMP-3M-GY RMP-CMP-373M-GY RMP-CMP-4M-GY RMP-CMP-5M-GY RMP-CMP-6M-GY RMP-CMP-7M-GY
Orange RMP-CMP-4/0M-OR RMP-CMP-262M-OR RMP-CMP-3M-OR RMP-CMP-373M-OR RMP-CMP-4M-OR RMP-CMP-5M-OR RMP-CMP-6M-OR RMP-CMP-7M-OR
Purple RMP-CMP-4/0M-P RMP-CMP-262M-P RMP-CMP-3M-P RMP-CMP-373M-P RMP-CMP-4M-P RMP-CMP-5M-P RMP-CMP-6M-P RMP-CMP-7M-P
Red RMP-CMP-4/0M-R RMP-CMP-262M-R RMP-CMP-3M-R RMP-CMP-373M-R RMP-CMP-4M-R RMP-CMP-5M-R RMP-CMP-6M-R RMP-CMP-7M-R
White RMP-CMP-4/0M-W RMP-CMP-262M-W RMP-CMP-3M-W RMP-CMP-373M-W RMP-CMP-4M-W RMP-CMP-5M-W RMP-CMP-6M-W RMP-CMP-7M-W
Yellow RMP-CMP-4/0M-Y RMP-CMP-262M-Y RMP-CMP-3M-Y RMP-CMP-373M-Y RMP-CMP-4M-Y RMP-CMP-5M-Y RMP-CMP-6M-Y RMP-CMP-7M-Y

RMP II CABLE END ASSEMBLIES - FEMALE PLUGS

®

COLOR 4/0 CONTACT 262 CONTACT 313 CONTACT 373 CONTACT 444 CONTACT 535 CONTACT 646 CONTACT 777 CONTACT
Black RMP-CMP-4/0F-BK RMP-CMP-262F-BK RMP-CMP-3F-BK RMP-CMP-373F-BK RMP-CMP-4F-BK RMP-CMP-5F-BK RMP-CMP-6F-BK RMP-CMP-7F-BK
Blue RMP-CMP-4/0F-BL RMP-CMP-262F-BL RMP-CMP-3F-BL RMP-CMP-373F-BL RMP-CMP-4F-BL RMP-CMP-5F-BL RMP-CMP-6F-BL RMP-CMP-7F-BL
Brown RMP-CMP-4/0F-BR RMP-CMP-262F-BR RMP-CMP-3F-BR RMP-CMP-373F-BR RMP-CMP-4F-BR RMP-CMP-5F-BR RMP-CMP-6F-BR RMP-CMP-7F-BR
Green RMP-CMP-4/0F-G RMP-CMP-262F-G RMP-CMP-3F-G RMP-CMP-373F-G RMP-CMP-4F-G RMP-CMP-5F-G RMP-CMP-6F-G RMP-CMP-7F-G
Gray RMP-CMP-4/0F-GY RMP-CMP-262F-GY RMP-CMP-3F-GY RMP-CMP-373F-GY RMP-CMP-4F-GY RMP-CMP-5F-GY RMP-CMP-6F-GY RMP-CMP-7F-GY
Orange RMP-CMP-4/0F-OR RMP-CMP-262F-OR RMP-CMP-3F-OR RMP-CMP-373F-OR RMP-CMP-4F-OR RMP-CMP-5F-OR RMP-CMP-6F-OR RMP-CMP-7F-OR
Purple RMP-CMP-4/0F-P RMP-CMP-262F-P RMP-CMP-3F-P RMP-CMP-373F-P RMP-CMP-4F-P RMP-CMP-5F-P RMP-CMP-6F-P RMP-CMP-7F-P
Red RMP-CMP-4/0F-R RMP-CMP-262F-R RMP-CMP-3F-R RMP-CMP-373F-R RMP-CMP-4F-R RMP-CMP-5F-R RMP-CMP-6F-R RMP-CMP-7F-R
White RMP-CMP-4/0F-W RMP-CMP-262F-W RMP-CMP-3F-W RMP-CMP-373F-W RMP-CMP-4F-W RMP-CMP-5F-W RMP-CMP-6F-W RMP-CMP-7F-W
Yellow RMP-CMP-4/0F-Y RMP-CMP-262F-Y RMP-CMP-3F-Y RMP-CMP-373F-Y RMP-CMP-4F-Y RMP-CMP-5F-Y RMP-CMP-6F-Y RMP-CMP-7F-Y

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RMP ® II Couplers

RMP ® II Bulkhead
Mounted Coupler 9

6
1

Available Colors

FEATURES -SPECIFICATIONS
RMP ® II Couplers 6 Powdered Coated Color Coded – Powdered RMP® II COUPLERS
Machined copper-free aluminum alloy. Coated Color Coded In-line couplers for rapid CATALOG NUMBER
Required when making In-line cable phase identification and increased personnel
RMP-CMR-BK
connections. Securely holds male and female safety.
RMP-CMR-BL
plugs together when the mounting screws and 9 “Snap Action” locking mechanism – RMP-CMR-BR
“Snap Action” locking mechanism are engaged. RigPower designed “Snap Action” locking
RMP-CMR-G
1 Channel Groove – Channel Groove allows for mechanism (located on each coupler) can
withstand the most intensive vibration. RMP-CMR-GY
permanent mounting of coupler to structure
using a U-clamp. Deep groove prevents Includes a safety pin and has a pull lanyard to RMP-CMR-OR
coupler from vibrating out of location. disengage the mechanism easily. RMP-CMR-P
RMP-CMR-R
2 Easy Handling Design – The RigPower
RMP ® II Coupler is more robust than other RMP-CMR-W
manufacturers’ designs. The coupler has RMP-CMR-Y
deeply knurled bands which allow for easy RMP-CMR-AL
handling when mating plugs.

BULKHEAD MOUNTED COUPLER

RMP ® II Bulkhead Mounted Coupler 3 Four hex screws – Securely hold plug in COLOR CATALOG NUMBER
The bulkhead Mounted Coupler is designed for place Black RMP-BMC-BK
locations where a closed back is desired on a 4 Gasket and Safety Cap Provided Blue RMP-BMC-BL
panel mounted receptacle. When the inside of Brown RMP-BMC-BR
an enclosure is either exposed to high moisture 6 Powdered Coated Color Coded – Powder
Color Coated bulkhead mounted coupler Green RMP-BMC-G
or dirt levels, or where safe personnel access
for rapid phase identification and increased Gray RMP-BMC-GY
is required, the BMC provides the Bulkhead
personnel safety.
mounting of a standard RMP ® II receptacle Orange RMP-BMC-OR
with the environmental sealing of an RMP ® II 9 “Snap Action” locking mechanism Purple RMP-BMC-P
series plug. Red RMP-BMC-R
White RMP-BMC-W
Yellow RMP-BMC-Y

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RMP® II COUPLERS AND ACCESSORIES

Complies with NFPA 70 and OSHA 1910

7 lockout requirements

RMP ® II Series Lockout/

Tagout Plug Cap
1

FEATURES -SPECIFICATIONS
RMP ® II Series Lockout/Tagout Plug 5 Locking Hasp – Locking hasp opening will
Cap accommodate standard OSHA compliant
• Complies with NFPA 70 and OSHA 1910 locks.
lockout requirements 7 Pull Lanyard – The pull lanyard is designed
• Provides quick and secure lockout of to easily disengage the mechanism and
electrical cables includes a safety pin for those operations
which do not require Lockout/Tagout lock
• The Safety Cap allows for the use of installed procedures.
RMP ® II insulator caps for a dust free and
8 Quick Identification
water tight closure when encased
»» Vibrant Yellow Epoxy Powder Coating
1 Channel Groove – Strategically positioned surface with Black/Yellow safety markings
Channel Groove allows for permanent for quick identification.
mounting of Lockout/Tagout Plug Cap to »» Available only in yellow
structure using a U-clamp. The deep Channel
Groove prevents Lockout/Tagout Plug Cap 9 “Snap Action” Locking Mechanism – RMP® II ACCESSORIES
from vibrating out of position when mounted. RigPower designed “Snap Action” locking COLOR CATALOG NO. PART DESCRIPTION
Unique diameter of locking pin opening and mechanism can withstand the most intensive
Yellow Only RMP-LOC-Y Lockout/Tagout Plug Cap
available pad lock enhances safety. OSHA vibration and provides a quick and secure
1910 compliant. lockout of electrical cables. X = Color RMP-LOS-X Single Pad Lock

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POWER SWITCH RECEPTACLES AND ACCESSORIES

RMP ® II Female Power

Switch Receptacle

RMP ® II Female Power 2

Switch Internal 1

FEATURES -SPECIFICATIONS
RMP ® II Female Power Switch
Receptacle
This latest addition to the RMP ® II line of 3 Secondary Switch – The Female panel
advanced single pole electrical connectors will mount receptacle is equipped with a
allow remote indication of disconnected power secondary switch to sense the presence of a
cables and will provide protection from single connected male contact FEMALE POWER SWITCH RECEPTACLE
phasing on sensitive VFD systems. NOTE: The Power Switch offers additional safety COLOR CATALOG NUMBER
features; however, it is not intrinsically safe and is not
• Available NO or NC contacts allow direct imput Black RMP-PMR-FPS-BK
designed to disconnect under load. Do not use Power
to PLC logic for circuit isolation or control Switch receptacles for power supply as any failure in Blue RMP-PMR-FPS-BL
the safety circuit would allow the female contact to Brown RMP-PMR-FPS-BR
1 Alignment Cutouts – Besides the traditional be energized.
alignment of the receptacle buss bars, RMP ® Green RMP-PMR-FPS-G
II Receptacle Housings offer four alignment RMP ® II Female Power Switch Internal Gray RMP-PMR-FPS-GY
cutouts which allows positioning of the Orange RMP-PMR-FPS-OR
buss bar at 45º left or 45º right to ease cable • The unit mounts in a standard RMP ® II
Purple RMP-PMR-FPS-P
routing. series housing and intermates with standard
RMP ® II series male cable ends Red RMP-PMR-FPS-R
2 Buss Bar Style – Power Switch Receptacles White RMP-PMR-FPS-W
are available with single hole buss bar style • The Power Switch connector is rated 900
termination only. amps at 1000 volts Yellow RMP-PMR-FPS-Y

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POWER SWITCH RECEPTACLES AND ACCESSORIES

Flange Mounted Grounding DT-002 RMP ® II Plug

Receptacle & Plug Disassembly Tool
• The only tool which allows easy field
disassembly of male or female plugs.
• Allows field inspection of completed
plugs for troubleshooting or for
Quality Assurance inspections.
• Prevents damage to rubber insulator
and injury to personnel.
• When tool is used properly, rubber
insulator can be recovered for reuse.

RMP® II ACCESSORIES Pad Lock

CATALOG NO. PART DESCRIPTION
• OSHA compliant locks
DT-002 Insulator Disasemble Tool available. Allows
safe lock and tagout
5/8 Stud & Pin Grounding
Connection
of receptacles and
equipment. Individual
30° and master key sets
Flange Mounted Grounding available. Sold in sets
Receptacle & Plug 45° of five
• Solid brass construction for highest • Can be used on
conductivity Receptacles, In-line
• Double cam design for vibration-proof Couplers or Lockout/
connection Tagout Plug Caps
30° - 45° Reversible Locking Buss • Available in ten (10) colors
• Spring action slot that compensates for wear
Bar Lug
and extends service life LOS-X Five lock set - Individual Keys
The 30° or 45° Reversible Buss Bar Lug was LOM-X Five lock set - Individual Keys plus
GROUNDING RECEPTACLES AND PLUGS created by RigPower to help eliminate the Master Key
CATALOG NO. PART DESCRIPTION long bend radius that is inherent when using
RMP-FGP-4 Female Flange Mounted Grounding Plug standard single or double hole crimp lugs.
Compared to current single hole lugs, the
RMP-MGR Male Flange Mounted Grounding Receptacle
Reversible Buss Bar Lug gives you mounting
RMP-FGR Female Grounding Receptacle for 5/8 Stud
options no one else can. The lug’s shoulder
RMP-MGP-4 Male Grounding Pin for 5/8 Stud rests securely on the buss bar, preventing any For the crimping compression tool contact
rotation that may be caused from the weight of Burndy at www.burndy.com
the cable tension or from equipment vibration. Recommended Burndy Crimping Tool Part
Reducing the bend radius provides for Number - Y750BH
additional work space behind the SCR house
panel and other panel mounted areas. RMP® II CRIMPING TOOLS/DIES
• Termination method is double crimp style HEAD DIE CODE CRIMPING NUMBER OF
CABLE SIZE
• Crimping locators are designed into the base DIE CATALOG NUMBER CRIMPS
Double Hole Lug for ease of installation 4/0 RP76 1
313 MCM RP76 1
The industry’s most robust Lug. • Uses the same crimping die sets as the
Machined from solid copper bar stock. RigPower “RMP ® II, Secure Mount ®, Safe 373 MCM RP99H 2
Stab ®, MCC-1®, VFD-1™, HP20 ® and MC20” 444 MCM RP99H 2
• Termination method is double crimp style
series connectors 535 MCM RP106H 2
• Crimping locators are designed into the base 646 MCM RP115H 2
for ease of installation • Made from Duplex Sn plated high
conductivity copper 777 MCM RP115H 2
• Uses the same crimping die sets as
the RigPower RMP ®II, Secure Mount ®, 30°-45° REVERSIBLE LOCKING BUSS BAR
Safe Stab ®, MCC-1® and VFD-1™ series LUGS
connectors
CATALOG NO. PART DESCRIPTION
DOUBLE HOLE LUGS 535 MCM 30°/45° Reversible Locking
SL-535-AL
Buss Bar Lug
CATALOG NO. PART DESCRIPTION
646 MCM 30°/45° Reversible Locking
QS-535-L 535 MCM Double Hole Lug SL-646-AL
Buss Bar Lug
QS-646-L 646 MCM Double Hole Lug 777 MCM 30°/45° Reversible Locking
SL-777-AL
QS-777-L 777 MCM Double Hole Lug Buss Bar Lug

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INTRODUCTION TO HP20® SERIES

HP20 ® Series HP20 ® Series

Male Receptacle Female Receptacle

Introduction
As each new drilling rig is designed, more and more equipment is added to allow deeper and faster drilling. However the size of
the equipment that can be carried over the highways has a fixed limit. Thus the space that can be allowed for each component
becomes smaller. RigPower’s HP20® series connectors allow large cable sizes with smaller connector shells, providing tighter
component spacing and maximizing the use of the available space.
The HP20 ® series is a new (patent pending) product exclusive to RigPower. It offers a small shell size 20 connector available in
a full range of cable sizes from 4/0 to 777 DLO. This is the smallest connector on the market which will accept a 646 and 777
sized cable. It has a multilam contact system that is capable of carrying the full ampacity of 125 degree rated 777 cable. The
HP20 ® series is available in a wide range of styles and is stocked in ten colors to provide correct phase identification.

Flange Outline
2 3/4
2 3/32 Square
CABLE AMPACITY RATINGS IN 40º AMBIENT
CABLE SIZE 90º C 125º C
4/0 MCM 364 AMPS 451 AMPS
313 MCM 513 AMPS 636 AMPS
373 MCM 548 AMPS 669 AMPS For Front
444 MCM 642 AMPS 796 AMPS Mounting
Dia = 2 23/64
535 MCM 724 AMPS 898 AMPS
For Rear
646 MCM 814 AMPS 1009 AMPS
Mounting
777 MCM 916 AMPS 1135 AMPS Dia = 2 33/64

7/32

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6 5
HP20 ® Female Receptacle

4
7
10

6
6
HP20 ® Male Receptacle
2

7
1
9
HP20 ® Cable Adaptor
with Internal
Insulating Sleeve
HP20 ® Internal Mylar
Insulating Sleeve

11

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HP20® SERIES RECEPTACLES

1000 Volts AC/DC
400-1135 Amps
Class 1 Div.2

HP20 ® Series HP20 ® Series

Female Panel Mounted Male Panel Mounted
Receptacle Receptacle

FEATURES -SPECIFICATIONS
Receptacles 6 O-Ring Seal 8 Advanced Crimping System – The HP20 ®
1 ACME threads – Quick acting double »» Each contact, buss bar and receptacle Series connectors are designed to use the
lead ACME threads for rapid yet secure insulator has an O-Ring Seal designed into standard hex crimp seen on all RigPower
connections. the body which offers improved mounting products. This standard crimp design
between the electrical component and the provides a more robust and durable crimp and
2 Buss Bar style back – robust style back
insulator or the insulator and cable adapter standardizes the tools needed. One set of four
provides for larger current loads.
hex die sizes will accommodate all RigPower
»» Installation and breakdown is quick and shell and receptacle housing.
contacts from 4/0 to 777 MCM cables.
reliable »» Additionally, the O-Ring provides a water
»» Double Hole Buss Bar with cut indicator in tight seal so that the components won’t 9 Dead front end – Made from Sn plated
the event a single hole buss bar is required have the propensity to short or burn out, high conductivity copper. All male plugs and
receptacles have a dead front end to protect
»» Made from high conductivity copper, Sn even when the cap is not installed.
operators from shock hazard.
coated
7 Receptacle Cap 10 Multilam Contact System – Low Mating &
3 Elastomeric Ring – The HP20 ® series is »» Heavy duty stainless steel chain and clips Unmating Force permits ease of insertion and
the smallest connector on the market that to prevent loss of cap withdrawal. The HP20 ® series connectors use
will accept 777 MCM cable. The combination »» Powder Coated for easier phase the Multilam Contact System. The Multilam
shear and sealing elastomeric ring reduces identification at hook-up Louver Strip allows electrical contact to be
the radial distance needed for the insulation made via a large number of defined, current
between the OD of the copper contact and the Internal Features carrying contact points.
ID of the connector body while providing safe »» High resistance to heat
The advanced HP20 ® design techniques
operation at up to 1000 volts. This design »» High electrical and thermal conductivity
utilized by RigPower have allowed us to design
allows for a size 20 shell to contain a full size »» Sufficiently high contact forces
in two O-Rings (Contact to Insulator and
contact capable of carrying the full amperage
Insulator to Cable Adapter) at the optimum »» High number of contact cycles
of 777 MCM cable. The 1100 amp rating of
locations to create a water tight seal. »» Excellent resistance to corrosion
the contact assures complete reliability and
full load rating. • Rugged machined aluminum shell with a »» Resistance to vibration
hard anodized coating is resistant to salt »» Long product life
4 Matching Two Key – The HP20 Series have
®
corrosion, drilling mud, humidity, moisture,
a matching two key way to assist with the • Copper Alloy, Sn Plated Contacts and Buss
oil and dust
mounting of the mating component. Bars provide maximum conductivity
• Heavy-Duty ACME Threaded Coupling
5 Neoprene gasket – Provided on all • Color Coding Option for positive phase
receptacles.
permits positive and quick engagement even
identification
under harsh conditions
11 HP20 ® Cable Adaptor w/ Internal
Insulating Sleeve – The extra-long barrel
and the design of the internally insulated
HP20® PANEL MOUNT RECEPTACLES – Ordering Format: HP20-(1)-(2) cable adapter allows no “line of sight”
(1) RECEPTACLE GENDER (2) COLOR between the copper contact and the internal
of the metal shell. This allows a full sized 777
CATALOG NUMBER DESCRIPTION CATALOG NUMBER DESCRIPTION
MCM crimp well to be safely contained in the
MBR
FBR
Male Double Hole Buss Bar Panel Mount Receptacle
Female Double Hole Buss Bar Panel Mount Receptacle + BK
BL
Black
Blue
smaller Size 20 connector shell.

BR Brown
G Green
GY Gray
OR Orange
P Purple
R Red
W White
Y Yellow

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HP20® SERIES PLUGS

7
HP20 ® Male Plug

10
6

HP20 ® Female Plug

2

10
FEATURES -SPECIFICATIONS
large number of defined, current carrying
1 #20 Size Mounting Flange 5 Fixed Cable Receptacle Cap – Fully
contact points.
powder coated, helps protect roughnecks by
2 ACME threads – Quick acting double »» High resistance to heat
identifying proper phase color easily, up close
lead ACME threads for rapid, yet secure, »» High electrical and thermal conductivity
or from a distance. Heavy duty stainless steel
connections.
chain and clips to prevent loss of cap. »» Sufficiently high contact forces
3 Coupling Nut »» High number of contact cycles
6 Hex Grip – Robust Hex grip for easy
»» Note the locking screw on the coupling nut assembly and handling. Fully anodized to »» Excellent resistance to corrosion
provides for severe service environments resist salt corrosion, drilliing mud, humidity, »» Resistance to vibration
»» Includes internal O-ring seals to prevent moisture, oil and dust.
moisture »» Long product life
7 Mechanical Cable Clamp or Kellems ® 9 Neoprene gasket provided
4 Dead Front End – Made from Sn plated high Grip – Cable Plugs can accommodate either a
conductivity copper. The male contacts have Mechanical Cable Clamp or Kellems Grip. ® 10 Plug Cap – Fully powder coated, helps
a dead front end to protect operators from protect roughnecks by identifying proper
shock hazard. 8 Multilam Contact System – The HP20 ® phase color easily, up close or from a
Series Female Receptacles use the Multilam distance. Heavy duty stainless steel chain and
Contact System. The Multilam Louver Strip clips to prevent loss of cap.
allows electrical contact to be made via a

HP20® PLUGS, IN-LINE RECEPTACLES & FIXED CABLE RECEPTACLES – Ordering Format: HP20-(1)-(2)-(3)-(4)-(5)
(1) MALE & FEMALE CONTACT SIZE (2) STYLE OF PLUG CASING (3) GROMMET (4) MECHANICAL CLAMP (5) COLOR
Male 16 = 0.870 - 1.000 BK = Black
P = Plug M = Mechanical Clamp
4/0M = 4/0 Male Contact 18 = 1.000 - 1.125 BL = Blue
3M = 313 Male Contact 20 = 1.125 - 1.250 BR = Brown
OR OR
4M = 444 Male Contact 22 = 1.250 - 1.375 G = Green
5M = 535 Male Contact
6M = 646 Male Contact
+ IR = In-Line Receptacle
+ 24 = 1.375 - 1.500 + Kellems Grip
+ GY = Gray
OR = Orange
7M = 777 Male Contact P = Purple
Female K16 = #16 (0.875 - 1.000) R = Red
OR
4/0F = 4/0 Female Contact K18 = #18 (1.000 - 1.125) W = White
3F = 313 Female Contact K20 = #20 (1.125 - 1.250) Y = Yellow
FCR = Fixed Cable Receptacle
4F = 444 Female Contact K22 = #22 (1.250 - 1.375)
5F = 535 Female Contact K24 = #24 (1.375 - 1.500)
6F = 646 Female Contact
7F = 777 Female Contact

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HP20® SERIES FIXED CABLE AND IN-LINE RECEPTACLE CONNECTIONS

HP20 ® Male Fixed

Cable Receptacle

1 9

7 5
4

7
6

2
6
5

HP20 Female Fixed

®

Cable Receptacle
1

9
8

HP20 ® Female In-line

Receptacle
7

HP20 ® Male In-line 10

Receptacle

*Kellems®, is a Registered Trademark of Hubbell Inc.

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IN-LINE RECEPTACLE CONNECTIONS

HP20 ® Fixed In-line Connection

HP20 ® Fixed Cable

Receptacle

HP20 ® Plug

HP20 ® In-line Connection

HP20 ® In-line Receptacle

HP20 ® Plug

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ACCESSORIES

30° – 45° Reversible Locking Buss Bar Lug

The small footprint of the HP20 ® panel
mounted receptacles, combined with the
Mechanical Clamp RigPower exclusive locking lug allows the
designed to combine a small foot print on the
Has a dual holding pattern. One size for larger panel with short radius cable bends behind the
cables, reverse it and it accommodates smaller panel while ensuring that shock or vibration
cables more effectively. loads will not loosen the plug to buss bar
connection

45° 30°
Kellems ® Grip
Also available for extra protection from high
tensile loads on cables.

ORDERING TABLE FOR HP20® SINGLE POLE POWER CONNECTORS – (Rated for 1000 Volts / 1135 Amps)
RIGPOWER HP20® SERIES SINGLE POLE – SPARE PARTS
PART NUMBER PART DESCRIPTION PART NUMBER MALE PART DESCRIPTION
G16-20 Grommet #16 (0.875 - 1.000) HP20-4/0M HP20 - 4/0 Male Contact w/Insulator
G18-20 Grommet #18 (1.000 - 1.125) HP20-2M HP20 - 373 Male Contact w/Insulator
G20-20 Grommet #20 (1.125 - 1.250) HP20-3M HP20 - 313 Male Contact w/Insulator
G22-20 Grommet #22 (1.250 - 1.375) HP20-4M HP20 - 444 Male Contact w/Insulator
G24-20 Grommet #24 (1.375 - 1.500) HP20-5M HP20 - 535 Male Contact w/Insulator
GW24-20 Grommet Washer #24 (for #20 Shell) HP20-6M HP20 - 646 Male Contact w/Insulator
K16-20 Kellems Grip #16 (0.875 - 1.000) HP20-7M HP20 - 777 Male Contact w/Insulator
K18-20 Kellems Grip #18 (1.000 - 1.125) HP20-MBB HP20 - Male Buss Bar w/Insulator
K20-20 Kellems Grip #20 (1.125 - 1.250) PART NUMBER FEMALE PART DESCRIPTION
K22-20 Kellems Grip #22 (1.250 - 1.375) HP20-4/0F HP20 - 4/0 Female Contact w/Insulator
K24-20 Kellems Grip #24 (1.375 - 1.500) HP20-2F HP20 - 373 Female Contact w/Insulator
MC24-20 Mechanical Clamp #24 (for #20 Shell) HP20-3F HP20 - 313 Female Contact w/Insulator
HP20-4F HP20 - 444 Female Contact w/Insulator
CABLE GROMMET HP20-5F HP20 - 535 Female Contact w/Insulator
Has a tapered fit to the cable adapter and is available in HP20-6F HP20 - 646 Female Contact w/Insulator
fourteen sizes to ensure a proper water tight seal to the cable. HP20-7F HP20 - 777 Female Contact w/Insulator
HP20-FBB HP20 - Female Buss Bar w/Insulator
PART NUMBER THE 30°/45° REVERSIBLE LOCKING BUSS BAR LUG PART NUMBER DOUBLE HOLE LUGS
SL-535-AL 535 MCM 30°/45° Reversible Locking Buss Bar Lug QS-535-L Quick/Quad Stab Double Hole 535 Lug
SL-646-AL 646 MCM 30°/45° Reversible Locking Buss Bar Lug QS-646-L Quick/Quad Stab Double Hole 646 Lug
SL-777-AL 777 MCM 30°/45° Reversible Locking Buss Bar Lug QS-777-L Quick/Quad Stab Double Hole 777 Lug

*Kellems®, is a Registered Trademark of Hubbell Inc.

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INTRODUCTION TO MCC-1® SL SERIES

1000 Volts AC/DC
400-1135 Amps

Introduction
The MCC-1® series advanced design allows for the REMOVAL OF THE KEY on all RigPower plugs. This eliminates the required
twisting of heavy cable to align the key before mating the plug to the corresponding component. With the MCC-1® series just
push the plug into any existing competitive receptacle or In-line receptacle, screw the coupling nut down, and you’re ready to
go. The MCC-1® is 100% intermateable with existing brands. We improved the products, made them easier to work with, and
increased the safety factor.
RigPower’s MCC-1® Series Single Pole High Amperage Connectors are designed specifically with the requirements of the drilling
industry in mind. These products are designed to deliver up to 1,000 Volts, AC or DC, and up to 1,135 Amps of continuous
power in the most extreme conditions. Typical applications are: connection of power from generator sets to Switchgear or SCR
(silicon controlled rectifiers) controls, or from the control house to traction motors, mud pumps, draw-works, rotary tables,
cement pumps and top drives.

Type P Cables Design & Performance Highlights • Low Mating & Unmating Force permits ease
of insertion and withdrawal. Available with
The MCC-1 Series connectors are designed to
®
The advanced design techniques utilized by
the customer’s choice of female contact
work in conjunction with the latest generation RigPower have allowed us to design in two
with the standard “C” spring design or
of Type P drilling cables, per IEEE 45. Cable O-Rings (Contact to Insulator and Insulator
RigPower’s advanced “Multilam” design
accommodations are from 4/0 MCM to 777 to Cable Adapter) at the optimum locations to
MCM. Metric cable sized contacts are available create a water tight seal. • Copper Alloy, Sn Plated Contacts and Buss
on request. Bars provide maximum conductivity
• Rated for 1,135 Amps continuous at 1,000
volts, AC/DC • All contacts use the same crimping die sets
Sealing as the RigPower “RMP ®II, Secure Mount ®,
• Rugged machined aluminum shell with a
MCC-1® Series plugs and connectors have Safe Stab ®, VFD-1™, HP20 ® and MC20”
hard anodized coating is resistant to salt
internal seals which prevent water intrusion series connectors
corrosion, drilling mud, humidity, moisture,
even if the caps are left off. Competitor’s plugs oil and dust • Color Coding Option for positive phase
and receptacles allow easy ingress of moisture, identification
causing shorting of the connector to the case. • Heavy-Duty ACME Threaded Coupling
This destroys the connector and presents a permits positive and quick engagement even
AMPACITY RATINGS IN 40º AMBIENT
dangerous safety hazard. under harsh conditions
CABLE SIZE 90º C 125º C
• Totally shrouded contact design and a dead 4/0 MCM 364 AMPS 451 AMPS
front tip on both the male and female contact
313 MCM 513 AMPS 636 AMPS
improves operator safety by eliminating
exposed, live surfaces 373 MCM 548 AMPS 669 AMPS
444 MCM 642 AMPS 796 AMPS
535 MCM 724 AMPS 898 AMPS
646 MCM 814 AMPS 1009 AMPS
777 MCM 916 AMPS 1135 AMPS

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INDUSTRY FEATURES AND BENEFITS

15

MCC-1® SL Male
Receptacle MCC-1® SL Female
15
Receptacle
7
14
14
4
13

13

MCC-1® SL Female Receptacle

Cable Adapter with Double Hole
4/0 contact
MCC-1® SL Female
In-line Receptacle

2
1 11

15
12 8

6
9

10

MCC-1® SL In-line
Connection
7

MCC-1® SL
Fixed Cable
Receptacle MCC-1® SL 11
Male Plug

MCC-1® SL
Plug

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INDUSTRY FEATURES AND BENEFITS

ORDERING TABLE FOR MCC-1® SL SINGLE POLE POWER CONNECTORS — (Rated for 1000 Volts / 1135 Amps)
MCC-1® SL PANEL MOUNT RECEPTACLES — Ordering Format: MCC1-(1)-(2)-(3)
(1) RECEPTACLE GENDER & STYLE CONNECTION (2) CRIMP CONTACT SIZES (3) COLOR
MALE RECEPTACLE CHOICES 4/0 = 313 MCM w/4/0 Insert BK = Black
17PR = SL Male Buss Bar Panel Mount Receptacle 2 = 444 MCM w/373 Insert BL = Blue
17PN = SL Male Contact Panel Mount Receptacle 3 = 313 MCM BR = Brown
Z10PR = SL Male Buss Bar Panel Mount Receptacle w/Coupling Nut 4 = 444 MCM G = Green
Z10PN = SL Male Contact Panel Mount Receptacle w/Coupling Nut 5 = 535 MCM GY = Gray
FEMALE RECEPTACLE CHOICES + 6 = 646 MCM + OR = Orange
17SR = SL Female Buss Bar Panel Mount Receptacle 7 = 777 MCM P = Purple
17SN = SL Female Contact Panel Mount Receptacle NOTE: SKIP THIS SECTION IF R = Red
Z10SR = SL Female Buss Bar Panel Mount Receptacle w/Coupling Nut YOU ORDERED THE W = White
Z10SN = SL Female Contact Panel Mount Receptacle w/Coupling Nut FOLLOWING Y = Yellow
THE MCC-1® RS RECEPTACLES AND CONTACTS ARE 100% INTERMATEABLE WITH ALL CURRENT *RADSOK® RECEPTACLES: 17PR, Z10PR,
STYLE PRODUCTS CURRENTLY IN USE 17SR, OR Z10SR

MCC-1® SL PLUGS, IN-LINE RECEPTACLES & FIXED CABLE RECEPTACLES — Ordering Format: MCC1-(1+2)-(3)-(4)-(5)
(1) STYLE OF PLUG CASING (2) MALE & FEMALE CONTACT SIZE (3) GROMMET (4) MECHANICAL CLAMP (5) COLOR
P4/0 = SL 313 Male Contact w/4/0 Insert 14 = 0.750 - 0.875 BK = Black
10 = SL PLUG M = Mechanical Clamp
P2 = SL 444 Male Contact w/373 Insert 16 = 0.875 - 1.000 BL = Blue
P3 = SL 313 Male Contact 18 = 1.000 - 1.125 BR = Brown
OR OR
P4 = SL 444 Male Contact 20 = 1.125 - 1.250 G = Green
P5 = SL 535 Male Contact 22 = 1.250 - 1.375 GY = Gray
15 = SL IN-LINE RECEPTACLE KELLEMS GRIP
P6 = SL 646 Male Contact 24 = 1.375 - 1.500 OR = Orange
P7 = SL 777 Male Contact 26 = 1.500 - 1.625 + K16 = 16 (0.875 - 1.000) P = Purple
OR
+ S4/0 = SL 313 Female Contact w/4/0 Insert + 28 = 1.625 - 1.750 K20 = 20 (1.000 - 1.250) + R = Red
17 = SL FIXED CABLE S2 = SL 444 Female Contact w/373 Insert 30 = 1.750 - 1.875 K24 = 24 (1.250 - 1.500) W = White
RECEPTACLE S3 = SL 313 Female Contact 32 = 1.875 - 2.000 K28 = 28 (1.500 - 1.750) Y = Yellow
S4 = SL 444 Female Contact 34 = 2.000 - 2.125 K32 = 32 (1.750 - 2.000)
S5 = SL 535 Female Contact 36 = 2.125 - 2.250 K36 = 36 (2.000 - 2.250)
S6 = SL 646 Female Contact 38 = 2.250 - 2.375 K39 = 39 (2.250 - 2.437)
S7 = SL 777 Female Contact 39 = 2.375 - 2.437
2-4/0-F = SL 4/0 Female Contact (For Two NOTE: SKIP SECTIONS 3 & 4 IF YOU ORDERED THE
Cables) 2-4/0-F

FEATURES -SPECIFICATIONS

1 #24 Flange with #28 thread – Special #24 7 Dead Front End – Sn plated high 12 Powder Coated Color Coded (Available
Flange with #28 thread in back to accomodate conductivity copper. All male plugs, Colors) – MCC-1® Series connectors are
large shell and double hole contact. receptacles, and buss bars have a dead front available in eight standard colors with durable
end to protect operators from shock hazard. powder coating.
2 #24 Standard SL Front End
Connectors are rated for 1,135 amps at 1000
If additional colors are desired, the option is
3 #28 Shell & Cable Clamp volts, AC or DC, with the ability to withstand
provided from RigPower to powder coat two
4 Buss Bar Connectors – The Female buss intermittent surges up to 1,300 Amps.
color bands on each connector. This allows
bar connectors are designed to be compatible 8 Female In-line Receptacles – Connectors over forty unique color combinations to
with standard Star-Line ® TMPC™ style are rated for 1,135 amps at 1000 volts, AC or ensure proper connections to multiple pieces
contacts. They are manufactured from high DC, with the ability to withstand intermittent of equipment.
quality copper and are Sn plated for maximum surges up to 1,300 amps. * Purple and Gray available upon special request.
conductivity and corrosion resistance. Rated
for 1,135 amps at 1,000 volts AC/DC.
9 Mechanical Cable Clamp or Kellems ® 13 Receptacle Cap
Grip – Cable Plugs can accommodate either a »» Heavy duty stainless steel chain and clips
5 Cable Adapter – Robust grip with knurling Mechanical Cable Clamp or Kellems ® Grip.
for easy assembly and handling. Fully powder to prevent loss of cap
coated. 10 No Keyway – MCC-1 Series Plug connectors
®
»» Powder Coated for easier phase
have no keyway. This allows MCC-1® plugs to identification at hook-up
6 Coupling Nut – The Coupling Nut also has a be inserted into any competitor’s receptacle
robust hex design at the rear for easier cable- without trying to rotate stiff DLO sized cables. 14 Receptacle Gasket – Neoprene Mounting
to-receptacle connections or cable-to-cable Gasket provided.
connection. 11 Plug Cap – Fully powder coated, helps
protect operators and roughnecks by 15 Two Keyways – The MCC-1® Series
identifying proper phase color easily, up close receptacles and In-line Plug have two
* Star-Line®, TMPC™ and Radsok® are Registered
Trademarks of Amphenol Corporation or from a distance. Heavy duty stainless steel keyways to accept other manufacturer’s
chain and clips to prevent loss of cap. standard two key plugs.
* Kellems®, is a Registered Trademark of Hubbell Inc.

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DESCRIPTION AND DESIGN FEATURES

1000 Volts AC/DC
400-1135 Amps

Applications
The MCC-1® RS series advanced design allows for the removal of the KEY on all plugs. This eliminates the required twisting
of heavy cable to align the key before mating the plug to the receptacle. With the MCC-1® RS series just push the plug into
any existing competitive receptacle, screw the coupling nut down, and you’re ready to go. The MCC-1® RS product is 100%
intermateable with existing brands. We improved the products, made them easier to work with, and increased the safety factor!
The MCC-1® RS system can intermate with Amphenol Star-Line® Radsok® plugs and receptacles.
RigPower’s MCC-1® RS Series Single Pole High Amperage Connectors are designed specifically with the requirements of
the drilling industry in mind. These products are designed to deliver up to 1,000 Volts, AC or DC, and up to 1,135 Amps of
continuous power in the most extreme conditions. Typical applications are: connection of power from generator sets to
Switchgear or SCR (silicon controlled rectifiers) controls, or from the control house to traction motors, mud pumps, draw-
works, rotary tables, cement pumps and top drives.
Type P Cables • Rugged machined aluminum shell with a to withstand intermittent surges up to 1,300
hard anodized coating is resistant to salt amps.
The MCC-1 RS Series connectors are
®
corrosion, drilling mud, humidity, moisture,
designed to work in conjunction with the latest INDUSTRY EXCLUSIVE –
oil and dust
generation of Type P drilling cables, per IEEE
45. Cable accommodations are from 4/0 MCM • Heavy-Duty ACME Threaded Coupling All RigPower Contacts have a Double
to 777 MCM. Metric cable sized contacts are permits positive and quick engagement even Crimp Style base that is longer than other
available on request. under harsh conditions manufacturer’s, which provides a more
• Totally shrouded contact design and a dead complete and secure connection between the
Installation front tip on both the male and female contact cable and contact.
The simple design of the MCC-1® RS Series improves operator safety by eliminating • Termination method is double crimp style for
allows the connectors to be mated and exposed live surfaces cable mounted plug and receptacles
unmated without the use of tools. • Low Mating & Unmating Force permits ease • Crimping locators are designed into the base
of insertion and withdrawal. Available with for ease of installation
Sealing the RigPower’s advanced “Multilam” design • Made from Sn plated high conductivity
MCC-1® RS Series plugs and connectors have • Copper Alloy, Sn Plated Contacts and Buss copper
internal seals which prevent water intrusion Bars provide maximum conductivity
even if the caps are left off. Competitor’s plugs • Uses the same crimping die sets as the
and receptacles allow easy ingress of moisture, • Ingress Protection IP68 in mated condition RigPower “RMP ®II”, “Secure Mount ®, Safe
causing shorting of the connector to the case. or with protective cover in place Stab ®, VFD-1™, HP20 ® and MC20” series
This destroys the connector and presents a • Color Coding Option for positive phase connectors
dangerous safety hazard. identification
AMPACITY RATINGS IN 40º AMBIENT
Design & Performance Highlights INDUSTRY EXCLUSIVE – CABLE SIZE 90º C 125º C
The advanced design techniques utilized by The patented Female Contact and Female 4/0 MCM 364 AMPS 451 AMPS
RigPower have allowed us to design in two Receptacle buss bar have a dead front Delrin® 313 MCM 513 AMPS 636 AMPS
O-Rings (Contact to Insulator and Insulator Ring which provides increased safety by 373 MCM 548 AMPS 669 AMPS
to Cable Adapter) at the optimum locations to helping to prevent accidental contact. BOTH 444 MCM 642 AMPS 796 AMPS
create a water tight seal. the male and female components have this 535 MCM 724 AMPS 898 AMPS
• Rated for 1135 Amps continuous at 1000 added feature. Connectors are rated for 1,135
646 MCM 814 AMPS 1009 AMPS
volts, AC/DC amps at 1,000 Volts, AC or DC, with the ability
777 MCM 916 AMPS 1135 AMPS

*Star-Line® and Radsok® are Registered Trademarks of Amphenol Corporation

Delrin® is a registered trademark of DuPont.

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INDUSTRY FEATURES AND BENEFITS

MCC-1® RS Male Buss Bar
12
Receptacle

12
MCC-1® RS
6 Female Buss
Bar Receptacle
4

10 11
11
3

10
12

11

MCC-1® RS In-line 10 3 MCC-1® RS

Female Receptacle Female Contact
12 Receptacle

5 MCC-1® RS
1 5 Male Plug

8 1

2
3 6

MCC-1® RS In-line Connection 8

NOTE: The MCC-1® RS system can

intermate with Amphenol Star-Line ®
and Radsok ® plugs and receptacles.
MCC-1® RS * Star-Line® and Radsok® are
Plug Registered Trademarks of
MCC-1® RS In-line Amphenol Corporation
Receptacle * Kellems®, is a Registered
Trademark of Hubbell Inc.
* Delrin® is a registered trademark
of DuPont.

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INDUSTRY FEATURES AND BENEFITS

ORDERING TABLE FOR MCC-1® RS SINGLE POLE POWER CONNECTORS — (Rated for 1000 Volts/1135 AMPS)
MCC-1® RS PANEL MOUNT RECEPTACLES — Ordering Format: MCC1-(1)-(2)-(3)
(1) RECEPTACLE GENDER AND STYLE CONNECTION (2) CRIMP CONTACT SIZES (3) COLOR
MALE RECEPTACLE CHOICES 4/0 = 313 MCM w/4/0 Insert BK = Black
R17PR = RS Male Buss Bar Panel Mount Receptacle 2 = 444 MCM w/373 Insert BL = Blue
R17PN = RS Male Contact Panel Mount Receptacle 3 = 313 MCM BR = Brown
ZR10PR = RS Male Buss Bar Panel Mount Receptacle w/Coupling Nut 4 = 444 MCM G = Green
ZR10PN = RS Male Contact Panel Mount Receptacle w/Coupling Nut 5 = 535 MCM GY = Gray
FEMALE RECEPTACLE CHOICES + 6 = 646 MCM + OR = Orange
R17SR = RS Female Buss Bar Panel Mount Receptacle 7 = 777 MCM P = Purple
R17SN = RS Female Contact Panel Mount Receptacle R = Red
NOTE: SKIP THIS SECTION
ZR10SR = RS Female Buss Bar Panel Mount Receptacle w/Coupling Nut W = White
IF YOU ORDERED R17PR,
ZR10SN = RS Female Contact Panel Mount Receptacle w/Coupling Nut Y = Yellow
ZR10SR, R17SR OR
THE MCC-1® RS RECEPTACLES AND CONTACTS ARE 100% INTERMATEABLE WITH ALL CURRENT *RADSOK® ZR17SR RECEPTACLES
STYLE PRODUCTS CURRENTLY IN USE

MCC-1® RS PLUGS, IN-LINE RECEPTACLES & FIXED CABLE RECEPTACLES — Ordering Format: MCC1-(1+2)-(3)-(4)-(5)
(1) STYLE OF PLUG CASING (2) MALE & FEMALE CONTACT SIZE (3) GROMMET (4) CABLE CLAMP STYLE (5) COLOR
P4/0 = RS 313 Male Contact w/4/0 Insert 14 = 0.750 - 0.875 BK = Black
R10 = RS PLUG M = Mechanical Clamp
P2 = RS 444 Male Contact w/373 Insert 16 = 0.870 - 1.000 BL = Blue
P3 = RS 313 Male Contact 18 = 1.000 - 1.125 BR = Brown
OR OR
P4 = RS 444 Male Contact 20 = 1.125 - 1.250 G = Green
P5 = RS 535 Male Contact 22 = 1.250 - 1.375 GY = Gray
R15= RS IN-LINE RECEPTACLE KELLEMS GRIP
P6 = RS 646 Male Contact 24 = 1.375 - 1.500 OR = Orange

OR + P7 = RS 777 Male Contact

S4/0 = RS 313 Female Contact w/4/0 Insert
+ 26 = 1.500 - 1.625
28 = 1.625 - 1.750
+ K16 = 16 (0.875 - 1.000)
K20 = 20 (1.000 - 1.250)
+ P = Purple
R = Red
R17 = RS FIXED CABLE S2 = RS 444 Female Contact w/373 Insert 30 = 1.750 - 1.875 K24 = 24 (1.250 - 1.500) W = White
RECEPTACLE S3 = RS 313 Female Contact 32 = 1.875 - 2.000 K28 = 28 (1.500 - 1.750) Y = Yellow
S4 = RS 444 Female Contact 34 = 2.000 - 2.125 K32 = 32 (1.750 - 2.000)
NOTE: COMBINE GROUP 1 WITH
GROUP 2. S5 = RS 535 Female Contact 36 = 2.125 - 2.250 K36 = 36 (2.000 - 2.250)
S6 = RS 646 Female Contact 38 = 2.250 - 2.373 K39 = 39 (2.250 - 2.437)
EXAMPLE: 10P3
S7 = RS 777 Female Contact 39 = 2.375 - 2.437

FEATURES -SPECIFICATIONS

1 Cable Adapter – Robust grip with knurling 6 Multilam Contact System – The MCC-1® 9 Powder Coated Color Coded (Available
for easy assembly and handling. Fully powder RS Series connectors are available with Colors) – MCC-1® RS Series connectors are
coated. the Multilam contact system. The Multilam available in eight standard colors with durable
Louver Strip allows electrical contact to be powder coating.
2 Coupling Nut – The Coupling Nut also has a
made via a large number of defined, current
robust hex design at the rear for easier cable- If additional colors are desired, the option is
carrying contact points.
to-receptacle connections or cable-to-cable provided from RigPower to powder coat two
connection. »» High resistance to heat color bands on each connector. This allows
»» High electrical and thermal conductivity over forty unique color combinations to
3 Dead Front Delrin ® Ring – The RS Female
»» Sufficiently high contact forces ensure proper connections to multiple pieces
Receptacles come with the patented Dead
»» High number of contact cycles of equipment.
Front Delrin ® Ring which provides increased
safety by helping to prevent accidental contact. »» Excellent resistance to corrosion * Purple and Gray available upon special request.
BOTH the RS male and female parts have this »» Resistance to vibration 10 Receptacle Cap
feature to protect operators from shock hazard. »» Long product life »» Heavy duty stainless steel chain and clips
Connectors are rated for 1,135 amps at 1000
to prevent loss of cap
volts, AC or DC, with the ability to withstand 7 No Keyway – MCC-1 Series Plug
®

intermittent surges up to 1,300 Amps. connectors have no keyway. This allows »» Powder Coated for easier phase
MCC-1® plugs to be inserted into any identification at hook-up
4 Dead Front End – Sn plated high conductivity
receptacle without trying to rotate stiff DLO 11 Receptacle Gasket – Neoprene Mounting
copper. BOTH the Male and Female RS
sized cables. Gasket provided.
Contacts and Buss Bars have a dead front
end to protect operators from shock hazard. 8 Plug Cap – Fully powder coated, helps 12 Two Keyways – The MCC-1® RS Series
Connectors are rated for 1,135 amps at 1000 protect roughnecks by identifying proper receptacles have two keyways to accept other
volts AC or DC with the ability to withstand phase color easily, up close or from a manufacturer’s standard two key plugs.
intermittent surges up to 1,300 Amps. distance. Heavy duty stainless steel chain and
clips to prevent loss of cap.
5 Mechanical Cable Clamp or Kellems ®
Grip – Cable Plugs can accommodate either a
Mechanical Cable Clamp or Kellems ® Grip.

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INSULATORS & BUSS BARS

Male Contact Insulator MCC-1® SL
1 MCC-1® RS Male Buss Bar
Male Contact
7

Female Contact 1
7 7
Insulator
4
4
Male Buss
7 Bar Insulator

MCC-1® RS
Male Buss Bar MCC-1® SL
Male Contact
Female Buss
Bar Insulator 1 MCC-1® RS Female MCC-1® SL
Contact Receptacle 1
Female Contact

7
6

7 7
2 3 2
5
MCC-1® SL Female
Double Hole Set
Screw 4/0 Contact
MCC-1® RS MCC-1® SL
Female Buss Bar Female Buss Bar
6

FEATURES -SPECIFICATIONS
1 Advanced Crimping System – The MCC-1® 3 Dead Front Delrin ® Ring – The RS Female 6 Multilam Contact System – The MCC-1®
Series connectors are designed to use the Contact Receptacle comes with the patented RS Series connectors come standard with
standard hex crimp seen on all RigPower Dead Front Delrin ® Ring which provides the Multilam contact system. The Multilam
products. This standard crimp design increased safety by helping to prevent Louver Strip allows electrical contact to be
provides a more robust and durable crimp and accidental contact. BOTH the RS male and made via a large number of defined, current
standardizes the tools needed. One set of four female parts have this feature to protect carrying contact points.
hex die sizes will accommodate all RigPower operators from shock hazard. Connectors »» High resistance to heat
contacts from 4/0 to 777 MCM cables. are rated for 1,135 amps at 1000 volts, AC or »» High electrical and thermal conductivity
DC, with the ability to withstand intermittent
2 Combatibility – The Female Buss Bars »» Sufficiently high contact forces
surges up to 1,300 Amps.
and Contacts are manufactured from high »» High number of contact cycles
quality copper and are plated for maximum 4 Dead Front End – The Male Contacts and »» Excellent resistance to corrosion
conductivity and corrosion resistance. Rated Buss Bars are Sn plated high conductivity
for 1,135 amps at 1,000 volts AC/DC. copper. BOTH have a dead front end to protect »» Resistance to vibration
»» The Female SL Buss Bar and contact operators from shock hazard. Connectors »» Long product life
connectors are designed to be compatible are rated for 1,135 amps at 1,000 volts, AC or 7 O-Ring Seal
with standard Star-Line ® TMPC™ style DC, with the ability to withstand intermittent
»» Each contact, insulator and buss bar
contacts. surges up to 1,300 amps.
has an O-Ring Seal designed into the
»» The Female RS Contacts and Buss Bars 5 Double Hole Set Screw 4/0 Contact – body which offers improved mounting
are designed to be compatible with Specially built contact accomodates two 4/0 between the insulator, cable adapter shell
the standard Star-Line ® Radsok ® style cables that are locked in place with pressure and receptacle housing, or between the
components. NOTE: The MCC-1® RS set screws. A large rubber grommet at the electrical component and the insulator.
system can intermate with Amphenol Star- rear of the adapter has two holes sized for 4/0 »» Additionally, the O-Ring provides a water
Line ® Radsok ® plugs and receptacles. cables and is held in place with a #28 washer tight seal so that the component won’t
and cable clamp. have the propensity to short or burn out,
* Delrin® is a registered trademark of DuPont. even when the cap is not installed.
* Star-Line® and TMPC™ are Registered Trademarks of Amphenol Corporation

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ACCESSORIES
Mechanical Clamp Cable Grommet Retaining Rings
Has a dual holding Has a tapered fit to the cable adapter and Heavy duty design to hold contacts
pattern. One size for larger is available in fourteen sizes to ensure and receptacles securely in place.
cables, reverse it and it a proper water tight seal to the cable.
accommodates smaller
cables more effectively.

MCC-1® SINGLE POLE POWER SPARE PARTS

RigPower’s MCC-1® Parts are 100% Intermateable with ALL Existing Parts Currently in Use
MCC-1® RECEPTACLE & PLUG PARTS MCC-1® CONTACTS & BUSS BAR PARTS
PART NUMBER PART DESCRIPTION PART NUMBER MALE PART DESCRIPTION
G14 Grommet 14 (0.750 - 0.875) MCC1-SLM4/0 MCC1 - SL 313 Male Contact w/4/0 Insert 30°
G16 Grommet 16 (0.875 - 1.000) MCC1-SLM2 MCC1 - SL 444 Male Contact w/373 Insert
G18 Grommet 18 (1.000 - 1.125) MCC1-SLM3 MCC1 - SL 313 Male Contact
G20 Grommet 20 (1.125 - 1.250) MCC1-SLM4 MCC1 - SL 444 Male Contact
G22 Grommet 22 (1.250 - 1.375) MCC1-SLM5 MCC1 - SL 535 Male Contact 45°
G24 Grommet 24 (1.375 - 1.500) MCC1-SLM6 MCC1 - SL 646 Male Contact
G26 Grommet 26 (1.500 - 1.625) MCC1-SLM7 MCC1 - SL 777 Male Contact
G28 Grommet 28 (1.625 - 1.750) MCC1-RSM4/0 MCC1 - RS 313 Male Contact w/4/0 Insert
30°–45°Reversible Locking
G30 Grommet 30 (1.750 - 1.875) MCC1-RSM2 MCC1 - RS 444 Male Contact w/373 Insert
Buss Bar Lug
G32 Grommet 32 (1.875 - 2.000) MCC1-RSM3 MCC1 - RS 313 Male Contact
The 30° or 45° Reversible Buss Bar
G34 Grommet 34 (2.000 - 2.125) MCC1-RSM4 MCC1 - RS 444 Male Contact
Lug was created by RigPower to help
G36 Grommet 36 (2.125 - 2.250) MCC1-RSM5 MCC1 - RS 535 Male Contact eliminate the long bend radius that is
G38 Grommet 38 (2.250 - 2.273) MCC1-RSM6 MCC1 - RS 646 Male Contact inherent when using standard single or
G39 Grommet 39 (2.273 - 2.437) MCC1-RSM7 MCC1 - RS 777 Male Contact double hole crimp lugs. Compared to current single hole
GW16 Grommet Washer 16 (0.870 - 1.125) MCC1-SLMBB MCC1 - SL Male Buss Bar lugs, the Reversible Buss Bar Lug gives you mounting
options no one else can. The lug’s shoulder rests
GW20 Grommet Washer 20 (1.125 - 1.375) MCC1-RSMBB MCC1 - RS Male Buss Bar
securely on the buss bar, preventing any rotation that
GW24 Grommet Washer 24 (1.375 - 1.625) MCC1-MCI MCC1 - Male Contact Insulator (Receptacle or Plug) may be caused from the weight of the cable tension or
GW28 Grommet Washer 28 (1.625 - 1.875) MCC1-MBI MCC1 - Male Buss Bar Insulator (Receptacle Only) from equipment vibration. Reducing the bend radius
GW32 Grommet Washer 32 (1.875 - 2.125) MRC Male Retaining Ring provides for additional work space behind the SCR
GW36 Grommet Washer 36 (2.125 - 2.273) MRCW Male Retaining Ring Washer house panel and other panel mounted areas.
GW39 Grommet Washer 39 (2.273 - 2.437) PART NUMBER FEMALE PART DESCRIPTION • Termination method is double crimp style
• Crimping locators are designed into the base for ease
K16 Kellems Grip 16 (0.875 - 1.000) MCC1-SLF4/0 MCC1 - SL 313 Female Contact w/4/0 Insert
of installation
K20 Kellems Grip 20 (1.000 - 1.250 Cable) MCC1-SLF2 MCC1 - SL 444 Female Contact w/373 Insert • Uses the same crimping die sets as the RigPower
K24 Kellems Grip 24 (1.250 - 1.500 Cable) MCC1-SLF3 MCC1 - SL 313 Female Contact RMP ®II, Secure Mount ®, Safe Stab ®, VFD-1™,
K28 Kellems Grip 28 (1.500 - 1.750 Cable) MCC1-SLF4 MCC1 - SL 444 Female Contact HP20 ® and MC20 series connectors
K32 Kellems Grip 32 (1.750 - 2.000 Cable) MCC1-SLF5 MCC1 - SL 535 Female Contact
• Made from Duplex Sn plated high conductivity
copper
K36 Kellems Grip 36 (2.000 - 2.250 Cable) MCC1-SLF6 MCC1 - SL 646 Female Contact
K39 Kellems Grip 39 (2.250 - 2.437 Cable) MCC1-SLF7 MCC1 - SL 777 Female Contact
KN24 Kellems Grip Nut #24 MCC1-RSF4/0 MCC1 - RS 313 Female Contact w/4/0 Insert
MC24 Mechanical Clamp #24 MCC1-RSF2 MCC1 - RS 444 Female Contact w/373 Insert
G Receptacle Gasket MCC1-MF3 MCC1 - RS 313 Female Contact
MCC1-IRC-XX MCC1 - In-Line Receptacle Cap w/Chain - Select Color MCC1-MF4 MCC1 - RS 444 Female Contact
MCC1-PC MCC1 - Plug Cap w/Chain - Select Color MCC1-MF5 MCC1 - RS 535 Female Contact
MCC1-CA-XX MCC1 - Cable Adapter - Select Color MCC1-MF6 MCC1 - RS 646 Female Contact
MCC1-CN MCC1 - Coupling Nut for Plug MCC1-MF7 MCC1 - RS 777 Female Contact
MCC1-Z-PMCN-XX MCC1 - Panel Mount Coupling Nut - Select Color MCC1-SLFBB MCC1 - SL Female Buss Bar
MCC1-RGN MCC1 - Receptacle Gland Nut MCC1-RSFBB MCC1 - RS Female Buss Bar Double Hole Lug
MCC1-RH-XX MCC1 - Receptacle Housing - Select Color MCC1-FCI MCC1 - Female Contact Insulator (Receptacle or Plug) The industry’s most robust Lug.
MCC1-Z-PMA-XX MCC1 - Panel Mount Adapter - Select Color MCC1-FBI MCC1 - Female Buss Bar Insulator (Receptacle Only) Machined from solid copper bar stock,
not stamped.
MCC1-RC-XX MCC1 - Receptacle Cap w/Chain - Select Color FRC Female Retaining Ring
FRCW Female Retaining Ring Washer
• Termination method is double crimp style
• Crimping locators are designed into the base for ease
Black = BK, Blue = BL, Brown = BR, Green = G, Orange = OR,
of installation
ADDITIONAL MCC-1® SUPPORT ITEMS Red = R, White = W, Yellow = Y.
• Uses the same crimping die sets as the RigPower
By request: Gray = GY, Purple = P
RMP ®II, Secure Mount ®, Safe Stab ®, VFD-1™, HP20 ®
30°–45° REVERSIBLE LOCKING BUSS BAR LUGS DOUBLE HOLE LUGS and MC20 series connectors
SL-535-AL 535 MCM 30°/45° Angled Lug for Buss Bar Connections QS-535-L 535 MCM Double Hole Lug
SL-646-AL 646 MCM 30°/45° Angled Lug for Buss Bar Connections QS-646-L 646 MCM Double Hole Lug
SL-777-AL 777 MCM 30°/45° Angled Lug for Buss Bar Connections QS-777-L 777 MCM Double Hole Lug

* Radsok®, Star-line are a Registered Trademark of Amphenol Corporation SPECIAL NOTE: THE MCC-1® SERIES IS ALSO
* Kellems® is a Registered Trademark of Hubbell Inc. AVAILABLE IN A #20 SIZE SHELL, THE MC-20 SERIES

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INDUSTRY FEATURES AND BENEFITS

VFD-1™ Female Receptacle 2000 Volts AC/DC
VFD-1™ Male 400-1135 Amps
Receptacle

Background
Previous onshore drilling rig designs used DC motors and control systems, mostly derived from 1940-1950 era technology
originally developed for diesel-electric locomotives. While these systems have proven to be reliable, many operators desire the
benefits available only with Variable Frequency Drive (VFDs) systems. As these drive systems are rapidly being applied to land
based drilling rigs, the unique needs of a VFD equipped mobile land rig cannot be met with standard connectors.
Variable Frequency Drives require special considerations for the proper installation and operation of the drive system as
well as the proper operation of nearby or adjacent systems. The VFD-1™ is the only connector both designed for the unique
requirements of single conductor shielded VFD cables and rugged enough to survive in the harsh conditions of the drilling
industry.

VFD Cable • SIZE – The space necessary inside a RigPower has solved these problems with the
conductor for three separate power VFD-1™ Series:
Land rig VFD installations require the use
connections, plus ground connections, • Service Ratings: 1135 Amps, 2000 Volts
of shielded single conductor cable rather
makes for an extremely large connector. The
than the shielded three conductor cable • Small #24 Shell Size Footprint
VFD-1™ connector, even with 777 cable, fits
normally sold for VFD applications. The use of
into a standard size 24 shell. • Contact Technology provides self-adjusting
single conductor cable allows for two major
advantages: • SAFETY – Should a three conductor (Multilam) contact force for resistance to
connector be accidentally disconnected the severe load variations and vibration
• The first advantage is the ease of manually encountered in drilling service
under load, there will be severe phase to
installing and removing the cable. Each
phase arcing. Unfortunately the arc path will • The conductivity of the cable shield
single conductor cable will obviously be
have enough resistance that the breaker may braid is carried completely through the
lighter than a three conductor cable and,
not rapidly recognize the fault and current connector to ensure uninterrupted 360
when handled individually, will be much
will continue to flow for several seconds, degree protection of EMI radiation
easier to install and remove.
producing a spectacular fireball.
• The second advantage of using single • Cable-Receptacle mating pairs
• EMI PROTECTION – A multi-conductor
conductor cables is that they only require • Available in nine colors for easy
cable has only one braid shield enclosing all
single pole connectors. No, this isn’t trivial. equipment/phase identification
three phase leads and the ground(s). Often
The VFD-1™ is commercially available, rated
connections are made by breaking out short
for 1135 amps at 2000 volts, maintains
sections of the individual phase leads.
the integrity of the cable shield, is field
These short segments of unshielded
repairable, and is safe and reliable to
cable serve as almost perfect
connect in the field. There is NO three pole
antennas for the EM noise
connector available for shielded VFD cable.
inherent in the waveforms 9/32 Dia (4) 2 17/32 3 1/4
Any multi-pole connector developed for produced by VFD systems. Holes (64 mm) (83 mm)
(7 mm)
shielded high power systems will have several
intrinsic weaknesses as compared to the
VFD-1™ single pole connector.

Available Colors

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9
VFD-1™ 90°/45°
11 Female Receptacle
Internal

1
10

3 11

10
9 3
9
11

1
VFD-1™ 90°/45°
Male Receptacle 11
Internal

7
VFD-1™ Flexible
Electromagnetic
Shield

5 8

7 12

6
13

VFD-1™
Flexible Rubber 8
Insulator 2

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DESCRIPTION AND DESIGN FEATURES

VFD-1™ Female Receptacle

VFD-1™ Male
Receptacle

FEATURES -SPECIFICATIONS

1 Alignment Screw – 90°/45° Stainless 6 Flexible Rubber Insulation and the 11 O-Ring Seal
Steel Alignment Screw provides a secure Flexible Electromagnetic Shield – »» Each insulator has an O-Ring Seal
attachment to the receptacle contact by way The Flexible Rubber Insulation and the designed into the body which offers
of a stainless steel Helicoil. Flexible Electromagnetic Shield connect to improved mounting between the insulator
2 Bal Seal Canted Coil Springs ® – Bal the back end of the receptacle shell after and receptacle shell.
Seal Canted Coil Springs ® are versatile installation. Once installed the ground contact »» Additionally, the O-Ring provides a water
electrical springs that offer improved contact band provides current carrying capability for tight seal so that the component won’t
performance and can provide longer service EMI shielding. have the propensity to short or burn out,
life in demanding environments. The small 7 Gland Nut – Large robust Gland Nut provides even when the cap is not installed.
coil size and the number of independent coils for an easy and safe connection to the 12 Rear Mounting Screws – Rear Mounting
make the springs suitable for a wide variety of receptacle. Screws provide for quick and reliable
electrical connector designs, with maximum attachment of bonding wires
8 Ground Contact System – Ground Contact
contact points for optimal current-carrying
System provides the required grounding 13 Rubber Boot – Patent Pending flexible rubber
capability in electrical and/or EMI shielding
connection to/from the receptacle housing boot for using non-shielded cable inside
uses.
9 Hex Crimp – All electrical carrying enclosure. Flexes to accommodate 45 degree
3 Dead Front Delrin Ring – The Female
®
design lug.
components on the VFD-1™ series are made
connectors come with the RigPower patented
from Sn plated high conductivity copper.
Dead Front Delrin ® Ring which provides
The receptacle lugs and plug contacts are
increased safety by helping to prevent
designed to use the standard Hex crimp seen
accidental contact. AMPACITY RATINGS IN 40º AMBIENT
on all RigPower products. This standard
4 Dead Front Tip – The dead front tip design crimp design provides a more robust and CABLE SIZE 90º C 125º C
is on both male and female contacts which durable crimp and standardizes the tools 4/0 MCM 364 AMPS 451 AMPS
increases personnel safety. needed. One set of four hex die sizes will 313 MCM 513 AMPS 636 AMPS
5 EMI Shield – Patent Pending flexible EMI accommodate all RigPower contacts from 4/0
373 MCM 548 AMPS 669 AMPS
shield at rear of panel mounted recepticle to 777 MCM cables.
444 MCM 642 AMPS 796 AMPS
allows quick connection of cable shield 10 Multilam Louver Strip – The Female
535 MCM 724 AMPS 898 AMPS
braid to body of connector while maintaining connectors come with a Multilam Louver
complete EMI protection. Flexes to Strip which provides increased safety by 646 MCM 814 AMPS 1009 AMPS
accommodate 45 degree style lug. helping to prevent accidental contact. 777 MCM 916 AMPS 1135 AMPS

Delrin® is a registered trademark of DuPont.

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DESCRIPTION AND DESIGN BENEFITS

13
VFD-1™ Male
13 Receptacle
1 8

12

12

11 1

VFD-1™ 5
Female 2
5
Receptacle 6
10

3
VFD-1™ Male Plug
w/Kellems Grip – Red
12

4 5

9 8
1
4

12

10

6
1 VFD-1™ Female Plug
w/Mechanical Clamp

VFD-1™ Female Plug

w/Cable Clamp – Black

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DESCRIPTION AND DESIGN BENEFITS

ORDERING TABLE FOR VFD-1™ CONNECTORS AND SPARE PARTS – (Rated for 2000 Volts / 1135 Amps)
VFD-1™ PANEL MOUNT RECEPTACLES – Ordering Format: VFD1-(1)-(2)-(3
(1) RECEPTACLE GENDER & REAR INSULATOR STYLE (2) 45° CABLE LUG SELECT SIZE (3) COLOR
4/0L = 4/0 MCM BK = Black
MALE RECEPTACLES
3L = 313 MCM BL = Blue
M1 = Male Bar w/45° Lug and Rear Flexible Braided Shield 4L = 444 MCM BR = Brown

+ +
M2 = Male Bar w/45° Lug and Rear Flexible Shield 5L = 535 MCM GY = Gray
6L = 646 MCM OR = Orange
FEMALE RECEPTACLES
7L = 777 MCM P = Purple
F1 = Female Bar w/45° Lug and Rear Flexible Braided Shield R = Red
F2 = Female Bar w/45° Lug and Rear Flexible Insulator W = White
Y = Yellow

VFD-1™ MALE OR FEMALE PLUGS – Ordering Format: VFD1-(1)-(2)-(3)-(4)

(1) CONTACT SIZE & GENDER (2) CABLE OD FOR GROMMET (3) STYLE OF CABLE RETENTION (4) COLOR
FEMALE 14 = 0.750 - 0.875 BK = Black
M = Mechanical Clamp
4/0F = 4/0 Female Contact 16 = 0.870 - 1.000 BL = Blue
3F = 313 Female Contact 18 = 1.000 - 1.125 BR = Brown
OR
4F = 444 Female Contact 20 = 1.125 - 1.250 GY = Gray
5F = 535 Female Contact 22 = 1.250 - 1.375 K16 = #16 (0.875 - 1.000) OR = Orange
6F = 646 Female Contact 24 = 1.375 - 1.500 K20 = #20 (1.000 - 1.250) P = Purple
7F = 777 Female Contact
MALE
+ 26 = 1.500 - 1.625
28 = 1.625 - 1.750
+ K24 = #24 (1.250 - 1.500)
K28 = #28 (1.500 - 1.750)
+ R = Red
W = White
4/0M = 4/0 Male Contact 30 = 1.750 - 1.875 K32 = #32 (1.750 - 2.000) Y = Yellow
3M = 313 Male Contact 32 = 1.875 - 2.000 K36 = #36 (2.000 - 2.250)
4M = 444 Male Contact 34 = 2.000 - 2.125 K39 = #39 (2.250 - 2.437)
5M = 535 Male Contact 36 = 2.125 - 2.250
6M = 646 Male Contact 38 = 2.250 - 2.373
7M = 777 Male Contact 39 = 2.375 - 2.437

FEATURES -SPECIFICATIONS

1 ACME Threads – Quick acting double 7 Locking Screw – provides for severe service 11 Neoprene Gasket – provided
lead ACME threads for rapid yet secure environments.
12 Safety Cap – Large robust safety cap allows
connections.
8 Male Insulator – The Male Insulator is easy installation and operation by personnel
2 Bal Seal Canted Coil Springs – versatile
®
designed to insert into the female plug wearing work gloves.
electrical springs that offer improved contact providing a double insulator layer thus
13 Self-aligning Lugs
performance, and can provide longer service allowing for increased voltage
»» Patent Pending self-aligning 90/45 degree
life in demanding environments. The small
9 Mechanical Clamp or Kellems ® Grip style lug reduces cable bend radius and
coil size and the number of independent coils
– Cable Plugs can accommodate either a saves valuable space behind panel wall.
make the springs suitable for a wide variety of
Mechanical Clamp or Kellems ® Grip. »» Self-aligning lugs standard in 4/0, 313,
electrical connector designs, with maximum
contact points for optimal current-carrying 10 Multilam Contact System – The VFD-1™ 444, 535, 646 and 777 cable sizes. Metric
capability in electrical and/or EMI shielding series female receptacles are available with sizes available on special order.
uses. the Multilam Contact System. The Multilam
Louver Strip allows electrical contact to be
3 Cable Adapter – Robust grip with knurling
made via a large number of defined, current
for easy assembly and handling.
carrying contact points.
4 Coupling Nut – Oversized, robust coupling »» High resistance to heat
nut allows for easy, yet secure, connection. »» High electrical and thermal conductivity
5 Dead Front Tip – The dead front tip design »» Sufficiently high contact forces
on both male and female contacts increases »» High number of contact cycles
personnel safety.
»» Excellent resistance to corrosion
6 Female Insulator – Female Receptacle »» Resistance to vibration
Insulator is designed to overlap the insulator »» Long product life
of the male plug providing a double insulator
layer thus allowing for increased voltage Delrin® is a registered trademark of DuPont.

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DESCRIPTION AND DESIGN BENEFITS

Braid Shield Trap 6
VFD-1™ Male
Contact w/Braid
Shield Trap

VFD-1™ Female Contact 7

w/Braid Shield Trap

6 5

7
1

4
9

VFD-1™ Female
8 Plug Shell Insulator

FEATURES -SPECIFICATIONS
All RigPower Contacts have a Double 1 Bal Seal Canted Coil Springs ® – Bal Seal 7 Female Contacts – Female contacts
Crimp Style base that is longer than other Canted Coil Springs ® mates to the Conductive standard in 4/0, 313, 444, 535, 646 and 777
manufacturers, which provides a more Ring located on outside of the male and cable sizes. Metric sizes available on special
complete and secure connection between the female plug insulator. This contact point order.
cable and contact. allows the electromagnetic current to pass
8 O-Ring Seal
• Termination method is double crimp style for from/to the VFD-1™ plug and receptacle
»» Both the Male and Female contacts have an
cable mounted plug and receptacles uninterrupted.
O-Ring Seal designed into the body which
• Crimping locators are designed into the base 2 Braid Shield Trap Insulator provides a water tight seal with the plug
for ease of installation 3 Cable Shield – Cable Shield is trapped insulator.
between the cone-shaped rim of the Insulator »» Each plug shell insulator has an O-Ring
• Made from Sn plated high conductivity
and the EMI Braid Shield. Seal designed into the body which offers
copper improved mounting between the insulator
• Uses the same crimping die sets as the 4 Dead Front Delrin ® Ring – The patented and shell body.
Dead Front Delrin ® Ring provides increased
RigPower “RMP ®II, Secure Mount ®, »» Additionally, the O-Ring provides a water
safety by helping to prevent accidental
Safe Stab ®, MCC-1®, HP20 ® and MC20™” tight seal so that the component won’t
contact.
series connectors have the propensity to short or burn out,
5 Dead Front Tip – The dead front tip design even when the cap is not installed.
is on both male and female contacts which
increases personnel safety. 9 Plug Shell Insulator – Male and Female
Plug Shell Insulator overlaps the Braid Shield
6 EMI Braid/Shield Trap – Patent Pending Trap Insulator to create a double insulated
EMI Braid/Shield trap allows quick connection environment which allows for increased
on cable shield braid to body of connector voltage
while maintaining complete EMI protection.
Delrin® is a registered trademark of DuPont.

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PARTS LIST AND ACCESSORIES

VFD-1™ SPARE PART DESCRIPTIONS AND PART NUMBERS

VFD-1™ PLUGS CONTACTS AND RETENTION VFD-1™ PLUGS & IN-LINE RECEPTACLE
CLIPS SPARE PARTS
VFD-1™ Female Assembly Tool
PART PART
PART DESCRIPTION PART DESCRIPTION • Complete Three Piece Set
NUMBER NUMBER
FEMALE G14 Grommet 14 (0.750 - 0.875) • Allows quick and easy installation of both
VFD1-4/0F 4/0 Female Contact G16 Grommet 16 (0.870 - 1.000) front and rear retaining rings.
VFD1-3F 313 Female Contact G18 Grommet 18 (1.000 - 1.125) • Made of 316 Stainless Steel for Durability
VFD1-4F 444 Female Contact G20 Grommet 20 (1.125 - 1.250)
• Allows field repair of VFD cables
VFD1-5F 535 Female Contact G22 Grommet 22 (1.250 - 1.375)
VFD1-6F 646 Female Contact G24 Grommet 24 (1.375 - 1.500)
VFD1-7F 777 Female Contact G26 Grommet 26 (1.500 - 1.625)
FRC Female Retaining Ring G28 Grommet 28 (1.625 - 1.750)
FRCW Female Retaining Ring Washer G30 Grommet 30 (1.750 - 1.875)
MALE G32 Grommet 32 (1.875 - 2.000)
VFD1-4/0M 4/0 Male Contact G34 Grommet 34 (2.000 - 2.125)
VFD1-3M 313 Male Contact G36 Grommet 36 (2.125 - 2.250)
VFD1-4M 444 Male Contact G38 Grommet 38 (2.250 - 2.273)
VFD1-5M 535 Male Contact G39 Grommet 39 (2.273 - 2.437)
VFD1-6M 646 Male Contact GW16 Grommet Washer 16 (0.870 - 1.125)
VFD1-7M 777 Male Contact GW20 Grommet Washer 20 (1.125 - 1.375)
MRC Male Retaining Ring GW24 Grommet Washer 24 (1.375 - 1.625)
MRCW Male Retaining Ring Washer GW28 Grommet Washer 28 (1.625 - 1.875) VFD-1™ Male Assembly Tool
VFD PANEL MOUNT RECEPTACLE SPARE GW32 Grommet Washer 32 (1.875 - 2.125) • Complete Two Piece Set
PARTS GW36 Grommet Washer 36 (2.125 - 2.273)
• Allows quick and easy installation of
PART GW39 Grommet Washer 39 (2.273 - 2.437) retaining rings.
PART DESCRIPTION
NUMBER K16 Kellems Grip 16 (0.875 - 1.000)
• Made of 316 Stainless Steel for Durability
VFD1-4/0L 4/0 - 45° Cable Lug K20 Kellems Grip 20 (1.000 - 1.250)
VFD1-3L 313 - 45° Cable Lug K24 Kellems Grip 24 (1.250 - 1.500)
• Allows field repair of VFD cables
VFD1-4L 444 - 45° Cable Lug K28 Kellems Grip 28 (1.500 - 1.750)
VFD1-5L 535 - 45° Cable Lug K32 Kellems Grip 32 (1.750 - 2.000)
VFD1-6L 646 - 45° Cable Lug K36 Kellems Grip 36 (2.000 - 2.250)
VFD1-7L 777 - 45° Cable Lug K39 Kellems Grip 39 (2.250 - 2.437)
VFD1-RI VFD Receptacle Flexable Insulator KN24 Kellems Grip Nut #24
VFD1-RS VFD Receptacle Flexable Braided Shield MC24 Mechanical Clamp #24
VFD1-RC-XX VFD Receptacle Cap w/Chain VFD1-MPI VFD1 Male Plug Insulator
HC Hose Clamp VD1-FPI VFD1 Female Plug Insulator
VFD1-BT VFD1 Braid Trap
ADDITIONAL VFD SUPPORT ITEMS
VFD1-PC-XX VFD1 Plug Cap w/Chain
VFD1-FT Female Plug Assembly Tool Set (3 piece) VFD1-CA-XX VFD1 Cable Adapter
VFD1-MT Male Plug Assembly Tool Set (2 piece) VFD1-CN-XX VFD1 Coupling Nut

Kellems® Grip Mechanical Clamp

Provides extra protection from high tensile Has a dual holding pattern. One size for larger
loads on cables. cables, reverse it and it accommodates smaller
cables more effectively.

*Kellems®, is a Registered Trademark of Hubbell Inc.

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4140 World Houston Parkway, Suite 130
Houston, TX 77032 USA
TEL: (281) 445-7400 FAX: (281) 445-7404
www.hubbell.com/rigpower/en

Hubbell® Construction and Energy

A Division of Hubbell, Inc.
HKMC-RIGPWR 10-17 © RigPower, 2017