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Automation System Engineer - syllabus (2)

The Automation System Engineer training program spans 240 hours and consists of seven sessions led by industry experts, focusing on essential automation skills. Key topics include electrical drives, PLCs, SCADA, DCS, HMI, and control panel design, aimed at preparing engineers for industry demands. The curriculum is designed to provide both foundational and advanced knowledge necessary for effective automation system design and implementation.
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0% found this document useful (0 votes)
9 views

Automation System Engineer - syllabus (2)

The Automation System Engineer training program spans 240 hours and consists of seven sessions led by industry experts, focusing on essential automation skills. Key topics include electrical drives, PLCs, SCADA, DCS, HMI, and control panel design, aimed at preparing engineers for industry demands. The curriculum is designed to provide both foundational and advanced knowledge necessary for effective automation system design and implementation.
Copyright
© © All Rights Reserved
Available Formats
Download as PDF, TXT or read online on Scribd
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Automation System Engineer – Duration: 240 Hrs

The training program is broadly divided into seven sessions. Each session is taken by
experts with industry experience. As the world of automation is expanding day by day,
Engineers can’t survive without proper training from basic to advanced level. We have
developed our syllabus to become our trained engineer’s industry ready professional.
Thus we have developed our training program to equip participants to develop a cost-
effective design with industrial standards.
Seven major sessions in which training imparted are:
 Electrical drives and controls.
 Field Instrumentation and Pneumatics
 Programmable Logic Controllers (PLC). – Allen-Bradley, Siemens, ABB, GE Fanuc and
Telemecanique PLCs
 Supervisory Control And Data Acquisition (SCADA).
 Distributed Control System (DCS)Human Machine Interface (HMI)
 Human Machine Interface (HMI)
 Control panel designing.

1. Electrical drives and controls


 Basics Of Relays, Contactor, MCB, MCCB, ELCB, ACB,SDF Etc
 Working Details Of Different Types Of Electric Motors.
 Designing Of Control Circuits Using Contactors, Relays, Timers Etc
 DOL, Star Delta Starter Designing For 3 Phase Motors With Specification.
 Motor Drives- AC Drives And DC Drives.
 Programming And Installation Of VFDs.
 Discrete And Continuous Speed Control Using VFDs.
 Safety And Management Concepts Of Designing A Project.

2. Field Instrumentation and Pneumatic


 Different Types Of Sensors- Analog And Discrete
 Technical Terms Used In Instrumentation
 Calibration And Testing Of Sensors- Thermo Couples, RTD, Pressure Gauge, Level
Sensors, Proximity Switches, Limit Switches Etc
 Final Control Elements- Solenoid Valve, Control Valve, Motor Actuators, Solenoids,
Bellows, Manual Valves Etc
 Wiring And Commissioning Of Reactor Plant With PLC And SCADA Control

3. Programmable Logic Controllers (PLC)


 Architecture Of PLC- Different Modules, Power Supply Unit Etc
 Need Of PLC In Designing.
 Different Types Of Sensors- Sinking, Sourcing, NPN, PNP.
 Monitoring The Process Through Sensors- Connection Details.
 Analog Addressing, Continuos Process Monitoring And Control.

Ingenious Power & Control Systems Pvt. Ltd. l HO: Cochin l +91-9048236664
 Different Types Of Controllers- ON/OFF, Proportional, Derivative, Integral, And PID
Control.
 PLC Programming Of Branded PLCs.
 NO/ NC Concept.
 Data File Handling- Forcing I/O.
 Wiring And Fault Correction.
 Programming Practices.

4. Supervisory Control And Data Acquisition (SCADA).


 SCADA Packages
 Role Of SCADA In Industrial Automation
 SCADA System Configuration, RTU, Communication Protocols.
 Script Programming.
 Real Time And Historical Trend.
 Configuring Alarms.
 Real Time Project Development With PLC Interfacing.
 Communication With Other Software.
 Recipe Management.
 Accessing Different Security Levels.
 Report Generation Of Current Plant.

5. Distributed Control System ( DCS)


 Architecture Of DCS
 Yokogawa Centum CS 3000
 Comparison Of PLC With DCS
 Programming Languages For DCS
 Different Types Of Cards And Their Functions

6. Human Machine Interface


 Different Types Of Operator Interfaces, Textual, Graphical
 Wiring Practice Of HMI
 Data Handling With HMI
 Configuration And Interfacing To PLC And PC
 Communication Standards- DF1, Ethernet, DH45, RS232, RS485, Profibus

7. Control Panel Designing


 Different Types Of Panels.
 Basic Components To Be Installed In A Panel.
 Wiring Details Of Panel.
 Specification And Physical Dimension Of Components.
 Earthing And Cabling Of Panels- Standard Procedures.
 P&I Diagram Preparation.

Ingenious Power & Control Systems Pvt. Ltd. l HO: Cochin l +91-9048236664

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