3D Adjustment Document
3D Adjustment Document
Adjustment
Tube Stand
3DV Tube Stand
Document Version
Siemens reserves the right to change its products and services at any time.
In addition, manuals are subject to change without notice. The hardcopy documents cor‐
respond to the version at the time of system delivery and/or printout. Versions to hard‐
copy documentation are not automatically distributed.
Please contact your local Siemens office to order a current version or refer to our website
http://www.healthcare.siemens.com.
Disclaimer
Siemens provides this documentation “as is” without the assumption of any liability under
any theory of law.
The content described herein requires superior understanding of our equipment and may
only be performed by qualified personnel who are specially trained for such installation
and/or service.
Copyright
“© Siemens, 2010” refers to the copyright of a Siemens entity such as:
Siemens Healthcare GmbH - Germany
Siemens Aktiengesellschaft - Germany
Siemens Shenzhen Magnetic Resonance Ltd. - China
Siemens Shanghai Medical Equipment Ltd. - China
Siemens Medical Solutions USA Inc. - USA
Siemens Healthcare Diagnostics Inc. - USA and/or
Siemens Healthcare Diagnostics Products GmbH - Germany
1 General Information 5
1.1 Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.1.1 Required Aids and Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.1.2 Additionally Required Documents . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.2 General Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.2.1 The following hazard keys are taken into consideration in this 6
document: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.2.2 General Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
1.3 Service Radiation Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
1.3.1 Service Switch in the Normal Position. . . . . . . . . . . . . . . . . . . . . . 15
1.3.2 SS_Switch, D600.S1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
1.3.3 Power On / Off, D611.S1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
1.3.4 S2 Switch-on Button, D611.S2 . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
1.3.5 S4 UDC Disable Switch, D611.S4 (no Intermediate Circuit Volt‐ 16
age) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.3.6 Service Radiation Switch, D611.S3 . . . . . . . . . . . . . . . . . . . . . . . . 17
1.3.7 D600.S5 mAs Meas. Switch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
1.4 General Remarks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
1.4.1 Tolerance Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
1.4.2 Torque Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
1.5 Screen Shots & Graphics in this Document . . . . . . . . . . . . . . . . . . . . . . . . . . 19
1.6 Abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
3.1 Setting the Toothed Belt in Longitudinal Direction (Fully motorized System 49
Only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7 Index 70
1.1 Requirements
1. This does not apply in the case of the service tool for tensioning the toothed belt. For example, the rail
ends are mounted adjacent to the wall.
Always observe the general safety information for medical products when performing
work steps and checks. See the RAD FLUORO Safety Information, XRPF-000.860.10.
1.2.1 The following hazard keys are taken into consideration in this docu‐
ment:
n hm_serv_Drive_Belt
WARNING
System Startup
Collision with patient, operator or equipment.
Risk of injury!
Movement of stand does not stop because the drive belt has broken.
Drive Belt: specify the adjustment of drive belt in the installation instructions
to prevent breaking.
n hm_serv_RegularMaintenance
WARNING
System Operation
Loss of Functionality: loss or deterioration of function, assignment of image, data,
objects, work flow and configuration, inadequate user information.
Risk of injury!
Some parts in the system could lead to a hazard due to wear.
Caution in Replacement of Parts and Maintenance Instructions: caution in
"Maintenance Instructions". Spring and steel cable in the wall stand have been
maintained regularly. Advice to check and maintain the clutch regularly.
n hm_serv_Trained_Technician_only
WARNING
System Operation
Loss of functionality: loss or deterioration of function, assignment of image, data,
objects, work flow and configuration, inadequate user information.
Risk of injury!
Operational hazard due to lack of knowledge of the system, e.g. safety measures
have been ignored by the technician.
Provide training to the technician.
n hm_serv_replacement_parts
WARNING
System Operation
Loss of functionality. Generic Hazards: loss or deterioration of function, assign‐
ment of image, data, objects, work flow and configuration, inadequate user infor‐
mation.
Operational hazard due to lack of knowledge of the system, e.g. safety measures
have been ignored by the technician.
In the "Replacement of Parts" document the CSE will be instructed about the
correct assembly.
n hm_serv_ProtectiveEarth
WARNING
System Operation
Danger from electric high voltage or line voltage, high voltage, line voltage, leak‐
age current.
Risk of injury!
Problems with protective ground: protective ground is insufficient, disconnected,
connecting screw loose.
Setup Instructions, protective ground measurements are described in the
Startup Instructions and are performed during system installation.
n hm_serv_tube_warning_label
WARNING
System Operation
Thermal energy and high temperature.
Risk of injury!
Applied parts too warm, flammable materials, short circuit, defective insulation,
transformer or motor overheating.
Warning sign on the tube housing: a warning sign "Risk of burning" should be
placed on the tube housing. Make a note of this in the service document. In‐
struction in the Replacements of Parts document to place the label on the
tube assembly.
n hm_serv_Injury_by_Spring
WARNING
System Operation
Danger from release of stored mechanical energy.
Risk of injury!
Disassembly of the spring mechanism inside the ceiling stand by the technician.
Notes in the manual, note in "Replacement of Parts" and "Maintenance In‐
structions".
n hm_serv_Lifting_Device
WARNING
System Operation
Injuries caused by falling parts, suspended parts, instability.
Risk of injury!
Stand falls down during installation.
Note in Installation Instructions and Replacement of Parts: note in Installation
Instructions and Replacement of Parts on how to handle lifting device.
n hm_serv_calibrating
WARNING
Calibration
Unwanted radiation: ionizing radiation.
Risk of injury!
Person in exam room during calibration.
Service training: service training (for service calibration).
n hm_serv_wremote_colored_label
WARNING
Wireless Remote control for movement functions
Injury by squeezing. Collision with operator, patient or equipment, (Injury by
squeezing).
Risk of injury!
User uses a handheld remote control from an other room. User mistakenly uses a
handheld remote control from an other room.
The handheld remote control as well as the associated system shall have a
clear identification (e.g. a colored label) to prevent any exchanges of hand‐
held remote control from one room to the other. Make note in service docu‐
ments (start up instruction and replacements of parts).
n hm_serv_weight _balanced
WARNING
Collision protection
Unintended movement. Unintentional activation of control elements for move‐
ment or unintended movement without control activation, also intended move‐
ment does not stop on request.
Generic Hazards: Moving parts
Collision with patient, operator or equipment.
The support arm is weight -balanced depending on the adjustment of the
spring. Adequate description of adjustment in the installation and service in‐
structions.
n hm_serv_Voltage_after_shutdown
WARNING
Shut down
Electrical safety, electrical shock, high voltage, line voltage, leakage current.
Risk of injury!
Electrical power is present after shutdown.
Service manual shows where voltage is present after shutdown: service man‐
uals include warnings showing where voltage is present after shutdown.
n hm_serv_Service_SW_Download
WARNING
Service software download
Delayed or no diagnosis
Risk of injury!
Non-approved SW/HW technician loads non-approved SW or adds non-approved
HW to the system.
Use of unauthorized software: use of unauthorized software or manipulations
and alterations of the SW can cause the product to function incorrectly and
cause injury to the patient and damage to the product. Use software with the
correct version approved by Siemens.
The work sequence in the document is described so that all hazard keys can be taken
into consideration.
For this reason, make absolutely sure to observe the work sequence.
n Ground Wires
WARNING
Insufficient Ground Wire Connection
After replacing parts or disconnecting the ground wire connections.
If not observed, death or serious bodily injury can occur.
The Certificate, XP00-000.835.02, must be filled out to record the ground wire
measurement.
According to IEC 62353, the measured values must be compared to the old
values. (The old values can be seen in the Startup Certificate / old Mainte‐
nance Certificate or in the old Certificate for Testing according to IEC 62353,
"XP00-000.835.02".)
n Specialists
WARNING
Trained Specialists
If not observed, death or serious bodily injury can occur.
These work steps may be performed only by qualified technical personnel.
Qualified in this context means that the personnel have been trained accord‐
ingly or have acquired the necessary experience in practice.
Only trained specialists may performed the work steps listed in this docu‐
ment.
WARNING
Appropriate radiation safety measures must be provided while performing this
work.
If not observed, death or serious bodily injury can occur.
Checks and settings that need to be performed with X-ray radiation switched
on are identified by the radiation warning symbol x.
WARNING
Block release of radiation.
If not observed, death or serious bodily injury can occur.
To block unintentional release of radiation, press the soft button on the TUI, if
it is configured.
Or switch on the SS switch / ignition switch in the generator.
n Motorized Movements
WARNING
Block motorized movements.
If not observed, death or serious bodily injury can occur.
To block unintentional movements, press the soft button on the TUI, if it is
configured, or the EMERGENCY Stop on the unit.
WARNING
Prior to beginning work, make absolutely sure to switch off power to the particu‐
lar assembly:
If not observed, death or serious bodily injury can occur.
Completely switch power off to the entire X-ray system at the on-site on/off
switch and secure it against unintentional switch-on.
n Hygiene
WARNING
Risk of Infection
There is a risk of infection from direct contact with blood or other bodily fluids.
Have the component disinfected by the operating personnel.
Use protective gloves.
Only original screws may be used.
If not observed, cables can be damaged.
n Original Parts
ON = Position 2 Normal mode, the generator can be switched on via the system
switch-on circuit.
OFF = Position 1 The generator is switched off and cannot be switched on via the sys‐
tem.
After completing the particular adjustment, the D611.S3 "Service Radiation Switch" must
be set to OFF to rule out unintended triggering of radiation.
Limit value for over 3 mm over 6 mm over 30 over 120 over 400 over 1000 over 2000
the nominal to 6 mm to 30 mm mm to 120 mm to 400 mm to mm to mm to
range mm mm 1000 mm 2000 mm 4000 mm
Adm. tolerance ± 0,5 mm ± 1 mm ± 1,5 mm ± 2,5 mm ± 4 mm ± 6 mm ± 8 mm
1.6 Abbreviations
SSW Service software
Ysio F Ysio Fully Automated System
Ysio S Ysio Fully Synchronized System
2.1.1.1 Check
1. Position the ceiling stand over the table so that when the light localizer is switched
on, the front edge of the table is lined up with the center of the light cross.
2. Move the stand in the longitudinal direction over the complete length of the table.
3. If the table is aligned, it should move parallel to the center of the light cross. The toler‐
ance over the entire length of the table is ± 2 mm.
2.1.1.2 Adjustment
1. Turn the table at one end until parallelism to the central beam is established over the
entire movement range.
2.1.2.1 Check
n Check the difference between the light and radiation fields. The position of the light
field can be readjusted at the collimator.
2.1.2.2 Adjustment
The adjustment is described in the Collimator Adjustment document
(AX74-020.842.01).
n removal of the support arm, e.g. following replacement of the suspension of the verti‐
cal axis or of the spring-loaded mechanism.
2.1.3.1 Check
1. Position the 3D in the center of the room, between the two transverse and longitudi‐
nal rails.
2. Remove the cover panels on the rear of the support arm ( Fig. 4 Page 22) that cov‐
er the column.
Fig. 4: Suspension of support arm Fully Automated System
3. With a digital spirit level, check whether the support arm is level in the longitudinal
and transverse directions.
The tolerance is ± 0.1 ˚.
Fig. 5: Checking wobbling in the transverse direction Fig. 6: Checking wobbling in the longitudinal direc‐
of the support arm tion of the support arm
If the result is not within the tolerance, wobbling of the support arm must be
adjusted.
2.1.3.2 Adjustment
Adjustment is made using the wobbling screws. The wobbling screws are comprised of a
securing screw (Allen screw) ( 1/Fig. 7 Page 23) and an adjustment screw (hex screw)
( 2/Fig. 7 Page 23).
1
2
1. Loosen the two Allen screws ( 1/Fig. 8 Page 23) and ( 1/Fig. 9 Page 23) (ap‐
prox. 4 turns).
Loosen the two hex screws ( 1/Fig. 8 Page 23) and ( 1/Fig. 9 Page 23) (approx.
2 turns).
Fig. 8: Wobbling screws Fully Automated System Fig. 9: Wobbling screws Fully Synchronized System
2 2
1 3 1 3
2. Correction
In the longitudinal direction of the support arm:
- Loosen the two Allen screws ( 2/Fig. 8 Page 23) or ( 2/Fig. 9 Page 23) and
( 3/Fig. 8 Page 23) or ( 3/Fig. 9 Page 23) (approx. 2 turns).
As soon as the Allen screw ( 2/Fig. 8 Page 23) or ( 2/Fig. 9 Page 23) is loose, wob‐
bling changes as a result of the unit's own weight!
After pivoting the tube unit support arm, alignment of the tube unit must be checked in
the transverse direction.
2
1
Check
1. Position the 3D in the center of the room, between the two transverse and longitudi‐
nal rails.
2. The check must be performed for the -90˚, 0˚, +90˚ and +180˚ support arm posi‐
tions.
Fig. 12: Vertical tube unit rotation
3. Align the tube unit vertically to the floor; set it to the SID min. and switch on the light
localizer.
4. Mark the collimator centering cross on the floor.
5. Move the tube unit to the max. SID and observe the drift of the centering cross.
6. The measured drift in the movement range may not exceed +/-10 mm.
If the result is not within the tolerance, tube unit drift must be adjusted in the
transverse direction.
Adjustment
3. Loosen the mounting screws for the control element mount ( 1/Fig. 14 Page 27)
on the right and left.
Fig. 14: Control element mount mounting screws
4. Loosen the two screws on the support flange half-cowls ( Fig. 15 Page 27).
Fig. 15: Tube unit support flange
5. The check must be performed for the -90˚, 0˚, +90˚ and +180˚ tube unit support arm
positions. It is possible that an average must be determined between the -90˚ and
+90˚ or 0˚ and +180˚ positions. Because of this, the drift in the individual positions
must be measured on the floor and a note made of them.
Align the tube unit and check the drift again.
Fig. 16: Vertical tube unit rotation
6. If the drift is within the tolerance, mark the centering cross on the floor, tighten the
support flange screws. Here, make sure that the position does not change when tight‐
ening the screws by observing the mark on the floor.
7. Retighten the set screws ( Fig. 13 Page 26).
8. Retighten the mounting screws for the control element mount ( 1/Fig. 14 Page 27)
on the right and left.
9. Reinstall the cover panels.
After adjusting the tube unit in the transverse direction, the RVA tube assembly drift (ro‐
tation around the vertical axis)
n must be checked for the Fully Synchronized system and, if needed, must be mechani‐
cally adjusted.
n must be adjusted for the Fully Automated system in the SSW system.
Check
on the Bucky wall stand
1. Align the tube unit to the BWS and move to the min. SID. Switch on the light localizer.
2. Mark the light field on the BWS (collimator centering cross).
3. Move the tube unit to the max. SID.
4. The measured drift to the left or right in the working range may not exceed +/-3 mm.
If the drift is not within the specified tolerance, the drift must be readjusted.
Adjustment
With the Ysio Fully Automated Systems, perform this adjustment in the SSW in the menu
Tune Up > Stand > Home Position Adjustment, all axles per the Online Help.
Adjustment of the vertical tube rotation must be performed mechanically for the Ysio
Fully Synchronized System:
1. Remove the cover panels on the rear of the support arm ( Fig. 17 Page 29) that
cover the column.
Fig. 17: Suspension of support arm Fully Synchronized System
2. To adjust the stop disk for the vertical axis, loosen the ( Fig. 18 Page 29) securing
screw ( 1/Fig. 19 Page 29).
Fig. 18: Adjusting the RVA stop disk Fig. 19: RVA and RHA adjustment screws
1
2
3. Release the brake by pressing the appropriate button for vertical tube rotation on the
TUI.
The brake must be released during the adjustment.
4. For the adjustment, turn the eccentric bolt ( 2/Fig. 19 Page 29).
5. Retighten the securing screw ( 1/Fig. 19 Page 29).
6. Recheck the drift.
7. Reinstall the cover panels.
Check
on the Bucky wall stand
1. Align the tube unit to the BWS and move to the min. SID. Switch on the light localizer.
2. Mark the light field on the BWS (collimator centering cross).
3. Move the tube unit to the max. SID.
4. The measured drift up or down in the working range may not exceed +/-3 mm.
on the table
1. Align the tube unit to the table and move to the min. SID. Switch on the light localiz‐
er.
2. Mark the light field on the table (collimator centering cross).
3. Move the tube unit to the max. SID.
4. The measured drift to the left or right in the working range may not exceed +/-3 mm.
If the drift is not within the specified tolerance, the drift must be readjusted.
Adjustment
With the Ysio Fully Automated Systems, perform this adjustment in the SSW in the menu
Tune Up > Stand > Home Position Adjustment, all axles per the Online Help.
Adjustment of the horizontal tube rotation must be performed mechanically for the Ysio
Fully Synchronized System:
1. Remove the cover panels on the rear of the support arm ( Fig. 20 Page 30) that
cover the column.
Fig. 20: Suspension of support arm Fully Synchronized System
2. To adjust the stop disk for the horizontal axis, loosen the ( Fig. 21 Page 31) secur‐
ing screw ( 1/Fig. 22 Page 31).
Fig. 21: Adjusting the RHA stop disk Fig. 22: RVA and RHA adjustment screws
1
2
4. Release the brake by pressing the appropriate button for horizontal tube rotation on
the TUI.
The brake must be released during the adjustment.
5. For the adjustment, turn the eccentric bolt ( 2/Fig. 22 Page 31).
6. Retighten the securing screw ( 1/Fig. 22 Page 31).
7. Recheck the drift.
8. Reinstall the cover panels.
2.1.5.1 Check
Before alignment of the collimator can be checked, it must be ensured that the tube as‐
sembly drift RVA (rotation around the vertical axis) is correctly adjusted!
2.1.5.2 Adjustment
The adjustment is described in the Collimator Adjustment document
(AX74-020.842.01).
2.2.1.1 Check
2.2.1.2 Adjustment
2.3 Potentiometers
2.3.1 Adjustment of the Potentiometer for the transverse Axis (only Fully
Synchronized System)
Perform
n following replacement or removal of the potentiometer.
n if there are problems with the position display.
Adjust the potentiometer for position sensing of the transverse axis using the SSW.
1. Log in to the SSW.
Select the Tune Up > Stand > Position Check menu.
2. The check of the potentiometer range for the transverse axis is activated by selecting
Set. Position the 3D in the middle of the movement range of the transverse axis and
turn the potentiometer in the valid value range. When the value range has been
reached, the “Success” audible signal sounds. If the 3D is outside of the valid value
range, the “Fail” audible signal sounds (continuous signal).
3. The screen is exited by selecting Exit.
2.4 Brakes
The brakes are pre-adjusted and do not have to be adjusted.
Perform only with explicit instructions from the factory!
2.4.1.1 Check
1. Remove the cover panels on the rear of the support arm ( Fig. 25 Page 36) that
cover the column.
Fig. 25: Suspension of support arm Fully Automated System
2. Check the brake gap with the feeler gauge ( Fig. 26 Page 37). To do this, press the
button on the TUI for the vertical movement direction. The brake gap must be
0,3 + 0,1 mm.
The brake gap must be even all the way around.
Fig. 26: Checking the RVA brake gap Fig. 27: RVA bearing
2.4.1.2 Adjustment
1. During the adjustment, press the button on the TUI for the vertical movement direc‐
tion.
The screws to adjust the brake gap ( 1/Fig. 28 Page 37) for the vertical axis are lo‐
cated on the bottom of the tube unit support arm.
Loosen the Allen screws ( 1/Fig. 29 Page 37) and adjust the brake gap with the ad‐
justment screws (hex screws) ( 2/Fig. 29 Page 37).
The brake gap must be 0,3 + 0,1 mm all around.
Fig. 28: Adjusting the RVA brake gap Fig. 29: Brake gap adjustment screws
1
1
2. Tighten the securing screw ( 1/Fig. 29 Page 37) with Loctite 243.
3. Check rotation:
- easy rotation
- no scraping
- easy release and application of the brake
4. Reinstall the cover panels.
The brakes are pre-adjusted and do not have to be adjusted.
Perform only with explicit instructions from the factory!
2.4.2.1 Check
1. Remove the cover panels on the rear of the support arm ( Fig. 30 Page 38) that
cover the column.
Fig. 30: Suspension of support arm Fully Automated System
2. Check the brake gap with the feeler gauge ( Fig. 31 Page 39). To do this, press the
button on the TUI for the horizontal movement direction. The brake gap must be
0,35 + 0,1 mm.
The brake gap must be even all the way around. The brake gap is not easily accessible.
Measurement can be only at points. The illustration shows an example of a point
measurement ( Fig. 31 Page 39).
Fig. 31: Checking the RHA brake gap Fig. 32: RHA bearing
2.4.2.2 Adjustment
1. During the adjustment, press the button on the TUI for the movement direction.
The screws to adjust the brake gap for the horizontal axis ( 1/Fig. 33 Page 40) and
( 1/Fig. 34 Page 40) are located on the back of the tube unit support arm.
Loosen the Allen screws ( 1/Fig. 35 Page 40) and adjust the brake gap with the ad‐
justment screws (hex screws) ( 2/Fig. 35 Page 40).
The brake gap must be 0,35 + 0,1 mm all around.
Fig. 33: Adjusting the Ysio F RHA brake gap Fig. 35: Brake gap adjustment screws
1
1
2. Tighten the securing screws ( 1/Fig. 35 Page 40) with Loctite 243.
3. Check rotation:
- easy rotation
- no scraping
- easy release and application of the brake
4. Reinstall the cover panels.
2.4.3 Transverse and Longitudinal Carriage Brake Gap (only Fully Synchron‐
ized System)
The brakes are pre-adjusted and do not have to be adjusted.
Perform only with explicit instructions from the factory!
2.4.3.1 Check
If the brake gap is too large because the pads are worn, a noise (clattering) will develop
when the brakes are applied.
Check the brake gap with a feeler gauge (( Fig. 36 Page 41) or ( Fig. 37 Page 41)).
Brake pad surface to the surface: 0,05 + 0,1 mm
Fig. 36: Checking the longitudinal direction brake gap Fig. 37: Checking the transverse direction brake gap
2.4.3.2 Adjustment
The surface of the eccentric bolts must be flush with the mounting bracket. Only turn
the eccentric bolts, do NOT press them!
Fig. 38: Brake assembly eccentric bolt Fig. 39: Brake assembly set screw
1. Remove the cover panels on the rear of the support arm ( Fig. 40 Page 43) that
cover the column.
Fig. 40: Suspension of support arm Fully Synchronized System
2. The detent forces must be adjusted at the particular Allen screw for the horizontal and
vertical axis ( Fig. 41 Page 43).
Fig. 41: Adjusting the RVA and RHA detent forces
3. If only turning the screw for the vertical axis is not sufficient to adjust the detent
force, washers can be placed under the springs. Spare washers are located in the sup‐
port arm ( Fig. 42 Page 44).
Fig. 42: Fully Synchronized System support arm spare washers
If a sensor does not react, you can test whether the sensor in question works at
all by taking a piece of metal and bringing it up close to the sensor.
If the sensor responds by placing the metal close to it, but does not when moved over
the stop detent, the installation position of the stop assembly must be checked.
To evaluate the function, the function of the status LEDs on the D303 I/O board must
be taken into consideration.
There are 4 status LEDs each for the longitudinal and transverse directions:
- Stop magnet active
- Sensor 1
- Sensor 2
- Sensor 3
The arrangement of the LEDs on the I/O board can be found in the current component
wiring diagram for the 3D.
You can use the SSW to check the function of the sensors and the LEDs. To do this,
open the menu: Test Tools > Stand Tests > Detent Check .
n Checking the Installation Position:
Correct installation of the stop assembly can be found in the Replacement of Parts
document.
- Installation shims are located on the stop assembly that must be used for installa‐
tion to define the correct position of the assembly.
- The tabs on the installation shims face up on the stop assembly in the transverse
direction.
The tabs on the installation shims face down on the stop assembly in the longitudi‐
nal direction.
Fig. 43: Y312 stop assembly, transverse movement Fig. 44: Y311 stop assembly - longitudinal movement
4 4
2 2
4
4
3
1
1
3
(1) Mechanical stop (1) mechanical stop
(2) Nut with washer (2) nut with washer
(3) nose (3) nose
(4) sensors
- Move the installation shims on the stop assembly all the way forward up to the
stop (mechanical stop) so that the spring is tensioned. Secure each of the installa‐
tion plates in place with the nut.
If the tabs on the shims are against the rail, the stop assembly is installed in the cor‐
rect position.
-
After the check, loosen the nuts again so that the installation shims are moved back
by the spring.
Operation of the Stop Assembly
In order for the stop detents to be detectable by the stop assembly, the stop detents
must not lie directly next to one another.
The spacing from the center of one stop detent to the next center of a stop detent must
be at least 150mm.
Fig. 45: Y311, stop assembly, longitudinal direc‐ Fig. 46: Y312, stop assembly, transverse direction;
tion; drawing drawing
5
1 1
3 3
2 2
4
4
5
5
2
1 1
If the toothed belt tension has changed, Centering must be checked in the SSW in the
<Tune Up> <Stand> menu.
If the toothed belt tension has changed, an adjustment has to be performed in the Ref‐
erence Run in the SSW menu in the <Tune Up> <Stand> menu.
3.1.1 Set/check the toothed belt in longitudinal direction using the toothed
belt tension unit
Tool
Fig. 48: Toothed belt tension unit in longitudinal direction
(1) Bolt
(2) Spring
Fig. 49: Measure the spring length Fig. 50: Measure the spring length with bolt
2. Move the 3D to the opposite side of the toothed belt holder so that it can be adjusted.
3. Loosen the 2 Allen screws ( 1/Fig. 51 Page 50).
Fig. 51: Toothed belt
4. Remove the counternut, nut, and if necessary the spacer tube ( 2/Fig. 51 Page 50).
5. Insert the spring on the bolt and attach both to the tensioning screw.
Turn the bolt until the spring is compressed by a delta of the previously recorded val‐
ue of 19.5 ± 0.5 mm.
Depending on accessibility, use the calipers to measure the spring length
( Fig. 52 Page 51) or the spring length with bolt (screw head).
Example:
Fig. 52: Measure the spring length
6. Move the ceiling-mounted stand multiple times in longitudinal direction, check the
length of the spring, and retighten if necessary.
7. Tighten the 2 Allen screws ( 1/Fig. 51 Page 50).
8. Remove the bolt and spring.
Properly install the spacer tube (if available), nut, and counternut
( 2/Fig. 51 Page 50).
During the measurement of the toothed belt frequency, the 2 Allen screws
( 1/Fig. 55 Page 53) must be tightened!
2. Possibility:
Measure from the left side of the transverse carriage (transverse carriage to toothed
belt attachment).
- Move the 3D in longitudinal direction and set the specified distance “toothed belt
attachment plate to the outer edge of the energy chain cable conduit”.
Distance X to be set: 50 ± 1 cm
Fig. 53: Toothed belt frequency - left transverse carriage position to toothed belt attachment
Fig. 54: Toothed belt frequency - left transverse carriage position to a fixed point on the toothed belt
If the toothed belt tension has changed, Centering must be checked in the SSW in the
<Tune Up> <Stand> menu.
If the toothed belt tension has changed, an adjustment has to be performed in the Ref‐
erence Run in the SSW menu in the <Tune Up> <Stand> menu.
3.2.1 Set/check the toothed belt in transverse direction using the toothed
belt tension unit
DANGER
The spring in the tension unit is tightly tensioned.
Improper use of the tension unit can result in physical injuries.
Perform the work steps exactly as described and with extreme care.
Tool
2 4
3
(1) Tensioning screw
(2) Plate with screw
(3) Spring
(4) Bolt
P 1. Measure the length of the spring with a caliper and record ( Fig. 57 Page 56).
Also measure the length of the spring including the bolt (screw head) and record
( Fig. 58 Page 56).
Fig. 57: Measure the spring length Fig. 58: Measure the spring length with bolt
2. Move the 3D to the opposite side of the toothed belt holder so that it can be adjusted.
3. Remove the cover and end stop.
4. Loosen the counternut on the adjustment screw ( 1/Fig. 59 Page 56).
Fig. 59: Toothed belt holder, transverse direction
5. Turn the tool tensioning screw at least six turns on the adjustment screw.
Then tighten the counternut against the tensioning screw. Hold onto the tensioning
screw with an Allen wrench ( Fig. 60 Page 57).
The counternut must be on the tensioning screw of the tool.( Fig. 61 Page 57)
Fig. 60: Attach the tensioning screw Fig. 61: Attach the tensioning screw
6. Attach the plate to the end of the rail and secure above with the screw.
Fig. 62: Attaching the plate on the end of the rail
7. Insert the spring on the bolt and attach both to the tensioning screw.
Turn the bolt until the spring is compressed by a delta of the previously recorded val‐
ue of 18.5 ± 0.5 mm.
Depending on accessibility, use the calipers to measure the spring length
( Fig. 63 Page 58) or the spring length with bolt (screw head)
( Fig. 64 Page 58).
Fig. 63: Measure the spring length Fig. 64: Measure the spring length with bolt
Fig. 65: Bolt and tensioning screw Fig. 66: Toothed belt holder with adjustment screw
11. Hold onto the tensioning screw with an Allen wrench and remove the bolt with the
fork wrench ( Fig. 65 Page 58). Keep holding onto the tensioning screw with the
Allen wrench. The adjustment screw has to touch the holder.
12. Counter the nut against the holder by turning it to the right and remove the tension‐
ing screw ( Fig. 59 Page 56).
Fig. 67: Toothed belt holder, transverse direction
3.3 Setting the Toothed Belt RVA with the Frequency Meter
(Fully motorized System Only)
n Switch on the meter.
n Get the toothed belt ( Fig. 71 Page 61) to oscillate (pluck it).
n Set the meter sensor to the side and close to the center of the wide side of the oscil‐
lating toothed belt.
n Read off the value shown on the meter display.
Frequency to be set: 290 Hz ± 10 Hz
n Repeat the measurement 2 times; the 3 measurement values must all be within the
tolerance of the value to be set (+/- 10 Hz).
n Slightly loosen the 4 attachment screws ( 1/Fig. 72 Page 61).
n Turn the adjustment screw ( 2/Fig. 72 Page 61) to set the toothed belt accordingly.
Tighten the 4 attachment screws ( 1/Fig. 72 Page 61) and repeat the frequency
measurement until the toothed belt has the correct tension.
Fig. 71: Toothed belt frequency - RVA Fig. 72: Toothed belt adjustment screw - RVA
n Tighten the 4 attachment screws ( 1/Fig. 72 Page 61) with Loctite 243 and a torque
of 5 Nm.
3.4 Setting the Toothed Belt RHA with the Frequency Meter
n Switch on the meter.
n Get the toothed belt ( Fig. 73 Page 62) to oscillate (pluck it).
n Set the meter sensor above and close to the center of the wide side of the oscillating
toothed belt.
n Read off the value shown on the meter display.
Frequency to be set: 400 Hz ± 15 Hz
n Repeat the measurement 2 times; the 3 measurement values must all be within the
tolerance of the value to be set (+/- 15 Hz).
n Slightly loosen the 2 attachment screws ( 1/Fig. 74 Page 62).
n Turn the adjustment screw ( 2/Fig. 74 Page 62) to set the toothed belt accordingly.
Tighten the 2 attachment screws ( 1/Fig. 74 Page 62) and repeat the frequency
measurement until the toothed belt has the correct tension.
Fig. 73: Toothed belt frequency - RHA Fig. 74: Toothed belt adjustment screw - RHA
n Tighten the 2 attachment screws ( 1/Fig. 74 Page 62) with Loctite 243 and a torque
of 8 Nm.
If the toothed belt tension has changed in the longitudinal or transverse direction, the
Reference Run has to be performed in the Tune Up menu of the SSW.
Performance of the adjustments in the SSW can be found from the current Online
Help in accordance with the SSW.
4.2.1 Table
1. Select a suitable organ program and center the tube unit over the table.
2. Switch on the light localizer.
3. Position the ball phantom to the centering cross of the light field on the table
4. Release an exposure.
5. The ball in the image must appear inside the circle ( Fig. 76 Page 65).
Fig. 76: Exposure with the ball phantom
4. Position the ball phantom to the centering cross of the light field on the front panel.
5. Release an exposure.
6. The ball in the image must appear inside the circle ( Fig. 76 Page 65).
4.3 IQAP
A change in the adjustment of the radiation field must be checked with IQAP and docu‐
mented.
For this, start a Partial Test and perform the ColliCenter test point. If an adjustment of the
light/radiation field was performed or if the collimator was removed from the tube unit,
perform the test point Light and XRay.
The country-specific regulations must be observed and, if applicable, perform the coun‐
try-specific acceptance tests!
Chapter Changes
General Information Editorial changes.
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