Flagro MAnual
Flagro MAnual
For
2003325
WARNING:
WARNING:
WARNING:
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This heater is designed and approved for use as a
construction heater under Standard ANSI Z83.7/
CGA 2.14. 2000.
SPECIFICATIONS
380 cfh NG
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INSTALLATION:
The installation of this heater for use with natural gas shall conform with local
codes or, in the absence of codes, with the National Fuel Gas Code ANSI
Z233.1/NFPA 54 and the Natural Gas and Propane Installation Code, CSA
B149.1-00. This heater must be installed by a qualified gas technician, following
local codes published by the authority having jurisdiction. All installations
performed in the state of Massachusetts must be completed by a qualified
plumber and gas fitter of the State of Massachusetts.
The installation of this heater for use with propane tank or cylinder shall conform
with Local codes or, in the absence of local codes, to the Standard for the
Storage and Handling of Liquefied Petroleum Gases, ANSI Z233/NFPA 54 and
the Natural Gas and Propane Installation Code, CSA B149.
This heater must be located at least 10ft (3m) from any propane gas cylinder.
This heater shall not be directed toward any propane gas container within 20ft
(6m).
CLEARANCE TO COMBUSTIBLES:
3 ft 10 ft 3 ft 3 ft 3 ft
ELECTRICAL: WARNING
-4-
CONNECTING THE CYLINDER
If cylinders are used to supply the heater, no cylinders smaller than 100lb
capacity shall be used. These cylinders must supply a vapor withdrawal only.
1. All cylinder connections must be made using a wrench to tighten the POL
fitting.
2. Be sure that the cylinder valve is in the closed position when connection or
disconnecting the cylinder.
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FUEL: This heater is a dual fuel heater and operates on propane &
natural gas. The manifold pressures are listed on the
approval label.
You do not need to change any of the burner components;
you just however, make sure the fuel selector valve is in
the proper fuel position.
IMPORTANT
Once the fuel selector valve is in the correct position,
A LOCKING MECHANISM IS RECOMMENDED TO BE
USED ON THE FUEL VALVE TO PREVENT SOMONE
FROM MOVING THE VALVE TO THE INCORRECT FUEL
POSTION. SEE LABEL ON THE HEATER FOR THE
VLAVE POSITION.
IF THE FUEL VALVE IS IN THE INCORRECT POSITION,
POTENTIAL HARM TO THE HEATER AND PERSONEL
CAN OCCUR.
HOSES: All hoses used to connect this heater of fuel supply must be
Type 1 approved propane / natural gas hose assemblies.
The power supply indicator light will help detect any faulty power supplied to the
heater such as; grounding issues, reverse polarity or missing/poor connections
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DUCTING: Hitex heater duct with a minimum temperature handling of
300 deg F. including wire reinforcement to prevent
collapsing. Heater is designed for use with 2 x 12” diameter
ducts equipped with pin lock couplings (FV-HD12).
MAX. OF 50 FT OF DUCTING TO BE USED
FLUE PIPE: For outdoor applications the flue pipe connection must
terminate with a vertical run at least 2 ft long with rain cap.
-7-
FV SERIES CONSTRUCTION HEATER – VENTING REQUIREMENTS
1. VERTICAL FLUE TERMINATIONS
NOTE: ALL VENT TERMINATIONS MUST HAVE A RAIN CAP INSTALLED AS PER
LOCAL CODE REQUIREMENTS.
-8-
.
MAINTENANCE:
The hose assemblies shall be visually inspected prior to each use of the heater.
If it is evident there is excessive abrasion or wear, or the hose is cut, it must be
replaced prior to the heater being put into operation. The replacement hose
assembly shall be that specified by the manufacturer.
3. The appliance must be kept clear and free from combustible materials,
gasoline and other flammable vapors and liquids.
4. The flow of combustion and ventilation air must not be obstructed. Be sure to
check the fan assembly and ensure that the motor and blade are operating
properly.
5. Compressed air should be used to keep components free of dust and dirt
build up. Note: Do not use the compressed air inside any piping or regulator
components.
6. Fan Limit Switch (Part# FV-407A) should be replaced if the fan motor does
not shut off after the heat exchanger has cooled down.
7. High Limit Switches (Part# FV-406 and FV-437) should be checked each
season. These limit switches will ensure the burner shuts down if the
temperature exceeds 150°F degrees at rear of unit and 250°F at the outlet.
-9-
START UP INSTRUCTIONS
3. Connect gas supply to heater (leak test all connections) Refer to chart
1 for hose sizing
4. Verify the fuel valve on the heater is in the correct fuel position
and the valve has a locking mechanism.
5. Ensure burner “air gate” is properly set. (LP – 4.8 & NG – 4.0)
7. The power indicator light on the control box will engage, If Green light
is on, you have proper power supply. If not, see sticker on heater to
verify warning problem and correct the problem before operating the
heater.
10. Once the burner has started, you will need to verify and set manifold
pressure. See rating plate for manifold pressure.
3. When using a generator for electrical supply, make sure the generator is
properly grounded and generator is at a 60Hz frequency.
- 10 -
4. In the event that a generator is being used and the generator runs out of
fuel, make sure the heater switch is in the “OFF” position before restarting
generator, failure to do so may damage heater.
TO SHUT DOWN
2. Move switch to “OFF” position. Main fan will run until heat exchanger
cools down. Do not disconnect power supply until the heat exchanger
cools down.
NOTE: Fan will continue to operate after the burner shuts down. Once the
unit cools down, the fan will stop.
4. If heater fails to ignite after 3 attempts, call your supplier for service.
1. For use with propane or natural gas only. See approval label.
2. Use toggle switch to shut down the heater. Do not try to shut down the
heater by unplugging the electrical cord.
3. Do not plug anything other than the thermostat into the “Thermostat”
plug.
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COMBUSTION AIR ADJUSTMENTS:
1 2 3 4
FIRING RATE HEAD AIR DAMPER
ORIFICE-NG
(BTUH) SETTING SETTING
PART # 4.8 LP
390,000 5
FVN-426 4.0 NG
- 12 -
TEMPERATURE FEELER GAUGE ADJUSTMENT
(ATTACHED TO FAN SWITCH)
The temperature feeler gauge is required to be always touching the heater
exchanger.
The temperature feeler gauge controls the air flow over the fan switch, which
eliminates any unnecessary fan cycling. The temperature feeler gauge can be
adjusted for different outside temperatures, by rotating the location of the
temperature feeler gauge holes. This will provide maximum performance of the
unit in different applications.
Turn the temperature feeler gauge so that the holes are parallel with the heat
exchanger. This will help the fan switch to remain cool and not overheat. See
following:
Turn the temperature feeler gauge so that the holes are closed off as the air goes
over the heat exchanger. This will reduce fan cycling and the unit from shutting
down.
See following:
In extreme cold conditions, cover the holes on the temperature feeler gauge
using foil tape. Ensure that the temperature feeler gauge is readjusted for
warmer weather conditions. Failure to do so may result in burning out fan
switches – not covered under warranty.
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BURNER DIMENSIONS
- 14 -
TYPICAL GAS TRAIN LAYOUT
GAS SUPPLY & FLOW DIRECTION OF GAS GAS APPLIANCE PRESSURE REGULATOR
- 15 -
FIELD WIRING DIAGRAM
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FACTORY WIRING DIAGRAM
NOTE:
1. This burner is approved for use without the motorized air damper. In these
instances optional wiring is used
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PARTS DIAGRAM – FVNP-400
FV-408
FV-438
FV-P06
FV-P01
FVP-FR
FV-434CB12
FV-405
FV-P02 FV-403A
FV-402
FV-406
FV-401 FV-P11
FV-P05
FV-P10
FV-407A
FV-437
FVNP-424
FV-448
FV-P08
FV-404
FV-446 / FV-447
HC5-64
FV-431
FVNP-430A
2103-E-CGA FVNP-427
FVNP-429
FV-450SI
FV-411
FV-409
FV-414B
FV-437
FV-407A
FV-407G FV-433
FV-433B
5
19 24
20
19 27
18
23 25
3 26
7 28
22
8
29
6 21
2 16 23
4 9
10 17
30
14
31
13
G400 LP/NG BURNER - PARTS DIAGRAM
11
1 12
RIELLO BURNER G400 - PARTS LIST DIAGRAM
FEELER GAUGE
FAN LIMIT SWITCH FAN LIMIT GASKET
HOLES – FV-433
FV-407A FV-407G SOLID – FV-433B
POWER INDICATOR
LIGHT POWER CORD THERMOSTAT PLUG
(ON CONTROL BOX)
THERMOSTAT PLUG
(PLUG ON THB) FAN MOTOR CANOPY FAN HOOD
CONTROL BOX LID MOTOR MOUNT BRACKET REAR BURNER MOUNT PANEL
FVNP-427
PARTS LIST FOR FVNP-400
ACCESSORIES
FV-HD12 12" X 12-FT HITEX DUCTING (PIN LOCK)
FV-HD12X25 12" X 25-FT HITEX DUCTING (PIN LOCK)
FV-HDG16 16" X 25-FT HITEX DUCTING (CUFF & BUCKLE)
FV-THB THERMOSTAT C/W 25FT CORD/FEMALE PLUG END
FV-THB (15M) THERMOSTAT C/W 50 FT CORD/FEMALE PLUG END
FVN-426 NG ORIFICE
FV-VK 6" X 3FT C-VENT C/W RAIN CAP
FV SERIES WIRING DIAGRAM
GRN GRN
BLK
GRN
BLK
GRN
FAN MOTOR
L1 T1 1 6 BLK
T2 WHT
T3 0
"4"
OR
N "8"
WHT
RELAY
WHT
WHT WHT
BURNER
BLK
BLUE
BLK RED
BLK
BLK
FAN LIMIT
BLK
BLK RED LIGHT
WHT
THERM TOGGLE 250F HIGH LIMIT 150F HIGH LIMIT RELAY CONNECTION
"8" - HARTLAND RELAY
"4" - OMRON RELAY
BLK