Scribd
Upload
105 views3 pages

Yamazaki Mazak CNC Machine Tooling and Programming Guide

This briefing document analyzes key themes from technical documents related to Yamazaki Mazak machine tools, focusing on tooling specifications, safety procedures, programming parameters, and measurement routines. It emphasizes the importance of copyright protection, safety precautions, and the need for comprehensive training for operators. Recommendations include implementing training programs, maintaining organized documentation, and regularly reviewing safety procedures.

Uploaded by

Qweqwe
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOCX, PDF, TXT or read online on Scribd
105 views3 pages

Yamazaki Mazak CNC Machine Tooling and Programming Guide

This briefing document analyzes key themes from technical documents related to Yamazaki Mazak machine tools, focusing on tooling specifications, safety procedures, programming parameters, and measurement routines. It emphasizes the importance of copyright protection, safety precautions, and the need for comprehensive training for operators. Recommendations include implementing training programs, maintaining organized documentation, and regularly reviewing safety procedures.

Uploaded by

Qweqwe
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOCX, PDF, TXT or read online on Scribd
You are on page 1/ 3

Here's a briefing document based on the provided sources, covering the main themes and

important details:

Briefing Document: Yamazaki Mazak Machine Tooling and Programming

Document Version: 1.0

Date: October 26, 2023

Subject: Analysis of Provided Yamazaki Mazak Documentation

1.0 Executive Summary

This document summarizes key themes and data found within a collection of technical
documents relating to Yamazaki Mazak machine tools. The documents cover a range of topics,
including tool specifications, safety procedures, programming parameters, and measurement
routines. The common thread is providing detailed information for operating and maintaining
Mazak CNC machines.

2.0 Core Themes and Ideas

● Proprietary Information and Copyright: The documents consistently emphasize


copyright protection by Yamazaki Mazak Corporation. Each document contains the
statement "### Cop yri gh t (c ) 2 01 3 Y AMAZAKI M AZAK CORPORATIO N. A ll r igh
ts res erv ed ###." This reinforces the confidential nature of the information contained
within.
● Tooling Specifications and Management: A significant portion of the documentation is
dedicated to tooling, covering specifications, management, and tool offset functions.
Detailed information is provided on various tool types (reamers, taps, end mills, etc.),
holder types, shank numbers (CAT40, BT40, CAT50, BT50), and pull studs.
● Safety Precautions: Several documents emphasize the importance of safety during
operation and maintenance. H274MA0052E.pdf explicitly lists potential hazards and
warnings, such as:
● "D o n o t tu rn t h e p o w e r O N w h e n a n y o f th e m a in te n a n c e c o v e rs a n d
/o r th e e le c tr ic c o n tr o l c a b in e t d o o r is r e m o v e d (o r o p e n e d )."
● "S e ri o u s p e rs o n a l in ju ry b y g e tt in g c a u g h t in m o v in g m a c h in e p a rt
s"
● "S e ri o u s p e rs o n a l in ju ry t o t h e e y e fr o m f ly in g c h ip s d u ri n g c h ip r e
m o v a l"
● Programming Parameters and Procedures: The documents delve into specific
programming parameters, G-codes, and macro programs used in Mazak CNC
machines. This includes detailed explanations of data setting for various machining units
(drilling, reaming, tapping, boring, etc.) and how to use tool offset functions.
● Measurement Routines: Several documents describe specific measurement routines
(WNo. 9110, 9111, 9120, 9121, 9122, 9123). These routines enable the machine to
measure various aspects of the workpiece, such as hole and boss center coordinates,
corner positions, and slant angles.

3.0 Key Ideas and Facts (with Quotes)


● Tool Setting: The document "H-2000-6268-00-A.PDF" provides details on "Measuring
positions for non-contact tool setting." This is crucial for ensuring accurate machining. It
includes formulas for calculating Y and Z coordinates based on tool radius (R) and other
parameters. An example formula: "Y = R – 1.0 mm, Z = 1.0 mm"
● Tool Shank Specifications: The "HGMCTA0013E.pdf" document provides detailed
specifications for tool shanks and pull studs, including material (SCM21-H, SCM420H),
heat treatment (Carburize quenching), and dimensions. For example, "Tool Shank MAS
BT40" and "Pull stud MAS BT40 ANSI Type (34931900680)."
● Programming Units and Conditions: The document "H272HA0046E.pdf" outlines
programming units and conditions for setting parameters. "Unit 0.1 mm/0.01 in" and
"Conditions Immediate." It shows, for example, how to use parameters D38 and D39 to
specify first and second milling hole diameters.
● Macro Program Usage: The "H749PB0019E.pdf" document describes the use of macro
programs and argument specification. "Up to a maximum of 10 sets of arguments that
each consist of addresses I, J, and K, as well as addresses A, B, and C can be
designated to the subprogram."
● Tool Display Information: H749S30019E.pdf details how tool data is displayed within
the CNC interface, defining the type of data that can be displayed for each type of
tooling operation (REAMER, TAP, BCK FACE, BOR BAR, CHAMFER, FCE MILL, END
MILL, OTHER, CHIP VAC, TOL SENS, BAL EMIL).
● Program Editing and Data I/O: H747S40020E.pdf indicates that while program editing
is possible, it is only enabled "during single-block or feed-hold stop."
● Safety Warnings: H274MA0052E.pdf details safety warnings for the machines. "D o n o
t o p e ra te a s w it c h w h ile w e a ri n g g lo v e s ."

4.0 Implications

● Training is Critical: The complexity of the programming parameters and measurement


routines underscores the need for comprehensive training for Mazak CNC machine
operators and maintenance personnel.
● Importance of Documentation: The documents highlight the importance of having
access to detailed technical information for troubleshooting and optimizing machine
performance.
● Adherence to Safety Procedures: The repeated emphasis on safety precautions
highlights the potential risks associated with operating CNC machines and the need to
strictly adhere to safety guidelines.

5.0 Recommendations

● Implement robust training programs for all personnel involved in operating and
maintaining Mazak CNC machines.
● Maintain a well-organized library of technical documentation for easy access.
● Regularly review and reinforce safety procedures.

6.0 Further Research

● A deeper dive into the specific G-codes and macro programs used in Mazak machines
would be beneficial.
● Investigate the latest safety standards and best practices for CNC machine operation.
Disclaimer: This briefing document is based solely on the provided sources and may not be
exhaustive. Further investigation and consultation with subject matter experts are recommended
for a comprehensive understanding.

You might also like