Designs 07 00037
Designs 07 00037
1 School of Electrical Engineering and Informatics, Institut Teknologi Bandung, Jl. Ganesha No. 10,
Bandung 40132, Indonesia
2 Faculty of Industrial Technology, Institut Teknologi Bandung, Jl. Ganesha No. 10, Bandung 40132, Indonesia
3 School of Electrical Engineering, Telkom University, Jl. Telekomunikasi No. 1, Bandung 40257, Indonesia
4 Department of Physical Medicine and Rehabilitation, Faculty of Medicine, Universitas Padjadjaran-Dr. Hasan
Sadikin General Hospital, Bandung 40161, Indonesia
* Correspondence: [email protected] (A.S.); [email protected] (C.S.)
Abstract: Losing a hand can significantly impact an individual’s physical and emotional well-being.
Prosthetic hands can help restore some function and independence for individuals who have lost a
hand. However, the prosthetic hands available on the market are prohibitively expensive, especially
for developing countries, such as Indonesia. Commercial electronically powered prosthetic hands can
be expensive, having prices ranging from $25,000 to $75,000 and annual maintenance costs ranging
from $500 to $3000. In contrast, body-powered prosthetic hands are generally cheaper, ranging from
$2000 to $10,000, but are still considered expensive for many people in developing countries. To make
prosthetic hands more accessible, we have designed a body-powered prosthetic hand, “Karla”, using
affordable materials and with as few components as possible. This report presents our proposed
designs, the innovations, the parts in detail, and experiences using the designed prosthetic hand. The
highlight of our design is a novel whippletree-like mechanism that utilizes the 3-D space to contract
the fingers of the prosthetic hand.
by the movement of the user’s own body. They often utilize a cable system. The user moves
other body parts to actuate the prosthetic hand. This type of prosthetic can be more durable
and require less maintenance. Externally powered prosthetic hands use sensors to detect
muscle movements or signals from the user’s body, which are then used to control the
actuation of the prosthetic hand. Some electronically powered prosthetic hands can also
allow the user to feel sensory feedback, such as touch or pressure, through the embedding
of specific sensors [8].
In Indonesia and many developing countries, the cost is one significant problem for
an amputee in purchasing an active hand prosthesis [9–11]. A commercial electronically
powered prosthetic hand can cost from 25,000 to 75,000 US dollars [12], which is certainly
unaffordable for most people in a developing country. The annual maintenance costs range
from 500 to 3000 US dollars [13], making them even more unaffordable. A body-powered
prosthetic hand, typically sold at 2000 to 10,000 US dollars, is cheaper [12]. However, they
are still expensive.
We designed a body-powered prosthetic hand using affordable materials to solve this
problem. We also designed the device to have as few components as possible, making it
affordable to the amputees while still offering a grasping functionality by pulling a rope
using the other hand. We successfully tried our designed prosthetic hand to grasp various
objects such as tissues, marbles, LEGO blocks, credit cards, keys, poker chips, pens, and
USB cables. This paper explains our thinking in the design process, each part of the design,
the analysis, and our experiences using the designed prosthetic hands. We named our
design Karla.
The advantage of our designed hand for us is the materials: ABS for 3-D printing,
gloves, ropes, and all other materials can be obtained locally. From Bandung, West Java,
Indonesia, we obtained all the materials locally. The assembly and manufacturing processes
were also performed locally in the city. We also support the repair and maintenance of our
prosthetic hand.
The rest of the paper is organized as follows: Section 2 reviews previous works
on affordable body-powered prosthetic hands by other researchers. Section 3 presents
the proposed design, detailed explanations of each part, and also design justifications.
Then, Section 4 describes the results of the designs, media sightings, and our competition
experiences. Section 5 compares our work to similar works. Finally, Section 6 concludes
the paper.
2. Related Inventions
Our design uses a force distribution mechanism to distribute the pulling force from the
user to all five fingers. There are some patents and inventions that are similar to our work.
Belter et al. [14], under US patent number 20170049583, designed a prototype that uses
intertwined ropes to distribute the forces to the fingers. However, the thumb is not a part
of the grasping mechanism and is only used cosmetically.
The design of Trusaji et al. [15], under Indonesian patent number P00202007576, uses
a triangle-shaped link which has a shape similar to a pulley on both of its ends. However,
that design distributes force only to the four fingers, as there is no thumb attached.
Aleksandrovich [16], under Russian patent RU2664171C1, proposed a balancing mech-
anism using two linked pulleys arranged in parallel and connected by a rod, which is
linked to a pulley with a series arrangement. The five fingers, including the thumb, are
linked to the balancing mechanism in the patent. Nevertheless, the parallel and series
arrangement of the three pulleys complicates the component assembly process within the
prosthetic hand’s limited space. The structure also causes the thumb to bend first, before
the other four fingers.
In a healthy hand, humans either move the five fingers simultaneously, or the four
fingers first before the thumb when grasping something unconsciously. We designed a
system that tries to emulate the simultaneous movements of the five fingers to create an
adaptive grasp.
Designs 2023, 7, 37 3 of 15
3. System Design
Our design consists of three main parts: the force distributor, the main hand, and the
finger mechanism. The force distributor uses ropes to distribute the pulling force from the
user to all five fingers. The main hand consists of a palm, a fourth metacarpus, and a fifth
to accommodate the grasped object’s contours and shapes. The fingers use pulleys that act
as the joints, elastic rope as the extensor muscle tendon, and non-elastic rope as the flexor
muscle tendon. Figure 1 illustrates our designed prosthetic hand’s overall top-view block
diagram, showing a right-hand design.
Figure 1. Overallblock diagram of Karla. The design consists of three parts: a force distributor, the
main hand, and fingers. To make a grasping motion, the user pulls the main string with force Farm .
Figure 2 shows the detailed parts of our designed prosthetic hand. The parts labeled 1
to 5 are the force distribution subsystem, parts 6 to 8 are the main hand subsystem, and
parts 9 to 13 are the fingers subsystem. We will explain the design of each part in the
following subsections.
Designs 2023, 7, 37 4 of 15
Figure 2. Complete illustration of the design: (1) Main rope. (2) Force distributor. (3) Thumb rope.
(4) Index and middle finger rope. (5) Ring and little finger rope. (6) Palm. (7) Fifth metacarpus. (8) Fourth
metacarpus. (9) Thumb. (10) Index finger. (11) Middle finger. (12) Ring finger. (13) Little finger.
Figure 3. Whippletree mechanism: (a) basic element of whippletree mechanism and (b) a double-tree
arrangement in a two-horse team.
the whippletree mechanism can mechanically adjust the movement of fingers according to
the shape of the object. This feature is achieved by regulating the force transmission into
each finger based on the amount of resistance given by the object to each finger.
There are a few previously designed prosthetic hands that use whippletree-like mech-
anisms. A prosthetic hand designed by Groenewegen [18] uses a mechanism called a
whippletree to allow for an adaptable grasping function. This mechanism consists of seven
bars, three triangle-shaped bars, and nine pins arranged in a double-tree configuration. All
of these components were 3-D printed. The design of Groenewegen’s whippletree is shown
in Figure 4.
Makerhand [19] proposed a prosthetic hand that has a unique approach. It has only
three fingers, including the thumb. The three-finger configuration arose since it considers
the most basic whippletree arrangement, which consists of only one bar and four lines.
The design only uses one bar and three lines to achieve a whippletree mechanism for its
prosthetic hand. The line from three fingers is attached to each tip of the bar and the center
of the bar. Figure 5 illustrates the schematic of Makerhand’s whippletree mechanism.
Esposito et al. [20] proposed the "Federica" hand, which uses multiple pulleys and
ropes to implement its whippletree mechanism to distribute force to all five fingers. How-
ever, the numbers of pulleys and ropes make the force distributed to the fingers uneven
and less than ideal. Figure 6 shows the pulley-whippletree configurations of Federica.
Designs 2023, 7, 37 6 of 15
Figure 7. (a) Our initial design in 2-dimensional space and (b) 3-dimensional space design for the
accommodation of the thumb.
Figure 8. Propeller or fidget-spinner-like whippletree bar. The numbering (2) follows the conventions
in Figure 2. The hole (2A) and the edge of the design are used for the "pin" for the ring and little
fingers. The hole (2B) is for the thumb. The hole (2C) works similarly to (2A) but for the index and
middle finger. The hole (2D) is for the main rope to the arm direction.
Figure 9. The isometric view of the force distributor system (1–5) and main hand systems: (6) palm,
(7) fifth metacarpus and (8) fourth metacarpus.
They also have an important role in the rope routing for distributing and directing the
pulling force, especially for the thumb. The thumb is a special feature because it rotates
in the yaw direction while the other fingers rotate in the pitch direction. Therefore, it is
attached to the side of the palm and requires special routing. Figure 10 illustrates the
back view of the palm. We also marked the holes where we inserted the ropes from the
force-distribution mechanism.
Designs 2023, 7, 37 8 of 15
Figure 10. The back view of the palm. The holes are for inserting the rope into the channels and
are connected to each finger. The (6A) hole is for the thumb; and the holes 6B–6E are for the index,
middle, ring, and little fingers, respectively.
Figure 11 shows the inner palm channels of each finger. The palm is connected directly
to the thumb, index finger, and middle finger. For the ring and little finger, we first
route the rope to additional parts—the fourth and fifth metacarpals—to accommodate an
adaptive grasp.
Figure 11. The top and left views of the palm show the routing channels, marked in dashed lines.
Channel (6A) is for the thumb, channels (6B) and (6C) are directly connected to the fingers, channel
(6D) is connected to the fourth metacarpus, and channel (6E) is connected to the fifth metacarpus.
In the fourth and fifth metacarpal parts, the palm ropes go to their channels before
finally being connected to the ring and little fingers. Figure 12 shows the routing channels
of the aforementioned parts.
Using this main hand design, we can distribute the pulling force to all the connected
fingers while providing an adaptive grasp by adding flexible fourth and fifth metacarpal
parts. The rope is then connected to the fingers, which we discuss in the following section.
Figure 12. (a) The routing channel (7A) for the fourth metacarpus and (b) the routing channel (8A)
for the fifth metacarpus.
We chose to use the fingers’ mechanism based on what we value most in our de-
sign: cost, availability, and simplicity. We decided to use the pulley–line mechanism in
our design.
Each of the ropes from the main hand mechanism is connected to each finger. In this
part, the mechanism uses two pulleys, three rods, an elastic rope, and a non-elastic rope.
The non-elastic ropes are the continuation of the rope from the main hand. Figure 13 shows
how we arrange the rods, pulleys, and ropes in their resting state.
Figure 13. The arrangement of the rods, pulleys, and ropes inside the fingers. The elastic rope is
shown in red, and the non-elastic pullable rope is shown in green.
Designs 2023, 7, 37 10 of 15
The two pulleys act as the metacarpophalangeal (MP) joint and distal-interphalangeal
(DIP) joint. The elastic rope acts as the extensor muscle tendon, and the non-elastic rope
acts as the flexor muscle tendon. When the flexor rope is pulled by the forces, Fr , from
the main hand, the fingers will make a grasping motion, and the extensor rope will be
stretched, as shown in Figure 14.
Figure 14. The finger mechanism in the grasping position after a pulling force (Fr ) is applied.
When the pulling force is released, the elasticity of the extensor rope will force the
fingers back to their resting positions. For simplicity of the production, we also designed
the thumb with three knuckles, unlike a real hand, in which the thumb only has two
knuckles. The finger mechanisms are then packaged into finger-like detachable parts, as
shown in Figure 2.
Figure 15. The complete prosthetic hand after packaging, showing a right-hand design.
Designs 2023, 7, 37 11 of 15
Figure 16. Our pilot wearing a left-handed version of Karla, ready to try grasping various objects.
Our pilot was capable of driving our design to form various grips according to the
SHAP: a power grip by holding the cylinder, a tip grip by holding a marble, an extension
grip by holding a smartphone, and a spherical grip by holding an egg-shaped object.
Figure 17 shows our documentation of our pilot holding various objects. The limitation
Designs 2023, 7, 37 12 of 15
of our technology is it can not form a tripod grip, which a healthy hand typically makes
when writing. However, we would argue that, in our case, a tripod grip can be replaced
by a tip grip for holding objects such as pens. This is also supported by the fact that our
prosthetic hand is not designed to perform complex movement tasks, such as writing or
eating with chopsticks.
Figure 17. Grasping various objects using our designed hand: (a) power grip, (b) tip grip, (c) tip grip
as tripod grip replacement, (d) extension grip, (e) lateral grip, and (f) spherical grip.
(a) (b)
Figure 18. Our pilot won third place in the Cyabathlon Challenge 2022 organized by ETH Zürich,
Switzerland: (a) the pilot proudly showing his time, and (b) final standings in the competition.
Designs 2023, 7, 37 13 of 15
We also collected testimonial from our user about the use of our prototype in daily life:
• It can help with daily necessities, such as sweeping the floor, putting the laundry on a
drying rack; and also can help with playing sports confidently.
• It can be a starting point for a conversation in a public place, such as a train or bus,
which helps in gaining more confidence.
Author Contributions: This work was realized through the collaboration of all authors. Conceptu-
alization, W.T., E.N. and R.Z.G.; methodology, W.T.; investigation, W.T. and A.S.; resources, W.T.,
D.I., A.S. and C.S.; data curation, A.S.; writing—original draft preparation, A.S.; writing—review
and editing, A.S.; visualization, A.S.; supervision, D.I. and C.S.; project administration, W.T. and
I.A.; funding acquisition, W.T., A.S., I.A. and C.S. All authors have read and agreed to the published
version of the manuscript.
Funding: The study was the result of start-up funding of "Lembaga Pengembangan Inovasi dan
Kewirausahaan (LPIK)" of Institut Teknologi Bandung (ITB).
Data Availability Statement: Not available.
Conflicts of Interest: The authors declare no conflict of interest.
Designs 2023, 7, 37 14 of 15
Abbreviations
The following abbreviations are used in this manuscript:
DIP Distal-interphalangeal
EMG Electromyography
FSR Force-sensitive resistor
MP Metacarpophalangeal
SHAP Southampton Hand Assessment Procedure
VGT Versatile Gripping Technology
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