24CT104 Module 1 Unit 1 Polymer Technology
24CT104 Module 1 Unit 1 Polymer Technology
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Polymers
POLYMER TECHNOLOGY
• Introduction
• Classification
• Types of Polymerization
• Preparation, properties and applications of PE
• Preparation, properties and applications of Nylon-6,6
• Elastomers-Natural rubber and properties vulcanization
• Synthetic rubbers-Buna N and S
• Introduction to conducting polymers
• Synthesis of Polyacetylene
• Doping of Polyacetylene
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Polymers
Introduction – Few everyday synthetic polymers
Titanic
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Polymers
Introduction- History
Titanic
• The first synthetic organic polymer polyvinylchloride was synthesized in
1838 accidentally. Later, polystyrene was discovered in 1839.
• Origin of polymer industry started in the 19th century, where most of the
works were done on natural polymers or naturally derived polymers (Semi
Synthetic).
• Leo Baekeland’s Bakelite (Phenol-Formaldehyde Resin) was the first fully
synthetic polymer synthesized in 1910 and commercialized for its
insulating property.
• Following this, first synthetic rubber was manufactured during world war 1
using 2,3-dimethylbutadiene called as Methyl Rubber.
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Polymers
Titanic Recap
Some Organic Chemistry
Bond Dissociation
Arrow-pushing mechanism
Resonance
Reaction Mechanism
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Polymers
Introduction Titanic
What is a “Polymer”?
The name Polymer was derived from ancient Greek word πολύς (polus,
meaning "many or much") and μέρος (meros, meaning "parts").
Monomers Polymer
Monomer
Monomers Polymer
POLYMERIZATION
nCH2=CH2 –CH2 - CH2 - CH2 - CH2 - CH2 - CH2 -
(Monomer) (Polymer)
Monomers Polymer
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Polymers
Introduction Titanic
Functionality:
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Polymers
Introduction Titanic
Functionality:
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Polymers
Introduction Titanic
Functionality:
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Polymers
Titanic
Classifications of Polymers
1.By Origin
2. By Monomer
4. By Mode Of Formation
5. By Chain Structure
6. By Tacticity
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Polymers
Titanic
Classifications of Polymers
By Origin
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Polymers
Titanic
Classifications of Polymers
By Origin
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Polymers
Titanic
Classifications of Polymers
By Origin
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Polymers
Titanic
Classifications of Polymers
By Monomers
• They are further classified into Block, Graft, Alternating and Statistical.
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Polymers
Titanic
Classifications of Polymers
Copolymers
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Polymers
Titanic
Classifications of Polymers
Based on Chain Structure
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Polymers
Classifications of Polymers
Titanic
Based on Structural Orientation or Tacticity
• Atactic: side groups are randomly distributed on both the sides of the
polymer backbone.
• Isotactic: side groups are distributed only on one side of the polymer
backbone.
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Polymers
C C
C C C
C C C
C C C H2
C H2 H2 H2 H
H2 H2 H
H H H
Isotactic Syndiotactic
H
H C
C C
C C C
C C C H2
C H2 H2
C C H2 H
H2 H
H2 H
H
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inwards or towards you
Polymers
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Polymers
Based on Thermal Response
Titanic
• Thermoplastic polymers are linear, long chain polymers, which can be
softened on heating and hardened on cooling reversibly. Thus they can be
processed again and again.
For example: polyethylene, polypropylene, polystyrene, and poly vinyl
chloride
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Polymers
Classifications of Polymers
Titanic
Based on Thermal Response
S.No Thermoplastics Thermosetting
1 They are formed by either addition or They are formed by condensation
condensation polymerization polymerization
2 They have either linear or branched They have three dimensional, cross linked
structures structures
3 Adjacent polymer chains held together by Adjacent polymer chains held together by
weak intermolecular forces strong covalent bonds called cross links
4 They soften on heating and stiffen on They do not soften on heating
cooling
5 Soluble in Organic solvents They are insoluble in any solvent
6 They can be remoulded reshaped, re used They can not be remoulded reshaped, re
used
7 They can be reclaimed from waste They can not be reclaimed from waste
8 During moulding there is no change in their 8. They undergo chemical change during
chemical composition. moulding.
9 Ex: PE, PVC, PTFE, Nylons Ex:Bakelite,Urea formaldehyde
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Polymers
Titanic
Classifications of Polymers
Addition polymers:
They are formed by the addition of olifinic monomers without the elimination of bye
products. Polymer is exact multiple of monomer.
Condensation polymers:
Ex: PE,PVC,PTFE
• The active site will be carried by the growing chain and addition of subsequent
molecules occurs until all the monomers are consumed.
Chain polymerization
X X X
a.Initiation
b.Propagation
c.Termination.
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Polymers
Types of polymerisation
Titanic
Addition Polymerisation Radical polymerisation
The initiation step consists of two reactions.
1-The production of the free radical
I ------> 2R˙
2- Addition of this radical to a monomer molecule to produce the chain initiating
species M1
R˙ + M1 -----> M1˙
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Polymers
Types of Initiators
Thermal initiators:
• Most common examples: peroxides (benzoyl peroxide)or azo
compounds (azo isobutyronitrile)
• The thermal, homolytic dissociation of initiators is the most
widely used method for generating radicals to initiate
polymerization.
Peroxides Azo compounds
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Polymers
Photochemical initiators:
•One or two component.
•Used for thin films.
Peroxides Ketones
Azo compaunds
Disulfides
h
S S 2 S•
Ionizing radiation:
Redox initiators: •X-ray, gamma-ray.
•Usually 2 component. •Random destruction leads to radical
•Rarely used. formation.
Fentons reagent •Used only in very special cases.
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Polymers
Chain Transfer:
• Instead of forming two dead chain, here there will be simultaneous formation
of new free radical which will start propagating to form polymer.
• Abstraction can happen from initiator, monomer or polymer or from any other
species present in the system including solvent or impurity.
• Since the chain growth is transferred from one site to another, the
phenomenon is called chain transfer
X X
H2
H R CH C
R CH C R'H R'
C C X C C X
H2 H2 H2 H2
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Polymers
Inhibitors:
O O
NO 2
N N
OP OP
P
H
O
N
NO
OP
P O P
P
H
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Polymers
• Atmospheric Oxygen is a good inhibitor, as it will form biradicals.
P O O P O O
P O O P P O O P
Coupling : occurs when two growing chain unit by coupling of lone electrons in
each chain to form electron pair
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Polymers
Ionic chain polymerization
The characteristic of ionic chain polymerization are as follow
2. The ionic polymerization proceeds with very high rates and is very
sensitive to the presence of small amounts of impurities
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Polymers
Cationic Polymerisation
• Electron donating groups, like proton acids, Lewis acids (with
co-initiators), vinyl ether, etc. act as initiatiors
• Polymerisation is kind of a repetitive alkylation reaction
• If sufficient e- donor groups are available, propagation is rapid
• Mostly prefers lower temperatures & may require cooling
• Water may actually inhibit the polymerisation
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Polymers
Termination
1. Chain Transfer to Monomer
This involves transfer of a proton to a monomer molecule with the
formation of terminal unsaturation in the polymer molecule
HMnM+(IZ)- + M Mn+1 + HM+(IZ)-
2. Spontaneous Termination
Spontaneous termination involves regeneration of the initiator + co-initiator
complex by expulsion from the propagating ion pair with the polymer
molecule left with terminal unsaturation.
HMnM+(IZ)- Mn+1 + H+(IZ)-
Weak nucleophile
Styrene
initiation
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Polymers
• When carried out under the appropriate conditions, termination
reactions do not occur in anionic polymerization
• Purposeful addition of water or alcohol to terminate the process
• The new anionic species is too weak to reinitiate.
Preparation:
It is prepared by the addition polymerization of ethylene by using
oxygen as initiator. The reaction takes place at 1500 atm pressure at 150-
250 °C.
Ethylene Polyethylene
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Polymers
Polyethylene
Titanic
Properties:
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Polymers
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Polymers
High density polyethylene (HDPE)
• HDPE is a cost effective thermoplastic with linear structure and no
or low degree of branching.
• Manufactured at low pressure (10-80bar) and derived from either
a. modifying natural gas (methane, ethane, propane mix) or
b. the catalytic cracking of crude oil into gasoline.
• HDPE is manufactured by coordination polymerization of ethylene in
a hydrocarbon solvent using Zeigler Natta catalyst or activated
chromium oxide (Phillips catalyst).
• The polymers formed will be of linear in nature with stereoregular
structures.
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Polymers
Properties of HDPE
• MP: 120-140°C
• Density : 0.93 – 0.97 g/cm3
• High density polyethylene chemical resistance:
1. Excellent resistance to most solvents
2. Very good resistance to alcohols, dilute acids and alkalis
3. Moderate resistance to oils and greases
4. Poor resistance to hydrocarbons (aliphatic, aromatic,
halogenated)
• Higher tensile strength compared to other forms of polyethylene
• Low cost polymer with good processability
• Excellent electrical insulating properties
• Very low water absorption
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Polymers
Applications of HDPE
• Ideal material in diverse applications across
industries. Some of the major uses of HDPE
include
• Packaging applications: trays, bottles for milk
and fruit juices, drums, etc.
• Consumer goods: garbage containers,
housewares, ice boxes, toys, etc.
• Fibers and textiles: because of high tensile
strength, they are used in ropes, fishing and
sport nets, nets for agricultural use, fabrics,
etc.
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Polymers
Low density polyethylene (LDPE)
• It is a semi rigid and translucent polymer.
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Polymers
LDPE - Properties
1. LDPE Melting point: 105 to 115°C
2. Density of LDPE: 0.910–0.940 g/cm3
3. Chemical resistance of LDPE:
a. Good resistance to alcohols, dilute alkalis and acids
b. Limited resistance to aliphatic and aromatic hydrocarbons,
mineral oils, oxidizing agents and halogenated hydrocarbons
4. Low cost polymer with good processability
5. High impact strength at low temperature, good weatherability
6. Excellent electrical insulating properties
7. Very low water absorption
8. Transparent in thin film form
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Polymers
Applications of LDPE
• Its uses are in manufacturing containers, dispensing bottles,
wash bottles, tubing, plastic bags
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Polymers
Property LDPE
Titanic HDPE
Structure Branched Linear polymer
Softening point 110 0C 135 0C
Ziegler-Natta or Cr type
Process & Catalyst Free radical polymerization
catalyst
Density Low 0.912-0.925 gCm-3 High 0.941-0.965 gCm-3
Crystallinity Low High
Tensile strength Low High
Chemical resistivity Low High.
•Flexible and good
•Excellent moisture barrier
transparency
Characteristics properties
•Good moisture barrier
•Hard to semi-flexible
properties
Applications:
• Toys
• Sheets for the packing materials, chemical plants, tubes, pipes, coated-
wires and cables, bags for packing.
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Polymers
Types of polymerisation
Titanic
Condensation (Step-growth) polymerisation
The intermolecular combination between simple polar group containing
monomers to form a polymer with the elimination of small molecules like water, HCl
etc.
This reaction takes place between the monomers having affinity with each other.
The whole polymerization takes place in a stepwise manner (one after the
other)
Ex:
Phenol and formaldehyde condense to form Bakelite
Hexamethylenediamine and Adipic acid condense to form a polymer called
Nylon 6.6
• The degree of polymerization and average molecular weight of the polymer increase as the
reaction proceeds.
• Generally, the reactions are reversible in the initial stages, thus the eliminated water must be
removed if a high molecular weight polymer is to be formed.
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Polymers
Step-Growth Polymerization
Stage 1
n n
Consumption
of monomer
Stage 2
Combination
of small fragments
Stage 3
Reaction of
oligomers to give
high molecular
weight polymer 59
Polymers
Bakelite Synthesis (Acidic Medium)
The first step is electrophilic substitution reaction by hydroxyl methylium group
Hexamethylene tetramine
+
Heat
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Polymers
Bakelite Synthesis (Basic Medium)
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Polymers
Nylon 6,6 (Poly hexamethylene
Titanic diamine adipamide)
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Polymers
Nylon 6,6
Synthesis: Titanic
Equimolar amounts of Adipic acid and hexamethyl diamine
undergoes condensation polymerization
Since the reaction is an amidation reaction, there is an equal chance
of the water to hydrolyze the amide to form the starting materials.
This can be avoided by removing the formed water and shifting the
equilibrium towards product formation.
Adipic acid O
HO
n OH O
O
O
H
- H2O N
HN N
H n-1
O
NH2
H2N
n Nylon 6,6
Hexamethyl diamine 65
Polymers
Nylon 6,6
Alternate synthesis
• To avoid interference from H2O molecules, precursor can be
altered
• Adipoyl chloride (in cyclohexane) can be reacted with 1,6-
Hexamethylene diamine (in water)
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Polymers
Titanic
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Polymers
Titanic
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Polymers
Quenching or Termination
By increasing one reactant over the other. In this way the monomer
in excess will block any further increase in the polymer chains.
Excess H2N-R-NH2
+ H-(-NH-R-NHCO-R'-CO-)n-NH-R-NH2
HOOC-R'-COOH
Excess HOOC-R'-COOH
+ HO-(-CO-R'-CONH-R-NH-)n-CO-R'-COOH
H2N-R-NH2
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Polymers
• Both the reagents are immiscible & polymerization happens at the
Titanic
interface where the two reactants meet
• This is also called interfacial polymerisation.
• The formed molten nylon 6,6 can be either extruded and granulated
or directly spun into fibers by extrusion through a spinneret.
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Polymers
Properties:
Titanic
Melting point of 270 °C.
Thermoplastic polymer and can be processed to complex structures
Polymer exhibits excellent resistance to heat, wear, tear and chemicals,
which makes them the unanimous choice for making bearing, battery
modules, luggage & conveyor belts.
The polymer shows high strength, ductility and stiffness making a
suitable candidate for metal replacement applications.
Semi crystalline polymer with high mechanical strength and toughness.
Polymer shows good sliding property, good electrical insulating
property with resistance to high energy radiations such as gamma and
X-ray
Uses:
Large quantity of Nylon 6,6 is used in producing tyre cord.
Used to make monofilaments and ropes
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