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DS160_-_Error_Codes

The document outlines various error codes related to operating errors, lockout function errors, and miscellaneous errors for a crane system, detailing their causes and recommended eliminations. It includes specific error codes (E01 to E96) along with descriptions of the issues and troubleshooting steps. Users are advised to contact the PAT service department for any error messages not listed.

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xuan
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0% found this document useful (0 votes)
8 views

DS160_-_Error_Codes

The document outlines various error codes related to operating errors, lockout function errors, and miscellaneous errors for a crane system, detailing their causes and recommended eliminations. It includes specific error codes (E01 to E96) along with descriptions of the issues and troubleshooting steps. Users are advised to contact the PAT service department for any error messages not listed.

Uploaded by

xuan
Copyright
© © All Rights Reserved
Available Formats
Download as PDF, TXT or read online on Scribd
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1 ERROR CODES

1.1 Operating Errors E01 through E05


These errors are usually caused by operating in a way that is not allowed per the load charts.
Note: If an error message is displayed which is not contained in the following list, please contact the
PAT service department.
Error Code Error Cause Elimination
E01 Fallen below • Fallen below the minimum • Hoist the boom down to a
radius range or radius or gone past the radius or angle specified
angle range maximum angle specified in the in the load chart.
exceeded respective load chart due to
hoisting up the boom too far
E02 Radius range • Gone past the maximum radius • Hoist the boom up to a
exceeded or or fallen below the minimum radius or angle specified
fallen below angle specified in the respective in the load chart.
angle range load chart due to hoisting down
the boom too far
E04 Operating mode • A non existing operating mode • Set the correct operating
not existing or has been selected mode for the crane
non permitted configuration in question
slewing zone
• The selected operating mode is • Check programming of the
not available in the data data EPROM
EPROM or blocked.
• The boom is in a non-permitted • Slew the crane into a
slewing zone permitted area.
E05 Forbidden • Boom has been extended too • Retract or extend boom to
length range of far or not enough, e.g. the boom the correct length.
the main boom length has been moved out of
the permitted range for load
charts.
• The length sensor adjustment • Retract the boom. Check
was modified, e.g. cable slid off the pretension on the
the length sensor reel. cable. Open the length
sensor and carefully turn
the length pot
counterclockwise to the
detent with a screwdriver.
• Clutch between length sensor • Completely replace the
pot and drive is defective clutch with the drive
wheel and adjust length
sensor pot
• Failure of the +5V-supply for the • Check +5V-voltage. If
analog part of the LMI-analog there is no voltage or
board. break down at a charge of
50 ohm approximately,
exchange LMI board.
• Length potentiometer defective. • Replace length
potentiometer.
1.2 Lockout Function Errors 07 and 08
These errors are caused by defects around the function lockouts.
Error Code Error Cause Elimination
E07 Faulty • Overload relay or main • Replace main board
acknowledgment of board are defective
the overload relay • LMI board defective
on the connection
board.
The relay should be
energized, the 2nd
contact however is
indicated to be off,
or the 2nd contact is
indicated to be on
while the relay
should be de-
energized.
E08 No acknowledgment • refer to E07 • refer to E07
from the anti-two-
block relay
E11 Fallen below limit • Length sensor • Replace length sensor
for the measuring potentiometer defective. potentiometer.
channel "Length
telescopic boom". • Replace LMI board.
• Electronic board in the
measuring channel
defective.
E21 Upper limit value for • Length sensor • Replace length sensor
measuring channel potentiometer defective. potentiometer.
"length telescopic • Replace LMI board.
boom" exceeded. • Electronic part in the
measuring channel
defective.
E12 Fallen below the • Cable between the • Check cable as well as
lower limit value in central unit and pressure plugs, replace, if need
the measuring transducers defective or be.
channel "pressure water inside the plugs
piston side"

• Pressure transducer is • Replace pressure


defective. transducer
• Electronic component in • Replace LMI main board
the measuring channel is or processor board.
defective.
E22 Upper limit value • refer to E12 • refer to E12
in measuring
channel "pressure
piston side" has
been exceeded
E13 Fallen below lower • refer to E12 • refer to E12
limit value in the
measuring
channel "pressure
rod side"
E23 Upper limit value • refer to E12 • refer to E12
in measuring
channel "pressure
rod side" has been
exceeded.
E15 Fallen below lower • Angle sensor defective. • Replace angle sensor.
limit value for the
measuring • Electronic part in the • Replace LMI board.
channel "angle measuring channel
main boom". defective.
E25 Upper limit value • refer to E15 • refer to E15
in measuring
channel "angle
main boom"
exceeded
E16 Fallen below lower • Angle sensor defective. • Replace angle sensor.
limit value for the
measuring • Electronic part in the • Replace LMI board.
channel "middle measuring channel
section". defective.
E26 Upper limit value • refer to E16 • refer to E16
in measuring
channel "middle
section" exceeded
E17 Fallen below lower • Angle sensor defective. • Replace angle sensor.
limit value for the
measuring • Electronic part in the • Replace LMI board.
channel measuring channel
"telescopic jib". defective.
E27 Upper limit value • refer to E17 • refer to E17
in measuring
channel
"telescopic jib"
exceeded
E19 Reference and/or • The supply voltage is • Check the voltages on the
supply voltage falsified by one of the LMI main board (AGND =
defective sensors (DAV, LWG) MP0). Check sensors,
plugs and cable, replace, if
need be.
• Electronic component is • Replace LMI board
defective
1.3 Errors 31 and up
Miscellaneous Errors, most of them caused by electronics.
Error Code Error Cause Elimination
E31 Error in the system • The system program EPROM is • Replace system program
program defective. PROM (D13)
E37 Error in the program • EPROM with System program • Replace system
run. is defective program EPROM.

•Electronic component on the • Replace main board.


main board is defective
E38 System program • The system program in the LMI • Replace the system
and data EPROM does not match to the program EPROM (D13)
do not match. programming in the data or the data EPROM (D1)
EPROM
E41 Error in the internal • Computer component 80C537 • Replace computer
write/read memory defective component 80C537.
(RAM) of the • CPU module defective • Replace CPU module.
computer
component 80C537 • Processor board defective. • Replace processor board
with CPU module.
E42 Error in the • Write/read memory (CMOS • Replace processor board
external write/read RAM) or processor board with CPU module.
memory, 1st part defective.
(RAM)
E43 Error in the • refer to E42 • refer to E42
external write/read
memory, 2nd part
(RAM)
E48 Error in the internal • Computer component 80C537 • Replace processor board
write/read memory defective (main board)
(RAM) • Processor board defective.
E51 Error in the data • No valid data in the data • Load data EEPROM
EPROM or EEPROM. containing valid data.
EEPROM. • Memory module wrongly • Bridge memory module
bridged. acc. to memory type
• Crane data EPROM defective • Replace crane data
EPROM
E52 Error in load chart • Memory module wrongly • Bridge memory module
PROM. bridged. acc. to memory type.
• Load chart EPROM defective. • Replace load chart
EPROM
E56 Error in the data • Memory module wrongly • Bridge memory module
EEPROM. bridged. acc. to memory type
• Crane data EEPROM defective • Replace crane data
EEPROM
Error Code Error Cause Elimination
E57 Error in serial crane • Serial crane data EEPROM • Write data on the serial
data EEPROM. does not contain valid data. crane data EEPROM (by
means of test program or
on-line function), then
restart the LMI
• Memory module defective • Replace memory
module.
E58 Error in the serial • No valid data in the serial • Write data on the serial
analog data analog data EEPROM. analog data EEPROM by
EEPROM. means of the test
program, then, restart
the LMI
• LMI module(s) defective. • Replace LMI module(s).
E82 No pressure • Blocked velocity fuse • Verify correct operation
change sensed • No pressure change at piston of the velocity fuse.
during boom down transducer
or telescope out
E83 Error in Telecode • The selected telecode is not • Select an available
available telecode
E85 Error in the radius • The computed radius is too • Check the programming
determination small (negative deflection) in the data EPROM.
E91 No data trans- • +UB supply voltage to the • Check +UB voltage at
mission form the console is interrupted terminal X1 of the
console to the console electronics
central unit • Interruption or accidental ground • Check the connection
in the line between console console electronics -
electronics and central unit central unit. In case of an
accidental ground, the
transmitter module of the
console electronics
might be damaged.
• Transmitter/receiver module is • Exchange console
defective electronics or LMI main
board resp.
E92 Error in the data • Loose connection in the line • Check the connection
transmission from between console electronics between console
console to central and central unit electronics and central
unit • Transmitter/receiver module is unit
defective • Exchange console
electronics or LMI main
board resp.
E93 Error in the data • refer to E92 • refer to E92
transmission from
the central unit to
the console
Error Code Error Cause Elimination
E94 No data trans- • Interruption or accidental ground • Check wiring to the
mission from the in the cable between central unit console (in case of
central unit to the and console accidental ground,
console replace console
electronics, too).
• 5 V supply of the computer in • Check connection to the
the central unit is missing power unit
• 5 V supply is too low • Exchange the LMI main
board
• Transmitter/receiver module is • Replace console
defective electronics or LMI main
board
• Computer module is defective • Replace processor
board.
• Electro-magnetic interferences • Eliminate the source of
(e.g. when switching contactors interferences by inverse
or valves) diodes or varistors.
E95 Error in the console • The console EPROM is • Replace the console
EPROM defective. EPROM
E96 Error in the internal • The CPU of the console is • Replace the CPU of the
RAM of the defective. console
console. • The console main board is • Replace the console
defective. main board.

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