The document outlines various error codes related to operating errors, lockout function errors, and miscellaneous errors for a crane system, detailing their causes and recommended eliminations. It includes specific error codes (E01 to E96) along with descriptions of the issues and troubleshooting steps. Users are advised to contact the PAT service department for any error messages not listed.
The document outlines various error codes related to operating errors, lockout function errors, and miscellaneous errors for a crane system, detailing their causes and recommended eliminations. It includes specific error codes (E01 to E96) along with descriptions of the issues and troubleshooting steps. Users are advised to contact the PAT service department for any error messages not listed.
These errors are usually caused by operating in a way that is not allowed per the load charts. Note: If an error message is displayed which is not contained in the following list, please contact the PAT service department. Error Code Error Cause Elimination E01 Fallen below • Fallen below the minimum • Hoist the boom down to a radius range or radius or gone past the radius or angle specified angle range maximum angle specified in the in the load chart. exceeded respective load chart due to hoisting up the boom too far E02 Radius range • Gone past the maximum radius • Hoist the boom up to a exceeded or or fallen below the minimum radius or angle specified fallen below angle specified in the respective in the load chart. angle range load chart due to hoisting down the boom too far E04 Operating mode • A non existing operating mode • Set the correct operating not existing or has been selected mode for the crane non permitted configuration in question slewing zone • The selected operating mode is • Check programming of the not available in the data data EPROM EPROM or blocked. • The boom is in a non-permitted • Slew the crane into a slewing zone permitted area. E05 Forbidden • Boom has been extended too • Retract or extend boom to length range of far or not enough, e.g. the boom the correct length. the main boom length has been moved out of the permitted range for load charts. • The length sensor adjustment • Retract the boom. Check was modified, e.g. cable slid off the pretension on the the length sensor reel. cable. Open the length sensor and carefully turn the length pot counterclockwise to the detent with a screwdriver. • Clutch between length sensor • Completely replace the pot and drive is defective clutch with the drive wheel and adjust length sensor pot • Failure of the +5V-supply for the • Check +5V-voltage. If analog part of the LMI-analog there is no voltage or board. break down at a charge of 50 ohm approximately, exchange LMI board. • Length potentiometer defective. • Replace length potentiometer. 1.2 Lockout Function Errors 07 and 08 These errors are caused by defects around the function lockouts. Error Code Error Cause Elimination E07 Faulty • Overload relay or main • Replace main board acknowledgment of board are defective the overload relay • LMI board defective on the connection board. The relay should be energized, the 2nd contact however is indicated to be off, or the 2nd contact is indicated to be on while the relay should be de- energized. E08 No acknowledgment • refer to E07 • refer to E07 from the anti-two- block relay E11 Fallen below limit • Length sensor • Replace length sensor for the measuring potentiometer defective. potentiometer. channel "Length telescopic boom". • Replace LMI board. • Electronic board in the measuring channel defective. E21 Upper limit value for • Length sensor • Replace length sensor measuring channel potentiometer defective. potentiometer. "length telescopic • Replace LMI board. boom" exceeded. • Electronic part in the measuring channel defective. E12 Fallen below the • Cable between the • Check cable as well as lower limit value in central unit and pressure plugs, replace, if need the measuring transducers defective or be. channel "pressure water inside the plugs piston side"
• Pressure transducer is • Replace pressure
defective. transducer • Electronic component in • Replace LMI main board the measuring channel is or processor board. defective. E22 Upper limit value • refer to E12 • refer to E12 in measuring channel "pressure piston side" has been exceeded E13 Fallen below lower • refer to E12 • refer to E12 limit value in the measuring channel "pressure rod side" E23 Upper limit value • refer to E12 • refer to E12 in measuring channel "pressure rod side" has been exceeded. E15 Fallen below lower • Angle sensor defective. • Replace angle sensor. limit value for the measuring • Electronic part in the • Replace LMI board. channel "angle measuring channel main boom". defective. E25 Upper limit value • refer to E15 • refer to E15 in measuring channel "angle main boom" exceeded E16 Fallen below lower • Angle sensor defective. • Replace angle sensor. limit value for the measuring • Electronic part in the • Replace LMI board. channel "middle measuring channel section". defective. E26 Upper limit value • refer to E16 • refer to E16 in measuring channel "middle section" exceeded E17 Fallen below lower • Angle sensor defective. • Replace angle sensor. limit value for the measuring • Electronic part in the • Replace LMI board. channel measuring channel "telescopic jib". defective. E27 Upper limit value • refer to E17 • refer to E17 in measuring channel "telescopic jib" exceeded E19 Reference and/or • The supply voltage is • Check the voltages on the supply voltage falsified by one of the LMI main board (AGND = defective sensors (DAV, LWG) MP0). Check sensors, plugs and cable, replace, if need be. • Electronic component is • Replace LMI board defective 1.3 Errors 31 and up Miscellaneous Errors, most of them caused by electronics. Error Code Error Cause Elimination E31 Error in the system • The system program EPROM is • Replace system program program defective. PROM (D13) E37 Error in the program • EPROM with System program • Replace system run. is defective program EPROM.
•Electronic component on the • Replace main board.
main board is defective E38 System program • The system program in the LMI • Replace the system and data EPROM does not match to the program EPROM (D13) do not match. programming in the data or the data EPROM (D1) EPROM E41 Error in the internal • Computer component 80C537 • Replace computer write/read memory defective component 80C537. (RAM) of the • CPU module defective • Replace CPU module. computer component 80C537 • Processor board defective. • Replace processor board with CPU module. E42 Error in the • Write/read memory (CMOS • Replace processor board external write/read RAM) or processor board with CPU module. memory, 1st part defective. (RAM) E43 Error in the • refer to E42 • refer to E42 external write/read memory, 2nd part (RAM) E48 Error in the internal • Computer component 80C537 • Replace processor board write/read memory defective (main board) (RAM) • Processor board defective. E51 Error in the data • No valid data in the data • Load data EEPROM EPROM or EEPROM. containing valid data. EEPROM. • Memory module wrongly • Bridge memory module bridged. acc. to memory type • Crane data EPROM defective • Replace crane data EPROM E52 Error in load chart • Memory module wrongly • Bridge memory module PROM. bridged. acc. to memory type. • Load chart EPROM defective. • Replace load chart EPROM E56 Error in the data • Memory module wrongly • Bridge memory module EEPROM. bridged. acc. to memory type • Crane data EEPROM defective • Replace crane data EEPROM Error Code Error Cause Elimination E57 Error in serial crane • Serial crane data EEPROM • Write data on the serial data EEPROM. does not contain valid data. crane data EEPROM (by means of test program or on-line function), then restart the LMI • Memory module defective • Replace memory module. E58 Error in the serial • No valid data in the serial • Write data on the serial analog data analog data EEPROM. analog data EEPROM by EEPROM. means of the test program, then, restart the LMI • LMI module(s) defective. • Replace LMI module(s). E82 No pressure • Blocked velocity fuse • Verify correct operation change sensed • No pressure change at piston of the velocity fuse. during boom down transducer or telescope out E83 Error in Telecode • The selected telecode is not • Select an available available telecode E85 Error in the radius • The computed radius is too • Check the programming determination small (negative deflection) in the data EPROM. E91 No data trans- • +UB supply voltage to the • Check +UB voltage at mission form the console is interrupted terminal X1 of the console to the console electronics central unit • Interruption or accidental ground • Check the connection in the line between console console electronics - electronics and central unit central unit. In case of an accidental ground, the transmitter module of the console electronics might be damaged. • Transmitter/receiver module is • Exchange console defective electronics or LMI main board resp. E92 Error in the data • Loose connection in the line • Check the connection transmission from between console electronics between console console to central and central unit electronics and central unit • Transmitter/receiver module is unit defective • Exchange console electronics or LMI main board resp. E93 Error in the data • refer to E92 • refer to E92 transmission from the central unit to the console Error Code Error Cause Elimination E94 No data trans- • Interruption or accidental ground • Check wiring to the mission from the in the cable between central unit console (in case of central unit to the and console accidental ground, console replace console electronics, too). • 5 V supply of the computer in • Check connection to the the central unit is missing power unit • 5 V supply is too low • Exchange the LMI main board • Transmitter/receiver module is • Replace console defective electronics or LMI main board • Computer module is defective • Replace processor board. • Electro-magnetic interferences • Eliminate the source of (e.g. when switching contactors interferences by inverse or valves) diodes or varistors. E95 Error in the console • The console EPROM is • Replace the console EPROM defective. EPROM E96 Error in the internal • The CPU of the console is • Replace the CPU of the RAM of the defective. console console. • The console main board is • Replace the console defective. main board.