Published_239783
Published_239783
FraMCoS-X
G. Pijaudier-Cabot, P. Grassl and C. La Borderie (Eds)
https://doi.org/10.21012/FC10.239783
* †
G. DI NUNZIO , G. MUCIACCIA
*
Politecnico di Milano
Department of Civil and Environmental Engineering, Bulding n.4
Piazza Leonardo da Vinci 32, 20133 Milan, Italy
e-mail: [email protected], www.dica.polimi.it
† Politecnico di Milano
Department of Civil and Environmental Engineering, Bulding n.3
Piazza Leonardo da Vinci 32, 20133 Milan, Italy
e-mail: [email protected], www.dica.polimi.it
Key words: Cast-in anchors, Concrete cone, Head-size, Fasteners, Literature review.
Abstract: The design and the verification of anchorage to concrete are currently covered by the
so called “Concrete Capacity Design” approach, which is adopted in the most recent codes and
national regulations. Although it is quite advanced, such an approach is built on a wide range
dataset, which encompasses both cast-in and post-installed anchors with very different geometry
and tested under different boundary conditions. As a result, the CCD method was developed in a
consistent way adopting the simplifying assumption that some parameters, such as the head-size,
have a negligible influence on the pull-out capacity of the anchoring system. As the head-size
increases, some authors found that the method could be rather conservative, while others found that
the method is still accurate. Within this context, a literature review of the research studies and of the
available formulas for predicting the capacity of cast-in anchors is addressed in this paper, focusing
on the effect of the head-size.
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G. Di Nunzio and G. Muciaccia
method (CC method hereinafter), which different geometry and tested under different
coupled the accuracy of the k-method with the boundary conditions. As a result, the CC
transparency of ACI 349 approach. The main method was developed in a consistent way
improvements introduced by this approach adopting the simplifying assumption that some
were the distinction between different parameters, such as the head-size, have a
directions of loading, modes of failure and negligible influence on the pull-out capacity of
condition of the base material [1]. The above- the anchoring system. Therefore, the design
mentioned design approach is currently and the verification of cast-in solutions often
adopted in the most advanced design codes concerns simple detailing rules and the
and national regulations, for both cast-in place designer’s experience using anchors of various
and post-installed anchors. sizes under the assumption that the structural
Fasteners loaded in tension may exhibit behavior is unaffected by the size of the head.
four different failure mechanism [2]. From the comparison between tested and
Assuming the embedment depth not sufficient predicted failure loads, some authors found
to ensure ductile steel failure and the concrete how the method could be rather conservative
member properly designed to resist the effects for large head-size anchors [3] [4]. Among
induced by the fastener, concrete cone failure them, Nilforoush [5] extensively analyzed the
is the decisive failure mechanism. As it will be database of CC method as function of the
discussed, pull-out for cast-in anchors is bearing stress (Figure 2). From the analysis of
mainly a fictitious failure mechanism with the data, he concluded that CC method has not
increasing displacements than a real failure been developed in a consistent way with
mode. respect to the size of anchor heads over the
range of the studied anchor embedment
depths, because the bearing stresses under the
heads of the tested anchors varied significantly
[5]. As a matter of facts, Fuchs [1] reported
that the CC method was developed by
assembling the European and the North
American test data from previous decades.
Nevertheless, as reported in some projects,
cast-in anchors geometry, and particularly the
head-size, could be well beyond the range of
applicability of CC method [6] [7].
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First A. Author, Second B. Author and Third C. Coauthor
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G. Di Nunzio and G. Muciaccia
extensive comparison between the test data Where: Nu,m is mean concrete cone capacity
and the predicted capacity available till the in (lb) the fc is the concrete compressive
time of the publication, providing strength measured on cylinders and AN is the
recommendations for design and verification. projected area of the concrete cone on the
Few years later, Eligehausen and Sawade member surface.
wrote a contribution to the Technical The head-size is directly included in the
Committee 90-FMA RILEM, in which they shape of the extraction cone. The effect of the
summarized the proposed analytical models by head-size parameter is, however, to increase
distinguish among different theoretical the projection of the arbitrary 45° cone only. It
approaches based on theory of elasticity, was demonstrated that this method leads to
theory of plasticity, strength criterion with unconservative predictions of the cone
smeared crack and fracture mechanics [15]. In capacity [17] [6].
the framework of the International RILEM This procedure for predicting the cone
Symposium on Connections between Steel and capacity was adopted in several US references,
Concrete, Fuchs [1] presented a paper with a as PCI Design Handbook, TRW-Nelson, TVA
detailed review of the evolution of design Civil Standard and ACI Committee 349 [14].
approaches for fastening to concrete till the According to Fuchs [1], this design approach
beginning of the 21st century. The most recent was originally adopted by ACI 349 because it
background for the cone capacity is available was conceptually simple and in satisfactory
in Eligehausen, Silva and Mallée [2]. agreement with the limited tests results
The authors would like to expand the available at the time. Fuchs provided also an
above-mentioned literature reviews by additional explanation for the adoption of this
including some comments on the head-size method in ACI 349: since the ACI Committee
effect, which are not provided in the original was concerned with the nuclear-related
versions, and by adding the most recent structures, the philosophy was to design
research projects available. ductile fastening [17]. Sufficient embedment
depth such that the concrete must exceed the
4.1 The 45° model strength of the steel was, indeed, suggested.
One of the first model for the prediction of
concrete cone capacity was developed in the 4.2 Fracture mechanics-based description
framework of the researches on nuclear-related of concrete cone
structures by Cannon et al [16]. In this model, A detailed survey regarding the fracture
the cone is defined assuming a failure surface mechanics-based description of concrete cone
radiating from the anchor head to the surface breakout is available in Eligehausen, Mallée
at an assumed angle of 45°. The capacity is and Silva [2]. Several theoretical models were
then calculated imposing the equilibrium developed from the mid ‘80s till the early ‘90s
between the external load and the projection of to explain concrete cone breakout. Ballarini et
the nominal tensile stress acting perpendicular al. [18] developed an analytical model on the
to the surface of the cone. The distribution of basis of experimental results. Although they
tensile stress along the side of the cone is focused the attention on the stability of the
taken linear with the maximum at the head crack growth, they firstly investigated the
location and zero at the concrete surface. effect of different head-sizes, as depicted in
Seeking for simplicity, an average value for Figure 3
the tensile stress is assumed equal to 4 in
[US] units.
The final equation for the cone capacity is
at it follows:
(4)
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First A. Author, Second B. Author and Third C. Coauthor
(5)
(6)
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G. Di Nunzio and G. Muciaccia
On the “Prague tests”, the size-effect of The main difference with the approaches
concrete cone was experimentally investigated from the ‘70s relies on the fracture mechanics
using the same embedment depths of the approach. The main outcome from the models
previous stud but performing two series of of late ‘80s till the middle ‘90s it that the
tests: the former, identified with “A”, concrete cone breakout is affected by the size-
assuming an head diameter 1.90 times the effect. The failure loads, thus, increases less
shaft diameter and the latter, identified with the available failure surface, and is given by
“B”, for which the head diameter was fixed the following equation:
such to obtain a constant head pressure equal
to . The size-effect law was, then,
recalibrated according to the test results as it (8)
follows:
(7)
Where: Nu,m is mean concrete cone capacity
Where: Nu,m is mean concrete cone capacity
in (N), fc is the concrete compressive strength
in (N), fcc is the concrete compressive strength
measured on cylinders in (N/mm2), hef is the
measured on cubes in (N/mm2), hef is the
effective embedment depth in (mm), k1, k2 and
effective embedment depth in (mm).
k3 are calibration factors which can be
From the comparison between test results, it
resumed in the single k factor, k factor is equal
was observed an increase of the failure load
to 16.8 and to 12.5 for uncracked and for
for larger heads (test series A). Such an
cracked conditions, respectively.
increase of the failure load could be hidden in
From the analysis of equation (8), three
the exponent of equation (7), which slightly
different parts can be highlighted:
differs from equation (6) (i.e. assumed
maximum size-effect). - which represents the nominal
tensile strength of concrete;
4.3 The Concrete Capacity approach - which represents the basis of the
The genesis of the CC approach (or CCD in rectangular prism model;
-
US) for fastening to concrete, as published on - which represents the maximum
ACI Structural Journal and later adopted by size effect according to Bažant’s law.
the most recent design codes, was explained in The CC approach seems to be in contrast
detail by Fuchs [1], who is also one of the with the fracture mechanics description of the
author of the method. The method was concrete cone failure, because no dependency
developed by implementing the expanded k- of the failure load from the fracture properties
factor method by a user-friendly rectangular is introduced. However, such a dependency is
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First A. Author, Second B. Author and Third C. Coauthor
hidden in the term. In fact, assuming that Figure 7: Schematic concrete cone breakout for
different head-sizes [2].
the elastic modulus of concrete is proportional
to and the fracture energy is proportional
The influence of the head-size was
to , it can be easily demonstrated that is experimentally investigated by fixing the
proportional to the product . Despite it is embedment depth at 80 mm and by varying the
less representative of the concrete matrix shoulder size from 0.5 mm to 4 mm (i.e. the
fracture properties, the use of concrete distance measured from the shaft surface to the
compressive strength was intended for ease of tip of the head). The tests were performed in
utilization. both cracked and uncracked concrete. On this
It worth to be noticed how the method does basis, Furche proposed the following model:
not take into account for different head-sizes.
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G. Di Nunzio and G. Muciaccia
(1
1)
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First A. Author, Second B. Author and Third C. Coauthor
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G. Di Nunzio and G. Muciaccia
cone resistance. In particular, three different while for the very large head size the bearing
coefficients, which multiplies the basic cone pressure dramatically drops under the unity.
resistance, were calibrated on the data from Although these anchor bolts are representative
numerical analyses and experimental tests. The of real applications, no comparable data are
coefficients account for the increasing of the available in technical literature. A limited
thickness of the concrete member (ψH), for the increase in the failure load for the very large
increasing of the head-size (ψAH) and for the head-size only is reported [7]. However,
presence of surface reinforcement (ψSr). depending on the bearing pressure ratio, a
ψ ψ ψ migration from local mode of failure (i.e. pure
concrete cone) to global failure involving the
entire concrete slab was observed, for which
surface reinforcement have been placed on
ψ purpose.
ψ (1 5 CONCLUSIONS
3)
A literature review of the existing
ψ approaches for the prediction of the concrete
cone resistance of cast-in anchors is presented
in this paper, with emphasis on the effect of
head-size.
Starting from the existing codes and
regulations, a review of the main research
Where: Nu,m is mean concrete cone capacity studies on concrete cone capacity is reported.
in (N), Ncodeu,m is the mean concrete cone The background documents behind the so-
capacity calculated according to the reference called CC approach are carefully analyzed
code in (N), fc is the concrete compressive highlighting, if available, information about
strength measured on cylinders in (N/mm2), hef the influence of head-size. Two sections are,
is the effective embedment depth in (mm), Ah finally, dedicated to the behavior under
and the area A0 which provides the capacity extreme pressure conditions: small head
from CC approach, H is the thickness of anchors as well as large head anchors.
concrete member in (mm). The following conclusions can be drawn:
Although the method is refined, the - The approach adopted by the most
applicability of the correction factor for CC advanced codes and regulations is the
merely taking into account the head-size can CC (or CCD) approach. Such a method
be questioned. The above-mentioned provides accurate predictions for a
conclusion was derived in the framework of a rather wide range of cast-in anchors.
recent research projects, in which the authors However, it was found to be
investigated the head-size effect on the conservative for large head-size anchors
behavior of cast-in anchors for real industrial and unconservative for small head-size
applications [7]. In particular, anchor bolts anchors. This may be related to the base
with very different head-sizes were tested reference dataset, which encompass a
under monotonic tensile loading by keeping wide range of anchors with different
fixed the embedment depth. Calculating the geometries and tests with different
ratio between predicted load and load bearing boundary conditions;
area, it follows that the second and the third - Models based on fracture mechanics
investigated solutions are able to develop very rarely assume the influence of head-size
low bearing pressure at the peak. Specifically, as relevant parameter for the behavior
the second solution develops up to , of cast-in anchors. This is probably due
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First A. Author, Second B. Author and Third C. Coauthor
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G. Di Nunzio and G. Muciaccia
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Hall Ltd, 1989, pp. 263–280. Kopfbolzenverankerungen mit und ohne
[16] R. W. Cannon, E. G. Burdette, and R. Rückhängebewehrung unter Zuglast,”
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