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Table of Contents
Cover
Title Page
Copyright Page
Preface
Definitions and abbreviations
1 Introduction to Underwater Inspection and Repair
1.1 Background
1.2 Why Do We Inspect and Repair Structures
1.3 Types of Offshore Structures
1.4 Overview of this Book
1.5 Bibliographic Notes
References
2 Statutory Requirements for Inspection and Repair of Offshore
Structures
2.1 Introduction
2.2 Examples of Country Statutory Requirements
2.3 Standards and Recommended Practices for Steel
Structures
2.4 Standards and Recommended Practices for Mooring
Systems
2.5 Standards and Guidance Notes for Concrete Structures
2.6 Discussion and Summary
References
3 Damage Types in Offshore Structures
3.1 Introduction
3.2 Previous Studies on Damage to Offshore Structures
3.3 Previous Studies on Damage to Fixed Steel Structures
3.4 Previous Studies on Damage to Floating Steel Structures
3.5 Previous Studies on Damage Types to Mooring Lines
and Anchors
3.6 Previous Studies on Concrete Structures
3.7 Previous Studies on Marine Growth (Marine Fouling)
3.8 Summary of Damage and Anomalies to Offshore
Structures
3.9 Bibliographic Notes
References
4 Inspection Methods for Offshore Structures Underwater
4.1 Introduction to Underwater Inspection
4.2 Previous Studies on Inspection
4.3 Inspection and Inspection Methods
4.4 Deployment Methods
4.5 Competency of Inspection Personnel and Organisations
4.6 Reliability of Different Inspection Methods Underwater
4.7 Inspection of Fixed Steel Structures
4.8 Inspection of Concrete Structures
4.9 Inspection of Floating Structures and Mooring Systems
References
5 Structural Monitoring Methods
5.1 Introduction
5.2 Previous Studies on Structural Monitoring Methods
5.3 Structural Monitoring Techniques
5.4 Structural Monitoring Case Study
5.5 Summary on Structural Monitoring
5.6 Bibliographic Notes
References
6 Inspection Planning, Programme and Data Management
6.1 Introduction
6.2 Previous Studies on Long‐Term Planning of Inspections
6.3 Summary on Inspection Planning and Programme
6.4 Bibliographic Notes
References
7 Evaluation of Damage and Assessment of Structures
7.1 Introduction
7.2 Previous Studies on Evaluation of Damaged Tubulars
7.3 Previous Studies on Evaluation of Damaged Plated
Structures
7.4 Previous Studies on Evaluation of Damaged Concrete
Structures
7.5 Practice of Evaluation and Assessment of Offshore
Structures
References
8 Repair and Mitigation of Offshore Structures
8.1 Introduction to Underwater Repair
8.2 Previous Generic Studies on Repair of Structures
8.3 Previous Studies on Repair of Tubular Structures
8.4 Previous Studies on Repair of Concrete Structures
8.5 Previous Studies on Repair of Plated Structures
8.6 Repair of Steel Structures
8.7 Repair of Corrosion and Corrosion Protection Systems
8.8 Repair of Mooring Systems
8.9 Repair of Concrete Structures
8.10 Overview of Other Mitigation Methods
8.11 Bibliographic Notes
References
9 Conclusions and Future Possibilities
9.1 Overview of the Book
9.2 Emerging Technologies
9.3 Final Thoughts
References
Index
End User License Agreement
List of Tables
Chapter 2
Table 1 Inspection Intervals According to API RP‐2A (API
1993).
Chapter 3
Table 2 Levels of Corrosion (ABS 2017).
Table 3 Overview of Previous Work on Damage to Offshore
Structures.
Table 4 Summary of Underwater Inspection Findings for 21
Steel Platforms in t...
Table 5 Damage to Steel and Concrete Structures Requiring
Repair.
Table 6 Damage to Platform A.
Table 7 Cause and Frequency of Damage to Fixed Offshore
Structures.
Table 8 Categories of Platform Defects.
Table 9 Damage Caused by Hurricane Andrew (from Sharp
et al. 1995).
Table 10 Modes of Failure for Ship‐Shaped Structures.
Table 11 Typical Defect Types for Tanker Structural
Components (SSC 421).
Table 12 Incident Frequencies for Semi‐Submersibles for
the Period 1970–1997 ...
Table 13 Causes of Failures for Both Chains and Wire Ropes
(API 2019).
Table 14 Overview of Identified Damage on Concrete
Structures.
Table 15 Damage Types and Typical Locations in Offshore
Concrete Structures (...
Table 16 Effects of Fouling on a Structure.
Table 17 Growth Characteristics of Common Marine Fouling
Species (HSE 2002).
Table 18 Categories of Potential Causes of Damage for
Three Different Types o...
Chapter 4
Table 19 Overview of Previous Studies on Inspection
Methods.
Table 20 Reliability and Cost Estimate for CVI and MPI
(MSL 2000).
Table 21 Overview of Inspection Methods for Offshore
Structures Underwater.
Table 22 Typical Ranges of Potential of Reinforcing Steel in
Concrete (RILEM ...
Table 23 Deployment Methods for Inspection and Repair.
Table 24 Methods for Inspection with Indication of
Cleaning Needs and Deploym...
Table 25 Competency Requirements (Based on the SIM
Standards Mentioned in Thi...
Table 26 CSWIP Categories.
Table 27 Five Basic Maturity Levels Used in CMM.
Table 28 Damage Causes and Suggested Inspection
Methods for Fixed Steel Struc...
Table 29 Examples of Defects on Concrete Structures in
groups 4, 5 and 6 (Dep...
Table 30 Damage Types and Inspection Methods Specific
for Concrete Structures...
Table 31 Typical Accuracies for Inspection Techniques (API
2019b).
Table 32 Damage Causes and Suggested Inspection
Methods for Floating Structur...
Chapter 5
Table 33 Sensitivity of Natural Frequencies to Members
Severance Based on Ana...
Table 34 Examples of the Use of Structural Monitoring
Methods (HSE 2006).
Table 35 Structural Condition Monitoring Techniques.
Chapter 6
Table 36 Example of a Long‐Term Inspection Plan for a
Jacket‐Type Structure.
Table 37 Example of a Field Work Sheet for Inspection of a
Structural Part.
Table 38 Important Structural Integrity Management Data.
Table 39 Inspection Requirements for Structures of
Different Risk Level.
Table 40 The Phases of the Bathtub Curve and Inspections
Needs.
Chapter 7
Table 41 Variation in Static Strength Capacity with Crack‐
Aspect Ratio. Sourc...
Table 42 Prediction Accuracy.
Table 43 Format for Non‐Linear Pushover Analysis.
Table 44 Definition of Platform Robustness (MSL 2003),
Table 45 Effect on Damage on Non‐Robust and Moderately
Robust Fixed Offshore ...
Table 46 Expected Reduction in RSR based on Robustness,
Extent and Location o...
Table 47 Risk Assessment Matrix for Offshore Concrete
Structures.
Table 48 Selected Types and Causes of Damage from
Guideline V441.
Table 49 Evaluation and Assessment Possibilities for
Structures with Damage o...
Table 50 Suggested Evaluation Methods for Steel
Structures.
Table 51 Evaluation Scheme for Concrete Structures.
Table 52 Anomalies and Possible Evaluation Methods for
Concrete Structures.
Chapter 8
Table 53 Repair and Mitigation Approaches and Examples.
Table 54 Overview of Previous Repair Studies Relating to
Different Forms of D...
Table 55 Information within the Repairs Database.
Table 56 Analysis of structural elements requiring repair or
strengthening.
Table 57 Analysis of Method of Discovery, over Time.
Table 58 Analysis of Method of Discovery, by Cause.
Table 59 Analysis of Repair Types over Time.
Table 60 Analysis of Vessel Impact Leading to Repairs by
Vessel Type.
Table 61 Repair Methods.
Table 62 Comparison of Grouted and Bonded Repairs.
Table 63 Local and Global Repair as Recommended by MSL
(2004).
Table 64 Applicability of Repair Techniques (MSL 1995 and
MSL 2004).
Table 65 Brief Details of Damage and Repairs to Platforms.
Table 66 Summary of Repair Types.
Table 67 Results of Repairs to Concrete Specimens.
Table 68 Slant Shear Test Results.
Table 69 Results of Tests.
Table 70 Repair Options for Ship Structures as Provided by
SSC (2000).
Table 71 Results of Repair Tests.
Table 72 Criteria for Selection of Repair Options.
Table 73 Advantages and Disadvantages of Individual
Repair Techniques.
Table 74 Repair and Reinforcement of Stiffened Plates.
Table 75 Repair Methods for Cracks and Insufficient
Fatigue Life in Steel Str...
Table 76 Repair Methods Suggested for Overload Damage
and Insufficient Streng...
Table 77 Repair of Corrosion Damage in Steel Structures.
Table 78 Repair Methods for Other Types of Damage for
Steel Structures.
Table 79 Causes and Consequences of Damage and
Underwater Repair Solutions.
Table 80 Typical Methods for Applying Cementitious
Materials.
Table 81 Anomalies and Possible Evaluation Methods for
Concrete Structures.
List of Illustrations
Chapter 1
Figure 1 The elements of why we inspect structures.
Figure 2 Damage to hull structural members by different
causes and ship age ...
Figure 3 Typical bathtub curve. It should be noted that
ageing may set in ea...
Figure 4 Examples of types of offshore structures: (a) is a
jack‐up placed a...
Figure 5 Various forms of wind turbine substructures: (a)
suction pile caiss...
Figure 6 The management process for safe operation by
inspection and mitigat...
Chapter 2
Figure 7 Elements of Structural integrity management,
based on HSE (2009)....
Figure 8 Main SIM process of API RP 2SIM (API 2014b)
and follow‐on steps....
Figure 9 Structural integrity management cycle
(surveillance includes inspec...
Figure 10 An example of a typical SIM process based on a
major hazard approa...
Chapter 3
Figure 11 Examples of damage cause (why the damage
occurs), types (what they...
Figure 12 Aluminium anode recovered from West Sole WE
platform showing less ...
Figure 13 Dented member.
Figure 14 Illustration of location of damage to platform A in
Table 6.
Figure 15 Frequency of damage types.
Figure 16 Frequency of causes of damage.
Figure 17 Cause and frequency of damage to fixed offshore
structures.
Figure 18 Reported defects by category.
Figure 19 Gulf of Mexico platform leaning damaged in a
hurricane.
Figure 20 Pancake leg damage—fully severed leg and initial
damage configurat...
Figure 21 Mooring line elements and typical damage zones.
Figure 22 Partially loose stud, from corrosion or mechanical
damage (HSE 201...
Figure 23 General corrosion on a recovered floating
production unit mooring ...
Figure 24 Example of moderately severe corrosion in wire
rope (HSE 2006)....
Figure 25 Rope in Figure 23 after thorough cleaning (HSE
2006).
Figure 26 Example of moderately severe external wear in
wire rope (HSE 2006)...
Figure 27 Load regimes for a studded link showing failure
locations, termino...
Figure 28 Fatigue damage at the crown of a non‐studded
chain (HSE 2017a)....
Chapter 4
Figure 29 Dent depth and associated bows and cracks.
Figure 30 Bows with associated dents and cracks.
Figure 31 Relationship between the different NDE
techniques versus cost and ...
Figure 32 Ability to detect a crack in member for different
NDE techniques....
Figure 33 Bureau Veritas minimum requirements for type
approval, based on cr...
Figure 34 Tongue Sands Tower.
Figure 35 Chloride levels from cores taken from the Tongue
Sands Tower vs he...
Figure 36 Ultrasonic testing both for thickness and
detection of internal fl...
Figure 37 Magnetic particle method illustrated.
Figure 38 Count rates for different examples of flooding
under water.
Figure 39 Methods of potential mapping (Department of
Energy 1987b).
Figure 40 Examples of anode condition, approximately 20%
to 90% usage.
Figure 41 ROV being deployed.
Figure 42 ROV installation of Robotised Inspection Tool.
Figure 43 RIT: Robotised inspection tool.
Figure 44 Two examples of AUVs.
Figure 45 Rail installation (Vertical Access Tool) of
Robotised Inspection T...
Figure 46 Seven CMM processes for maturity model for
managing structural int...
Figure 47 PoD curves for different NDT inspection methods
based on DNVGL RP‐...
Figure 48 PoD curves CVI inspection for two levels of access
difficulty base...
Figure 49 Two examples of inspection of concrete structures
underwater. The ...
Chapter 5
Figure 50 West Sole WE platform.
Figure 51 Typical fixed steel platform response spectrum.
Figure 52 Effects of member severance on NS natural
frequency.
Figure 53 Change in natural frequencies at, for example, a
member failure....
Chapter 6
Figure 54 Transition from the as‐built to the as‐is condition
of the structu...
Figure 55 Approaches to planning offshore structural
underwater inspections....
Figure 56 Example of risk matrix for risk‐based inspection
planning. L indic...
Figure 57 Structural integrity data management system
with examples of conte...
Figure 58 Inspection intervals in years for a sample
structure (PSA 2007).
Figure 59 Inspection intervals in years up to 50 years for
varying RIF value...
Figure 60 The RBI process, based on EI (2020).
Chapter 7
Figure 61 Overall evaluation and assessment approach.
Figure 62 Database of surface crack development in tubular
joint fatigue tes...
Figure 63 Prediction of number of joints with significant
cracks.
Figure 64 Limited life between N3 and N4 for a typical joint
test (Sharp et ...
Figure 65 Distribution of N4/N3 ratios for 277 different
tubular joints.
Figure 66 Tubular joint with large degree of cracking.
Figure 67 Fatigue test results including N2, N3 and N4
measured cycles.
Figure 68 Results of experimental tests on ultimate strength
of cracked tubu...
Figure 69 Wave height at system failure with increasing
number of component ...
Figure 70 Model of patch corroded tubular member.
Figure 71 Patch corrosion profiles: (a) cut‐off, (b) rounded
and (c) sinusoi...
Figure 72 Experimental results of patch corroded tubulars.
Figure 73 Q‐Q plot comparing experimental and FEA
capacities of tubulars wit...
Figure 74 Q‐Q plot comparing experimental and NORSOK
N‐004 capacities of tub...
Figure 75 Capacity of unrepaired dented joints.
Figure 76 Q‐Q plot of results of laboratory tests versus
calculations accord...
Figure 77 Illustrative Q‐δ curve for a jacket structure with
an indicat...
Figure 78 Configurations of fixed offshore steel structures
(D: diagonal bra...
Figure 79 Illustrations of percentage of corrosion per area.
Figure 80 Fatigue crack growth rate curve.
Figure 81 Failure Assessment Diagram.
Chapter 8
Figure 82 Cumulative total of platforms by material versus
installation year...
Figure 83 Cumulative number of repairs normalised by
material population ver...
Figure 84 Frequency of repairs per structure year versus
water depth.
Figure 85 Fatigue test results for repair welded tubular
joints plotted in t...
Figure 86 Fatigue test results obtained for tubular joints
repaired by hole ...
Figure 87 Fatigue test results for tubular joints repaired by
grinding alone...
Figure 88 Capacity of repaired and unrepaired dented
tubulars based on Ricle...
Figure 89 Bolted clamp used on the Viking AD platform
after decommissioning....
Figure 90 Illustration of the process leading up to SMR.
Figure 91 Interrelationship between scenarios, SMR
schemes and SMR technique...
Figure 92 Repaired prism using grout for compression
testing (left) and repa...
Figure 93 First four levels of impact damage to concrete
slabs.
Figure 94 Slab GS1 after test, front and back‐face
(Department of Energy 199...
Figure 95 An overview of possible repair and mitigation
options (overload da...
Figure 96 Example of grinding repair.
Figure 97 Weld toe grinding.
Figure 98 Example of geometry after grinding to remove
deep cracks.
Figure 99 Fillet weld throat terminology.
Figure 100 Illustration of flush grinding of a butt weld.
Figure 101 Weld profiling.
Figure 102 Example of stop hole repair.
Figure 103 (a) Crack (b) stop hole (c) crack‐deflecting hole.
Figure 104 Example of a hyperbaric chamber and a diver
inside the habitat pe...
Figure 105 Example of a diver performing a wet weld.
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IN THREE VOLUMES
VOLUME III
SPENSER’S
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EDITED BY
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Containing
OR
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The morow next so soone as Titan shone,
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