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Mechanical engineering is the study of physical machines that may involve force and movement. It
is an engineering branch that combines engineering physics and mathematics principles with
materials science, to design, analyze, manufacture, and maintain mechanical systems.[1] It is one of
the oldest and broadest of the engineering branches.
Mechanical engineering emerged as a field during the Industrial Revolution in Europe in the 18th
century; however, its development can be traced back several thousand years around the world. In
the 19th century, developments in physics led to the development of mechanical engineering
science. The field has continually evolved to incorporate advancements; today mechanical engineers
are pursuing developments in such areas as composites, mechatronics, and nanotechnology. It also
overlaps with aerospace engineering, metallurgical engineering, civil engineering, structural
engineering, electrical engineering, manufacturing engineering, chemical engineering, industrial
engineering, and other engineering disciplines to varying amounts. Mechanical engineers may also
work in the field of biomedical engineering, specifically with biomechanics, transport phenomena,
biomechatronics, bionanotechnology, and modelling of biological systems.
History
The application of mechanical engineering can be seen in the archives of various ancient and
medieval societies. The six classic simple machines were known in the ancient Near East. The wedge
and the inclined plane (ramp) were known since prehistoric times.[4] Mesopotamian civilization is
credited with the invention of the wheel by several, mainly old sources.[5][6][7] However, some recent
sources either suggest that it was invented independently in both Mesopotamia and Eastern Europe
or credit prehistoric Eastern Europeans with the invention of the wheel[8][9][10][11] The lever mechanism
first appeared around 5,000 years ago in the Near East, where it was used in a simple balance
scale,[12] and to move large objects in ancient Egyptian technology.[13] The lever was also used in the
shadoof water-lifting device, the first crane machine, which appeared in Mesopotamia circa 3000
BC.[12] The earliest evidence of pulleys date back to Mesopotamia in the early 2nd millennium BC.[14]
The Saqiyah was developed in the Kingdom of Kush during the 4th century BC. It relied on animal
power reducing the tow on the requirement of human energy.[15] Reservoirs in the form of Hafirs were
developed in Kush to store water and boost irrigation.[16] Bloomeries and blast furnaces were
developed during the seventh century BC in Meroe.[17][18][19][20] Kushite sundials applied mathematics
in the form of advanced trigonometry.[21][22]
The earliest practical water-powered machines, the water wheel and watermill, first appeared in the
Persian Empire, in what are now Iraq and Iran, by the early 4th century BC.[23] In ancient Greece, the
works of Archimedes (287–212 BC) influenced mechanics in the Western tradition. The geared
Antikythera mechanisms was an Analog computer invented around the 2nd century BC.[24]
In Roman Egypt, Heron of Alexandria (c. 10–70 AD) created the first steam-powered device
(Aeolipile).[25] In China, Zhang Heng (78–139 AD) improved a water clock and invented a
seismometer, and Ma Jun (200–265 AD) invented a chariot with differential gears. The medieval
Chinese horologist and engineer Su Song (1020–1101 AD) incorporated an escapement mechanism
into his astronomical clock tower two centuries before escapement devices were found in medieval
European clocks. He also invented the world's first known endless power-transmitting chain drive.[26]
The cotton gin was invented in India by the 6th century AD,[27] and the spinning wheel was invented in
the Islamic world by the early 11th century,[28] Dual-roller gins appeared in India and China between
the 12th and 14th centuries.[29] The worm gear roller gin appeared in the Indian subcontinent during
the early Delhi Sultanate era of the 13th to 14th centuries.[30]
During the Islamic Golden Age (7th to 15th century), Muslim inventors made remarkable
contributions in the field of mechanical technology. Al-Jazari, who was one of them, wrote his
famous Book of Knowledge of Ingenious Mechanical Devices in 1206 and presented many
mechanical designs.
In the 17th century, important breakthroughs in the foundations of mechanical engineering occurred
in England and the Continent. The Dutch mathematician and physicist Christiaan Huygens invented
the pendulum clock in 1657, which was the first reliable timekeeper for almost 300 years, and
published a work dedicated to clock designs and the theory behind them.[31][32] In England, Isaac
Newton formulated Newton's Laws of Motion and developed the calculus, which would become the
mathematical basis of physics. Newton was reluctant to publish his works for years, but he was
finally persuaded to do so by his colleagues, such as Edmond Halley. Gottfried Wilhelm Leibniz, who
earlier designed a mechanical calculator, is also credited with developing the calculus during the
same time period.[33]
During the early 19th century Industrial Revolution, machine tools were developed in England,
Germany, and Scotland. This allowed mechanical engineering to develop as a separate field within
engineering. They brought with them manufacturing machines and the engines to power them.[34]
The first British professional society of mechanical engineers was formed in 1847 Institution of
Mechanical Engineers, thirty years after the civil engineers formed the first such professional society
Institution of Civil Engineers.[35] On the European continent, Johann von Zimmermann (1820–1901)
founded the first factory for grinding machines in Chemnitz, Germany in 1848.
In the United States, the American Society of Mechanical Engineers (ASME) was formed in 1880,
becoming the third such professional engineering society, after the American Society of Civil
Engineers (1852) and the American Institute of Mining Engineers (1871).[36] The first schools in the
United States to offer an engineering education were the United States Military Academy in 1817, an
institution now known as Norwich University in 1819, and Rensselaer Polytechnic Institute in 1825.
Education in mechanical engineering has historically been based on a strong foundation in
mathematics and science.[37]
Education
In the United States, most undergraduate mechanical engineering programs are accredited by the
Accreditation Board for Engineering and Technology (ABET) to ensure similar course requirements
and standards among universities. The ABET web site lists 302 accredited mechanical engineering
programs as of 11 March 2014.[39] Mechanical engineering programs in Canada are accredited by the
Canadian Engineering Accreditation Board (CEAB),[40] and most other countries offering engineering
degrees have similar accreditation societies.
Coursework
Standards set by each country's accreditation society are intended to provide uniformity in
fundamental subject material, promote competence among graduating engineers, and to maintain
confidence in the engineering profession as a whole. Engineering programs in the U.S., for example,
are required by ABET to show that their students can "work professionally in both thermal and
mechanical systems areas."[44] The specific courses required to graduate, however, may differ from
program to program. Universities and institutes of technology will often combine multiple subjects
into a single class or split a subject into multiple classes, depending on the faculty available and the
university's major area(s) of research.
Mechanical engineers are also expected to understand and be able to apply basic concepts from
chemistry, physics, tribology, chemical engineering, civil engineering, and electrical engineering. All
mechanical engineering programs include multiple semesters of mathematical classes including
calculus, and advanced mathematical concepts including differential equations, partial differential
equations, linear algebra, differential geometry, and statistics, among others.
In addition to the core mechanical engineering curriculum, many mechanical engineering programs
offer more specialized programs and classes, such as control systems, robotics, transport and
logistics, cryogenics, fuel technology, automotive engineering, biomechanics, vibration, optics and
others, if a separate department does not exist for these subjects.[47]
Most mechanical engineering programs also require varying amounts of research or community
projects to gain practical problem-solving experience. In the United States it is common for
mechanical engineering students to complete one or more internships while studying, though this is
not typically mandated by the university. Cooperative education is another option. Future work
skills[48] research puts demand on study components that feed student's creativity and innovation.[49]
Job duties
Mechanical engineers research, design, develop, build, and test mechanical and thermal devices,
including tools, engines, and machines.
Analyze problems to see how mechanical and thermal devices might help solve the problem.
Design or redesign mechanical and thermal devices using analysis and computer-aided design.
Manage a team of professionals in specialized fields like mechanical drafting and designing,
prototyping, 3D printing or/and CNC Machines specialists.
Mechanical engineers design and oversee the manufacturing of many products ranging from medical
devices to new batteries. They also design power-producing machines such as electric generators,
internal combustion engines, and steam and gas turbines as well as power-using machines, such as
refrigeration and air-conditioning systems.
Like other engineers, mechanical engineers use computers to help create and analyze designs, run
simulations and test how a machine is likely to work.
Engineers may seek license by a state, provincial, or national government. The purpose of this
process is to ensure that engineers possess the necessary technical knowledge, real-world
experience, and knowledge of the local legal system to practice engineering at a professional level.
Once certified, the engineer is given the title of Professional Engineer United States, Canada, Japan,
South Korea, Bangladesh and South Africa), Chartered Engineer (in the United Kingdom, Ireland, India
and Zimbabwe), Chartered Professional Engineer (in Australia and New Zealand) or European
Engineer (much of the European Union).
In the U.S., to become a licensed Professional Engineer (PE), an engineer must pass the
comprehensive FE (Fundamentals of Engineering) exam, work a minimum of 4 years as an
Engineering Intern (EI) or Engineer-in-Training (EIT), and pass the "Principles and Practice" or PE
(Practicing Engineer or Professional Engineer) exams. The requirements and steps of this process
are set forth by the National Council of Examiners for Engineering and Surveying (NCEES), composed
of engineering and land surveying licensing boards representing all U.S. states and territories.
In the UK, current graduates require a BEng plus an appropriate master's degree or an integrated
MEng degree, a minimum of 4 years post graduate on the job competency development and a peer-
reviewed project report to become a Chartered Mechanical Engineer (CEng, MIMechE) through the
Institution of Mechanical Engineers. CEng MIMechE can also be obtained via an examination route
administered by the City and Guilds of London Institute.[50]
In most developed countries, certain engineering tasks, such as the design of bridges, electric power
plants, and chemical plants, must be approved by a professional engineer or a chartered engineer.
"Only a licensed engineer, for instance, may prepare, sign, seal and submit engineering plans and
drawings to a public authority for approval, or to seal engineering work for public and private
clients."[51] This requirement can be written into state and provincial legislation, such as in the
Canadian provinces, for example the Ontario or Quebec's Engineer Act.[52]
In other countries, such as the UK, no such legislation exists; however, practically all certifying bodies
maintain a code of ethics independent of legislation, that they expect all members to abide by or risk
expulsion.[53]
The total number of engineers employed in the U.S. in 2015 was roughly 1.6 million. Of these,
278,340 were mechanical engineers (17.28%), the largest discipline by size.[54] In 2012, the median
annual income of mechanical engineers in the U.S. workforce was $80,580. The median income was
highest when working for the government ($92,030), and lowest in education ($57,090).[55] In 2014,
the total number of mechanical engineering jobs was projected to grow 5% over the next decade.[56]
As of 2009, the average starting salary was $58,800 with a bachelor's degree.[57]
Subdisciplines
Mechanics is, in the most general sense, the study of forces and their effect upon matter. Typically,
engineering mechanics is used to analyze and predict the acceleration and deformation (both elastic
and plastic) of objects under known forces (also called loads) or stresses. Subdisciplines of
mechanics include
Statics, the study of non-moving bodies under known loads, how forces affect static bodies
Dynamics, the study of how forces affect moving bodies. Dynamics includes kinematics (about
movement, velocity, and acceleration) and kinetics (about forces and resulting accelerations).
Mechanics of materials, the study of how different materials deform under various types of stress
Kinematics, the study of the motion of bodies (objects) and systems (groups of objects), while
ignoring the forces that cause the motion. Kinematics is often used in the design and analysis of
mechanisms.
Continuum mechanics, a method of applying mechanics that assumes that objects are continuous
(rather than discrete)
Mechanical engineers typically use mechanics in the design or analysis phases of engineering. If the
engineering project were the design of a vehicle, statics might be employed to design the frame of
the vehicle, in order to evaluate where the stresses will be most intense. Dynamics might be used
when designing the car's engine, to evaluate the forces in the pistons and cams as the engine cycles.
Mechanics of materials might be used to choose appropriate materials for the frame and engine.
Fluid mechanics might be used to design a ventilation system for the vehicle (see HVAC), or to
design the intake system for the engine.
Mechatronics and robotics
Robotics is the application of mechatronics to create robots, which are often used in industry to
perform tasks that are dangerous, unpleasant, or repetitive. These robots may be of any shape and
size, but all are preprogrammed and interact physically with the world. To create a robot, an engineer
typically employs kinematics (to determine the robot's range of motion) and mechanics (to determine
the stresses within the robot).
Robots are used extensively in industrial automation engineering. They allow businesses to save
money on labor, perform tasks that are either too dangerous or too precise for humans to perform
them economically, and to ensure better quality. Many companies employ assembly lines of robots,
especially in Automotive Industries and some factories are so robotized that they can run by
themselves. Outside the factory, robots have been employed in bomb disposal, space exploration,
and many other fields. Robots are also sold for various residential applications, from recreation to
domestic applications.[59]
Structural analysis
Structural analysis is the branch of mechanical engineering (and also civil engineering) devoted to
examining why and how objects fail and to fix the objects and their performance. Structural failures
occur in two general modes: static failure, and fatigue failure. Static structural failure occurs when,
upon being loaded (having a force applied) the object being analyzed either breaks or is deformed
plastically, depending on the criterion for failure. Fatigue failure occurs when an object fails after a
number of repeated loading and unloading cycles. Fatigue failure occurs because of imperfections in
the object: a microscopic crack on the surface of the object, for instance, will grow slightly with each
cycle (propagation) until the crack is large enough to cause ultimate failure.[60]
Failure is not simply defined as when a part breaks, however; it is defined as when a part does not
operate as intended. Some systems, such as the perforated top sections of some plastic bags, are
designed to break. If these systems do not break, failure analysis might be employed to determine
the cause.
Structural analysis is often used by mechanical engineers after a failure has occurred, or when
designing to prevent failure. Engineers often use online documents and books such as those
published by ASM[61] to aid them in determining the type of failure and possible causes.
Once theory is applied to a mechanical design, physical testing is often performed to verify
calculated results. Structural analysis may be used in an office when designing parts, in the field to
analyze failed parts, or in laboratories where parts might undergo controlled failure tests.
Thermodynamics principles are used by mechanical engineers in the fields of heat transfer,
thermofluids, and energy conversion. Mechanical engineers use thermo-science to design engines
and power plants, heating, ventilation, and air-conditioning (HVAC) systems, heat exchangers, heat
sinks, radiators, refrigeration, insulation, and others.[63]
Design and drafting
Drafting or technical drawing is the means by which mechanical engineers design products and
create instructions for manufacturing parts. A technical drawing can be a computer model or hand-
drawn schematic showing all the dimensions necessary to manufacture a part, as well as assembly
notes, a list of required materials, and other pertinent information.[64] A U.S. mechanical engineer or
skilled worker who creates technical drawings may be referred to as a drafter or draftsman. Drafting
has historically been a two-dimensional process, but computer-aided design (CAD) programs now
allow the designer to create in three dimensions.
Instructions for manufacturing a part must be fed to the necessary machinery, either manually,
through programmed instructions, or through the use of a computer-aided manufacturing (CAM) or
combined CAD/CAM program. Optionally, an engineer may also manually manufacture a part using
the technical drawings. However, with the advent of computer numerically controlled (CNC)
manufacturing, parts can now be fabricated without the need for constant technician input. Manually
manufactured parts generally consist of spray coatings, surface finishes, and other processes that
cannot economically or practically be done by a machine.
Drafting is used in nearly every subdiscipline of mechanical engineering, and by many other branches
of engineering and architecture. Three-dimensional models created using CAD software are also
commonly used in finite element analysis (FEA) and computational fluid dynamics (CFD).
Modern tools
Other CAE programs commonly used by mechanical engineers include product lifecycle
management (PLM) tools and analysis tools used to perform complex simulations. Analysis tools
may be used to predict product response to expected loads, including fatigue life and
manufacturability. These tools include finite element analysis (FEA), computational fluid dynamics
(CFD), and computer-aided manufacturing (CAM).
Using CAE programs, a mechanical design team can quickly and cheaply iterate the design process
to develop a product that better meets cost, performance, and other constraints. No physical
prototype need be created until the design nears completion, allowing hundreds or thousands of
designs to be evaluated, instead of a relative few. In addition, CAE analysis programs can model
complicated physical phenomena which cannot be solved by hand, such as viscoelasticity, complex
contact between mating parts, or non-Newtonian flows.
Mechanical engineers are constantly pushing the boundaries of what is physically possible in order
to produce safer, cheaper, and more efficient machines and mechanical systems. Some technologies
at the cutting edge of mechanical engineering are listed below (see also exploratory engineering).
Micron-scale mechanical components such as springs, gears, fluidic and heat transfer devices are
fabricated from a variety of substrate materials such as silicon, glass and polymers like SU8.
Examples of MEMS components are the accelerometers that are used as car airbag sensors, modern
cell phones, gyroscopes for precise positioning and microfluidic devices used in biomedical
applications.
Friction stir welding, a new type of welding, was discovered in 1991 by The Welding Institute (TWI).
The innovative steady state (non-fusion) welding technique joins materials previously un-weldable,
including several aluminum alloys. It plays an important role in the future construction of airplanes,
potentially replacing rivets. Current uses of this technology to date include welding the seams of the
aluminum main Space Shuttle external tank, Orion Crew Vehicle, Boeing Delta II and Delta IV
Expendable Launch Vehicles and the SpaceX Falcon 1 rocket, armor plating for amphibious assault
ships, and welding the wings and fuselage panels of the new Eclipse 500 aircraft from Eclipse
Aviation among an increasingly growing pool of uses.[65][66][67]
Composites
Mechatronics
Nanotechnology
Finite Element Analysis is a computational tool used to estimate stress, strain, and deflection of solid
bodies. It uses a mesh setup with user-defined sizes to measure physical quantities at a node. The
more nodes there are, the higher the precision.[72] This field is not new, as the basis of Finite Element
Analysis (FEA) or Finite Element Method (FEM) dates back to 1941. But the evolution of computers
has made FEA/FEM a viable option for analysis of structural problems. Many commercial software
applications such as NASTRAN, ANSYS, and ABAQUS are widely used in industry for research and
the design of components. Some 3D modeling and CAD software packages have added FEA
modules. In the recent times, cloud simulation platforms like SimScale are becoming more common.
Other techniques such as finite difference method (FDM) and finite-volume method (FVM) are
employed to solve problems relating heat and mass transfer, fluid flows, fluid surface interaction, etc.
Biomechanics
In the past decade, reverse engineering of materials found in nature such as bone matter has gained
funding in academia. The structure of bone matter is optimized for its purpose of bearing a large
amount of compressive stress per unit weight.[75] The goal is to replace crude steel with bio-material
for structural design.
Over the past decade the Finite element method (FEM) has also entered the Biomedical sector
highlighting further engineering aspects of Biomechanics. FEM has since then established itself as
an alternative to in vivo surgical assessment and gained the wide acceptance of academia. The main
advantage of Computational Biomechanics lies in its ability to determine the endo-anatomical
response of an anatomy, without being subject to ethical restrictions.[76] This has led FE modelling to
the point of becoming ubiquitous in several fields of Biomechanics while several projects have even
adopted an open source philosophy (e.g. BioSpine).
Computational fluid dynamics, usually abbreviated as CFD, is a branch of fluid mechanics that uses
numerical methods and algorithms to solve and analyze problems that involve fluid flows.
Computers are used to perform the calculations required to simulate the interaction of liquids and
gases with surfaces defined by boundary conditions.[77] With high-speed supercomputers, better
solutions can be achieved. Ongoing research yields software that improves the accuracy and speed
of complex simulation scenarios such as turbulent flows. Initial validation of such software is
performed using a wind tunnel with the final validation coming in full-scale testing, e.g. flight tests.
Acoustical engineering
Acoustical engineering is one of many other sub-disciplines of mechanical engineering and is the
application of acoustics. Acoustical engineering is the study of Sound and Vibration. These engineers
work effectively to reduce noise pollution in mechanical devices and in buildings by soundproofing or
removing sources of unwanted noise. The study of acoustics can range from designing a more
efficient hearing aid, microphone, headphone, or recording studio to enhancing the sound quality of
an orchestra hall. Acoustical engineering also deals with the vibration of different mechanical
systems.[78]
Related fields
See also
Automobile engineering
Engineering portal
Index of mechanical engineering articles
Lists
List of inventors
Associations
Wikibooks
Engineering Mechanics
Engineering Thermodynamics
Engineering Acoustics
Fluid Mechanics
Heat Transfer
Microtechnology
Nanotechnology
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Resources in other libraries (http
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Ryffel; Christopher McCauley (2016). Machinery's Handbook wp&su=Mechanical+engineering&
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(30th ed.). New York: Industrial Press Inc. ISBN 978-0-8311-
3091-6.
External links