ABB IndustrialIT EMS

Energy Management System

IndustrialIT EMS Power Management

Power Management Module
for the Oil & Gas,
Petroleum and
Chemical Industries
ABB SRU EMS - 1

ABB
© 2003

IndustrialIT EMS – Power Management Module

* Electrical Process
* System Configuration
* Power Management Functionality
* References
* Benefits

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ABB IndustrialIT EMS
Energy Management System

Qualification Criteria for ABB Power Management

Critical Loads
Limited In-plant Generation Load Shedding
Insufficient Reliability of Public Grid
Several Generators
Power Control
Contracted Power Importation

Different Electrical Operational

Mode Control
Configurations possible

Complex Distribution Networks

SCADA
“Local only” Control facilities
ABB SRU EMS - 3

ABB
© 2003

Why ABB Power Management?

„ Thorough understanding of the electrical process
„ +15 years experience in implementing Power Management
Systems in many projects (green- and brown-field plants)
„ Standard software, well documented, tested, proven
technology
„ Fast Response Time for Load Shedding, Mode Control, Power
Control, Re-acceleration
„ High Resolution and Accuracy of Sequence of Event recording
„ Solution complies with class 3 EMC immunity
„ Single responsibility: One supplier for Power Management
System integrated with Protection, Governor, Excitation, Tap
Changer, Motor Control Centre, Variable Speed Drive, etc.
ABB SRU EMS - 4

ABB
© 2003

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ABB IndustrialIT EMS
Energy Management System

Typical Electrical Network of Industries

G G G G G G

33 kV

M M

G G G G
A B B Ne t wo r k P a r tn e r FEED ER TERMIN AL R EF5 41 A B B Ne t wo r k P a r tn e r FEED ER TERMIN AL R EF5 41 A B B Ne t wo r k P a r tn e r FEED ER TERMIN AL R EF5 41 A B B N et w or k P a r t ne r FEEDER TERMINAL REF5 41

A B B Tr a n s m i t Oy A B B Tr a n s m i t Oy A B B Tr a n s m i t Oy A B B T r an s m i t O y
N e t w or k P a r t ne r N e t w or k P a r t ne r N e t w or k P a r t ne r N e t w o r k P a rt n e r

6 kV
U aux = 80.. 2. 65 Vdc/ ac Ion =1/ 5A I( o) 1M RS xxxxxx U aux = 80.. 2. 65 Vdc/ ac Ion =1/ 5A I( o) 1M RS xxxxxx U aux = 80.. 2. 65 Vdc/ ac Ion =1/ 5A I( o) 1M RS xxxxxx Uaux =80. . .265 Vdc/ac I on= 1/5 A( Io) 1MR Sxxxxxx
f n= 50H z Un =100/ 110V U
( ) 98150 f n= 50H z Un =100/ 110V U
( ) 98150 f n= 50H z Un =100/ 110V U
( ) 98150 fn = 50Hz U n= 100/110 V U
() 98150

I n= 1/5 A I( ) Uon =100/ 110V ( Uo) 9509 I n= 1/5 A I( ) Uon =100/ 110V ( Uo) 9509 I n= 1/5 A I( ) Uon =100/ 110V ( Uo) 9509 In = 1/5 A( I) U on= 100/110 V U
( o) 9509

A B B Ne t wo r k P a r tn e r FEED ER TERMIN AL R EF5 41

M M M M M M M M
A B B Tr a n s m i t Oy
N e t w or k P a r t ne r

U aux = 80.. 2. 65 Vdc/ ac Ion =1/ 5A I( o) 1M RS xxxxxx

f n= 50H z Un =100/ 110V U
( ) 98150

I n= 1/5 A I( ) Uon =100/ 110V ( Uo) 9509

G G G

M M M M M M M M M M M M M M M M M M M M
ABB SRU EMS - 5

400 V

M M M M

ABB
© 2003

IndustrialIT EMS Power Management Overview

X-terminals
(Process DCS)

Fast Functions are performed by Controllers:

TCP/IP Network

„ Load Shedding / Re-Acceleration / Re-Starting

„ Power Control OperateIT EngineerIT

„ Mode Control

Serial links to AVR

ControlIT
Serial links to Governor
Serial Links to Emergency Diesel Generator

A B B N e tw o r k P ar tn er FE EDE R TE RMINA L RE F541 ABB N et w or k P ar t ne r FEE DER TERMI NA L REF541

A B B Tr a n s m i t O y ABB T r a nsm it O y
N e tw or k P ar t n er N et wo r k Pa r t ne r

Ua ux = 8 0. . . 26 5 V dc /a c Ion = 1 /5 A (Io) 1 MRS xx xx xx Ua ux = 80 . . 2 65 V dc / ac Ion = 1/5 A (Io) 1M RS x xxx xx

f n = 5 0 Hz Un = 1 00 /11 0 V (U) 9 8 15 0 f n = 50 Hz Un = 10 0/11 0 V (U) 98 15 0
I n = 1 /5 A (I ) Uon = 10 0 /1 10 V (Uo) 9 5 09 I n = 1/ 5 A (I) Uo n = 1 00 /1 10 V (Uo ) 95 0 9

S800 I/O MCC ACS 601

A B B N e tw o r k P ar tn er FE EDE R TE RMINA L RE F541 ABB N et w or k P ar t ne r FEE DER TERMI NA L REF541

A B B Tr a n s m i t O y ABB T r a nsm it O y
N e tw or k P ar t n er N et wo r k Pa r t ne r
ABB SRU EMS - 6

Ua ux = 8 0. . . 26 5 V dc /a c Ion = 1 /5 A (Io) 1 MRS xx xx xx Ua ux = 80 . . 2 65 V dc / ac Ion = 1/5 A (Io) 1M RS x xxx xx

f n = 5 0 Hz Un = 1 00 /11 0 V (U) 9 8 15 0 f n = 50 Hz Un = 10 0/11 0 V (U) 98 15 0

I n = 1 /5 A (I ) Uon = 10 0 /1 10 V (Uo) 9 5 09 I n = 1/ 5 A (I) Uo n = 1 00 /1 10 V (Uo ) 95 0 9

Substation 1 Substation 2 Substation N Substation Z

ABB
© 2003

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ABB IndustrialIT EMS
Energy Management System

Power Management Functionality

„ Load Shedding
„ Active and Reactive Power Control
„ Mode Control
„ Supervision, Control and Data Acquisition (SCADA)
„ Re-Acceleration / Re-Starting
„ Synchronisation
ABB SRU EMS - 7

ABB
© 2003

Power Management Functionality

„ Load Shedding
„ Active and Reactive Power Control
„ Mode Control
„ Supervision, Control and Data Acquisition (SCADA)
„ Re-Acceleration / Re-Starting
„ Synchronisation
?

With
Without
Load
Load
Shedding
Shedding
ABB SRU EMS - 8

ABB
© 2003

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ABB IndustrialIT EMS
Energy Management System

Load Shedding: the Types

„ Fast Load Shedding on Loss of Power Resources
„ Load Shedding on Frequency Drop
„ Slow Load Shedding on Overload
„ Slow Load Shedding for Peak Shaving
„ Manual Load Shedding
ABB SRU EMS - 9

ABB
© 2003

Load Shedding: Keywords

„ Fast
„ Exact
„ Flexible
„ Coordinated
„ Deterministic
„ Security and Reliability
„ Accurate Event Logging
„ Operator Guidance
„ Independent Back-up System
ABB SRU EMS - 10

ABB
© 2003

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ABB IndustrialIT EMS
Energy Management System

Load Shedding Example Displays

1. Load Shedding Control
2. Load Shedding Islands
3. Load Shedding Overview
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ABB
© 2003

Load Shedding Control Display

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ABB
© 2003

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Energy Management System

Load Shedding Islands Display

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ABB
© 2003

Load Shedding Overview Display

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ABB
ABB
© 2003

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ABB IndustrialIT EMS
Energy Management System

Power Management Functionality

„ Load Shedding
„ Active and Reactive Power Control
„ Mode Control
„ Supervision, Control and Data Acquisition (SCADA)
„ Re-Acceleration / Re-Starting
„ Synchronisation
ABB SRU EMS - 15

ABB
© 2003

Display Generator Capability Diagram

Maximum Excitation
P (Rotor Heating)

Rotor Instability Line Turbine Maximum

MVA-circle
(Stator Heating)
Minimum Minimum
PF-Leading Excitation
Minimum
PF-lagging

Operating
Minimum
ABB SRU EMS - 16

Q-Lead Q-Lag

ABB
© 2003

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ABB IndustrialIT EMS
Energy Management System

Active and Reactive Power Control

„ Active Power Sharing:
„ Efficient Power Generation
„ Power Exchange Optimization (Power Demand Control)
„ Avoid Component Overloading
„ Spinning Reserve Optimization
„ Standby Optimization
P
„ Reactive Power Sharing:
„ Achieve Stable Operation
„ Power Factor Optimization
ABB SRU EMS - 17

Q-Lead Q-Lag

ABB
© 2003

Power Control Example Displays

1. Calculated Control Margins
2. Generator Capability Diagram
3. Grid Capability Diagram
4. Maximum Demand Monitoring
5. Tie-line Monitoring
6. Mark V Vibration
7. Mark V Gas Turbine Generator Overview
ABB SRU EMS - 18

ABB
© 2003

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ABB IndustrialIT EMS
Energy Management System

Calculated Control Margins Display

ABB SRU EMS - 19

ABB
© 2003

Overview of the control mode of the turbine/generator unit

Generator Capability Diagram Display
Overview of the control mode of the turbine

Overview of the control mode of the generator

Overview of the measurements and the setpoints

Working point of the
turbine and the generator

Overview of the operation of the network

Setpoint to the turbine

and the generator

10 Dynamic keys for

ABB SRU EMS - 20

operator control

ABB
© 2003

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Energy Management System

Grid Capability Diagram Display

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ABB
© 2003

Maximum Demand Monitoring Display

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ABB
© 2003

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Energy Management System

Tie-line Monitoring Display

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ABB
ABB
© 2003

Mark V Vibration Display

ABB SRU EMS - 24

ABB
ABB
© 2003

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ABB IndustrialIT EMS
Energy Management System

Mark V Gas Turbine Generator Overview Display

ABB SRU EMS - 25

ABB
ABB
© 2003

Power Management Functionality

„ Load Shedding
„ Active and Reactive Power Control
„ Mode Control
„ Supervision, Control and Data Acquisition (SCADA)
„ Re-Acceleration / Re-Starting
„ Synchronisation
ABB SRU EMS - 26

ABB
© 2003

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ABB IndustrialIT EMS
Energy Management System

Mode Control

„ for Generators
„ for Turbines
„ for Transformers
„ for Switchboards
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ABB
© 2003

Mode Control Example Display

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© 2003

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Energy Management System

ABB SRU EMS - 29

ABB
ABB
© 2003

Power Management Functionality

„ Load Shedding
„ Active and Reactive Power Control
„ Mode Control
„ Supervision, Control and Data Acquisition (SCADA)
„ Re-Acceleration / Re-Starting
„ Synchronisation
ABB SRU EMS - 30

ABB
© 2003

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ABB IndustrialIT EMS
Energy Management System

Supervision, Control and Data Acquisition

„ Clearly Structured Presentation
„ Controls - Select Before Execute
„ Status Indications
„ Consistency Analysis
„ Time Tagged Events (1 ms resolution)
„ Alarm Handling, Reports, Trends
„ Supervision and Self Diagnostics
„ Single Window concept
ABB SRU EMS - 31

ABB
© 2003

Integration with Supervisory Systems

„ Plant Information Systems - MIS
„ Regional Dispatch Centres
„ Power Generation Coordination Centres
„ Energy Trading
„ Utility Management Systems
„ Process DCS
ABB SRU EMS - 32

ABB
© 2003

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Energy Management System

Integration with Subordinated systems

„ Satellite Time Receiver (GPS)
„ Alarm Annunciators
„ SF-6 Density Monitoring Units
„ Motor Control Centres
„ Battery Chargers
„ Meteorological Stations
„ Diesel Generators
„ Generator- and Turbine controller
„ Protection and Control Units
ABB SRU EMS - 33

ABB
© 2003

Integrated Protection & Control Units

„ Protection ABB Network Partner FEEDER TERMINAL REF541

„ Measuring of U,I,E, CB SPRING READY

Measured
EventsValues

calculation of P & Q CB

Io
TRUCK
NOC3Low:
IL1 Amps
IL2 Amps
E3OUT 800
99-07-06 18:34:23:230
TEMPERATURE
IL3 Amps
NOC3Low: E2
HIGH
803
801
0
Iob 99-07-06 14:25:52:720
0
U12 kV 20

Monitoring & Control

SF
U236kVGASOpened
CB-HCU2: DENSITY20
„ U31 kV99-07-06 14:02:48:430
U1 kV
U2 kV
20
11.5
11.5
U3 kV 11.5
Uo - Volts 0

„ Interlockings LOADSHEDDED
ABB Transmit Oy
Network Partner
Use Up
C-button
and Down
to clear
to scroll
Events view

„ Alarm Annunciation
„ Event Time Tagging
„ Disturbance Recording
„ Local Storage of trip-events Uaux = 80.. .265 Vdc /ac
fn = 50 Hz

In = 1/5 A (I)
Ion = 1/5 A (Io)
Un = 100 /1 10 V (U)

Uon = 100/110 V (Uo)

1MRS xxxxxx
98 15 0

9 50 9

„ Serial Communication to Power Management System

ABB SRU EMS - 34

ABB
© 2003

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ABB IndustrialIT EMS
Energy Management System

Power Management Functionality

„ Load Shedding
„ Active and Reactive Power Control
„ Mode Control
„ Supervision, Control and Data Acquisition (SCADA)
„ Re-Acceleration / Re-Starting
„ Synchronisation
ABB SRU EMS - 35

ABB
© 2003

Re-Starting
„ Triggered by Load Shedding or Undervoltage
„ Individual Motors
„ Priority per Motor
„ Max. allowed Time Delay per Motor
„ Network Configuration Check
„ Network Restoration
ABB SRU EMS - 36

ABB
© 2003

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ABB IndustrialIT EMS
Energy Management System

Power Management Functionality

„ Load Shedding
„ Active and Reactive Power Control
„ Mode Control
„ Supervision, Control and Data Acquisition (SCADA)
„ Re-Acceleration / Re-Starting
„ Synchronisation
ABB SRU EMS - 37

ABB
© 2003

Synchronisation
„ Automatic Synchronisation after Boiler Trip
„ Automatic Synchronisation initiated by Operator
„ Semi Automatic Synchronisation
„ Manual Synchronisation
ABB SRU EMS - 38

ABB
© 2003

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ABB IndustrialIT EMS
Energy Management System

Synchronisation Example Displays

1. Synchronisation Overview
2. Synchronisation Display
ABB SRU EMS - 39

ABB
© 2003

Synchronisation Overview
ABB SRU EMS - 40

ABB
ABB
© 2003

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ABB IndustrialIT EMS
Energy Management System

Synchronisation Display
ABB SRU EMS - 41

ABB
© 2003

Power Management Functionality: Summary

„ Load Shedding
„ Active and Reactive Power Control
„ Mode Control
„ Supervision, Control and Data Acquisition (SCADA)
„ Re-Starting
„ Synchronisation
„ Circuit breaker Control
„ Transformer Control
„ Motor Control
„ Generator Control
„ Network Configuration Determination
ABB SRU EMS - 42

ABB
© 2003

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ABB IndustrialIT EMS
Energy Management System

References
HAR, refinery in Greece
Shell Pernis refinery in the Netherlands
Shell BLNG in Brunei
Shell PDO in Oman
Hoogovens, steel-industry in the Netherlands
ThaiOil, ThaiLube, RRC refineries in Thailand
La Roche, CHP in UK
Petrobras: REPAR, REDUC, RLAM refineries in Brazil
Reliance: Hazira, Jamnagar & Haldia refineries in India
AFPC, Omar refinery in Syria
ABB SRU EMS - 43

MLNG Satu, Dua & Tiga in Malaysia

ABB
© 2003

StatOil Gullfaks & BP Amoco Valhall in Norway

ABB Power Management allows you to:

„ Avoid black-outs (up to 500 kUSD / hour)
„ Power control including voltage control, frequency control,
sharing power among generators and tie-line(s).
„ High Speed Consistency Load Shedding (< 100 ms.)

„ Reduce electricity costs ABB Network Partner FEEDER TERMINAL REF541

„ Peak-shaving
„ Re-active Power Control & Sharing
„ Minimize operational costs ?
ABB Transmit Oy
Network Partner

„ Decreased number of operators

„ Event driven maintenance
„ Single Window concept Ua ux = 80...2 65 Vdc /ac
fn = 50 Hz

In = 1/5 A (I)
Ion = 1/5 A (Io)
Un = 100 /110 V (U)

Uon = 10 0/11 0 V (Uo)

1MRS xxxxxx
98 15 0

9 50 9

„ Reduce investment
In case of a costs
The total shortage of electrical
accumulated power,
switched-off
ABB SRU EMS - 44

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ABB
© 2003

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