GUJARAT TECHNOLOGICAL UNIVERSITY

Program Name: Diploma in Engineering

Level: Diploma
Branch: Mechanical Engineering/Mechanical Engineering (CAD/CAM)
/Mechatronics Engineering
Course / Subject Code: DI02000111
Course/Subject Name: Engineering Workshop Proficiency

w.e.f. Academic Year: 2024-25

Semester: 2nd
Category of the Course: ESC

Prerequisite: NIL
Rationale: The Engineering Workshop Proficiency course is designed to provide diploma-level
mechanical engineering students with practical skills essential for their professional
development. The hands-on experience gained through this course enables students
to understand the operation of various hand tools, ensuring they can perform
fundamental mechanical tasks efficiently. By exploring fitting, carpentry, welding,
and plumbing operations, students build a strong foundation in practical engineering
techniques. This course also emphasizes the importance of safety, and adherence to
industry standards, preparing students for real-world challenges in mechanical
engineering environments.

Course Outcome:
After Completion of the Course, Student will be able to:
No Course Outcomes RBT Level
Apply safety measures and practices while handling tools, machines, and materials
01 A
in various workshop environments to ensure safe operations.
Demonstrate proficiency in using fundamental tools and techniques for mechanical
02 A
tasks, including measurements, marking, and basic engineering operations
Perform fitting, carpentry, sheet metal, welding, and plumbing operations to
03 A
fabricate simple components.
Outline piping systems and their industrial applications, including material
04 U
selection, layout design, and component identification.
05 Interpret codes and standards relevant to mechanical engineering practices. U
*Revised Bloom’s Taxonomy (RBT)

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 GUJARAT TECHNOLOGICAL UNIVERSITY
Program Name: Diploma in Engineering
Level: Diploma
Branch: Mechanical Engineering/Mechanical Engineering (CAD/CAM)
/Mechatronics Engineering
Course / Subject Code: DI02000111
Course/Subject Name: Engineering Workshop Proficiency

Teaching and Examination Scheme:

Total
Teaching Credits
Scheme (in L+T+ Assessment Pattern and Marks
Hours) (PR/2)
Theory Tutorial/ Practical Total
Marks
L T PR C ESE (E) PA/CA (M) PA/CA(I) ESE (V)
0 0 6 3 0 0 20 30 50

Course Content:

Unit No. of % of
No. Content Hours Weightage
Prepare workshop layout with general specifications of equipments
1 04 04
available in various shops.
Workshop Safety Practices
1. Demonstration of Safety Practices
 Demonstrate safety protocols in a workshop environment.
 Highlight the use of personal protective equipment (PPE) and safe
handling of tools and materials.
2 04 04
2. Interpretation of Industrial Safety Data Sheet
 Emphasize understanding hazard symbols, handling instructions,
and emergency procedures.
3. Demonstration of Fire Extinguisher Operations
 Provide hands-on training on the types and uses of fire extinguishers.
Fundamentals of unit Conversions, Mechanical Measurements,
Materials and Engineering Specifications.
(1) Hands-On Practice in Mechanical Measurements
 Perform measurements using standard basic tools and equipment
(Vernier caliper, micrometer, dial indicators, protractor, etc.) 12 13
3
 Understand units of measurement and practice their conversions.
(2) Tolerances, Limits, and Fits
 Demonstration of the principles of tolerances, limits, and fits in
mechanical engineering applications.
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 GUJARAT TECHNOLOGICAL UNIVERSITY
Program Name: Diploma in Engineering
Level: Diploma
Branch: Mechanical Engineering/Mechanical Engineering (CAD/CAM)
/Mechatronics Engineering
Course / Subject Code: DI02000111
Course/Subject Name: Engineering Workshop Proficiency

(3) Geometric Properties

 Demonstration of the Importance of geometric properties such as
straightness, flatness, squareness, parallelism, perpendicularity,
roundness, concentricity, etc.
(4) Standard Sizes and Costs of Raw Materials
 Learn about the standard sizes of commonly used raw materials in
the Indian market (e.g., round bars, square bars, hex bars, angles,
and channels).
 Prepare a table outlining the costs of these materials.
(5) Fasteners and their Specifications
 Understand the standard sizes and specifications for fasteners (e.g.,
nuts, bolts, screws, etc.) commonly used in Indian markets.
 Create a reference table for their costs and specifications.
(6) Geometric Calculations
 Calculate the area, volume, mass, and material costs of various
geometric shapes.
 Assign 3-4 components for students to complete geometric
calculations.
Demonstration of Hand Tools and Power Tools with general
4 04 04
Specifications.
FITTINGSHOP:
5 Prepare at least one Fitting job incorporating operations such as 14 16
Marking, Punching, Filing, Chamfering, etc. as per drawing.
CARPENTRY SHOP:
Prepare at least one Carpentry job incorporating operations such as
14 16
6 Measuring, Marking, Cutting, Assembly, and Joint Preparation (T-Joint,
Dovetail Joint etc.) as per drawing.
SHEET METAL WORKING:
7 Prepare at least one Sheet Metal job incorporating operations such as 10 11
Cutting, Bending, Edging, Riveting, etc. as per drawing.
WELDING SHOP :
(1) Demonstration of Gas and Arc Welding Setups:
12 14
8  Understand the equipment and process parameters for gas and arc
welding.

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 GUJARAT TECHNOLOGICAL UNIVERSITY
Program Name: Diploma in Engineering
Level: Diploma
Branch: Mechanical Engineering/Mechanical Engineering (CAD/CAM)
/Mechatronics Engineering
Course / Subject Code: DI02000111
Course/Subject Name: Engineering Workshop Proficiency

(2) Practice of Arc Welding:

 Perform a simple arc welding job, including edge preparation as
per drawing.
(3) Practice of Gas Welding:
 Complete a simple gas welding job as per the given requirements.
(4) Demonstration and Practice of Soldering and Brazing:
 Learn and perform basic soldering and brazing techniques.
PLUMBING:
(1) Demonstration of Plumbing Tools and Pipe Fitting Accessories:
 Learn about various plumbing tools and fittings, including their
uses and specifications.
(2) Plumbing Layout Preparation:
 Design and prepare a plumbing layout incorporating components
such as elbows, tees, reducers, unions, couplings, crosses, caps,
9 10 11
swage nipples, plugs, bushings, adapters, outlets, valves, and
flanges.
(3) Overview of Industrial Piping Components & system (Valves,
Fittings & Flanges, Joints & connectors)
(4) Group Task:
 Collaborate in groups of four to five students to create a domestic
plumbing model using UPVC/CPVC materials.
Overview of Codes and standards- Application in mechanical
engineering.
1. Introduction to Codes and Standards:
o Understand the importance of codes and standards in ensuring
safety, quality, and consistency in mechanical engineering
practices.
10 2. Key Mechanical Engineering Standards: 06 07
o ASME (American Society of Mechanical Engineers): Overview
of its significance and applications in mechanical systems.
o ASTM (American Society for Testing and Materials): Learn
about its role in material testing and specifications.
o ISO (International Organization for Standardization):
Introduction to its global standards for mechanical engineering
w.e.f.2024-25 http://syllabus.gtu.ac.in/
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 GUJARAT TECHNOLOGICAL UNIVERSITY
Program Name: Diploma in Engineering
Level: Diploma
Branch: Mechanical Engineering/Mechanical Engineering (CAD/CAM)
/Mechatronics Engineering
Course / Subject Code: DI02000111
Course/Subject Name: Engineering Workshop Proficiency

processes and systems.

3. Practical Application:
o Identify real-life examples where these standards are applied in
mechanical engineering.
o Assign a task to prepare a brief report or presentation on one
selected standard and its industrial applications.
Total 90 100

References/Suggested Learning Resources:

(a) Books:

Publication with place, year and

S. No Title of Book Author
ISBN
McGraw Hill Education, Noida ISBN:
1 Workshop Practice H.S. Bawa
978-0070671195
A Textbook of
J.K.Gupta and R.S. S.Chand and Co. New Delhi ISBN:81-
2 Manufacturing Process
Kurmi 219-3092-8
(Workshop Technology)
Introduction to Basic
New Age International, New Delhi
3 Manufacturing Process and Rajender Singh
ISBN: 978-81-224-3070-7
Workshop Technology
Elements Of Workshop S K. Hajra Revised & Enlarged 16 Th Edition
4 Technology Choudhury & Nirjhar (January 2023) MEDIA PROMOTERS
Roy & PUBLISHERS

(b) Websites:

Fire extinguisher demonstration: https://www.youtube.com/watch?v=DC2QMOM1P0M

Limits-Fits-Tolerances: https://www.youtube.com/watch?v=ArGKUSJ5m7I
Fitting Practice: https://www.youtube.com/watch?v=KgQyuCrOKoU
Fitting Practice: https://www.youtube.com/watch?v=E7Uc5hVfHro
Carpentry practice: https://www.youtube.com/watch?v=XzZWYyj2hRw

w.e.f.2024-25 http://syllabus.gtu.ac.in/
Page 5of6
 GUJARAT TECHNOLOGICAL UNIVERSITY
Program Name: Diploma in Engineering
Level: Diploma
Branch: Mechanical Engineering/Mechanical Engineering (CAD/CAM)
/Mechatronics Engineering
Course / Subject Code: DI02000111
Course/Subject Name: Engineering Workshop Proficiency

Sheet metal:
https://www.youtube.com/watch?v=D8S6r5y1zQo&list=PLl1aqfUa3ReY42aO583Ba0YvokKD3jpL_&i
ndex=1
Arc welding practice: https://www.youtube.com/watch?v=BlXOPiXLyV8
Gas welding: https://www.youtube.com/watch?v=U9sO7kpzK-Q
Plumbing: https://www.youtube.com/watch?v=iFqYhGqJiBs
Codes and Standards: https://www.asme.org/
http://www.abmtools.com/downloads/Woodworking%20Carpentry%20Tools.pdf
http://www.weldingtechnology.org
http://www.newagepublishers.com/samplechapter/001469.pdf

Suggested Activities for Students:

1. Prepare a list of specifications for various tools, equipment, and machines used in the engineering
workshop, highlighting their functions and technical details.
2. Conduct a market survey by visiting local dealers to gather information on the procurement of
workshop tools, equipment, machines, and raw materials. Prepare a comparative report on pricing,
availability, and quality.
3. Visit local suppliers (sheet metal traders, timber merchants, plywood merchants, and fabricators) to
gather relevant information. Prepare a detailed report based on the visit, including specifications,
pricing, and application of materials.
4. Download and review instructional videos demonstrating the correct practices for fitting, sheet metal
work, carpentry, plumbing, and welding. Summarize key techniques and safety practices shown in the
videos.

*************

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