Formato Rev.

A IFR PARA REVISIÓN - 28/10/2019 JFS VM LS

N° Objeto DESCRIPCIÓN AC N° FECHA AUTOR REVISOR APROBADOR

OBRA ERAMINE SKIDS HVAC

UNIDAD: MNL PROYECTO: LITHIUM PROJECT

TÍTULO
Especialidad: P
MANUAL DE INSTALACIÓN Y
PROVEEDOR/N° DE DOC. MANTENIMIENTO CXAJ065
TAMAÑO: A4
-
PROVEEDOR/N° DE OBRA
ESCALA: N/A
PK-0616
REEMPLAZA A: DOC. REV.
HOJA: 1 de 63 TRA-MNL-P-MOP-0001
- N° CIT A
Installation, Operation and
Maintenance

Modular Air-Cooled Chiller (Heat Pump) Unit

CXAJ/CGAJ

690134220001

Safety Warning
Only qualified personnel may install and maintain the unit. The installation, start-up and maintenance of heating,
ventilating and air-conditioning unit will be hazardous, and the operator shall have specific knowledge and training.
Improper installation, adjustment or change of the unit by an unqualified person will result in death or serious injury.
When operating the unit, pay attention to all precautions in the documents and the tags and labels attached to the
unit.

Jan. 2016 PKGP-SVX06A-EN

Table of Contents
General Information ………………………………………………………………………………… 3

Safety Precautions …………………………………………………………………………………… 4

Nomenclature ………………………………………………………………………………………… 5

Dimensions …………………………………………………………………………………………… 6

Performance Data …………………………………………………………………………………… 7

Unit Installation ……………………………………………………………………………………… 9

Electrical Installation ……………………………………………………………………………… 15

Wiring Diagram …………………………………………………………………………………… 17

Pre-Start-up ………………………………………………………………………………………… 22

Unit Operation …………………………………………………………………………………… 29

Module Control System ………………………………………………………………………… 35

Building Control System ………………………………………………………………………… 48

Troubleshooting …………………………………………………………………………………… 50

Maintenance ……………………………………………………………………………………… 60

2
General Information
This manual is the customer property, which shall be used with the unit. Please put it back to the tecŠical information
bag after the completion of the work, and keep it properly.
Please read this manual carefully before installing the air conditioning unit, and install and maintain the unit according
to this manual to ensure the normal and reliable operation of the unit. Installation of the air conditioning unit must be
completed by the professional designated by Trane Company. If the installation or maintenance is done by unqualified
personnel or fails to comply with the requirements of this manual, the manufacturer shall not be held responsible.
This manual does not purport to cover the differences among various units or all problems that may be encountered
in the installation, and impossibly provides guidance for all possibilities in the installation. If you want to get more
information or face any special problem that is not explained in this manual, please contact your local Trane sales
office.
This manual contains a Checklist for Installer to Apply for Commissioning, and you may use the checklist to check
and confirm whether all necessary installation steps are completed. Reading the checklist does not mean reading the
contents of this manual, and you should read this manual carefully before the installation.
Dangers, Warnings and Cautions can be found in different parts throughout this manual. In order to ensure personal
safety and normal operation of the unit, please read these contents carefully and follow them.

Danger: Indicates a potentially hazardous situation which, if ignored, could result in death or serious

injury.

Warning: Indicates a potentially hazardous situation which, if ignored, could result in minor or moderate

injury. It could also be used to alert against unsafe practices.

Caution: Indicates a potential damage to the unit which, if ignored, could result in damage to the unit

or property losses, or possible environmental pollution. It is also be used to provide useful

information. The information might be beneficial to the operation of the unit or extension of the
service life of the unit. But it does not mean that the information is optimal or is directly related
to the improvement of unit operation.

Warning
Lock the power supply and cutoff switch of the air conditioning unit at the disconnected state before installation or
maintenance in order to avoid the personal death or injury caused by electrical shock or contact with moving parts.
All installation procedures of the air conditioning unit must comply with the national, provincial and local regulations.

Refrigerant Warning
Please do not use substandard refrigerants, refrigerant substitutes or refrigerant additives. Improper use method
or use of substandard refrigerants, refrigerant substitutes or refrigerant additives will cause damage to the air
conditioning unit and various safety risks. Please select acceptable refrigerants or call 8008208676 to purchase
acceptable refrigerants. All technical personnel using refrigerants must have the qualifications, be familiar with and
strictly follow the relevant technical requirements, laws and regulations for use, handling, recovery and recycling of
refrigerants.

3
Safety Precautions
In order to avoid electrical shock or fire, and other • Never sit on the direct air duct at any time. Sitting on
injuries that may be caused, the following rules should the direct air duct is not conducive to your health and
be kept in mind and strictly adhered to: safety.
• The unit power supply and the electric heating power • In order to prevent the relief valve failure due to
supply must be equipped with an electric leakage calcification, fouling and blockage, the user should
protection device, and must be connected to the check the valve at least once every month. If the local
grounding wire; otherwise, injury or even death and water quality is poor, the check interval should be
other accidents may occur if unprotected. shortened appropriately. Please promptly replace
the relief valve with a new valve with reliable quality
• The specification of the power wire shall meet the
if blockage, corrosion, manual operation failure or
requirements, otherwise there may be accidents
damage to manual pressure relief handle is found.
related to circuit safety.
• A heating device or other heat source shall not
• Please use a fuse appropriate for the current intensity.
be arranged under or near the air conditioner. The
• Do not use any temporary substitute, such as a piece
machine body may be deformed by heating.
of wire, which not only may damage the unit itself,
• Objects, such as sticks, sands or gravels, shall be
but also may cause fire.
avoided from entering the air inlet grid or air outlet
grid. Fans running at high speed are very dangerous,
and children should be kept away from them.
• Never block or cover the air inlet grid or air outlet
grid. If such case happens, it may reduce the
Using a piece of wire performance and affect the normal operation
may cause fire. capacity.
Ok!
• Whenever you operate the machine, make sure the
air filter net is installed correctly. Otherwise, dirt
may enter the internal running position and cause
• In order not to exceed the capacity of the power
damage.
meter and the protector, please do not simultaneously
• When cleaning the machine, do not sprinkle water
switch on the electric heating for the air conditioner
directly on the machine, which may lead to electric
and the electric heating for the water tank. The use of
shock.
all types of electrical appliances shall be coordinated.
• Before maintenance, make sure the unit is powered
• Please connect the wires in strict accordance with the
off to prevent electric shock.
wiring diagrams in this manual. Improper wiring or
• When the unit is not used for a long period, you
artificial change of wiring will result in unit failure and
should cut off the power supply and drain the water
damage, or endanger personal safety.
from the water tank. After the water is drained, do
• The condensate water from the indoor and outdoor
remember to close the drain valve. If the water tank
units must be drained according to the requirements.
is under frozen conditions for a long time, it may be
Improper drainage of the condensate water may lead
damaged.
to adverse consequences.

4
Nomenclature
Model: C X A J 0 6 5 5 B
1 2 3 4 5 6 7 8 9

Additional options: 1 H S D R A
10 11 12 13 14 15

Maintenance code: C X A J 0 6 5 5 B 1 H S D R A
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

Digit 1 C= Chiller
Digit 2 X=Heat pump G=cooling only
Digit 3 A=air cooled
Digit 4 J= modular type
Digit 5,6,7 Model (cooling capacity)
045 (45kW) 065 (65kW) 130 (130kW)
Digit 8 Voltage/Hertz/Phase
5=380V/50Hz/3PH
Digit 9 Design Sequence
B
Digit 10 Fan speed
1=single speed
Digit 11 Energy efficiency( unit type)
N=standard efficiency H=High efficiency
Digit 12 Controller
S=modular controller (units ≥2) U=unit controller (unit =1)
N=None
Digit 13 Service Sequence
D=4th time
Digit 14 Ambient temperature
R=Standard
Digit 15 Connector option
C=Without 2 pcs. of DN125 rubber connector
D= With 2 pcs. of DN125 rubber connectors
Digit 16 BMS interface
M=Modbus module N= NONE
Digit 17 Refrigerant charged
A=without 045 065 130 B=with
Digit 18 Option
A=None
B=Special option
T=leaving water control (digit 11 = N)
5
Dimensions
CXAJ045/065 (N/H type)

2155
 WARNING ‫ޅ‬ૐૐDŽඤDž຤ఇ੷ऐፇ
HAZARDOUS VOLTAGE !
DISCONNECT ALL ELECTRIC POWER ऐ႙ ऐࡽ
INCLUDING REMOTE DISCONNECTS ఁᅭ዆ૐଉ KW ఁᅭ዆ඤଉ KW
BEFORE SERVICING.
ຕଉ ‫ୁۉۨܮ‬ ‫܂‬ገ‫ୁۉ‬ ࠀ୲
Failure to disconnect power before
servicing can cause severe personal უ໫ऐA A A KW
injury or death.
უ໫ऐB A A KW

 য়!!!ߢ ‫ ۉ‬ᇸ: ‫ۉ‬უ V ೕ୲ 50 Hz ၎ຕ

ሎႹट၌უ૰: ຤֨ MPa ૐ௃֨ MPa
ᆶ‫ླۉ‬၃! ૐඐ຤ୁଉ m3/h ૐ۳຤ୁଉ m3/h
ሞྼႪമൎ܏໯ᆶ‫ۉڦ‬ᇸ,Ԉઔᄫ੦և‫ݴ‬.
ૐ௃؊࠺ଉ kg ሯำ dB(A) ऐፇዘଉ kg
ሞྼႪമසࡕփൎ܏‫ۉ‬ᇸ,ࣷሰ‫ׯ‬ჹዘ‫ڦ‬

1987
ටᇵฅྨ. ༬ଳ੣ۙဣཥDŽዐࡔDžᆶ၌ࠅິ

DN125
‫؜‬຤ ৊຤
‫ړ‬႐‫ۉة‬

613

1521 727
2038 927
2145 951

CXAJ130 (N/H type)

2020

2155
‫ޅ‬ૐૐDŽඤDž຤ఇ੷ऐፇ

ऐ႙ ऐࡽ
ఁᅭ዆ૐଉ KW ఁᅭ዆ඤଉ KW
ຕଉ ‫ୁۉۨܮ‬ ‫܂‬ገ‫ୁۉ‬ ࠀ୲
უ໫ऐA A A KW
უ໫ऐB A A KW
‫ ۉ‬ᇸ: ‫ۉ‬უ V ೕ୲ 50 Hz ၎ຕ
ሎႹट၌უ૰: ຤֨ MPa ૐ௃֨ MPa
ૐඐ຤ୁଉ m3/h ૐ۳຤ୁଉ m3/h
ૐ௃؊࠺ଉ kg ሯำ dB(A) ऐፇዘଉ kg

1987
༬ଳ੣ۙဣཥDŽዐࡔDžᆶ၌ࠅິ

DN125
‫؜‬຤ ৊຤

613

1521 1426
2038 1476
2145 1862

6
Performance Data
Performance data for Modular Air-cooled Chiller (Heat Pump) Unit (N Type)
Model CXAJ045 CXAJ065 CXAJ130 CGAJ045 CGAJ065 CGAJ130
Nominal cooling capacity kW 45 65 130 45 65 130
Cooling Input power kW 14.2 20.4 40.8 14.2 20.4 40.8
Operating current A 33.0 41.4 82.8 33.0 41.4 82.8
Nominal heating capacity kW 47 67 132 - - -
Heating Input power kW 15.0 20.2 40.4 - - -
Operating current A 33.4 41.4 82.8 - - -
Type Hermetically sealed scroll compressor
Quantity 只 2 2 4 2 2 4

Nominal cooling power kW 6.1 9.2 9.2 6.1 9.2 9.2

Compressor
Nominal cooling current A 13.8 18 18.0 13.8 18 18
Nominal heating power kW 6.5 9.1 9.1 - - -
Nominal heating current A 14 18 18.0 - - -
Type R410A
Refrigerant
Charge kg 13 14.3 15*2 13 14.3 15*2
Type of heat exchanger High efficient shell and tube heat exchanger
Water flow CMH 7.74 11.2 22.4 7.74 11.2 22.4
Water side
pressure loss kPa 40 40 68 40 40 68
Water pipe flange mm DN125 DN125 DN125 DN125 DN125 DN125
Type of heat exchanger High efficient fin type heat exchanger
Quantity of fans Piece 2 2 4 2 2 4
Rated power of fan kW 1.0 1.0 1.0 1.0 1.0 1.0
Air side Rated current of fan A 2.7 2.7 2.7 2.7 2.7 2.7
Fan diameter mm 710.0 710.0 710.0 710.0 710.0 710.0
Fan speed RPM 710 710 920 710 710 920
Fan air volume CMH 12000 12000 12700 12000 12000 12700
Power supply V/PH/HZ 380/3N~/50
Unit Noise dB(A) 68.5 69 69.6 68.5 69 69.6
Net weight kg 700 730 1320 700 730 1320

1. The refrigeration capacity is measured in the conditions of water inlet at 12℃, water outlet at 7℃ and air inlet at the
ambient temperature of 35℃.
2. The heating capacity is measured in the conditions of water inlet at 40℃, water outlet at 45℃ and air inlet at the
ambient dry bulb temperature of 7℃ and the wet bulb temperature of 6℃.
3. CXAJ/CGAJ045 unit shall conform to the standard GB/T 18430.2-2008; CXAJ/CGAJ065/130 unit shall conform to the
standard GB/T 18430.1-2007.

7
Performance Data

TecŠical Parameter Table for Modular Air-cooled Chiller (Heat Pump) Unit (H Type)
Model CXAJ045 CXAJ065 CXAJ130 CGAJ045 CGAJ065 CGAJ130
Nominal cooling capacity kW 45 65 130 45 65 130
Cooling Input power kW 14.2 19.2 38.8 14.2 19.2 38.8
Operating current A 33.0 37.2 75.2 33.0 37.2 75.2
Nominal heating capacity kW 47 67 132 - - -
Heating Input power kW 15.0 19.4 39.2 - - -
Operating current A 33.4 41.4 82.8 - - -
Type Hermetically sealed scroll compressor
Quantity 只 2 2 4 2 2 4

Nominal cooling power kW 6.1 8.6 8.7 6.1 8.6 8.7

Compressor
Nominal cooling current A 13.8 15.9 16.1 13.8 15.9 16.1
Nominal heating power kW 6.5 8.7 8.8 - - -
Nominal heating current A 14 16.1 16.3 - - -
Type R410A
Refrigerant
Charge kg 13 15 16*2 13 15 16*2
Type of heat exchanger High efficient shell and tube heat exchanger
Water flow CMH 7.74 11.2 22.4 7.74 11.2 22.4
Water side
pressure loss kPa 41 60 75 46 60 75
Water pipe flange mm DN125 DN125 DN125 DN125 DN125 DN125
Type of heat exchanger High efficient fin type heat exchanger
Quantity of fans Piece 2 2 4 2 2 4
Rated power of fan kW 1.0 1.0 1.0 1.0 1.0 1.0
Air side Rated current of fan A 2.7 2.7 2.7 2.7 2.7 2.7
Fan diameter mm 710.0 710.0 710.0 710.0 710.0 710.0
Fan speed RPM 920 920 920 920 920 920
Fan air volume CMH 12000 12000 12700 12000 12000 12700
Power supply V/PH/HZ 380/3N~/50
Unit Noise dB(A) 68.5 69 69.6 68.5 69 69.6
Net weight kg 730 780 1350 725 775 1340

1. The refrigeration capacity is measured in the conditions of water inlet at 12℃, water outlet at 7℃ and air inlet at the
ambient temperature of 35℃.
2. The heating capacity is measured in the conditions of water inlet at 40℃, water outlet at 45℃ and air inlet at the
ambient dry bulb temperature of 7℃ and the wet bulb temperature of 6℃.
3. CXAJ/CGAJ045 unit shall conform to the standard GB/T 18430.2-2008; CXAJ/CGAJ065/130 unit shall conform to the
standard GB/T 18430.1-2007.

8
Unit Installation

Key Installation Points

Acceptance
When receiving the unit, please carefully check whether the unit is damaged in the transport. If
any, please record it in the delivery note and notify in written form within 72 hours. Notify the
final carrier of the petition in written form within 72 hours, and simultaneously inform the local
Trane sales office. Please thoroughly inspect the unit within 7 days after arrival of the goods. If
any damage is found, please immediately notify the carrier and the local Trane sales office.
Inspect whether the nameplate contents of the unit are correct and whether the operating power
supply is consistent with that on the nameplate of each component. The maximum deviation of
the supply voltage shall not be more than 10%.

Hoisting
Please use a forklift or crane with proper tonnage to handle this unit to its installation location.
Hoisting method:

Table of External Dimensions and Weight Parameters

Model CXAJ045 CGAJ045 CXAJ065 CGAJ065 CXAJ130 CGAJ130
External Dimensions (mm) 2145*1000*2155 2145*1000*2155 2145*2020*2155
Weight of N Type 700 700 730 730 1320 1320
Weight of H Type 730 725 780 775 1350 1340

Installation location
• The unit must be installed on a flat and level plane;
• It is better to install the shockproof rubber cushion, which is arranged between the host unit
and its load to absorb vibration;
• In the installation, the drainage, ventilation and maintenance space as well as others shall
be considered. Refer to the installation space diagram for the recommended minimum
maintenance space;
• It is necessary to consider the bearing capacity of the building in the installation to arrange
the unit base

9
Unit Installation

Installation Space Diagram

≥1.2M ≥1.2M
AIR OUT

≥1.2M

AIR IN AIR IN

WARNING WARNING
HAZARDOUS VOLTAGE ! HAZARDOUS VOLTAGE !
DISCONNECT ALL ELECTRIC POWER DISCONNECT ALL ELECTRIC POWER
INCLUDING REMOTE DISCONNECTS INCLUDING REMOTE DISCONNECTS
BEFORE SERVICING. BEFORE SERVICING.
Failure to disconnect power before Failure to disconnect power before
servicing can cause severe personal servicing can cause severe personal
injury or death. injury or death.

য় ߢ য় ߢ
ᆶ‫ླۉ‬၃! ᆶ‫ླۉ‬၃!
ሞྼႪമൎ܏໯ᆶ‫ۉڦ‬ᇸ,Ԉઔᄫ੦և‫ݴ‬. ሞྼႪമൎ܏໯ᆶ‫ۉڦ‬ᇸ,Ԉઔᄫ੦և‫ݴ‬.
ሞྼႪമසࡕփൎ܏‫ۉ‬ᇸ,ࣷሰ‫ׯ‬ჹዘ‫ڦ‬ ሞྼႪമසࡕփൎ܏‫ۉ‬ᇸ,ࣷሰ‫ׯ‬ჹዘ‫ڦ‬
ටᇵฅྨ. ටᇵฅྨ.

AIR IN
SERVICE
SPACE

610mm

≥1.2M

Multi-module Combination Diagram (Reverse Return Connection)

PUMP
WATER INLET

MODULAR MODULAR MODULAR

≥1.5M ≥1.5M
GROUP A GROUP B GROUP C












WATER OUTLET

Note: each CXAJ/CGAJ045/065 multi-module combination includes 8 units at most, and each CXAJ/CGAJ130 multi-
module combination includes 4 units at most. Direct return connection is not allowed.

10
 Unit Installation

Single-module Combination Diagram (Reverse Return Connection)

WATER
OUTLET


PUMP
 WATER
INLET

Note: CXAJ/CGAJ045/065 single-module combination includes 8 reverse return connection units at most, and CXAJ/
CGAJ130 single-module combination includes 4 reverse return connection units at most.

Single-module Combination Diagram (Direct Return Connection)

WATER
OUTLET

PUMP
WATER
INLET

Note: CXAJ/CGAJ045/065 single-module combination includes 4 direct return connection units at most, and CXAJ/
CGAJ130 single-module combination includes 2 direct return connection units at most.

11
Unit Installation

Blind flange
The water pipe interface blind flange necessary for the installation of the end unit is show in the
diagram below:

18
8-

210
245
Name: blind flange
Material: No.20
Specification: 5", PN1.6

20

Water pipeline
• Clean all chilled water pipelines.
• connect the evaporator pipeline.
• Exhaust the air in the chilled water system at the highest point of this system.
• Install the pressure gauge, the thermometer and the valve in the water inlet and outlet pipes.
• Install the filter in the water inlet pipe of the evaporator.
• Install the balance valve and the flow switch at the water outlet.

Cautions
• If the washing the pipe with acid solvent, a temporary by-pass pipe shall be arranged beside
the unit for fear of damaging the evaporator.
• Never use the untreated or improperly treated system water for fear of damaging the
machine.
• Refer to Connection Diagram for Water System for the installation location of each typical
accessory on the water supply pipeline of the unit. The pipe components may vary with the
locations of connectors and water source.
• To avoid damaging the unit, do not reversely install the system water pipe. The water inlet
pipe must be connected to the water inlet connector marked with “water inlet”. The water
outlet pipe must be connected to the water outlet connector marked with “water outlet”.
• The exhaust valve shall be arranged at the highest point of the pipeline in order to exhaust
the air in the chilled water system.
• The water pressure of the evaporator shall not be more than 0.5 MPa (i.e. maximum working
pressure) for fear of damaging the parts and components on the chilled water side of the
unit.
• Before the final pipe connection of the unit, all external water supply piping systems shall
be thoroughly flushed. It is strictly prohibited to be mixed with sundry in the piping system,
otherwise our company will not be responsible for the consequences.
Connection of water pipeline
The circulating water pump must be installed on the water inlet pipe of the evaporator to ensure
that the internal pressure of the evaporator is positive pressure. Refer to Figure 1 for the installation

12
 Unit Installation

locations of all fittings on the water supply pipeline.

4 3
1
5 2
7

Water inlet Unit

6 (4) 6 (2)
6 (1) 1
9 3
6 (3)

Water outlet Unit

5 2

ķ: Pressure gauge ĸ: Shockproof hose Ĺ: Thermometer ĺ: exhaust valve

Ļ: Tree-way valve ļ: Shutoff valve Ľ: Filter ľ: Drain valve Ŀ: Balance valve

Figure 1. Installation Drawing for Typical Pipeline Fittings

The description of Figure 1 is as follows:
Pressure gauge: displaying the water inlet and outlet pressure.
Thermometer: displaying the water inlet and outlet temperature.
Balance valve: controlling the water flow.
Shutoff valve: used for disconnecting the host unit and the water pump when maintaining. The
shutoff valves are required to be installed on the water inlet and outlet pipes.
Filter: preventing the evaporator from being contaminated and blocked.
Drain valve: draining the residual water in the pipeline when the machine is shut down.
Tree-way valve: used when the evaporator is cleaned.

Cautions
• All units must be equipped with the filters which can filter the particles with the diameter larger
than 1 mm to ensure that the impurities cannot enter the evaporator.
• Never use the untreated or improperly treated system water for fear of damaging the unit.
Otherwise, TRANE will not be responsible for the unit damage therefrom.
• After the installation of water pipeline is completed, please firstly close the shutoff valves 2 and 3,
open the shutoff valves 1 and 4, the open the water pump, and flush the debris in the water pipe
residual in the water pipe with water onto the filter; then close the shutoff valves 1 and 4, remove
the filter and cleanup the dirt on the filter, and reinstall the filter. Repeat the above operation till
there is no dirt on the filter. Therefore, the evaporator can be prevented from being blocked.
• The chiller water pipe must be insulted to prevent condensation. If the pipeline may be exposed
below 0 ℃, the pipeline must be equipped with the heating resistor.
• When the ambient temperature is below 16℃ in winter, do not cut off the power supply, and
preheat the unit 24 hours ahead of start-up, otherwise the compressor will be damaged.

13
Unit Installation

System Connection Diagram

Feed-water Overflow

Expansion tank Direct Return Disdirect Return

Connection Connection
Drain valve

FCU FCU

Tree-way valve

Backup other pump is recommended

FCU FCU
Pressure gauge
Thermometer
Exhaust valve
Pump Filter

Shockproof hose Drain valve

Flow switch
Electric heater

Shutoff valve Drain valve

Principle Description
1. In order to avoid pipe rupture caused by the excessive pressure inside the system pipeline
when the ambient temperature changes and prevent the pneumatic hammer from occurring
in the pipeline, a pressure water tank is added on the pipe system.
2. To avoid the internal pressure is too high or low inside the pipeline, a water compensation
valve and a drain valve are added. When the pressure is lower than 0.6 bar, the water
compensation valve will be automatically opened for water compensation; when the pressure
is higher than 5 bars, the drain valve will automatically open the drain pipe for drainage.
3. The water compensation pressure can be adjusted according to actual conditions.

14
Electrical Installation

Electrical Wiring
• Connect the power wire to the main terminal board (TB) of the distribution box for the unit.
• Connect the control panel with the main control board of the unit through the control panel
(indoor mounted) connecting cable. See pages 18-24.
• If the unit is not provided with the water pump, connect the control wire of the chilled water
pump to the corresponding terminal of the chilled water pump.
• Ground the unit, the chilled water pump motor (for the unit with water pump) and all devices
to be grounded.
• If the electric heater is provided, connect the power wire and the control wire to the terminal
TB2 of the electric heater.
• If the two-way valve of the fan coil is used for interlocking control, it is necessary to set SW2-
7(N Type) or SW1-7(H Type) to “ON” on the control board and connect the interlocking point
(dry contact) between the control box terminals 12(N Type) or 19(H Type) and U.
• Connect the flow switch between the control box connecting terminals U and 15 of the unit.

Warning
• To prevent injury or death, disconnect electrical power supply before completing wiring
connections to the unit.

Caution
• The terminals can be connected only through the copper conductors so as to avoid corrosion
or overheating. Refer to the electrical parameter table for the minimum current, the fuse
specifications and the electrical specifications of the motor.

Power Supply
Please refer to the wiring diagram on the cover plate of the control box for the unit. The installer
shall provide a power supply with correct voltage and a suitable breaker for the unit. The
variation of input power should be limited at ±10%.

Cautions
For the 380V~ unit adopts the scroll compressor, the phase reversing and loss protection
controller is installed which should be checked with electricity connection before start-up.
If the green light of the phase reversing and loss protection controller in the control box is on, it
means the phase sequence is right; red light being on means the phases of power wiring should
be exchanged; and the yellow light means lacking phase which need check with electricity
disconnection.
In any case that the phases are reversed or lacked, the unit will shut down its operation and
start-up automatically.

15
Electrical Installation

Electrical Data
Minimum
Full- Rated Rated Rated Rated
Rated Rated Rated Rated Minimum specification
load current current current current Recommended Maximum
Power current current current current circuit of copper
current of No.1 of No.2 of No.3 of No.4 fuse specification
Model Supply of No.1 of No.2 of No.3 of No.4 current of core wire
of water compressor compressor compressor compressor specification of fuse
(V/Hz/ph) fan fan fan fan unit diameter for
pump RLA RLA RLA RLA REC MFS
FLA FLA FLA FLA MCA power wire
FLA
mm2

CX(G)AJ0455 380/50/3 18.6 18.6 2.1 2.1 46.05 50.70 64.65 16

CX(G)AJ0655 380/50/3 20.8 20.8 2.1 2.1 51.00 56.20 71.80 16

CX(G)AJ1305 380/50/3 20.8 20.8 20.8 20.8 2.1 2.1 2.1 2.1 92.60 97.80 113.40 35

16
 The following wiring diagrams are for reference only. The accompanied wiring diagrams shall prevail.

Wiring Diagram
Wiring Diagram CGAJ1305 (N Type)
N U V W 380Vac 3N~50Hz
(connected network and module mode)

3
TB1 220Vac RUN AL
1

U
MC1-1
OVC1-1 N
BK BK(L3)
M
WH WH(L2)
COMP 1-1
3~
RD RD(L1) MC2-1 MF1
MC1-2
MC1-2
OVC1-2 MC2-2 MF2
BK BK(L3) (14)
M MC1-1
MP
WH WH(L2)
COMP 1-2
3~ RFS
RD RD(L1) (11)
1
MF1 1 2 3 7 8 N 10 N 11
BK BK(L1)
M FAN
WH WH(L2)

COMP1
COMP2

RUN_OUT

AL_OUT
RUN_IN
MOTOR 1-1

PUMP
3~

M/FAN2

AL_IN
4WV1
HE/EV1

A-HAT
4WV2

H/FAN1
RD RD(L3)
N
N-COM

BK(L1) EN-SAVE
MC2-1 M FAN
OVC2-1 WH(L2) 3~ MOTOR 1-2 L
C H
BK BK(L3) BK HP2 BK
M RD(L3) SW1
HP2
WH W (L2) COMP 2-1 N YL LP2 YL
3~
RD R (L1) LP2
RD Microprocessor Control Board 15 FS
MC2-2 CON1 FLOW
OVC2-2 (Two Compressors) 16
BK BK(L3) CON2
OV-PUMP
M ADC_OD_C01
WH W (L2) COMP 2-2 WH
3~ Transformer SW2 OV-FAN OVC1-1 OVC1-2
RD R (L1)
OV-COMP1
OVC2-1 OVC2-2
MF2 OV-COMP2
BK BK(L1) BK HP1 BK
(L2) M FAN HP1
WH WH MOTOR 2-1 CN6 TH1 TH2 TH3 TH4 TH5 TH6
YL LP1 YL
3~ CN4 LP1
RD RD(L3) A BG

BK(L1)
M FAN
BK W(L2) MOTOR 2-2 connect with other units(correspond)
C 3~
WH B RFS R (L3)
RD A

Water Outlet Sensor

Water Inlet Sensor
U
MC1-1
N 31
CCH1-1 32 MC1-2
Mian Controller
CCH1-2
U Control panel CN1

MC2-1 B A GND +12V

N
CCH2-1
33
(Option)
MC2-2
34
CCH2-2

TO CONTROL WIRING
power

Name Description Name Description Name Description

1-2 2-2
MP Chiller's Water Pump Contactor N-COM Common Neutral Line TB Terminal Board

MC Compressor Start Contactor EN-SAVE Run Output/Input RFS Phase Sequence Controller
Energy Saving/ 1-1 2-1
MF Fan Motor Contactor RUN-OUT/IN 2- Way Valve Interlock 4WV 4 Way Valve
Note:
CCH Crankcase Heater C/H Outer Cool/Heat Pump Setting
ControlBox
COMP Compressor OVC Compressor Overload/Overheat
1 Reserved control signal for controlling water pump and heating
Compressor Location
HT/EV1 Water Circuit Based FS Flow Switch
2 Pump Overload Switch(close) Connect 16 and U
Electrical Heating Control
A-HAT Plate Heat Exchanger Heater OVP Water Pump Overload 3 Water flow switch need connect between 15 and U
PUMP Water Pump OVF Fan Motor Overheat 4 DIP setting (sw1,sw2) according to IOM
H/FAN Fan Motor HP High Pressure Switch Factory Wiring 690134120001
17

AL-OUT/IN Alarm Output/Input LP Low Pressure Switch Field Wiring

 Wiring Diagram
18

N UV W 380Vac 3N̚50Hz
Wiring Diagram
CX(G)AJ 045/065 (N Type)
TB

220V
MC1OVC1 U
BK BK(L3)
WH WH(L2) M N
3~ COMP A-1
RD RD(L1)
5
MC1 4MV MP
MC2 OVC2
BK BK (L3) HT/EV MC2 MF AL
WH WH(L2) M (14)
3~ COMP A-2
RD RD (L1) RFS
(11) 1 2 3 4 5 6 13 14
1

AL_OUT
COMP

COMP
PUMP
BK MF

AL_IN
HEAT
4WV
BK (L1)

FAN
WH WH(L2) M FAN
3~ MOTOR A-1 L
RD RD(L3) N
N-COM
7 EG-SAVE
L EN-SAVE
BK (L1) CN6 SW2 8 C/H
N OV-HEAT
WH(L2) M FAN 9 OVCA-1
3~ MOTOR A-2 RD CN1 OV-COMP
BK C RD(L3) SW2˖ 5ǃ6˖ 00 Heatpumpˈ11 Refrigeration 10 FLOW
WH FLOW 3
RD B RFS 7˖ 0 Normalˈ1 2-Way Valve Interlock 11 OVP
A 8˖ 0 Singleˈ1 Modul OV-PUMP 2
WH 12 OVCA-2
Transformer CN2
OV-FAN
BK HP
SW1 HP1
Control Board YL LP
LP1
TH1 TH2 TH3 TH4

CN4
A BG

U connect with other units(correspond)

MC1
N 31
CCH1 32 MC2
Mian Controller(Option)
CCH2

Defrost Sensor1

Defrost Sensor2
Water Outlet Sensor
R

Water Inlet Sensor

CN1

Control panel
B A GND +12V

TO CONTROL WIRING
(Option)
Power
5

Name Description Name Description

Energy Saving/
MP Chiller's Water Pump Contactor EN-SAVE 2- Way Valve Interlock
MC Compressor Start Contactor C/H Outer Cool/Heat Pump Setting Note:
A-2
MF Fan Motor Contactor OVC Compressor Overload/Overheat
1 Reserved control signal for controlling water pump and heating
CCH Crankcase Heater FS Flow Switch
2 Pump Overload Switch(close) Connect 11 and U A-1
COMP Compressor OVP Water Pump Overload
Water Circuit Based
3 Flow Switch Connect 10 and U.
HT/EV Electrical Heating Control HP High Pressure Switch
4 Code Switch Seting reference IOM.
Control Box

PUMP Water Pump LP Low Pressure Switch Compressor Location

5 No valve and Deforst sensor at cooling only.
FAN Fan Motor 4WV 4 Way Valve

TB Terminal Board Factory Wiring 690128970002

AL Alarm single Field Wiring
 N U V W
Wiring Diagram CXAJ1305 (N Type)
380Vac 3N~50Hz
(connected network and module mode)

3
220Vac RUN AL
TB1 1

MC1-1 N
BK OVC1-1 BK (L3)
WH WH(L2) M
3~ COMP 1-1
RD RD(L1) MC1-2
MC2-1 MF1

MC1-2 MC2-2
4WV2
MF2
BK OVC1-2 BK (L3) (14) 4WV1

M
MC1-1
MP
WH WH(L2) RFS
3~ COMP 1-2
RD RD(L1) (11)
1
1 2 3 4 5 7 8 N 10 N 11
BK MF1 BK (L1)

COMP1
M FAN

COMP2

RUN_OUT

AL_OUT
RUN_IN
WH WH(L2)

PUMP

M/FAN2

AL_IN
4WV1
HE/EV1

A-HAT
4WV2

H/FAN1
3~ MOTOR 1-1
RD RD(L3) N
N-COM
EN-SAVE
BK (L1)
MC2-1 M FAN C H
OVC2-1 BK (L3) WH(L2) L
BK HP2 BK
BK 3~ MOTOR 1-2 SW1
RD(L3) HP2
WH WH(L2) M N YL LP2 YL
3~ COMP 2-1 LP2
RD RD(L1) RD Microprocessor Control Board 15 FS
CON1 FLOW
MC2-2 (Two Compressors) 16
OVC2-2 BK (L3) OV-PUMP
BK CON2
WH(L2) M WH ADC_OD_C01
WH COMP 2-2 Transformer SW2 OV-FAN OVC1-1 OVC1-2
3~
RD RD(L1) OV-COMP1
OVC2-1 OVC2-2
OV-COMP2
MF2 BK HP1 BK
BK BK(L1) HP1
M FAN CN6 TH1 TH2 TH3 TH4 TH5 TH6 LP1
WH WH(L2) 3~ MOTOR 2-1 CN4 LP1 YL YL
RD RD(L3) A BG

BK(L1)
(L2) M FAN connect with other units(correspond)
BK WH MOTOR 2-2
C 3~
WH B RFS RD(L3)
RD A

Water Outlet Sensor

Defrost SensorA-1

Defrost SensorA-2

Defrost SensorB-1

Defrost SensorB-2
Water Inlet Sensor
U
MC1-1
N 31
CCH1-1 32 MC1-2
Mian Controller
CCH1-2
U
Control panel CN1

B A GND +12V

N 33
MC2-1
(Option)
CCH2-1 MC2-2
34
CCH2-2

power
TO CONTROL WIRING

Name Description Name Description Name Description

MP Chiller's Water Pump Contactor N-COM Common Neutral Line TB Terminal Board 1-2 2-2

Wiring Diagram
MC Compressor Start Contactor EN-SAVE Run Output/Input RFS Phase Sequence Controller
Energy Saving/
MF Fan Motor Contactor RUN-OUT/IN 2- Way Valve Interlock 4WV 4 Way Valve
Note: 1-1 2-1

CCH Crankcase Heater C/H Outer Cool/Heat Pump Setting

COMP Compressor OVC Compressor Overload/Overheat

1 Reserved control signal for controlling water pump and heating ControlBox
Water Circuit Based 2 Pump Overload Switch(close) Connect 16 and U Compressor Location
HT/EV1 Electrical Heating Control FS Flow Switch

A-HAT Plate Heat Exchanger Heater OVP Water Pump Overload 3 Water flow switch need connect between 15 and U
PUMP Water Pump OVF Fan Motor Overheat 4 DIP setting (sw1,sw2) according to IOM
H/FAN Fan Motor HP High Pressure Switch Factory Wiring 690134120003
19

AL-OUT/IN Alarm Output/Input LP Low Pressure Switch Field Wiring

 Wiring Diagram
20

Wiring Diagram CX(G)AJ130 (H Type)

 Wiring Diagram CX(G)AJ045/065 (H Type)

Wiring Diagram
21
Pre-Start-up

Voltage Range
The power supply of the unit must comply with the operating power supply marked on the
nameplate of this unit, and the supply voltage and the voltage imbalance between phases must
be within the following scope. The voltage between phases shall be measured, and the voltage
reading must be within the allowable voltage tolerance (±10%) shown on the nameplate of
this unit. If the voltage between any two phases is not within this tolerance, the electric power
company shall be notified to improve before operate this unit. Improper voltage will result in
the disorder of control function and shorten the service life of various electrical components and
compressor motors.

Voltage Imbalance
If the voltage imbalance between any two phases in the three-phase power system is too high, it
will cause motor overheating and motor failure. The maximum permissible imbalanced voltage
is 2%, and the voltage imbalance is defined as follows:
100x|Va-Vd|
Voltage imbalance % = Va

Wherein
Va=(V1+V2+V3)/3(average voltage)
V1,V2,V3＝line-to-line voltage
Vd＝maximum line-to-line voltage deviated from Va

Water Flow
The chilled water flow through the unit must be between the upper and lower limits listed in
Table 1. If the chilled water flow entering the evaporator is lower than the lower limit, it will
cause discontinuous flow, reduce the heat transfer effect and cause the expansion valve out of
control or abnormal low pressure shutdown. On the contrary, if the water flow is higher than the
upper limit, the parts and components inside the evaporator will be eroded.

Table 1. Water Flow Unit: m3/h

Type Lower flow limit Rated flow Upper flow limit Pipe diameter
CX(G)AJ045 4.64 7.74 10.84 DN125
CX(G)AJ065 6.71 11.18 15.65 DN125
CX(G)AJ130 13.4 22.4 31.6 DN125

Water Pressure Drop

The water pressure difference between the water inlet and outlet ends of the unit is measured
to obtain the external head under this water volume, and this external head shall be basically
shown in External Head Curve. If the standard unit including the water pump is used, refer to
External Head Curve for the design of the pipeline system. If the unit (the water pump is installed
outside the unit) excluding the water pump is used, the internal water pressure drop of the unit
shall be basically shown in Unit Water Pressure Drop Curve. If the unit excluding the water pump
is used, refer to Unit Water Pressure Drop Curve for the design of the pipeline system.

22
 Pre-Start-up

Inspection Items before Start-up

• Inspect the connection of all wires. All electrical contacts shall keep clean and tight.
• Inspect whether the supply voltage of the unit is normal.
• Fill with water in the chilled water circuit. Keep the exhaust valve of the system open when
filling with water. Close the exhaust valve after filling with water.
• Short-circuit the flow switch wire, and test the water system.
• Switch on the main power supply, and press ON/OFF button on the control panel to start the
unit. At this time, the water pump should be started, and water is circulated in the chilled
water system. Inspect for leakage at all pipe connections.
• Adjust the water flow in the chilled water circuit, and inspect the external water pressure (for
the standard unit) or evaporator pressure drop (for the unit including the water pump) of the
unit.
• Stop the operation of water pump. Turn off all power supplies.
• Connect the flow switch to the contact on the terminal board of the control box.

Caution
When the water pump operates, adjust the water flow to 50% of the Rated flow, and adjust the
contact of the flow switch to open circuit. Please use the ohmmeter to verify the on and off of
the switch contact.

Warning
When the ambient temperature is below 16℃ in winter, do not cut off the power supply, and
preheat the unit 24 hours ahead of start-up, otherwise the compressor will be damaged.

23
Pre-Start-up

Figure 2. Characteristic Diagram for Water Pressure Drop

N Type H Type
CX(G)AJ045 CX(G)AJ045

Water Pressure Drop Curve Internal Pressure Drop of Unit

8 8
Water Pressure DropDŽmH2ODž

Water Pressure DropDŽmH2ODž

7 7
6 6
5 5
4 4
3 3
2 2
1 1
0 0
4.64 5.41 6.18 6.95 7.72 8.49 9.26 10.03 10.80 4.64 5.42 6.19 6.97 7.74 8.51 9.29 10.06 10.84
Water FlowDŽm3/hDž Water FlowDŽm3/hDž

CX(G)AJ065 CX(G)AJ065
Internal Pressure Drop of Unit
Water Pressure DropDŽmH2ODž

Water Pressure DropDŽmH2ODž

Water Pressure Drop Curve

9 14
8 12
7
10
6
5 8
4 6
3 4
2
2
1
0 0
6.71 7.83 8.94 10.06 11.18 12.30 13.42 14.53 15.65 6.72 7.83 8.94 10.05 11.16 12.27 13.38 14.49 15.60
3
Water FlowDŽm /hDž Water FlowDŽm3/hDž

CX(G)AJ130 CX(G)AJ130
Internal Pressure Drop of Unit Internal Pressure Drop of Unit
Water Pressure DropDŽmH2ODž

Water Pressure DropDŽmH2ODž

14 16
12 14
10 12
10
8
8
6
6
4 4
2 2
0 0
13.44 15.68 17.92 20.16 22.4 24.64 26.88 29.12 31.36 13.44 15.68 17.92 20.16 22.4 24.64 26.88 29.12 31.36
Water FlowDŽm3/hDž Water FlowDŽm3/hDž

24
 Pre-Start-up

Make sure the water flow in the reasonable range ( 60%--130% rated water flow)
Before unit start-up or commissioning, set the functions and operating parameters according to
the following methods. The unit function setting is mainly defined through the jumper, the dial
switch and the system bit. The incorrect setting will cause the faulty operation of the unit and
even shutdown!

Jumper Setting
The jumper JP1 is used for software version control. If JP1 is unplugged, the software can be
downloaded; if JP1 is short-circuited, the system will normally operate.

Dial Switch Setting (N Type Unit)

The DIP switch SW1 is used for the centralized control of address bit coding and is used to set
the address of each unit on the networking control. The DIP switch SW2 is used to define the
main functions of the unit. The definition of each bit is shown in the following table, in which Bit4
only effective for the double-compressor unit.

Bit1 Bit2 Bit3 Bit4 Bit5 Bit6 Bit7 Bit8

Mode C/H Fan type EnSave Control

Mode:
00 Normal operating mode 01 Computer monitoring mode
10 System self-inspection and configuration mode 11 On-site commissioning mode

C/H:
0 "External cooling/heating switch" disabled 1 "External cooling/heating switch" enabled

Fan:
0 Single fan 1 Double fans

Type:
00 Heat pump+electrical heater 01 Cooling+electrical heater
10 Cooling+electrical heating 11 Cooling

EnSave:
0 Conventional 1 Two-way valve interlocking

Control:
0 Single-unit control 1 Module control

System Bit Setting (N Type Unit, Realized through Centralized

Controller or Single Unit Controller)
The system bit is one byte in the memory and can be set through the Single Unit Controller (the
password “55” shall be inputted), and each bit is defined as follows.

Bit8 Bit7 Bit6 Bit5 Bit4 Bit3 Bit2 Bit1

Temp Flow void Ambient Mode Defrost Pulse Auto

25
Pre-Start-up

Auto: （135）
0 Need manual start-up (by default) when powering on
1 Allow automatic start-up (in case of power-down in running state) when powering on

Defrost:（136, only single unit controller）

0 “Manual defrosting” disabled (by default)
1 “Manual defrosting” enabled

Flow : （133）
0 “Water flow switch mode” disabled (by default)
1 “Water flow switch mode” enabled (if the switch is still closed within 30 seconds after the
water pump is stopped, the alarm will be issued)

Temp: （134）
0 “Suction temperature” enabled
1 “Suction temperature” disabled

DIP Switch Setting (H Type Unit)

Definition of SW1 Functions
Bit1 Bit2 Bit3 Bit4 Bit5 Bit6 Bit7 Bit8
Modular IP Type EnSave Control
The bits 1-5 of this switch is used for the centralized control of address coding. (Note: 00 must be
set for the host unit of this modular unit.)
SW1: centralized control of address setting
SW1 Switch
Number
1 2 3 4 5
0 (the centralized controller displays A0) OFF OFF OFF OFF OFF
1 (the centralized controller displays A1) ON OFF OFF OFF OFF
2 (the centralized controller displays A2) OFF ON OFF OFF OFF
3 (the centralized controller displays A3) ON ON OFF OFF OFF
4 (the centralized controller displays A4) OFF OFF ON OFF OFF
5 (the centralized controller displays A5) ON OFF ON OFF OFF
6 (the centralized controller displays A6) OFF ON ON OFF OFF
7 (the centralized controller displays A7) ON ON ON OFF OFF
8 (the centralized controller displays A8) OFF OFF OFF ON OFF
9 (the centralized controller displays A9) ON OFF OFF ON OFF
10 (the centralized controller displays AA) OFF ON OFF ON OFF
11 (the centralized controller displays AB) ON ON OFF ON OFF
12 (the centralized controller displays AC) OFF OFF ON ON OFF
13 (the centralized controller displays AD) ON OFF ON ON OFF
14 (the centralized controller displays AE) OFF ON ON ON OFF
15 (the centralized controller displays AF) ON ON ON ON OFF
16 (the centralized controller displays B0) OFF OFF OFF OFF ON

26
 Pre-Start-up

17 (the centralized controller displays B1) ON OFF OFF OFF ON

18 (the centralized controller displays B2) OFF ON OFF OFF ON
19 (the centralized controller displays B3) ON ON OFF OFF ON
20 (the centralized controller displays B4) OFF OFF ON OFF ON
21 (the centralized controller displays B5) ON OFF ON OFF ON
22 (the centralized controller displays B6) OFF ON ON OFF ON
23 (the centralized controller displays B7) ON ON ON OFF ON
24 (the centralized controller displays B8) OFF OFF OFF ON ON
The bits 6-8 of this switch is used for setting the functions of the unit. See the table below.
6 7 8
Type En-Save Control

Type
0 Heat pump
1 Cooling only

En-Save
0 Conventional
1 Two-way valve interlocking
Note: this function is invalid when “module control” is selected.

Control
0 Single-unit control
1 Module control

Bit Function Switch (H Type Unit, Set through Single Unit Controller, Centralized
Controller, etc.)
Bit8 Bit7 Bit6 Bit5 Bit4 Bit3 Bit2 Bit1
Detection Manual
Reserved of full-water Reserved Reserved Reserved defrosting Reserved Reserved
flow switch

Full-water Flow Switch Detection (Code: 133)

0 “Full-water flow switch detection” invalid (by default)
1 “Full-water flow switch detection” valid (if the full-water flow switch detection is set to
valid, and the water flow switch is still turned on after “water flow switch detection delay
time”, the fault alarm will be given.)

Manual Defrosting (Code: 136, only single unit controller)

0 “Manual defrosting” invalid (by default)
1 “Manual defrosting” valid
Manual defrosting can be set by inputting the password “55” through the single unit controller
and the centralized controller.

27
Pre-Start-up

Default Switch Setting

N Type
SW1
Mode Bit1 Bit2 Bit3 Bit4 Bit5 Bit6 Bit7 Bit8
Modular IP Void Void Void
All OFF OFF OFF OFF OFF OFF OFF OFF
SW2
Mode Bit1 Bit2 Bit3 Bit4 Bit5 Bit6 Bit7 Bit8
MODE C/H FAN TYPE ENSAVE CONTROL
CXAJ045/065 OFF OFF OFF OFF OFF OFF OFF OFF
CXAJ045/065 OFF OFF OFF OFF ON ON OFF OFF
CXAJ130 OFF OFF OFF ON OFF OFF OFF OFF
CGAJ130 OFF OFF OFF ON ON ON OFF OFF
Bit1-5 of SW1, Bit8 of SW2 need adjust by actual jobsite
H Type
SW1
Mode Bit1 Bit2 Bit3 Bit4 Bit5 Bit6 Bit7 Bit8
Modular IP Type En-Save Control
CXAJ045/065 /130 OFF OFF OFF OFF OFF OFF OFF OFF
CXAJ045/065 /130 OFF OFF OFF OFF OFF ON OFF OFF
Bit1-5 and Bit8 of SW1 need adjust by actual jobsite

Operating Parameter Setting

The unit protection parameters and the operating parameters can be set in the shutdown mode
through the Single Unit Controller. The set values of the default parameters are shown in the
table below.
Code of Single Unit
Maximum Minimum Regulation Factory
Controller / Centralized Parameter Setting Precision Setting
Controller
Set temperature for
016 25℃ 5℃ 1℃ 12℃
COOLING mode
Set temperature for
017 50℃ 25℃ 1℃ 40℃
HEATING mode
Anti-freezing temperature
022 5℃ 1℃ 1℃ 3℃
in winter
001 Defrosting interval 90min 30min 1min 45min
002 Minimum defrosting time 8min 1min 1min 3min
Password input range 75 50 - 50
For N Type unit：setting temperature of cooling should above 10℃，or will has E3 alarm.

28
Unit Operation

Start Steps
• Power on the unit, press MODE button on the Single Unit Controller to select cooling or
heating after 120 seconds, and then press ON/OFF button on the Single Unit Controller to
start the unit.
• When the unit operates for over 30 minutes and the system steadily operates, inspect the
following items to ensure the normal operation of the unit:
1. Inspect whether the water flow and water pressure readings of the unit are stable and
within the normal range.
2. Test the high and low pressures of the unit. During the normal operation, the low pressure
shall be 85-145 psig (0.586-1.0 MPa), and the high pressure shall be 290-500 psig (2.0-3.45
MPa).
3. Inspect the current reading of the compressor.
4. Inspect the power supply.
5. Measure the system superheat degree.
In ARI conditions (water inlet temperature of 12.2 ℃, water outlet temperature of 6.7 ℃,
ambient temperature of 35 ℃), the normal system superheat of each circuit is 5-8 ℃. The
superheat measured on any circuit is beyond this range, the superheat setting on the
expansion valve shall be regulated to obtain a proper reading. Wait for 15 to 30 minutes to
make the new set value stable after each adjustment of expansion valve.
6. Measure the system sub-cooling degree.
In ARI conditions, the normal system sub-cooling degree of each circuit is 5-10 ℃. If the
sub-cooling degree measured on any circuit is beyond this range, necessary adjustment
shall be made after the inspection of circuit superheat. If the superheat is normal but the
sub-cooling degree is abnormal, please contact the professional maintenance personnel.
7. If the system leakage is found, the leakage point shall be found out to repair, and then
the gaseous refrigerant shall be charged into the circuit. When the unit operates, the
refrigerant is charged from the low pressure pipe till the operating pressure is normal. If
the operating pressure is low, and the sub-cooling degree is low, it will indicate that the
refrigerant is insufficient.
8. If the operating pressure shows that the refrigerant is excessive, the refrigerant shall be
recycled slowly at the liquid pipe (to minimize the loss of refrigerant oil as far as possible).
9. The start and stop unit below 4 times in an hour.
• Make sure all temperature sensors are installed at the correct position, and the capillary
tubes of the temperature sensors must be firmly fixed in order to avoid vibration and
abrasion.
• Inspect the unit and remove the wastes, the tools and the parts. Fix all shell plate metal parts
including the control panel and the compressor access plate, and install all screws to the
original places.

Long-term Shutdown
• If this system is not used for a long time, the followings shall be done before shutdown:
1. Inspect whether the refrigerant pipe leaks or not. If any, be sure to repair it.
2. Maintain the water pump and the air conditioning equipment as recommended by the
manufacturer.
3. Empty the circulating water in the system, unscrew the water drainage opening in the
water supply and return circuit, disassemble the side panel of the unit, unscrew the water

29
Unit Operation

drainage opening at the bottom of the water pump and the shell and tube heat exchanger
to ensure that the circulating water is drained off.
4. Turn off the power switches of the unit and water pump.

Cautions
• In winter, it is necessary to close the water supply valves of all evaporators, open the drain
valve and the exhaust valve on the unit pipeline to drain the water in the evaporator, and then
install the drain plug. For the ultra-thin ceiling unit, first drain off the water in the pipeline,
and then open the drain valve at the bottom to drain off the residual water in the evaporator.
If the water in the chilled water pipe cannot be fully drained off, the proper antifreeze liquid
can be injected to prevent the residual water from being frozen and thus damaging the unit.

Start this System after Long-term Shutdown

1. Open the valves of the water return and supply pipes, and fill with clear water into the chilled
water pipe. Be sure to exhaust when filling with water. After the system is filled with water,
close the exhaust valve.
2. Short-circuit the wire of the flow switch to measure the water system.
3. Turn on the power switch of the unit.
4. Press ON/OFF button on the control panel to start the unit. When the chilled water is
circulated in the water system, inspect whether all pipe connectors leaks or not.
5. Adjust the water flow of the chilled water pipe through the balance valve, and inspect the
water pressure of the unit.
6. Adjust the flow switch (installed on the water outlet pipe of the unit) to ensure the normal
operation.
7. Press ON/OFF button on the control panel to start or stop the unit.
8. Reconnect the wire of the flow switch.
At this time, the unit can normally operate.

Caution
When the water pump operates, adjust the water flow to the half of the maximum flow, and
disconnect the contact of the flow switch. Please use the ohmmeter to verify on and off of the
switch contact.

System Protection
Low-pressure protection (LP1, LP2) (N Type Unit Only)
The unit is under the protection of the low pressure switch. When the operating pressure is lower
than 21±7 psig (0.1145±0.048 MPa), the operation of compressor will be stopped; when the
operating pressure is up to 36±7 psig (0.248±0.048 MPa), the compressor will be automatically
reset. There will be 2-minute short circuit when starting to avoid unnecessary shutdown.

High-pressure protection (HP1, HP2)

The unit is under the protection of the high pressure switch. When the high pressure is higher
than 602±22 psig (4.15±0.15 MPa), the operation of compressor will be stopped; when the
pressure is reduced to 479±22 psig (3.303±0.152 MPa), the compressor will be automatically
reset.

30
 Unit Operation

Function of antifreezing in winter

When the unit is in the standby mode in winter and the water temperature is lower than the
set antifreezing temperature in winter, the unit automatically starts antifreezing operation, and
“AP” is displayed. Thus, when the unit is in the standby mode in winter when it is easy to
freeze, the power supply of the unit shall be switched on.

Antifreezing of shell and tube heat exchanger

When the water temperature is lower than 3 ℃ in the cooling mode, the compressor will be
turned off, the water pump continues to run, and “E3” is displayed.

Motor overload protection

• Compressor motor overload and overheat protection.
• Water pump motor overload protection.
• Fan motor overload protection.
• Temperature probe protection.
If the temperature probe fails, the system will give an alarm and stop.
*All alarm protection is manually reset. It is necessary to remove the fault and then press Reset
key or restart or shut down to recover the system.

Low suction pressure protection (cooling mode) ) (H Type Unit Only)

When the low pressure of any system is lower than 620kPa in the cooling mode, the system
shall be continuously detected for 60 seconds; if the low pressure is still below 620 kPa, the
compressor of this system shall be forcibly turned off, otherwise the compressor will continue to
run. Judgment is not performed in the first 3 minutes of initial operation of any compressor for
any system; judgment is not performed during the defrosting period.
This protection is allowed to occur once at most within 1 hour; if this protection occurs twice
within 1 hour, shut down and give an alarm, and display the code “78” (A system) or “7A” (B
system) on the single unit controller.

Suction anti-freezing protection

In the cooling mode, if the following conditions are met, the compressor will be turned off, the
electrical heater for the water circuit will be started, the water pump will continue to run, and the
code “E4” will be displayed on the single unit controller.
1. When the suction temperature of any system is lower than or equal to -3 ℃, start counting,
and meet the above conditions after 30 seconds;
2. When the water outlet temperature is higher than or equal to the refrigeration antifreezing exit
temperature (coil/plate type heat exchanger), the electrical heater for the water circuit is stopped.
When this fault occurs, the refrigeration plate type heat exchanger antifreezing locking time
is locked; after the refrigeration plate type heat exchanger antifreezing locking time is up, if all
suction temperature is higher than or equal to 3 ℃, this fault can be reset through the single unit
controller or the centralized controller. After reset, the water pump will still continue to run and
then shut down.
The low suction temperature protection will be shielded within 30 seconds after any compressor
is started.

High temperature protection(cooling mode) (H Type Unit Only)

In the cooling mode, if the fin temperature of any system is higher than 68 ℃ for 5 seconds, the
fin temperature will be considered too high, and the unit will be shut down and give an alarm.

31
Unit Operation

The fault code is “98”.

In the cooling mode, when the fin temperature of any system is lower than or equal to 58 ℃, the
compressor of this system is allowed to run.

Ambient temperature over range protection (H Type Unit Only)

The ambient temperature range for the unit to reasonably run is 15 to 48 ℃ for cooling and -15
to 25 ℃ for heating. If beyond the range when starting, prohibit to start and report a fault code;
if beyond the range for 3 minutes after starting, automatically shut down and report a fault code.
The fault code is “87”.

Automatic set heating temperature adjustment protection (H Type Unit Only)

In the heating mode, when the ambient temperature is lower than 0 ℃, the set heating
temperature is set by the controller according to the following formula, and the user has no right
to set the water temperature:
a) When the ambient temperature is higher than or equal to -15 ℃ and lower than 0 ℃, the set
heating temperature is equal to ambient temperature*0.667+50;
b) If the ambient temperature is lower than -15℃, the set heating temperature is equal to 40 ℃.
The set heating temperature is updated every 30 minutes according to the ambient temperature,
and is increased or reduced by 1 ℃ each time.
When the heating is started, if the ambient temperature is higher than or equal to 0 ℃ and the
set heating temperature is lower than 45 ℃, the set heating temperature will be automatically
changed to the factory set value (45 ℃).

Flow protection
To avoid the evaporator freezing caused by the reduction of water flow, a flow switch (or other
flow sensing devices) shall be installed on the evaporator water pipe. Its set value must ensure
that the operation of compressor will be stopped immediately if the water volume is lower than
70% of the system design full flow.

Unit Operation (N Type)

Temperature sensor (TH1)
The temperature sensor (TH1) senses the water inlet temperature of the system as the basis for
compressor start or stop in the refrigeration and Heating modes.

Cooling mode:
Dual system
When the system is started, the water pump operates immediately. Two minutes later, the water
pump continues to operate. When the water return temperature is over 13 ℃, No.1 compressor
will be started. One minute later, if the water return temperature is over 15 ℃, No.2 compressor
will be started. If the cooling requirement is reached, the water return temperature will be
reduced to 11 ℃, and No.1 compressor will be stopped. If the water return temperature is
continuously reduced to 10 ℃, No.2 compressor will be stopped. Then, the load is increased, the
water return temperature rises to 13 ℃, and No.1 compressor is restarted. If the water return
temperature continuously rises to 15 ℃, No.2 compressor will run. Unless the unit is shut down,
the water pump will keep running.

32
 Unit Operation

Single system
When the system is started, the water pump operates immediately. Two minutes later, the water
pump continues to operate. When the water return temperature is over 15 ℃, the compressor
will be started. If the cooling requirement is reached, the water return temperature will be
reduced to 10 ℃, and the compressor will be stopped. Then, the load is increased. If the water
return temperature rises to 15 ℃, the compressor will be restarted. Unless the unit is shut down,
the water pump will keep running.

Heating mode:
Dual system
When the system is started, the water pump operates immediately. Two minutes later, the water
pump continues to operate. If the water return temperature is lower than 39 ℃, No.1 compressor
will be started. One minute later, if the water return temperature is lower than 37 ℃, No.2
compressor will be started. If the heating requirement is reached, the water return temperature
will be increased to 41 ℃, and No.1 compressor will be stopped. If the water return temperature
is continuously increased to 42 ℃, No.2 compressor will be stopped. Then, the load is changed,
the water return temperature is reduced to 39 ℃, and No.2 compressor runs. If the water return
temperature is reduced to 37 ℃, No.1 compressor will be started. Unless the unit is shut down,
the water pump will keep running.

Single system
The operation of water pump, fan and compressor for the single-unit system is the same as the
above dual-unit system. The only difference is that the compressor will be started if the water
return temperature of the single-unit system is lower than 37 ℃ and will be stopped if the water
return temperature is higher than 42 ℃.

Table 2. Operation Range of Ambient Temperature

Cooling mode 18℃ ~ 43℃

Heating mode -10℃ ~ 21℃

Unit Operation (H Type)

Temperature sensor (TH2)
The temperature sensor (TH2) senses the water outlet temperature of the system as the basis for
compressor start or stop in the cooling and heating modes.

Cooling mode:
Dual system
When the system is started, the water pump operates immediately. Two minutes later, the water
pump continues to operate. If the water outlet temperature is higher than or equal to 8 ℃,
one compressor will be allowed to be started; if the water outlet temperature is higher than or
equal to 9 ℃, two compressors will be allowed to be started; if the water outlet temperature is
higher than or equal to 10 ℃, three compressors will be allowed to be started; if the water outlet
temperature is higher than or equal to 11 ℃, four compressors will be allowed to be started.
Unless the unit is shut down, the water pump will keep running.

33
Unit Operation

When the system is unloaded, if the water outlet temperature is lower than or equal to 6 ℃, one
compressor will be shut down; if the water outlet temperature is lower than or equal to 5.5 ℃,
two compressors will be shut down; if the water outlet temperature is lower than or equal to 5 ℃,
three compressors will be shut down; if the water outlet temperature is lower than or equal to 4.5
℃, four compressors will be shut down.

Single system
When the system is started, the water pump operates immediately. Two minutes later, the water
pump continues to operate. If the water outlet temperature is higher than or equal to 8 ℃, one
compressor will be allowed to be started; if the water outlet temperature is higher than or equal
to 10 ℃, two compressors will be allowed to be started.
When the system is unloaded in the Heating mode, if the water outlet temperature is lower than
or equal to 6 ℃, one compressor will be shut down; if the water outlet temperature is lower than
or equal to 5.5 ℃, two compressors will be shut down.

Heating mode:
Dual system
When the system is started, the water pump operates immediately. Two minutes later, the water
pump continues to operate. If the water outlet temperature is lower than or equal to 44 ℃,
one compressor will be allowed to be started; if the water outlet temperature is lower than or
equal to 43 ℃, two compressors will be allowed to be started; if the water outlet temperature is
lower than or equal to 42 ℃, three compressors will be allowed to be started; if the water outlet
temperature is lower than or equal to 41 ℃, four compressors will be allowed to be started.
Unless the unit is shut down, the water pump will keep running.
When the system is unloaded, if the water outlet temperature is higher than or equal to 46 ℃,
one compressor will be shut down; if the water outlet temperature is higher than or equal to 46.5
℃, two compressors will be shut down; if the water outlet temperature is higher than or equal
to 47 ℃, three compressors will be shut down; if the water outlet temperature is higher than or
equal to 47.5 ℃, four compressors will be shut down.

Single system
When the system is started, the water pump operates immediately. Two minutes later, the water
pump continues to operate. If the water outlet temperature is lower than or equal to 44 ℃, one
compressor will be allowed to be started; if the water outlet temperature is lower than or equal
to 42 ℃, two compressors will be allowed to be started.
When the system is unloaded in the Heating mode, if the water outlet temperature is higher than
or equal to 46 ℃, one compressor will be shut down; if the water outlet temperature is higher
than or equal to 46.5 ℃, two compressors will be shut down.

Table 3. Operation Range of Ambient Temperature

Cooling mode 15℃ ~ 48℃

Heating mode -15℃ ~ 25℃

34
Module Control System

System Introduction
The module control system is a highly intelligent centralized control system. It can manage the
loading and unloading controls of multiple outdoor unit modules, the centralized control of
multiple outdoor units is mainly performed by the Centralized Controller, and one Centralized
Controller can control 25 units at most.
Centralized
controller

Up to 25pcs

RS458 communication wire

Centralized Controller
The centralized controller is the core of the whole system. It can be used for single-unit and
group operations (including startup & shutdown, temperature setting, mode change, etc.),
comfort timing control, network monitoring alarm, etc. The configuration of 50*100mm large
LCD screen and 15 keys provides a clear operation interface bringing convenience to the users.
The casing of the centralized controller is provided with a flip cover, the common keys such as
‘OK’, ‘ ∧’ and ‘∨’ are exposed on the surface for normal operation. The more detailed
operation can be finished through the keys under the flip cover. The simple and easy operation
instructions are printed under the flip cover.
The centralized controller needs a 220VAC/12VDC, 500mA DC power supply.
The dimensions are 122*162*19.2mm (W*H*T), and the centralized controller can be installed
through the standard 86 type junction box.

Display, keys and installation of centralized controller

LCD display interface
S18
S46 S47 S48

S1 S2 S3 S4 S5 S6 S7 S8 S9 S10 S11 S12 S13 S14 S15 S16 S17

S45
S19


S44 1 2 3 4 1 2 S37
NO. Group
S43

S42
S41
 A
ON OFF
S20
S21
S22
S40
S39
֠ F 21
2))
:((. S23
S24

SET RH C CO2
S25

Outdoor
α ZZZ S26

S38 S27

S35 S34 S31 S29

S33 S32 S28
S36 S30

35
Module Control System

Description:
S1 ……… Keyboard lock; if this icon is displayed, the keyboard will be locked;
S2-S5 …… icon for compressors 1-4 Running;
S6-S9 …… icon for compressors 1-4 Defrosting ;
S10-S11 … icon for electrical heaters 1-2 Running;
S12 ……… Antifreezing icon;
S13 ……… Water pump Running icon;
S14 ……… Meters icon;
S15 ……… Boiler icon;
S16 ……… Expressing the telephone interface board or communication problem;
S17 ……… Expressing the relevant operations of the light interface board;
S18 ……… Unit number icon flashing when binding. If this icon is displayed, the number displayed at S37 is unit
number;
S19 ……… Group operation indication;
S20 ……… Expressing system running. In general, it indicates the running of unit with minimum unit number;
S21 ……… Expressing system stopped. In general, it indicates stopped of unit with minimum unit number;
S22 ……… Filter screen. In the comfort control mode, it indicates enabled or disabled of comfort control;
S23 ……… Fresh air;
S24 ……… Much air dust;
S25 ……… Swing;
S26 ……… High carbon dioxide content;
S27 ……… Sleep;
S28 ……… Day of Week;
S29 ……… Timing On icon;
S30 ……… Time displaying the time of clock and timing;
S31 ……… Timing Off icon;
S32 ……… Timing setting icon. If timing is set and this icon is displayed, timing will be valid; in general, if this icon is
displayed, timing has been set.
S33 ……… Fahrenheit degree;
S34 ……… Centigrade degree;
S35 ……… Percent for expressing the humidity or the loading rate of the compressor, etc.;
S36 ……… Displaying temperature, humidity, fault code and other values;
S37 ……… Expressing the total quantity of units, the unit number, etc.;
S38 ……… Displaying the outdoor unit or external ambient temperature, etc.;
S39 ……… Displaying the setting temperature;
S40 ……… Displaying the humidity;
S41 ……… Alarm;
S42 ……… Expressing the room temperature (water temperature);
S43 ……… Fan icon. The peripheral circle expresses automatic fan speed, one leaf expresses low fan speed, two
leaves express middle fan speed, and three leaves express high fan speed;

36
 Module Control System

S44-S48 … Respectively expressing cooling, dehumidification, heating, ventilating and automatic modes;
Keys

Description:
∧ ……… After the centralized controller selects the single-unit operation mode, press this
key to set the temperature. The temperature will rise by 1 degree. See the following
description for other functions.
∨ ……… After the centralized controller selects the single-unit operation mode, press this key
to set the temperature. The temperature will drop by 1 degree. See the following
description for other functions.
OK ……… Confirmation of operation. Press this key to perform the group startup & shutdown
operation.
SetTime Time setting key.
① ……… Browse key. Rapidly inquire the network unit condition. This key can be also used as
a number key.
② ……… Mode key. After the centralized controller selects the single-unit operation mode,
press this key to change the mode. When setting the time, press this key to change
the month setting. This key can be also used as a number key.
③ ……… Week key. After the centralized controller selects the single-unit operation mode,
press this key to set the sleep mode. When adjusting the time (or setting the week
timing), press this key to change the week setting. This key can be also used as a
number key.
④ ……… Single Unit key. This key is used for the centralized controller to select the single-unit
operation mode. This key can be also used as a number key.
⑤ ……… Fan key. After the centralized controller selects the single-unit operation mode, press
this key to change the fan speed. When setting the time, press this key to change the
date. This key can be also used as a number key.
⑥ ……… Hour key. When adjusting the time (or setting the week timing), press this key to
adjust the hour. This key can be also used as a number key.
⑦ ……… Connect key. This key is used for the network binding of units. This key can be also
used as a number key.
⑧ ……… Backlight key. This key is used for backlighting the centralized controller. This key can
be also used as a number key.
⑨ ……… Minute key. After the centralized controller selects the single-unit operation mode,

37
Module Control System

this key is used for fault resetting; When adjusting the time (or setting the week
timing), press this key to adjust the minute. This key can be also used as a number
key.
0 ……… Timing key. This key is used for the timing setting of comfort function. It can be also
○
used as a number key.
……… Group key. This key is used for group operation control.
……… Exit key. This key is used for the last key function exiting. Long press this key to lock
the keyboard.
See the common key operation instructions under the flip cover of the casing for the centralized
controller.
Key Description
• Unit network binding: key ⑦
• Rapid inquiry of connected units: key ①.
• Time adjustment: month: key ②; day of week: key ③; date: key ⑤;
hour: key ⑥; minute: key ⑨.
• Single-unit operation: temperature setting: keys ④ and ; mode:
key ②; sleep: key ③; fan speed: key ⑤; alarm reset: key ⑨.
• Group operation: mode: keys and ②; startup & shutdown: key ;
temperature setting: key .
Hotline:8008208676/4008201363

Installation of Centralized Controller

There are four mounting holes at the back of the centralized controller, so that it can be
conveniently connected with the standard 86 type junction box.
There is a four-pin connecting terminal on the circuit board at the back of the centralized
controller. They are RS485 signal B, RS485 signal A, DC power supply ground wire and DC power
supply positive wire from the back of the board. The DC power supply and the communication
cable are connected through this terminal.
The centralized controller is provided with a 220VAC/12VDC, 500mA DC power supply.

Connecting
terminal

38
 Module Control System

Wiring Diagram of Centralized Controller

Centralized Controller
TRANE ADC_OT03 VER1.00

R26

SW2

ON

MODULE MODULE MODULE

RUN-OUT

RUN-OUT
RUN-OUT

AL-OUT

AL-OUT
M/FAN2

M/FAN2
H/FAN1

RUN-IN

H/FAN1

RUN-IN
AL-OUT

COMP1

COMP2

COMP1

COMP2
M/FAN2

HT/EV1

HT/EV1
H/FAN1

RUN-IN
COMP1

COMP2

HT/EV1

PUMP

PUMP
LINE

AL-IN

AL-IN
4WV2
LINE

4WV2
4WV1

4WV1
PUMP
LINE

AL-IN
4WV2

A-HAT

A-HAT
4WV1

A-HAT
N-COM N-COM N-COM

CN2
NEGETIVE ADC_OD_CO1 NEGETIVE ADC_OD_CO1 NEGETIVE ADC_OD_CO1
EN-SAVE EN-SAVE EN-SAVE

3 1 C/H C/H C/H

SW1 SW1 SW1

OVHT/HP2 OVHT/HP2 OVHT/HP2

U6 FREZ/LP2 FREZ/LP2 FREZ/LP2

CN1 CN1 CN1
FLOW FLOW FLOW

ON OV-PUMP OV-PUMP OV-PUMP

OV-FAN CN2 OV-FAN CN2 OV-FAN

CN2

BAgnd+V OV-COMP1 OV-COMP1 OV-COMP1

SW2 SW2 SW2

OV-COMP2 OV-COMP2 OV-COMP2

HP1 HP1 HP1

LP1 LP1 LP1

CN6 TH1 TH2 TH3 TH4 TH5 TH6 CN6 TH1 TH2 TH3 TH4 TH5 TH6 CN6 TH1 TH2 TH3 TH4 TH5 TH6
B A B G A B G A B G A B G
A G A B G

CN4 CN5 CN4 CN5 CN4 CN5

C15

GND
POWER
+V A A A
+9~12V B B B
SHIELD LAYER SHIELD LAYER SHIELD LAYER Grounding

Description of ground terminal for RS485 control wire

• Forbid to be connected to the high voltage 220V ground wire terminal of the iron sheet for
the electric control box.
• RS485 ground port G is the ground terminal of the DC power supply for the electric control
panel.
Installation requirements of RS485 communication cable
1. Requirements of communication line: RS485 wiring must be AWG 18-22, the line diameter
must be larger than 0.75 mm2, the twisted pair shall be provided with the shielding layer, and
the twist distance shall not be more than 5 cm. It is recommended to use BELDEN, 5320FE.
2. Requirements of hand by hand wiring: each system module is provided with two terminals A
and B for RS485 connection, and the module of the outdoor unit is provided with the terminal
G besides the terminals A and B for connecting the shielding layer of the communication
line. The shielded twisted pair must be wired hand by hand without star connection, i.e. 1 is
connected to 2, 2 is connected to 3, and 3 is connected to 4, which is correct; if 1 is connected
2, 2 is connected to 3, and 2 is connected to 4, it will be wrong.
3. Wiring requirements of shielding layer: after being twisted, the shielding layer is covered
with the adhesive tape to prevent from being connected with 220V ground wire, and one end
of the shielding layer is connected with the earth point G of the outdoor unit control cabinet.
When the module of the outdoor unit is connected, the shielding layer is connected to the
terminal G. Forbid to be connected to 220V ground wire terminal of the iron sheet for the
electric control box.
4. When the network is unstable, install the terminator (shipped with the Centralized Controller)
to the communication ports A and B of the last unit of the network.
Function of centralized controller
Introduction
Single-unit operation: the centralized controller can operate any single unit on the network, for
example, start up and shut down, change the mode, change the set temperature and so on.
Multi-unit operation: the centralized controller can start up and shut down all connected units on

39
Module Control System

the network, and adjust the mode and the temperature;

Timing operation (comfort control): the centralized controller can respectively set the
temperature values at different times of each day to meet the needs of comfort level according
to the working days and the holidays within one week.
Network monitoring: the centralized controller can monitor all units on the network. When a
unit is offline, the centralized controller immediately instructs the offline unit number and gives
an alarm; when one or more units fail, the centralized controller immediately displays the fault
code and gives an alarm; the centralized controller can directly shut down all faulty units on the
network.
System control: when the centralized controller and the indoor and outdoor units form a small
water system and one or more indoor units are started, the network system will automatically
start up the outdoor units; when all indoor units are shut down, the network system will
automatically shut down the outdoor units.
Remote control: the startup and shutdown, the set temperature adjustment, the mode
adjustment, etc. of each unit can be performed by phone.
Definition of Switch Functions
OFF ON
SW1-1 Indoor unit and outdoor unit Indoor unit and outdoor unit not
interlocked control interlocked control
SW1-2 Reserved
SW1-3 Total number of units is displayed Loop browsing is displayed
SW1-4 It is inactive as the thermostat of indoor It is active as the thermostat of indoor
unit unit
SW1-5 Commercial mode Residential mode
SW1-6 HEAT locking is inactive HEAT locking is active
SW1-7 Reserved
SW1-8 Backlit is turned on by any button Backlit is turned on by Button ⑧
Note: this unit requires:
SW1-1 must be set to “ON” position;
SW1-2 must be set to “OFF” position;
SW1-5 must be set to “ON” position;
SW1-6 must be set to “OFF” position.

Operation of centralized controller

Network binding
In case the controller is not connected with the network:
After being powered on, the centralized controller is not connected with any control panel and
the displays time and room temperature (water temperature) at this time; the square brackets
will be displayed at the number position of the air conditioning unit and will be displayed in a
mobile way, indicating that the centralized controller is searching for the control panel connected
to the network cable, as shown in the figure below:

40
 Module Control System

NO.
Flash display

:((.

C
In case the controller is connected with the network but there is any key operation:
After the control panel is connected to the network, firstly search for the control panel. In the
searching process, the square brackets will be still displayed at the number position of the air
conditioning unit and will be displayed in a mobile way. After searching is ended, the quantity
of control panels will be displayed at the number position of the air conditioning unit. The mode
of No.0 unit will be displayed at the mode position. If more than one connected units are started
up, there will be a startup indication “ON”; if all connected units are shut down, there will be a
shutdown indication “OFF”, as shown in the figure below:

Quantity of
connected units

All units on the

network are shut down

If the key ⑦ (Connect) is pressed for more than 1 second, the centralized controller will search
for the unit again, the results in the above figure will be displayed.
Fast Query
When the key ① (Browse) for more than 1 second, the display screen will display the operating
state of the unit with the minimum number. Then automatically increase the unit number (the
automatically increased speed can be adjusted) to continue to browse downward. When the key
“∨” is pressed, the increase of unit number will be stopped; when the key “∨” is pressed,
the unit number will be increased; when the unit number stops increasing, and the key “∧” is
pressed, the unit number will be reduced by 1 to reversely display other units. If the key Exit is
pressed, quit browsing. See the following figure:

NO.

 Online Unit number

:((.
OFF

SET C
ZZZ

41
Module Control System

Single-unit operation
If the key ④ (Single Unit) is pressed, 00 will be displayed at the number position of the air
conditioning unit and flash. At this time, press the number key to input the number of unit to be
controlled, and then press OK. If this air conditioning unit exists on the network, the number of
air conditioning unit stops flashing, which indicates that this indoor unit is selected for control.
The display screen will display all information of this unit, including mode, air speed, set
temperature, etc.
Then press the keys “OK”, “∨”, “∧”, “2”, “5”, “8”, “3” and “9” corresponding
to “startup & shutdown”, “temperature drop”, “temperature rise”, “mode”, “air
speed”, “electrical heating”, “sleep”, “fault resetting”, etc.
If the key “∧” is pressed when the number of air conditioning unit flashes, A0 will be
displayed at the number position of the air conditioning unit. Then “∨” and “∧” can be
pressed, and the unit number will vary from A0 to BF. At this time, the key OK is pressed, and it
indicates that the selected unit number is the number of outdoor unit. And then the outdoor unit
can be operated. (Notes: if the address switch of the outdoor unit is 0, A0 will be displayed on
the centralized controller; if the address switch of the outdoor unit is 1, A1 ill be displayed on the
centralized controller. The display mode is hexadecimal. 32 outdoor units can be connected from
A0 to BF.) For the outdoor units, startup & shutdown and mode change can be performed.
At this time, if the key Exit is pressed, the single-unit operation will be quit. The key ④ (Single
Unit) can be also pressed to select other unit to operate.
Time Adjustment
When the key SetTime is pressed for more than 1 second, the time display part will flash.
Then press ③ (Week), ⑥ (Hour) and ⑨ (Minute) to respectively adjust week, hour and minute.
If ③ (Week), ⑥ (Hour) and ⑨ (Minute) are long pressed, week, hour and minute will rapidly
change.
Press ② (Month) to adjust the month, and press ⑤ (Date) to adjust the date.
After adjustment, press SetTime to change the clock and quit the time adjustment. If SetTime is
not pressed but Exit is pressed, the clock will not change.

Month

ON
Hour :((. Week
Date
Minute
SET
ZZZ
Note: after the centralized controller is initially installed or the battery is replaced, it is
necessary to adjust the clock, otherwise the clock will not work.
Fault Display
Offline display
Under normal circumstances, the quantity of units is displayed at the unit number position, and
“NO.” is not displayed. If there is an offline unit, “NO.” will be displayed, and the number
of offline unit will be displayed at the unit number position and flash, and the phone icon will

42
 Module Control System

be simultaneously displayed. If there are many offline units, the unit numbers will be display in
turn.

Flash

Unit fault display

If the unit on the network is faulty, the number of unit which is faulty on the network will be
displayed at the unit number position, the alarm symbol and the fault code will be displayed in
the temperature display area, as shown in the following figure. If there are many faulty units, the
unit numbers will be displayed in turn, and the alarm sound will be made. At this time, the key
Exit can be pressed to cancel the alarm sound, or the key OK can be pressed to shut down the
faulty units. Press ⑨ to sent the fault resetting signal to the faulty unit.
Refer to “Fault Alarm” for the specific meaning of the fault code.

Modify the parameters of the outdoor unit through the centralized controller
Firstly select an outdoor unit (to enter the single-unit operation mode);
Then press (Group) for 3 seconds, and then the lock symbol will be displayed at the top left
corner and flash; at this time, the unit number part will also flash;
Then enter the password 66 through the number key; then press OK to enter the parameter
adjustment mode.
At this point, the parameter code will be displayed at the time display part, and the parameter
value will be displayed at the temperature display part. Then press “∨” and “∧” to
respectively modify the parameters. After modification, press OK to confirm modification and
modify the next parameter. If the parameter is not expected to be modified, press “0” to
modify the next parameter.
Note 1: if there is no parameter to be modified for the outdoor unit, press OK to quit the
parameter modification mode.

43
Module Control System

Note 2: if the parameters is temperature parameter, the unit “C” or “F” will be displayed; if
the parameters are time or other parameters, the units will not be displayed;
Note 3: the decimal part of the parameter will not be displayed.
“66” Password Setting
Code Set value
016 Set cooling temperature
017 Set heating temperature
022 Antifreezing temperature in winter
001 Defrosting time interval
002 Minimum defrosting time
The method for modifying the factory set value and the bit function switch is similar with this
method. The difference is that the password and the parameter code are different.
Set the centralized controller to display the set temperature or the room temperature (water
temperature)
Press “∨” for 3 seconds to enter the password mode. The lock symbol will be displayed at the
upper left corner, and the unit number part will flash. Enter two-bit password (00 by default),
and press OK. The lock symbol and the unit number will flash at the same time to enter the
adjustment interface.
At this time, press “∨” to switch to display the set temperature or room temperature. If
the unit on the network does not support the room temperature, the set temperature will be
displayed.
When the room temperature is displayed, the icon will occur; when the set temperature is
displayed, the icon will occur.
NOTE: If has indoor units, the centralized controller will display room temperature, if no indoor
units, only has outdoor units, the centralized controller will display water temperature (return or
leaving water temperature which by different control).
Lock the keyboard
If Exit is pressed for more than 6 seconds, the lock icon will be displayed at the upper left corner
of the display screen;
At this time, the keyboard is locked. If Exit is pressed for more than 6 seconds again, the
keyboard will be unlocked.
During the keyboard locking period, the operation of any key will not be performed.

44
 Module Control System

Forbid to operate by the remote telephone.

If the remote telephone operation is valid, the centralized controller will display the phone icon (as
shown in the figure below). At this time, press ⑨ for 3 seconds to cancel the remote telephone
operation. The phone icon of centralized controller will disappear. If ⑨ is pressed for 3 seconds
again, the remote telephone operation will be valid.

Switching of backlight function

If SW1-8 is ON, any key can be pressed to start the backlight for 30 seconds; SW1-8 is OFF, only
⑧ (Backlight) can be pressed to start the backlight.
Used as an indoor unit temperature controller
The centralized controller can be used as a temperature controller. If SW1-4 is ON, the centralized
controller will display the status of indoor unit with the minimum number in normal state, and
can be used as an indoor unit temperature controller for direct operation.
If (Group) is pressed, the normal mode of the centralized controller will be entered. At this
time, various routine operations can be performed. If Exit is pressed, return to the temperature
controller operation of the single indoor unit.

Module Control
The single-unit cascade system is a system which can realize the centralized control function
by connecting multiple single units through the network cable. The centralized controller can
operate any cascaded single unit and can operate all cascaded single units by group. The
functions of any cascaded single unit are the same and independent of each other.
The module control system is a system which can realize the centralized control function by
connecting one host unit and multiple slave units through the network cable. The module control
system shares a water system, the host unit undertakes the operation of the system pump, all
slave units share this water system, and the system automatically adjusts the energy balance,
controls the time-sharing startup of the units, automatically loads and unloads the energy and
realizes the average wear among the units.

Control Requirements
No.0 unit is the host unit, and other units are slave units.
All units share a waterway system.
For N Type unit, all slave units on the network are subject to the water inlet temperature of No.0
unit;

45
Module Control System

For H Type unit, all slave units on the network are subject to the water outlet temperature of No.0
unit.
The host unit is provided with the system pump and the basic input and output.
The host unit is connected with the water pump and detects the water flow switch; the slave
units are not connected with the water pump but still connected with the water flow switch for
detecting the water flow switch. If the water flow switch of a slave unit issues an alarm, this slave
unit will be automatically turned off.
The slave units are not provided with the pump and the interlocking two-way valve, is only
provided with the basic input and output.
If the water pump of the host unit issues an alarm, all units will be shut down. The slave units
have no water pump alarm function.
The slave units are subject to the water outlet temperature of the host unit.
After receiving the all-unit start command, the units will be started up by delaying for 60s+unit
number*16s.
After receiving the all-unit shutdown command, the units on the network will be shut down
according to unit number*8s, but the host unit will not execute this shutdown command and
only accept the single-unit shutdown command.
Do not start up any host unit or slave unit or switch the mode by using the single unit controller;
it can view and set the parameters of the unit only.

System Operation
System startup: the centralized controller executes the group startup operation.
System shutdown: the centralized controller executes the group shutdown operation.
The mode operation can be switched only in the group operation.

Implementation Method
Grouping of outdoor units
1) The outdoor units are grouped by unit number.
Group 1 No.0 unit No5. unit No10. unit No.15 unit No.20 unit
Group 2 No.1 unit No.6 unit No.11 unit No.16 unit No.21 unit
Group 3 No.2 unit No.7 unit No.12 unit No.17 unit No.22 unit
Group 4 No.3 unit No.8 unit No.13 unit No.18 unit No.23 unit
Group 5 No.4 unit No.9 unit No.14 unit No.19 unit No.24 unit
Notes: installation instructions: if the quantity of outdoor units is 6, the numbers shall be 0, 1,
2, 5, 6 and 7, which are grouped into 3 groups; if the quantity of outdoor units is 4, the numbers
shall be 0, 1, 2 and 3, which are grouped into 4 groups, namely, the numbers shall be arranged
by matrix as soon as possible.
2) The uploading and downloading conditions are classified into 5 conditions.

46
 Module Control System

Condition 1 Determine on the basis of the set temperature.

Condition 2 Determine on the basis of increasing the set temperature by 0.5 degree
(refrigeration).
Condition 3 Determine on the basis of increasing the set temperature by 1.0 degree
(refrigeration).
Condition 4 Determine on the basis of increasing the set temperature by 1.5 degrees
(refrigeration).
Condition 5 Determine on the basis of increasing the set temperature by 2.0 degrees
(refrigeration).
Note: the heating conditions are opposite.
3) The uploading and downloading conditions of each group are sent by the centralized
controller:
The addition of parameter 0 following the condition change command expresses that the group
1 corresponds to the condition 1, ……, and the group 5 corresponds to the condition 5;
The addition of parameter 1 following the condition change command expresses that the group
1 corresponds to the condition 2, ……, and the group 5 corresponds to the condition 1;
The addition of parameter 2 following the condition change command expresses that the group
1 corresponds to the condition 3, ……, and the group 5 corresponds to the condition 2;
The parameter of condition change command is 0-4.
Note: if the sum of modular host unit and slave units is less than 5, the parameter of condition
change command is 0-(the sum of modular host unit and slave units minus 1).
If the unit is not shut down, the centralized controller will send the change conditions every 24
hours.
If the outdoor unit is started up each time, the centralized controller will send a change condition
command.

Handling of outdoor unit faults

If the slave units receive the water pump and water flow switch fault command of the host unit,
the slave units will be shut down; the slave units will display the host system faults.
If other devices of the host unit are faulty and the water pump is not faulty, the water pump can
not be shut down.
The faults of the slave units shall be correspondingly handled as the case may be.

47
Building Control System
Mini-ICS system is a highly intelligent centralized control system developed by Trane for Unitary
(small and medium sized) units. Mini-ICS system can manage the linkage control of multiple
indoor units and outdoor units, the loading and unloading control of multiple indoor unit
modules, the centralized control of multiple outdoor units as well as the centralized control of
multiple indoor units; if Mini-ICS system is connected with Modbus communication module,
the monitoring of local computer and the remote control of Internet can be realized, i.e. remote
setting of room temperature, operation mode, startup and shutdown as well as fault alarm.
The system can be classified into a single-master controller system and a multi-master controller
system. Wherein, the single-master controller system is suitable for the air conditioning comfort
control of multiple rooms for a single family; the multi-master controller system is suitable for
the control of multiple units for the small commercial system. This centralized control system is
composed of a centralized controller, a Modbus communication module, a concentrator, units,
etc. It can perform the remote centralized control of whole air conditioning system, and provide
the necessary data for BA system to ensure that it is connected to the building automatic control
system.

Modbus module (optional) -- connecting with the third-party BA

system
Modbus module is a professionally designed protocol conversion device and interface, through
which the multi-master controller system is connected. One Modbus module corresponds to one
centralized controller. This module can convert Trane internal communication protocol into an
open Modbus communication protocol for the use of the third-party system.
Modbus modules are usually used for the multi-master controller system. The module uplink and
downlink adopt RS485 network interface. Each module corresponds to one centralized controller.
See the following figure for the details of the system connection diagram:

48
Building Control System

Centralized
Modbus module Up to 25pcs controller

RS458 communication wire

Host computer
Centralized
Modbus module Up to 25pcs
controller

RS458 communication
wire (Modbus)
RS458 communication wire

Centralized
Modbus module Up to 25pcs controller

Up to 15 Modbus modules
RS458 communication wire

See Operation Manual for CXAJ Series Modbus Module for the specific wiring and operation of
Modbus module.

Control of electrical heater (installed by the user as required)

In the heating mode of the unit, when the water return temperature is lower than the set value 5
℃ ( for the single-compressor unit) or the water return temperature is lower than or equal to the
set value 6 ℃ (for the double-compressor unit), start the electrical heater; when the water return
temperature is higher than or equal to the set value minus 2 ℃, turn off the electrical heater.

49
Troubleshooting

Fault Alarm Table for Controller (N Type)

If the single unit controller and the control panel are faulty, the code “EE” will be
displayed.
13 fault input alarm switches and 1 fault output alarm switch are arranged for the single-compressor system.
No. Input Port Fault Description Type Code Fault Handling
Short circuit / open circuit of water
1 TH1 A SE Turn off all external devices
inlet temperature sensor
Short circuit / open circuit of water
2 TH2 A SL Turn off all external devices
outlet temperature sensor
Short circuit / open circuit of suction
3 TH3 A Sd Turn off all external devices
temperature sensor 1
Short circuit / open circuit of
4 TH4 defrosting temperature sensing A S1 Turn off all external devices
sensor
5 OVHT/HP2 Overload of electrical heater B H2 Turn off all external devices
6 FLOW Lack of water flow D FL Turn off all external devices
7 OV-PUMP Overload of water pump B OP Turn off all external devices
8 OV-FAN Overload of fan B OF Turn off all external devices
Only switch off the compressor
9 OV-COMP1 Overload of compressor 1 C C1
1
Only switch off the compressor
10 HP1 High pressure alarm of compressor 1 C H1
1
Only switch off the compressor
11 LP1 Low pressure alarm of compressor 1 C L1
1
Switch off the compressor. The
Low refrigeration water outlet
12 / / / D E3 auxiliary heater for the water
temperature
pump operates.
Switch off the compressor. The
13 / / / Low suction temperature D E4 auxiliary heater for the water
pump operates.

50
 Troubleshooting

17 fault input alarm switches, 1 fault output alarm switch and 1 operating status output switch are arranged for the
double-compressor system.
No. Input Port Fault Description Type Code Fault Handling
Short circuit / open circuit of water inlet
1 TH1 A SE Turn off all external devices
temperature sensor
Short circuit / open circuit of water
2 TH2 A SL Turn off all external devices
outlet temperature sensor
Short circuit / open circuit of suction
3 TH3 A Sd Turn off all external devices
temperature sensor 1
Short circuit / open circuit of defrosting
4 TH4 A S1 Turn off all external devices
temperature sensing sensor 1
Short circuit / open circuit of defrosting
5 TH5 A S2 Turn off all external devices
temperature sensing sensor 2
Short circuit / open circuit of suction
6 TH6 A S3 Turn off all external devices
temperature sensor 2
Only switch off the compressor
7 OVHT/HP2 High pressure alarm of compressor 2 E H2
2
8 FLOW Lack of water flow D FL Turn off all external devices
9 OV-PUMP Overload of water pump 1 B OP Turn off all external devices
10 OV-FAN Overload of fan B OF Turn off all external devices
Only switch off the compressor
11 OV-COMP1 Overload of compressor 1 C C1
1
Only switch off the compressor
12 OV-COMP2 Overload of compressor 2 E C2
2
Only switch off the compressor
13 HP1 High pressure voltage of compressor 1 C H1
1
Only switch off the compressor
14 LP1 Low pressure voltage of compressor 1 C L1
1
Only switch off the compressor
15 FREZ/LP2 Low pressure voltage of compressor 2 E L2
2
Switch off the compressor. The
Low refrigeration water outlet
16 / / / D E3 auxiliary heater for the water
temperature
pump operates.
Switch off the compressor. The
17 / / / Low suction temperature D E4 auxiliary heater for the water
pump operates.

51
Troubleshooting

Fault Alarm Table for Controller (H Type)

Code of Code of
No. Input Port Fault Description Single unit Centralized Fault Handling
controller Controller
No.1 analog sensor fault (water inlet
1 TH1 20 20 Switch off
temperature)
No.2 analog sensor fault (water outlet
2 TH2 21 21 Switch off
temperature)
No.3 analog sensor fault (suction
3 TH3 22 22 Switch off
temperature A)
4 TH4 No.4 analog sensor fault (fin temperature A) 23 23 Switch off
No.5 analog sensor fault (coil heating outlet
5 TH5 24 24 Switch off
temperature A-1)
No.6 analog sensor fault (coil heating outlet
6 TH6 25 25 Switch off
temperature A-2)
No.7 analog sensor fault (ambient
7 TH7 26 26 Switch off
temperature)
No.8 analog sensor fault (suction
8 TH8 27 27 Switch off 2
temperature B)
9 TH9 No.9 analog sensor fault (fin temperature B) 28 28 Switch off 2
No.10 analog sensor fault (coil heating outlet
10 TH10 29 29 Switch off 2
temperature B-1)
No.11 analog sensor fault (coil heating outlet
11 TH11 2A 2A Switch off 2
temperature B-2)
No.12 analog sensor fault (total water outlet
12 TH12 2B 2B Switch off 4
temperature)
No.13 analog sensor fault (suction pressure
13 CN13 2C 2C Switch off
A)
No.14 analog sensor fault (suction pressure
14 CN14 2D 2D Switch off 2
B)
15 IND3 High-voltage switch trip of compressor 2 H2 65 Switch off 2
16 IND4 High-voltage switch trip of compressor 1 H1 64 Switch off
17 IND5 Water flow switch alarm FL 6D Switch off
18 IND6 Overload of water pump OP 6A Switch off
19 IND8 Overload of compressor 1 C1 68 Switch off
20 IND9 Overload of compressor 2 C2 69 Switch off 2
21 CN13 Low-voltage trip of compressor 1 L1 66 Switch off
22 CN14 Low-voltage trip of compressor 2 L2 67 Switch off 2
Switch off all compressors.
TH2 and
23 Refrigeration antifreezing E3 8D The water pump
TH1-TH2
continuously operates 1
Switch off all compressors.
24 TH3、TH8 Abnormal suction temperature E4 91 The water pump
continuously operates. 1 2

52
 Troubleshooting

Switch off the compressor

of the system A. If this fault
25 CN13 Low pressure overrun 78 78
occurs twice, switch off and
give an alarm.
Switch off the compressor
of the system B. If this fault
26 CN14 Low pressure overrun 2 7A 7A
occurs twice, switch off and
give an alarm.
27 TH4、TH9 Coil superheating 98 98 Switch off 2
The ambient temperature exceeds the
28 TH7 87 87 Switch off
working range
Communication fault between control panel
29 CN29 ED None Switch off 3
and centralized controller
Communication fault between single unit
30 CN4/XP1 EE None Switch off
controller and mainboard
Fault Code Table for Main Control Panel
Note: the faults in this table are only displayed on the single unit controller and the centralized
controller.
Note 1: when this fault occurs, switch off all compressors. The water pump will continuously
operate. Lock “antifreezing locking time of plate type heat exchanger for refrigeration
unit”. the fault is permitted to be manually reset only when the water outlet
temperature or the suction temperature is recovered to the normal state,
Note 2: for CXAJ065/045 unit, there are no TH8, TH9, TH10, TH11, CN14, IND3 and IND9 inputs
and relevant alarm codes.
Note 3: this alarm code will be displayed only when “module control” is selected.
Note 4: this alarm code will be displayed only when “module control” is selected and it is a
modular host unit.

53
Troubleshooting

Fault Analysis and Handling Method

The compressors cannot be started and make sounds
Possible Cause Handling Method

Inspect the following items:

(1) The power supply is not
a. The main power switch is not turned on.
connected
b. The fuse is blown out.

Inspect the following items:

(2) There is no refrigeration a. The humidity probe is damaged.
command b. The control wire is broken or improper.
c. The fuse of the control power supply is blown out.

Inspect the following items:

a. The high pressure is excessively high to cause the high pressure switch to trip.
b. The high pressure switch is faulty.
(3) The microcomputer has
c. The refrigerant is insufficient to cause the low pressure switch to trip.
no compressor control signal
d. The water valve is not opened to cause the flow switch or antifreezing switch to
output.
trip.
e. The protective contact inside the fan trips.
f. The microcomputer controller is defective.

Inspect the following items:

(4) The electromagnetic switch of a. The compressor contact is poor.
the compressor does not excite. b. The wiring is poor.
c. The low pressure switch is open-circuited.

Inspect the following items:

(5) The protective contact inside
a. Inspect the compressor current.
the compressor trips.
b. Wait for the internal contact to reset (about 10-20 minutes)

Inspect the following items:

(6) The ambient temperature Inspect whether the position of the ambient temperature probe is correct. If any,
exceeds the operating range. the unit will normally operate after the ambient temperature is within the operating
range of the unit.

54
 Troubleshooting

The compressors make sounds but cannot be started

Possible Cause Handling Method

Inspect the following items:

a. Certain fuse is blown out.
(1) The compressor voltage is
b. The supply voltage is too low.
too low.
c. The electromagnetic contactor of the compressor is faulty.
d. The wire connection is loose.

Inspect the following items:

(2) The compressor is faulty. a. The motor winding is open-circuited.
b. The current of each phase is too high.

(3) The starting voltage is Inspect the following items:

insufficient (for the single-phase a. The starting capacitor is poor.
unit). b. The starting relay is poor.

The second compressor cannot be started

Possible Cause Handling Method

Inspect the following items:

(1) There is no refrigeration or
a. The temperature switch is damaged.
heating signal.
b. The control wire current is possible improper.

(2) The microcomputer has

no compressor control signal See the item (3) in Section A
output.

(3) The electromagnetic switch of

See the item (4) in Section A
the compressor does not excite.

The operating period of the compressor is too short

Possible Cause Handling Method

Inspect the following items:

(1) Intermittent connection of
a. The contact of the contactor is poor.
control circuit
b. The wire connection is loose.

55
Troubleshooting

The compressor operates without stop

Possible Cause Handling Method

(1) The unit energy cannot bear

load (cannot reach the unloading Inspect the cause of excessive load
water temperature).

(2) The temperature probe or the Replace the temperature probe.

control circuit is poor. Replace or repair the control circuit.

(3) The electromagnetic

contactor of the compressor is Repair or replace the electromagnetic contactor.
faulty.

(4) The valve block of the

compressor leaks (the exhaust
Replace the compressor.
pressure is low, and the suction
pressure is high).

(5) The refrigerant is insufficient

(the capacity gets small, the
superheating capacity is too
Find out and repair the refrigerant leakage point, and recharge the refrigerant.
high, sub-cooling capacity is
too low, and the low pressure is
low).

The compressor motor winding is open-circuited

Possible Cause Handling Method

(1) The evaporator load is Inspect the following items:

too high (the water return a. The water flow is too high.
temperature is high) b. The water return temperature is too high.

Inspect the following items:

(2) The motor cooling is not
a. The expansion valve is improperly set.
enough (the superheat is too
b. The expansion valve is faulty.
high).
c. The liquid pipe is blocked.

Inspect the following items:

(3) The compressor voltage is a. The supply voltage is too low or unbalanced.
improper. b. The power wire is loose.
c. The electromagnetic contactor of the compressor is poor.

(4) The parts inside the

Replace the compressor.
compressor is damaged.

56
 Troubleshooting

The compressor noise is too high

Possible Cause Handling Method

(1) The parts inside the compressor are damaged or broken (the
Replace the compressor.
compressor makes a tap-tap).
Inspect and adjust the superheat.
(2) Liquid backflow.
Inspect whether the refrigerant is charged
(3) There is liquid refrigerant in the compressor when starting (the
excessively.
compressor housing is unusually cold).

The refrigerating capacity is not enough

Possible Cause Handling Method

(1) The refrigerant is charged insufficiently (the superheating or sub-

Supplement the refrigerant.
cooling capacity is not enough).

(2) The drying filter is blocked (the temperature from the refrigerant
Replace the drying filter.
pipe to the dryer varies).

(3) The expansion valve is incorrectly adjusted. Readjust the expansion valve.

(4) The expansion valve is blocked (the superheat is too high and the
Repair or replace the expansion valve.
water temperature is too high).

Inspect the filter screen, and adjust the water

(5) The water flow of the evaporator is too low.
flow.

Recharge the refrigerant after the system is

(6) There is noncondensing gas in the system.
vacuumized.

(7) The valve of the compressor leaks and the suction pressure is high
Replace the compressor.
(the high pressure is high, and the low pressure is low).

The suction pressure is too low

Possible Cause Handling Method

(1) The refrigerant is charged insufficiently (the superheating capacity is Find out and repair the leakage point, and
high and the sub-cooling capacity is low). recharge the refrigerant.

(2) The temperature switch setting is too low (the low pressure is too
Readjust the temperature switch.
low, and the water outlet temperature is too low).

Inspect whether the filter screen is blocked

(3) The chilled water flow is too low.
and whether the balance valve is set correctly.

Inspect whether the drying filter is frosted.

(4) The drying filter is blocked.
Replace it if necessary.

(5) The expansion valve is blocked (the superheating capacity is high). Clean or replace the expansion valve.

57
Troubleshooting

The suction pressure is too high

Possible Cause Handling Method

(1) The cooling load is too high (i.e. the water supply temperature is
See the section E.
high).

(2) The expansion valve excessively supplies liquid (i.e. the Adjust the superheat setting, and inspect
superheating capacity is too low, and the liquid overflows to the whether the temperature sensor is installed in
compressor). the gas pipe.

(3) The suction valve is broken (i.e. the compressor noise is high). Replace the compressor.

The exhaust pressure is too low

Possible Cause Handling Method

(1) The refrigerant is charged insufficiently (i.e. the superheating

Find out and repair the leakage point, and
capacity is high, the sub-cooling capacity is low, and there are bubbles
recharge the refrigerant.
in the window).

(2) The exhaust valve of the compressor is broken or leaks air. Replace the compressor.

(3) The low pressure switch is poor. Replace the poor control element.

Provide the proper exhaust pressure control

(4) Operate below the minimum operating environment temperature.
or ambient temperature locking switch.

The exhaust pressure is too high

Possible Cause Handling Method

Clear the coil, and inspect whether the fan

(1) The condensing air is too little or too hot, and the air flow is blocked.
and the motor are normal.

(2) There is air or noncondensing gas in the system (i.e. the condenser Recharge the refrigerant after the system is
is unusually hot). vacuumized.

(3) The refrigerant is charged excessively (the sub-cooling capacity

is high, the superheating capacity is low, and the suction pressure is Recycle the excessive refrigerant.
high).

(4) The system load is excessively high. Reduce the load.

(5) The condensing fan or the fan pressure is poorly controlled (i.e.
Repair or replace the switch.
certain fan is faulty, and the condenser pressure is too high).

The unit cannot run the heating function (limited to CXAJ)

Possible Cause Handling Method

(1) The control circuit is wrong or poor. Inspect the control circuit.

(2) The four-way valve is faulty. Replace the four-way valve.

58
 Troubleshooting

The low pressure is too low -- heating condition

Possible Cause Handling Method

(1) The refrigerant is insufficient. Charge the refrigerant.

(2) The air flow entering into the coil is too low or the Clean the coil, and inspect whether the fan motor function is
air is too cold. normal.

(3) The unit operates below the minimum operating

Install an ambient environment disconnecting switch.
environment temperature.

(4) The expansion valve is disabled. Replace the expansion valve.

The high pressure is too high -- heating condition

Possible Cause Handling Method

Inspect whether the filter screen is blocked and whether the

(1) The water flow is too low.
balance valve is set correctly.

a. Inspect whether the heating switch is placed at the correct

(2) The heating switch is disabled. temperature sensing position.
b. Replace the heating switch.

59
Maintenance
Shutdown
If the system is required to be shut down for a short time, just press the key “ON/OFF” on the
control panel. If the system is required to be shut down for a long time, the main power supply
shall be switched off. If there are no additional antifreezing protection measures (not this unit)
taken on the water pipeline. The water shall be drained off through the drain valve on the water
pipeline. Unscrew the water outlet in the water supply and return circuit, disassemble the unit
side panel, and unscrew the water outlets at the bottom of the water pump and the shell and
tube heat exchanger to ensure that the circulating water is drained off.

Startup after long-term shutdown

If the unit is started up again after long-term shutdown, the qualified professional shall finish the
following items:
1. Execute various operations in “Annual Maintenance”.
2. Discharge air in the water circuit and fill with water.
3. Open the shutoff valve on the water circuit.
4. Inspect whether the refrigerant pipeline is loosened.
5. Start the host unit.
6. Inspect whether all components normally operate.
7. Make the system operate for 15-20 minutes in the full load condition, and inspect the oil level
and various pressures.
8. Inspect the high and low pressures are normal.
The daily maintenance and service shall be performed by qualified professionals. In order to
prolong the service life of the unit and reduce the possibility of failure, please regularly perform
the necessary maintenance for the unit.
Please record the service behaviors of the unit weekly, and keep maintenance records. This
makes for the unit fault diagnosis of the maintenance personnel.

Weekly maintenance contents

1. Inspect the compressor in the shutdown mode.
2. Inspect the host unit, for example, whether there is abnormal compressor noise, whether the
distribution box is loosened, whether the pipeline leaks and abnormally vibrates, and so on.
3. Record the pressure, the temperature and other parameters as well as the maintenance time.
Annual maintenance:
1. Inspect the valve and the pipeline on the water circuit. If necessary, please clean the
water filter, and analyze the water quality. If it is necessary to clean the water circuit, the
professional shall assist in cleaning.
2. Clear the corroded surface and paint again, and inspect whether the door of the distribution
box is airtight.
3. Inspect whether the water pipeline is tight, inspect the water pump and its relevant
components, and check whether the antifreezing agent is enough. If necessary, charge the
antifreezing agent.
4. Perform the items in the weekly maintenance.
5. Inspect the electromagnetic contactor.
6. Inspect whether the control device is set and acts correctly.
7. Inspect whether the refrigerant pipe is locked.
8. Inspect the insulation of the motor coil.

60
 Maintenance

Notes:
• Prior to any contact, please be sure to switch off the main power supply, otherwise it may
cause casualties and unit damage.
• The maintenance and service work completed by the qualified professionals is very important
and shall be performed annually or every 2000 operating hours.
Cleaning of condenser
Please use a brush or water column to clean the condenser. Flush the condenser with the water
column from inside to outside. If the pipe bank is too dirty, please contact the professional
cleaning personnel.
Note:
• Do not clean the condenser with steam; otherwise, it will lead to the rise of internal pressure
to cause the refrigerant to leak through the relief valve.
Cleaning of shell and tube heat exchanger
Trane recommends to clean the shell and tube heat exchanger by the chemical cleaning method.
The cleaning agent shall be hot phosphoric acid solution, and its use conditions are as follows:
50-60 ℃, concentration of 15%, and cyclic cleaning for 3-6 hours.

Warning!
• Do not clean the shell and tube heat exchanger with the toxic or corrosive cleaning fluid.

Unit
Shutoff
valve (off)
Water
outlet Three-way
valve Unit

Three-way
Shutoff valve
valve (off)
Water
inlet

Circulating
water pump

Heating Agent container

Figure 3. Cleaning Diagram for Shell and Tube Heat Exchanger

61
Trane optimizes the performances of the global civil housings and buildings. As a brand subordinated by Ingersoll
Rand, the leader creating and maintaining the safe, comfortable and energy-saving environment in the world, Trane
provides a complete set of advanced control and thermal energy air conditioning system, comprehensive building
services and spare parts support. Please visit www.trane.com。

Trane constantly improves and innovates its products. The data in this document will be changed without prior notice.

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