EPS2000 UPS Owner's Manual Guide
EPS2000 UPS Owner's Manual Guide
Table of Contents
Section 1
10 to 40kVA Owner's Manual
Section 2
50 to 125kVA Owner's Manual
Section 3
11 kVA Owner's Manual
Section 4
System Schematics
Section 5
Field Advisories: Part numbers and Schematics
Section 6
Trouble shooting Guides
Section 7
Distribution Printed Circuit Board Schematics
I
WARNING
m O P E N I N G ENCLOII_I!?ES EY?tXES H.4raRL?o’uS I
w VOLTAGES. ALWAYS REFER SERVlCE TO QUALIFIED
. PERSONNEL ONLY.
.
NOTE
NOTE
EPS-2000” 10 to 40 kVA
Uninterruptible power system
Owner’s manual
l-l
l-2 1.1 sy5bm~rlptlan
1-e 1.1.1 Mode4 NunWr Format
1-e 1.12 R~efmattmychalQef
1-e ,,I*3 tq** !!!&a!
l-6 1.1.4 .Sta!k Switch
1-B 1.15 Malntenanoe Bypass
l-7 11 [Link]-
1-7 12.1 system status and catml Pansi (SaCP)
1-e 1.3 SpecmtauDDa
l-8 1.3.1 AClnputRstn~s
l-9 1.32 Bypass AC Input Rating0
l-8 1 a.3 IfNetter AC Cupan Ftattlgs
1-9 13.4 Eattely chafacterl3tlcs
l-9 1.35 Embnmatal
1-9 1.3.6 other chaiaua~
l-12 1.4 opuom
I-12 1.4.1 SRe - center (sctc)
l-12 1.4.2 Adiary C&M Aasmb’y (ACM)
l-12 IA.3 BATTERY PAC Assembty @PA)
l-13 1.44 Reme Mdtar (RM)
l-1.3 1.46 Remote Akum Panel
l-13 1.4.8 Rmmte camnkalions Lhk
l-13 1.47 Modem
1-13 1.4.8 Ramate Ems+!Janey Poweron (REpo)
I-13 1.4.9 DC Gmlnd Fault Irodicti
l-13 X4.10 Sn-nkwt@hTsmpsmUm Warning (BAllERY PAC)
EPS-2000TY Uninterruptible Power System
2-1
2-1
2-I
2-2
2-2
2-a
2-4
2-5 2.5.2 AC input Cemwdions
2-5 25.3 Bypass AC Input (MAlNS2) Conndon
2-5 2.5.4 UPS [Link] Load CMnedmn
Z-10
2-10
2-10
2-10
i-i0
2-11
2-11
2-12
Z-15
2-15
2-15
2-15
2-16
2-17
Z-17
2-19
2-19
2-21
Z-22
Owner’s Manual
4-l
4.1
4-2
4-2
4-2
4-3
4-4
4-r
EPS-2000” Uninterruptible Power System
This manual provides technical information re- This section descrfbes the EPS-2W System
qulmd for the installation, operation. and maim Status and Control Panel (SS6CP). includhtg
tenam. of the EPS-2CQo’u Unintenuptfble Power programmable controls and indlcators. eleztrc-
SUpply (UPS) System. Please read th’i manual mechanical controts, UPS operating modes. and
thxeugtdy before installing or operating the 6PS eystem slmn mndllna.
2OOW equipment. The manual is divided into
four sections: Sectfan IV - Mafntenatwa
Section II - Installation
Beneath En&we)
-
EPS-2000’” Uninterruptible Power System
The EPS-ZOOP is a” on-line static unintemrp A System Status & Control Panel (SSXP) pro-
twe power supply (UPS) system. designed to vides mntmls to sslecl system operation, and
protect crttkzal loads from a-lii nomwdly indicators which allow system performance to
encountered on a building’s power disbibution be monitored. A liquid crystal display (LCD) is
system. The EPSaK!w UPS and its auxilii used to dispfay system operating parameters.
equipment ca” be installed in a computer room provide step-by-step operating instructiom to
or 8” Bquipmsnt mom. Figure 1 is a pictorial of the system operator, and provide a diagraostic
the EPS-2000”’ UPS System mpablfii to assist in tmubleshwting. The built-
in EPS Monitor software is programmed to dii
Tha EPS-2OWN UPS and its auxiliary equip play messages in fwe languages - English.
merit are listed by Underwriter’s Laboratories, French, German. Spanish, and Italian.
Inc. (LJL).
The EPS- uses micmpprcsessors to pre
f Major components of the EPS-20001Y include a cisely control operation of the Rectifier/Battery
Rectifier/Battery Charger, a transistorized pulse Charger, transistorized pulse width modulated
width modulated (PWM) Static Inverter. B co”- (PWM) Static Inverter, and Statii Switch to iw
ti”tmus duty rated Static Switch tich aulornat~ awecptimlsnperfonnwws for all line. kad. and
tally transfers the load to and from the bypass operating conditwns. In addition. a micmpre
AC input source and the UPS lnverter output, cessor-baseddiignosticsystemassistsintrouble
an internal b4ainterence Bypass fundion which shooting faulty assemblies for replacement, to
is comprised of three separate switches that minimize service tinw. Modular constmction
atlows the critical bad to be operated fmm the thrwghatttheEPS-2000n UPSfacilitatesmain-
utility source while the UPS oulput ts Isolated tenance of the system.
for service, and a battery system housed in 8”
exiemat matching enclosure. A singleline diagram of the EPS-2000’” UPS
system is shown in Fgure 2. The location of the
EPS-2000’” UPS major internal elements is
shown in Figure 3A (10, 15, & 20 kVA Models).
Figure 38 (30 & 40 kVA Models).
-0. .
R”F.3
I
EPC2000rY Uninterruptible Power SyStSfII
0
1.1.1 Model Number Fqrmat
The Model Number Fo used for the EPS- Standard Models and dmmctwkttcs are fisted fn
2oooN series of UPS fol s: Tabkl.
2=208 5=50
3=330 6r60
4=480
e =ecc*
ht=p.?c
D =aW
A=403
E =a6
l AC input Circuit Breaker @I): The AC * Power Module: The Power Module is a
Input Cinuft Breaker provides mecfwkal plq-tnti~co-ImgACpaww
koktlln and electrical protection for the in- to s regukted DC outpul voltage. The regu-
put of the UPS. ktion k carried oul by controlling the SCR
conduction angles. allowfng the Rectffer/
l lnputAu!otnnsfomwr Theltyt- Eattwy charger IO supply s stable DC vott-
former k used to match the external AC age (zt 1%). The DC voltage k filtered by e
input source to that intemaliy required for capacttor bank.
the UPS.
. DC Shunt: The DC Shunt is used to mot+
tar the battery charge current and provide
data for regufating the DC voltage at the
desired level. Battaty current k normalfy
limited to 10% of lhe Ampere-Hour (Ah) tat-
ing of the battery sMg.
EPS-20001Y Uninterruptible Power System
The Static lnverter consists of: The internal Maintenance Bypass funotfon con-
Plsts of three swftchee which. when operated
Power Module: The Power Module is a as spedfied, provide a make-lxefcfe-break transfer
plug-in mil, tlsed to chop the DC vdtage to of the bad frun the UPS bwerter output to the
obtain the PWM waveform at the primary of [Link]
the output trarwlomwr. A single power module input source to the UPS lmerter output. This
is used for UPS systems fwfng an outpul feature allows the crftical load to be operated
rating of 20 kVA or lower. UPS systems from the trtiMy power source while the UPS
rated above 20 kVA use three power mod- lnverler output is Isolated for mefntenance.
ules, one module per phase.
The three internal Maintenance Bypass non-auto-
lnvetter Tnmsfortner. The b-water Trens- matic switches are designated as:
former is a fuii isofeiiin transformer which
provides input/output &ctdcal isolation for A. Bypass (MAINSZ) Input (04s)
the UPS. provides the required output volt-
age. and provides the required inductance B. UPS Output Isolation (Q5N)
for lhe AC output filter.
c. Mabllenance Bypass (03SP)
AC Output Filter: The output filter is used
to achieve a computer grade sine wave Camct operatfon of the thres switches is shown
output voltage waveform. with B Total on the Liquid Crystal Diiay (LCD). located on
Harmonic Distortion (THD) of 4% maximum the System Status & Contrd Panel (SS&CP) as
(3% typical). part of the procedure for start-up or shutdown
c,
of the equipment.
1.1.4 Statlc Switch
l-
1.3 Specifications
Refer to 1 1.1 .I for nominal V&age (VAC) CUfP3llt See Table 2 (page 2 - 7), UPS
values available. output ad Bypass AC Input Current at speck
fied nomiMI output voltage.
Voltage: As specified, nominal
plus (+) lO%/minus (-) 15% Power Factor. bad dependent
wires: Three plus equipment ground voltage: Nominal value * 1% for all
conditions of line. load, and temperature
current: See Table 2 (page 2 - 7).
Nominal AC Input Current Frequencyz Nwmally q’“chrunhed lo the by-
pass AC inplt source (when available): other-
Power Factor: 0.82 lagging minimum al full wise the output frequency is the nominal value
bad output, nominal input voltage. and nornal + 0.1%.
float voltage an battery
Phase: Three. phase rdatbn A, 8. C
1.32 Bypass AC Input Ratings
Wires: Three or four. The UPS hlverter
,/mcd”C”on page I - IO
0
0
EPS-2000”L Uninterruptible Powor System
- -
1.4 Options
0
siblefor installatkm of the squfpmeni in the field. trolyte tcl be chscked psriiilly. Howsvar. the
SPAS do require thsl the tierfor of the assem
The empty ACA enclosure done will acco- bly. includmg the exterior surfaces of the indf-
date top cable enlry when required. tiich may vidual baneries. be kept dean and free of all
occur if the UPS is installed in an equipment forsig”nx4terincMingdusi. Theintegriiy(toqus)
room with limited space available. Alternately. of the individual ballery w~sctions inskfe ths
the ACA mav include a” imui isdatiin trsns- SPA nwsl bs verified snnusllv.
former, or a’n inpui hsnn&ic cwrsrd filter or
both depending on which op4i sre pwchassd. Ths SPA-2000 satfss BATTERY PACs pmvida
The inwd isoistiin trs”sfo”“er provides mm- resdysccess to the banedes. as they e,e mounted
@me ikadcal isdalion beiwemi the ulilfly ffne on pufl-oul rack asssmbliss.
sndths input ofths UPS (R?dilierlBaaery Charger
and Battery). providing exba protection against
electrical noise and ground faults. The input
harmonic cuwanl filter limits the amount of har-
monic current fad back on to the input AC powsr
source to lass than 10% when the EPS-2000”’
UPS is operating at full load.
id.4 Remote Monltcr (l&d) 1.4.7 Bdem
The Remote Monitor (RM) optii is designated The Modem option may only be used when the
as Model Number EPS-ZOOOIRM. The RM may RS-232 port. EPS-2OOO/PC option haa been
be desk or wall mounted and uses the same purchased. The modem option provides remote
SSACP (without the EPO function) as the EPS- communication and control of the EPS-2m
2owsU UPS (see Figure 4). The RM itiudes UPS fmm a computec via telephone tines. Thk
the Mimic panel to indicate the flow of power. an option requires that an addaionalprinted cimuit
LCD for display of status, alarms and param* plug-in assembly be installed in the equipment.
ters measured, and keypads for requesting
voltage and current data. An interface cable ld.8 Remote Emergency Power Off
between the RM and the EPS-200(r* UPS must (REPO)
be purchased.
7%~ Riii%ia Emrgency Power CM (REPD) op-
Refer to the Installation Drawing for the EPS- tion consists of a two wire pushbutton (EPS-
20OO/RM for size and weight data. 2OOQIPl30) that performs the same function as
that described for the EPO fl3.1). from a re-
1.4.5 Remote Alarm Panel mote kcation.
The Remote Alarm Panel is a wall-mamted panel, 1.4.9 DC Ground Fault Indication
provided with four indicating LEDs that show the
status of the UPS system: The DC Ground Fault Ind~tion opticn is de&g-
nated as Model Number EPS-2OOO/DCF. This
. UPS on Llne option provides an elam~ In&at!! on the EPS
. Load On Bypass 2ow UPS that either pot&y of the battlxy
. UPS On Battery has been grounded. Thll option require8 that a
. SummaryAlmn printed cimuil assembiy be installed in the SAT-
TERY PAC Assembly (EPA).
The Remote Alarm Panel also includes an Alarm
Reset pushbutton, and audible afarm, and an ld.10 Smoke/High Temperature Warning
A!ann Silence pushbutton. (BAI-I-ERY PAC)
The Remote Atarm Panel requires 120 VAC iw The SmokeJHigh Temperature Waning (SAT-
put paver for operalton. TERYPAC)optionisdesignatedasModelNwnber
EPS-2OOO/STD. This option provides a” alarm
1.4.6 Remote Communications Link indication on the EPS-200&“’ UPS that smoke
(RS-232 Port) or a high temperature condition exists in the
BAlTERY PAC Assembly @PA). Th!! option
The IX%232 port option is designated as model requires that an additional assembly be installed
number EPS2CaXVPC and aRows communica in the SPA.
tkm between the EPS-20001u UPS and an IBM-
AT or compatible microcomputer. This option
requires an addiiinal printed oimdl plug-in as-
sembly be Installed in the equipment.
EPS-2000m Uninterruptible Power System
0
Omer’a Manual
Installation
This section explains procedures for receiving, The EPS-20Wnr se&s of UPS equipment is
handling. and storing the equipment. prerequi- designed for handling pimarily fmm the bottom
sites to the installation procedure, instaUation, (see Figure 5). For EPS-w dbnensions
end equipment start-up procedures. and weights. refer to Table 1. WeigMs of the
SATlEFtY PAC Assembly (BPA), AuxiGay C&ii
2 . 1 ReoeMng Assembly (ACA). or the She Dlstributlon Cenie~
(SDC) to be used with your EPS-2ODOn UPS
Insped the exterior surfaces of ail shipping con- are shown in their respective Cwner’s Manuals.
tainers or packsging used and the equipment
for damage which may hew oco~~ed d~r!x l-hn
..- . is”lzd.4
..“..- E2! =?C2SZZ;G GG dGS@& ii, i&G
ltmsit before accepting the shipment from the moved by e Pallet mover ore fork Iii type truck.
freight carrier. If the shipping containers or Thefmntandwlowercoverpletesofeach
equipment show evidence of damage, note the enclosure am removed for shipment. The EPS-
damageonthereceiviigdwmerd prior to sigrltng 2000”’ UPS has e draw out input eir filter lo-
for receipt of equipment. caledunrertheenclosurewhiilsaiscremoved
for handliig or transit. The UPS drew out air
The equipment should be unpacked i”l”lediitely filter can be pulled out from beneath the enolo-
after receipt. and inspected agal” lo determine sure onceihefront kwerooverplate is removed.
ll any internal shipping damage @oken camp+
nenls, disconnected wiring, loose oonrwt&ns, The EPS4OO(PU series equipment enclosures
etc.) has ‘occumd. Vertfy that the equipment can be handled or moved by overhead equip
nameplates correspond with the equipment menl after tl has teen fated with the necessary
ordered. s!ing?. (see Figwe 5) aid spreaders. The etlolo-
sues should be placed on an optional shipping
LhWQ? Claims should be filed dimdly wfth the paltel for rnLwe”le”l by sling.
carrier. Reptacemnls for damaged compaents
should be ordered thmogh EPE Teohnobagies,
Inc. Customer Support !Sevics.
EPS-2000m Uninterruptible Power System
23 storage
If the equipment is to be stored prior to imtalla- The designated bottom cable entry area for the
tic”, it should be stored in a cccl, dry, well- Eps-2OooN UPS is show” in Figure 6 for nbxl-
ventilated location which is protected against els rated 10 to 40 kVA. flight [Link] access area
rain, splashing water. chemicsl agents. etc. The for wiring is shcw” in Figure 6.
equipment should be covered with a tarpaulin 01
plastic wrapper to protect it against dust. dirt. For UPS equipment installed on a raised corn
painl. or other foreign maferial~. p&r room floor, two floor lhmugh holes should
be provided beneath the en&sure. One for
2.4 Premqtdsftes to the lnstallatf0tt cabling and one to serve as an air inlet for the
cccling air required by the UPS. See Figure 6
The EPSGOO(PY series of UPS system equip or Figure 7 for the Won of these holes on
merit is intended for use in a computer rccm your UPS system.
by). and i”s&Ued on a r&d computer room The UPS dissipates heat and exhausts warm air
fleer. wiring for power and co”tm1 cables can through the top portion of the encbsure. Refer
primarily be accommcdated tlvo+h the hottom to Ta_b!e 1 for he?! dietipz!& (st!d!Y). .A’: z-
of the equipmem. or thmugh the rfgM side cf haust for models rated 10 to 40 kVA is 1200
each enclosure. Top tire entry for the EPS- cubic feet per minute (CFM).
2OOP UPS ca be accommodated only by use
Of lhe optional ACA. The EPA and SDC can
acccmmodate top wire entry.
,“Sbm3”on pscez.2
0
Owner’s Manual
The EPS-ZOOOTY UPS is a stand alone en&- Before making any electrical connections. check
sure. The ACA-2000. when wed. attaches to to see that all AC input feeder circuit breakers
the righf side of the EPS-2OCOrY UPS. The or fused swttches that will interface with the
EPA-ZOLXI k a stand alone enclosure. The SDG UPS are in the OFF position. In additfon. make
2000, when used. attaches to the right skte of certain that the EPS-2W UPS AC Input Cir-
the EPS-2ooo= UPS. or the dght side of the tuft Breaker (al). Bypass AC Input/MAINS2
ACA-2000. Refer to the individual manuals for swttch (D4S). Maintenance Bypass Switch
the ACA-2000. BPA-2000. and SDC2ooO for (Q3BP). and UPS Output lsotatiin Switch (Q5N)
further insiallation information. are in the OFF position. Also, make sure that
the okcuft breaker QFl in the BATTERY PAC
Assembly is in the OFF position.
A NOTE
0
EPS-ZOOOn Uninterruptible Power System
AU f&I wiring connections for the EPS-2000’” To instell the drawal air filter brackets. dismn-
UPS are mede in the bwer right portion of the Ilea and remove the left tan. Insert the rear
UPS encloSure (see Figure 9). To gain eccess edge of the iefi hreckei in the proper sbt under-
to this area. the right front &or of the UPS must neath the unit. Attach the front end of the left
be unlocked and opened. and the inside cover bracket to the bottom cd the unit with a bott
panel removed. Cables may enter eitherthrough through the hole near the left side wall. Insert
the bouom of the UPS (see Figure 6 or Fiiure the rear edge of the right bracket in the proper
7J, o, through the side of the UPS (see Fgure sbt underneath the unit. Attach the front end of
6). whichever is the mat convenient for your the right bracket to the bottom of the unit with a
instattatbn. Please refer to ‘Cabte Preparation bolt fhr~ueh the hole “ear lhe left side wall of
Procedure for Field Wiring.’ EPE Document the cable entry area. Reinstall end reconnect
Number ~-OO036-00. the left tan. Install the air filter.
NOTE
Figures: w*Area
IJnil AC outpm and EZypasa AC fnpuf Currerd (Arqres ) B Nominal Vcdbqe (Note I)
Full bad Continuoue
2oawm 27.2 41.6 55.5 53.3 111.0
mm27 28.2 39.4 52.5 73.7 105.0
4wYR77 120 16.0 24.1 23.1 46.1
l25%Cverloadforl0Mblu
206Yll20 34.7 520 69.4 104.1 l36.6
woYn27 326 43.2 66.6 36.4 ,312
4wYm-r 15.0 22.6 30.1 45.1 60.1
l!wkowrbadforl Minute
2o6Yn2o 41.6 62.5 63.3 1248 YW.5
!z?aYn27 43.2 59.0 73.7 IIS., 157.5
4wYm7 16.0 27.1 36.1 54.1 72.2
-Bamrv-(Nots3
Amp=- .2x? 41.9 54.6 89.6 103.2
Battery clmla Breaker (QFI)
Rating (Amps) 30 30 30 125 125
EPS-2000N Uninterruptible Power System
Untt AC outp”t and Bypass AC lnp”t Clment (Amperes) 8 No”d”al Vok‘~ ()(ole 1)
Full Load bntlmlous
s0ovm3 152 228 20.4 45.6 a03
4oQvm 14.4 21.7 283 43.3 57.7
415VLxn 133 209 27.8 41.7 55.6
12ss0verkmdfor1Ofdmubs
3a9Yi2?o 19.0 28.5 38.0 57.0 76.0
4oOYti30 18.0 27.1 36.1 54.1 722
415Vn4a 17.4 26.1 34.8 522 69.6
15044Ouerbadfarl Wmuk
3aovtz26 223 342 45.6 68.4 912
49OYnaO 21.7 32.5 43.3 65.0 88.6
4lSw24Q 20.9 31.3 41.7 62.6 53.5
Maxknum~almnt(Note2)
I\mperes 2892 41.9 54.8 83.8 1092
szttteq ckettn Blmker (OFI)
-M(Amps) 90 90 90 125 125
Owner’s Manual
CCNTACT CLOSURE
CONlRCLWRUNG
\ m-7 \ REMOTEEMERGENCY
~-0 J PowER0FF(REPc)
BAlTERY CIRCUIT BREAKER CONTROLWINING Ts2-a E%l-EFlNALwNTAcTs
TS2-10 I N.O. (CusIomr Pmvkhd)
TM4 AuxiliaryCabMFauH
m,s2} Oh 24VdcUVRELEAZ.E
Ez I N.O. contaeoi
TS1-3 NOTUSED
TS14 N.O.
RSMOTEINJERFACEPANSLWlRlNG
Ts1-5 COMM. OF1 AuuLlARY CONTMZT
Ts1-6 N C . I
T@S1 CHASSISGRCUNU
GROUNDFAULT(Optbnal) z } 12OVAC
23 N.O. CONTACTS
Ts2.4 Rx
181-9 SMOKE DETECTOR (OptiomiJ
781-l” 1 N.O. CONTACTS shieldBdcable
[Link] EPA or External Battery This interface is pmvidad for the Remote Moni-
Disconnect Switch (TBl) tor (Model Number EPS-20001RM) or the
Contml Monnor (Model Number EPS-2OO@JCM)
The number of #14 AWG tinned stranded cop options. A special seven conductor shielded
per wires needed for this connection depends cable is required.
bn .the opUons purchased with the BPA: The
ktandardBPAfnocd~ldtheextemalBattenr
Disconnect &vi&h requires five (5) wires
ml-3 is not wed). lf the DC gmund fault
lndlcaliw option (Model Number EPSQOOOIDCF)
Is used in fJte BPA, fwo addiffonal wires are
required. (f the Smoke/High Temperature
Detector option (Model Number EPS-2OOOISTD)
is used in the BPA, four additional wires are
required.
2.7 Start-up Procedure
Priorlo beginning the Start-Up pmcedure. read D. Vadfy that the airfiHer located under the unit
thoroughly Section III - OPERATION. Be sure is pmpedy installed and is free ol dust and
you fully understand the operation of the LCD dirt. Make certain that no objwts block the
Display (ll 3.1). use of the SSBCP keypads air intake at the front bottom of the unit, or
((I 3.1). and the EPS Monitor (a 3.3). the air exhaust at the top rear of the unit.
A. Check to insure that all power and control ire in the OFF &4ion. .
wires have been plqedy connacted and tigM-
ened securely. F. Verily Ural the Battery Circuit Breaker (OFl)
located in the EPA-2000 Battery Cabinet is
8. Check the trip settings on the upstream and in the OFF position.
downstream proteclive devices, and make
owtai” that they are cwqatible with the UPS
and the load requirements.
C. Verify that the voltage of the Main AC hqwt
source and the Bypass AC InpuWAlNS2
sourceareindeedthoseshovinontheUPS
I NOTE
IftheLCDDfsplayonyour EPS-
I
nameplate located inside the rigM door of 2OOoN UPS equipment dffers
the EPS-POW” UPS enclosure. from that presented In thls
l m-1, a problem is indicated.
Stop immediatefy and contact
EPE Technofogfes, Inc. Cuctomer
Suppott Services for a&stance.
I
EPS-2000’” Uninterruptible Power System
- -- -
-0.-
273 UPS initial Start-Up Procedure
A. Close the upstream cinvtt breaker pmvid, To s&d English as the diilay language, press
ingpourertolheUPSMainAClnpuVMAlNS1 the 1 key fiily to insure contact. The Audible
and Bypass AC l”pWMAlNS2. Atann will ‘chirp’ indicating that a keypad has
bee” pressed.
8. Measure the upstream supply voltages a
the UPS Input and Bypass Input busbsn tc
insure that the v&age is that required @ Pleas: Display Beads:
the UPS (see the UPS nameplate locater
lnskle the tigM door of the EPS-2000”’ UP:
endosure). Make certain that the phase
rotation of the Main AC InpuWAINSl snc
[I
Bypass AC In~utthtAlNS2 are A. 8. C.
c. close the UPS Input Clmuit Breaker (Ql) After a few seconds. the display will present all
When 01 Is closed, the EPS-2000”’ UR of the Instructions in a continuous hodzontal
power supply will turn on and the EPS Moni scroll (across the LCD from right to left). Refer
tar will be acttte. The EPS Monttor wil to Jj 3.3.1 for infcwmstiin about the Instruction.
provtie instructions for the stsrt-up pmce
dure. Then, the Test Position display will SppeCrr:
When the UPS is first energized, the LCD til Display Reads:
display the Language selection:
E [lt] I”Jli,:---,,]
Press: Display Reads: Close the UPS output lsolatiin switch QSN.
Refer to Figure 3 for location.
~ti2zzF-ij
The hwerter Is OFF (no outpul voltage). The
Output Contactor (K3N) is open. Close the Bypass InputlMAINSZ switch 04s.
Pmss: Display Reads: Refer to Fgwa 3 for location.
El [I:-----] NOTE
TWiX
Closing Q4S will energlm the
The Rectifier/Battery Charger is OFF. The output busbars. Work Cam.
Bypass AC InputlMAINSZ source Is nol avail- 9 fullyI
able (C&S is open).
0
EP!3-2000” Uninterruptible Power System
Disptay Reads:
Display Reads:
Close the Baltety Circuil Breaker QFl kcatec l-he lnverter till start. The Audible Akrm will
inside the BPA enclosure door. rknce. and the flashing Alarm LED (Red) on
t he SS&CP til turn off. The Itwater LED (Green)
The Audible Alarm will sound once e”ey thret m the SS&CP is ON, and the Bypass LED is
SeQands. 3FF.
l%El
L I
Press: Display Reads:
IEm I I 3
2.7.3 Anomalies
The EPS2000ru UPS is now in its normal oper During the Start-Up Procdwe. the LCD on your
sting cadiiin. Voltage and Current measure EPS-2OO(PY may indiie:
nwnts are performed mnttnuously and can ba
displayed by pressing the V and A keypa& Dlsolav Reads:
respedivdy on the SSBCP. See II 2.9 for in,
structlons.
0
dcwnbyswitchiiofftheupstmamscfmuit break-
er% suppfy’ing pwer to tha UPS.
,“nta,,amn p&702- 16
0
~~~-2000~ Uninterruptible Power System
- ?I E l L _._~_ I
El
\
. Press the 0 keypad to stop the Ret Press the 0 keypad and then the ENTER kw
Battery Charger. Valiile the command t XI to stop the Itwetter. The Invertex LED (Green)
pressing the ENTER keypad. The Rectifii XI the SSBCP should be OFF end the BypasS
Battery Charger LED (Green) on the SS&C LED (Green) should be ON, indicating that the
, ~~~*~..~- ^C -->.L. ,-_. ..__, .T.T,C--.
snouw LJevrr, aJlu Llci Ill”~~U LSIJ \V’-a ti b &en irw&%ir& irOni it* UPS kiSSi
should be on, indicating that the lnverler ~ mtput lo the Bypsss AC InpuVMAINS2 source.
supplying bad power from the baltery. I Press: Display Raads:
Press: Display Reads:
EJrfT [j=TgE=j
0 [m
* Press the 1 keypad, then the ENTER key-
. Press the 1 keypad followed by the ENTE pad to restart the lnverter and return the
keypad to t-&ad the RecWierIBattq Charge UPS to normal operation. The Bypass LED
The Re&er/Batlery Charger LED (&eel (Green) on the SSBCP should be OFF and
OII the SS&CP should be ON again. the lnverler LED (Green) on the SSBCP
Press: Display Reads: should be ON.
Press: Display Reads:
=i”
CJIEJ p&E=j]
II? I- ll
II+ o-p19- - II
Owner’s Manual
Display Reads:
Press: Display-Reads: - -
Openthe Bypass AC InpWMAlNS2 source switch Close the ByPass AC in&wtMAINS2 switch 04s.
CMS. The Bypass LED (Green) twns OFF. The Bypass LED (Green) turns ON.
Display Reads:
B. Return To lrwerter
l-he UPS Inverter provides load power. The
To return the UPS lo normal (Invetier) opera- nverter LED (Green) turns ON. The Alarm LED
tion, follow this procedure: IRed) is OFF. The Audible Alarm is OFF. The
Press: Display Reads: 3ypass LED (Green) turns OFF.
[:)
f3 [,,mafl
0 Press: okplayReads:
2.8.4 E&gency Power off (EPO)
e
NOTE
I
This test applies only when el-
lber ths DC Ground Fauft I&
f rrafion(EPS--orSmolrel
High Temper&~ Wamlng (EPS-
a 2omwslD) 0, both optlons have
been purchased and Installed in
Voltage and Current measurements can be ob- The following vdtage parameters (L - L) am
lained instantly by pressing the V&s and Cur- continuously monitored, and displayed on the
rent keypads respectively on the SSBCP. LCD when selected:
And Frequency
VoaaSeU
Display Reads Display Reads:
[-I)
EPS-2OOOm Uninterruptible Power System
icMintl
u
Ftedflmery
ChargerLED(Gmen)
EPS-200~ Uninterruptible Power System
l-
l LCD
lIzI
. scmil UP keypad
q
. Scroll Down keypad
l Voltage Measurement keypad
This keypad, when pressed. causes the LCD The two EPO keypads must be pressed simul-
display submenus which can be used to moni- taneously to inlife en EPO shutdown. When
tor en EPO shut-down is initieted. the UPS isturned
off (the Main AC Input/MAINS1 oimuit breaker
UPS Input current 01 and Bypass AC Input/MAINS2 switch Q4S
(MAINSI) am turned off), the battery cimuif breaker OF1
Balmy current (located in the BAlTERY PAC Assembly) fs
(If negatiie (-), indicates cpened. and the load fs diinected from the
Battery Discharging) AC power-.
(If pcsitiie (c). indicates
Battery Charging)
lnvetter Current (UPS Output)
MAINS2 Current I NOTE
(Bypass AC Input)
Each key on the SS&CP, when
Refer to 1 2.9.2 for instnmtions an the use of f pressed, emits a short tone to
the Cutrent Measurement keypad.
l Indicate to the user that Q key
hss been pressed.
INDICATORS
0 l
I ”
1””
- Entry Validation or
Usethe q andq
to review all alarm conditions.
keypads
3 3.2 Controls
Circuit
lndkator Reference
Ths Programmable Controls am covered under The EF’S Monitor is a software package through
the Main Menu headings. 1 3.3.1, and inolude vhibh the rrperatcv bteracts with the EPSZOOO’”
such control functions as: UPS system. The EPS Monitor is menu-driven;
to perform a Function (such as Start-Up), the
l Rdwmattery charger start and Slop appropriate menu is selected. from which the
operator selects the chosen function.
- lnverter Stall and stop
- Synchm”ized/Non-synchronized
UPS lnverter Operation
l Dffgnosttic and Test Routines The LCD wi!! continue to scroll vertbally throl?gh
the above displays until a language is s&c&x-J.
- Adjusting Display Contrast To select a language. simply press the “urn
bered keypad corresponding to the desired lab
gusge (for example. press 1 for English). The
desired selection need not be shown on the
LCD to make the selection, “or does it require
validation.
EPS-ZOOON Uninterruptible Power System
ThelNSTRUCllONSMenuamdiiedafterthe -rheLcDwillcantiwarsfysadltl?essBcPI~
Lmgl!ageseb3cfionmmmandhaskenexeaded sbudions~acnwsthe-fimnw
(see COMMANDS Menu, n 35.26): tot&. TksainsbudnnsvrJlappear.
Diplay Reads
l * * EPS MONITOR * l l
INSTRUCTIONS
111 : AUDIO ALARM OFF : 111
U : V O L T A G E - S :lJ
I : -ME-s :1
? : ACCESS To MAIN MENU :?
+Jr+: MENU sCRoLL1xG :+.r+
4: ALAP.M DISPLAY
3.321 start-Up
Diiphy Reads:
[m)
If the lnverter is commanded to stop during
Mnsynchronous .2paaflon (refer to q [Link] for
or. follow the prcmpt indicated on the LCD. ~WQbWiO”OfthisW”ditiO”),tfW~till
indicate:
[Link] invetler On/Off
Refwton332.6,Sy”ch~
Operation for the Out Of Sync shut-down
proceduE.
\ I
This command allows you to adjust the contrast of The Battery Transfer Test is used to simulate
the LCD to suit your envtmnment an input power failure by turning off the Recti-
fldeatte?y charger, and allowing the lnverter
PESS: Display Reads: to operate from battery power for two minutes,
than returning the UPS to normal operadon.
play Of:
EPS-200W Uninterruptible Power System
-e- ----- -- -
3.325 Bypass ProcEdure
-
The Bypass Procedure is presented in detail in R&iffmmae~ Charger Start and Stop
g 2.7.3. The procedure is intended for mdnuai
The SCROLL UP and SCROLL DOWN key-
transfer of the load to the Bypass AC lnputl
pads are used to select from the available corn
MAINS2 source without interruption to the load.
ma&. Procedures for each mmnx~“d are lied
for maintenance pqDoses (Bypass). or for re-
below:
verse transfer by returning the load to the UPS
Inverter outfwt (Return To InwrIer).
332.6 Commands
*. . CHECKING . . *
l-g- [I:----]
*. . . COMMAND ACCEPTED . . f To clear memorized faults. pess:
[f7I”
._- _- --
--0
PreSS Display Aeadr:
IFI
[m]
Display Reads:
Siymhmllng and de-synchron’king the lnvetter
requlrt?s enby of me twodiiil password sup- [m]
plied with thii manual. Enter the password:
For Synchronous operation. press:
OUrY
rl1”
A NUKE
1 For Non-Synchronous!free+unning)
operation. press:
1
l
The twodiglt password Will
NOT appasr on the LCD.
Elrrl
I
EEI
(It------IJ
lT1”
To apply equalization charge, press: To sekcf French 85 the display language. pm%
clr- Elr
The lnverter must be shut down to appfy the
equafiiation charge. The LCD wtll dispky: El
To sekct German as the display language. press:
0 lzli”
cJ1”
- -
3.3&g Peraonatlzatfon
=E [p?iiiEq]
Ths Rectlllsr/Bettety Cher~ler LED (Green) tumS
OFF.
Enter Passtrwd
select t%?slad EaffeMs
Press:
q
If ustng seated batteries. press:
Thii is the four dtgtt password number provided
on the Title Page of this manual. q 1”
If using wet caa batteries. press:
mnmm l?rl
q 1”
SetEaffery Autonomy
El
The EPS Monitor expects thres digits to be
entered on the numbered keypads. As you
enter the “Unlbers, your enby win bs diiplayed
on the right of the LCD. If ten minutes of bat-
tery protection. for exa”lple. is tc be qJecified,
The Imerler LED (Green) turns OFF. The Load press:
On Bypass LED (Green) turns ON. The Atsrm
LED (Red) will Ftash. Ths Audible Alamo will
scund. To silence the Audible Alarm, press:
q DDr”
-o-- -
The EPS Moniiar expects three digits to be The EPS Monitor expects three digits to be
entered on the numbered keypads. As yw entered on the numbered keypads. As you
enter the numbers, your entry will be dispbyed enter the numbers, your entry will be displayed
on lhe right of the LCD. Float Voltage must be on the right of the LCD.
specified if wet cell batteries are being used.
Enter the number as in the previous procedure.
Enter the “umber 86 i” the previous pmoedure.
THE VALUE ENTERED MUST COMPLY WITH
If you attempt to set Float Voltage when sealed BATTERY MANUFACTURER’S RECOYMEN-
batteries are being used (unnecessary). the DATIDN AND UPS DC BUS VOLTAGE SET-
display will indicate: T I N G . R E F E R T O 1 la.4 F O R BAKERY
r- 3 cmmcmtsncs.
Enter the number as i” the previous prwxdure. CHARGE is the time in hours that the Rectifier/
Battery Charger will keep the batteries on Boost
THE VALUE ENTERED MUST COMPLY WITH Voltage before returning to the normal Float
BATTERY MANUFACTURER’S RECOMMEN- Vdtage.
DATION AND UPS DC BUS VOLTAGE SET-
TING. REFER TO 1 1.3.4 FOR BATTERY
CHARACTERISTICS.
Owner’s Manual
lzl El
piiizz]
[m]
The EPS Monitor expects three digits to be The EPS Monitor expects three digits to be
entered on the numbered keypads. As you entered on the numbersd keypads. As you
enter the mmtbers. your entry will be displayed enter the nttmbers. your enlry will be displayed
on the tight of the LCD. on the right of the LCD.
Enter the number 8s m the prevfws prowjure. Enter the number as in the prev!a16 procedure
Charge Masking Time represents the time in Only 33% of the nominal lnverler output volt-
secondsWanACpoweroutagecanMwithwt age can be entered. Use the numbered key-
the RectiiwBattwy Charger applying Boost pads to enter the new value. than press the
Voltage to the batteries when’ Main AC Input/ ENTER key. For a 208 VAC output system, for
MAINS1 power is restored. The time is select- example. the new value must be within the range
able in 15 second increments. of 202 - 214 VAC. For a 480 VAC output
sysbsm. the new value mwl be withm the range
set Boost charg.s crm??nt of46S-494VAC.
Press: Display Reads: II you select a value outside these range limits,
the disptay will indiie:
r 3
-o- - - - - - -- - -- --- - -- - - ‘-
One cd Four options can be selected. To select INVERTER FORCE TRANSFER (~.~ed
for frequency convert applications), press:
mrl
c NOTE
El [m] @I
[?Eq
select Remote contml If the RS-232 port option is b&g used. press:
01”
El [ml) I” [it:]
If the Building Management System Interface The EPS-2W)DTY UPS can IKIW be m&tied.
option is beii used, press: See B3.3.2.1 for the Start-Up Procedure.
El=
izlrrl
EPS-ZOOW Uninterruptible Power System
83.29 Communkation
This menu is used to enter the interface pafa Press: Display Reads:
meters required for an EPS20001Y UPS
equipped with the optional RS-232 poll. Mode
Number EPS2OOO/PCA. piiaE=ji]
r;;7Ea1rrl
I3
;EiGi=ji
El
Press: Dlsplayfteadw
Ei!l [I:]
c?l [mi]
Press00r1,andENTEFL
TobringtheUPSbackonline,fol)owthep~
deftned in II 272.
EPS-2000m Uninterruptible Power System
i5gum 1P PowerFknv-NomralO
0
[Link] On Battery Operation
On Battery operation occurs when Main AC Actual protection time can be greater than sped-
Input power is lost, or it Main AC lnpul voltage fied pmtectiin time il the lnverter is operating
drops mom than 15% below nominal ydlue. The al less than full load. During a Main AC Input
critical load is fully protected via the UPS In- power failure. operation on battery power can
verter Output. which is supplied power by the be extended beyond the specified tie ty re-
BPA. The UPS is On Battery operation, as ducing tha load (nonuitiil equipment).
illustrated in Fwre 13.
[Link]
Battery protection periods depend on the in- banety voltage reaches the hefter cui-ofl voll-
stalled ampere-hour capacity of the batteries, age. When the battery voltage is 10 Vdc above
and power consumed by the load. The speci- the Invettercut-ofl voltage, the LCD will display
%d bzk-i plu:&Gn p4luu ,“I yvv, .zq”‘p- .L-
LIIE - .___-.;
,a,-~.
men1 is the minimum duration, operated at 25O
C., the lnverter Oulput under full rated load
(rated kVA 0 0.8 P.F. lagging).
BP-
CNBATlERYOPERATlCN
l - -- --~---
[Link] Input power
RmtoredlBattery Charging step 2
As soon as Main AC Input power is restored The balmy is charging at the float Charge
(the voltage and frequency within specified voltage. Charging current gradually decreases
tolerances) the UPS returns to normal opera- to a value that maintains the baltery in a fuliy
lion. as described in (I [Link]. However if the charged condition.
balkry reached its end p&d ofdiiharge before
the Main AC Input power was reslored, the When wet-cell or stationary type lead acid
UPS lnverter will have shut down. and must be banerim are used (as opposed IO sealed. main-
manually restarted. Foflowthe Start-Up Prooe tenance free. recombination IYPe baltertes). fhe
dum as irxfkated in 12.7.2. Rectifier/Baltery Charger provides a charge
voltage slightly higher than the normal float
Under normal circumstances the RedifiedBaI- Voltage for a 24 hour period. After this 24 hour
tay Charger immediatery begins recharging the period. the ReotffferIBattery Charger automati-
hathy. initially providing maximum recharge cally returns to the lower float charge conditfon.
current. Then. a tw-slep battery charge cycle This two level Rectifier/Battery Charger opera-
is used. as shown in Figure 14. tion is onfy initialed if the power has failed for
longer than 15 seconds. or for the time set for
Step 1 the ‘Set Charge Masking Time’ fundion (see
g [Link]). Otherwfse, the Rectifier/Battery
The charge current is Gmited to about 0.1 C 10 Charger opemles al the [Link] charge voltage
(i.e.. l/l 0th of the battery cap&y specifed for only.
a 10 hour discharge rate). The DC voltage
level gradually increases over time until the If the Main AC Input/MAINS1 power so- is
fiat charge level is reached. restored after the battery has reached irs end
l -
[Link] UPS lnverter Shut-Down or
Major Overload
In the event of a UPS lnverter shutdown, eC The UPS Inverter output will synchronized to
ther manually initiated by the user or caused by theBypassACInput&fAINBZpowersoureewhen
the UPS internal protective devfces. the load is the following conditions are satisfied:
automallllly tmnsfened to the Bypass AC In-
put/MAINS:! power source without interruption A. Bypass Voltage must be within f 10% of
of load power. Refer to Figure 15 for power nominal value
flow after experiencing this uxdiion.
B. Bypass Frequency must be within the fre-
In the event of a major overload transient (in- quency wlndow selected
rush condition) on the output of the UPS
Inverter~ an immediate transfer of the hnd to
thef3y~assACInpuVMAlNs2powersotuce~
piece as previously desaikd. The load is
automatically returned to the UPS lnverter out- w
put without interruption when the inrush condC NOTE
tion is over. This operating mode allows start-
up of load devices demanding short-term high f OUT OF SYNCHRONlZATlON
in-rush cunents. Provided of cwse that the meeeages will be dfspfaYed on
UPS lnverter is synchronized to the Bypass AC the LCD as minor alarms.
lnpW?4AlNSZ power eource. I
If a” overload condition occurs and the UPS Overloads which exceed the time-currant cuva
hwarlaroutpulknolsyndvonhad~tha sypas will cause the Static Switch to transfer the load
AC InpuVMAINS2 power source. the UPS In- to the Sypass AC InputMAfNS2 power so-.
varier will limit tha output currant at 150% of its
full load current rating for 0.8 saconds before Short term overloads in axcass of 150% and
shutting down and forcing an intarmptad trans- less than one minute duration will allow an ~a-
far of the load to the Bypass AC Input/MAINS2 tornatic fowmrd transfer to be “lade aftar the
power so”ma. currant demand fs raducad to within the UPS
100% continuous rating.
For loads tifh exceed the UPS lnverter full
load continuous rating (In), the timecurrant Longtermovadoadsexcee&ngthetima- current
Overload Curve shown in Figure 16 applies. curva limft will require the UPS lnvartar to ba
This curve is dependent on the magnitude and manually restartad. Refer to the Main Menu,
duration of the overload (e.g.. the UPS lnverler Item 2. INVERTER OfVOFF (V [Link]).
win provfda full output voltage at 125% ““ar-
load for 10 minutes, or at 150% overload for
1 minute).
These operation sequences can be implemented l Turn off the Main AC InputMAINS circuit
by following the instructions provfded by the breaker Ql on the EPS-2000N UPS.
Main Mqw, item 6. labeled COMMANDS (11
[Link]). . Turn off the external main AC circuit breaker
providing AC power to the UPS.
[Link] UPS lnvelter start or stop
. Wait several minutes before opening the
These operation sequences can be Implemented EPS-2000ru enclosure to allow internal
by following the instructions provided by the capacitors to dllrge. see Flgure 17.
Main Menu. item 2, labelled INVERTER ON/ Power Flow During Maintenance Bypass.
OFF (n [Link]).
[Link] UPS leofatfon for Maintenance tenance except for the wires connected to the
Bypass AC InputMAINS tenninek end witches
To isolate the output of the UPS for maiote 045, Q3BP and Q5N. These are protected by
nance. refer to the BYPASS PROCEDURE as a cover which should not be removed. IF THE
described in l12.7.3. Once the UPS is isolated EKTERNAL MAIN AC INPUT PROTECTIVE
for maintenance. perform the following opera- DEVlCE COULB NOT SE TURNED OFF. THE
tions: AC INPUTTERMINALS AND THE TERMINALS
ON THE LINE SIDE OF ClRCUlT BREAKER
l Step the RectifierlBattery Charger (see the Cl, ALSO PROECTED BY A COVER, ARE
Mall Menu. Item 6. COMMANDS, n3.3.2.6) m.
. BcmlldcvmbypesshlglheSCRouDowN
keypad to Item 5. and press 5. Belect
submenu 2. entitled REtURN TO INV, end
fdlow the instructions presented on the dt- Aterms which could appear under this category
play to ban&r the UPS back on line. include those listed below and would appear on
the LCD after pressing the SCROLL DOWN
keYPad. [I]
[l]
[m]
R~wBanery charger has lumed off due to The atans which could appear under this
a high DC voltage mndnion. category include those listed below and will
[Link].a ~nt$e/D after pressing the SCROLL
Imerter LEG3 Power Module over-temperature. lnverter LEG1 Power Module not operating in
saturation.
Maintenance
4.0 Scope
Thll s&ion describes preventative maintenance Cl. The EPS-200w UPS is equipped wfih a
procedures. EPS-2000ru UPS diagnostic dust filter which should be changed at regu-
capabilities, and includes a listing of lar Intervals. Inspect the filter regularty to
replewment patts. determIne how long ths filter will last in
ywr instsllatkm.
4.1 Preventive Malntensnw
E. Check the inter-battery connection twmi-
The f&wing preventive maintenance mutines nals. Dii and dean them if required.
should be considered aa the minimum require-
ments: your installation and site may require
addltional prewntive maintenance 10 inure
opthal peffDmlancl3 fmm your UPS system WARNING
These routines should be perfumed twice a
year (more often If required). A shml clmdt betwesn two
battery terminals aan be ox-
A. lsolats and de-energize the UPS squipment tremely hazardous! When
for all maintenance c+erat& (see 9 3.42.3). working with batteries and
battery wnnwtlons, It Is es-
6. Insure that the equipment is dean. and free smtial to use tools equipped
of loose dust. dirt. end debrts. witi an insulating sheath, and
to wear gloves.
C. Inspect the air intake and outlet gmtes (see
Figure 6) and clean as requimd. Verify that
the air flows freely thmugh the equipment. F. initiate the Start-Up Procedure. z dcscriied
Clean the gmtes and the enclosure intetfor in lj 2.7.2.
with e .vacuum deaner if required.
0. Test the main operating sequences as de
scribed in M.8 through 2.853 (as appli-
cable to your equipment).
EPS-200p Uninterruptible Power System
The EPS MONITOR provides full UPS diagnos- Any component replaceme”t indicated by the
tics for: procedure must be carded out with the equip
merit fully isolated and de-energized. Refer to
- Carrying out adequate remedml action in UPS Isolation For Maintename. B [Link]. The
the event of a” anomaly or abnomtality system memorizes the step being carried out
before isolation. and continues the pmcedure
l Lcoatfng a faulty PC Assembly or subas- atthesamepfscewhe”fxwerfsmstored. F&tee
==“w 3 shows the location of the various parts which
mey require replacement.
l AeplaCx3meM of faulty components (follow-
ing the indicated procedure) 4.3.1 Replacing Plug-In Power Modules
.._
vlnen ihe ;e+;k:” --Ann
--.... ic ._
highly involved. or The Reclff&Saltery Charger. Inwter. end Static
when the faub cannot be tocated by the EPS Switch power Wuies are of p?~g.i+x!!nnt
MONITOR software. the EPS MONITOR will rack design for ease of maintenance. These
rscommend calling a maintenance specialist. power modules are secured wim two screws on
Contad EPE Technotogies. Inc. Customer Sup the side of each power module (diierent
pal seivices for assistance. [Link] on soms [Link].5).
Diagnostic routines are available under Menu 7 To remove a power module. remove the screws
@iAGNO3lS)frcmths MallMenu (see113.3.2.7). (which al5o serve as the ground wmeotion for
the module) and pullout the power module until
The terms displayed on the LCD are explained it is free from its runners. me maximum weight
in the gbssaly at the rear of this manual. cfapvermoduleis33pounds.
Four Printed Circuit Assemblies (PCAs) are lo- To remove the plug-in Card Module, first di
cated in the plug-in Card Module which is conned the four contml wire cables fmm the
mounted in a manner similar to the power mob fronl of the module. Then dinned the gmund
ules. The four PCAs in the plug in Card Module screw through the side of the unit. Pull out the
are listed below and are positioned from left to plug-in Card Module slowly until you can reach
right as viewed from the front of the module. therfbboncablethatattachesintwoplaceson
the bade of the Card Module. Disconnect the
ISA ribbon cable. The phg-In Card Module is now
free of the unil.
CANU Main microprocessor
To replace a patiir PCA. first remove the
Oiii;P I-....w+nw rn”,rnRP,
.I,........ --...._ -i retaining barrier that runs horizontally across
the back of the pi&-in Card A&i&+ 2+ i^=
CHAP Reetiflermattery Charger moving the two screws that hold it in place.
cantroller Disconned the ribbon cable at the rear of the
PCA that is to be replaced. Pull tha PCA oLd
ALIP Main logic power supply thmugh the rear of the unit. To remove the
ALIP PC& four additional screws (two on Ihe
top and two on the bottom of the plug-in Card
Module) must be removed before the PCA cam
be pulled out through the back of the Card
Module. The sequence Is reversed tien in-
stalling a good PCA.
EPs200w Uninterruptible Power System
.t This level of replacement parts con- Refer to Teble 3 for contents of the RepI=
sists of the consumeble items, spe mont Partt Us. Fhd tha Model Number cl
clficelly fuses. tt is recommended your EPS-20067“ UPS et the top right of the
to have these items on heed during tahlq the table identtfies parts conteined in each
instelleticn, w h i i includes the ini- ki? level.
tielstartupofthauPseystem This
will prevent any unenttciied de-
lays in obteinirg fuses dtcing e critical
period of time. Fuses ueed during
start-upwiilbereplacdbyEPEai
K) charge.
!3. When mpbcfng batteries. “se the same modal and manufaoturor
of batteries.
E CAUTlON-Abanerycanp~arfskolelectri~shockand
high shott&cuft current. The follcwhg precautions should be
obselved wtlen w-g tvith bmeltes:
-0~~ - --
Owner’s manual
-0.-
GLbsSAtiY
SYMBOLS A
ABC . . Normal sequence of phases in three
n Used to reference paragraph headings
phase power.
which are listed in the table of can-
tents. AC . . Alternating current.
*C Degrees centlgrede. B
B Y P . Bypass.
D
DC . . . Direct curwnt. FORCED OFF . . lnverter shutdown. with an
0.8 seccnd load intemtptbn caused by inccr-
DC FAULT . lndfftes and internal f&l at red Bypass AC InpuVMAlNS2 ~fmmcterfstk6.
the DC voltage level (between the Rectifier/
Battery Charger. the Inverter. and the battery). FORCE ON .._ Lead traderred to lnverter
with an 0.8 second intemrpticn.
DESIG. . . . Desffnaticn.
FORCE TRANSFER . . . Pmmpf requesting
DIAGNOSIS ___ Main Menu heading prcvidfng password entry to obtain load transfer to In-
access to UPS diagnostic routines for trcw verter alter an interruption of 0.8 seconds.
bleshccting the EPS-2000TY UPS system.
FREE RUNNING . . . Indiites that the lnwter
E frequency is stable and independent cl the
Bypass AC InpuvMAINS2 frequency.
Earth ground . . A grcund circuit which has
contact with the earth. FREG . . . Frequency.
Electrfcfan . . . Refers to an instaltafion elec- Fusible . . . Capable of being melted wfth heat.
trician qualfied to install fteavyduty eleddcal
components In aawrdancs with local ti G
and regulatii. Not qua&d to maintain or
repair electrical or electmnb equipment: corn GEN SETDESYNCHRO . . . InwterfrequenCy
pare to Technicfin. de-synchmnktbn actbn with respect to the
Bypass AC Input/MAINS2 upcn transfer to a
ENWRONMENTAL FAULT . Indkates a dc motor-generator set.
ground fault has cccurred in the battery (option
model number EPS-200Q0CF). or Smckekligh GEN SET POW LIMK . . . MCtCr-GenetatCr
Temperature Warning ccnditfcn exists in the Set Power Limit; redudng the power consumed
battery cabinet (option mcdel number EPS-200(Y by the Rectiferkkdtery Charger duff ape=-
STO). or a failure has cccuned in the AuxfGary tfcn of the UPS on a m&r-generator set.
Cabinet
GND . . . Ground.
EPE. . . . EPE Techndogies. Inc.
GRAD CH STOP . . . Gradual RectffferIEtattery
EPO . . Emergency Power Off. Charger Shut-Down: B gradual shutdcwn cf
the Rectffir/Etattery Charger initiated by the
F closure of an external contact.
H
HZ Hertz; one cycle per seccnd equals one INVERTER FORCED . . Load supplied by the
Hertz. lnverter regardless of cfrcumstances (tratxfer
tc Bypass AC InpuiMAINS2 is locked out).
I
fNVEfITER RETURN . . . Pmmpt requesting
I . Current. the entry of the number 2 for a- to the
LOAD RETURN TO INVERTER prccedurefrcm
I SENSOR FAULT . . . Indites a fault c” the maintenance bypass status.
hverler output current sensor.
l/P Input.
Input B r a n c h Cireuft T h e Input Circui!
from the building Power Panel circul breaker J
to the UPS module.
K
I N V . . Inverter.
kVA .__ Kilcvclt Ampere; a measure of appar-
INV FUSE BLOWN . . . lnverler Fuse Blow”; ent power.
indicates that fuse F1, F2. or F6 has blown on
the imerter output. kW ._. Kilowatt: a measure of real power.
-o-
M 0
MAINS1 . . Main AC Input source. O S H A . Oocupatio”al Safety and Heelth
Act
MAIMS2 Bypass A C l”pul source.
OF . . . Over-Freqwwy.
MAINS2 N RC BLOWN . . . Micetee blown
fuses (F4. F5! or W) on the voltege surge OFAfF . . . Over- or Under-Frequency.
suppression cmxit co”“ected to the Bypa.
AC InpMIMAINS2. O.T. ._. Out of Tolerance.
MAINS2 NOT OK . . . Indicates that the By- OUTPUT OVERLOAD . lndiies thar an
pass AC Input/MAINS2 voltage or frequency is overload (110%) has c6curred.
outside tolerance IllIts &lo% and [Link]% of
nominal respectively). OUTSIDE CONTACT A” exter”al conted
e.m..lin.( &“I
--r&..i ,I.., ,,*a, *nrl hi,i~,ti”” &he., +.ie
i~;;;;,r-~~~~~,~,.;p,” i”
MAINS2 PHASING . . . I”diies zero volts on
one phase of the Bypass AC InputMAINS the power oonsmed on the WlNS/Mel” AC
source. Input line. or torte load supply by the Invarter,
oragmduelRectifier/BattaryCherqershutdown
MAINS PH SEQ NOK . . . MAINS Phase Se-
quence Not Okay; indicates that the phese ro- ov . . . over-Vollege.
tatton is ineorred; swap any tw3 phases to
correct this co”diin. ovnlv .._ Over- 0, under Voltage.
MAX . . . MaxImum.
P
MC&4 . Thousand Circular Mil; wire size for
multiple stmnded conductors over 4/O AWG in Packing Lfet . The list of erticles included in
diameter. M is from the Roman Numeral sye- e given shipment.
tern synlbol for 1,cOo.
PCA . . . PrimedCircuit Assembly. reteretothe
MG . . Motor Generator. elfxtmnic cards used fn the UPS.
Q
01 . . . UPS Main AC InputMAINS circuit Specific Grevfty . . . The ratio of the weight of
breaker designation. a given volume ofof substance
eubetance (such
(such 86 electm-
lyte) to that of en equal volume of enother
03BP . Maintenance Bypess switch desig- substance (such as water) used 85 a refer-
nation. ence.
REP0 ___ See Remote Emergency Power CM. S.S. THERM0 . Indicates en over-tempere-
ture condition on the SCRs of the static Switch
REP. . . Replacement. assembly.
RMTE CNTRL ENABLE . . Remote Control SSBCP System Statue And Control Panel.
Enable. indicating that the lnverter and
Rectif~/Bettery Charger can be stopped and SYNC. or SYNCHRO .._ Synchronization.
staled fmm the control module unit telemoni-
tar. SW o, SWlTCH . . Switch.
SE0 . Sequence. T
S.G. .._ Specifff Gravity (see below). TechnIcfen Refers to en electrontc technf-
cien quelifff to maintain and repair electmnic
Shipping damage ___ Any damage done to en equipment. Not qualifii to install eledrical
article while ii is in transit. wiring. Compare with Electrician.
V
THERMAL OVERLOAD . Indicates that an VAC Volts of Alternating Current.
we” (between 120% and 150%) has oc-
Vb . . . Battery Voltage (in Volts).
SectIon I - lntroductlon
Sectlon II - lnst2llatlon
2-l 20 =ope
2-1 21 Receiving
2-1 22 Handling
2-2 2a B--me
2-2 24 PIerequisites to the instalk4lon
2-2 2.4.1 Envitxrmomal
2-2 2.4.2 Mechanical
2-3 2.4.3 Elecbkal
24 2.5 lnsteflmion procedure
2-5 2.5.1 UPS oQwI hxd connecllons
2-7 2.5.2 AC Input mnnecllons
2-7 2.5.3 Cmtml and Interface wlrlng
2-5 2.5.4 Battery cDnnecllons
2-g 2.5.5 BPA-2ooo or battety &connect switch
56-141025-00 NC 4/O.?
EPS-2000- Uninterruptfble Power System
- - - - -
2.6.1 Checks ptkv to start-up
2.62 lnnlal start-up
2.63 checks alter start-up
Appendix A-Options
s-l 6.0
B-l 8.1
B-2 8.2 EPS-2000 UPS with maintenance bypass
B-2 8.3 EPS-2000 UPS wilh 208.220. or 416 VAC output
B-3 8.4 EPS-2oOO UPS with 208 or SO0 VAC Input
R-4 B-5 W%?OOO UPS wRh inpuf iwlafii and mainlenanca bypass
B4 B.6 EPS-2ooo UPS with outpti is&.tion end maintenance bypass
B-S 8.7 EPS-2000 UPS wllh output panelboards
B-6 8.8 EPSGOOO UPS wilh 208 VAC input and outpul
0 Illustrations
F - G - -
I WARNING
t t
A WARWING n?tsbur indicates A CAUTION notebor indicates
information prodded to protect the infommtion pmvided to pmtect the
usar and setioa personnel a@nst usw and service personnel against
safety bawds an&or po&k% e@@- possw.3 equlpr!wlt damage.
i
mont datmga
i
I IMPORTANT I NOTE
t
An IMPORTANT not&ox ittdkate~ A NOTE nntalw indicates infunnw
infomlatfon provided 88 8” opera% tlon provided as an operating Up or
. frz Instmction, or as an oPmatlnn t an aqulpmmt feature.
e
Owner’s Manual
Introduction
1.0 Scope
This manual provides technbxl fnfommtfcm required for b-mallaffon. operadon. and maintenance
of the EPSZCQO~ Unf,,temptlbk, Powor System (UPS). Please read this manlral thmgbiy
before insfAng or operating the EPS-2000 equipment.
This sealon 601~~8 88 an intmdudim to the manual and the EPS-2000 famify of UPS products.
The UPS la described: followed by specifratiarp for Btwdard models; and an imrodudbn to
wntrols and bulkafors.
Section IO - Cperath
The EPS-2000 UPS and its auxIUaty equipment are Listed for Safely by Undenwitel’s Laborato-
rles. Inc. (UL) under UL standard ,773 - UnbeemIptfble power systems.
. External bailmy system - timas energy for utnbatfa by the invecter (and attached
lowk) In the event that lnlmy ac input pcwer is lost or of u-ptable quality
A system stafus and contml panel (SsaCP) pmvfdes mnth9s to s&xi system C+Watfm, and
indicators that allow system petfotmance to be monitored. A l!quid-mysM display (LCD) is used
to display system qwathg parameters; provide stepby-etep opetatmg fnstfucikms to rhe system
operator: and provide a dfagnostlc cqmbfllly vith insbuctfons toassfsl in troubleshooting.
The buff%fn EPS monitor software is pmgmmmed to dkplay its messages in any of fiie (5)
languages - Englfsh. French. Gwman. Spanish, and Italian.
A shgfe-lhne diagram cl the EPS-2000 UPS Ls shown in Figure 2. The bccdlon of major tntemal
camponents wlhln the EPS-2ooa ups k shorn in Fire 3.
The EPS-2000 100 and 125 kVA UPS are 430 VAC input, 430 VAC output dwfces. The EPS-
2000 5C-30 kVA UPS are offer ‘m 20.¶!203.220/220 or 43OI430. When different input and’or
output voltages am spacifled. e*mal transtamen provide me stepilp andlof stepdown func-
tions as required. These Cansfomwrs are hoWed in auxflii cab-heI% either an ACA-2000 of
SDC-2000 or both. In addltlm to houshg voltage matchhg tmshers. each cd thesw auxiliay
cabinets can house qtbnal equipment as well.
Omer’s Manual
Table 1 detaik the dierent auxtiiary cabinets used for all possible btpbtkutput voltage combina-
tions; For example; if your configuration requbes 208 VAC input and output. your system will
y,,s” c,l an EPS-2000 UPS and two ACA-2aoo cabbtets. BP shavn in the table.
The EPSGWO UPS is part of the modular EPS-2000 Carnib which includes the BPA-2000 battery
system. the ACA-2OW auxiliary c&net. and the SDG2OW sne distributicm cabmet. and options
available for each of the modules. The EPS-2000 famity provides unWdted kdbilii in deslgnbtg
and fieldqqmdk!g e paver pnnectton and dktdbution system to meat the mqulrementa of any
facii. Your eontigmatkm may vary somewhat tmm the bass-line EPS-2000 UPS syxtem de-
scdbed in this manual. For examplao of typkal canf@~ratic+~s. see Appendbr B. Forfwther
infommtim on the ACA-2000. BPA-2OC0. and SEC-2OCQ. see the owner’s manual for each
pattkalar module.
EPS-2000m Uninterruptible Power SysteIII
l-
Figure 2: EPS-2000 UPS single-line diagm
The model numbering system used for the EPS-2000 UPS is shown below: aandard axdfgura-
tions and their respective auxifii cabinet requirements are fdentiffed in Table 1.
0
E P S -2XxX
- - -/X - X , -X X- X-
I
OUTPUT VOLTAGE NAG):
a-380 a-am
4=4ao a-380
8-600 4-4ao
N-z?0 M~aza
la=240 A-400
A-400 E=415
Es416
Owner% Manual
UPJ lvsm
Fvl. Fv2. Fv5lHR~ FIX
FtAThiXN,PA
F”2.RI4RAED~[Link]
Fvs, Fv11. FIJI.? Fu14. Fv1s
RATED22OV.2A
Fv1a Fvl2 Flw Fvl7
[Link]
TCPVEVI
-, AC WACJTORS
c c cAPAclTaRs . IT
/
P no. Fll
[Link] WSJPCA
QPJPCX
SYSTEM STAlU .-
FRONTVIEW
ccNrRaLpANEL(ss.4cp)
~FVSESFl.F2,W
FtAlEOWOV.200 A
PvLJpcA
FUSES FUl. FU2, FlJ4
RATEDGOOV,EA
MAlNmPvTaRaJll
BREAKER a1
sYPAsscmNEcncN2
AB.C
INPvTcoNN!EcnaNS:
A&C ~aN.3
ARC
EPS-20007Y Uninterruptible Power System
Figure 38: LocatIon of m&w infernal canj~onentc on model 2101 and 2121
CIPJ FUSES:
FUl,FU2.FlJ5IHROUGHFU5
RM-ED6OOV.2A
FW.FU4WilED600V.6A
Fu5.Ful1.N13,Fu14.N16
FlATEDmV,PA
Flno. Fu12 Fu15. FIJI7
RATED125V,BA
CIPJ PCA
(SEED-“’ .“--. \
!zlfuLM”“C, TOP VIEW
2.. 2-CliAPPcA
3-ODUPPCA
V-r.“..
4-ADOFPGA
T4 5-ADCFFCA
S-AUPPCA
T3 MIND FCA
(O~Nw
IWSEFIO. Fl, SVSTEM STATUS AND
RATED6ODV.2A ca+frRaL PANEL (SSacP)
sTRJFcA(0PTlaNAL)
FUSERATED5OOV.2A
GNlFm
LEO2
LEG3 FUSESF7.F6,F?XFl,R?,F3
RATED6OOV,250A
STATIC SWITCH
l3K#EED PROTECTION (OPTIONAL)
PULJ FCA FL!SESF4.~F6RMEDBOOV,2A
FuSESFul.FwFLl3
RATED@XV,6A MAIN INPUT ClRwlT
slE4KER a1
CHARGER
INPUTCQNN-
FANBLOWER 1
MI-ERV CONNECTlONS
NEGATIVE (-). POWWE (+)
TE,,:L:z:
[Link]
CaNNms
FQWER WARNING I-ACE
WNNKXIONS N- CoNNEcTIaN
(eon.=) CONNECTION
Ownefs Manual
The input aufofransfotormer fs used to nwfcb ffw external ec source v&age M lhaf required infer-
nally by the UPS. The inpuf autotransformer. when supplied. is housed in an opfional ACA-2000
auxiliary cabinet. Refer 10 Table 1 and Appendin 8.
ReotIfler/battefy charger
- Mah ac input clmif bmaker (al) -the main ac in&m circuR breaker provkfes
mechanll fsolatkm and elacbical protecfbx~ for the tnpuf fo fha EPSzcea UPS
- Power module -the p~~~rmodule Is a plu@n unif that canv&s incmnhg ac power
to ragdated dc output voitaga. The regulation is carried auf by cmtrolliig the con-
ducficn angles d fhe power module’s infernal 6fIffsontrOaed recfffiers (SCRS).
anavfng me recdfflrhaltefy charger to sup& a stable cb2 voifaga (svnhh * 1%). m e
dc vollage fs filtered by a capacitor bank
- DC shunf -the dc shun1 monffws fhe batfwy charger currem and pwfdes data to
the EP.5X?OOO micmp~ to regulate the dc cumnl al the desfred level. Salfery
cument is norrnalfy Iknftod lo 10% of fhe Ampem-hour (Ah) rating of the baffery swing
1.1.4 S t a t i c inverter
In me evenf of an fntemal failure cd the UPS. the aafic swifch provfdes for ConfkIued s”pport of
me anshed Iced(S) by Swimlhg me fkw d alm arwnd the rectuffullatlery charger and
kweder (see Fwure 2. Single-Line Dfagmm). During overbad condifiara, the sfmfc ewffch
likewise uses tie main ac input as a 5ow.x of fauflclearfng cunenf. by swkzhing amund fhe
mcdfdbattery chager and kwrter. The static switch Is fufly automatic and its operafion is
vempamm tc the user.
me otipui lrmdomr is used to match ihe infernal lnvener output voffage to that required. if
other than 206.220 or 460 VAC. When supp6ed. ff fs housed in &her the ACA-2000 euxfliary
cabinet. or ffve SDC2ooo ske disfrffufkm center. Refer 10 Table 1 and Appendbr 8.
EPS-2000- Uninterruptible Power Systsm
All EPSGOOO pmgmmmabla CQmols [excludllg clrcufl breakers and non-automatic switches) are
located on the system gtatus and control panel (SsaCP). These oontm$ and other pmgram
ma!& functions and parsmeters am accessed lhfwgh the buln-in EPS maGIor scftware. de-
scaecl h secliml III - OPEFlATloN.
.
.
.
.
.
.
.
.
.
.
owlter% Manual
Delaikd desd@ticiw of the SS&CP controls and fndkatws. theb operatkn. and operation of the
EPS monitor sofhvare are provided in Section Iii -OPERATION.
The main ac input circuit breaker (01) is located inside the EPS-ZOOO enclosure. and can be
accessed by open-kg the right frca: enclosure door. Qt se-ves ta connect and diimnnecf the
[Link] UPS from b input power source.
Your configuration may have additional &wit breakers and non-automatk switches bowed in
optfonal modulss such as the ACA-2OOO auxifiaty cabinet. the BPA-2OOO battery system. and
the SDG2OOO site dktributkn cabinet. See the maw& for the respective module to learn
mom about lha controls located ‘m dwse cabinets. See aka Appendix B for typiil EPS-2000
aysbm ccmffguratkns.
1.3 Specltitatrons
This section presents ekztrkaf. mechanical. and envfrcamental data for the EPS-2000 UPS
piuhlct line.
vollflge: 2O8.22Oor450VAC(swTablelfa5Oto8OkVAand4OOVACfor100
& 125 kVA and ofher v&ages)
F~~lJUMlL?yZ OOMi5X
PhaSeS: 30 (,‘c&dbn “wsl be A, 8, C)
WhS: 3 wires plus ground (45W6OO VAC models); 4 wires plus grwnd (2OS
VAC)
CUllWIt Refer to Table 2. nomfnal BE Input current
Power faaw: o.s4 lagging
voilage: 208.2Ma480VAC+l%[Link].
and tempwatunt (see Table 1 for 50 to 80 WA and 480 VAC for 100 &
125 kVi)
FW=-F 60 Hz f 0.1% (when fittemalfy synchrOnh8d)
l=llfISeS: 30 &otath musl be A. B. C)
Wb.30: 3 0r4. The UPB inverter output k a Wye cadfgumtrOn wfth We neutral
grounded. A three-wire Della load can be connected to the UPS output.
buf the phaoe annectii cannot ba gramded
EPS-2000m UnlnterruptlbIe Power System
l _ ;~~~*r:.o.~keeine~ _ _
Refer to Table 2. UPS output current at specified nominal output voltage
Overload
charactertsticc Applies to the UPS output when operatlng from either the bypass or the
UPS inverter output:
Dynamic
characterktii: Peak voltage devii on the UPS hverter output is listed bakw for the
umditions Indkated:
Dynamic
response: The UPS inverter output voltage returns to * t % of nominal withm one
cycle after experfenclng a 100% step load change
For detailed information on the BPA-2000 battery subsystem, refer to the BPA-2000 owneh
manual (EPE part number 86-141BMoO).
MaxImum
fault clearing
curre”t: 5.000 Amperes
ovemummt pfuwctii
devfce rating: 10,ocm Amperes
Owner’s Manual
WSlgM: 1.023kil(2.260lbe)
Dfmensbno:
Hafghtz 1.440 mm (56.68 khes)
Width: 1,143 mm (45.00 btches)
Depth: B17mm (32.18 Inches)
AldtUd~:
Dpemtblg: sea level 10 ,.ns maters (sea leyel le. 4.000 feet)
Non-operating
and sforage: 888 level lo [Link] melera (sea level to 32.800 fear)
Temperature:
Dperatblg: O” C. to 40e C. (22 F. to 104O F.)
Norcape=W
and sforage: -29 C. lo 70° C. (-13O F. lo ,58” F.)
Reblflve
humfdii lOfoeo%. llonamdelwing
Remmmended
envbmmeni: 20e to 25’ C. (see 10 77 F.); 50% r&five humidify: computer room or
olher !omperafum- md hum!diij-x&olkd anvironineni
Audfbla
noise level: lesslhan6OdB~A*scsfe)
OPdOnS available for the EpS-2OW Up3 are presented !n AppeMbi A -Options. Not all opffons
can be field Installed; consuff your EPE Twhnobgies dealerforfurfher informafion.
EPS-2p00TY Uninterruptible Power System
.~
hstallation -
2.0 scope
This Section eXphinS procedures for receiving. handling. and storing the equipment; prerequisites
to the instal!atii pmcedurs: in- and equipment start-up procedures.
2.1 Receiving
Before accepting the shipment from tie fmight carder. inspect the exterior surfaces of all shiiing
containers or packaging used and the equlpmenl for damage that may have occuned during
transit If the shipping coniabws or equipment show evidence of damage. note the damage on
the receiving document priato slgnmg for receipt of equipm6nt.
The equipment should be unpacked immediately after receipt, and Inspected again to determine fl
any lmemd shlpplng damage (bmken mmpmle.m8. dkmlneaed wlrblg. loose connectl~s. etc.)
has occud. verify Ihal the eqLdpmen1 nameplate(s) amospond with the equipment ordered.
Damage claims should be filed directly with the canier. Replacements for damaged components
should be ordered through EPE Customer Supporl Services.
2.2 Handling
The EPS-2000 is pmvided with swW&ype casters for -8 of handfining. An apthmal shlpphg
pallet can be provided upon request. The weight of the EPS-ZWX) is pmvidad b 0 1.3 - Speoifi-
ccdlowq; handling fhe Ep%?OOO safely gs”eraQy requires at least three persons.
The fnmi and rear cover plates (kick plares) am removed for shiimam. and are aaachad to the
top of the enclosure. The ha&ware to install them is already In plece. The draw-out air filter is
likewise remwed for sh@mwxl end a-had to the *@ of the en&sure. The eL fiiter shotdd be
bmtalbd before system stwl-up. after the unit has been placed fn its final positii.
The EPS-2000 can be moved by a palla mover or a fait lift type tmck. The diiensions of the
openhrgforthe pallet mowram 400 mm wide (16.0’) and 100 nun hiih (4.07.
Leveling jacks are inch&d for pemlanenl hsla3abn when the EPS-2000 is placed h its
final posItJon.
Figure 5:
EPS-2000TY Uninterruptible Power System
storage
- 0. -*T -
If the equipment is to be stored prior to installation. it should be stored in a cool. dly. wel~v&-
lated location that is protected againa rain, splashing water. chemical agents. etc. The equip-
ment should be cawed with a tarpaulin or p&tic wrapper to protect It against dust. dirt. paint, w
other foreign mated&.
The EPS-XXM is intended for use in a computer room or similar environment wllere control at
temperature and hlonidii is provided. The maximum operating end -mended envIronmental
0
peremeters em provided in Seotkm I, 3 t .3.5 - ~~&ticnS.
The EPS-2OLIO generates heat and sxhausl air through the top portion of its enclosure. This
added heat lad must be dissipated by the IaciliWs air eondaioning system. Heat load data is
pmvldd In Table t Air exhaust rate is approximately 1.400 cubic feet per minute &FM).
2.4.2 Mechanical
The EPS-2000 can be installed on a raised computer mom Roar 0, on a flush or -Me floor.
Wiring space for power and control cables is provided in the bottom fmnl potion al the enclosure,
or through a side access - Top cable enby can be z3cccmmodaled with an optional
ACA-2000 auxilbry cabinet assembby. Refer to the ACA-2000 -r’s manual (EPE parI
number 8&14170140) ferfutiher hformatiDn on top cable entry.
Floor loadhg must be considered when installing the EPS-2000 on a raised floor or on an upper
story cd a multiple-story building. Floor loading data is provided on the installatian drawings
provided will your equlpmem. Cuwu!l a structural engineer while planning ycur EPS-2000
installation.
The EPS-2000 requires a minbnum ol 1 meter (36 inches) front clearance for normal mainte-
nance. sieormar access for maintenance is not required.
Owner’s Manual
The EPS-2000 UPS is a stand-abne enclosure. The optional ACA-2000. when used. attaches to
- - the ffgh1~stdm.f the EPS-2000 enclosure. The @fond SPA-2WWfsa stand-abne~endosure. - -
The optional SCC-2000. when used, attadms to the right side of the ACA-2000 endosure. or to
the right side ol the EPS-2OOa enclosure. Appendii 6 provides examples of typical ccnfigura-
tbns. Refer to the separate manuals for the ACA-2000. SPA-2000. andbr SCC-2000 for further
tnstalktion information. and to the installation drawfngs provided wfth the equipment for your
parlfcufar *yetem conflgumtff.
2.4.3 Electrical
Ideally, the EPS-2000 should be placed on its own dedicated bran& circuft breaker.
Maif input cables and upstream protective devices for the EPS-2000 must be provided and
shed per the Natiinal Electdcal Code (NEC. ANSWFPA 70. latest tssue) requirements. and
perbcafccdesasappkable. CablesfziidataispmvkledinTable2. TheUPSisneta
seperately-derived sounx.
Wing for power and contml cables can be muted through the bottom or the rfght side of the
endosure. Top cable entry can be pmvtded w using the optbnal ACA-2000. The desigraated
Dottom cable ently area is shown h Figure 6, and the righI side cable enby ama la shown in
Fwure 7. Refer to the ACA-2000 awnet’s manual (EPE par( number 8514170140) for informa-
tbn 0” the top cable entry area
Figurn 8: 6ottom view, sbowfng cable mxess and floor tile cut-out dimensions
2.5 Installation procedure
-
Installation of UPS equipment must be bandled by sfdWd technicians and electdcii familiar
with the spedal requirements cf lfm National Elecbkal Code (ANSVNFPA 70. latest issue) and
local codes thal may be appliible; and the special safety pmcautionb to be taken with high-
powerac and dc equipment. we stmngly macommend cantracttng EPE Custcmer Support
selvtces for Instam and start-up. DO not anow lmqualiflad persafmel to handle 0, operate
the EPS-2000 UPS equ@w,t.
Determine the fiil location for the EPS-2000 and move it into place. Lower the leveling jacks
(SW Figure 8) on au fcur ccnlers cf the mdosure. lo hsum proper StabiIii. The casters must
be oft of the floor (fraesplnnlng) for tfw final EPS-2ooo instat-.
install fbe drawout ah filter. Install the fmnt and mar bottom plates (kick plates) tit were
r-ed fcr ehllent: they are taped to the top cf the unit. The hardwan, is already in place.
Bef-egany ekctdcal omnactlars. check to see that all upstream ac input circuit breakers
or fused switches that wIII lntedax wkh the EPS-2000 am in the OFF positiw. Lock and tag
“,Pstream ctrcllb bn+,~A to PCC”E e-g&* +&*=*=~! =+.ti& *.*o ‘Lo :-*d”‘-n. “&
certain that the EPS-2Ca UPS main ac Input ckwit breaker (Qt) and bnttery circuit breaker in
the cptional SPA-2000 (OFl) are in the OFF position.
All nekl wlrlng connedicns for the EPS-2oog are made in the bwer rigm porlicil of the enclosure
(see Figure 0). To gain - to thii area. lhe d&t door of tJm endosure must be Mlocked and
opened. and the inside cwer panel removed. Cables may enter thmugh tfm t&tom of tbe
enclosure (see Figure 6). or tbmugb the skfe (see Figure 7). &klwvw is most convenient for
your instalbtimt. Refer to ‘cable plsparatkm pmwdum for field wbfng,’ EPE document num!aer
-.
Side. back, an&or mar access (0 the EPS2000 enclosure knot normafly required -the UPS
and fts auxiliary equipment have been installed.
The hardware required for field anneaion of brput and output cables ls tndudsd: refer to the
lnetallatian Drawings supplii with your equipment for cable eking. cable prepamtim. required
lugs. and bxque lnfccnatlln. The hardware provided must be used during the installatkm.
\ / LEVELINQJACKS
(FOURPLACES)
Owner’s Manual
Sea F-m 9 for the locafii cd the UPS outpul toad cc=~~~e&ims. The oufpti comwcfions am
thme-phase. four wire Wye plus equipment gwmd. The phase mfafion musf be A. 6. C. Refer
to Table 2 for the UPS ac wfpuf current &!ng a the nominal output volfags specifid. Size your
output cables and downsfmam pmfenive devlcea acmrdii9ly.
l
t
MOTE
AthreerlRDeltalosdcenbefon~edtotheUPsoutpuSbmthe
0
. phawt conn%cSon cannot be grounded.
I l
Figure S: Wihg area. 100 and 125 kVA
OUTPUT BUSBARS:
0 INTERFACE (OPTIONAL)
INTERFACE (OPTIONAL)
2.6.2 AC input connections
4 l
CAUTION
f uee onlyalumlnlml (AL)or copper (al) ingut condumomrated-me c.,
0 and eked lamer tin W AWC.
l
See Figure 9 for the location of the ac input connBdiolls. The power conne&ms are three
phase. three wfres plus equipment gmur~d: or four wires plus equipment gmund for other
than44OVinputmodak. R~artoTable2brthe~nrinalecinputcumrmmchenombral
voltage sfmdlled; size tlw mab, tnput cables and upstream pmtectfve davtces -mgfy.
PhaserotationllWtbeA.8.C.
Refer to Fgum 9 for the location of the canttut wfrtng fnterface. and Figure 10 for the detailed
connection bdonnatfon. f3ve (5) sets of kokted dty cantact8 am provided on terminal block
TS-1 for external cmneclims. These cmtecls idkate:
* Loadalbypass
- LoadonuPs
- UPSonbatleey
. Low battery shut-dcwn Imminent
- Slrmmmyakml
TM-13 whennlffcwlladkc~lndfcmesLoadmlJPs.
TM-14 I This sfgnal lndkates Ihal the lnverter k supplyhg the load.
-0 In addition. e mntecf at TB-7 and TB-8 may be used to tntetfaca with an exI8mal contact closure
that will cause tie UPS to mspond as programmed (see [Link]. Persmalization. Select exter-
MI co”tacl response).
See F~ura B for fbe iocalfon of the baitery connectiins inside the UPS enclosure: refer to the
BPA-2000 owner’s manual (EPE part number 88-14010040) for the location of the battery
commcficns inside the BPA-2w)o 8ncbBum. The connecfiins to be made am lwo wlms.
posttive (+) and negative (-) fmm the BPA-20C10. or from an external baffery disconnect swifch.
Refer to Table 2 for the maximum baltery currem required for lhe UPS equipmti apedfiad.
Battery cables should be sized to keep the total v&age drop to less than 0.5 Vdc al the maximum
cumm specified. A separate equipment gmmd cable should be run fmm the EPS-2000 UPS
enck,surw 10 the BPA-2000 enclosure to connect the Iwo equipment grounds together. to avoid
hazard of elecldc shack.
See Flgum S for (he location of terminaf Mock TBl MIhln the EPS-200~1 encksure. and to ngum
lo for the location of the external batiey disconnesf witch signals on twminal bbck TM. The
number of tn4 AWG flnned stranded copper wires required for fbii connecfion varies with fhe
number of opthns pumhased with the BPA-2ooo. The standard BPA-2000 (with no @ii) and
tie exlemal battery dlsconnecl switch requires four (4) wires. Additbnal wfres are required for
optional equipment; refer 10 tie BPA-Zoo0 manual far further infomWion.
We sbmgly mcommend ccWacWg EPE Customer Support Services for instaMfon and start-up.
DO not alkw unquanned pefsonnel to handle or operate the EPS-2ooo UPS equipment.
Before stadfng up the EPS-2000. read tJ~~mughty Sectkzn Ill - Operation. Be certain that you
fully tmdefsiand the 0perati.m of the LCD display (I 3.1 .l). USB of the SShCP caWmls ((I 3.2).
and the EPS monitor sofWare (TJ 3.3).
. All power and cmfd wims musl be pmpedy connected and securely tigfztened
. The up&em and downstream pmfecfive devices musf not be tripped. and musf be
shed propMy for the UPS and load requbements
. The voltage at the main input cimdI breaker 01 must be the same as lndkaled on the
UPS nameplate. lccatad fnsfde the right door d the EPS-2oW e?lclosum
0 * vzffy hd !h3 Sk meor [Link] under the EFS-2ooo enclc5ure Is p”perry fnstalled and
free of dust. dirt, and debris. Make sum that no ObjeCar block the air tntaka et the
fmnt banom pottinn of the enclosure. and that the air exhaust at the top mar Of the
endosureisfmeof-
- II presanf. fha battery d&onnecf circuit breaker QFl musf be in fhe OFF position
IMPORTANT
1
EPS-2000”’ Unlnterruptfble Power System
lnitktl start-up
-.@ Y2
Refer to B 3.3.1 for the btitial stat-up procedure. This pmced~re should be followed any time that
the EPS-MOO UPS is bebag powered up from an off mnditfm (i.e.. powered down by remaring
upstream brput power and opening lhe main ac input clrcuii breabx Cl).
Normal opmatbn of the EPS-2000 UPS should be tested immediately after the initial start-up has
been peifomwd. At the minumum. these test should be pedomWd:
. Remote emergency power off (REPO) tesl (only for conligurdiis mat
Include the optional REPO; identical to EPO test but ftwn remote locatfon)
This secllon describes ~peralfan of the EPS2000”’ UPS. including the system status and conbat
panel (S.%CP). programmable ocmtmts and indicators. elecbwmechanfcal contmls. operating
modes. alarm omditlms. and kolatkan of the UPS.
The SS6CP. @aown in Figure 11, fs located a” the upper tight portion of the EPS-2000 UPS
l3ndosure. nconMmthe&memstistedanthefolbwingpages.
The llquiacrystal display &CD) pramt two limes of 20 characters each to the operator.
II is used to dii measured values. start-up and operating procedures. dii~.
and alarm messages.
contrast of the LCD can be adjusted to suit the viewfng mwimnment: see 7 [Link].
EPS-2000m Uninterruptible Power System
I NOTE
[Link]([Link]&2MOw~lemaashorttone
t indkating that a fey fms been eetivafed.
l I
Scroll up key
Scroll down key
The scroll key6 8uoW the operator to scrd up of down witbin menus on the LCD. W h e n a -
appear on the Ml side of he LCD. addiial text is available that can be brought into view by
pressing the appropriate scron key (up or down).
I L I
These keys em used to s&d menus. to select items from menus. end to enter or chang% system
c&thgs. When the LCD tndicaes mate number is to be enterad. prese the approPrfate “““I-
bered key(s). The ntmdler entered will appear al me right poltiml of the LCD: n must be vati-
dated by pmseing the enter key. Thii allows Ute operatm 10 change a value if an error has been
made during amy: simply re-eatw ti number until the desired value is shown on the %!ht
portIon of the LCD. Once the awect value appears. press the enter ksy to validate it.
voltage measurement key
Pressing tbii key cause8 the LCD to display submenu6 that can be used to mcmitoc
WIG
q q
YCq
dF .cl
?
I3
Pressing fhfs key cause6 the LCD to display hubmenus thaf can be Used 10 monkor:
press:
qI
.?
I
I
3
Owner’s blanual
-a- - -- -.~~
- ..- - -- - -.
Pressing this key returns the operator to the mab menu display. If an error is made while
wotkhg with the EPS m&w [Link], pressing the menu key Wke will atways return the
display to the main menu.
Enter key
Plesslng this key when a value has been entered v&dates the entty; pressing thii key when no
value has been ememd mm3 tha LGU toihe pwiarr mwu.
Pressing both EPO keys stm”f~aneousfy lnitlates an EPO shut-down. When an EPO shut-down
is h,iied. the UPS is turned oft by tipping the maln ac Input circuit breaker Ql, the battery
disconnect circuiI breaker OF1 (in the apticnal EPA-2OW) is opened. and the load(s) is discow
netted from the ac input power source.
4
CAUTION
EPS-ZOOO- Uninterruptible Power System
3.1.3 Indicators
l --
Alarm indiatar
Thii red LED, when flashing. indicates fhal a major or minor alarm cwdnian has occurred. The
actual alarm(s) fs dlown on lhe LCD.
Owner’s manual
FREG
GND
Input Branch Cbcuit The Input circuU from the building power panel
cfrcuu -to the UPS modde.
NV.
INV NSE BLOWN bwetter fuse bkc: indicatss tfmt fuse FU4.
FLIS. or FlM has blown a, the inverter output.
EPS-ZOOON Uninterruptible Power System
INV NON SYNC hldfdes that the phase shin belweell the
inverter and fha bypass BS InputMAINS fa
outside of tde- (CV). Transfer ol the load
withoul int.3Mptlon Is “cd pwdbfe.
VP
LCD
LED
LEG
LEG DESAlURATlON
Owner’s manual
MAINS
0 . MAX Maxhnlmt.
MO Motor g.3mxator.
NEC National-Code,
OF over-frequency.
OFAiF over- or under-frequency.
OUTSIDE CONTACT
ov over-voltage.
Packing Lfst
PERSONALIZATION
P.F.
PH
REP0
REP.
SCR
SEQ Sequence.
Specific Gravliy
S.S. PROTECTWE DMCE FAULT MIcatss a fault on the voltage swge protec-
km circuit conneded to the bypass ac input/
MAINS2 wurce.
EPS-2000= Uninterruptible Power System
SW or SWITCH swndl.
Temp. Temperature.
TRANSF. Ttamfer.
TRANSFO Tl=-lSfMlle1.
u Voltage.
UF Underfrequency.
uv Under Voltage.
Owner’s manual
Via WWVd.
Vdt. Voltage.
VPC
w/o
X
EPS-2000m Uninterruptible Power System
a
Brmsy-ge -
3-41 Alam. inverter off 317 Bdtwy test display
340 Alann. lnverter an battery 416 Battery transfer test
342 Alan,,. invener OV 01 UV 828 budrate
3-41 Alam. lmlener lmlsf ovenem 3-s Baudlate
342 Abm,K3Nisopen 333 Bocet cunwll (se)
341 Alarm. LEG1 dasatumiim 3-31 Baosf WItage (set)
3-a Alarm. LEG1 power supply fault 2-3 Bdmmview
399 Alam, load on UPS 2-3 EPA-2Q66
3-39 Alamo. MAINS2 fqhasing 2-5 susbars. inpuf
339 Alatm. MAINS2 OF or UF 2-5 6usbars. output
338 Ah. MAlNSP OV or W 316 SypassP~~
340 Alamo, MAINS2 unsynchm 36 sypassst8tus~or
338 A h . oulput overload 2-5 Cabmets. audllwy
342 Ahml. PCB power apply taun 2-3 CeMeC3CCB.3
3-41 Alarm. datii swnch ovenemp 2-3 cabbenw
3-a Alan% UPS fan failure 26 cable smg data
340 [Link] Ml PH SEQ 23 Cablas, input filler
43 AUP FCA 4-3 CANF PCA
I-10 Altlld.3 2-1 casters
327 A=Jwtest I-6 CB (QV
43 AQCF PCA 13 cs tathg
4-3 ACIOF PCA 4-3 CHAP PCA
3-2 Audible alarm silence key 1-a chamteristica. Batlely
l-10 Audible noise level 1-e [Link]
EPS2000m Uninterruptible Power SYstmn
l--
3-32 2-10 T&s, startap
- 3-32 -4-3 Topview -.
331 3-d Tmnsfer(est (battery)
3-3s 818 Transfer to maintenance bypass
340 l-3 Tmnsfoniw. hput
345 1-S Transformer. output
3-33 3-22 T~fpassward
3-u) 3-23 uPsconsguratbll
82 3.39 tJPsh lallure almn
l-4 3-4 UPS input cltnent
3-7 3-42 UPSipdetbnfOrmahrtenana,
1-3 3-7 UPS is&don switdl
1-7 2-5 UPS bad connections
3-l 3-23 UPS number
3-25 2-7 llPS~b&te~mntect
3-21 2-3 V I . boaml
3-21 2-4 Vbw. lower dght slde
2-S 2-3 [Link]
3-12 2-3 .._--__ -I~
‘vdttg~ dieq, WY”, __L._
2-9 3-3 voltage measurement key
Z-10 3-n “OBage. bmm (Bet)
2-10 3-3 Vdtage. dc bus
3-8 391 v-w% =I- (-Jo
l-6 3-30 Vdtags. fket (set)
l-3 l-3 voltags. input
Sll 3-3 volwm brPti
2-2 83 voltage. klvsbler
2-2 3-33 voltap, klveder (set)
2-7 3-3 Voltage. MAINS2
0 2-3
2-9
3-7
1-3
3-3
l-3
voltage. output
vdlages (monRor)
Wdght
3-7 l-9 WW
818 1-3 Width
1-S 2-5 Wiring area
3-9 2-7 W i g , mmml
3-22 2-7 wiring. control and brtedace
l-3 2-5 WRkls. nem
l-7 2-7 wbitlg. fInerface
3-l 340 Wmttg Ml PH SE0 alarm
2-3
3-3s
3-38
l-10
3-2
2-3
3-e
3-25
3-17
3-16
3-25
EPS-2000~ Uninterruptible Power System
a--
-
WARNING
Q ..-.- .___
OPENING ENCLOSURES EXPOSES HAZARDOUS
VOLTALitS. Ai’iAYs iiEi%% 5EFiViCE 5;: =t’tiZ=S I
i PERSONNEL ONLY.
NOTE
EPS-2000m Uninterruptfble Power System
The EPS monttor soflwam pmvkles full UPS dkgnosfks. allowing the operator to:
When the required actkm is highly imolved. or when the fault cannot be located by the
EPS matfor s&ware. fhe EPS manflw will wanmend calling a maintenance spocbdkt.
Confacf EPE Custcmer SuppOn Services for assistance.
Diigncdic fwlines am available under Menu 7 - DIAGNOSIS. fmm the main menu
(see B [Link]).
The ferns displayed on the LCD are explafned in the Glossary. af the mar of this manual.
To install a repbcement parer moduk, align the module into the runners, plug in the module. and
install me rdainiig screw%
c
Owner’s Manual
Six printed drcul assembltes (PCAS) are located in the plug-tn card module. which ts mwnted
above the input cabb area (see Ft2wa 14). me six pcAs in the plug-41 card module are listed
beh~ and am positiied from left to right as viewed fmm the front of the mafuls:
PCA FUllCtfOll
CAHF -~roprocesMK
TOP VIEW
iOVED)
_ CARDCAGE!
Three levels of replacernerd parts are avahble for the EPS-2OW UPS. The three l&s
am designated A, 8. and C. The level that you should keep on hand for your installation will
vary dependmg cm the type of mabnenmm planned on site. A descdptii of the levels is
Owner’s Manual
6. When replacing batteries. use the same model end manufacfurer of batteries.
C. CAUTION - Lb nol dispose of battery or batteries in a ff. The battery may e&de.
E . CAUTlON - A battery can present a risk cd electrical shock and high shorf-cfrouff
cumnt. The folkwhg precautions should be observed when wodcfng wffh batteries:
4 . Donaklytoolsormewpaftsontopofbaftelies.
Options
When options 818 part of the original equfpment order. they are factory installed and require no
field adjustments by the Sear. Same options can be field installed by an EPE Customer Support
[Link] representative; consun your EPE deafer for further Information.
Descrfption
with this option, four (4) sets of normally-open. dry isolated contacts are pmvidsd. They are
connected tea e apin DE9 female connector. located on the insfds cable entry point of the
EPS-2000 enclosure (see Figure A-l for k-=atfon). The four ssts of contacts indicate:
The signals above are tied to a common point Dystem mmmon. avaflabkr cm DE-9 pin 5.
This interface I.5 provfded with a 16-foot long apim cable that connects the EP6-2000 to an
IBM AS&t00 computer.
EPsaWO
FRONT VIEW
sfmifar on 50 to 80 kVA
Installation
When ordered wkh the &i&l equipment. ths s&m&; de&bed above ti m&fable oiiihs
OS-0 O-pin connbCtor within the EPS-3000 UPS (see Figure A-l). When this optbn is field
installed. the Customer Supporl Services representaIM will install the wiring nquimd to provide
these signals totbe DE-g ccmnsctor.
Refer to the computer manufactursr% recommsndati and instnxticas for the location of tie
conneclor on the comguter, and the operating procedure.
The signals provided fndicate the renditions described below. Refer to the appropriate As1400
documentation for lnfomtatbn on the opemlbn of the computer when a particular cmdifbn is
indicated.
UPS an line -This si(eral indkates that the UPS imetier is supplybag the bad.
Londonbypass- Thk signal fndkates (hat the invertsr Is shut down. The bxd is being
supp&3dthmugfl me bypass circuit.
UPS on balley - This Slgrml indiies that input utility power (h4AlNsl) is no lager
avai!able or is not within allowed tolerance. causing the mctifiir/banety charger to
shul down. The UPS fmmrier is supplying load power from the stored energy in the
battery system.
Low battery sh&down immlneni - This signal indicates that. while the UPS has been
operating on battery. the banmy voltage has retied a set level that indkates the
app& of fnwrter shul-down due to a low do bus v&age condifion. lii remain-
fng for battery operation is dependent on the load level. bmwy operating tempera-
nJr-e,andlfwagedlhehali8?y.
Maintensncs
The mmote communicaffcw link opfbn for the EP%?OO0 UPS is described separately in the
remote communications link owner% manual (EPE pad nranber 86148009-00), included with this
option. Relertolhet marwal forfwthar ‘kdomlation.
The remote akm~ status panel (RASP) ca~sfsfa of a w&mounted panel wifh four (4) lndfcatbrg
lampf:
blstFdlatl*n
A,, external 120 VAC power so”lce is rec,“hd for the RASP OptiM. Refer t0 the fixt&dfon
D&g provided with th$ option for innallatkm and connection bdormatlon.
OpWS3tlOIl
[Link](heRASPwillletch(stayon.1Risalatching’
alarm) oven if the alaml is cormcted. Thii featUrn enables the operator to verity the ocwrw”=~
of the alarm. Once ihe alamt has been cwected. the opmtw can silenca me awmle alarm by
pressing the audio reset pushbutton. and can reset the IatChhrg alarm m by Pressing the
slam reset pushbutton.
Maintenance
. Thlw?Indlcanng LIEDO:
. Charger on
- blvatar c!a (UPS on I‘Ul3)
l staticswitchon(Lcadmbypass)
me remote monaor/conuol panel allorm lamote VIewing of opaatiig data and parameters
blchJdn~
. IJPsstm
. Nomlalopwation
. Low battery shut-down immiem
* Bypass power out of tolerance
up to 60 damIs am indicated.
me remole monitor/-t pane4 has the capabaff to remotely control me EPS-2ooo UPS. mll
remote capabilily can be enabled or diiblsd by software selectIon al the UPS.
Refer to lhe lnstallatim drawing provfdexl with the panel for connection procedures.
me remote mmlitor/mmml panel has Ihe same features and aperare* bl me same manner as (he
EPS-2000 UPS system status and control panel (SS5CP). Refer to Se&on ill - OPERATION of
this manual for more detailed tnformatim.
The do grcamd fault detector is used to de&cl cunanl ffowlng from the batMy terminals to
gPxmd. me smoke detector s-s the pmsmm of smoke in the enclosure. When frsl de-
tected, each clptkn causes an alann candidion to be generated. whkh is displayed cm lhe EPS
2ooo SS5CP.
_ Typicalkonfigurations
B.0 Scope
The EPEXZOOO log and 125 kVA UPS am 480 VAC input. 480 VAC output devices. The EPS-
2WO 50 to 80 kVA are avaifabfa in 2W VAC input, 208 VAC Mnpvt: 220 VAC tiput. 220 VAC
output; Or 480 VAC input, 480 VAC output. When &ffeti input an&w output voltages are
specified. external transformers provide the step-up and/or stepdown functions 88 required.
These tansfomlws are housed in auxhy cabinets. efther an ACA-2000 QI SDC-2000 or bath.
Every UPS system includes a battery system that pmvfdes energy durfng utifHy power
cutages. The BPA2WO battery syxtem is normally included 88 part of every EPEXOOO
UPS system instaltatfca.
The EPS-2OOO UPS is part of the mcdular EPS2ooO ramify which includes the BPA-2000
battery system. the ACA-2000 auxiliary cabinet, and the SDG- site dirmn”tim cB”tWS.
The EPS-2000 iamily provides tmlbnited fladbifii in designing and fteld+wmdfng a faower
protection and distriiutian system to meet the requlremsnts of any facflity.
Figure B-1 shows a typical minimum EPS-2000 configumtfon. An EPS2OW 125 kVA UPS is
connected to a EPA-2OOO battery system and suppotts 480 VAC loads. Input voltage is also
480 VAC. An optional baddeed protWm dmutt is shown. 88 is the battety disconnect dreuit
breaker OF1 pmvkfed with the BPA-2000. Tennlnal block IX-1 receives a catmI wim from
the battery system wlkh tdps the EPS2OW UX main input &cuit bra&W Ql in the event
of a battery problem.
Figure B-l: EPSGOOO UPS. 480 VAC input and output. with SPA-2000 balimy system
EPS-ZOOON Uninterruptible Power System
FIgwe B-2 shows an EPS-2000 system with an optlmal SPA-2000 battery system and an ACA-
2000 atihy cabinet that houses the maintenance bypass cpdan. Ths Wici? alIowa e load
attached to the UPS to be provided parer tiila the UPS is taken cdl line. for maintenance or
&her purposes. and Includes &cull breakers OSBP (maintenance w) and C&N (UPS
isolation). descttbed In Section Ill ot thii manual. An optiil baddeed protection circuk is shown
in the UPS. The battery disconnect circuk bree.!xer OF1 provaed with the BPA-20~ is shown.
Figure B-4 shows an EPS-2000 system wtth an opt&al BPA-2000 l&My system and an
8DC-5WO site dktributfon center that housea an input tselatton trensfomwr option, an hput
filler option. and a m&tenance bypass opt&an. The input isolatton transfafmer pmvides
complete eledrlcal hdabbn between me utoily powsr soumo and me UPS. me input finer
option m!n!mhes harmonic distortIon reflected back onto (he powor Ibw. The maintenance
bypass option allows 8 lead attadwd to the UPS to be provided prmer while the UPS is taken
off tine. for maintenance or other purposes. and tnc)udes awitches Q3BP (maintenance bypass)
and Q5N (UPS lsdatii). - in Becnml III ol mm manual. An optfonal backleed pmtection
circuit is shown in the UPS. The battery disconnect circuit breaker OF1 provided with the
BPA-2000 is shown.
F/gum 54: EPS-2000 with SDC-2000 housbng input isoiatfon. input filter, and
matntenance bvpasrr aptions (420 VAC tnput/ou@wt)
Owner’s Manual
8.5 EPS-2000 UPS with input isolation. 205 VAC outp$ output Isolstio_n,~a~d_ ~_
maintenance bypass
F~um B-5 shows an EPS-2000 system with an optimal BPA-2QOO battery system and an 5DG
2000 site didhtlon center thaf how an Input filter opfnn. 205 VAC output fsolafim frank
former OptIon. and a maintenance bypass option. The input filter option mfnfmbes hammnic
distortfon mflecfed back onto the power lhe. The output isofatkm tmnsfomrer provides complete
elecbfcal isdath between the UPS and Ihe anached load. as well as pnwidfng sapdow,,
volbge to supporl205 VAC outpuL The ma- bypass option alfews a load atftied to the
UPS to be pmvfded pcwer whlfe Ihe UP5 is taken off line, for mafmmace or other pqoses, and
includes swihhes C5BP (mafntenanu, bypsos) and Q5N (UPS lsofaii). described in Section Ill
of this manual. An opfbnal b&deed pm+actfon circuff !a shown in the UPS. The battery dfscce
necf circuiI breaker QFl provided v&h the EPA-2ooo is shown.
FIgWe B-5: EP&?000 with SDC-2000 housing input f&v, maintenance bypass.
eind ouipui isoiaiion 0piion.v (4(uI vAci mpur, 208 ii,& output)
EPS-2000- Uninterruptible Power System
:e
..........................
: ................ .~~ .. . ...
-Em
, ~~..~~~~~~~~~~~ ,___________.:
... --iii ... : - ::
-I :II: : #g ::,.....
t:a:
:. ......... .'
Owner’s Manual
Figure B-7 showe an EPS-2000 system with B full compliment of options. a” optional SPA-2000
battery 8y~t.m. and two ACA-2000 auxiliary cabinets. ACA-2000 #1 houses an optimal Input
autotmnsfomer that steps up the input votbago fmm 208 VAC to the UPS’s required 480 VAC. dl
also houses an opttonal input titter. and the tnzinfenana, bypass option. The input fitter optlen,
minimizes harmonic dtnfon mfkacted back 0nB the power line. The maintenance bypass
OptIon allow8 e load anached to me UPS to be pmvtded power whaa the UPS ts taken Ott Itm. for
Ina!ntenanoe or other purposes. and bKludes swttches 03SP (matntmmm bypass) and 05N
(UPS [Link]), desciibed in Sectfan III ofthii manual. ACA-2000 fk? houses an output auto.
transformer that steps dorm the 480 VAC output voltage fmm the UPS to MS VAC to support
attached loeds. A” optional baddeed pmtection Chll ts shorn in the UPS. The battery dlscow
nect chdt breaker QFl provided wHh the SPA-2000 is shown.
Figure B-8: EPS-2000 with hvo ACA-2000s houshg input and output autotransfomws, &put fitter.
:; :
: ;
: :
: ;
,: ;
0 : :
i f
.. .. .. .. .. .. .. .. .. .. .. .._...............
. . . . . . . . . . . . . ..TB! : .
j pl& J?~ -i i ;
SW : :
-.... :
.,
lnrul : j -&- : ; lls:
- -I-
EPS-2000TU Uninterruptible Power System
Owner% manual
- .- Glossatq~. - -
Symbols
Dqmes Fahrenheit.
‘c Degrees centlgmde.
8 At.
i Pius or minus.
t Number.
0 Phase.
R Ohms.
2nd [Link].
ABC
AC
BorBATorBAlT. wry.
BAT VENTfL FAULT Benmy vtil!afim fauft fhls is only used when
.~a-- -_ sIther the dc ground faufl Micafor (model
number EPs2WO/DC~5rMokwhniolce/higli
temperature warning (model n&r EPB-
2om/BTD) w both cqafims have been pur-
chased and insfaIled in lfw BPA-2Mw). Acfii
tlon al (his alarm causes fhe racfifiermattery
charger to turn off.
BATTERY OV
BYP Bypass.
caMe
Owner’s manusl
l-
CAPAC DkXHARGlNG Capacitom dlschqlng: indicates that the
capacllo~‘amdiirglng. Thevoltage - - -
8~~088 the capacitorterminals is indkated on
the next LCD line. When this indiitici!
appears on the LCD, wait until the ~q~clt~r
voltage reaches zem before oanying out any
opwat-ms on the equipment.
CS Circuit breaker.
CH Rectflierfbattery charger.
CHARG. Rectifier/batterychamer.
CHGR.
CuWM translO”“W.
CUK. CUrrent
DC Dtt currunt.
DE.%3 D&gMiC#l.
3.2 Controls
Ql MaIn ac input dnxil breaker. located inside the EPS-2000 UPS enclosure (behind the
right door). Used to apply input voltage to the rectifienbattety charger and bypass
circuit. and pmvidao input cunent protection to the UPS
QFl SaIlmy disconnect cimuit breaker, located inside the optional SPA-2000 enclosure
(behind the right door). Used to connect and disconnect the battery from the UPS.
QFI provides isolation and pmtecdon between the UPS and its battery system
a3sP Optional maintenance bypass switch: may be located either in an optional ACA-2000
endosure &Mind the door). a in an optional SDG2000 enclosure (behind the left
door). used to bypass the UPS module output
Q5N Optional UPS isolatim switch: may be lceated either in an optima1 ACA-2000 endo-
sum (behind the door) or In an optional SDC-2C40 enclosure (behind the MI door).
Used to isolate the UPS module wtput
K3N lnverter output cant&or (autanabic): located inside the UPS module. Used to
mechanically Isolate the W’S inverter from the static switch. When the static swkch is
an. K3N is open: when the static switch is oft. K3N Is closed. Operation of K3N is
amcmallcand~mfotiuser
The pmglammahle contrda em desuibed in the folkwing sections under EPS monitor software.
and blduda sudt comld fmclkils 88:
The EPS monitor is the sdtware Uvcugh whidt the operalor Interada with the EPS-2004 UPS
system. The EPS mcmlta Is menu-dtiven: IO perform a function (such as stat-up). the appmpd-
ale menu Is sdecled. frcm which the operator selects Ihe desired functkm. and fdlow8 the
pnnnpts as premed on the LCD.
EPS-2000- Uninterramtible Power Svstem
i hwerter)
maetart eaqwnce. IJpm return of utfllly power. the UPS autpmMi~Mlv
mdatts. be@18 chm@ng its battetfes. and supplies power (via the
to the attfwhed load(S).
When the EPS-Moo UPS k first mergbed. the red alarm LED k fkahiig. and the knguage
sekctll menu k dkpkyed:
display reds:
Owner’s Manual
OttThSSS&CP:
The EPS-MM) UPS revetts tothe test p0snk.n wheneverthe option4 maintenance bypmswnob
Q5N is open. or il tb battery diiectctmlnbraakeraFl isopen.
To view the current status ot the system. press the scroll down key:
I NOTE
The recflfllr/[Link]
charger fs off.
These ccadiiii (as &played affer the test posItion) are tie normal indicalbns that appear for
thcl
_._ r-annt
.___..._-,,c
-.__ r&Gad
.____ - e.*aln,
.--.. _r,.-d-. ,hr,
_._ eAm+‘wn
_,-_-....
If other alarm mndkiona are displayed. r&r lo the dfagnosfs menu to resolve tiese condffs
(SW n 3.32.7).
To continue the MM startup procedure. press the me”” key to diipfay the main men”:
Press the 1 key on the SSBCP to begin the start-up pmoedum. The EPS monitor will prompt you
lfmwgh the procedure; refer to (I 3.32.1 for a detailed descripuon of the prccadum.
During the initial stat-up of the system. fhe LCD on the EPS-ZOW may indiie:
This indicates that tie main BE input (Ml or MAfNSl) phases am cut of sequence. Phase rota-
d6n’mw.l be A. 6. C. Corm&i action is requested by the EPS monitor during start-up: in fhii
+aap any two phases of the main SC blput source. To perform fhii actfon, the UPS must be
&f&cWnd compktefy shut daun: refer to q 3.5.
Owner’s Manual
After the initlal start-up pmcadure (see g [Link]) has been mmpleted. the UPS eyetern should be
~tosted in-all phases d operafm to assum pmper apemiiin ofthe Sy6tEm. PeIfOllll these [Link]: _
3.3.2 Menus
Menu 1 START-UP
Menu 2 INVERTER ON/OFF
Menu 3 DISPLAY CONTRAST
Menu 4 BATTrRY TRANSFER TEST
Menu 5 BYPASS PROCEDURE
Menu 6 COMMANDS
Menu 7 DIAGNOSIS
Menu 8 PERSONALlzAnON
MenIl 0 COMMUNlCATlON
When the menu key on the SSBCP is pressed. the menu lislfng will be displayed on me LCD:
You can manually smdl thmugh the aveilable menus by pressing the scrdl up or scroll down
keys. To saled a menu. press the scmll keys wtil the desired me”” appears on the LCD. then
press tie numbered key mat cmmsponds to the desired menu (for example. press 1 for start-up).
If the wrong menu was selected or a” ermr was made. press the man” key agafn to return to the
menu lfstlng. Sy pmsshg the enter key cnce. you will return to the nexi higher menu from the
point where you exited
[Link] Start-up
us.3 the start-up menu whellewr reaitfng the Ep.s-zow UPS (except for blitfal start--up: follow
the pmcedura in 0 3.3.1 before exetmting the following procedure).
NOTE
The d&play on your EPS2OOS UPS eyetern may dfffer from ule disptaye
shown in this mmwal. depending on the corbiguratfon of your equip-
t
mem end the optIons included vfu, your system. It you en, unsure of
your equipment configuration or need assistance wfth any EFS-ZC0lJ
i operaung procedure. comaa EPE Customer Support Sew&s.
I
commem:
-
me rectiller/[Link]
charger is on. The dc
bus voltaga is al .ti
prehet value. me green
ractifier/baltwycharger
LEoonthesSaCPison.
Cboe the opthal ballety
diinect &cull breaker
nE, hdn.4
-. .,-- in ,k.
---. -._
optha BPA-200~. me
audible alarm sounds
enca evey lhree sea-
mds. Tosiiencathe
audible alarm. rross:
me EPS monnor is
waahg for your -
mandtoslarlthein-
verter.
me hater 818~s.
me fdib~e alarm turns
dl. and the flashing red
alarm LED mm~ off. me
green lnvetler LED lums
on,wldulegrewlbypas6
LED is off.
EPS-2000- Uninterruptible Power Systettf
The EPS-2000 UPS is new in its normal operatbtg cmdltfm. Voltage and current measurements
are performed continuously. and can be displayed by pressing the vofts end current keys m the
SSBCP. Refer to p 3.1 for fnstNctiis.
The EPS-2000 UPS can be adJusted for my partiiular requirements of your installatfm ii
settings other than the standard factory settiigs are desired. Refer to the persmalfn
man” ((! [Link]).
During the iniffal start-up of the system. the LCD on the EPS-2000 may f&i&ate:
Thk indicates that the main E input (Ml orMAfNS1) phases am out of sequence. Phase mta-
tkm must be A. B. C. Camctive adion is requened by the EPS monkor during start-up: in thii
case, swap any two phases of the main ac Input source. To perform this action, tfw UP3 must be
isolated and completely shuf down: refer to II 3.3.
After the initial start-up ptucedure has been ccmpbted. the UPS system sftxkl be tented in
all phases of opwation to assure pmper opamtim of the eystem. Perfoml the teats [Link]
in 1133.1.
0ml& 6 Manual
comment:
I’“’ I’
u “a”
** a.^ .i,“..^P i” ^-.
. ..W..“. .*-a..-
manded to statt while the
rectifier/battery charger is
off, the display will
hiii~:
This menu allows tha contrast of tie LCD to be adjusted to suit the viewing environment. In very
dark or very bright envhonments, expa,i”wtt with this Settbw to fi”d the opthal d&-lay setliig.
To decrease contrast
(fightem the LCD), press:
To increase contrast
kladmm the LCD).
The battery transfer test allows an input power failure conditff to be sfmulated. Testing the
transfer of load paver fmm the main ac input to the stored battery sounx prwfdes assurance that
the system wnl indeed perfoml ConEGtfy in the ewelIt at a genuine input power faawe.
An input p~acr failurn condition It sin?ulated by tumh!g off the mdffflevtattery charger and
allowing the ii-wetter to apetale from battq power for two mbwtes: then the UPS fs returned to
normal oparalicn. Should the bat&y seame fail dutbq the test, the attached [Link]((s) is supported
via the bypass circuit.
X in the display reprsmts the minimum available time (7~ mbwtss) curtly available for autono-
nwub operation from the battery source.
Owner’s Manual
comnmnt:
I-rlI”” l
t
*
l
CHECKING
t t l
l ’
h--muccln- ,
I!$‘-‘~~ BATTBRY TEST The battery witage wd
the rmalnblg for
a-DLIP battery
0pereuDn am displayed
mnthuwsly during the
test. The test ends wkh
msplav of:
Pres6theenterkeyto
ret”in to the menu.
~. “.“.y- B y p a s s procedure
When the EPS-2000 invefter Is t”[Link]&f. tlk iJPShc&icalfy swiiches~io its bypa& cinxfi
(the toad power is provided fmm the main ac Input tfvough the stattt switch). To bypass the UPS
and supply power to the attached toad(s) via the static witch. fo!low the procedura in II 3.322.
To co!r@etely elactdcaUy isolate the UPS for maintenance. upgrade, or other purposes. refer to
the procedure in II 3.5.
If your ConfIguration includes the maintenance bypass option. the following procedure applies:
I
NOTE
The bypass procedure Is intended for manual transfer of the load to the bypass circul. without
mrc+mtpuon io the izxct, *-- --------- -.-^^--
ou IIIPIIL~--P n..“.......\.
p...-- ,-, - I. 11 a*..” ,I.. Inprl,.., ,ha , .~
,,-.-.-.-...-.-.---.--. ,p.q
lnvetfer output (return to hverter).
If the ac input 6out-c~ is out of tolerance. these operations will result in an 800 mllliswond load
interruption. and can only be petfowned with a foreed ofl w forced on command (sea II 33.2.6).
The forced off and forced on commands can only be issued after entering the twodlgit password.
If there is no mabIte-
- bypass optfan
installed in the system.
me display will hdii:
1 CO- ACCEPTED
IMPORTANT
IMPORTANT
To completety isolate the UPS fmm afl power sou-. refer & the
procedure In n 3.5.
0 I
EPS-2000”” Uninterruptible Power System
me UPS iwetter pm
tialoedpower. me
green inverter LED turns
0n. TheredhrmtxD
ison. mspnbypess
LED turns off.
[Link] Commands
-
The mmmands menu Is used to fnftfate my of me fofkwing operafbnls:
The commands menu is accessed by pressfng the menu key. pressfng the SGPA down key four
times. and pressing ihe 8 key. While a cunmand is being executed. the LCD wfll dkpby:
The scroll up and scmll down fmys are used to select from tbe avaifable -8. F’tucedures
for each command are Usted below:
~[-JpF---]
To stop the rectifier/
battery CJtarger. press:
EPS-2000”’ Uninterruptible Power System
comment: - -
To resef mema--’
faults. press:
m
NOTE
0
I
NOTE
I
CAlJllON
display made:
To apply equalii
charge. prtlss:
me hverter 1~81 be
turned ofl lo apply the
equaliration charge. me
LCD will display:
Pmssthe0keyandthe
enter key to stop the
lnvemr.
[ ‘ I I ” “ ’
To select French as the
msphy lawWe. press:
I’II””
[ , I [ “ ’
To select ltaliin as the
diiley lmguags. press:
3.a.2.7 Diagnosis
FOR SELF-TEST
i&5
CAUTION
1
l
During exeeutfon of the eiw&?rd seff-tem pmcedurm. the optIonal
bafferydisoonnectcircuitbmakerQF1 lsxatedfntkBPA-2OMIwflltrfp.
1
turns on.
rzJ TheLIFT’
normal opwatioll.
m
NOTE
&splay made
- - - - - .---- -
I’=
tf the equipment were
usblgwel-cdl batteries.
you would press:
EPS-ZOOON Uninterruptible Power System
The number
010 nm
If you attempt to set ffoat voltage when seated &erfes are being used (unnececsaty). the
display will indfcate:
N O T E
-0
NOTE
Only * 5% cd me nominal
invmter ourput v&age
can be entered. Use the
numbered keys to enter
the new value. then
press the enter key.
EXTCONTACT=X onsofrowopdmscan
be6dected.
The EPS monftor e~peds
three digits to be entered
on the numbered keys.
As you enter the “um-
bars. your enby Is
dfspbyed on the rfghl of
lhe LCD. Enterthe
number as in previous
pKXXdU~S.
If second-step Enput
C”mml ffbna was selected
as Optfon 2 abwe. the
vatua in kVA (finput
v&age ttmes second-
6teq co& ha values)
musl be entered.
Fantypefsfactaysetta
Type 1 (enter 0) for EPS-
nor and -2121 models.
scrou past this corn-
mend.
I’1
To dkable contml
functials from the
optio~1~~0tt3~a~r~
c0ntrc.l panel (me rentorB
mmitorlcmtlrolpanel can
sliu be used to monaor
UPS p.s&mmnce. but IW
contmlfunctions can be
halled from the m-
mote). press:
P-IF-=---l
EPS-2000- Uninterruptible Power System
I L - - - - J
if the remote monitod
cmtml panel option is
not blduded In your
cmdigulafbn. press:
I’I
If the remote ccmmtmicb
[Link] link option is not
!maded In your conflgu-
mtfon. press:
i”ii”“’
Owner’s Manual
[Link] Communication
comment:
Pmssihe7orgkey.
then press the tier key.
bkwseleolaparhy
s-atiing.
This completes me
EPS-2ooo UPS
personaliudion routine.
To bring the UPS back
On-Iii, fdlow the stan-
up procedure in (I
33.21.
Owner’s Manual
Minor alarms are those anomalies that occur during nomal q~erallon and do not intmfem with the
nmal functh of the UPS. but shwtd be comcted br the near future. These are indkaled on
the LCD llke tits:
Alarms that could appear under thLs mtegoy fnclude thme listed below, and will appear on the
LCD after pressing the scmil davn key.
This indies hat the bypass ac brput spike protection RC network fuse baa blown.
One or more of me three oufwl phases is pmvidblg mom than lcQ% of the full-klad current rating
oflhews.
The UPS blverter is not syndlrontzed to the bypess ac blput 6ource. because that v&age is
outside the f 10% tolerance. Operation of the stattc switch is inhibited.
MAINS2 OF OR UP
The UPS hverter is not synchmtml to the bypass ac fnpui source. because tbaf frequency is
outside the set frequency wtwJow (see n 1.3). Dpwaiior, of the static swttch is tnhibiied.
EPS~2000~ Uninterruvtfble Power System
-0
The UPS lnverter is not syn&lmnized to the bypass ec input 60”lce. because the phase differen-
tial between the two 16 greater than * 3 degrees. Opemtlon of the static switch la Inhibfted.
Major Alamo are listed separetely far the rectHfevk?dtery charger. and the UPS imerter.
AectUler/bmtery charger major alarma result when the rectfffer/t&tery chager fs not opemtfng.
and the UPS is prwldiig the load powerfmm the batteries. This on battery condition is fmkated
on the UPS LCD with this diifay:
The dam that could appear under thfs category in&da (hose Wed b&w. and will appear M
me LCD after pressing the scmll down key.
The battery has reached fts end point of diie. and the UPS inverter has turned off.
lndkates that either or both the dc ground fauff b?dkatfon or the smoke detector options have
been activated.
WRONG Ml PH SEQ
This indicates thal the mctfffer!battery charger will not stat due to an incorrect phase mtatlon
sequence on me main ac Input scwce.
This indicates that the rmtlfllr/battery charger has been pmgrammed off or has turned off.
l- [Link] lnverter major alarms
UPS iwetter m&or alamm result when the UPS inverter is not operating and the load is being
SUpplIed power from the bypass aoulce after a -Istatic lmnsfer. This condition is
indicated on the LCD with this &play:
The alarms that could appear under this category include those liied belmu and will appear on
the LCD after pressing the scma awn key.
Oneormmoutputfuseshavebkwm.
PA
IN” CT PAU?LT
The lnverter has turned off due to an overtoad condition on the UPS im’erhv outwt.
The tnverter turned c4f due to expfmtfon of the battery suppbj (batteby reached end pofnt
of discharge).
Owner’s Manual
I WARNING
Pmceduas for isolating the EPS-21X0 UPS for preventive or electrical maintenance or other
purposes will vary depending on lha mnfigwafion d your system and the cptions included with if.
If your system DOES NOT include a mabrtenanca bypass option. elfached load equipment cannot
be supported dutfng ptwdlve maintenance. andmustbeshutdownb&xetheUPScanbe
lsokaled. Refer ICI pmcedum 1.
If your system DOES blcluda a makwumce bypass option. attached IDado can be supported
(ihrough the bypass cireuil) dwlng preventive meinienanoe. but cannof be [Link]&alfy isowed
while attached loads are running. Refer to p-r.3 2 bebv.
e. Follw your pmcedureb for shulling down all bad equipment allached to the EPS.
zoo0 UPS.
d. lnsura that the bz&ry 2 dizmnnactcd (R ixfuded) by openiog (he battery disconnect
circuil breaker QFl locafed in the EPA-3000 battery cabinet.
e. Lock and tag the upstream branch circuff breaker supplying power to the
EPS-3WO UPS.
The EPS-3000 UPS is nau mmplrnely lwlafad for preventive or elacfdcal maintenance.
EPS-2000m Uninterruptible Power system
b. insun, that the battery Ls disconnected Q hctudedj by opening the battery disconnect
c’kuit breaker OF1 hated in the SPA-2000 battery cabinet.
The EPS-2000 UPS is now shut dawn and prawntive maintenance can be padonned.
To completely tsoiate the UPS forelectdcal malntenana or other p”lpose~. continue
with steps c. and d.
c. Follow your pmcsdures far shutthg down d bad equipment attached to the
IFS-2000 UPS.
d. t.c& and tag the upstream branch circuit breaker(s) suppiyhg natn ac input power
(MAINSl). and bypass ac input parer (MAIN.%?, it tnctuded).
- Maintenance
4.0 SCOPS
This sectll describes preventfve mahtensnce mutInes; EPS-2000 UPS diagnostic capabilifks:
ran&al maktenanm muti~ end B rbthg d mpkcement parts.
performance from your lnaalkd EP&!& UPS and a&&ted equfpment. These
should be performed fwke a year (more often n mqufred):
a. Isolate and de-energke the EPS-~CHJL~ UPS equipment for all maintenance operafbns
(see n 3.3).
*.
c. Inspea the air Intake and ezdwust pfates (see &u-e 13) and clean a.9 required.
verify that ah fkws freely through the equipment. clean the afr b&Ike and exhausf
plates, and the [Link] Interior. with a vacu”m dealer.
d. The EPS-MCD UPS Is equipped with a dust fifferthaf should be changed at regular
Intervals. inspect the filter regularly to determine how long the fifter will kst in your
inntalktkn.
f. Test the ma!n opemtkg seqwnces 88 descdbed in P 3.3.1 (as applkable to your
equlpmmt confiiralkn end blstalktkn).
I
WARNING
OPENING ENCLOSURES EXPOSES HAZARDOUS
f VOLTAGES. ALWAYS REFER SERVICE TO QUALIFIED
s I
PEHSVNNEL ONLY.
m I
I
NOTE
f
Ae etandards, opdficatlons, and daslgns changci from time to time,
pleassaskforconfirmationotthaintomratlon gben fnthlspub~katkm.
a
NOTE
EPS 2000
11 kVA UPS
Own’er’s manual
Owner’s manual
Contents
Paw decription
mmebnnt- salely!4-lformauon
ii Sewfce and factory repair
ii WENMty
iii Table of contents
” How to use this manual
section I - Introduction
-
i-10 - 2.3 - Tssisafler-lnlilale~~~p - - - -
2-10 2.7.1 starvstop tests
2-13 2.7.2 On-batteiy operation lest
2-14 2.7.3 Maintenan~, bypass operatim, test
2-16 2.7.4 Emergency power otf (EPO) test
2-16 2.7.5 Remote emergency pwer oft (REPO) test
2-16 2.6 Voltage and current measurements
2-17 2.6.1 voltage meas”rement
2-16 2.6.2 cumnt meas”rema”t
_. - - .
figure descrlpttion
This manual Is designed for BBSB of use and easy location of infomvdkm.
To quickly fmd the meaning of terms used wkhin the text. lookto
the Glossary.
1
WARNING
I CAUTION
i . i
I
I IMPORTANT I NOTE
Introduction _ _
1.0 scope
This manual provides fechnieal infommtion required for the instal!atbn. operation. and
maintenance of the EPS 2000 Unbltermptble Power System (UPS). Please read tbii
manual thoroughiy before installIng or operattng the EPS 2000 equipment.
section I - INTRODUCTION
This section serves as an introductton to the manual and the EPS ZOO0 series of
UPS products. me UPS syaem is described. follaved by specifications for
standard models. an intmductlon to conbuls and ‘kxdicetom. and a description
of ava1labte optials.
Section II - INSTALLATION
This sscticm explains procedures for receiving. handling. and storing the equipment.
premquisttes to the bwtal!ation procedure. instatlatlon. and equipment start-up
procedures.
This sedim descdbes the EPS 2wo System Status and Control Panel (SSACP).
klcludtt programmable controls and tnd-. electnwnechantcal controts.
UPS operating modes. and systsm &ml cmldiis.
Section IV - MAINTENANCE
In the rear of the manual am Appendices. descrlbtng av@lable options for the EPS 2000 11 kVA
UPS, and a gtossary whkb ptwides defmaits for temx used wtthfn the Iext. An index makes it
easy to fmd topics of interest.
The EPS 2ooo is an on-line static unlmertuptible power system (UPS). designed to protect
critii loads bum anomalies nom-&y encountered on a building’s powerdttribut’~ system.
The EPS 2000 UPS can be tnstalted in a ccmputer - wan equ@ment mom. Figure 1 is
a pictorial of the EPS 2OW UPS.
me EPS 2ooo UPS is listed by Undemtf+evs Labomfcwfes, Inc. &IL), UL Standard 1778 -
Unht.3mIpt0le Power Suppty Equ!&lment.
EPS 2000 11 kVA UPS
ClRCUlTBREWERS
Am IulER AND BKilERlEs
(BEHINDs-. (EmIND DOOR,
BENEATH ENCLOSURE,
A System Status & Contml Panel (SSMP) provides confmls to 8elec1 system operalion. and
tndicators which allow system perfotmanc e lo be monitored. A liiuld crystal display (LCD) is
used to display system aperating pammetem. provide step-by-step aperatIng instructkns to the
syxtem operator. and provide a cfmgnoslic cqabil~ lo as&l In tmubleshwtlng. The bullf-in
EPS Monitor sc4tware is programmed to diilay messages in ftve languages - English. French.
German. Spanish, and Italian.
EPS 2000 11 kVA UPS
The EPS 2000 us~8 microprocessors to precisely mntml operation of ffw Reclifier/Bettery
Charger. hsnslstorfzed pulse [Link] (PWM) Staticlnverter. and Static [Link]
insure optimum performance for all line. load. end opeatig condithns. In additfon. B
micmprocessor-based dlagnostfc system assfsts fn trouble-shooting faulty assemblies for
repfacement. to minimhe service time. Modular c~nsmxtfon throughout the EPS 2000 UPS
facilitates maintenance of the system.
A single-line diagram of the EPS Zwo UPS ls shown in Figure 2. The localon Of the
EPS 2000 UPS major internal components Is shown in Figure 3.
The Model Number Format used for the EPS-2000Nserfes of UPS toRows:
EPS - 20
OUTPUT
FREauENcY=6oHz
SERIES
DESIGNATOR INPUT
30INANDO”T FREwwcY = 60 Hz
OUlPfJl OUTPUT
POWER VOLTAGE I 208 VAC
RATING!
11 kVA INPUT
VOLTAGE = 2O3 VAC
l AC Input Cireuft Breaker (al): The AC Input Circuit Breaker provides mechanical
isolation and electrkal pmtedicm for the input Of the UPS.
* Ssttery Circuft Breaker (OFl): This circuh breaker pmvfdes medmnffl lsolatfon
and electrfcal pmtection for the battery bank
. DC shunt: me DC Shunt is used to monitor the battery charge current and ptide
data for regulating the de voftage at the desired level.
Owner’s manual
- Power Module: The Power Module is a plug-in unit. used to chop ¶he dc voltage
to obtaii th6 PWM waveform at the primary of the output transfomwr.
. AC Output Filter: The output filter is used to achieve a computer grade sine
wave output voltage waveform. with a Total Harmonic Distortk.n (-tHD) of
4% rttaximm (3% typical).
The Static 6wlXh transfers the load fmm the UPS lmerter output to the Bypass AC Input source.
or from the Bypass AC hput scurce to the UPS lnverter Output, without any .mtemrption to the
load (pmvided that the UPS Invetier output is synchronized to the Bypass AC Input source).
These transfers take phce automatkaliy upon Inverterstatt-up or shutdown. The Static Switch
is rated for continuous duty, and is of plug-in construction for ease of maintenance.
The ARC circuit network protects the Static switch a@“st hi vohage spikes and surges by
absmbmg the excess energy. The ARC &cult network fs protected by fuses.
The fntemel Mabnenance Bypass switch, when operated as specffied. pmvides a make-before-
0 break transfer of the load from the UPS lnverter output to the Bypass AC Input sours. or fmm
tha Bypass AC Input source to the UPS lnverter output. This leature allows (he crifkal load to be
operated fmn the u!llity power M)“nx while the UPS lnverter output ls isolated for maintenance.
Proper operation of the Maintenance Bypass swi(ch is shown on the Lfquld Crystal Ofspky (LCD),
located on the System Status 8 Control Panel (SB&CP) a8 pan of the procedure for start-up or
shut& of fhe equipment.
All EPS 2OW Programmable Cmtrcds (exdudhg circuit breakers and non-automatk swftchhes)
and lndiiatws are located on the System Status and Control Panel (SSKP).
EPS 2000 11 kVA UPS
Detailed descriptions of the BBLLCP indicators and the use of the BS&CP keypads are pmvided in
Section Ill- OPERATION. Q 3.1.
Owner’s manual
.o 1 . 3 Specifications
Input Requiremems:
Voltage Transient
Voltage
Recovery Time: Return to within 1% of nominal value
within 18.67 mffliseconds (one cycle)
Phase Angle
Displacement: 120 degrees f 1 degme for balanced load
120 degrees * 3 degrees for 50% unbalanced laed
1 Hz/second maximum
Balmy
Protection Time: 10 minuies 8 11 kvAIa.8 kW Load
12mlnutesB10kVA!8kWLoad
16 minutes 0 8 kVA16.4 kW Load
35 minutes Q 5 kVAI4 kW Load
(Battery pmtectffn time is determined at an
ambient temperature of 2W C.)
Battery Circuit
Breaker (QFl)
Rating. 250 Vdc. 60 Amperes
Environmental Characteristics:
Ambient Temperature:
Operating: 0’ C to 40° C (3Z” F. lo IO& F.)
(E@udl”g battery)
Non-aperatmg: -25’ C lo +70’ C (-13~ F. to 158O F.)
(Excluding battery)
Altitude:
Operating: Up to 7,000 feet above sea level
Non-operating: up to 40.000 feet abcwe sea level
53 dB at 3 feet (A scale)
Height: 57 inches
Wldth: 31.5 inches
Depth: 32.12 inches
Weight: appmx. 1.100 polmds
1.4 options
Options are described in Appandf A of this manual. If the option(s) is part of the orfginal
equipment order. it is factory installed. Ffeld instaflatfon of selected options by an EPE Customer
Support Sewfces Field Engineer is available: consub your EPE dealer for further information.
EPS 2000 II kVA UPS
2.0 scope
This section explains procedures for mcelving. handling. and storing the equipment,
prerequisftes to the instalfation procedure. fnstsllation. and equipment start-up procedures.
2.1 Receiving
Inspect the exterior surfaces of all ship@ng containers or packaging used and the equipment for
damage which may have occurred during transit before accepting the shipment from the freight
carrier. lf the shipping containers or equipment show evidence of damage. note the damage on
the receMng document prior to signing for rece’@t of equipment.
The equipment should be unpacked immediately after reeelpt. and inspected again to determine
il any internal shlpping damage (bmken components. disomnectad wiring, locse conneotlons,
etc.) has occurred. Vetffy that the equipment nameplates correspond with the
_-..I--.-. VIMIe”.
cR(Y’~“‘s‘“, -.>---.,
Damage claims should be tiled directly with the carrier. Replacements for damaged oompcwnte
should be ordered through EPE Technofogies, Inc. Customer Suppott Sewfoes.
2.2 Handling
The EPS 2OooO t t kVA UPS can be moved by a pallet mover or a fork lff type me.
The dimensions of the opening for the pallet mover are l&C? wtde and 4.4 high.
The UPS includes swivef-type locking casters formovfng the unit into its final position.
and leveling +ks for permanent installation in its fmal poskion.
Figure 5: Handling
EPS 2000 11 kVA UPS
2.3 Storage
.-- -,.
If the equipment is to be storedprfo;to i&t&i& ~should be &red in a &I. dry. welt-venti-
lated location tilch is pmtected against rain. splashing water. chemical agents. etc. The equip
merit should be covered with a tarpaulin or plastic wrapperto protect tt against dust. dirt. paint. or
other foreign materials.
IMPORTANT
The battery can only be stord for Uwee (3) months maximum af Tp F.
(25O C) prior to rechafglng. Exceeding the recommended amblent
storage temperafure will reduce battery back-up time and may
adversely affect battery Me.
I
The EPS 2WO UPS equipment is intended for use in a computer mom environment
(controllad temperature and humidity). and can be bwtakl on a raised computer mom floor.
Wiring for power and control cables enters through the bottom rear of the equipment.
The EPS 2000 UPS requires a minimum of 36 inches of front ctearance for normal maintenance.
and requires a minimum of 24 inches rear clearance. If equipped with either the Output Dislribu-
tion Paneltaard or the Output Receptacles option. the EPS 2WO UPS requires a minimum of 36
inches rear clearance for maintenance. Side eccess for mafntenance is normally not required.
The UPS dbsipates heat and exhausts warm air through the top portion of the enckure.
Refer to Section I, 1.3 - Spesificatiins for heat dtssfpated (Bttir). Air exhaust is 600 cubk
feet per minute &FM).
Owner’s manual
After detemlnlng the final location for the unit. lcwer the leveling jacks an all four comers cf the
UPS (see Figure 6) to insure proper stability. The casters must be at least 506’ cff cf the floor
for the final installation.
Install the front and rear bottom grills that were removed for shipment. The hardware fs already
in place.
Before making any eleclrical ccnnectkms. checklo see thal all upstream AC inpul circuit breakers
or fused switches that will h~terface with the UPS are in the OFF pcskion. Make certain lfmt the
EPS 2000 UPS AC Input Circuit Breaker (01) and Ballery Clrcuft Breaker (QFl) are in the OFF
pcsltlon. Make certain that the Maintenance Bypass Swkch (Q5NKZBP) is in the Q5N pcsklcn
(see the Figure below).
nnuilHlswrr
TocLosEoDl
.~.ups;;~.-.-.‘..
3 3
v
TLmN llm WAY
TOCLCSEOSBP
All field wiring wmeclicns for the EPS 2000 UPS are made in the rear pa-don cf the UPS
enclosure (see Figure 7). To gain access to this area. the rear panel of the UPS must
be remwwd.
See Figure B for the location of the ac input connedlcns. The pcwercormectiins are three
phase. four wire Wye plus equipment ground: The phase sequence must be A. 6. C. The input
circuit breaker rating (Ql) is 50 Amperes. The nominal AC input current at nominal input voltage
is 34 Amperes. Size the Main Input Cables and upstream prcteclicn devices acccrdmgly.
See Figun, 8 for the lccaocn of Ihe UPS output load ccnneciiars. The output conn&i?ns are
three phase. four wire WYE plus equipment grcund. The phase rctation mu81 be A. B. C. The
unit AC wtpul current rating at the nominal cutput v&age Is SO.5 Amperes. She your output
cables and downstream prctectfcn devices acccrdiigly.
NOTE
A three-wire DELTA load can be connected to the UPS outpuI. bul Ihe
phase connection cannot be gmunded.
0 I
EPS 2000 11 kVA UPS
POWER
WARNING - CIPJ PCA
INTERFACE
CONNECTOR
(DES. OPTIONAL)
REMOTE /
COMMUNICATION
LINK INTERFACE
(RS-232 OPTIONAL)
EMI PCA
INPlJTX)UlPUT
-lERMlNAL BLOCK
CONTROL WIRING
TERMlNAL BLOCK
-ml
.oul?uT
DISTRISUTION
PANELSOARD
AREA (OITONAL)
Owner’s manual
_ .a ““““” ‘“p!Jvo*!~.T:fm~‘B - - - - - - - - -
Refer 1, Figure; for the location of the control wiring intsrlace. and tc Figure g lor the detailed
ccnnecticn information.
The EPS 2000 UPS is shipped from the factory with all batteries finly secured in place.
The batteries comprise a single &ring. fuliy wired together except for e single link or inter-battery
ccnnectcr that Is removed for safety during shipment. Thai inter-battery link. consisting cl a cable
*hat ccnnects in the fmnt and in the mar of the unft. mu81 bs installed before attempting tc use
the EPS 2000 UPS.
NOTE
One inter-battery link is removed for eafey during shipment. This link
must be install$d before using the EPS ~OLXJ UPS. I
8 I
2.6 Start-Up Procedure
Pdcr tc beginning the Start-Up procedure. read thcrcughiy Sectlo” III - OPERATION.
Se sure you fully understa”d the operation ot the LCD Display (9 3.1). use of the
SSBCP keypads (9 3.1). and the EPS Monitor (II 3.3).
A. Check to insure that all paver and control wires have been prqwiy ccnnected and
lIghtened [Link].
8. Check lhe trip settings on the upslream and dcwnstream protective devkxs. and
meke cefialn mat they are canpablble with the UPS and the load requirements.
C. Verify that the voltage of the Ma,” AC input scurce Is indeed that shcv,” a, the UPS
namap!ate located inside the right deer of the EPS 2OOa UPS enclosure.
D. Verify that the air liiler located under the unit is prcpedy installed and is free of dust
and din. Make certain that no cbjects block the air lti 81 the front Lacttcrn of the
unit. or the air exhaust al the tcp rear of the unit.
E. Verify that bth 01 and DFl h the UPS cabmel 818 in the OFF position,
F. Verily that lhe Maintenance Sypass Switch (05N/O3SP) is in the Q5N ~.cdtic” (see
the Figure b&w).
Owner’s manual
l-
NOTE
_
tf the LCD display on your EpS 2000 UPS equipment diin? fmm that
t presented
- - in ihie
- manual.
- a problem
-- -is indicated.
---- Stop imnmdiately end
a contact EPE Customer Support Senkes for assislance.
A. Close the upstream circuit breaker providing power to the UPS Main AC Input.
8. Measure the upstream supply voltages at the UPS Input connectbns (688 Figure 8)
to insure that the voltage is that required by the UPS (see the UPS nameplate
located bwlde the right door of the enclosure). Make certain lhal the phase
sequence of the Main AC Input is A. B. C.
C. Close ihe UPS Input Circufi Breaker (01). when 01 ls cbsed. the EPS 2000 UPS
power supply will turn on. and the EPS Madtor will be active. The EPS Monitor will
pmvlde instructions for the start-up procedure.
w
N O T E
When the UPS is first energized. the LCD will display the Language SelectIon:
The display will continue to vertically scroll thmugh the above messages until one language
is selected. The Alarm LED (Red) on the SS&CP will be flashfng.
To select English as the display language, press the 1 key ffnly to insure contact.
The Audible Alarm will ‘chirp” indicating that a keypad has been pressed.
EPS 2000 11 kVA UPS
The UPS displays the test position when the maintenance byPass switch is in the bypass position.
or iI circuit breaker OF1 is open.
To view the current status of the equipment. press the SCROLL DOWN mad.
Dispay reads:
These ahrm condiiis. as displayed atIer test position. are the normal alarm ccndkicms the4
should appear for the present status Cmittal startup) ol the equipment.
If other alarm conditions are displayed. refer to the DIAGNOSIS menu IO resolve these
conditions (see B [Link]).
Owner’s manual
-0
The EPS 2gOC8 UPS is now tn its normal operating condition. Voltage and Current measurements
are performed continuously and can be dttplayed by presstng the Vofts and Curmnt keypads on
the SS&CP. See l12.8 for instrwttws.
The EPS 3C1Doo UPS can be @&ted for the mqulrements oi your installation tf you de&e settings
other tha” the standard factory hetlfngs. Refer tothe PWSOnaraation Menu (a [Link]).
2.6.3 Anomalies
During the stan-up procedure. the LCD on your EPS x)WJ msy indicate:
The Main AC Input (Ml) source phases am out of sequence. Corrective actiOn is requested by
the EPS Monitor during start-up: in lhff case, swap any two phases of the Mat” AC Input source.
To perform this correction. the UPS must be is&ted and canpletety shut down by swtt&ing off
0 the upstream circuit breakers suppiymg power to the UPS.
After performing the intiil start-up procedure. the fofb%vtng tests shoufd be perfamed to Insure
proper operation of your EPS ZOW UPS.
For the kxatiw, of the keypads and LEDs. see Fffure 12. on page 3 - 1.
Owner’s manual
[Link] lnverter
0 ---- To execute the lmwtm 8tarVstop test. first press the SCROLL DOWN keypad lo diiptay the nexl
two lines of the Command sub-menu.
To execute the On Battery Operation test. first insun, that the UPS Is opemtiig in a normal
manner. with a load connected to the UPS Inverler output.
Turn off the upstream ac input clrcuil breaker (supplying the UPS) to simulate a UtirI failure. The
UPS lnverter will operatb on battery power. The RectHlerISattey Charger LSD (Green) on ths
SSBCP will be OFF. The lmerter LED (Green) on the S?&CP will be ON. The display will
indhxte:
Check the UPS output voltages (see Voltage Measurements. (I 2.8.1). Press the Volts keypad,
then the 2 keypad. to monitor the Inverter output voltage 4 frequerwyc
To transfer the UPS ourput from the lnvener output to the Bypass AC Input souse. the UPS
should be operating in a normal manner, with a load connected to the UPS Inverler wtput. The
UPS Iwafter output must be synchmnized to the Bvpass AC Input 6o”n.x.
Display Reads:
I
WARNING
t When 01 and OF1 are in the OFF position, high voltage may stffl exist
at the line and load terminals of these circuf2 breakers.
a I
IMPORTANT
To compfetafy leolate the UPS from all porrsr eources. the UPS
input circuit breaker 01 and the battery circuit breaker OF1 ntwf
be turned off. the upstream circuit breaker (suppfying the UPS) must
I be turned off. I
Ownsrb manual
8. Return To Inverter
. _.-- -. --
To return the UPS to normal operation (lnverler output supplying load). follow thii pmaedure:
Eme~qency P&r Off (EPC?) keypads 810 pmvided on the upper left portion of the SSBCP.
‘i”“i”pm!$
push Bath”“.
When these keypads 818 pressed 6fmuiteneaMy. Ihe EPS 2600 UPS will shut dcwn.
The Rectifier/Battery Charger. the Imerter. and tie St&z Swii will all turn off.
The Main Input circuh breaker (01) will trip off. Power to the load will cease.
The Batmy Disconnect circuil breaker C!Fl will trip off.
To restatarr the UPS. follow Ihe procedure ‘bndiited in n 2.6.2 after ibe external dry contact
REP0 has been reset.
V&age and current measurements can be obtained instantly by pressbrg the Voltage and Curreni
keypads on the SSSCP.
Owner’s manual
The follmvfng voltage parameters (L-L) am contfnuously monftored. and displayed on tfw LCD
when selected:
The followfig cwren, piwameten, ie contfn~sly monItored. end displayed on tie LCD
when selected:
. UPS Output Current in Penen for the moot Heavify Loaded Phase
. Bypass AC Input Cummf in Percent for the most Heavify Loaded Phase
- . Operation
3.0 Scope
This sectlion descnfes the EPS 2000 System Status and contml Panal (SS&CP). bwluding
programmable controls and tndicabxs. elactm-mschani controls. operathg modes.
and alam conditions.
The Liquid Crystal Display (LCD) consists of two lines. 20 cheracters per line.
It is used to display measurements. start-up and operating procedures. diignostics.
and alarm messages. Contrast of the LCD can be adjusted to suit the viewing
environment: see li [Link].
- -
NOTE
E~hkeyontheSS&CP,~npreascd,w~lemkasholltonetoindicate
f lhat a key has been notheated.
0 I
- Scroll Up key
The ?..xoll keys allow the operator to sac41 up or down menus on the LCD display.
When arrows appear on the left side ot tie LCD. addittonal text is available which can
be brought into view by pressing either the SCROLL UP or SCROLL DOWN keys.
* Ten Digit (0 to 9) keye
These keys are used to select Menus. to select items fmsn Menus. and to enter or
change system settings. When the LCD pmntpt ind!.cates that a “umber is to be
entered. press the appropriate numbered key. The number which you have
pressed will appear on the right portion of the LCD. All entries can be modified by
re-enterhg as long as they have not been validated by pressing the ENTER key.
If the number has bee” validated. then the ~etatfonal sequence needs to be
repeated to change the number.
This key. when pressed. causes tfw LCD to d&play submenus which can be used
to mcmltw:
Refer to II 2.8.1 for lnsmlctions on the “SO of the voltage Measurement key.
This key. when pressed. causes the LCD to display submenus which can be used
to monkor:
Refer to 9 2.8.2 for i%tNctions on the use of the Cwrent Measurement key.
EPS 2000 11 kVA UPS
This key, when pressed, returns the operator to the M& Menu display.
Should you make an error while workfng with the EPS 2ooo UPS, pressing
the MENU key twice will always return you to the Main Menu.
This key is used to validate an entry. 01 to return to the last menu where you
exiled fmm it.
hrsh Both
- Emergency Power Off (EPO) keys
The two EPO keys muSt be pressed sfmultaneousfy to initiate an EPO shut-down.
When an EW shut-down is hftfated. the UPS is turned off (the Main AC fnput
circuit breaker Ql b turned off). the battery circuft breaker OF1 (located In the
BATTERY PAC Assembly) is opened, and the load is dffonnected from the
AC paw, sources.
INDICATORS
This Red LED flashes to indicate a major or minor afaarm condftion has occurred. The
aCfual alarm(s) is shown on the LCD.
Owner’s manual
-0
LcadonBypata 7
-r
The RectHler/Banety Charger Status Indicator, when on. indicates that the Rectified
saney charger Is operatbnal.
me lnverter Status Indicator. when on. indicates that the lnvwter Is supplying pavet
to lhe load.
me Load on Bypass Indicator. whe” rm. i”difates that the load power is being
provided by the Bypass source.
3.2 Controls
Controls for the EPS 2cOo UPS are of two types: programmable controls and
0 electrc-mechsnical co”troIs.
The EPS 2000 UPS has the following complient of elects-mechanical switching devices.
See Figure 3 for the location of these devices.
01 Main AC Input circuit breaker. Used to apply input voltage to the Rectfied
Battery Charger. end provides input cummt pnxection
QFl Battery Disconnect circuk breaker. Used to camect and diico~ect the
UPS from ts battely. OF1 prwidea iso!atio” and pmtectio” between the
UPS and its battery system
Q3SP105N Manual Maintenance Bypass switch. Used to bypass the UPS and isolate
the UPS output
0 The Programmabl~Co”trcls are covered under the Menu headings. D 3.3.1. and include such
control flmctlOrlS as:
Tha EPS Monitor is a software package thmugh whkh the operator interacts with the EPS 2000
UPS system. The EPS Monitor is menu-driven; to perform 8 fun&m (such as Start-Up).
the appropriate menu is selected. fmm whkh fhe operator selects the desired function.
When the EPS 2OW UPS is firet energized. the Language Seledion menu Is displayed:
The LCD will continue to smn vehdiy though the above displays until a language is 6ebted.
To select a bnguage. simply press the numbered keypad camspading to the desired language
(for example. press 1 for Englii). The desired selectfon need not be sfxw on tfte LCD to make
the selection, nor does ft require validatfcn.
Refer to Figure 13 for the instrudions on how to “se the SS&CP keypads. as they appear on the
LCD. and as they appear on the SSBCP.
Ownet% manual
* * l EPS MONITOR l l *
INSTRUCTIONS
II! : AUDIO ALARM OFF :!I1
U : VOLTAGE MEASUREMENTS :"
1:CuFRENT-s :1
? : ACCESS To MAIN MENU :?
to.+: l4ENU SCROLLING :++
'...CHECKING...*
appears,tt’eLCDdJlretumtotheTEsT
POSITION display automalicaliy during
slali-up.
EPS 2000 11 kVA UPS
3.3.2 Menus
Menu 1 _ START-UP
Menu 2 - INVERTER ON/OFF
Menu 3 - DISPLAY CONTRAST
Menu 4 - BATTERY TRANSFER TEST
Menu 5 - BYPASS PROCEDURE
Menu 6 - COMMANDS
Menu 7 - DIAGNOSTICS
Menu 8 - PERSONALfZATlON
Menu 9. COMMUNlCATfON
When the MENU key is PV3SSed. the me”” r&g wffl be dffp!ayed on the LCD.
Display Reads:
rr
1 *RT-“P
I I-m/m
For the 1NVERTER ON/OFF Menu. 688 Q [Link]
El (r-1
Scroll
For Ihe COMMUNlCATlON Menu. see (I [Link]
You can manually scroll through the avaihble menus by pressing the SCROLL UP or SCROLL
DOWN keys mspecliiefy. To s&c! a menu. press the numbered key which cowqxmds to the
desired menu (for example. press 1 for Instmctiis) only when ft is displayed cm the LCD.
If you selected the wrong menu. or have made an ermr. press the MENU key again to return to
the menu listing. Sy pressing the ENTER key once. you can return lo the next higher menu fmm
where you exited.
Owner’s manual
[Link] Start-Up
This cmnd allows you to adjust the contrast of tie LCD to suit your viewing mvimnment.
The Sanery Transfer Test is used lo simulate an input power failure by turning off the Aectiied
Battery Charger. and allowing the lnverler to operate from battery power for fwo minutes, than
returning the UPS to normal operation.
Thfs lest is on!y possible if the battery has been charged for at least ten (10) hours.
Also. the Bypess AC lnpul source frequency and voltage must be within the prescribed
limits for a nbbreak transfer to the Sypasa AC Input ource in the event of a baltely problem.
If the battery has been discharged within the lasl ten hours. this message is
displayed immediately:
The battery vollege is displayed during discharge. along with Ihe lime remaining on battery
operation. me test ends with the dispky of:
EPS 2000 11 kVA UPS
0 The Bypass Procedure is pre&tecl in detail !n (I 2.7.3. The procedure is intended for
man”a, transfer of the load to the Bypass AC Input source without interruption to the load.
for maintenance purposes (Bypass), or to return the load to the UPS lmener Output
(Return To Inverler).
If the Bypass AC Input bowce is out of tolerance. these operations will result in a 0.8 semnd
load interruption. and can only be pedormed with a FORCED OFF or FORCED ON commend
(see [Link]). The FORCED OFF and FORCED ON co”wna”ds can only be issued after
entering the wedigit password.
Th!s procedure assume8 that Ihe UPS ia operating in a nom%4 manner. with the lnverter providing
load power. Ths lnverter tipul mu81 be synchmnbed to the Bypass AC Input power source.
[Link] Commands
Ths COMMANDS Menu can be reached by pressing the MENU keypad. pressing the SCROLL
DOWN !eyped ftxr timan, than the R ka)mad. The COMMANDS Menu is used to initiate the
folbwlng operaions:
me SCROLL UP and SCROLL DOWN keypads am used to select from the available commands.
Pmcedures for each command am listed below:
Synchronizing and de-synchronizing the lnverter requlms entry ol the two-digit password supplied
with this manual. Enter the password:
NOTE
I
When the UPS inverter is operated in a non-synchronous mode in
relation IO the by~8s.s BC inpvt source. opemtban of the statk switch is
inhlbtted for 800 mill~econds.
NOTE
Should you make an error. the EPS Monitor will albw you to re-enter the passwcad number.
Alter the Unsynch Decision screen has been presented. the LCD will dispky:
Owner’s manual
[FJpy-J
The lnverter must be shut down to apply the equaliiation charge. The LCD wlll displey:
[T-j
EPS 2000 11 kVA UPS
-
[~]I’“‘]
pz?J t-1
Atter selecting the display language and pressing the Eh’TER keypad, the LCD will present atl of
the SS&CP Instructions (see II 33.1). The lnsttuctions will scroll horizontally acmss the LCD
(lrom right to left).
Owner’s manual
X3.2.7 Diagnostics -
Display Reads:
These fife ahms are the normal alarm arnditions which should appear for the present status
of the UPS (bath fhe Inveder and tie Recftf~r/Sattery Charger am OFF).
If other afarm condiiffs are displayed (see 13.4 for all alarm conditions). fn-mmdfate a&o,,
should be taken. Write down all of tfm alarms and contact EPE Cuti~ller Support Sewices
for assistance.
After viewing all of the alarm condtfow, conUnue the diignostks by pressing:
Owner’s manual
G ---a
[Link] Personalizatfon
The PERSONALlZATlON menu allows access to mutines which tafbrthe qwatff of the UPS to
your fnetallation.
To use tfw PERSONALIZATION men”, both the Rectffffr/[Link] Charger and the lnveiier must
be shut down.
Enter Password
The EPS Monitor expects three digks to be entered on the nvmbered keypads. As you enter the
numbers. your entry will be d&played on the dght of the LCD. If ten minutes of battery protection.
tar example. is to be spec’@ied. pmss:
.
NOTE
If you attempt to set Rod Vdtage when sealed batteries are b&g used [unnecessaly), the
dfsplay will indicate:
EPS 2000 11 kVA UPS
If you attempt to spt equalkatlon voltege when sealed batteries are being used (unneecessmy).
the display will indicate:
Owner’s manual
CHARGE 16 the time in hours mat the Rectiiir/&ttery Charger win keep the batteries on
Saost Voltage before returning to the nomaal Float Voltage (wet-cell balierfes only).
Charge MasJdng Time represents the Ume fn seconds that an ac power outage can last without
the RectifieriBaltey Charger applyfng Boost V&age to the balterles when Main AC Input pauer
is restored. The time is selectable In 15 second increments (for wet-cell balteries anly).
8
NOTE
Only ~5% of the nominal InwrIer output vokage can be antered. Use the numbered kaypads to
enter the new value. then press the ENTER key. For a 208 VAC output system. the new value
must be within the range of I99 - 218 VAC.
If you s&cl a value outside lhebe range limits. the display will indkaw:
NOTE
To select SECOND STEP INPUT CURRENT LIMIT (see GEN SET POWER LlMlT
on the next page for values). press:
II SECOND STEP INPUT CURRENT LIMIT was selected as Option 2 above. the value in kVA
(input voltage limes semnd step current lbna value) must be entered.
If the Remote Comrmmication Link (RS-232) is option is not being used, press:
Minor alarms are those abnormalities or anomalies which occur during mxmal operation and
which do not interfere with the normal function of the UPS. but should be corrected .rn the near
future. These are indicated on the LCD like this:
Alarms which could appear under this category include those listed below and would appear on
the LCD after presshg the SCROLL DOWN keypad.
MAINS2 l-P”ASINC
One or nmre of the three output phases is providmg mere lhan 100% of the full toad
current rating of the UPS.
0 hmINS2 0” O R w
The UPS lwerter is not syncfuvnfzed to the Sypass AC Input source because that voltage 1s
outskle the +. 10% tolerance. Operation of the statif switch is lnhfbfted for Boo miltisecands il the
load transfers to static bypass.
tGJNS2 OF OR “F
The UPS Inverter is not syndmmbed to the &pass AC Input source because that fmquency Is
outside the set Frequency Window (sea 7 1.3). Operation of the Static Switch Is inhibited for 800
miltiieconds if the bad transfers to static bypass.
The UPS Invwter fs not synchronized to the Svpass AC Input source beceuse the phase
dinerential between the two is greater than f 3 degrees. Operation of the Stadc switch
is fnhfbfted for 800 millfeeconds if the load transfers to statfk bypass.
Owner’s manual
Rectifier/Battery Charger major atams result when the Rectifier/Battery Charger is not
operating. and the UPS is providing the load power from the batteries. This On Battery
condiiion is indicated on the UPS LCD with this display:
INV ON BATTERY
MINI AUTO. = XXX MN
The atarms which could appear under this category include those listed below and would appear
on the LCD after pressing the SCROLL DOWN keypad.
END OF AUTONOMY
Battety has reached Is end point of dischage and the UPS lnverter is turned off.
Only used when anher or both the DC Ground Fault Indication or Smoke Detector options have
been installed.
This indicates the RectifierEattery Charger wtll not start due to an Incorrect phase sequence an
0 the main ac input (mains 1) sauna.
CHARGER OFF
Indicates the RectifienBattaiy Charger has been programmed OFF or has turned off.
EPS 2000 11 kVA UPS
aLam
INVERTER OFF
The alarms which could appear under this categciy include those listed bekw and will appear on
the LCD after pressing tfve SCROLL DOWN keypad:
INVTRANSF OVERTEM
S.S. OV-BRTEMP
LEG1 DESATVRATION
INV ov OR w
-
EPS 2000 11 kVA UPS
-Maintenance-, - - -
4.0 scope
This section describes preventative maintenance procedures and the EPS 2000 UPS diignosffc
capabiliiies.
8. When replacing batteries, us8 the same model number and manufacturer
of batteries.
E. CAUTION - A battery can present a risk of electrical shock aml high short cfrcuii
current. The lollawing p~CWtk”S shwld be observed when working on banedss:
_ l p-‘p’“““““_” yy”:y _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ - - - - - - - - -
The following preventive maintenance routines shoufd be considered as the minimum
requirements; youi installation and site may require additional preventive maintenance
to ensure opimal performance from your UPS system. These mutines should be performed
twice a par (more often if required).
A. Isolate and de-energize the UPS equipment for all mafntenance operations
(see ll 2.7.3).
8. Insure that the equipment is clean. and free of loose dust. dirt. and debrts.
C. tnspect the air inteke and outlet grates (see Figure 6) and clean as required.
Verify that the air flows free& through the equipment. Clean the grates and
the enclosure interior with a vacuum cleaner if required.
D. The EPS 2000 UPS is equipped with a dust fiftererwhich should be changed at
regular Intewals. Inspect the filter regularly to determine how long the filter
Wltl he, !” “N’T ing!&&.~.
When the required action is highty involved. or when the fauft cannot be located by the
EPS MONITOR software. the EPS MONITOR will recommend cafrbxg a maintenance speciafkt.
Contact EPE Technologies. Inc. Customer Support Services for assistance.
Diagnostic routines era available under Menu 7 (DIAGNOSIS) from the Main Menu
(see q3.3.2.7).
Thhe terms displayed on the LCD are expkined in the glossay at the roar of this manual.
Any component replacement indicated by the procedure must be carried out with the equipment
fully Isolated end de-energized. Refer to UPS leotetfon For Maintenance. V 2.7.3. The system
memorizes the etep being carried out before isolation. end oontinues the procedure at the same
place when power is restored. Figure 3 shows the foatfon of the various pas which may
require replacement.
The RectifledSattery Charger, Inverter. and Static Swfitdr power niodolee are of plug-Wpullout
reck design for eaee of maimenance. These power modules are secured with two ecrewe on
the side of each power module.
To remove e power module, diecmmect the oonfrol cables plugged into Ihe fmnt of the module.
Remove the screws (which also serve es the ground connection for the module) and pull out
the paver module until It ie free from fts nmr~ers. The maximum weight of a power module
is 33 pounds.
To install a power module, return the module to the ronnere. ph@n the Power module.
and install the retalntng eorewe.
Four Printed Cirwk Assemblies (PCAe) am located in the plug-in Card Module whrch is mounted
in a manner similar to the power modules. The four PCAs in the plug fn Card Module are lhted
below and are positioned fmm left to right as viewed from the front of the module.
PCA Function
ODUP lnvertercontroller
To remove the plug-in Card Module. first dfsconneot the four oo.ntr01 wire cables from the front
of me module. Then &oonneot the ground eorew through the skfe of the unit. Pull out the
plug-in Card Module slowiy until you can read, me nib.21 cebie mat attaches in two plecee
on the back of the Card Module. Disconnect the ribbon cable. The plug-in Card Module
is now free of the unit.
To replace a particular PCA. ffrst remove the retaining barrter mat MS hottzontally BCIUSS me
beck ot the plugfn Card Aeeembiy by removfng me two ecrewe theJ hold fl ln place.
Diemnneot me ribbon oeble et me rear of me PCA that fe to be replaced.
Pull the PCA out through the beck of the phrg-in Cad Aeeembfy.
EPS 2000 11 kVA UPS
To remove the ALIP PCA, four additional screws (two on the top and two on the bottom of the
0 plug-inJard Module) must_be_removed befog thcPCA cjsn_be p++out through the @ck
.Of the card Module.
Refer to the Battery Safety Instructions in 1 4.1. The EP.%?XI~ 1 individual batteries are mounted
on battery trays, two batteries to a tray. The battery trays h turn are secured to a battey rack
incorporated into the enclosure frame. A folding bracket is provided (see Figure 14) that is used
to hold the battery trays in an accessible position for inspection and maintenance..
When not is use. the bracket is disassembled (Figure MA) and securad to the left of the bottcm
battery (front view. see Figure 15s). To assemble the bracket:
1. F(a!r!?Yn !h9 “rn nnr! .%raw hnlding the brskt kl it3 [Link] pmit!E
2. Assemble the bracket as shown in Flgure 146 using the hardware removed
in step 1. above. Note that the asssmbty of the bracket can be reversed to
allow the assembly to be used on the lowest trays @racket rests on the noOr).
3. Positian the bracket in the battery rack slot dire&y underneath the battery tray
to be inspected (see Figure 15A).
Batteries should be inspected twice a year; more often iI used in an excesslvaly ditty or hlgh-
temperature location. Keep batteries. posts. and inter-battery link tree of &st build-up.
1. Inspect the batteries in the EPS 2CM UPS for electmlyte leakage or seepage.
and for signs of battery container dmrmge. cracks. detomwdions. etc.
If such conditions are noted. the aflected battey must be replaced.
2. Keep the interior and exterior of the EPS 291X, and the exterior surfaces of
each battery. tree of all foreign materials including dust.
A clean. dry cbth should be used to clean the battery sutiaces. If required. a mild sap and
water u~lutlon can be used. Be sure to tJwoughly dty all surfaces. Never use cleaning eolvents.
0
- _ _Appendix.A - - -
Options
A.0 Options
This section describes available options for the EPS4gOgn UPS. For each option.
a description is provided. followed by installation instrwt&ns. Operating fnsttructions.
and maintenance information (if any).
When options are p&t of the original eqolpment order. Umy are factory installed and requlm no
field adjustments by the user. Selected options can be fiefd installed by an EPE Customer
Support Services field engineer: oonsult your EPE dealer for further Information.
NOTE: hlaxtmtmt
she = %I0 AWG
NOlEt D r y -
r&d 1 Ampere
st 24 Vdo or 120 VAC
EPS 2000 11 kVA UPS
oescription
When this option Is selected. fNe (5) sets of isolated dry contacts are provided for external
connections. They are located on mnlml terminal block TSl (see Figure A-l for localii).
These contacts indkate:
. UPS On Line
. Load On Bypass
. UPS On Battery
. Low Battery Shutdown
. Summery Alam
Each of the contacts are normally open, and change stat8 to indfzaie the stalus or operating
condition. The contacts are rated 1 Ampere at 120 VAC. or24 Vdc.
The signals ere identified below
The conleEts described above are not available if the Power Warning Interface or Remote ALarm
Panel options art) selected.
lnstallatfon
When ordered with the original equipment. Ihe sigmds described above are available on control
terminal block TBl (see Figure A-l). When this option is field installed. (he Field Enghreer will
Instell the wiring required to pmvlde these signals on TSl.
Owner’s manual
Refer to the Description above. wh!xh identifies ho,., (he enemaI contacts generate signals.
end how the slarms are displayed.
[Link]
When this qHicm is selected. four (4) sets of normally open. dry isolated contacts am provided.
They are connectad to a e-pin w-9 type connector, localad on the rear pane1 of the UPS
enclosure (see Figure A-2 for location). The four 8816 of contacts indicate:
The signals above are tied to a common point. SYSTEM COMMON, available cn pin 5 of the DSO
connector. This interface Ls provided with a 15-foot long Q-pin cable that connects the EPS-2011
to an AS1400 computer.
lnstellatlon
When ordered with the otfgbral equtpment. the sIgnala described above &‘Q available on the Q-pin
Da0 type cOnnector al the Ioar of tf,e UPS (see Figure A-l). When thls optlo,, ,s field tnstalled,
the Field Engineer will Inste!l the tiring required to pmvlde these cfgnlls to tbs DB-9 cannccta:.
Refer to me computer manufacturers recommendatfon and instrudions for the locaion al the
connector on the computer and the c.~arating procedure.
r
EPS 2000 11 WA UPS
Operation
-0 - Reiir l&the D&cdpti& iA B A.1. All of &alarms (ax&H Summary Al&m) am tie-&ame as
described under A.1
Maintenanoe
The Remote Ccmmun’kations Link option for the EPS20Wn UPS k described separately h
the Remote Cammunlcations Link Owna’s Manual (EPE Pan Number 86-148009-00).
included wilb this option. Refer to that manual for further information.
Description
The Remote Akm Slatus Panel cansims of e wal!-mounted panel with four (4) indkatfmg LEO%
An external 120 VAC power source k required. Reler to the lnstaflatff Drawing pm&I&d with
this optrOn for installation and connecticn ~&W’uUions.
Operation
When a” akm occ”rs. the summary alarm LED will stay on (latch] eve” li the m k corrected.
This feature enables the operator to vedfy tie occunenca of the alam. Once the alarm has been
corrected. the operator can silence the Audible Alarm by pressing the AUDIO RESET pusbbuttan.
and can reset the latching LEDs by pmsslng the ALARM TEST/RESET pusbbuitcm.
Maintenance
Ensure that all LEDs and the Audible Afarm are operating by presshg the
ALARM TEST/RESET pushbutton.
Owner’s manual
Tie Remote Monitor/Control Panel allows remote viewing of operating data and
parameters. including:
The Remote Monkor/Control Panel has the CapabiGty to remoter control the UPS by entering
the command on the System Status and Control Panel. Thii Rrmore capabir2y can be enabled
or disabled by software selection at the UPS.
EPS 2000 11 kVA UPS
Installation
Operation
The Remote Monftor/Conlml panel has the same features and operates in the same
manner as the EPS-2000 UPS System Status and Conbol Panel (SSSCP). wah the
exception of the EPO function (none present). Refer to Section Ill _ OPERATION,
for more detailed information.
Maintenance
These optii era shown in Ffgures A4 and A-5. and are descdbed separately below.
Output Distnbutbn Options are normaliy factory installed and require no user adjustments.
Hcwover. output cables and output circuit breakers (for Diiributfon Panels) are normally field
installed. Instructions for installing output cabfes and output ckcuft breakers are provfded after
tie descriptions of the individual output distribution options.
0 8.6.1 Output Ffeoeptaoier end Breakers
One. hvo. or three Output Receptacles with Breaker modules are available. Each module houses
three specified NEMA receptacles. Each indiifduet receptacle is protected by a circuk breaker of
equivalent ratings. The module receptacles are located in the rear of the UPS enclosure.
With the Output Distribution Panel option, a 3O-pole dfstribution panel is provided at the output of
the UPS. The panel accapts &her bon-on or plug-in type breakers. of one. two. or three poles. in
any wrnbinatbn up to the maximum of 30 poles. The distrfbution panel is located in the rear of
the UPS enclosure.
PANEL (INCLUDES 26,
l/2- KNOCKOUTS)
fj. .@@g. . g
F
EPS 2000 11 kVA UPS
A.6.4 Output Cables and Output Circuit Breakers Installation and Connection
(required only when Output Distribution Panel optlon Is selected)
The output cables and the output circuit breakers are shipped separatefy from ihe EPS-2000
UPS. To gain access to the connection area. ihe rear panel of the UPS must be removed.
Be sure there is sufficient clearance to provide a working area In Ule rear of the UPS
(a minimum of 36’ is recommended).
I WARNING
b. Install the appropriate circuit breaker@) using the screws supplied with it.
a. Remove the appropriate slzed knockout plug from the conduit panel.
b. Remove the locknut and bushing from the fifting at the end of the cable,
and install the cable in the lmock~uf hole wflh them, feeding the cable
conductors through the hole.
0. Strip the insulation fmm the end of each cable wire. leaving 5/a” exposed copper wire.
g. Identify the output circuit breaker(s) on the distribution cover panel nameplate.
h. Have a qualified technician check the output cable receptacle for proper WItage
and phase sequence before connecting It to iis respective equfpment.
EPS 2000 11 kVA UPS
-
Owner’s manual
- - -Glossary
SYMBOLS
‘F Degrees Fahrenheit.
Degrees Centigrade.
3 At.
Plus or m,nus.
1) Number.
0 Phase.
n Ohms.
2nd Second.
AC Alternating current.
Ambient
air tetnpSrat”re me ,smperatun, Of the s”rmlmdhg e,r.
BAT TRANS. T!5ST Battety Transfer Test: simulates a Main Input powerfatlure and tests
lnvenor operation on the battery for two minutes.
BYP Bypass.
BYPASS
PROCEDURE Main Menu selectlln for eccoss to the pmcedure for tmnsfening the load
10 the bypasJ source for isolation of (he UPS equipment and returning the
load to the lnvaner output.
lXll0rie A unit d heat. 1 calorie is the amount oi energy required to raise the
lempemture oi one gram of water by one degree Celsius.
Carrier m-3 company or individual responsible for delivering goods from one area
to another.
CAPAC
DISCHARGING Capacitors Dlscharghrg; indkates that the capacitor6 are discharging.
CB Circuit Breaker.
CH Rectifier/Bettely Charger.
CUARG.
CHARGE I MAX Prompt for entry of the maximum baltely charge current value.
CHARGER
ACDUISITION FAULT The Rectifier/Battery Charger is not receiving information mqulred for
operation.
Owner’s manual
CHARGER
CT FAULT Indicates e fault on Cunent Transtormar Tl-or TZ. installed on ihX Recti-
fler/Sattery Charger input lines.
CHECK LOAD Tan&r the load to the bypass SOU)UICB. and check to see that the currents
of the three phases do not exceed the lnverter curre”t rating (In=PMSlJn
where In = Inwrier ncmirml cunent ratng in WA. I’” = lnverter current
rating in kVA. and U” = lnverter line-lo-neutraf voltage).
CHECK MAINS Meaauro the Main AC Input (+15%) voltages to f”wre that they are wfthin
tolerance.
CT Current Transformer.
ClW. CUtTWIt.
curre‘nl Rating The maximum current v&ii e piece of elect&al equipment was desfgned
to cany.
DC Direct Current.
DC FAULT Indicates en internal fault at the DC voltage level (between the RectWkrl
Battery Charger, the Inverter. and the battery).
DESIG. Designation
DfAGNOSlS Main Menu heading providing awesa to UPS dffgnwtii routfrms for
troubleshootiog the EpS-2000” UPS sy6ttem.
Earih ground A ground clrcuH whkh has amtact wtth the earth.
ENVIRONMENTAL
FAULT Indffatss the optional do ground fault detedor has sensed a dc gmund
fault in the battery. or the optbxal Smoke Detector has sensed Bmoke.
EPS 2000 1 I kVA UPS
FAULT CLEAR Clearing of memorized faults after the conditkm(s) causing the faulI(s) has
been corrected.
FORCED OFF lnvener shut-down, with a” 0.8 second bad intermpti caused by
lncorrecl bypass sourca chamcterfstks.
FORCE TRANSFER Prompt requesting password entry to obtain bad transfer to lnverter aher
an interruptk” of 0.8 sem”ds.
FREE RUNNING lndketes that the lnvelterfrequency is stable and independent of the
bypass source frequencv.
FREO
GEN SET
DESVNCHRO Irwerier frequency de-6yndwo”izati.m action wflf~ rasped to the bypass
source “poll transfer to a motor-genera~ Bet.
GEN SET POW LIMll Motor-Generator Set Power Limit; reducing the power ccmsumed by the
RectlfierlBanery Charger during operatk” of the UPS on b motor-genera-
0 10, set.
GND GKJUtld.
Input Branch Circuft The Input CfrculI fmm the buildmg Power Panel cfrcuil breaker
lo the UPS module.
INV. tnverler.
INV FUSE BLOWN lnverter Fuse Blown: hdkates thaf fuse Fl , F2. or F3 has blow” on the
InYeRer oulpvt.
Owner’s manual
INV LEG TWERMO Indicates over-lempemture on the transistors of the lnverter leg.
INV NON SYNC Indicates that the phase shlft between the Inverter and the bypass so”rce
is outside of tolerance (i3t33. Transfer of the load without interruptIon Is
not possible.
fNV STOP
DISABLED lndlcates that the lnverter cannot be slopped ushg the INVERTER
STOP command, since the bypass source character!stks are incm’rect.
which would lead to an 0.8 second interruption lo the load lf the Inverter
were stopped.
INVERT 2 PHASES The Main AC Input or bypass source cmnsct&ns are fncorrect. Swap
any 2 phases to correct the phase sequence.
INVERTER
ACQUlSlTfON FAULT Indicates that the lnvertar Is not twcefviio information mauired
for operatfon.
INVERTER
FORCED Load suppfied by the lnverter regardless of cfnumstances (\mnsfer to the
bypass soource fs bxked out).
INVERTER
RETURN Pmmpt requesting the entry of the number 2 for access to the LOAD
RETURN TO INVERTER procedure frum maintenance bypass status.
VP Input.
LEG
DESATURATfON Indicates that the power tran&tors are not operating in saturation.
LEG POWER
SUP FAULT Inverter Leg Power Suppfy Faun; Indicates a power supply faufl an tha PC
Board controlling the tranz4sla-s of the lnverter leg.
LOAD
INTERRUPT...! Warning that impending act& will cause an 0.3 second load interruption.
EPS 2000 11 kVA UPS
MAINS2 NOT OK Indicates that the bypass source voltage 01 frequency is outside tolerance
limits (ilO% and Md% Of no”-li”al respe*hrew
MAINS2 I-PHASING Indicates zelp volte on one phase Or the bypass source.
MAINS1 PH
SE0 NOK MAINS Phase Sequence Noi Okay: indiies thal the phase mtatbn is
incorrect: swap any two phases to conecf this uwrdilion.
MAX Maxhum.
MCM Thousand Circular Ml1: wire she for mutliptiple stranded conducfoni over
4/O AWG in diameter. M Is from the Fiwnan Numeral system symbol
for 1 .ooo.
MG Motor Generator.
OF [Link]”cy.
OUTPUT
OVERLOAD Indicates that a” overtoad (2 101%) has accuned.
OUTSIDE
CONTACT An enema1 umtac! supp!Jed by fhe user and iniilng either bdepmdml
lnvener frequency. ora reductb” in the powercmmmed o” the UAlNSll
Main AC Input line. or force load supply by fhe Inve~er, or a gradual
ReciiiiedBattetyCharger shut down.
ov over-Voltage.
PH Phase.
POWER SUPPLY
FAULT Indicates a fauft on the control electnmfcs power supply board AUP.
Remote Emergency
Power off A swlich used for shutlhg do*m eleftrical equlpmerd.
REP. Replaeemenr.
Rho-E CNTRL
ENABLE Remote Cwdml Enable. fticatbrg that the lnverter and
Rectifierlsaftery Charger can be stopped and started from
the control module unit tdemonffor.
SE0 sequence.
Shipping pallet A pfatfom, on which artfdss are fffed for tifhg. Not used when equip-
ment Is shipped by elr ride padded van.
Speclfk Gravity The ratio of tie welghl of a ghren volume of substance (such as electrc-
lyte) to U-al of an equal vdume of another substana, (such as water) used
as a reference.
EPS 2000 11 kVA UPS
SPEED = BAUDS Pmgmmming 01 the transmission speed In bile per semnd (baud rate).
-0 S.S. or STATfC SW Static S&h. used to transfe& load to the By&a AC InpWTbf~I~S2
source without interruption to the load.
S.S. PROTECTlVE
DEVICE FAULT indicates a fault on the voltage huge protectian circufi connected to the
Bypass AC InpWMAINS2 boume.
S.S. THERM0 Indicates an ovec+smpwature canvlitica on the SCRs of the Stalk Switch
assembly.
SW or SWITCH switch.
SW TO MAN
BY-PASS SWIM To Manual Bypass: should be used prior to performing
mamtenance on the UPS,
Temp. Temperature.
TEST POSlllON Indicates that the lnvetter has been stopped for maintenance and is not
available. The bad Is on maintenance bypass (05N is open and 03BP is
0 cleseq.
THERMAL
OVERLOAD Indicates that a” ovedoad (between 110% and 150%) has occurred.
TRANSF. Transfer.
TRANSFO TrenSfOnner.
TRANSFO
THERM0 Indicates an over-temperature condition on the lnvetter output
transformer TZ.
U Voltage.
UF Under Frequency.
Owner’s manual
uv Under Voltage.
Vdt. Voltage.
VPC Volts Per Cell, the measure ol the electrical potential of a storage c.4.
ouch as a battery.
Without.
XFMR Transformer.
EPS 2000 11 kVA UPS
-Index
battery and dc bus current .......................... 1-8 dc shunt .._......”........... _ ..I........................... l-4
battery end dc bus voltage.. ........................ t-8 diagnostic menu ...........................................8 1 7
battery bank ... .............................................. l-4 diignodtits ...................““. ...........................4-2
battery bccst charge command ..................3-15 display ccmtast menu .......... .._ ...................3-10
battery bracket .............................................4.4 dy ccntzte interface, descdption .............. e-2
battery circuit breaker .................................. t-4 dy co”tecte interface. fnetallatfon .............. a-2
battery cinxii breaker rating ....................... t -8 dy contacts interface. tintenence........... a-3
battery ccrwecttcn ....................................... 2-8 d y cc”tacte interface. [Link] ................ a-3
bettey equalization charge command .......3-15 dy eontacte intertece. options.................... a-2
battery inspection .............................~.......... 4.4
bettey maintenance ....................................4-4 ticiency .._........_......................-......”........ l-8
battery prctectia) time................................. I -8 electrc-mecha”iil contmte ........................ 3-5
tattey sefety insiructicns ...........................4-t Emergency Power otl (EPO) test............... 2-16
battery string ................................................ t-8 envy valiiion .............................................3-4
battery tmnsler teet men” ........................... 3-11 EPO keys C.........................-.........................3 4
bypass procedure menu.. ............................ 3-12 EPS 2OWJ optiins -......................................I -9
EPS 2000 pictorial I.......... . . I....................... , -2
checks prior to start-up.. ..............................2 8 EPS 2OW rear view.....................................2.4
circuR breaker rating .................................... I-7 EPS manitor ...... .._......._ .............................. 3-8
command. battery boost charge .................3-15 EPS monitor f”etructkm .............................. 87
command. battery equalization charge ...... 3-15 EPS monitor menue ..t......._ .........................56
cammand. kwelter start and stop ............... 3-13 EPS moWor. battery tra”siet test .............. 3-11
command, language selectlw1 .................... 3-16 EPS mottitcr. bypage procedure -............... 5 1 2
command. memaized fault ....................... 3-13 EPS monitor, commands menu .................. 3-12
command, rectifier/batter/ charger EPS monitor. communication.. .................... 5 2 8
starI and stop ...........................................3.13 EPS monitor. dlagnostice .............._............ 3-17
command. synchmwuslnon- EPS mcnitcr. display contrast..................... 3-10
synchronous. ............................................ 3-14 EPS m-c&or. kwerter on/off.. ........_............ 3-e
commands menu.. ........................................3 1 2 EPS monitor. language selection ............... 38
CcmmUntcetion menu ................................... 3-28 EPS monitor. perecnalizeticn ..................... 3-20
component replacement ..............................4-3 EPS moilitor. etart-up ...................“............. 3-s
ccnnect1cn. battery ......“. .......................--_ 2-e
connection. UPS output load ...................... 2-3 flea tile cct-xte ....“” ..................................2-2
CCnneCtlms. ac input ...........................” ...... 2-3 fork lift truck.. .......................-....................... 2-1
EPS 2000 11 kVA UPS
frequency. input ...........................................1-7 major alarm. rectifier/battery charger ....” ... 3-31
frequency. output .........................................J -7 [Link] mverter...... _ “.._ ......... .._ 3-32-
major elmns ................................................3-31
general diagnostic.. ......................................4-2 major conlpcments ...._............................” ... 1-3
gbssely ........................................................ g-1 meat”mm*“ts. cunenl ......... ...“................. 2-16
meal”mrnmts. voltage ...............................2-17
handling ...... . .................................................2-l minor alarms ........................................” ...... 340
heat generalion ..... . ...................................... I -3 model number .........................--................. 1-4
personarietion. select external remote alam status panel. descdptkm I.... a-4
‘contact response z.. ..... ....................” .....~3-24 remote akmn StatlJs panel. InstaNatbn.. ..... a 4
personallzation. select remote remote alan status panel. melntenence ... a-4
communication link..................................3-27 remote alarm status panel. operation......... e-4
personalbation. select remote wntml .......3-26 remote alarm status panel. option .............. e-4
personerttiin. select seeled betteries.. ...3-21 remote communtcations link. option.. ......... e-4
personariatii. select telemonitor ............ .3-26 remote monitor/control panel. deecrlpticf~ . . e-5
personariticn. set battery eutonomy ...... ,321 remote monitor/control panel. instel!atkn.. a-6
persmlariation. set boost remote monkorIcontrol panel.
charge current.. ........................................3-23 metntenence _............................-............ a-6
personaliration. bet boost voltage ............ ..3-22 remote monttor/contml panel. oprlon.. ........ e-5
personalkation. 8et charge masldng time 3-23 replacing plug-in power modules.. .............. 4-3
persoftallzation. set charge time................. 3-23 replaclng printed clrctdt eseembliea ........... 4-3
personalizalion. *et equariation vottege ___ 3-22 resetting memorized fautts mmmand ........ 3-13
personsliration. set fan type .......................3-26 return to fnverler .... ..-............................”.... 2-15
pemonaliration, set generator return to menu key..................................-... 3 4
power limit ................................................3-26
personalkation. set hwettervoltage.. ......... 3 2 4 scroll down key ........ _ ..I......... _. ..................2-2
n__,___--4 ..........................:-7
pheii EIcgie “lqJla.a,,.~,‘. -^-^I,
W”” .-*
. I,-.,
-, ..-..-....-...............-..................+2
phase rotation ........ .._..................................2-3 select extemel contect response........-...... 3-24
pictorial. EPS 2000 ..~.................................. l-2 select remote communication link .............. 3-27
plug-in power modules. select remote Contml ......“.... . -..............- ... 3-26
component replacement ..........................4-3 select sealed batteries-. ..... ..^.............- ...... 3-21
power factor, input .......................................l-7 select telemonitor.. ......“..........._“.....I....”... 5 2 5
power tactor. output ..................................... 1-B set battery autonomy.......... ..-...I......“...-... 3-21
power module _ .............................................1-4 set boost charge current .............................3-23
power module. static invefter ...................... 1-5 set boost voltage _ ...._ _........._......_.....”...... 3-22
powerwamhg interface (ASMOO). option a-3 set charge roesking time .......................__.. 3-23
power wamlng Interface. descrtptlon .......... e-3 set charge time ...........................” ............... 3-23
power wamlng interface. instelletion .......... e-3 set equarlatton vonag.3 .............._.......“. ..... 3-22
power warning interface. maintenance ...... a-3 set fen type..................................I......._...... 3-26
pawer warning interface. operation ............ a-3 set float voltege.. . .. ...I...............- .._............. 521
prerequisites to Installation .........................2-2 set generelor power rin...... ..-...................3-26
preventive maintenance ..............................4-2 set hverter voiiage .......................~ ..I....... . 3-24
programmable controls ................................3-6 single rte diigm “...._”..........._ --- ____.____ 1-2
progremmeble controls and indicators ....... l-5 slew late ............-...-.................................... l-8
Pulse Wkith Modulate (PWM) ..................... 1-4 specifkxdicne ...._....................................-... 1-7
PWM .............................................................14 SSLLCP ..-..........._. ............................._. ...-... l-3
SS&CP. alarm kxlicetion .......... . I..I-....“.... l-5
recelwng .................................................“.... 2-1 SS&CP. audible alarm stlence key __......... l-3
recovery time. voltage .................................1-7 SS&CP. CwTent meesu,eeme”t keyped .... . 1-e
..
recbf~erhttety chager ...............................l-4 SS6CP. Emergency Power CH
rectifiar/?xdtery charger major alarm .......... 331 (EPO) kwads .._......I...........-....-...-.... 16
reotifierlbaltery charger start end [Link]. entry verii or return
stop command ...... _.................................313 to men” kevped -_......_ ........................... l-5
rectifier/bettery charger stews indicator.... .3-5 ssacp, inverter status indkator _ _ ..........I 1-6
rectilierhettery charger 1881 ........................2-11 SS&CP, liquid ctystel display.. .. ..” .............. l-6
relattve humidity ...........................................l-g SS8CP. loed on bypass tndiir............... I-3
Remote Emergency Power Off SSBCP. main men” man keypad................. I-6
(REPO) test..............................................2-18
EPS 2000 li kVA UPS
Lr
0
1
l -- .m
, I m I n I 0
, , j , , , , , / , / ,
\ 3 I -r- 0
I m I I 0
I I
I t I
I 0
.
El
,__,
1
. ._ _
:
.e. . .
.l-i
*
~-Y-
B{.
-
IiLl!
WY-
j-
I
r
I I -
,
I I -
J
II II - I II
.
1
-
TT-
-
s
r . ..----...._ . ..____.. -..- . . . . ..___.....
I’ ‘I I
1
m
.-
.-a -- - -
r
-
1I
I I ? i
-
I I I
I I
I
:-.-.-.-.-.-.-.-
ORIGINATOR: Paul Pierre Marehand mm 03/14/96
sl
A P P R O V A L : DAVLD DERAMEAI&& 03/14#6
AFFECTIVITY: ALL EPS 2000 UPS SYSTEMS
EPE CONFIDENTIAL
FIELDADVISORYINDEXEPS2000
Aodieabilitv
~- -
l
_ ._ ~- Date Issued/ MS Svstem
Acl~isor7~NO Advisorv Title Last Revised Aa&abilitv
FA-EPS-O61- ACALSDC Rear Panel Trim Strip A00 05/l 3/94 All ACA’s & WC’s
FA-EPS-062 Maiaten+e By& Procedure A00 1 l/16/95 All UPS’S
FA-EPS-063 RectifierKhkger Restarting Anomaly A00 02/15/96 All UPS’S
FA-EPS-064 PULJ PCA Failures A00 02/16/96 All UPS’S
FA-EPS-065 K2 Contactor Failures A00 03/14/96 All UPS’S
REVISION HISTORY:
Rev
d Description Date Auuroved
A Added FA-EPS-009 to -023 04/04/9 1 David Derambakhsh
B Added FA-EPS-024 to -032 1 l/12/91 David Derambakhsh
C Added FA-EPS-033 to -038 06mf92 David Derambakhsh
D Added FA-EPS-039 to -053 06/09/93 David Derambakhsh
EOO Added FA-EPS-054 to -061. Revised -009, -020, -030,
-036, -043, & -046. Changed to Field Advisory fannat, w/01/95 David Dmmbakhsh
EOl Revised FA-EPS-005,-034,-051. Added -062. 01/15/96 David Derambakhsh
E02 Revised FA-EPS-049. Ad&d -063, -064 & -065. 03114196 David Derambakhsh
FA-EPS-Oh03
.
FIELD ADVISORY.: FA-EPS-003 REV NC. : D.E.C. EA-3000
PAGE 2 OF 2
-
C. Electrical Differences
1. "AFIP" PCA contains updated firmware (EPROM) which
deletes *** EPS MONITOR *** from display readout
during power up.
2. PERSONALIZATION standards include: 3 mS mask, -15%
Input tolerance, and DISP. enable; Remote Control
and Telemonitor disable.
D. SDecvial Notes
.DRAWING [Link]
ITEM. NO.
l -
DESCRIPTION REV P6S
- -
1. EPS-2000, Phase II, System Schematic 93-144082-00 NC 2
PHASE II
PART NO. DESCRIPTION MG. REF.(PHASE 11
, I, UJ
04-45080-01 NC
P
Nae (4)
7
Nm (4)
l - . --
M-45080-03 NC .
7
Nde (4)
SUE [Link].
A 94985 DWGHo- 04-45080-03 ;;
:
04-45080-04 NC
7
NOL (4)
.
I -
c .”
-- ww
L.
.:
.L ::
223
-
-
-
-
-
-
- -
PI
0 -
-.
-------_-_-_---__i--~~~~-~~
%IIIr--y-
B : xxxxxxxxxYxxxxxYxx 9 x x
51,L------------------------------
m1 fi’i i
.““.“.*..1zl136 h--l
2S3IaRA6RlfiRRIJ
--------L-----------------
l------- I
-....
~.
.-
.:..
.-.
_^-.o
, . ..a
r----
-I
- .- - .- - -
EPE CONFIDENTIAL
There were no D.E.C. Models released for the 60 & 80 kVA as of 04/22/92.
*On 07/O&W, D.E C Models were releedfor the 60 c4 80 RVA, I Series; as HA4000 mod.& *
0 We no longer manufa&.rer 0 SERIES as they am obssleta and not LU778.
These units may not be seen in the field for a few months as the remaining inventory 0 SWS units
(built before 04/01/92) are shipped/installed. Note that the date code of the unit is located on the
Nameplate, ty$caUy on the Serial Number line, identified as fow’nmnbers (week & year).
The following information is predicated upon the knowledge of both the 60 & 8OkVA, 0 SERIES and the
125 kVA, 1 SERIES.
You may be permitted to work on these new version units, & if you have already successtidly
completed the following first tar0 classes, or t/u? t&d c&w
1. EPS-2000,f.I SERIES FIELD ENGINEER TRAINING CLASS
2. EPS-2000,ll kVA & 125 kVA, 1 SERIJ3.5 FIELD ENGJNFXR TRAINING CLASS
3. EPS-2000, I1 RVA, & 50 to 125 PVA, 1 SERIES FIELD ENGINEER TRAINING CUSS
2. ElechicalDifferences
a. Line-fed Rectifier at 480 Vat, throu& series line inductors & power fises (208 Vat input units
wntsin an internal 208V/48OV auto-transformer).
b. Elevated DC Bus at 544 Vdc.
c. Inverter regulation feedback sensing is now on the load side of the Inwter output fuses.
d. The output fuses are between the Ioverter Transformer and Cnntxtor~ to facilitate item r..
e. If a 480V in/208V out is required, it is provided via an ACA-2000 with an input isolation transformer
(same for 600V in/208V out applications).
3. Mechanical Diierenceq
a. FIL.U PCA replaced by CIPJ and CISJ PCAs.
b. AFIP and CANU PCAs replaced by AFIF and CANF PCAs (which contain the new operating
sofhwe).
c. AFIF PCA (P/N 6730905) is jumper selectable for AFIP use or Telemonitor use.
It also allows the EF'S2OOORM Option to be usedfirtber away.
d. AQCX and AQOX PCAs replaced by newer AQCF and AQOF PCAs (newer shorter version PCAs
with new P/Ns, although ssme names).
Note that the 208 Vat output requires ao AQOT PCA., also newer shorter version.
e. The AQCF PCA (new short version P/N 6730864) has two jumpers that need to be set based upon the
DC Float Voltage e-e... 545.430.230, or XXX).
f. The AQOF PCA (short version P/N 6730884) suppresses the Analog Test during the DIAGNOSTICS
MBNU.
g. Bypass Surge Protector p&ally replaced by PULJ PCA
h. PAP Eliminated.
i. Long Ribbon Cable w/ferrite eliminated by combining AQCX and AQOX PCAs into new Card Cage
Module w/SLIP PCA back plane (Card Cage relocated).
j. AID PCA must have a radiator with the new Card Cage Module.
k. Casters are standard on all cabiiets.
1. Air Fiier is installezl into the UPS base fmme assembly.
m. 60 kVA: One DC Capacitor Bank us4 8 capacitors.
80 kVA: Two DC Capacitor Banks used, 6 capacitors each.
n. 208 Vat units use two AC capacitor banks.
Ifthe last Rectaier Command is unkaown, and you wish to close Ql Input CB without starting
the Rectifier/Charger, remove FU5 on the CIPJ PCA.
If the last Iaverter Command is unknowa, and you wish to dose QFl Battery CB without starting
the Iaverter, open SW7 on Inverter Output Fuse F7; or COMMAND the Inverter OFF.
******************************IMpORTApJT *******t*************L*+***l*
1. Mechanical Differences
a. Maintenance Bypass present as a standard, consisting of Q3BP (h4aintenance Bypass) and QSN
(UPS Isolation) Switches.
b. Separate Main Input busban and Static Bypass Input busbars, tied together with removable
(for separate input sources) cables as standard.
I. Electrical Differences
a. Two voltage versions are built (self contained within the UPS): 208 Vat input & output;
480 Vat input & output.
b. The new Inverter Mod&s contain internal power supplies cao now operate at the elevated 544 Vdc
bus, or at the lower 436 Vdc bus.
c. The new ALIP PCA (main logic power supply) caq now operate [Link] elevated 544 Vdc bus, or at the
lower 436 Vdc bus.
d. Items a & b prechdes the use of the BTRJ PCA (DC-DC Converter).
2. MechankalI3iK~ences
a. Power Modules for the Rexzifxr, Invencrs, and Static Switch are of a higher power rating
(same physical dimensions for both the 60 & 80 kVA 1 SERIES, as the 60 kVA, 0 SERIES).
b. TBS and TB6 power terminal blocks located on right side panel of UPS cabinet for ease of installation
nfthe INPlJT CURRENT HARMONIC FILTER option (still located in the ACA-2000).
c. Bypass Backfeed Protection is now standard (consists of K2 contactor; Q4S control switch;
and F4, F5, F6 control &se+.
d. FCC ElMI Filter is now standard and consists of the following: 2 [480 Vat.] or 3 [208 Vat] FCCF
PC&, 1 DIYF PCA, 1 battery cables ferrite, and 1 DC ferrite.
Draw& no.
1. owNERsMANlJ.4L~
a. EPS-2000.50 to 125 kVA 86-141025-00 NC 118
2. Side Lie Dia&ns
a EPS-2000 10 to 40 kVA. 60 & 8OkVA. 91-144080-00 D 1
3. Svstem Schematics
a. EF'S-2000,60& 80 kVA208Vac. 93-141080-22 co3 2
b. EPS-2000,60&80 kVA,480Vac. 93-141080-44 DO4 2
4. SYstem Installation Drawin=
a. 50/60/80 kVA System Reference Table 90-141019-00 A 3
b. SystemJnst&tion 90-141019-01 BOO 2ea.
tIUOUgh
90-141019-24 BOO 2
5. Cabinet Instdlation Draw&s
a. 60-80 kV4 208 Vat 90-141021-00 co2 3
b. 60-80 kVA, 480 Vat 90-141022-00 DOI 3
c. 125 kV& 480 Vat 90-141003-00 EOO 3
CURRENT TRANSFORMEI@
INDUCTORS
UPS kVh SIZE % VOLTAGE
PART 60 kVA 60kVA 80 kVA 80 kVA 125 kVA
NUMBER DESCRIPTION 208 Vat 480 Vat: 208 Vat 480 VW 480 Vat IDENTIFICATION
S-96060-88 INDASSYEPSZOOO-060IR.990hG-l 1 1 Ll '
S-96090-88 INDASSYEPS2000-090IR.658MH 1 1 Ll
8-96125-88 INDASSYEPSZOOO-125IR.494MH 1 Ll
PART
NUMBER DESCRIFTION
04-6 102 1 CURRENT LOOP TO RS232 CONVER
,LOCK
.-.- -_ __-..
. ..,.n. ,“,,.*^.7^,^.-^^
XV 1
- ..IVCO 1
- - - - - ‘““Y 1
IL FACTORY 1
r WR LR “NW 1oow 2 2
I-..- 3c 2ooA/1ooMV 1 1
3 25OA/lOOMV
Id 3ooA/1ooh4V
TCH EPSZOOO-12
04-44006 LL:[Link]
-. .I/2.13X4”
- . _ _ _ 99-18 MAGN
04-73489 NUT INSER’ r l/2-13 UNC-3B
04-32017 TUBING HEATSHRINK 1” BLK 1 1 FT. 1
04-32019 TUBING HEATSHRINK l-1/2 BLK I I
PAINTED PANELS
HINGE EPS 4 4
n’ ” ’ PIN RELEASE HINGE 2 2
3 RELEASE HINGE 2 2
UNG RELEASE HINGE 2 2
;ULAmON FOAM STRIPPING l/
Y S/32 HEX HEAD I 1 UGHT DOOR
-3CKBT 1 1 UGHT DOOR
16 16 :OR TOP PANEL
2 FOR BOTH DOORS
,.. .” . . . . . _I .. 11 11 11 11
0-32X1/2 PAN PH MS Z 6 6 6 6 8
n-?‘JXl PTH W/PATCH 10 10 10 10 IO
0-32X1-1/2 PAN PH MS 15 15 15 15 15
0-32X1-3/4 RD HD PH 1 1 1 1 1
.NYLON#lO 1 10 I 10 I 10 1 10 IO I
114 SAE 1 18 1 18 1 18 1 18 1 36 1 ,
1 I
1
1
I
1
1 I
1
1
I
1
1 AQ!ciK---i
AQCF PCA
1 AQOTPCA
72-14lllp0-Y”
nn I , or* nTDl t2
[Link], ,uXVA_-.. -^ -_-_^ 1 1 BTRJ PCA,
ARLYVERS,-‘~ I
UN UNI’IS WNLY)
.I,. ..o. r...Lm I
6730872 , M” I-Lfi LtuuyP 1 1 1 1 1 CANF PCA
6716702 MG Pl PCAUiAP 1 1 1 1 1 CHAP PCA
1 MG PCA ClPJ ^.___^.
“.,“.“J MC PCA CISJ
(OLD VERSION, SAME AS CISr -- ‘:
6736022 MG PCA CISP
(NEW VERSION, SAME AS CISJ PCA
6730529 PCA COFO, PH 1 wi
(REMOTE MONITOR OPT10
72-144130-00 PCA DCCO, IZSKVA
lFIRST 4 BETA SITES 0‘” P&Y,m-X I I I I I I
r73.1.d1bi 3-00 ) PCADIYF 1 2 1 ) 2 1 1 2 ) DIYFPCAl
1t%i%OO
P C A F A...
C Li- I - I * I m I ”I 1 I‘ I r,.t.r nm 1
L L rLLP I-L.3
IG Pl PCA FALP 1 1 .; 1 1 FALP PCA
CAFMUP 1 1 1 1 1 FMJF’ PCA
6-00 ( PCAGNUF 1 1 1 1 1 GNUF PCA
I 3P.C .,.,. m”*-..T r%“l,~N\
MIND PCA
1 1 1 ODUP PCA
PCA PULJ SURGE SUF’P ’ 1 1 PULJ PCA
1 1 1 SI .TP PCA
[Link] PM2: page 9 of 11
SWITCHES (POWER % CONTIm
I1 1 1
1
04-77289 75VA 120/12OV 5016 1
[Link] Form:[Link]
WIRE HARNESSES & CABL,ES
1. Battery Shelf Plate (2 pieces) used for battery removal is the "new and
improved' version, in that it can be used for all the battery shelves.
(Requires two different assembly methods).
It is recommended to replace the old revision Battery Shelf Plates with
the new revision on all sites.
New Rev PINS: 71-148248-01 h 71-148249-01
Old Rev PfNs: 71-148248-00 & 71-148249-00
2. The ?yrnss Backfeer! Pr=tectio.: (a.k.a. ~CSA iSi: Optionj is now standard,
consisting of the following components: F4, F5, F6, K2, K4, SW5;
as of 04/01/92 for UL1778 compliance.
3. A DC Choke (L4) has been added in series with the Battery on the
positive side, to reduce the AC ripple current going to the batteries.
Note that this a160 has been done on the EPS-2000, 20kVA.
Terminal Block TBl now contains terminals 1 thru 23 (was just 1 & 2).
EM1 PCA has been added for FCC compliance.
Items 2 thru 5 are now a standard as of 04/20/9z.
Items 2 thru 4 can be seen in the new "B" revision of the system
schematic, BPS-2011/22,66; dwg. no. 93-148001-00, Rev B (attached).
L
FIELD ADVISORY
NO: EPS-009 REV: A DATE: 03-26-93
f3EC.A
BPS-2000 CORRECTIVE MAINTENANCE GUIDE 0 SWIES
1. CABLE REMOVAL
2. 64 PIN CABLE REMOVAL
3. REPLACING MICRO-PROCESSOR PCA'S
4. EPROM PCA REPLACEMENT
5. ALARM RESETTING
6. POWER MODULE REMOVAL
7. FILU FUSE MEASDREMENT
6EC.B
NPS-2000 coRRNcTIvN NAINTNNANCN GUIDE 1 SBRIES
SEC.C
EPS-2000 TROWLESHOOTING GUIDE 0 SERIBS
1. Ql TRIPS
2. BLANK SCREEN
3. RECTIFIER/CHARGER SHUTS OFF ( LOW INPUT )
4. RECTIFIER/CHARGER SHUTS OFF ( NO REASON )
5. AQCX FAILURE
[Link]
7. QFl CANNOT CLOSE
8. QFl CANNOT CLOSE 24 VDC PRESENT
9. QFl CANNOT CLOSE 24 VDC PRESENT CONT.
10. Ql TRIPS WHEN QFl CLOSES
11. INVERTER WILL NOT START
12. INVERTW GROWLING NOISE
13. INVERTFJR LEG OVER TEMP
14. INVERTER DESATURATION
15. INVERTRR SINGLE PHASE
16. INVERTRR XPERS To BYPASS PREMATURELY
17. K3N DOES NOT CLOSE
18. K3N CLOSES THEN OPENS AFTEFt XFER.
19. K3N WILL NOT OPEN
20. P.A.P. GROUND
21. STATIC SWITCH PROBLEMS ( NO ALARMS )
22. FAN FAILURE
23. OVW TEMP ALARM
24. LOCKED DISPLAY
25. BLANK DISPLAY
26. ENVIRONMENTAL FAULT
27. v MAINS 2 UNSYNC. v
28. UTILITY To DIESEL, BREAK XFER
8EC.D
BPS-2000 TROWLESAGDTING GUIDE 1 SRBIES
NOTE: THE CHANGES FOR REP. A ARE SOME PROCEDURAL CEANGES, AND
ALSO TEE ADDITION OF SWIM 1 UNITB.
-
EPS-2000 CORRECTIVE MAIWTENANCE 6 TROlJBLESBOOTING GUIDE
SEC. A
SEC. B
A> Take unit completely off line and restart'to reset logic
B> Check FILU PCA connections
- 7-
0 TACO PCA
D> AQCX PCA
E> FILU PCA
[Link] locked up
A> Faulty CAPU PCA, AFIP PCA
.e--- - _ -- -- -- _- .- - - - - -,
SEC. D
0 EPS-2000 !I'ROWLESHOOTING GUIDE 1 BERIB
[Link]/Charger oscillating.
A> Replace T3 auto transfomer with an isolation type transformer
P/N 04-77274 refer to FN-EPS-016
Revision N/C
EFrEMBBR 24,1990
PRBPARJD By:
JIMCOURT
EPB-IECHNOLOGlEs
TABLZ OF cohTQvrs
INTRODUCHON I
[Link] 2
RIIMINDERS 5
UPS imlaticm pmxutions 5
Readiogthealarms 5
using the inverler plugs 6
0 Volt refcralce 6
FAULTS
LEGX POWER SUPPLY FAULT 7
PCB ALIF FAULT
6MERGENCY POWER OFF i
PCB AQCX, AQOX. CANP, CHAP, ODUP. AFIP, DISP FAULT 10
COFO PA%? 11
BATTERY 12
BATTERY: OV 13
CONNEaION FAULT 14
LEGX DESATURATTON 15
li-iFuTTRAN~0RM6R0vERTEMpERATuRE 16
EWERTERFUSEBLOWN 17
MA[NS 2 RC FUSB BLOWN I8
FU 1 F’UZ BLOWN ON PCB FILU 18
FL13 BLOWN ON PCB FILU 19
FtJ4 BLOWN ON PCB FILU 19
F’U6 AND FGS BLOWN ON PCB FILU 20
INvERmcuFRENTLlMIT 21
INVERTERSTARTUPFAUURE(W~THOUTALARM) 2.2
INTERFERENCE FAULT 22
S.S. OR K3N RESPONSE FAULT 23
K3N COIL POWER SIJF’PLY PROBLEM: 24
WRONG Ml PHASE SEQUENCE 24
OUTPUT OVERLOAD 75
ALLLEDS ILLUMINATED ON TH6 MIMIC! PANEL 26
TRANSFORMER NOISE 2.5
OUTPUT VOLTAGE VARIATIONS 27
ENVIRONMENTALFAULT
irps F~ pAILuRE.~ ii 27
“is
OVERTEMPERATUREe AND SWITCHING DEVICE CONTACC FAULTS 29
INTRODUCI’ION
The followb~g tmubl&xvting guide is based am the diagwstica provided by the UPS
For each of the UPS diagnostic mcseagcs. the guide can bc wed to cstablisb all the possible causes of the cornspond
ing fault
For easy Ilse, the ” fdls” have km classed alphabkally !mordii to the conespondig diagnostic message.
&played by the UPS.
This [Link]&ing guide must atways be nsed togecaer with intaurnnectioas d+rn no ti7fitll Y XG, the cbargeri
invcrtcr functional diagram ([Link] 2) and the EPS 2lTXJ signal cnrvcs (appendix 3) referred to in the text.
*oscilloscope
*p?M lO!l..
-; clamp-cm tlamformer probe (ratio lcoo/l)
*digital type multi-
* static switch (KS.) plug
*3Omd64pint&PC+ard
* imrcrlcr leg plugs
*PAP earthing cables
Nets: We would appreciate receiving my &ts or mggetim ycm might have conmming this guida In this
my, we can emm that it remains up&date and geared to yea q&tic needs..
.-
TRSI- PROCEDURE
1. CHECRINGTHBPAl-TrX?ARTHPOTENT%X
If there is no fault, imlatc the invater completely and &art the PAP to ear%. Measure the potential before doing
this. Renmbertomcwethejumpernpmcompletiwofwork.
Caution: If highly sm.&iv0 continuous insulation monitoring &vim am present, upsham circuits may be tipped.
2. POWRRTRSTS
Stop the charger, slop equalization mode, and insert the rack.
Restart the charger and check the rcsidnal battery c.m-mn~ @p&k over 16.6 m),
4. INVERTER TESTg
4.2 Checking the opexaticm of an invertu with pmvu (40 to 80 kVA mverters)
Observe the signal with an oscilloscope, at the mid-paint of the leg to be teed with mpect to -Bat.
4.3 Checking the @on of m immter with power (20 kVA ir~ertm)
Di tha primary windii of !he inmrte.r lrmsformm and isolate the cables.
Observe the @ml with an oscillosmpe, at the mid-point of the leg to be tested with rq,& to -Bat.
ASOorM)Hz~wavcofamplihldeUbatisobservedforlO~.
Reamed the primmy winding of the inmater transformer, stmt the invmkr and carry out the 681,~
mrasorement of the tkuw legs using a digital frqmcy meter.
NOTE For 2il kVA inveners. XM331ODTJP can be dire&y ccm~med to XM83/invetter for the tests.
Pasc3
a- couPLuuQTEsTs -
Commaud K3N = 0, WN clced = + 1ZV and power supply to K3N = 226V mmsured for AC can-eat.
Use tbo new test board reck with its extrnScm board for the old BPS 2SE0 vmims.
kI the event of inVea’W 1e8 dssturatioa or ~~plaiaed nx&%mtiooS, carry Out a self-test with tho battery cirmit
bnakcrclaredfortboZ(o3sa:ofthestartordcr. -ttlCillVCXt%tiltWaurent:
Follow the standard rules applicable when working on live equipment. Furthermom, on this type of quipment, tbe
isolation of the wbassemblies with respect to the fnmas must also be take0 into wxunt. The potential difference
between the subassemblier and the frames should normally be several volts. Except in the event of insulstionleartb
faults, use B cable to e&b tbe PAP.
Pressing the PITOW at the bottom tight hand side cftba keypad pmvides ~ceesg to tbe alarm messages. It may also be
u.4 to return to the main mm if tbe display is in a sub-menu.
Fitting the plug: disconnect connector XF 43 dn board CANP and replace it by the plug at shown in tbe following
diagram:
The plug should be mounted with the UP arrow pointing towards the top of the EPS 20’20.
a-
Remove the S.S.
op.5mi.m: a manual bypass is generally canied out in the event of a brcadMm on the ups, mlrespodmg to the
following cimf,gmatirm: Ql dosed. Q4S closed, Q3Itp closed, Ql’l closed, QSNopen. S.S. removedand plug fitted.
The load transfer and return transfer sequencea can tbcrcfore be tested by simulating the prezmce of Mains 2.
Remark: theinvertcr~MaiasZLEDs¬wmeotlduringthstasl~~htEPSddetcctsthcoparingof
QB.
using the invutu plugs:
The immter plugs may Ix used to check the im’erter commands titb the UPS de-energtzed.
Fitting the plugs: diaxmnez t cmmectom xp83 from the inwtez modules.
[Link]~.
hwrt the W-pin test baud between output XM 303 of ODUP and connector XF 33 (to monitor the iwetter corn-
IllIlDds).
0 Volt reference:
The shieldiig of the quartz on bard AQOP can be used 8s tha 0 volt rehence..FAULTS
Data trawmissioo
MUTl-FMUF’XhI20@2/1-
FMUF XM 2cw26 leg OK: 2.2v
FALPXM 2lM126 -
FALP XM 2101/l -
ODUI’ XM 303/l Ml-P- leg fault 0.7v
ODUP XM 3W43 -
CANP XM 402143
MUlWMUP XM 2003/l -
FMUF- XM 2001li?A
FALP XM 2102124 -
FALP XM 2101/3 -
ODUP Xh4 303l3
ODUP XM 3OU4.5 -
CANP XM 401/45
MUT-SFhiUP XM 2034/l -
FMLlPXM2cw22
FALP XM 2102/22 -
FALPXM 2101/5 -
ODUP XM 3031.5 leg3response
Description: Same principle as for the “LEGX DESATURATION” fault, with in this casa the monitoring of the leg
power supply.
Tmuble-shooting: Follow the same tmable-shwting procedure 88 for the “[Link] DESATURATlON” fault.
The charger DC voltage supplies tIm inverter mcdules and should therefore be checked.
ELBClXIC
CONNRCTORS COMMENTS SroNm
2) C&k for a short-circuit at the output of PC-board ALIP (such a shm-cimdt would pmmt the bawd from
Starting).
(Note: PC-board ALIP must bavc at least one bard umncctcd to it in mdu to start).
al&inSforanALlPoutpnttMl:
In normal pa&ion. this contact must mmain closed (pemranmt jumper between 1 and 2 of XR9).
Tmuble-shmting:
* check that the jumper has been fitted on PC-board PJLP.
* follow tka ” euqycy power off’ signal bawea FTLP and AQCP.
- if PC-board FLP has orange. SIRIO transformers, change the PC-baud (ses ?AT VFNTlL. FAULT’).
-
PCB AOCX. AOOX. CANP. CHAP. ODDP. AFIP. DISF- FADL.T
XM 401/17/19120121
22miwzn9n....
"32133/34135l37/38 Pa&d micm bus
Iftbefaultpmists,changebmrdcANpaftcrchskingthe~m.
2nd fault: If the self-test indicates faults an several boards, change CANP.
l- - -.
COFO FAULT
- - ~_- __
APIP XM 351I2.5127 of
tbe Tekmonitor
PILP XM 1325/i/3 -
Am xh% 151/75rz
FILP XM 1326/l/6 -
TelemOlli10r
Note: If you have bypassed the inverter on P UPS equipped with a Telemonitor rememba lo enrry out a self-t& to
illilkb the [Link]..
Description: Battery faults may have several causa including tbqmal runaway, leaks @ding to sulpbati”gLor
internal weld&g (i&lnnt battay). Tbmmal nmnvay is the only eausc%ib ZdepexidenlZn lb~en~imnment.-
Tbe causes described above amcan only sealed lead-acid type batteries. These batter& am always kept balanced (no
charge or equalization voltage), with hvo correlated parameters: the tempemhln and lbe float voltage.
A tempaatun increase witbin lbe battery iocreas* the excbnnge aumnl which in bun itwmses the temperature. This
positive fecdbadr mechanism giva rise lo the lkermal runaway pbaomeaon.
- ambient lemqeralu~ increase: air conditioning failures, seasonal lempentun varialim or ventilation clearances not
respected.
- excessive float voltage: poor reg&lion, faulty charger regulation, battery short+cuits (modifying the sharing of
the float voltage).
Tmuble-sbooling: For lbis fault, lbe most difficult pmblw is not to detect the faulty parts, hut rather lo determine
the cause.
Case I : A strong hydrogen odor and oxidation of the copper or brass parts is observed. llxe batteries we greatly
swollen and jammed one against the other. To determine the cause, we must determine wftelber or wat this ooxmd
over a relatively short period (8 b la 10 b). If the answer is yes, then the cause is faulty regulation. This fsull may
come from PC-hoard CHAP or AQCP. Carry on, a charger start up tat (QFl open) and check lbe real DC voltage..
Case 2: The batter& are swollen. If the bwerter has been titcbed off for an extended p&xl, the temperature may
h&E dropped.
C!h& the number of batteries and lbe comcqondiig float voltages (look for shorted batteries).
- float voltage
-limiting cum1
In the event of a problem. follow the bxlicatia~~ +en uoder MAX BAT FAULT !!I A VERIFIER 111
: AQC+
-CAN
-CHAP
coNNEq=. COMMBNTS- .’ BLBClTUC SIGNAIS
Description: PC-board AQCP ccmverts the analog data +V bat, -V batt. I batt to frequmcy data in the form monitor
BAT, ngnI Bat, I b& MAX BAT is detected by PC-boa+ CANP by analysis of the fquacies comqmdiog to the
maximum and minimum values.
- C%& the shunt connections (the shunt vahe is approximately 0 volts beHem pins I and 2 of XP 1324).
- compllre the red and displayed voltage values. Dcpmdiag on tk observed a-m-~ (&ar&cr mly m mmp!!ac
awnbly), change PC beard AOCP or CANP.
C!beck for oxidation of the male and female contacts @lack depnsi~ on tbe silver plating).
3a-pin comtin:
CautioIl: If you have to remove the cbmger or irwatex leg 1 modules. remember to first discollnsr the m-pin
cmneelors fmm FALP and FMUP.
Check for oxidation of the male and female contacts (black depositi on the sihra plating) and that no pin is bent.
Fuse carriers 0” PC-M FILE The lack of springs can mldt in poor contaers. If II-, tighten these fnse
carriers by band. Carry out fuse m~rements at the base of the fuses.
Tigbtmss: In particular, check tbe tigbtueas of the fum, bypass bars and PC-board FILP power link.
Auxiliary contact: Cbe& tbe quality of tbcse contact8 (the breakdown rate due to these contacts sbwld be the same 89
for the A 4OW)..
LEGX DRSATURATI
MUl2FMUPXM2003/8 FMUPXM2001/2
FALP XM 2102/2 FALP XM 2101/2.5
ODUP XM 303/25
ODUP XM 301149 CANP XM40:/49
MUT3FMUPXM2004/8 FMUPXM2501/1
FALPXM21CWl FALPXhf2101/26
ODUP XM 303126
nn,mv?r ,nr,<* _.I
“..“A ,.A,- .s”.,_lb rrrrmlnr mr,<*
.,a,& ..“A,<,.
Dwiption! Upon activation of a “desamatim’ alarm. PC&a-d ODUP blocks the iiwertm commands and transfers
tbe1oadtotbeS.S.
1) C&k that board VERP is fitted flat with respect to board ODUP.
2) ckdf the aigd (pigtail) and power dons (tulip).
3) Check the batteries.
4) Change board ODUP before cbanfig the invert61 (a faulty ODUP can damage. a new inverter leg).
S) If the fault persists, refit the old ODUP and cany out 8 leg swap (for 40.60 and 80 kVA EPS 2Gf10 units).
Cam 2: The fmdt is bit caused by the leg: Fault source8 include:
The current smm &EM) or its 16 volt power supply (PC-board ALIP); large ribbon cable with ferrite going fmm
AQOP and AQCP to the PC-board rack.
Power permndizatim.
FALPIFMLP and the eomspoadihg linksz if the inveatcr is of the 20 kVA type, thrse hvo boards my bs Bhorted and
the leg counti directly to board ODUP.
Remark: The invcrter legs are 00mpatiiIe as of technical level 03. If an invertex leg faolt occurs cm eqdpmmt of a
lower tecimical level, change au three legs.
-
PuseFu1,2,3
FILF’XM 1318/3 lqmt Xfmr O.T. rqmse O K : 27volt3
not OK: 0 volts
FlLP XM 1304m
AQCPXM504/11
Dwtiptiott: This alarm indicate that the tbemm~t in tbe input anto-hansfo& has mcbed 195 degrees C.
Tmble-dmotiqq; Check to vuify that an acntsl overt~ti has or hns not cmmd.
FILPxM1302/23-
AQOP KM 603/u
If the LED mains cm during coupliig, check the control circuit K3N, CANP, ALIP (see “S.S. or K3N RESWNSE
FAULT’W)
PILP KM 1302.w _
AQOP KM 603/H
Desxipticm: A series deWtim cimtit makes it possible to mmitm the tbrce fuses of the Maim 2 RC triangle nt the
sametime.
FlJlFU2BLOWNONPCBFlLU
coNNEcroRs COMMENTS
Descri@im Them fuses ccmcem PC-boards ALIP and AQCP (see diqmn no. 6733019).
FLP XM 13cw4
AQCP XM 5c6/4 PHASB 3 OF IbfAlh?3 1 380 v phsse-to-phan
Description: Fuses PUI, 2 and 3 supply PGboards AJJI! and AQCP in parallel.
Tmnbhhcnhg: Genedly FUI and PU2 also blow when PU3 bl&.
coNNBcroBs COMMENTS
FU6ANDElJ9BLOWNONF'CBFlL.U
FlLQ XM 130114/6
Deemipiion: lEs DC supply to PC-bmnl AUP and lhe ?.QsW arp~ly to K3N paa by tbes 2 fuses.
ThewtosesgcaerallyblowattbesametimasFUlandFIJ2
Tmubl&ohg: Tk - may be a fault cm PC&cad ALP (sac PCB [Link] FAULT) or the K3N coil..
-
PEP XM 13l?z/6/8-
AQOP XM 603/13/14
AQOP XM 602/3/4-
SADP xb5 11/40141
ODUP XM 301/40/41
Demiptim: PC-beard ODUP nmnitcm the -t limiting dimlly at the inverter leg outpots @fore the inverter
tramformu). The amat considered is thus a real image~of the cmmt. A umparism behvem the them&al and
real CnlnYlt v8bu.3 initiate3 an iwutef stop in the went of au fzxescve differenea
Table-shooting: Many c-t limiting cases are justified. for instance, even at an average of 40% full rated load, a
current peak can exceed the rated vduc. Check the current waveforms usin8 80 csciiosmpa
- PGbomd ODUP
- PGboard AQOP
- tbe large ribbon cable
-the current sensors (LEMs)
-the* 16VoftheLEMs(lloardALIP)
- the conostions.
_- - --.- - -
RLECllUC SIGNALS
Tmuble-ehwting:
- ~tha(~-~ALIpisnotiadex84(timsouttwshat).
-lb PGboard self-tests arc not displayed. Replace the PGboards one by MC until tbe inverter starts.
INTERFERENCE FAULT
* Check tbat the interferencs - fmm the inverter by stoppbq the chqa ad the inverter and tramfaring
the load to Mains.
* check that the battery cubicle and tile blverter am camctly bolted togctba and ealibed.
Opiate the ir~atm cm b&q power. If the interfermce disappanr. implcmeot intuferm~ protection cm ti Maim
I inpur If not, implement intaferedxe pmtection on the inverter cmqmt. Ccmti Merlin Gain for hll details
omcuning tbm interferswe pmtcctio~ nzthc+s (type en6 mting of capacitors to & 9..
S.S. OR K3NRFSPONSR FAULT
CANP Xhf401/60-
SADP xMl4/60 R3N COMMAND 0 V FOR OPENING
SADP XM 11/a
ALIP XM 10160 12 V FOR CLOSING
ALIP XM JOUS/ -
PALX’ XM 2104/S/10 0 DC/AC FOR OPENING
_. _ ._ - -
LL> VAC ANU 175 vDc
FOR CLOSING
FALP XM2JO6/8/10-
FJU XM 1301/S/10
PILP X M 1319/3/6-
BOBINJIR3N _ ..~ ~~. ~. ~.
PILP XM 1302/22-
AQOP XM 603/22 12 V FOR R3N CLOSED
AQOP XM 602R6
cANPxM4M126
Description: After chaking the imater output vollage, bmrd CAW mrmnwds tJte opting of tbs S.S. md tbe
cl-xing of K3N. board CANP cbecka the mpmses of tbe S.S. md of K3N.
1) Switch dalux QI closed, Q3BP closed, QFI closed, Q45 closed. Q5N open, S.S. dismmm&.
Fit ths plug at xM403 of the PC-bard in pti of the Jiak with the S.S. (LED and cvmuctor located tcawds the
top). Wh the cbmger 00, try to atart the inverkr. The LED (iitidly illuminated) should go cat and the display
should read “NORMAL OPERATION” after eormeeting .jJu. load to the inwrIer. If tbe LED Sow 001. the fault lies
in lho S.S. module. If wt. it lies in PC-board CANP.
Reti The S.S. and inverter LBDs am not iIlmnbnted siocs Q5N is opm and Q3BP closed.
R3N fault:
Remark If the fanlt 0~118 only when Mains power is intermptcd. check the DC voltngc (battery), which my not be
dFmimt lo &ute ION.. hge 23
-
CONNECI’ORS COMMRNTS
Desmiption: Tim output overload detection ia based cm tpc information entered in the pemmlizatioo phase (10.15,
20 kVA, etc.). A single. overload piwe is sufiicimt to stop the imater.
The time delays before stopping al-0 indicated in 16s ?xi m tmini!Jg c5ulE doalmmtatim.
-PGhWldCANP
-PC-bad AQCP
-thecn.
coNNBcroBs mms ELJJCTRIC SIGNALS
c m ml 402ml54-
AQCP X?vI 502/53/54 TX,= SEE SIGNALS JN APJ’BNDJX
AQCP XM 504/14/19.
PJLP XM 1304/14/18
PILP XM 1307/2/4-
APlP xhs 351nl4
Descriptions The 3 JEDS (charger, in-mter and S.S.) are alI ihminated at de. sama time.
TheilNutermayarmaynotbemnnctedtothaload
Tmuble-sbating: ‘Ihe me&ages are no longer transmitted. Sea Ibe data tmmz+im sigzirds.
PGboad APJP may be discmmectcd wilbout de-we&in&! and tbm laamlecled. llis resei pmcedlm may rehnll
oser contml.
‘JR4NSFoJlMER NOISE
40 kVA
Dmaipticm: On the 40 kVA BPS ZCUU. an abnormally bigb noise kvel has in some mea been observed and is due to
ViblnIiOns witbin (be imuter 1msfm.
Tmubleshoo6ng: The d&ctivs transformers 818 the “Beige et VignaJ” trmsfomwa no. 6716512 mmufactaed
before My 1987.
If the customer i4 dismbcd by lba noise, change the trmsfm @is mamfacbuing prcblrm has now been cormted
by Beige et VigmJ).
If Ibe customa is only worried that the n&a may be a symptom of 8 mm miow Jn-oblem, - him Ibal it is only
due to vibration witbin the tramfomn and teal the nliabilily of bib equipmat ie in w way affaled..
_. _-. ~- - -.
Deaription: PC-board AQCP smds a dynamic signal on pin 23 and receives tix mpcmse lo this signal on pin 24.
2) no onutgc SIRIO trausf~ is pmsmt cm PGboml FILU (lhese lmsfomms can mlhmction at high ambient
WOlTEIS).
FlLPxC7/xc10-
FmP KM 1315m3 FAN 1 POWER SUPPLY 220V
FLP xm/xc10-
m XM 1316i2t3 FAN 2 POWER SUFPLY 22OV
FILPXM 131m
EI FIU’ KM 1316/3 ClJRRENTMONfTORlNG
FILP XM 13omo/11-
AQGP KM 603/10/l 1 (RESISTANCE R37) of AQOP 0 volts if OK
AQGP Khf 602152-
C4NP KM 402/52 (a) 0.24 volts if
ldiSUXUl&Ed
2) check tbe patdid diffcmm Mwcea 10 and 11 of AQGP XM 603: the value mml be epl to appmximtely 0
volts. llis value may be obtained at tbe termimls of &stance R 37 of AQGP.
Remark: PC-board AQGP ha been subject to mcdifications wbicb have cbwgcd the value of the threshold.
IfaboardwithindexCisreplacrdbyaboardwithindexD,modifyLbe~pcrsonalization,[Link];mlypeZ
bytypel.
-. . _---.--
HLEcrRlc
Remarks Boards AQCP and AQOP have logic tests during the diagnostics, emitting the detection of any aqdsition
fault.
The faults displayed can mme from * f8iIwe in the ?A volt supply.
3
N
.. ..
l -
t / j/-+&i i I
I -
/
leg1 middle k3n control I.‘.’
powMl
“F i:p” X”‘30”
200v/&
hverler
trmfomier
disconnected
: .lOOV/dlv
looV/diV ; o v
5 most/d I v ~TInEBRSEl /
TIHERRSEI
inverier curent
lea I midtoe polnu-br
--__ filieronc3 . .
irwerter St&Eid
ZOOV/dlv ZOA/dlv
TltlEBflSE, 5 insac/d I u
7-l
i II
I I -- -&
,
ZOOmV/dlv ZOOmV/plv
TI~~EBFISEI 5 maec/dlu
pp3W
2 1 X’M 83 ’
AQOP
R
R
-----
- --
--
1OV/dlV I
--
H--M--- lOV/dlv
Tl WllR=iE,
TLiiiiIll7SEI .5 aoc/dlu
n Ip/DGow 9 ‘3swErilIl
NPIAWOCG
l--l-T1 I:\ I
dOOV
2s w x e s
.I X l
I dO6V
‘.I dOOV 2 9 W’X i-5
29 w x 06 Xtl
AB xi-w
U Ond REF Ond,
‘ii”ol62
Es 62
I
5V/dl\:
TItLEBRSEs 2 meeo/dlu
U12 O n d
23 62
2aoVjdlv PV/dlv’
TIMBRSEI 2 maec/dlu TIllEBRSEs 2 meecl/dfu
0 -----
_ Will be plugged in XM43 of CANP
ov 11 .12
command I I I 34v .I I
s.s 2
1 I 2.2K
+24V 10 I
’ 1
I I I
THERMAL
SENSOR S.S 6 ;
I
S.S CLOSED 8 I
30 PINS
FEtlALE
TEST” boad adapter
kl
7
iN4146
w
i
I/i
I !!I
s&T-. *- ..m- ”
t
I -u b I
- -
“la
Mn -
c
93
-
--------------------------~
SBYYYtsYIIZYtiSS
r---- $~~E6Dm*‘m’VU*
; x x xYxxxxxxxxxxxxxxxx 15
! P P ;B
: 1 B
k!
P-l Ku _I
L~~_________---~~-----------~~~
r-
I
I
I
I
L._ _ _ _ J i----J
r- r’
I
i. L.- - - -J
r- r.
I
L.
t-
,... _ . --.~_ .--. ,.._. _..__.” ,--., - . . _......... ..--
.;‘I.
: ..
-.
............... . . . . . . . . . ..a...
‘%)ctI5007 Al5006
w2& QWI >
r----T7
-
rl
b
-
--_- _...,-..~.
I
-
”
I----F--
-
1
- -
!
I
. _ . . I ‘ I I .
E -
nII
-L ,,I..--._.._..I,,,-. ,_~ . . .._. :1: . . . I .--. “._I ..- _...._. h... ,..~..
I
L-------L-_---------_------------ J
,-alr~-yu-~-u--:-,-~-~-~-.-.-“-.-.,,;,-1
e,I x x xxxxxxxxxxx::xxxxxx F I{
Lal I e1 P*
IFi
tL ----
FPP-----
E J3H w
_______ --.------------ I _I
I
” I n I
e
.-
n n I
I
0
-
3
-
-
0 .d
-
a
------4P
c
t
L
-.
n A- A-L
>
1
a -
.:r W N’ P
.’
k---L--L.-I ..,..- -2- q I 1
I _...-- -
!;’ \1
-LLI
z-0
, ti’
t--N
m I
I ” I
_...~
-
I
XM5503 XM5507
r - - - - -1 r XM551Lt
- - - - - 7
r---
XM5513
r - - - - - - -
XM5509
x. r------l
x
;I - - r_XW5510
x - - - - -
.x I
. x
x
x
lSZK--S~“d
. - - - - - _-----
I I II I I -DE
1.. . .
u,um CI,l”l....l - EPS 2000
. . . . .._. .~ I IJ ..I1 bd.,._ . ..____._...._ II
I
0 l
-
a c
-
.a
-
-
3
3
:
,: f
a
-----
I
L.
r’-----l
Y”r
Ix
PI’;! J”
-
L.----
-------7
.“I”“,- r’
m
-------_I L.
.J:
-----__ J u)
;
I
P! q
4
0 0
T-
.~.’
.:
‘-
‘.‘~
..2.
The Single-Line Diagram of the EPS-2000 UPS provides a simplified representation of the system's functional units and their interconnections. It is essential for understanding the flow of power within the UPS and for maintenance or troubleshooting tasks, as it highlights the paths for power distribution and control logic, thus functioning as a key tool for engineers and technicians .
The Personalization menu in the EPS-2000 UPS allows operators to tailor the system's settings to fit the specific requirements of an installation beyond the standard factory settings. This flexibility supports diverse operational environments and optimizes system performance according to user-specific needs. Users can adjust key operating parameters, providing greater control and customization .
To synchronize the UPS inverter requires the entry of a two-digit password. In non-synchronous (free-running) mode, the static switch operation is inhibited for 800 milliseconds, and the load will experience a minimum interruption of 800 milliseconds. It is critical to ensure the load can tolerate this interruption. The implified synchronization procedure emphasizes the readiness to shift to maintenance bypass in response to phase issues, thus mitigating risks associated with asynchronous operation .
The System Status & Control Panel (SS&CP) of the EPS-2000 UPS includes controls for selecting system operations and indicators for monitoring system performance. It features a liquid crystal display (LCD) that provides step-by-step operating instructions and diagnostic capabilities, assisting operators in troubleshooting. The display can present messages in multiple languages, enhancing its usability across different operators .
The EPS-2000 UPS includes a Rectifier/Battery Charger, a transistorized pulse width modulated (PWM) Static Inverter, a continuous duty rated Static Switch, an internal maintenance Bypass function, and a battery system. The Rectifier/Battery Charger converts AC power to regulated DC power, which is stable through a modular construction. The PWM Static Inverter uses the regulated DC power to produce AC output. The Static Switch allows for interruption-free transfer between UPS and bypass sources. The maintenance Bypass enables service without interrupting the critical load. Additionally, a battery supports the system in case of power outages .
The Internal Maintenance Bypass feature allows the critical load to be operated directly from the utility source while isolating the UPS output for maintenance. This function is crucial for performing service without interrupting the power supply to the load, thus ensuring continuous operation even if the UPS itself requires maintenance .
The EPS Monitor software in the UPS can display messages in five languages: English, French, German, Spanish, and Italian. This multilingual capability makes the system user-friendly and accessible to operators who speak different languages, thereby improving user comfort and reducing the risk of misunderstanding during operation and troubleshooting .
During a manual bypass operation, especially if there's a breakdown in the UPS, the following configuration is used: Q1 closed, Q4S closed, Q3BP closed, Q1 open, and SS removed and plug fitted. This setup ensures that the load transfers seamlessly and safely, without disrupting operations, while allowing maintenance or troubleshooting .
The microprocessor-based diagnostic system in the EPS-2000 UPS facilitates precise control and operation of the Rectifier/Battery Charger, PWM Static Inverter, and Static Switch. It aids in troubleshooting faulty assemblies for replacement, thereby minimizing service downtime. This system also enhances modular construction, making maintenance and diagnostics more efficient .
The Rectifier/Battery Charger serves as an essential part of the EPS-2000 UPS by converting AC power to a regulated DC output voltage. It provides mechanical isolation and electrical protection for the input, using an Input Autotransformer to match external AC input to internal UPS requirements. This ensures stable DC voltage supply, which is crucial for the continuous operation of the system .