Attachment 0
Attachment 0
Ares(2018)6238268 - 05/12/2018
This result is part of a project that has received funding form the European Union’s
Horizon 2020 research and innovation programme under grant agreement No 691714.
Publicity reflects the author’s view and the EU is not liable of any use made of the
information in this report.
CONTACT
Cornelis Plet – DNV GL
[email protected]
Uwe Riechert – ABB Switzerland Ltd
[email protected]
DOCUMENT INFO SHEET
Document Name: Document on test requirements, procedures and methods.
Responsible partner: DNV GL
Work Package: WP 15
Work Package leader: Uwe Riechert
Task: 15.2
Task lead: Hong He
DISTRIBUTION LIST
APPROVALS
Name Company
Validated by:
Reviewer: Ralf Puffer RWTH
Reviewer: Nicolaos Cutululis DTU
Task leader: Hong He DNV GL KEMA Laboratories
WP Leader: Uwe Riechert ABB Switzerland Ltd
DOCUMENT HISTORY
WP
WP Title Person months Start month End month
Number
15 HVDC GIS Technology Demonstrator 164.5 23 48
Deliverable Dissemination
Deliverable Title Type Due Date
Number level
Document on test requirements
15.2 procedures and methods Report Public M30
PROJECT REPORT
LIST OF CONTRIBUTORS
Work Package and deliverable involve a large number of partners and contributors. The names of the partners,
who contributed to the present deliverable, are presented in the following table.
PARTNER NAME
ii
PROJECT REPORT
CONTENT
Document info sheet .............................................................................................................................................................. i
Distribution list ...................................................................................................................................................................... i
Approvals ............................................................................................................................................................................. i
Document history ................................................................................................................................................................. i
Nomenclature ........................................................................................................................................................................ 1
Executive summary............................................................................................................................................................... 2
1 Introduction.................................................................................................................................................................... 3
1.1 Motivation ................................................................................................................................................................ 3
1.2 Relation to promotion .............................................................................................................................................. 3
1.3 Applicability .............................................................................................................................................................. 4
1.4 Document structure ................................................................................................................................................. 4
4 Ratings ......................................................................................................................................................................... 10
4.1 Normal service conditions ..................................................................................................................................... 10
4.2 Nominal DC voltage ............................................................................................................................................... 10
4.3 Rated DC voltage .................................................................................................................................................. 10
4.4 Rated DC withstand voltage .................................................................................................................................. 10
4.5 Rated lightning impulse withstand voltage ............................................................................................................ 11
4.6 Rated switching impulse withstand voltage ........................................................................................................... 11
4.7 Rated superimposed lightning impulse withstand voltage ..................................................................................... 11
iii
PROJECT REPORT
7 Conclusions ................................................................................................................................................................. 25
8 References ................................................................................................................................................................... 26
iv
PROJECT REPORT
NOMENCLATURE
ABBREVIATION EXPLANATION
WP Work Package
1
PROJECT REPORT
EXECUTIVE SUMMARY
HVDC GIS has been introduced as a promising technology where the benefits of the proven HVDC
transmission and AC gas-insulated switchgear/systems can be combined. Up to the present time, no
international standards describing the requirements, applicable tests and test procedures of HVDC gas
insulated systems (GIS) have been developed. This document provides a general guideline for listing the tests
that shall be applied to HVDC GIS to verify their designed performance. Focus is given to the dielectric test
requirements due to the different nature of DC electric fields in GIS compared to AC fields. Additionally, due to
lack of operational experience on HVDC GIS, a long-term test method to prove the dielectric performance of a
prototype installation under in-service conditions is described. The described method will be applied to a
prototype HVDC GIS which will be built by a GIS manufacturer (task 15.3 of PROMOTioN) based on the
specifications and ratings that are defined in deliverable D15.1.
Chapter 1 introduces the theoretical benefits of HVDC GIS technology and the motivation for defining test
procedures and requirements.
Chapter 2 deals with the special considerations of HVDC GIS. Focal point is the different type of electric field
that can be generated in a GIS upon application of AC and DC voltage.
In chapter 4 the ratings of the HVDC GIS are presented. The ratings are based on international standards of AC
GIS and CIGRE JWG D1/B3.57.
Chapter 5 lists all the required dielectric tests for proving the designed performance of the HVDC GIS. Likewise,
the listed tests are based on AC GIS international standards and recommendations of CIGRE JWG D1/B3.57.
Chapter 6 focuses on the prototype installation test. This is a special test to demonstrate reliability of HVDC GIS
technology under real service conditions. For this purpose, a long-term test procedure is fully defined. The
recommended test procedure will be applied on an ABB HVDC GIS prototype.
For the prototype installation test, the heating with AC current and the methods for the superimposed voltage
test are discussed in annex A.
2
PROJECT REPORT
1 INTRODUCTION
1.1 MOTIVATION
Nowadays, HVDC systems have become a common solution for long distance power transmission. On the other
hand, gas-insulated systems (GIS) is a proven technology in HVAC systems mostly driven by space saving and
immunity to extreme weather conditions. These attributes have led to the investigation of a potential
combination of the two technologies, resulting to HVDC gas-insulated systems (HVDC GIS). In the context of
offshore meshed HVDC networks it is apparent that such a technology can find ground for development since
space minimizing and tolerance to extreme weather are required.
Up to now, only few HVDC GIS are in operation worldwide. In consequence, little service experience and few
information about the long-term capability of this type of technology are available. Additionally, there are no
international standards established for specifying and testing such systems.
This context determines the objectives of this document which are to:
• List tests for verification of HVDC GIS based on international standards for AC GIS and CIGRE
technical brochures on HVDC GIS.
• Define a long-term test procedure which will be applied on a specific HVDC GIS prototype installation
built by a GIS manufacturer based on specifications/ratings defined in PROMOTioN deliverable D15.1.
PROMOTioN is European Union project which seeks to develop meshed HVDC offshore grids on the basis of
cost-effective and reliable technological innovation in combination with a sound political, financial and legal
regulatory framework. PROMOTioN is divided to different work packages. Subsequently each work package
consists of different tasks.
This document serves as the second deliverable D15.2 of work package WP15 “DC GIS technology
demonstrator”. Furthermore, it falls under task 15.1 “Defining specifications and long term testing requirements”
which is led by SHE (Scotland).
Figure 1: Layout of WP 15
3
PROJECT REPORT
In the first deliverable of WP15 i.e. D15.1, the HVDC GIS under consideration have been defined and ratings
such as rated insulation levels, rated currents have been specified.
In the last section of this document a long-term testing method is defined for verifying the dielectric performance
of a prototype installation under service conditions. The defined testing method will be used as input for testing
a prototype HVDC GIS built by ABB (task 15.3) in accordance with specifications and ratings defined in
deliverable D15.1.
1.3 APPLICABILITY
This document specifies test requirements for HVDC gas-insulated metal-enclosed system in which the
insulation is obtained, at least partly, by an insulating gas other than air at atmospheric pressure, for DC rated
voltages up to 550 kV. Focus is given to dielectric test requirements since the electric field within a DC GIS can
be significantly different compared to the respective AC field.
This document covers the test requirements of gas-insulated metal-enclosed switchgear/systems, as these are
specified in deliverable D15.1. Such a system consists of individual components (e.g. disconnectors, earthing
switches, bushings, cable terminations, current/voltage transformers, surge arresters) which are intended to be
directly connected together.
This document completes and amends, if necessary, the various relevant standards applying to the individual
components constituting the HVDC GIS.
The defined long-term test procedure is intended to be applied for the specific ABB 320 kV HVDC GIS pole as
this is described in chapter 6.
The rest of the document is structured as follows: In chapter 2 special considerations of HVDC GIS are listed
while in chapter 3 terms and conditions related to the HVDC GIS technology are introduced. Chapter 4
describes the ratings of HVDC GIS. Chapter 5 lists the required tests for HVDC GIS. Finally, in chapter 6 a
prototype installation test procedure is defined for an ABB HVDC GIS pole rated in accordance with deliverable
D15.1.
4
PROJECT REPORT
The distinctive difference between AC and DC systems is the nature of the generated electric field across the
insulating materials. A DC electric field can be substantially different to an AC electric field within a GIS. This is
briefly explained in the following paragraphs.
In a GIS, the insulation between the conductive parts and the enclosures consists of solid insulation such as
partitions, support insulators or insulating drive rods as well as gas insulation i.e. pressurized SF6.
Τhe dielectric behaviour of insulating materials under DC stress is different compared to the behaviour under
AC or impulse voltage stress.
As, under AC conditions, the displacement current is much larger than the current due to conductivity, the
electric fields are determined capacitively in case of AC operation. The rearrangement of the fields due to
electric conductivity can be disregarded. This situation changes completely in case of DC stress, where the
fields are determined over the electric conductivities, at least after accordingly long periods of operation at DC,
i.e. several months. Further, in the case of transients (such as overvoltages and polarity reversals) during DC
operation, the electric fields are determined by a mixture of conduction and polarization. Therefore, the attention
has to be paid to the fact that DC fields are determined by conductivities, while in transients, such as
overvoltages or polarity reversals, the fields are determined capacitively [1] [2].
While AC fields are, capacitive and governed by the permittivity of the insulating materials, DC fields are
resistive and governed by the electric field and temperature-dependent conductivity of the insulating materials.
Upon application of an AC voltage a capacitive field is formed between the primary conductor and the
enclosure; maximum field is located close to the surface of the primary conductor and minimum on the surface
of the enclosure. On the other hand, the DC electric field distribution on insulator surfaces does not follow the
same pattern in any case. Notably, for high temperature gradients between the enclosure and the conductor the
maximum electric field might be shifted towards the enclosure radius [3]. Another significant factor is the fact
that AC field is formed directly upon application of voltage, whereas DC field requires a transition period to
reach its steady state. This is explained below.
5
PROJECT REPORT
Upon application of a DC voltage on a GIS, the formed capacitive field is gradually transformed to resistive field.
The transition from capacitive to resistive field is a dynamic process requiring periods ranging from few hours up
to months depending on the permittivity and the electric field- and temperature-dependent conductivity of the
insulating materials. More specifically, starting from a capacitive field distribution at the moment of energization,
electrical stress distribution is continuously evolving with time, depending on the surface and bulk currents in the
solid insulation defined by the volume conductivity, as well as on the ionic currents in the gas. This results in
interface charging, particularly of the solid-gas surface and space charge accumulation in the solid insulation
until the resistive steady state is reached [4]. Via the temperature dependence of the conductivity, temperature
gradients define primarily the duration of the transition time as well as where field enhancement and space
charge accumulation occur in the solid. In Figure 2, the influence of temperature gradient across the partition on
the transition time is depicted. It is shown that during current conduction, for higher ambient temperatures
shorter transition periods are foreseen. On the other hand, for lower ambient temperatures the transition periods
can be significantly prolonged. Furthermore, according to the graph, the dielectric field transition time differs
between the different locations on the spacer.
It is therefore required for dielectric testing to have an estimation of the required transition time for the electric
field to reach its steady state [5].
Figure 2: Transition time for the insulator, depending on the location and ambient temperature, simulation results for full rated
current of 4000 A [6]
When a DC voltage is applied to an insulator, charge moves and accumulates locally. According to [4] the
charge accumulation is attributed to the following mechanisms:
a) Conduction in insulator volume
b) Conduction on insulator surface
c) Drift of charge carriers
6
PROJECT REPORT
According to reference [4], the accumulated charge which is formed during DC-stress can hinder the breakdown
withstand of the insulation during a polarity reversal or a superimposed impulse voltage. Based on tests
performed on epoxy spacers it was shown that when charge accumulation occurs, the breakdown voltage for
lightning and switching impulse can decrease. The polarity reversal test is applicable for LCC applications only.
Because of faster voltage rise, bipolar superimposed impulse voltages are more critical compared to polarity
reversal test. It is therefore required that superimposed impulse tests are performed to guarantee the dielectric
performance of a HVDC GIS under these stresses.
7
PROJECT REPORT
High load consists of a continuous heating period at rated current up to the thermal steady state (duration dϑ).
The heating method used shall be conductor heating. The heating shall be generated with DC or equivalent AC
current. The duration dϑ is the time sufficient for the temperature rise to reach a stable value.
The test shall be made over a period of time sufficient for the temperature rise to reach a stable value. This
condition is deemed to be obtained when the increase of temperature rise does not exceed 1 K in 1 h. This
criterion will normally be met after a test duration of five times the thermal time constant of the tested device.
Duration dϑ for gas insulated components is typically in the range of some hours. The term is used in the long-
term testing procedure of HVDC GIS.
No heating is applied on the tested HVDC GIS object. The term is used in the long-term testing procedure of
HVDC GIS.
A typical “24 hours” load cycles consists of high loads (HL) and zero loads (ZL) periods. The term could used in
the long-term testing procedure of HVDC GIS. In D15.1 a realistic load profile for off-shore HVDC stations is
given and will be used to define the LC test parameter.
The state where 90% of the transition from a capacitive to a resistive field distribution at each location of the
insulator surface within a DC gas-insulated system has been obtained. Depending on the temperature of the
insulation material, the transition to a DC field distribution takes months or hours.
The required time from the moment of application of DC voltage until DC steady state electric field is reached
dDC. The duration depends on the temperature distribution in the insulation system and can vary over several
orders of magnitude (comp. Figure 2). In case the DC steady state is unknown and the time to reach the DC
steady state dDC could not directly be determined, the duration can be approximated with the following methods:
1) Worst case approximation of dielectric time constant τm = ε0εr/σ (taking the longest value over the
whole insulation, i.e. typically the location with lowest conductivities). For the estimation of the dielectric
8
PROJECT REPORT
time constant it is necessary to measure permittivity and electrical conductivity of the insulating
material (bulk).
2) DC electrical field simulation. A simulation verified by experiments (at least by means of model-
arrangements) has to be used. The scalability of the model has to be demonstrated.
3) Measurement of the DC potential field on the actual insulator surface in energized state on different
locations along the insulator radius. dDC is considered to be fulfilled, if the rate of change of the
measured potential field is lower than 10% of the initial rate (initial time delays shall be ignored).
Furthermore, the surface conductivity of the insulating material shall be measured. If the charge transport in the
solid insulation is dominated by the bulk conductivity compared to the charge transport caused by a surface
conductivity only the bulk material has to be regarded for calculation of the dielectric time constant (in case of
dominant bulk conductivity).
Gas-insulated systems can be subject to significant harmonic current content. Such harmonic current cannot be
easily reproduced in laboratories. Equivalent DC and AC power frequency current (50 Hz or 60 Hz) shall then
be used. The amplitude of the equivalent test current shall produce the same total watt losses calculated for the
specified harmonic current spectrum.
The calculation of the equivalent DC and AC current is given in Annex A or in reference IEC/IEEE 65700-19-03.
9
PROJECT REPORT
4 RATINGS
Based on [3], the following ratings are defined for HVDC GIS: This chapter defines HVDC GIS specific ratings,
general HVAC GIS ratings still apply in accordance with [7].
For the normal service conditions, clause 2 of IEC 62271-203 [8] is applicable. The following reference table [8]
lists the normal and special service conditions for GIS.
Nominal DC Voltage (Un) is the mean value of the direct voltage required to transmit nominal power at nominal
current [7].
In line with the definition of IEC/IEEE 65700-19-03 Ed. 1 [8], the rated DC voltage (Ur) is equal to the maximum
continuous DC voltage for which the equipment is designed to operate.
The rated DC withstand phase-to-earth voltage (Uw) indicates the maximum DC voltage that the HVDC GIS can
withstand for a specified period. Based on [3] a value of 1.5 x Ur is recommended.
10
PROJECT REPORT
The rated lightning impulse withstand voltage (Up) indicates the peak value of a standard lightning impulse in
accordance with IEC 60060-1 [9] that the HVDC GIS can withstand.
The rated switching impulse withstand voltage (US) indicates the peak value of a standard switching impulse in
accordance with IEC 60060-1 [9] that the HVDC GIS can withstand.
The term superimposed impulse voltage means a superposition of DC-voltage and impulse voltage. The rated
superimposed lightning impulse withstand (Ur + Up) voltage indicates the superposition of rated voltage (Ur) and
rated lightning impulse withstand voltage (Up) [3] .
The term superimposed impulse voltage means a superposition of DC-voltage and impulse voltage. The rated
superimposed switching impulse withstand voltage indicates the superposition of rated voltage (Ur) and rated
switching impulse withstand voltage (Us) [3].
In accordance with IEC 62271-1 [10], the rated normal DC current (Ir) is the value of the current which the
HVDC GIS shall be able to carry continuously under normal outdoor service conditions as these are specified in
[7].
AC current (Ieqac) is the applied fundamental frequency AC current during the type tests and long performance
test.
The rated short-time withstand current (Ik) which the HVDC GIS can carry during a specified short time under
prescribed conditions of use and behaviour. Based on the shape and time duration of the current, several
current-time combinations can be specified. The peak value of the rated short-time withstand value is defined as
the rated peak withstand current.
11
PROJECT REPORT
Note: Short-circuit waveforms in HVDC systems may vary significantly from AC systems. For practical reasons,
testing will be performed with AC current (see annex A.1). To compare application requirements with withstand
ratings it is recommended to compare:
• thermal load: waveform of ∫ 𝑖𝑖 2 (𝑡𝑡) d𝑡𝑡 (Joule integral)
• mechanical load: instantaneous peak value
12
PROJECT REPORT
13
PROJECT REPORT
The prototype installation test is a proposed test to indicate the long-term performance of the complete HVDC
GIS and should normally be performed after the type tests have been carried out.
Due to the lack of experience in operation of HVDC GIS, WP15 of PROMOTioN has initiated the idea of
performing a prototype installation test on a HVDC GIS. The purpose of this test is to verify the reliable dielectric
performance of an HVDC GIS under real service conditions. Due to long periods that might be required for
obtaining steady state dielectric field and charge accumulation phenomena, a long duration test is
recommended for a reliable representation of in-service dielectric stresses.
The recommended test will be performed on a complete HVDC GIS which will be built and assembled by the
manufacturer. The test will take place at the KEMA HVDC laboratory of DNV GL in Arnhem. A duration of
approximately one year is foreseen for the performance of such a test.
The successful performance of the long-term test demonstrates the performance of the manufacturer as a
supplier of a HVDC gas-insulated system of a certain rated voltage Ur provided that the following conditions are
fulfilled:
• The rated voltage Ur of the tested gas-insulated system is not surpassed.
• The limiting temperature of the various parts is not higher than that of the tested gas-insulated system.
A list of prototype installation test is given in Table 3, which gives a summary and references for prototype
installation testing of DC GIS.
The scope of the HVDC GIS prototype installation test is different compared to the scope of the HVDC cable
prequalification test [11], because
• The test voltage factors of the cable system are determined to prove the total lifetime (V-t
characteristic).
• The cable system reaches the DC steady-state faster than a GIS.
• The load cycles are necessary to cover the thermo-mechanical aspects of the cable system.
• At the end of a prequalification test a superimposed voltage test must be performed. The reason for
this test is to verify that no major thermo-mechanical changes have taken place in the cable system
during the long-term testing.
14
PROJECT REPORT
Furthermore, DC cables are also subjected to a long-term test to prove the long-term capability. The DC cable
prequalification test is also applicable for cable terminations and has to be performed separately. Thus, DC
cable terminations are not covered by this HVDC GIS prototype installation test.
15
PROJECT REPORT
The prototype installation test shall comprise the electrical tests on the complete HVDC GIS.
For this demonstrator, HVDC GIS consists of approximately 40 m of GIS circuit including GIS components (at
least one of each type), such as bushing, various busducts and connecting elements (straight, L, T, X elements,
dismantling unit), partition and support insulators, DC voltage transformer (RC-divider), DC current transformer
(zero-flux current sensor), disconnector and earthing switch, fast-acting earthing switch and heating current
transformers.
For this demonstrator, the test objects are busducts, insulators, spacers, disconnector and earthing switch, fast-
acting earthing switch, bushing, DC voltage transformer (RC-divider), DC current transformer (zero-flux current
sensor), which means that if one of these objects fails dielectrically, then the HVDC GIS failed.
The non-test objects are heating current transformers and all monitoring systems which means that if one of
these components fails, they can be replaced and continue with the remaining test program.
The definitions of rated voltages of HVDC GIS are based on chapter 4. The following technical data is based on
the test object of this PROMOTioN demonstrator. The type of this 320 kV ABB HVDC GIS. The following
Table 4 gives the technical data of ABB HVDC GIS. Table 5 shows the test parameters for this prototype
installation test.
16
PROJECT REPORT
17
PROJECT REPORT
For convenience of testing, LC and HL conditions may be achieved by heating the equipment with AC current.
Differences in AC vs. DC heating are discussed in annex A. For the PROMOTioN HVDC GIS demonstrator, the
AC test current is chosen same as rated DC current.
HVDC GIS shall be assembled in the manner specified by the manufacturer’s instructions, with the grade and
quantity of materials supplied.
Unless otherwise specified in the details for the particular test, tests shall be carried out at an ambient
temperature of -5 to +40 °C (normal indoor conditions, see Table 1).
18
PROJECT REPORT
During the test, test voltage and current, temperature (ambient and enclosure), PD, arc detection, gas
pressure/density shall be monitored and the measured data shall be recorded.
19
PROJECT REPORT
6.2.4 PRE-TESTS
For the pre-conditioning of DC GIS, calibrating relevant values and checking the test set-up, a pre-test program
can be performed. Table 7 gives a test procedure of pre-tests prior to prototype installation test.
20
PROJECT REPORT
If a breakdown occurs, causing an interruption to the ongoing testing of connected test objects, the test may be
resumed after the failed component is removed and replaced.
The actual heating cycle or impulse during which the failure occurred shall be repeated for the remaining test
objects.
If a breakdown occurs during a constant heat period, then the time elapsed without applied voltage shall be
added behind the originally planned end date of that period.
This means, the overall number of days with voltage remains the same as specified in the test requirements.
After any interruption of voltage and current, for example an interruption caused by external factors the test may
be resumed. The detail procedure, after an interruption occurs, is shown in Table 8.
21
PROJECT REPORT
ZL ZL HL HL ZL ZL HL HL HL HL HL HL LC ZL LC ZL
Number of days 60 1 60 1 60 1 60 1 60 1 60 1 15 1 15 1
Test voltage - - + + - + + -
UT SIM UT SIM UT SIM UT SIM/ACPD UT SIM UT SIM UT SIM UT SIM/ACPD
ZL = zero load (zero heating), HL = high load (continuous heating), LC = load cycle (24 hours per cycle consisting of HL and ZL periods).
SIM = Superimposed switching and lighting impulse voltage test (see clause 6.2.5.1 Table 10).
SIM/ACPD = AC partial discharge measurement at Uac followed by SIM test.
a) the given duration for each cycle step is a minimum and can be freely extended for scheduling reasons.
b) if an interruption of voltage and/or current is less than 30 min, each cycle step of ZL/HL shall be resumed, at the point of the cycle, when the
interruption occurred and is still valid. If the interruption is longer than 30 min and less than 3 days, then specific time elapsed without applied
voltage and current shall be added behind the originally planned end date of that period. It shall be ensured that a period of uninterrupted voltage
and/or current of at least three times the interruption time follows after the interruption. It may be necessary to prolong test period to achieve these
criteria (see examples in Table 9 below).
c) if the interruption occurs is longer than 3 days each cycle step shall be repeated.
d) if an interruption of voltage and current is less than 30 min, the specific heating cycle of LC shall be resumed, at the point of the cycle, when the
interruption occurred and is still valid. If the interruption is longer than 30 min and less than 3 days, then the specific heating cycle of LC shall be
repeated. If the interruption occurs is longer than 3 days, each cycle step of LC shall be repeated.
e) after each cycle step, there is no rest period allowed.
f) after each SIM, a break of unlimited time is allowed.
g) each SIM has to be carried out directly after the previous cycle step.
h) each SIM is followed by 10 no-load disconnector and earthing switch switching operations to simulate regular switching device operation (no-load
means no voltage and no current during switching)
i) Test DC voltage (UT) is higher than the rated DC voltage (Ur), which could lead to a field strength at the insulators higher than in practice, thus
affecting the charge accumulation at the insulator and the charging time. As the main purpose of the test is confirm the capability of the system to
withstand the charging process and stress due to the superimposed voltage, a test DC voltage of min 1.1 Ur is a compromise which can largely
prevent charging processed not occurring in practice.
Table 8: Sequence of heating cycle voltage test for prototype installation test
22
PROJECT REPORT
Some critical phenomena in HVDC GIS as the impact of manufacturing, mobile particles and surface charging
of the insulators in combination with the stress by superimposed impulse voltages can only be studied in long-
term tests [2].
The aim for the superimposed impulse test at end of every cycle serial (definition refer to Table 8) of the
prototype installation test is to check the integrity of the HVDC GIS.
The definitions of the different levels of voltage are given in chapter 4. Additional information is given in annex
A.2.
The tests shall be performed as given in Table 8.
The time interval two successive impulses shall not be shorter than one minute.
The test objects shall withstand without failure whole sequence.
The test waveform shall be according to IEC 60060-1 and IEC 60230 (2018).
No breakdown of the insulation or flashover along DC GIS shall occur.
After completing long-term voltage test, the following subsequent dielectric tests are recommended.
23
PROJECT REPORT
Table 11 gives a test procedure of subsequent dielectric tests after the completion of the long-term voltage test.
After completion of the prototype installation test, the HVDC GIS shall be examined by visual inspection of the
test object and comparison with a drawing folder. Visual inspection shall be done with normal or corrected vision
without magnification, and the objects shall reveal no signs of deterioration which could affect the system in
service operation.
Note: For PROMOTioN project, there could be possible further tests requested. The examination will be referred
after complete all tests.
24
PROJECT REPORT
7 CONCLUSIONS
As of today, no tests have been yet standardized for HVDC GIS. On the other hand, for HVAC GIS detailed test
requirements have been established. In order to define tests for HVDC GIS, the distinguishing characteristics of
HVDC-GIS have been identified. In fact, a DC electric field is totally different to an AC field within a GIS. While
in AC systems a capacitive field is formed directly upon voltage application, in HVDC systems long transition
periods are required to reach a steady state field whilst charge accumulation phenomena can occur in the
insulating materials and their surfaces.
The different type of electric field between HVAC and HVDC GIS determines the context for defining dielectric
test requirements of HVDC GIS. Based on the CIGRE’s JWG D1/B3.57 work, dielectric tests have been
specified for HVDC GIS. For other than dielectric tests, the test requirements of HVAC GIS can be generally
used.
On another note, there is very few operational experience with HVDC GIS. This fact in combination with the long
periods required to reach steady state DC electric fields and charge accumulation phenomena, prompts the
performance of a long-term test. Such a test shall verify the dielectric performance of a HVDC GIS under in-
service conditions.
In fact, a long-test procedure is defined which will be applied to a 320 kV HVDC-GIS pole manufactured by
ABB. The HVDC GIS pole consists of passive components, Disconnector/Earthing Switch, Compensation Unit,
Fast acting earthing switch, heating transformers, Bushings, Instrument transformers and will be tested at DNV
GL KEMA HVDC laboratory.
25
PROJECT REPORT
8 REFERENCES
[1] U. Riechert, U. Straumann and R. Gremaud, "Compact Gas-insulated Systems for High Voltage Direct
Current Transmission: Basic Design," 2016 IEEE PES Transmission & Distribution Conference &
Exposition (T&D), Conference May 2-5 : Exposition May 3-5: Kay Bailey Hutchison Convention Center
Dallas, Texas, USA, paper TD0264.
[2] U. Riechert, U. Straumann, R. Gremaud and M. Callavik, "Compact Gas-insulated Systems for High
Voltage Direct Current Transmission: Design and Testing," 2016 IEEE PES Transmission & Distribution
Conference & Exposition(T&D), Conference May 2-5 : Exposition May 3-5: Kay Bailey Hutchison
Convention Center Dallas, Texas, USA, paper TD0260.
[3] CIGRE JWG D1/B3.57, Dielectric Testing of gas-insulated HVDC Systems, CIGRE, 2016.
[4] C. W. D1.03, Gas Insulated System for HVDC: DC Stress at DC and AC systems, Cigre, 2012.
[5] U. Riechert, R. Gremaud and M. Callavik, "Application options and electrical field studies as basis for
adequate testing of gas-insulated systems for HVDC," CIGRE A3, B4 D1 International colloquim
Winnipeg, MB Canada · September 30 – October 6, 2017, 2017.
[6] CIGRE D1 Ps1 QNo 1.2, Dielectric Testing of Gas/Solid Insulation Systems for HVDC GIS/GIL, CIGRE,
2014.
[7] IEC 62271-203, High-voltage switchgear and controlgear - Gas-insulated metal-enclosed switchgear for
rated voltages above 52kV, IEC, 2011.
[8] IEC, IEC 62271-203 High-voltage switchgear and controlgear - Gas-insulated metal-enclosed switchgear
for rated voltages above 52kV, IEC, 2011.
[9] IEC 60060-1, High-voltage test techniques - Part 1: General definitions and test requirements, IEC, 2010.
[10] I. 62271-1, High-voltage switchgear and controlgear: Common specifications, IEC, 2011.
[11] CIGRE WG B1.32, TB 496: Recommendations for Testing DC Extruded Cable Systems for Power
Transmission at a Rated Voltage up to 500 kV, CIGRE, 2012.
[12] CIGRE Task Force 15.03.07 of WG 15.03, CIGRÉ Report 15-301: Long-Term Performance of SF6
Insulated Systems, Paris: CIGRE, 2002.
[13] U. Riechert, F. Blumenroth, U. Straumann, B. Kaufmann, M. Saltzer and P. Berglin, "Experiences in
Dielectric Testing of Gas-insulated HVDC Systems:," CIGRÉ Report D1-101, 47th CIGRÉ Session, 2018.
[14] IEC 61869-14 ED1 38/560/FDIS, Instrument Transformers - Part 14: Specific Requirements for DC
Current Transformers, IEC, 2018.
[15] CIGRE, D1-301: Experience in Dielectric testing of Gas-insulated HVDC Systems, CIGRE.
[16] IEC, IEC 60230 - Impulse tests on cables and their accessories, IEC, 2018.
[17] IEC 60071-5 Ed. 1, I, nsulation co-ordination – Part 5: Procedures for high-voltage direct current (HVDC)
converter stations, IEC, 2014.
[18] IEC/IEEE 65700-19-03 Ed. 1, Bushings for DC application, IEC, 2014.
26
PROJECT REPORT
Heating with an AC test current instead of a DC current which will be the in-service condition implies differences
in regards of temperature rise:
• The skin effect will cause additional power losses and temperature rise in the inner conductor. Those
additional power losses constitute a higher thermal stress than the rated DC current. Based on [6], the
skin effect factor k of GIS equipment hollow inner conductors typically is in the range 1.02 < k < 1.1.
Therefore, the AC current reduction factor comparing to DC current is approximately Iac ≈ Idc x 1⁄√𝑘𝑘.
• If the enclosure of the test setup forms a closed current path (current flows through conductor and
return from the enclosure), then the magnitude of the enclosure current is almost as high as the
conductor current and thus a significant temperature rise is caused. Notes: this method may be used
for temperature rise test of HVDC GIS, which is not a scope of this document.
• If the enclosure does not form a closed current path, eddy current might flow through the enclosure.
Two situations were included in a simulation study as with eddy current and without eddy current. If
eddy current exists, its magnitude is typically significantly smaller than the conductor current. The
impact of eddy current in terms of temperature-rise is typically a few K. Because the temperature
difference Δ T is important for HVDC application, the Δ T is compared by three conditions: heating by
DC current (Δ T =1), heating by AC current with eddy current and heating by AC current without eddy
current. The results show in Figure 5. It shows that Δ T is practically not a function of eddy currents.
Only negligible impact of the eddy currents on the Δ T are discovered. Though generally marginal in
absolute quantities, the effect on Δ T is more pronounced for thin enclosure wall thickness as for cast
enclosures.
• When HVDC GIS is under in-service situation, the rated DC current shall also cover most situation
where harmonic currents cause additional temperature-rise to the rated current, which relative
harmonic currents for typical LCC and VSC converter stations are studied (see [6]), the conclusion is
given that additional current of 0.5 % to account of 1% of additional losses due to harmonic currents
(Figure 6) [3].
• Besides a rather simple test set-up with AC current heating method, the influence of AC voltage of the
heating current sources is also considered. Because the test voltage is several ten thousand times
higher than the AC voltage that drives the heating current. Thus, the ripple of the DC voltage is caused
by the AC voltage of the heating current source is negligible.
• For tests of HVDC GIS equipment under in-service condition, stresses due to DC voltages of both
polarities, polarity reversals, superimposed impulse voltages and various load conditions have to be
combined. The dielectric influence of load conditions is characterized by the temperature difference ΔT
between the inner conductor and the enclosure. For this ΔT, the harmonic current content shall be
27
PROJECT REPORT
accounted for. It is suggested to feed an AC heating current. The skin effect due to AC will result in
higher ΔT, a rule of compensation is given. The increase in enclosure temperature does not affect the
resulting ΔT considerably. Thus, no further compensation is required.
Figure 6: Typical levels of harmonics, data source for VSC stations [13] for LCC station [14] and rated current of 4000 A
28
PROJECT REPORT
The superposition of an impulse wave on a DC voltage is obtained by using a blocking capacitor or a sphere
gap and a current limiting resistor. For both methods, it is suggested to use a damping resistor between test
object and DC-Source. The damping resistor is needed to decouple the DC-source from the impulse voltage
and protect it in the case of failure from the Very Fast Transients (VFT) evoked by the breakdown. To measure
exactly the superimposed voltage, it is necessary the use a mixed divider closed to the test object, as the
voltage drop over the blocking capacitor or sphere gap and its influence of the impulse waveform shape
shouldn’t be neglected. To minimize the voltage, drop on the blocking capacitor the capacity should be by about
a factor of 10 higher compared to the capacity of the test object.
Regarding the shape of the generated composite voltages the following are applicable depending on the
method of connection between the two voltage sources.
Impulse-Divider
DC-Source
Test object
DC-Source
generator
Mixed-Divider
Test object
generator
Mixed-Divider
Impulse
DC-Divider
Impulse
DC-Divider
Figure 7: Test circuits for superimposed impulse voltage test. Blocking capacitor (up) and sphere gap (down) [15]
29
PROJECT REPORT
Generally, it is suggested to use the method with blocking capacitor for the superimposed voltage tests due to
the better quality of the impulse waveforms maintained by it. However, depending on the availability of a
blocking capacitor and/or limitations of testing equipment, carrying out superimposed voltage tests with a sphere
gap is acceptable according to [16] and IEC 60230(2018).
30