Karpower Cummins Series

Product introduction

Model AC1000 Generator set

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General Performance Data
Prime Power 906KVA/725KW Brand Cummins
Engine
Stand by Power 1000KVA/800KW Model KTA38-G2

Frequency/Speed 60Hz/1800rpm Control module DS7320

Rated Power Factor(cosφ) 0.8 Rated Current 2378A

Standard Voltage 127V/220V Capacity of Breaker 3200A

Phases 3 Starting Voltage DC24V

Fuel consumption Standards followed

Rated output Fuel consumption rate ISO9001 ISO14001

100%Standby 2 1 3 g/KW.h 2 2 7 L/h ISO8528 ISO12100

100%Prime 2 1 4 g/KW.h 2 0 5 L/h ISO13849 EN12601

75%Prime 2 1 9 g/KW.h 1 5 8 L/h GB12786 GB/T2820

50%Prime 2 0 7 g/KW.h 1 1 1 L/h IEC60034 IEC60204

25%Prime 1 6 7 g/KW.h 6 7 . 8 L/h CE RETIE

Dimensions and Weights

Type Open Silent

Length(mm) 4100 5800

Width(mm) 1760 2280

Height(mm) 2200 2500

Weight(kg) 7350 10400

Base fuel tank volume (L) N/A N/A

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Engine specification

Basic parameter Air induction system

Manufacturer Cummins Maximum allowable intake air restriction

Model KTA38-G2 ---with clean filter element 3.73kPa

No. of cylinder 12 ---with dirty filter element 6.23kPa

Type 4 cycle, Vertical In-line Intake Air alarm temperature 82℃

Prime Power 810kw /1085HP Exhaust system

Standby Power 896kw /1200HP Max. allowable back pressure 10kPa

Turbocharged ,
Induction system Standard exhaust pipe diameter 152mm
Aftercooled

Governor Electrical

Bore x Stroke 159x159mm Cooling system

Displacement 38L Coolant capacity

Compression ratio 14.5:1 ---Engine only 123.8L

Oil Capacity(Total) 135.1L ---Total system 217.4L

Coolant Capacity(Engine only) 123.8L ---With heat exchanger 66L

Cranking Motor Voltage DC24V Standard thermostat(modulating) range 82-93 ℃

Fuel System Max. coolant temerature 96.1 ℃

Direct injection Max. allowable top tank temerature

Type Injection system 104/100 ℃
Cummins PT for stand by/prime power
Min. Allowable flow of fuel to
227 L/h
fuel pump

Lubrication system Electric system

Oil Pressure Min. recommended battery capacity (24V)

---Idle speed 138kPa ---10℃(50°F) & above- 0°F CCA 1200A

---Rated speed 310-448kPa --- 0℃(32°F) to 10℃(50°F)- 0°F CCA 1280A

Max. allowable oil temperature 121℃ ---18℃(0°F) to 0℃(32°F)- 0°F CCA 1800A

Oil Pan capacity - Low/High 121.1/151.4L Max. allowable resistance of Starting circuit 0.002ohm

Total system capacity 135.1L Starter(heave,Anode) DC24V

Battery recharge system, negative ground 35ampere

Alternator specification Leroysomer: TAL-A49-C/752KW

Phases 3 Coating Vacuum impregnation

Poles 4 Insulation class H

Power factor(cosφ) 0.8 Protection IP23

Winding connection Star Excitation system SHUNT

Winding pitch 2/3 Bearing Single Bearing

Voltage regulator type AVR Coupling Flexible disc

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 Control system Introduction

Deepsea 7320 Auto start & auto mains

Key Features:
failure control panel
Deepsea 7320 is an auto mains failure controller for single ● Auto start/stop, load transfer and alarming
generator, it can monitor and protect the generator of generator
working all the time. it has a LCD display which clearly ● Remote start on or off load
shows the status of the engine. this controller include ● With hierarchical loading function
seven inputs and six outputs. This controller can also be ● Multiple start/stop cycles can be preset
programmed using the front panel or by using DSE ● 3 phase generator and mains voltage monitoring.
configuration Suite PC software ● Generator/load power detection(kW, kVA, kVAr PF)
● Overload protection (kW)

①Emergency stop button ● Load current monitoring and protection

● Engine speed protection
⑤ ②Power switch
● Engine pre-heat
③Power indicator
● Engine start idle & stop idle
④Operation buttons
● Battery voltage monitoring
④ ③② ① ⑤LCD display ● Start under the low battery
● 4 active outputs
⑥ ⑦ ⑧
● 4 digital inputs and 3 analogue inputs.
● 6 Custom digital input
● 6 outputs(4 configurable on magnetic pick-up,
6 configurable on Canbus version)
● DSE2130,DSE2157,DSE2548 expansion module
can be connected
● Support 0-10V or 4-20mA oil pressure sensor
⑨ ⑩

⑥Voltage and frequency trimmer ⑨MCB

⑦Governor ⑩Relay
⑧Charger

Main features: Protection:

● Multi language display ● Two sets of protection parameters can be preset

● Mains failure self starting ● Normal alarm, electrical trip and shutdown alarm can be
● The running time of the engine can be recorded to set to effectively monitor the engine speed,oil pressure,
facilitate the maintenance and repair of the unit water temperature and oil level, as well as the frequency,
● User-friendly set-up and button layout voltage, current and power of the alternator, for
● LCD display can display multiple parameters at the complete engine/alternator protection
same time ● Low Oil Pressure
● Support EFI engine ● High water Temperature
● IP65 rating (with optional gasket) ● High voltage and low voltage
● PC and front panel configuration ● Overspeed
● 100 event records ● Emergency stop
● Data recording and trend analysis ● Fail to start

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 KARPOWER Soundproof Canopy Introduction:

Standard Type：
● The arc angle structure makes the appearance beautiful and ● The sufficient air in & out design ensure long-term and
not easy to bump stable operation of the unit

● High quality coating powder, chemical surface treatment &

● Isolation net is designed for air inlet, exhaust outlet and
100-120um coating thickness greatly improving the anti-
muffler outlet to prevent objects from entering the unit
corrosion and anti rust level

● Stainless steel hinge & door lock are beautiful and anti-rust ● High density foam used inside effectively reduces noise

● 2.0mm cold rolled plate used makes the body more solid ● Ceiling Lighting is equipped for easy operation

● The bottom forklift and loading port design enables easy ● The built-in base fuel tank with fuel filler set on the shell
loading and unloading facilitates refueling

● The drainage outlets are all connected to the outside for easy ● Models above medium power range are designed with top
operation hoisting mechanism to facilitate transportation of the unit.

Imitated container type：

● The shell base is independent from the unit with 3mm thick
● The shell is made of 3.0mm hot rolled steel plate so as to
checkered steel plate floor, which is beautiful & antiskid, and
withstand the lifting capacity of 15-ton without deformation
is convenient for overhaul & maintenance of the unit

● The switch cabinet and control panel are respectively set ● The door handle, lock and hinge are all made of stainless
on both sides of the shell for easy maintenance & operation steel to avoid rusting

● The shell looks similar to standard container, and can be ● The air out louver made of the mesh plate with podwer
loaded into 40HQ container for transportation, which is coating and pasted with high-density glass fiber is beautiful
convenient for shipping and not easy to rust, and can further reduce the noise

● The lifting eye holes are designed on the top same as the ● Isolation net is designed for air inlet, exhaust outlet and
standard container for easy handling muffler outlet to prevent objects from entering the unit

● The sufficient air in & out design ensure long-term and

● High density foam used inside effectively reduces noise
stable operation of the unit

● The built-in base fuel tank with fuel filler set on the shell ● The drainage outlets are all connected to the outside for easy
facilitates refueling operation

● Double emergency stop button set on different surfaces

● Ceiling Lighting is equipped for easy operation
enables quick response to operation requirements

Standard container type：

● The switch cabinet and control panel are respectively set
● Can be shipped on board directly during transportation
on both sides of the shell for easy maintenance & operation

● The mesh plate with podwer coating and inner pasted with ● The air in & out louver made of the mesh plate with podwer
high-density glass fiber is installed inside the shell, which is coating and pasted with high-density glass fiber is beautiful
beautiful and anti-rust, and can further reduce the noise and not easy to rust, and can further reduce the noise

● 3mm thick checkered steel plate floor is beautiful & antiskid, ● Isolation net is designed for air inlet, exhaust outlet and
and is convenient for overhaul & maintenance of the unit muffler outlet to prevent objects from entering the unit

● Double emergency stop button set on different surfaces ● The sufficient air in & out design ensure long-term and
enables quick response to operation requirements stable operation of the unit

● The independent daily fuel tank can be designed to put ● The drainage outlets are all connected to the outside for easy
inside to meet requirements of continuous operation operation

● The fuel filler is set on the shell to facilitate refueling ● Ceiling Lighting is equipped for easy operation

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Decomposition diagram introduction of KARPOWER Typical Canopy

Standard supply scope:

① Engine
⑧ ② AC Alternator
③ Cooling Radiator
④ Auto Start Control Panel
⑨ ⑤ Main Ciruit Breaker
⑥ Built in Shock Pad
⑦ High Strength Frame
⑩ ⑧ Exhaust silencer
⑨ Bellow
⑩ Starting battery

Optional supply scope:

Genset Engine Alternator Control system

● Tool box ● Fuel heater ● Temp. detector for ● ATS

● Base fuel tank ● Fuel and water winding and bearing ● Synchronization
● External daily fuel tank separator ● PMG System
● Trailer ● Antirust, mildew and ● Adjustable earth relay
salt fog treatment
● Anti condensation
heater

Breaker Fuel system Lub-oil system Cooling system

● ABB ● Low fuel level alarm ● Lub oil heater ● Elec.coolant Heater
● Schneider ● Auto Fuel Pump ● Temp.-sensor
● T Vlave ● Oil drain Pump

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