Feedrate Kiln Feed (ton/jam) 538.

63

538633.333333333

Raw Meal Proportion as Kiln Feed (%)

Tanggal
LOI

01-August-2022 36.01
02-August-2022 34.27
03-August-2022 33.57
04-August-2022 34.92
05-August-2022 33.92
06-August-2022 34.13
07-August-2022 34.44
08-August-2022 34.22
09-August-2022 33.90
10-August-2022 36.65
11-August-2022 35.19
12-August-2022 34.06
13-August-2022 33.91
14-August-2022 33.64
15-August-2022 33.56
16-August-2022 34.60
17-August-2022 34.67
18-August-2022 34.39
19-August-2022 34.39
20-August-2022 34.57
21-August-2022 35.62
22-August-2022 35.27
23-August-2022 34.68
24-August-2022 33.72
25-August-2022 35.29
26-August-2022 36.28
27-August-2022 35.53
28-August-2022 35.89
29-August-2022 33.76
 30-August-2022 33.49
31-August-2022 33.73
AVG 34.5897585

Tanggal
LS
%
01-August-2022 90.41
02-August-2022 86.03
03-August-2022 84.27
04-August-2022 87.67

05-August-2022 85.16
06-August-2022 85.67
07-August-2022 86.45
08-August-2022 85.90
09-August-2022 85.09
10-August-2022 92.01
11-August-2022 88.34
12-August-2022 85.51

13-August-2022 85.13
14-August-2022 84.44
15-August-2022 84.26

16-August-2022 86.87
17-August-2022 87.04
18-August-2022 86.34
19-August-2022 86.34
20-August-2022 86.79
21-August-2022 89.43
22-August-2022 88.53
23-August-2022 87.05

24-August-2022 84.64
25-August-2022 88.59
26-August-2022 91.08
27-August-2022 89.20
28-August-2022 90.09
29-August-2022 84.75

30-August-2022 84.06

31-August-2022 84.67

Neraca massa
 Umpan awal
Komponen % Berat
SiO2 11.58504648
Al2O3 4.1399348
Fe2O3 1.861488653
CaO 43.26686032
MgO 0.829671685
K2O 0.36328
Na2O 0.051885
SO3 0.3595983
Cl 0.007066
P2O5 0.0877472
LOI 34.5897585
Impurites 2.857663062
Total 100

Umpan awal Setlah LOI menjadi H20 dan CO2

Komponen % Berat
SiO2 11.58504648
Al2O3 4.1399348
Fe2O3 1.861488653
CaO 43.26686032
MgO 0.829671685
K2O 0.36328
Na2O 0.051885
SO3 0.3595983
Cl 0.007066
P2O5 0.0877472
CO2 25.14100044
H2O 9.448758065
Impurites 2.857663057
Total 100

Umpan Awal setelah CaO dan MgO menjadi CaCO3 dan MgCO3
Komponen % Berat
SiO2 11.58504648
Al2O3 4.1399348
 Fe2O3 1.861488653
CaCO3 77.26225057
MgCO3 1.742310539
K2O 0.36328
Na2O 0.051885
SO3 0.3595983
Cl 0.007066
P2O5 0.0877472
Impurites 2.53939246
Total 100.000000002

Umpan tanpa Air

Komponen % Berat
SiO2 11.58504648
Al2O3 4.1399348
Fe2O3 1.861488653
CaCO3 77.26225057
MgCO3 1.742310539
K2O 0.36328
Na2O 0.051885
SO3 0.3595983
Cl 0.007066
P2O5 0.0877472
Impurites 2.53939246
Total 100.000000002

Umpan Tanpa Debu (90% dari Jumlah Umpan Awal)

Komponen % Berat
SiO2 11.58504648
Al2O3 4.1399348
Fe2O3 1.861488653
CaCO3 77.26225057
MgCO3 1.742310539
K2O 0.36328
Na2O 0.051885
SO3 0.3595983
Cl 0.007066
P2O5 0.0877472
 Impurites 2.53939246
Total 100.000000002

Massa Umpan Kering Tanpa air dan Debu

Komponen % Berat
SiO2 11.58504648
Al2O3 4.1399348
Fe2O3 1.861488653
CaCO3 77.26225057
MgCO3 1.742310539
K2O 0.36328
Na2O 0.051885
SO3 0.3595983
Cl 0.007066
P2O5 0.0877472
Impurites 2.53939246
Total 100.000000002

Reaksi 1 CACO3
Massa CaCO3 Terkasinasi 322196.713838668
Mol CaCo3 3221.96713838668

Massa CaO Terbentuk 180430.159749654

Massa CO2 141766.554089014
Massa CaCO3 Sisa 16957.7217809826

Reaksi 2 MGCO3

Massa MgCO3 Terkasinasi 7265.73101366854

Mol MgCo3 86.4967977817683

Massa MgO Terbentuk 3459.87191127073

Massa CO2 3805.85910239781
Massa MgCO3 Sisa 382.406895456239
Total CO2 145572.413191412
Total CaO 180430.159749654
Total MgO 3459.87191127073

Produk Keluar SP
No Komponen
1 SiO2
2 Al2O3
3 Fe2O3
4 CaCO3sisa
5 MgCO3sisa
6 K
7 Na
8 SO3
9 CaO
10 MgO
11 Cl
12 P2O5
13 Impuritis
Jumlah

Input Material Kiln

No Komponen
1 SiO2
2 Al2O3
3 Fe2O3
4 CaCO3sisa
5 MgCO3sisa
6 K
7 Na
8 SO3
 9 CaO
10 MgO
11 Cl
12 P2O5
13 Impuritis
Jumlah

Reaksi 1

BM CaCO3 = 100 kg/kgmol 100

BM CaO = 56 kg/kgmol 56
BM CO2 = 44 kg/kgmol 44

Massa CaCO3 16957.72178

Mol Caco3 169.5772178

Massa CaO Terbentuk 9496.3241968

Massa CO2 Kalsinasi 7461.3975832

Reaksi 2

BM MgCO3 = 84 84
BM MgO = 40 40
BM CO2 = 44 44

Massa MgCO3 382.4068955

Mol MgCO3 4.55246304166667

MgO Terbentuk 182.098521666667

CO2 Kalsinasi 200.308373833333

Total CO2 7661.70595703333

Total CaO 189926.4838968
Total MgO 3641.97043266667

Reaksi 3
 Reaksi 3

BM CaO = 56 kg/kgmol 56
BM SiO2 = 60 kg/kgmol 60
BM Ca2SiO4 = 172 kg/kgmol 172

Massa CaO 189926.4839

Mol CaO 3391.54435535714

Massa SiO2 50854.32888

Mol SiO2 847.572148

Sisa Mol CaO 1696.400059

Sisa CaO Massa 94998.403304

Massa C2S 145782.409456

Massa Keluar Zona Kalsinasi/ Input Zona Transisi

Komponen Output (Kg/Jam)
Ca2SiO4 (C2S) 145782.4095
Al2O3 18172.87537
Fe2O3 8171.288422
K 1594.67298
Na 227.7571228
SO3 1578.511596
CaO 94998.4033
MgO 3641.970433
Cl 31.01728495
P2O5 385.1797207
Impuritis 11147.0506
Total 285731.13632945

Reaksi 1
BM CaO = 56 kg/kgmol 56
BM Al2O3 = 102 kg/kgmol 102
BM CaAl2O4 = 158 kg/kgmol 158

Massa CaO 94998.4033

mol CaO 1696.40005892857

Massa Al2O3 18172.87537

Mol Al2O3 178.165444803922

Sisa Mol CaO 1518.234614

Massa CaO Sisa 85021.138384

Massa CaAl2O4 28150.1402790196

Reaksi 2

BM CaO = 56 kg/kgmol 56
BM Fe2O3 = 160 kg/kgmol 160
BM Ca2Fe2O5 = 272 kg/kgmol 272

Massa CaO 85021.13838

Mol CaO 1518.23461392857

Massa Fe2O3 8171.288422

Mol Fe2O3 51.0705526375

Mol CaO Sisa 1416.093509

Massa CaO sisa 79301.236504

Massa c\C2f 13891.1903174

Reaksi 3
BM CaO = 56 kg/kgmol 56
BM CaAl2O4 = 158 kg/kgmol 158
BM Ca2Fe2O5 = 272 kg/kgmol 272
BM Ca4Al2Fe2O10 = 486 kg/kgmol 486

Massa CaO 79301.2365

Mol CaO 1416.09350892857

Massa CaAl2O4 28150.14028

Mol CaAl2O4 178.165444810127

Massa Ca2Fe2O5 13891.19032

Mol Ca2Fe2O5 51.0705526470588

Mol CaO Sisa 1365.022956

Massa CaO sisa 76441.285536

Mol CaAl2O4 Sisa 127.0948922

Massa CaAl2O4 Sisa 20080.9929676

Massa Ca4Al2Fe2O10 24820.2885864706

Reaksi 4

BM CaO = 56 kg/kgmol 56
BM CaAl2O4 = 158 kg/kgmol 158
BM Ca3Al2O6 = 270 kg/kgmol 270

Massa CaO 76441.28554

Mol CaO 1365.02295607143

Massa CaAl2O4 20080.99297

Mol CaAl2O4 127.09489221519
Mol CaO Sisa 1110.83317167143
Massa CaO sisa 62206.6576136

Massa Ca3Al2O6 34315.6208981013

Neraca massa
Komponen Output (Kg/Jam)
Ca2SiO4 (C2S) 145782.4095
Ca4Al2Fe2O10 (C4AF) 24820.2885864706
Ca3Al2O6 (C3A) 34315.6208981013
CaO 62206.6576136
K 1594.67298
Na 227.7571228
SO3 1578.511596
MgO 3641.970433
Cl 31.01728495
P2O5 385.1797207
Impuritis 11147.0506
Total 285731.136335622

Reaksi 1

BM CaO = 56 kg/kgmol 56
BM Ca2SiO4 = 172 kg/kgmol 172
BM Ca3SiO5 = 228 kg/kgmol 228

Massa CaO 62206.65761

Mol CaO 1110.83317160714

Massa Ca2SiO4 145782.4095

Mol Ca2siO4 847.572148255814
Mol CaO Sisa 263.261023351329
Massa CaO sisa 14742.6173076744

Massa Ca3SiO5 193246.449802326

Komponen Output (Kg/Jam)

Ca4Al2Fe2O10 (C4AF) 24820.2885864706
Ca3Al2O6 (C3A) 34315.62089
Ca3SIO5 (C3S) 193246.4498
CaO 14742.61733
K 1594.67298
Na 227.7571228
SO3 1578.511596
MgO 3641.970433
Cl 31.01728495
P2O5 385.1797207
Impuritis 11147.0506
Total 285731.136343921

MASS RATE BATUBARA 22073.3333333333

Neraca massa
Komponen %berat
C 58.45
H2 4.11
N2 0.92
O2 20.29
S 0.12
H2O 0.73
Ash 11.77
Impurities 3.61
Total 100
Feed Batubara Kering
Komponen %berat
C 58.45
H2 4.11
N2 0.92
O2 20.29
S 0.12
Ash 11.77
Impurities 4.34
Total 100

Reaksi 1

BM O2 = 32 kg/kgmol 32
BM CO2 = 44 kg/kgmol 44
BM CO = 36 kg/kgmol 28
BM C = 12 kg/kgmol 12
Massa C 12807.67973
Mol C 1067.30664416667

Asumsi

C ＋
C ＋
IN Mol
C 1067.30664416667
O2 1062.02294790842
CO2
CO
O2 yang dibutuhkan 33984.7343330693

CO2 Yang Terbentuk 46496.5270726073

CO yang terbentuk 295.886990462049

Total Udara

O2 dibuthkan untuk reaksi 41215.7596730693

O2 batubara 4445.984974
O2 Teoritis 36769.7746990693

Udara pembakaran excess 10%

O2 sesungguhnya 40446.7521689763

Udara Sesungguhnya 192603.58175703

Udara primer 10% dari udara sesungguhnya

Udara Primer 19260.358175703

Massa Udara Sekunder

Massa Udara Sekunder 173343.223581327

Total Gas Buang

 Total Gas Buang

Co2 Total 46496.5270726073

CO total 295.886990462049
SO2 TOtal 52.5892752
H2O Total 8266.4573735
N2 TOtal 152358.421809654
O2 Sisa 3676.97746990694
Total 211146.85999133

NEraca Overall Zona Pembakaran

Komponen Input (Kg/jam)

Umpan Masuk Zona Pembakaran 285731.1363
Umpan Batubara 22073.33333
Udara Primer 19260.358175703
Udara Sekunder 173343.223581327
Material Keluar (klinker)
Gas Hasil Pembakaran
Ash
Impurities
Total 500408.05138703

ROTARY KILN

Arus Masuk Komponen

SiO2
Al2O3
Fe2O3
CaCO3sisa
MgCO3sisa
K
Arus 1 Umpan Masuk Kiln Na
SO3
CaO
 Arus 1 Umpan Masuk Kiln

MgO
Cl
P205
Impuritis
Total
C
H2
N2
O2
Arus 2 Batubara S
H2O
Ash
Impurities
Total
Arus 3 Udara Primer
Arus 4 Udara Sekunder
Total 508069.75738703

TON/JAM

Arus Masuk Komponen

SiO2
Al2O3
Fe2O3
CaCO3sisa
MgCO3sisa
K
Arus 1 Umpan Masuk Kiln Na
SO3
CaO
MgO
 Cl
P205
Impuritis
Total
C
H2
N2
O2
Arus 2 Batubara S
H2O
Ash
Impurities
Total
Arus 3 Udara Primer
Arus 4 Udara Sekunder
Total 508.07

Rotary Kiln

Arus Masuk Input (Ton/jam)

Umpan Masuk Kiln 293.39

Umpan Batubara 22.07

Udara Primer 19.26

 Udara Sekunder 173.34

Material Keluar (klinker)

Gas Hasil Pembakaran

Total 508.07
 Fuel Rate (ton/jam)

538633.3333

SiO2 Al2O3

10.09 4.76
12.41 5.16
13.27 4.42
11.12 3.85
12.55 4.49
12.48 4.91
11.32 2.96
11.57 2.62
12.47 4.24
9.00 4.21
11.03 4.49
12.53 5.14
12.82 5.18
12.90 5.05
13.08 5.14
11.80 4.71
11.79 4.73
11.86 3.75
11.68 3.36
11.61 3.75
10.20 3.75
10.67 4.11
11.60 4.02
12.46 3.74
10.25 2.70
9.19 3.72
10.05 4.28
10.04 4.36
12.49 3.73
12.68 3.42
12.12 3.59
11.5850464758065 4.13993482258065
Proporsi WF
SH SS
% %
4.34 3.86
7.91 4.52
10.80 3.79
8.64 2.20
9.99 3.20
8.73 4.02
11.50 0.37
12.58 0.00
10.53 2.67
3.80 2.67
6.86 3.36
8.54 4.17
8.79 4.44
9.82 3.68
9.83 3.96
7.92 3.64
7.67 3.86
10.09 2.24
10.79 1.48
9.65 2.20
7.11 2.01
7.41 2.40
8.88 2.76
11.61 2.00
9.68 0.30
5.35 1.91
5.98 2.67
5.40 2.99
11.60 2.03
12.75 1.49
11.67 1.48
 538633.3333
Mass ( kg/jam)
62400.9220195783
22299.0688096867
10026.5983806552
233049.731955871
4468.88825236178
1956.74717321224
279.469904982705
1936.91630978013
38.059831330978
472.635668237418
186311.96918897
15392.3258053334
538633.3333

Mass ( kg/jam)
62400.92202
22299.06881
10026.59838
233049.732
4468.888252
1956.747173
279.469905
1936.91631
38.05983133
472.6356682
135417.8087
50894.16052
15392.32578
538633.33334953

Mass ( kg/jam)
62400.92202
22299.06881
 10026.59838
416160.2356
9384.665333
1956.747173
279.469905
1936.91631
38.05983133
472.6356682
13678.01425
538633.33328053

Mass ( kg/jam)
56504.80987
20192.08375
9079.209357
376838.2618
8497.93101
1771.858867
253.0634698
1753.901774
34.46364995
427.9774674
12385.61178
487739.17279515

Mass ( kg/jam)
50854.32888
18172.87537
8171.288422
339154.4356
7648.137909
1594.67298
227.7571228
1578.511596
31.01728495
385.1797207
 11147.0506
438965.25548545

438965.2555
Mass ( kg/jam)
50854.3288807258
18172.8753723534
8171.28842174496
339154.435619651
7648.13790912478
1594.6729801804
227.757122816175
1578.51159636866
31.01728495363
385.179720674096
11147.0506001867
438965.255508779

Mol CaO 3221.96713838668

BM CaCO3
BM CaO
BM MgO
BM MgCO3
BM CO2
 % Berat Mass ( kg/jam)
17.3331866202865 50854.32888
6.19404182795733 18172.87537
2.78510149019811 8171.288422
5.77986894608759 16957.72178
0.130339544942706 382.4068955
0.543528249598807 1594.67298
0.0776287250374961 227.7571228
0.538019804377258 1578.511596
61.497805573011 180430.1597
1.1792625492544 3459.871911
0.0105719296731176 31.01728495
0.131284634529287 385.1797207
3.79936010504632 11147.0506
100 293392.84226295
Jika CO2 ikut 438965.255454362

% Berat Mass ( kg/jam)

17.33318662 50854.32888
6.194041828 18172.87537
2.78510149 8171.288422
5.779868946 16957.72178
0.130339545 382.4068955
0.54352825 1594.67298
0.077628725 227.7571228
0.538019804 1578.511596
61.49780557 180430.1597
1.179262549 3459.871911
0.01057193 31.01728495
0.131284635 385.1797207
3.799360105 11147.0506
99.999999997 293392.84226295

PERHITUNGAN N
Zona Kalsinasi

169.5772178

9496.3241968
7461.3975832

4.55246304166667

182.098521666667
200.308373833333

7661.705957
189926.4839
3641.970433
3391.54435535714

847.572148

94998.403304

145782.409456

Overall NM Kalsinasi
Komponen
Umpan masuk zona kalsinasi
Gas Hasil Kalsinasi (CO2)
Material keluar zona kalsinasi
Total

Zona Transisi
1696.40005892857

178.165444803922

1518.23461412465
85021.138384

28150.1402790196

1518.23461392857

Mol 2CaO
51.0705526375

1416.09350862857
79301.236504

13891.1903174
1416.09350892857

178.165444810127

51.0705526470588

1365.02295628151
76441.285536

127.094892163068
20080.9929676

24820.2885864706

Mol 2CaO

1365.02295607143

127.09489221519
1110.83317167143
62206.6576136

34315.6208981013

Overall NM Transisi
Komponen
Umpan masuk zona Transisi
Material keluar zona Transisi
Total

Zona Pembakaran

1110.83317160714

847.572148255814
 263.261023351329
14742.6173076744

193246.449802326

NERACA MASSA

Massrate (kg/jam)
12901.86333
907.214
203.0746667
4478.679333
26.488
161.1353333
2598.031333
796.8473333
22073.3333293
 Massrate (kg/jam)
12807.67973
900.5913378
201.5922216
4445.984974
26.2946376
2579.065705
950.9893932
21912.1979992

[CO2] + [CO]= [C]

[CO2] + 0.01[CO2]= [C]
1.01[CO2]= [C]
[CO2]= [C]/1.01 1056.73925165016
[CO]= [CO2] - [C] 10.5673925165017

[O2]=[CO2] + 0.5[CO] 1062.02294790842

O2 → CO2
0.5O2 → CO
Out Mol IN Mass
12807.67973
33984.7343330693
1056.73925165016
10.5673925165017
Total 46792.4140630693

GAS HA
N2 dari Udara

N2 dari Udara

O2 Sisa Pembakaran

O2 Sisa Pembakaran

Udara primer Setiap Komponen

O2
N2 primer

UdaraSekunder Setiap Komponen

O2
N2 Sekunder
Output (Kg/Jam)

285731.1363
211146.85999133
2579.065705
950.9893932
500408.05138953

NERACA MASS
Input
Arus Keluar
(Kg/Jam)
50854.328880
18172.875370
8171.288422
16957.721780
382.406896
1594.672980 Arus 5 Produk Klinker
227.757123
1578.511596
180430.159700
 Arus 5 Produk Klinker

3459.871911
31.017285
385.179721
11147.050600
293392.842300
12901.863330
907.214000
203.074667
Arus 6 gas Hasil Pembakaran Total
4478.679333
26.488000
161.135333
2598.031333
796.847333
22073.333330
19260.358176
173343.223581 Total

508069.75738703

Input
Arus Keluar
(Ton/Jam)
50.85
18.17
8.17
16.96
0.38
1.59 Arus 5 Produk Klinker
0.23
1.58
180.43
3.46
 0.03
0.39
11.15
293.39
12.90
0.91
0.20 Arus 6 gas Hasil Pembakaran
4.48 Total
0.03
0.16
2.60
0.80
22.07
19.26
173.34 Total
508.07

Neraca Massa Overall Sede

Output (Ton/Jam)
285.73

222.34

508.07
Kiln ILC
Coal 22.07 Coal
22073.3333333333 AF Solid
35.7566666666667 35756.6666666667
8.19380952380953 8193.80952380953
Komposisi Elemen Mayor (%)
Fe2O3 CaO MgO

1.65 45.07 0.78

1.89 42.92 0.82
1.75 42.01 0.84
1.82 43.66 0.83
2.00 42.45 0.84
1.93 42.73 0.83
2.00 43.01 0.86
1.94 42.72 0.87
2.05 42.40 0.85
1.66 45.84 0.78
1.76 44.03 0.81
2.05 42.66 0.83
1.99 42.47 0.83
2.25 42.12 0.85
2.20 42.03 0.85
1.88 43.31 0.82
1.80 43.40 0.81
1.80 43.00 0.84
1.83 42.98 0.85
1.79 43.22 0.84
1.74 44.53 0.81
1.87 44.10 0.82
1.74 43.37 0.83
1.90 42.17 0.85
1.68 44.07 0.84
1.58 45.36 0.79
1.67 44.47 0.79
1.74 44.89 0.80
1.91 42.22 0.85
 1.92 41.86 0.87
1.92 42.19 0.85
1.86148865322581 43.2668603225807 0.829671685483871

IS FA
% %
1.40
1.54
1.14
1.48
1.65
1.58
1.68
1.51
1.71
1.51
1.45
1.78
1.65
2.05
1.96
1.57
1.43
1.34
1.39
1.36
1.45
1.64 0.03
1.31
1.43 0.32
1.27 0.17
1.32 0.33
1.40 0.75
1.52
1.44 0.18
1.41 0.29
1.49 0.69
Mol CO2 3221.96713838668

100
56
40
84
44
Balance
PERHITUNGAN NERACA MASSA SETIAP ZONA

Input
CaCO3 16957.72178
CaO 9496.3241968
CO2 7461.3975832
Total 16957.72178 16957.72178
Balance

Input
MgCO3 382.4068955
MgO 182.098521666667
CO2 200.308373833333
Total 382.4068955 382.4068955
Balance

94928.080576
 Input
CaO 189926.4839
SiO2 50854.32888
CaO Sisa 94998.403304
C2s 145782.409456
Total 240780.81278 240780.81276
Balance

Mol 2CaO 1695.144296 1695.144296

Input (Kg/Jam) Output (Kg/Jam)

293392.8423
7661.705957
285731.1363
293392.8423 293392.842257
Neraca Massa Input Ouput
CaO 94998.4033
Al2O3 18172.87537
CaO sisa 85021.138384
CaAl2O4 28150.1402790196
Total 113171.27867 113171.27866302
Balance

Neraca Massa Input Ouput

CaO 85021.13838
Fe2O3 8171.288422
CaO sisa 79301.236504
C2f 13891.1903174
Total 93192.426802 93192.4268214
Balance
102.141105275
102.1411053
Neraca Massa Input Ouput
CaO 79301.2365
CaAl2O4 28150.14028
Ca2Fe2O5 13891.19032
Ca4Al2Fe2O10 24820.2885864706
CaO Sisa 76441.285536
CaAl2O4 Sisa 20080.9929676
Total 121342.5671 121342.567090071
Balance

254.1897844 254.18978443038
Neraca Massa Input Ouput
CaO 76441.28554
CaAl2O4 20080.99297
CaO sisa 62206.6576136
Ca3Al2O6 34315.6208981013
Total 96522.27851 96522.2785117013
Balance
ll NM Transisi
Input (Kg/Jam) Output (Kg/Jam)
285731.13632945
285731.136335622
285731.1363 285731.1363

Neraca Massa Input Ouput

CaO 62206.65761
Ca2SIO4 145782.4095
CaO sisa 14742.6173076744
C3S 193246.449802326
Total 207989.06711 207989.06711
Balance

NERACA MASSA BAHAN BAKAR

 Reaksi 2

BM O2 = 32 kg/kgmol 32
BM SO2 = 64 kg/kgmol 64
BM S = 32 kg/kgmol 32

Massa S 26.2946376
Mol S 0.821707425

IN Mol
S 0.821707425
O2 0.821707425
SO2

O2 yang dibutuhkan 26.2946376

SO2 yang terbentuk 52.5892752

Reaksi 3

Out Mass

BM O2 = 32 kg/kgmol
46496.5270726073 BM H2O = 18 kg/kmol
295.886990462049 BM H2 = 2 kg/kmol
 46792.4140630693 Massa H2
Mol H2
IN Mol
H2 450.2956689
1/2 O2 225.14783445
H2O

O2 yang dibutuhkan 7204.7307024

H2O Yang terbentuk 8105.3220402

GAS HASIL PEMBAKARAN

dari Udara

152156.829588054 152156.829588054

a Pembakaran

3676.97746990694

er Setiap Komponen
4044.67521689763 19260.358175703
15215.6829588054

der Setiap Komponen

36402.0769520786 173343.223581327
136941.146629248
NERACA MASSA ROTARY KILN OVERALL
Output
Komponen
(Kg/Jam)
Ca4Al2Fe2O10 (C4AF) 24820.28859
Ca3Al2O6 (C3A) 34315.62089
Ca3SIO5 (C3S) 193246.44980
CaO 14742.61733
K 1594.67298
Na 227.75712
SO3 1578.51160
MgO 3641.97043
Cl 31.01728
 P2O5 385.17972
Impuritis 11147.05060
Total 285731.13635
CO2 46496.52707
CO 295.88699
SO2 52.58928
H2O 8266.45737
N2 152358.42181
O2sisa 3676.97747
Ash 2579.06571
Impurities 950.98939
CO2 Hasil Kalsinasi 7661.70596
Total 222338.62105

508069.75739398

Output
Komponen
(Ton/Jam)
Ca4Al2Fe2O10 (C4AF) 24.82
Ca3Al2O6 (C3A) 34.32
Ca3SIO5 (C3S) 193.25
CaO 14.74
K 1.59
Na 0.23
SO3 1.58
MgO 3.64
Cl 0.03
P2O5 0.39
 Impuritis 11.15
Total 285.73
CO2 46.50
CO 0.30
SO2 0.05
H2O 8.27
N2 152.36
O2sisa 3.68
Ash 2.58
Impurities 0.95
CO2 Hasil Kalsinasi 7.66
Total 222.34

508.07

Neraca Massa Overall Sederhana

Suspension Preheater

Arus Masuk Input (Ton/jam) Output (Ton/Jam)

Umpan Masuk Suspension

438.97
Preheater

Umpan Bahan Bakar 49.13

Udara Tersier 380.88

Material Keluar Suspension
293.39
Preheater

Gas Hasil Pembakaran 575.59

Total 868.98 868.98

 SLC
9.17 Coal 26.59
1.76 Biomass 5.17
AF Solid 6.44

Komposisi Elemen Mayor (%)

SO3 Cl K2O

0.27 0.0073 0.31

0.34 0.0070 0.37
0.39 0.0067 0.40
0.35 0.0071 0.35
0.38 0.0070 0.39
0.36 0.0070 0.37
0.41 0.0071 0.38
0.43 0.0070 0.39
0.39 0.0070 0.39
0.26 0.0074 0.29
0.32 0.0071 0.34
0.35 0.0071 0.37
0.36 0.0070 0.38
0.38 0.0072 0.39
0.38 0.0071 0.39
0.34 0.0071 0.36
0.34 0.0070 0.36
0.38 0.0069 0.37
0.39 0.0070 0.38
0.37 0.0070 0.37
0.33 0.0072 0.33
0.33 0.0073 0.34
0.36 0.0070 0.36
0.41 0.0069 0.39
0.37 0.0071 0.35
0.29 0.0073 0.30
0.30 0.0072 0.32
0.29 0.0073 0.32
0.41 0.0069 0.40
0.43 0.0068 0.41
0.41 0.0069 0.39
0.359598298387097 0.00706628467741936 0.363280064516129
IAP ZONA
Selisih 1.99999776668847E-05
 Out Mol IN Mass Out Mass
26.2946376
26.2946376
0.821707425 52.5892752
Total 52.5892752 52.5892752

32
18
2
 900.5913378
450.2956689
Out Mol IN Mass Out Mass
900.5913378
7204.7307024
450.2956689 8105.3220402
Total 8105.3220402 8105.3220402

AN
OVERALL
SUSPENSION PREHEATER
Input
Arus Masuk Komponen
(Kg/Jam)
SiO2 50854.32888
Al2O3 18172.87537
Fe2O3 8171.28842
CaCO3 339154.43560
MgCO3 7648.13791
Arus 1 Umpan Masuk SP K 1594.67298
Na 227.75712
SO3 1578.51160
H2O 31.01728
 Arus 1 Umpan Masuk SP

Cl 385.17972
Impuritis 11147.05060
Total 438965.25550
Coal
35760

Biomass
Arus 2 Bahan Bakar 5170

AF Solid
8200
Total 49130.00000

Arus 3 Udara Sekunder 380883.3475

Total 868978.603

TON/Jam
Input
Arus Masuk Komponen
(Ton/Jam)
SiO2 50.85
Al2O3 18.17
Fe2O3 8.17
CaCO3 339.15
MgCO3 7.65
Arus 1 Umpan Masuk SP K 1.59
Na 0.23
SO3 1.58
H2O 0.03
Cl 0.39
 Impuritis 11.15
Total 438.97
Coal
35.76

Biomass
Arus 2 Bahan Bakar 5.17

AF Solid
8.20

Total 49.13
Arus 3 Udara Sekunder 380.88

Total 868.98
 5173.33333333333

Na2O P2O5 SUM

0.04 0.089 99.08

0.05 0.087 98.32
0.06 0.086 96.80
0.05 0.088 97.06
0.06 0.087 97.18
0.05 0.087 97.88
0.06 0.088 95.54
0.06 0.088 94.91
0.06 0.087 96.84
0.03 0.090 98.82
0.05 0.088 98.11
0.05 0.087 98.15
0.06 0.087 98.09
0.06 0.086 97.72
0.06 0.086 97.79
0.05 0.088 97.97
0.05 0.088 98.04
0.06 0.088 96.53
0.06 0.088 96.02
0.05 0.088 96.66
0.04 0.089 97.46
0.05 0.089 97.65
0.05 0.088 97.11
0.06 0.087 95.80
0.05 0.089 95.69
0.04 0.090 97.65
0.04 0.089 97.56
0.04 0.089 98.46
0.06 0.087 95.91
0.06 0.087 95.23
0.06 0.087 95.36
0.0518854838709677 0.0877472258064516

Asumsi

0.0877472
Balance
Balance
 Output
Arus Keluar Komponen
(Kg/Jam)
SiO2 50854.32888
Al2O3 18172.87537
Fe2O3 8171.28842
CaCO3sisa 16957.72178
MgCO3sisa 382.40690
K 1594.67298
Arus 4 Umpan Masuk Kiln Na 227.75712
SO3 1578.51160
CaO 180430.15970
 Arus 4 Umpan Masuk Kiln

MgO 3459.87191
Cl 31.01728
P205 385.17972
Impuritis 11147.05060
Total 293392.84230
CO2 90037.26227
CO 572.9643963
SO2 285.8150633
H2O 22710.1993
Arus 5 Gas Hasil Pembakaran Total N2 301797.2564
O2sisa 7271.409362
Ash 5486.992826
Impurities 1851.447929
CO2 Hasil Kalsinasi 145572.4132
Total 575585.76075
Total 868978.6030466

Output
Arus Keluar Komponen
(Ton/Jam)
SiO2 50.85
Al2O3 18.17
Fe2O3 8.17
CaCO3sisa 16.96
MgCO3sisa 0.38
K 1.59
Arus 4 Umpan Masuk Kiln Na 0.23
SO3 1.58
CaO 180.43
MgO 3.46
 Cl 0.03
P205 0.39
Impuritis 11.15
Total 293.39
CO2 90.04
CO 0.57
SO2 0.29
H2O 22.71
Arus 5 Gas Hasil N2 301.80
Pembakaran Total
O2sisa 7.27
Ash 5.49
Impurities 1.85
CO2 Hasil Kalsinasi 145.57
Total 575.59
Total 868.98
 Analisa Proksimat Bahan Bakar - Coal
Komponen
H2O Ash Content
9.40 Volatile Matter
9.47 Fixed Carbon
9.52 Total Moisture
9.44 GCV (AD) (kcal/kg)
9.48
9.48 Data Temperatur
9.46 Komponen
9.47 Feed masuk Kiln
9.48 Temperatur Batubara Masuk Kiln
9.37 Temperatur Udara Primer Masuk Kiln
9.44 Temperatur Udara Secondary Masuk Kiln
9.47 Temperatur Gas dari Kiln
9.48 Feed keluar cooler (Klinker)
9.47
9.48 Suhu Dinding Kiln (Avg)
9.46 Inlet Diameter Kiln (m)
9.46 Panjang Kiln (m)
9.48 Luas Permukaan Kiln (m2)
9.47
9.47
9.42
9.42
9.46
9.46
9.42
9.36
9.34
9.40
9.48
 9.48
9.42
9.448758064516

9.448758065
 Analisa Proksimat Bahan Bakar - Biomass
%AD Komponen %AD
11.77 Total Moisture 31.14

41.76 GCV (AD) (kcal/kg) 2418

29.22
0.73 Analisa Proksimat Bahan Bakar - AF Solid
4449.50 Komponen %AD
Ash Content 20.85
Total Moisture 23.45
Temperatur (C) GCV (AR) (kcal/kg) 4118
900-950 GCV (AD) (kcal/kg) 5380
60-70
60-70
1100 - 1300
1050
1450

? bisa diukur/lihat scanner di ccr

5.6
84
1477.06
Analisa Ultimate Bahan Bakar - Coal
Komponen %Berat

C
H
O
N
S
Total

Analisa Ultimate Bahan Bakar - Biomass tidak ada

Komponen %Berat cari jurnal
C
H
O
N
S
Total

Analisa Ultimate Bahan Bakar - AF Solid tidak ada

Komponen %Berat diasumsikan RDF
C refused derived fuel
H
O
N
S
Total
Panas Sensibel Umpan Masuk (Q1)

Perry’s Chemical Engi

Komponen A

SiO2 10.95
Al2O3 22.08
Fe2O3 24.72
K 4.97
Na 4.97
SO3 -2.93
CaCO3 19.68
MgCO3 16.9
CaO 10
MgO 10.86
Cl 5.53
P205 16.75

Panas Pembakaran Batubara (Q2)

Massa Batubara 22073.33333

GHV Batubara 4449.5

Panas Pembakaran Batubara 98215296.651835

Q2 98444230.7553552
 Panas Sensibel Udara Primer (Q3)

Komponen A

N2 6.5
O2 8.27

Panas Sensibel Udara Sekunder(Q4)

Komponen A

N2 6.5
O2 8.27

Panas Pembentukan C2S di Zona Kalsinasi(Q5)

Komponen Massa (Kg)

C2S 145782.4095

Panas Pembentukan C3A dan C4AF di Zona Transisi(Q7)

 Panas Pembentukan C3A dan C4AF di Zona Transisi(Q7)

Komponen Massa (Kg)

C4AF 24820.28859

C3A 34315.62089

Panas Pembentukan C3S di Zona Pembakaran (Q8)

Komponen Massa (Kg)

C3S 193246.4498

NERACA PANAS MASUK OVERALL

Panas Umpan Masuk (Q1) 58337576.4813788

Panas Pembakaran Batubara (Q2) + Sensibel Batubara 98444230.7553552
Panas Sensibel Udara Primer (Q3) 31431.0870771074
Panas Sensibel Udara Sekunder(Q4) 38849777.9834166
Panas Pembentukan C2S di Zona Kalsinasi(Q5) 25511921.6625
Panas Pembentukan C3A dan C4AF di Zona Transisi(Q7) 840127.188446
Panas Pembentukan C3S di Zona Pembakaran (Q8) 22803081.0764

Total 244818146.234574

NERACA PANAS KELUAR

Panas Disosiasi CaCO3
Komponen A

CaO 10
CO2 10.34
CaCO3 19.68

Panas Disosiasi MgCO3

Komponen A

MgO 10.86
CO2 10.34
MgCO3 16.9

Panas Disosiasi MgCO3 dan CaCO3 (Q6)

Q6 7974427.60387896

Panas Klinker Keluar (Q9)

Panas Sensibel Klinker

Massa cp Klinker
285731.1363 0.33

Panas Sensibel Ash dan Impurities

Massa CP
3394.878666 0.23

Panas Gas Hasil Pembakaran (Q10)

 Komponen A

CO2 10.34
SO2 7.7
H2O 8.22
N2 8.27
O2sisa 6.5
CO 6.6

Panas Hilang Akibar Debu Keluar Preheater

E (Kiln Surface)
RADIATION LOSS Kiln
0.78
E (Kiln Surface)
RADIATION LOSS Preheater
0.78
E (Kiln Surface)
RADIATION LOSS Cooler
0.78

Heat Transfer Coeff

CONVECTION LOSS KILN
5.55378392857143
Heat Transfer Coeff
CONVECTION LOSS PREHEATER
3.869875
Heat Transfer Coeff
CONVECTION LOSS COOLER
3.2521325

Material
CONDUCTION LOSS IN KILN
High Alumina Brick
Mild Steel
 Panas Keluar Kiln Q(Kcal/jam)

Panas Disosiasi MgCO3 dan CaCO3 (Q6) 7974427.60387896

Panas Klinker Keluar (Q9) 124962487.298343

Panas Gas Hasil Pembakaran (Q10) 90434383.1797124

Total Panas Terbentuk 223371298.081934

NERACA PANAS KELUAR OVERALL KILN

Panas Keluar Kiln Q(Kcal/jam)

Panas Disosiasi MgCO3 dan CaCO3 (Q6) 7974427.60387896

Panas Klinker Keluar (Q9) 124962487.298343

 Panas Klinker Keluar (Q9) 124962487.298343

Panas Gas Hasil Pembakaran (Q10) 90434383.1797124

Panas Hilang 21446848.1526392

Total Panas Keluar Kiln 244818146.234574

EFISIENSI PANAS (%)

EFISIENSI PANAS (%) 91.2396819915098

Heat Loss (%)

Heat Loss (%) 8.7603180084902

Konsumsi Energi

Konsumsi Energi (kcal/kg) 846.752397093576

Panas masuk Kiln Input Kcal/jam)

Panas Umpan Masuk (Q1) 58337576.4813788

Panas Pembakaran Batubara (Q2) 98444230.7553552

Panas Sensibel Udara Primer (Q3) 31431.0870771074

Panas Sensibel Udara Sekunder(Q4) 38849777.9834166

Panas Pembentukan C2S di Zona Kalsinasi(Q5) 25511921.6625

 Panas Disosiasi MgCO3 dan CaCO3 (Q6)

Panas Pembentukan C3A dan C4AF di Zona Transisi(Q7) 840127.188446

Panas Pembentukan C3S di Zona Pembakaran (Q8) 22803081.0764

Panas Klinker Keluar (Q9)

Panas Gas Hasil Pembakaran (Q10)

Panas Hilang Karena Radiasi. Konveksi, dan Konduksi (Q11)

Total 244818146.234574
 Panas Sensible Klinker Keluar

Panas Sensibel Udara Sekunder

Panas Sensibel UdaraTersier

Panas Sensibel Waster Air

Panas Hilang

Total 0

Panas Hilang Sensibel Dust Klinker 0

Panas Hilang Konveksi 11447.5064

Panas Hilang Radiasi 122632.404396922

Panas Hilang Tidak Terdeteksi -134079.910796922

Jumlah Panas Hilang 0

Panas Terbentuk (Panas Input-Panas Tanpa Heatllos) 0

Panas Terbentuk (Panas Input-Panas Tanpa Heatllos) 0
Perry’s Chemical Engineering Handbook, 7th edition Tabel 2-194
B C

0.0055 0
0.008971 -522500
0.01604 -423400
0 0
0 0
0.13708 -0.000085
0.01189 -307600
0 0
0.00484 -108000
0.001197 -208700
-0.00016 -23000
0.108

kg/jam

kcal/kg

kcal/jam

kcal/jam
 B C

0.001 0
0.000258 -187700

B C

0.001 0
0.000258 -187700

BM (kg/kgmol) n(kgmol)

172 847.572148255814
BM (kg/kgmol) n(kgmol)

486 51.070552654321

270 127.094892185185

BM (kg/kgmol) n(kgmol)

228 847.572148245614
 B C

0.00484 -108000
0.00274 -195500
0.01189 -307600

B C

0.001197 208.7
0.00274 -195.5
0 0

T(C) T(K)
1350 1623

T(C) T(K)
59 332
 B C

0.00274 -195500
0.0053 0
0.00015 0.00000134
0.000258 -187700
0.001 0
0.0012 0

Total Panas Hilang Akibat Radiasi, Konveksi, Konduksi

Debu Raw Meal Preheater 48773.91728

Coal 5718.8811666
AF solid 1308.766176
Biomass 311
Total (kg) 56112.3580352
h (kcal/kg) 65.72
Q 3687704.17007334

Konstanta Boltzman Ts(K)

0.0000000567 532
Konstanta Boltzman Ts(K)
0.0000000567 348
Konstanta Boltzman Ts(K)
0.0000000567 353
Total

Ts(K) Ta(K)
532 298
Ts(K) Ta(K)
348 298
Ts(K) Ta(K)
353 298
Total

R T
0.0668449197860963 680
0.00113393377826735 680
 Total

Panas Keluar Kiln

3.57003235077851

55.9438425488783

40.4861251003432

91.2396819915098

Neraca Panas OVERALL KILN

NERACA PANAS MASUK OVERALL KILN

% Panas masuk Kiln

3.25728616384433 Panas Umpan Masuk (Q1)

51.0429840354275 Panas Pembakaran Batubara (Q2)

51.0429840354275 Panas Pembakaran Batubara (Q2)

36.9394117922379 Panas Sensibel Udara Primer (Q3)

8.7603180084902 Panas Sensibel Udara Sekunder(Q4)

Panas Pembentukan C2S di Zona Kalsinasi(Q5)

Panas Pembentukan C3A dan C4AF di Zona Transisi(Q7)

100
Panas Pembentukan C3S di Zona Pembakaran (Q8)

Total

Output (Kcal/jam)
7974427.60387896

124962487.298343

90434383.1797124

21446848.1526392

244818146.234574
 0

0 #DIV/0!

#DIV/0!

#DIV/0!

#DIV/0!

#DIV/0!

#DIV/0!
 T(C) T(K) Tref(K)

864 1137 298

864 1137 298
864 1137 298
864 1137 298
864 1137 298
864 1137 298
864 1137 298
864 1137 298
864 1137 298
864 1137 298
864 1137 298
864 1137 299

Panas Sensibel Batubara

Komponen A B

C 2.673 0.002617
H2 4.97 0
S 3.63 0.0064
N2 8.27 0.000258
O2sisa 6.5 0.001
H2O 8 0.04588
Ash 0.23
 T(C) T(K) Tref(K)

32 305 298
32 305 298

T(C) T(K) Tref(K)

900 1173 298

900 1173 298

Cement Chemistry,1990

Hf(kcal/kg) Q (Kcal)

175 25511921.6625

Q5 25511921.6625
Hf(kcal/kg) Q (Kcal)

25 620507.21475

6.4 219619.973696

Q7 840127.188446

Hf(kcal/kg) Q (Kcal)

118 22803081.0764

Q8 22803081.0764
 T(C) T(K) Tref(K)

900 1173 298

900 1173 298
900 1173 298

T(C) T(K) Tref(K)

900 1173 298

900 1173 298
900 1173 298

Tref(K) Delta T Q (Kcal)

298 1325 124935939.347175

Tref(K) Delta T Q (Kcal)

298 34 26547.95116812
 T(K) Tref(K)

900 1173 298

900 1173 298
900 1173 298
900 1173 298
900 1173 298
900 1173 298

ilang Akibat Radiasi, Konveksi, Konduksi

Ta(K) As(M^2) E.Konstanta

298 880 0.000000044226
Ta(K) As(M^2) E.Konstanta
298 150.8 0.000000044226
Ta(K) As(M^2) E.Konstanta
298 64 0.000000044226
Total

Ts-Ta As(M^2) Qconv

234 880 1143635.18657143
Ts-Ta As(M^2) Qconv
50 150.857142857143 29189.9142857143
Ts-Ta As(M^2) Qconv
55 64 11447.5064
1184272.60725714

Q t
10172.8 50
599682.285714286 50
 609855.085714286

Panas Hilang

Panas Hilang Total 21446848.1526

Panas Terbentuk 223371298.0819

Panas Hilang Radiasi 15936004.1080 74.3046

Panas Hilang Konvesi 1143635.1866 5.3324

Panas Hilang Konduksi 609855.0857 2.8436

Panas Hilang Akibat Pembakaran Tidak Sempura 69187.6248 0.3226

Panas Hilang Debu 26547.9512 0.1238

Panas Hilang Tidak Diketahui 3661618.1963 17.0730

Panas Hilang Total Teoritis 21446848.1526 1.0000

NERACA PANAS MASUK OVERALL KILN

Q(Kj/jam) %

58337576.4813788 23.8289429842681

98444230.7553552 40.2111658263397
 98444230.7553552 40.2111658263397

31431.0870771074 0.0128385446751123

38849777.9834166 15.8688310408954

25511921.6625 10.4207641691951

840127.188446 0.343163773342613

22803081.0764 9.31429366128404

244818146.234574 100

Panas masuk Kiln Input MJ/jam) Output (MJ/jam)

Panas Umpan Masuk (Q1) 244247.77

Panas Pembakaran Batubara (Q2) 412166.31

Panas Sensibel Udara Primer (Q3) 131.60

Panas Sensibel Udara Sekunder(Q4) 162656.25

Panas Pembentukan C2S di Zona Kalsinasi(Q5) 106813.31

 Panas Disosiasi MgCO3 dan CaCO3 (Q6) 33387.33

Panas Pembentukan C3A dan C4AF di Zona Transisi(Q7) 3517.44

Panas Pembentukan C3S di Zona Pembakaran (Q8) 95471.94

Panas Klinker Keluar (Q9) 523192.94

Panas Gas Hasil Pembakaran (Q10) 378630.68

Panas Hilang (Q11) 89793.66

Total 1025004.61 1025004.61

 David M Himmelblau

A.T-Tref B/2 x T2-Tref2 C-1x T-1 - Tref-1 Cpdt

9187.05 3310.90375 0 12497.95

18525.12 5400.3850075 -1293.81304858541 22631.69
20740.08 9655.7993 -1048.42190386806 29347.46
4169.83 0 0 4169.83
4169.83 0 0 4169.83
-2458.27 82519.7611 -2.10476763884708E-07 80061.49
16511.52 7157.571925 -761.678265540425 22907.41
14179.1 0 0 14179.10
8390 2913.5953 -267.429299994688 11036.17
9111.54 720.5730525 -516.782360267512 9315.33
4639.67 -96.3172 -56.9525361099798 4486.40
14036.5 64981.872 0 79018.37

34

C T(K) Tref(K)

-116900 59 332 298

0 59 332 298
0 59 332 298
-187700 59 332 298
0 59 332 298
0.2521 59 332 298
23
 A.T-Tref B/2 x T2-Tref2 C-1x T-1 - Tref-1 ∫1_Tref^T▒〖Cp.dT〗

45.5 2.1105 0 47.6105

57.89 0.544509 -14.4559357465068 43.9785732535

A.T-Tref B/2 x T2-Tref2 C-1x T-1 - Tref-1 ∫1_Tref^T▒〖Cp.dT〗

5687.5 643.5625 0 6331.0625

7236.25 166.039125 -469.8487215137 6932.44040349

Neraca massa ZOna Transisi NEraca massa ZonaPembakran

Komponen Output (Kg/Jam) Komponen
Ca4Al2Fe2O10
Ca2SiO4 (C2S) 145782.4095
(C4AF)

Ca4Al2Fe2O10 (C4AF) 24820.28859 Ca3Al2O6 (C3A)

Ca3Al2O6 (C3A) 34315.62089 Ca3SIO5 (C3S)

CaO 62206.65761 CaO
K 1594.67298 K
Na 227.7571228 Na
SO3 1578.511596 SO3
MgO 3641.970433 MgO
Cl 31.01728495 Cl
 P2O5 385.1797207 P2O5
Impuritis 11147.0506 Impuritis
Total 285731.13632745 Total

NEraca massa Zona Kalsinasi

Komponen Output (Kg/Jam)
Ca2SiO4 (C2S) 145782.4095
Al2O3 18172.87537
Fe2O3 8171.288422
K 1594.67298
Na 227.7571228
SO3 1578.511596
CaO 94998.4033
MgO 3641.970433
Cl 31.01728495
P2O5 385.1797207
Impuritis 11147.0506
Total 285731.13632945
 A.T-Tref B/2 x T2-Tref2 C-1x T-1 - Tref-1 ∫1_Tref^T▒〖Cp.dT〗

8750 3114.8425 -270.344496129353 11594.4980039

9047.5 1763.36125 -489.373601789709 10321.4876482
17220 7651.958125 -769.981176012862 24101.976949

A.T-Tref B/2 x T2-Tref2 C-1x T-1 - Tref-1 ∫1_Tref^T▒〖Cp.dT〗

9502.5 770.3443125 0.522415706872186 10273.3667282

9047.5 1763.36125 -0.489373601789709 10810.3718764
14787.5 0 0 14787.5

Total Q9
124962487.298343
 A.T-Tref B/2 x T2-Tref2 C-1x T-1 - Tref-1 ∫1_Tref^T▒〖Cp.dT〗

9047.5 1763.36125 -489.373601789709 10321.4876482

6737.5 3410.88125 0 10148.38125
7192.5 96.534375 3.35427430382716E-09 7289.034375
7236.25 166.039125 -469.8487215137 6932.44040349
5687.5 643.5625 0 6331.0625
5775 772.275 0 6547.275

Ts^4 Ta^4 Ts-T4 Qrad

80102584576 7886150416 72216434160 15936004.108
Ts^4 Ta^4 Ts-T4 Qrad
14666178816 7886150416 6780028400 256385.568023
Ts^4 Ta^4 Ts-T4 Qrad
15527402881 7886150416 7641252465 122632.404397
16315022.0804

Nusselt Number Panjang Kiln Kair

733 5.6 0.04243
Nusselt Number Panjang Preheater Kair
1865 12 0.0249
Nusselt Number Panjang Cooler Kair
899 8 0.02894

k A
0.85 880
46 958.571428571429
 Massa BM

50854.32888 60
18172.87537 102
8171.288422 160
1594.67298 39
227.7571228 23
1578.511596 80
16957.72178 100
382.4068955 84
180430.1597 56
3459.871911 40
31.01728495 71
385.1797207 284
11147.0506
293392.84226295

A.T-Tref B/2 x T2-Tref2

90.882 28.02807
168.98 0
123.42 68.544
281.18 2.76318
221 10.71
261.8 491.3748
 Massa BM

15215.6829588054 28
4044.67521689763 32
19260.358175703

Massa BM

136941.146629248 28
36402.0769520786 32
173343.223581327

NEraca massa ZonaPembakran

Output (Kg/Jam)

24820.28859

34315.62089

193246.4498
14742.61733
1594.67298
227.7571228
1578.511596
3641.970433
31.01728495
385.1797207
11147.0506
285731.1363
 Massa BM

9496.324197 56
7461.397583 44
16957.72178 100

Massa BM

182.0985217 40
200.3083738 44
382.4068955 84
 Massa BM

46496.52707 44
52.5892752 64
8266.457374 18
152358.4218 14
3676.97747 32
295.8869905 28

Koefisien Conveksi
5.55378392857143
Koefisien Conveksi
3.869875
Koefisien Conveksi
3.2521325
 n(kmol) Q (kcal/jam)

847.572148 10592917.5054922
178.165444803922 4032185.46452535
51.0705526375 1498790.86772594
40.8890507692308 170500.390569062
9.9024836 41291.673189788
19.73139495 1579724.90117586
169.5772178 3884575.47536487
4.55246304166667 64549.8287140958
3221.9671375 35558164.1760119
86.496797775 805746.275093284
0.436863168309859 1959.94303358918
1.3562666221831 107169.980482848
Q1 58337576.4813788

C-1x T-1 - Tref-1 ∫1_Tref^T▒〖Cp.dT〗

-40.1734454596911 78.7366245403089
0 168.98
0 191.964
-64.504326028948 219.438853971052
0 231.71
8.66358049648257E-05 753.174886635805
n Q (kcal/jam)

543.417248528763 25872.3669110787
126.396100528051 5558.72016602877
Q3 31431.0870771074

n Q (kcal/jam)

4890.75523675886 30963677.0761227
1137.56490475246 7886100.90729398
Q4 38849777.9834166
 n Q (kcal/jam)

169.577217803571 1966162.71332545
169.577217795455 1750289.15889365
169.5772178 4087146.19448897
7803598.06670807

n Q (kcal/jam)

4.5524630425 46769.1223522109
4.55246304090909 49213.8184257859
4.55246304166667 67319.5472286458
163302.488006643
 n Q (kcal/jam)

1056.73925159091 10907121.1326746
0.821707425 8339.00022485578
459.247631888889 3347471.775477
10882.7444142857 75443977.0784091
114.9055459375 727474.192926934
10.5673925178571 69187.6248473531
Q10 90434383.1797124
 SiO2
Al2O3
Fe2O3
K
Na
SO3
CaCO3
MgCO3
CaO
MgO
CL
P205

Massa BM

12901.86333 12
907.214 2
26.488 16
203.0746667 28
4478.679333 32
161.1353333 18
3394.878666
N
O
 Hf H298

-151.7 -25724.8639408018
-94.052 -15949.0764880981
-289.5 49092.6045531
7418.66412420013

Hf H298

-143.84 -654.8262840332
-94.052 -428.168253923582
-261.7 1191.37957800417
108.385040047385
 CO2
SO2
H2O
N2
O2sisa
CO
 Output
Arus Keluar Komponen

(Kg/Jam)
SiO2 50854.32888
Al2O3 18172.87537
Fe2O3 8171.288422
K 1594.67298
Na 227.7571228
SO3 1578.511596
Arus 4 Umpan Masuk Kiln CaCO3sisa 16957.72178
MgCO3sisa 382.4068955
CaO 180430.1597
MgO 3459.871911
Cl 31.01728495
P205 385.1797207
Impuritis 11147.0506
Total 293392.8423

n Q (kcal/jam)

1075.1552775 84654.0974070492 C
453.607 76650.51086 H2
1.6555 317.796402 S
7.25266666785714 1591.51686182862 N2
139.95872915625 32429.8371327947 O2sisa
8.95196296111111 6742.39368840279 H2O
26547.95116812
228934.103520195
 Hreaksi

7811016.73083227

Hreaksi

163410.87304669