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QC Documents

The document outlines the Inspection and Test Plan for refractory repairs at a slaughterhouse, detailing various inspection forms and requirements for different types of refractory materials and installations. It includes sections for requesting inspections, material acceptance records, and specific inspection criteria for surface preparation, castable installation, and gunning methods. Each section requires signatures from responsible personnel to confirm acceptance or rejection of the work performed.

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Mazhar choudhary
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0% found this document useful (0 votes)
50 views7 pages

QC Documents

The document outlines the Inspection and Test Plan for refractory repairs at a slaughterhouse, detailing various inspection forms and requirements for different types of refractory materials and installations. It includes sections for requesting inspections, material acceptance records, and specific inspection criteria for surface preparation, castable installation, and gunning methods. Each section requires signatures from responsible personnel to confirm acceptance or rejection of the work performed.

Uploaded by

Mazhar choudhary
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOCX, PDF, TXT or read online on Scribd
You are on page 1/ 7

KARRENA ARABIA COMPANY LTD.

Tel. : (03) 8392429 / 8392196 Fax. : (03) 8392238

FORMS / REPORTS

Document No. # : 1001


Document Title
INSPECTION AND TEST PLAN FOR REFRACTORY REPAIRS AT
SLAUGHTER HOUSE – JUNE 2023

Issued for
Approval
STATUS DATE REVISION KARRENA RUYA KIDANA
ALATAYANI
Doc. No.
Form No.
Revision No. 0
Hand Class Generic
Page 1 of 1

Request for Inspection

Date of Submission Inspection Date Time Location

Type of Inspection: Witness Point Hold Point Surveillance

Inspection Details:

From Q.C Name :

Date of Inspection:

Client:

Location: Equipment

Name: Equipment

Number: Drawing

Number: RFI

Number:

Type of Work:

Refractory Brick Refractory Castable Ceramic Fiber

Surface Ceramic Fiber Module Insulation

Preparation Blanket Laboratory Board

Shuttering Test

Description of

work:

Remarks-
Result of
Inspection
Proceed to next Rejected
Accepted activity
RUYA
KARRENA ALATAYAN KIDANA
I
Name Name Name

Signature Signature Signature

Date Date Date


Doc. No.
Form No.
Revision No. 0
Hand Class Generic
Page 1 of 1

Material Inspection and Acceptance Record

Equipment Name/Tag Area: Report No:

Dat Type of Material: Service Description:


e:
Ref. Drawing No: Manufacturer :

Complianc
1.1 Inspection Requirements e
Acceptance Accepted Rejected
Criteria

1.1.1 Verify Brand Name and Quality Drawing/


MDS
1.1.2 Material Condition within exp.
Date
1.1.3 Anchor Material Inspection using PMI Machine Drawing/
MDS

Remarks:

KARRENA RUYA
KIDANA
ALATAYANI
Name Name Name

Signature Signature Signature

Date Date Date


Doc. No.
Form No.
Revision No. 0
Hand Class Generic
Page 1 of 1

Inspection of Surface Preparation and Anchorage

Equipment Name/Tag Area: Report No:

Date: Type of Material: Refractory material Service Description:

Ref. Drawing No: Manufacturer :

Compliance
1.2 Inspection Requirements Acceptanc
e Criteria Accepted Rejected
1.2.1 Surface Cleaning Free from
Grease
and Rust
1.2.2 Tools and Equipment Checks Clean
1.2.3 Anchors Welding No
Failure
1.2.4 Water Temperature < 20 D.
C.
1.2.5 Water Quality Test
Record
1.2.6 Form/ Shuttering Setting Drawing
s

Remarks:

Accepted Proceed to next activity Rejected

KARRENA RUYA
ALATAYA KIDANA
NI
Name Name Name

Signature Signature Signature

Date Date Date


Doc. No.
Form No.
Revision No. 0
Hand Class Generic
Page 1 of 1

Inspection of Refractory Castable Installation by Casting Method

Equipment Name/Tag Area: Report No:

Date: Type of Material: Refractory material Service Description:

Ref. Drawing No: Manufacturer :

Compliance
1.3 Inspection Requirements Acceptance
Criteria Accepted Rejected

1.3.1 Steel Shell Temperature <28 D. C N/A


1.3.2 Mixing Water Quantity MDS N/A
1.3.3 Castable Mixing Time MDS N/A
1.3.4 Vibration, Spade or Paddle Rodding of refractory Castable No Air N/A
Voids
1.3.5 Curing of Installed Refractory Min 12 Hrs

1.3.6 Hammer Test No dull


Sound &
Hair cracks
1.3.7 Final Inspection ( After Repairs) No dull
Sound &
Hair cracks

Remarks:

Accepted Proceed to next activity Rejected

KARRENA RUYA
KIDANA
ALATAYANI
Name Name Name

Signature Signature Signature

Date Date Date


Doc. No.
Form No.
Revision No. 0
Hand Class Generic
Page 1 of 1

Inspection of Refractory Castable Installation by Gunning Method

Equipment Name/Tag Area: Report No:

Date: Type of Material: Refractory material Service Description:

Ref. Drawing No: Manufacturer :

Compliance
1.3 Inspection Requirements Acceptance
Criteria Accepted Rejected

1.3.1 Steel Shell Temperature <28 D. C N/A


1.3.2 Mixing Water Quantity MDS N/A
1.3.3 Air pressure 3 bar

1.3.4 Curing of Installed Refractory Min 12 Hrs

1.3.5 Hammer Test No dull


Sound &
Hair cracks
1.3.6 Final Inspection ( After Repairs) No dull
Sound &
Hair cracks

Remarks:

Accepted Proceed to next activity Rejected

KARRENA RUYA
KIDANA
ALATAYANI
Name Name Name

Signature Signature Signature

Date Date Date

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