Two marks
Two marks
UNITI-ProgrammableLogicController
PART-A
1. Brieflyexplain abouttimers inPLC
The operation of time-delay relays is provided in software. The contacts are shown as NO
orNC designations. Only the address to the relay coil shows that it is a timer contact. The timer
isactivated by acondition in a rung that leads to the timerbeing energized. Then the indicated
timedelay(in secondsorminutes) is insertedbefore theassociatedcontacts changestate.
2. How do youchoosethePLCfor aparticular application?
Theselection ofPLCbasedon
i) The number ofinput and output used ii)Thecontrol strategy
iii)Workingenvironmentofthe system iv)Costfactor.
3. Whatis thedifference betweenPLCandComputer?
Themajor differencebetweenPLCandcomputerare,
1. PLCcanaccommodateindustrialenvironmentthatwillstandrelativelyhightemperature,humi
dity,moistureetc.
2. Programmingof PLCis easierthan Computer.
3. All the field point inputs and outputs are directly connecting to PLC. There is no need
ofsignal conditioning.)
4. Whatislatch?Whereitisused?
Latchisahardwareorsoftwaredevice,whichusestomaintainthestateunlessthenextstateis
generated. In PLC operations the relay contact need not be placed directly over the coil symbol,
butcango anywherein theprogramwith associatedthemwithaparticularcoil.
5. Whatarethedifferent methodsinPLCprogramming?
Thedifferent methodsofPLCprogrammingare
i) Ladder program ii) Functionalblockdiagram iii) Statement list.
6. Brieflyexplain about countersinPLC.
The counter works in a similar fashion as timer expect that it is counting of events
thatdetermine when the associated contacts change state. Thus, if the counter is loaded with the
number10,afterbeingenergized10timestheassociatedcontactswillbechanged.Counterscanbeconfigured
to count up, countdown, count from preset values, and be reset before the count isfinished.
7. WhataretheadvantagesofPLCs?
a. Flexibility d. Lower cost
b. Implementingchangesandcorrectingerrors e. Simplicityoforderingcontrolsystemcomp
c. Largequantitiesofcontacts onents
f. Easeofchangesbyreprogramming
8. WhatarethedisadvantagesofPLCs?
a. Fail safeoperation c.Environmental considerations
b. Fixedcircuitandfixedprogramapplications d.Newertechnology
9. Whatisladder diagram?
Ladder diagrams are the most commonly used diagram for non-electronic control
circuits.They are sometimes elementary diagrams or line diagrams. Sometimes they are
considered asubtype of schematic diagrams. The PLC program is look like ladder in a way. The
program startsat thetop of the ladderandgenerallyworks down asour requirement.
10. Howthescanningoperationoccurs?
All PLCs take a discrete amount of time to scan their operational programs completely.
Thescanning takes place left to right across each rung and from the top to bottom rungs, in
order.Typically,the completeladderscantimeisa few milliseconds.
11. ListthefunctionsofPLCprogramming device.
The programming device is a device used to load the program into the processor. It can be a PC
oradedicatedpieceofequipmentmadebythePLCmanufacturer.ItmakesthePLCreprogrammableandthus
flexible.
12. Whataretheadvantagesof PLCtimer?
The PLC timer the time may be programmable variable time as well as a fixed time.
Thevariable time interval may be in accordance with a changing register value. The PLC timer is that
itstimer accuracyandrepeatabilityareextremelyhigh,since itisbasedonsolidstatetechnology.
Preset timeTime-
basedAccumulated
Resettime
TheORgateisessentiallyaparallelcircuitthatproducesanoutputwhenanyonecontactisclosed.
31. WhatarealltheprogrammingdevicesavailabletoprogramthePLC?(Dec2015/May2016)
PC:Apersonalcomputer(PC)isthemostcommonlyusedprogrammingdevice.
Hand-heldunit:Hand-heldprogramming devicesaresometimesusedtoprogramsmallPLCs.
32. DefinePLC? (Dec2015/May/Dec2016)
Programmable Logic Controller (PLC) is a user friendly electronic computer that carries
outcontrol functions of many types and levels of complexity. It can be programmed, controlled
andoperatedbya person unskilledin operatingcomputers.
33. Sketchthetimingdiagramfor ONDelay Timer. (Dec2016)
1. MentionthehardwarecomponentsoftheDCS.
Local Control Unit, Data Input / Output Unit, Low Level Human Interface, High Level
HumanInterface.
2. WhatisthesignificanceofDCS?
Used for interfacing and computing functions and also provides the means of
communicationbetween the other devices. It consists of local control unit, low level interface, high
level interface,sharedcommunication facility, etc.
3. Mentionanytwoadvantagesof DCS
Morereliable Small expensive
Costislowerthancentralizedsystemwhichperformsthesamefunction.
4. Whatisthe significanceof LLHI?
ThisisthedevicethatallowstheoperatororinstrumentationengineertointeractwiththeLCUto change
set point, control modes, control configuration, or tuning using a direct connection.
LLHIcanalsointerface directlyto the process.
5. Whatissharedcommunication?
One or more communication hardware and associated software that allow the sharing of
datasamong alldevicesin
thedistributedsystem.Sharedcommunicationfacilitiesdonotincludededicatedcommunication channels
between specific devices.
6. Whatis theneed canbe satisfiedindesigning anindustrialgradeLCU?
Flexibilityofchangingthecontrolconfiguration
Abilitytousethecontrollerwithoutbeingacomputerexpert.
Ability to bypass the controller in case it fails. So that the process still can be
controlledmanually.
Meenakshi College ofEngineering 4
EI8651LogicandDistributedControlSystems DepartmentofEIE 2022-2023
AbilityoftheLCUtocommunicatewithotherLCUsandotherelementsinsystem.
7. Whatisthe architectureparameterto beconsideredwhileselectingLCU?
SizeofController Communicationchannelsoutofcont
Functionalityof controller roller
Performanceofcontroller Controller output security.
8. Whatismanualbackup?
Inthiscase,eachLCUisdesignedtoimplementonlyoneortwocontrolloops,andreliableisplacedontheo
peratorto takeovermanualcontrolincase of afailure of LCU.
9. Whatis redundantcontrolmode?
Inthiscase,theLCUisbackedupby anotherLCUthattakesoveriftheprimary controllerfails.
Inthis way,fullautomaticcontrolis maintainedevenunderfailureconditions.
10. Whatarethe approachesindesigning aredundantLCUarchitecture?
a)CPUredundancy b)One-on-oneredundancy
c) One-on-manyredundancy d)Multipleactiveredundancy.
11. Comparetheconfigurationofthecontroller.
Architecture
ConfigurationA ConfigurationB ConfigurationC
parameter
Controllersize Number of Includes functions Equivalent to
functionneededforsin andI/O smallDDCsystem
glePIDloopor motor
controller
Controllerfu Uses both Uses both Uses both
nctionality continuesandlogicfu continuesand logic continuesandlogicfu
nction functionSplit nction
betweenthe
controller
Controllerscalability Highdegreeof Requiresboth Notscalability
scalability controllertypes
12. WhatarethesecurityrequirementsofLCU?
Maximizetheavailabilityoftheautomaticcontrolfunctionsofthesystem.
Duringfailureofthecontrollerallowstheoperatortotakethemanualcontrolofthatprocess.
Operatorcan shuttheprocess downin anorderlyand safe manner.
(May2015)ThevariousfunctionalblocksusedincommercialDCSareAccessControl,MMI,Trending,
AlarmHandling,Logging/Archiving,ReportGeneration,andAutomation.
23. WhatisDCS? DifferentiatePLCandDCS. (May2015)
DCS(DistributedControlSystem)isacomputerizedcontrolsystemusedtocontroltheproduction linein
theindustry. Theentiresystemofcontrollersisconnectedby networksforcommunication and monitoring.
DCS is a very broad term used in a variety of industries, to monitorandcontroldistributed equipment.
24. DefineDCSwith anexample. (Dec2015)
A distributed control system (DCS) is a control system for a process or plant, wherein
controlelements are distributed throughout the system. This is in contrast to non-distributed systems,
whichuse a single controller at a central location. In a DCS, a hierarchy of controllers is connected
bycommunicationsnetworks for commandandmonitoring.
ExamplescenarioswhereaDCS might beusedinclude:
Chemicalplants
Petrochemical(oil)andrefineries
Pulp and PaperMills
Nuclearpowerplants.
30. MentionthehardwarecomponentsoftheDCS.
Local Control Unit, Data Input / Output Unit, Low Level Human Interface, High Level
HumanInterface.
31. WhatisthesignificanceofDCS?
Used for interfacing and computing functions and also provides the means of
communicationbetween the other devices. It consists of local control unit, low level interface, high
level interface,sharedcommunication facility, etc.
32. Mentionanytwoadvantagesof DCS
Morereliable Small expensive
Costislowerthancentralizedsystemwhichperformsthesamefunction.
33. Whatisthe significanceof LLHI?
ThisisthedevicethatallowstheoperatororinstrumentationengineertointeractwiththeLCUto change
set point, control modes, control configuration, or tuning using a direct connection.
LLHIcanalsointerface directlyto the process.
34. Whatissharedcommunication?
One or more communication hardware and associated software that allow the sharing of
datasamong alldevicesin
thedistributedsystem.Sharedcommunicationfacilitiesdonotincludededicatedcommunication channels
between specific devices.
35. Whatis theneed canbe satisfiedindesigning anindustrialgradeLCU?
Flexibilityofchangingthecontrolconfiguration
Abilitytousethecontrollerwithoutbeingacomputerexpert.
Meenakshi College ofEngineering 7
EI8651LogicandDistributedControlSystems DepartmentofEIE 2022-2023
Ability to bypass the controller in case it fails. So that the process still can be
controlledmanually.
AbilityoftheLCUtocommunicatewithotherLCUsandotherelementsinsystem.
36. Whatisthe architectureparameterto beconsideredwhileselectingLCU?
SizeofController Communicationchannelsoutofcont
Functionalityof controller roller
Performanceofcontroller Controller output security.
37. Whatismanualbackup?
Inthiscase,eachLCUisdesignedtoimplementonlyoneortwocontrolloops,andreliableisplacedontheo
peratorto takeovermanualcontrolincase of afailure of LCU.
38. Whatis redundantcontrolmode?
Inthiscase,theLCUisbackedupby anotherLCUthattakesoveriftheprimary controllerfails.
Inthis way,fullautomaticcontrolis maintainedevenunderfailureconditions.
39. Whatarethe approachesindesigning aredundantLCUarchitecture?
a)CPUredundancy b)One-on-oneredundancy
c) One-on-manyredundancy d)Multipleactiveredundancy.
40. Comparetheconfigurationofthecontroller.
Architecture
ConfigurationA ConfigurationB ConfigurationC
parameter
Controllersize Number of Includes functions Equivalent to
functionneededforsin andI/O smallDDCsystem
glePIDloopor motor
controller
Controllerfu Uses both Uses both Uses both
nctionality continuesandlogicfu continuesand logic continuesandlogicfu
nction functionSplit nction
betweenthe
controller
Controllerscalability Highdegreeof Requiresboth Notscalability
scalability controllertypes
41. WhatarethesecurityrequirementsofLCU?
Maximizetheavailabilityoftheautomaticcontrolfunctionsofthesystem.
Duringfailureofthecontrollerallowstheoperatortotakethemanualcontrolofthatprocess.
Operatorcan shuttheprocess downin anorderlyand safe manner.
(May2015)ThevariousfunctionalblocksusedincommercialDCSareAccessControl,MMI,Trending,
AlarmHandling,Logging/Archiving,ReportGeneration,andAutomation.
52. WhatisDCS? DifferentiatePLCandDCS. (May2015)
DCS(DistributedControlSystem)isacomputerizedcontrolsystemusedtocontroltheproduction linein
theindustry. Theentiresystemofcontrollersisconnectedby networksforcommunication and monitoring.
DCS is a very broad term used in a variety of industries, to monitorandcontroldistributed equipment.
53. DefineDCSwith anexample. (Dec2015)
A distributed control system (DCS) is a control system for a process or plant, wherein
controlelements are distributed throughout the system. This is in contrast to non-distributed systems,
whichuse a single controller at a central location. In a DCS, a hierarchy of controllers is connected
bycommunicationsnetworks for commandandmonitoring.
ExamplescenarioswhereaDCS might beusedinclude:
Chemicalplants
Petrochemical(oil)andrefineries
Pulp and PaperMills
Nuclearpowerplants.