2010 Jeep Liberty Limited

2010 ENGINE 2.8L Diesel - Service Information - Liberty

SPECIFICATIONS
SPECIFICATIONS

SPECIFICATIONS (1 OF 2)
2.8L Engine Specifications
Engine 2.8L JK/KA/KK
Engine Type 2.8L - 16 Valves
Displacement 2777 cc
Bore 94.00
Stroke 100.05
Power (VGT) JK - KA - KK 130 kW (177CV)@3800 RPM
Torque (ATX) JK 460 Nm @ 2000 RPM
Torque (MTX) JK 410 Nm @ 2000 - 2800 RPM
Cylinders 4 In line
Injection Order 1-3-4-2
Compression Ratio 17.0:1
Vacuum at idle 680 mm/HG (27.5 In/HG)
Idle Speed (ATX) 760 +/- 50 RPM
Idle Speed (MTX) 875 +/- 50 RPM
Maximum RPM in Gear 4500 RPM
Maximum RPM in neutral ATX 2800 MTX 3500
Belt tension Automatic Belt Tensioner
Thermostat opening 80°C +/- 2°C
Generator Rating Denso 12V-180A
Emissions Level EU4
Block configuration/Material Open/Cast Iron
Cylinder Head Dual Overhead Cam
Timing System Belt
Fuel System CP3.2+ 1,600 bar Fuel Pump, Piezo Injectors
Fuel Supply Electric Fuel Pump In the Fuel Tank
Electronic Control Unit EDC 16
Timing System Belt Driven DOHC Overhead Camshaft
Air Intake Dry Filter With turbocharger and Charge Air
Cooler
Fuel System Direct Fuel Injection Common Rail System
Emission devices Cooled EGR (pneumatic)
Electric Intake Throttle
Fast Metallic Glow plugs
Combustion Cycle 4 Stroke
Cylinder Compression Difference Between 10 bar (145 psi)
Cylinders
Cooling System Water Cooling
Turbocharging: Single VGT with REA
Intake Ports Aluminum heads with traditional dual side intake

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 2010 Jeep Liberty Limited
2010 ENGINE 2.8L Diesel - Service Information - Liberty

and exhaust ports. One intake port is helical and

the other has a directed entry.
Crankshaft 8 Counterweights with an incorporated balance
shaft gear.
Camshafts 2 overhead camshafts with axial front bearings and
identical camshaft caps, finger followers, and
hydraulic lifters.
Intake AND Exhaust Valves Flat with fire deck face.
Intake Manifold Aluminum, with Cast-in EGR passages, intake
mixer, vacuum actuated EGR valve, electric intake
throttle and a U-type EGR cooler
Lubrication Pressure Lubricated By Rotary Pump
Minimum Oil Pressure (warm) 0.7 BAR at idle / 2.5 BAR at 3800 RPM
Engine Rotation Clockwise Viewed From Front Cover

SPECIFICATIONS (2 OF 2)
2.8L Engine Specifications
Cylinder Head
Cylinder head height 135.5 mm (5.334 in.)
Cylinder head flatness deformation tolerance 0.075 mm (0.003 in.)
Cylinder head gasket thickness
0 Hole 1.10 mm (0.043 in)
1 Hole 1.20 mm (0.047 in)
2 Holes 1.30 mm (0.051 in)
Intake Manifold
Intake manifold flatness deformation tolerance 0.075 mm (0.003 in.)
Exhaust Manifold
Exhaust manifold flatness deformation tolerance 0.075 mm (0.003 in.)
Tappets
Hydraulic tappet outside diameters 11.994 mm +/- 0.06 mm (0.472 in +/- 0.002)
Valves -
Intake valve face angle 45°30'
Exhaust valve face angle 45°30'
Intake Valve Head Diameter 32 mm (1.25 in.)
Exhaust Valve Head Diameter 29.4 mm (1.15 in.)
Intake Valve Stem Diameter 5.97 mm (0.235 in.)
Exhaust Valve Stem Diameter 5.96 mm (0.235 in.)
Intake Valve Guide Stem Clearance
Min 0.030 mm (0.0012 in.)
Max 0.060 mm (0.0024 in.)
Exhaust Valve Guide Stem Clearance
Min 0.040 mm (0.0016 in.)
Max 0.070 mm (0.0028 in.)
Valve Springs -
Free Length 50.8 mm (2 in.)

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 2010 Jeep Liberty Limited
2010 ENGINE 2.8L Diesel - Service Information - Liberty

Closed Valve 38 mm (1.49 in.)

Opened Valve 29 mm (1.14 in.)
Camshafts
Camshaft End Play
Max 0.350 mm (0.013 in.)
Min 0.150 mm (0.006 in.)
Outer Journal Diameter (at crankshaft) 25.95 mm +/- 0.01 mm (1.021 mm +/-.0004 in)
Inner Journal Diameter (at cylinder head) 26.00 mm + 0.015 mm (1.027 mm - .0006 in)
Crankshaft Journal Clearance.
Max 0.075 mm (0.003 in.)
Min 0.030 mm (0.0012 in)
Connecting Rods
Connecting Rod Diameter (Small End) 32 mm (1.26 in.)
Connecting Rod Diameter (Large End) 57.563 mm (2.266 in.)
Piston Pin
Diameter 32 mm (1.26 in.)
Length 70.7 mm - 71.00 mm (2.78 in - 2.79 in.)
Crankshaft
End Play 0.1 mm - 0.33 mm (0.004 in. - 0.013 in.)
Bearing Selection. Refer to BEARING SELECTION CHARTS.
Engine Block
Cylinder Bore Internal Diameter 94 mm (3.700 in.)
Cylinder Bore Out-Of-Round 0.007 mm (0.0003 in.)
Oversized Piston +0.40 mm (+0.015 in.)
Fuel System
Injection Pressure CRS 3.0 - 1600 Bar
High Pressure Pump CP3.2+
ECU EDC16CP31
Injectors Piezo CRI 3.0
Glow Plugs
Make/Type Bosch / GLP2
Voltage 4.4V
Lubrication System
Oil Pump Outer Rotor End Play
Min 0.01 (0.0004 in.)
Max 0.09 (0.0036 in.)
Oil Pump Inner Rotor End Play
Max 0.01 mm (0.0004 in.)
Min 0.09 mm (0.0036 in.)
Oil Pump Outer Rotor to Body Diameter Clearance
Max 0.130 mm (0.052 in.)
Min 0.230 mm (0.0091 in)
Oil Pressure Relief Valve
Opening Pressure 5 Bar
Oil Pressure Valve Spring Free Length
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 2010 Jeep Liberty Limited
2010 ENGINE 2.8L Diesel - Service Information - Liberty

46.8 mm (1.84 in)

Minimum Oil Pressure (Warm) -
at Idle 0.7 Bar
at 3800 RPM 2.5 Bar
Cooling System
Thermostat Opening Temperature 80°C (176°F)
Pressure Cap Setting 1.2 Bar
Engine Oil
Specification
Refer to Vehicle Quick Reference/Capacities and Recommended Fluids - Description .
Coolant
Specification. Refer to Vehicle Quick Reference/Capacities and Recommended Fluids -
Description .

CYLINDER HEAD GASKET SELECTION

Cylinder Head Gasket Selection
- Millimeters Inches
DISTANCE FROM PISTON AT TDC TO 0.300 - 0.399 0.0119 - 0.0158
CYLINDER BLOCK
CYLINDER HEAD GASKET THICKNESS 1.10 0.0434
PISTON CLEARANCE 0.700-0.800 0.0276 -0.0315
- -
DISTANCE FROM PISTON AT TDC TO 0.400 - 0.499 0.0158 - 0.0197
CYLINDER BLOCK
CYLINDER HEAD GASKET THICKNESS 1.20 0.0473
PISTON CLEARANCE 0.701-0.800 0.0276 -0.0315
- -
DISTANCE FROM PISTON AT TDC TO 0.500 - 0.600 0.0197 - 0.0237
CYLINDER BLOCK
CYLINDER HEAD GASKET THICKNESS 1.30 0.0512
PISTON CLEARANCE 0.700-0.800 0.0276 -0.0315

TORQUE

ENGINE BLOCK
DESCRIPTION N.m Ft. Lbs. In. Lbs.
Air Temp/Pressure sensor 12 - 106
Balance Shaft 33 24 -
Connecting Rod Caps See Engine/Engine Block/ROD, Piston and Connecting -
Installation.
Dipstick Tube (block) 11 - 97
Dipstick Tube (sump) 11 - 97
Engine Block Plug 30 22 -
Engine Mount Bolts 54 40 -
Lower Oil Pan See Engine/Lubrication/PAN, Oil - Installation.
Main Bearing Caps See Engine/Engine Block/CRANKSHAFT - Installation.

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 2010 Jeep Liberty Limited
2010 ENGINE 2.8L Diesel - Service Information - Liberty

Oil Cooler 12 - 106

Oil Cooler Coolant Adapter Tube 11 - 97
at Oil Filter Housing Bolt
Oil Cooler Coolant Tube Bolt 15 - 133
Oil Drain Plug 54 40 -
Oil Filter Cap 25 18 -
Oil Filter Housing 33 24 -
Oil Jet 11 - 97
Oil Pickup Tube 15 - 133
Oil Pressure Sensor 14 - 124
Upper Oil Pan (M6 bolt) 15 - 133
Upper Oil Pan (M8 bolt) 32 24 -

CYLINDER HEAD
DESCRIPTION N.m Ft. Lbs. In. Lbs.
Camshaft Cap 11 - 97
Camshaft Position Sensor 11 - 97
Camshaft Sprocket 80 59 -
Cylinder Head Bolt See Engine/Cylinder Head - Installation.
Cylinder Head Cover 11 - 97
EGR Air Flow Control 11 - 97
Valve Assembly
Exhaust Manifold 36 27 -
Front Camshaft Journal 11 - 97
Fuel injector 33 24 -
Fuel Injector Fuel Lines at 5 + 75° - 44 + 75°
Fuel Rail
Fuel Injector lines at the 28 20 -
injector
Fuel Rail 24 18 -
Glow Plugs 14 - 124
High Pressure Fuel Line 15 - 133
Bracket bolt
High Pressure Fuel Feed
5 + 75° - 44 + 75°
Line at Fuel Rail
High Pressure Fuel Feed 28 20 -
Line at the High Pressure
Pump
Intake Manifold Nuts 25 18 -
Turbocharger Nuts 32 24 -
Turbocharger Brace Bolts 32 24 -
Turbocharger Oil Feed 32 24 -
Line at the Engine Block
Turbocharger Oil Feed 32 24 -
Line Nipple at the Engine
Block

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 2010 Jeep Liberty Limited
2010 ENGINE 2.8L Diesel - Service Information - Liberty

Turbocharger Oil Feed 25 18 -

Line Banjo Bolt at the
Turbocharger
Turbocharger Oil Return 15 - 133
Line
Vacuum Tube 11 - 97

FRONT ENGINE
DESCRIPTION N.m Ft. Lbs. In. Lbs.
Accessory Belt Tensioner 45 33 -
Bolt
Accessory Drive Idler 45 33 -
Pulley Bolt
Camshaft Position Sensor 11 - 97
Crankshaft Pulley 32 24 -
Crankshaft Sprocket 100 + 120° 74 + 120° -
Front Cover 33 24 -
Front Engine Lifting 45 33 -
Bracket
Fuel Quantity Solenoid 11 - 97
High Pressure Fuel Pump 24 18 -
Nuts
High Pressure Fuel Pump 88 65 -
Sprocket Nut
Inner Front Cover 11 - 97
Outer Front Cover (lower) 11 - 97
Outer Front Cover (upper) 11 - 97
Timing Belt Tensioner 28 21 -
Water Pump 32 24 -

REAR ENGINE
DESCRIPTION N.m Ft. Lbs. In. Lbs.
Crankshaft Sensor 11 - 97
CKP Cover Plate 15 - 133
Flex Plate (ATX) See Engine/Engine Block/FLEXPLATE - Installation.
Rear Cover 15 - 133
Rear Lifting Bracket 45 33 -
Trans Adapter Plate (Allen 79 58 -
bolts)
Trans Adapter Plate (hex 45 33 -
bolt)

ACCESSORY DRIVE
DESCRIPTION N.m Ft. Lbs. In. Lbs.
A/C Compressor 32 24 -
A/C Compressor/Generator 45 33 -

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 2010 Jeep Liberty Limited
2010 ENGINE 2.8L Diesel - Service Information - Liberty

Bracket
A/C Compressor/Generator 25 18 -
Bracket Support
Generator 33 24 -
Power Steering Pump 33 24 -
Power Steering Pump Pulley 33 24 -

29 апреля 2019 г. 13:50:08 Page 7 © 2011 Mitchell Repair Information Company, LLC.