DX-TL5000_Power
DX-TL5000_Power
[Power block]
This block uses the same circuit structure and ICs as those of DX-NT400E basically.
The differences from DX-NT400E are power-factor transformer, forward transformer, choke coil, and fuse rating.
1. Applied standards
For safety: EN60950 (Europe)
UL60950 (North America)
J60950 (Japan)
For EMC: EN55022 Class B, EN55024 (Europe)
FCC Part 15 Subpart B Class A
ICES-003 Digital Apparatus Class A
J55022 Class A
t1. When Q1 turns on, the current of the inductor (L1) will start rising from zero.
t2. When this current reaches a reference value of the current comparator (CUR.comp.) that is determined
according to the output from the multiplier (MUL), a reset signal will be supplied to the R-S flip-flop
and Q1 will turn off. When Q1 turns off, the voltage of L1 will reverse and the current of L1 will
decrease, supplying a current to the output side via D1. During this process, the voltage of the
auxiliary winding will also reverse, generating a positive voltage.
t3. When the current of L1 returns to zero completely, the voltage of L1 will resonate with the parasitic
capacitor in the circuit, dropping rapidly. The voltage Vsub of the auxiliary winding that is added to
L1 will also drop rapidly.
t4. When Vsub drops to the internal reference voltage of 1.33 V, the output from the zero current detector
(ZCD.comp) will reverse. A set signal will be supplied to the R-S flip-flop at the falling edge of this
output, turning on Q1 again, and the process will move on to the next switching cycle. (Repeat from
t1.)
FA5501 continues its switching operation in the critical mode by repeating the process from t1 to t4.
In the power-factor correction circuit in the critical mode, the switching frequency always keeps varying
depending on each instantaneous value of the AC input voltage. In addition, the switching frequency also
varies with change in the input voltage or the load.
1
Figure 1. Schematic circuit diagram
Figure 2. Switching operation,
Waveform at each pin (Summary)
Enlarged
Sinusoidal wave
(Almost dc)
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(3) FB short detection circuit
For example, in the circuit shown in Figure 6, if a failure such as a short circuit in R2 of the resistor
voltage dividing circuit and an open-circuit failure in R1 should occur, causing the voltage not to be input
to the FB terminal, the error amplifier fails to keep the voltage constant and its output voltage abnormally
rises. In such cases, the overvoltage protection circuit also fails to operate because detection of the output
voltage is not carried out correctly. To prevent such failure, FA5501 is equipped with an FB short
detection circuit.
This circuit consists of a reference voltage of 0.3 V (typ.) and a comparator (SP). When the input voltage
of the FB terminal drops to 0.3 V or lower because of a short circuit in R2 or an open-circuit failure in R1,
the output from the comparator (SP) will reverse to stop FA5501 from outputting.
Because the power-factor correction converter uses a step-up chopper, a voltage equivalent to the input
voltage is supplied to the output even before this converter starts operating. It means that a voltage is
always applied to the FB terminal and this circuit does not operate as long as the circuitry operates
correctly.
In addition, if an open-circuit failure occurs between the FB terminal and the resistor voltage dividing
circuit, the voltage at the FB terminal is forced to drop by the constant current source of 2.5 µA, which is
connected to the FB terminal within FA5501, causing the circuitry to stop operating.
Once the voltage at the FB terminal drops to almost zero and FA5501 stops its output, the OUT pulse is not
output again unless the voltage at the FB terminal returns to a normal value.
Short
(4) Multiplier
The multiplier is a circuit to make the input current to be a sinusoidal wave.
One input is connected to the MUL terminal, which receives a rectified and then divided AC input voltage.
The other input is connected to the output of the error amplifier within FA5501. The error amplifier usually
supplies dc outputs, and the multiplier outputs sinusoidal voltage of which amplitude varies depending on
the output voltage of the error amplifier. This output voltage of the multiplier is a reference of the current
comparator and it is used to keep the input voltage sinusoidal.
In consideration of the dynamic range of the multiplier, the peak voltage that is input to the MUL terminal
shall be 2.5 V or less in normal use.
Rectified AC input voltage contains a large amount of noise caused by switching of Q1. To eliminate the
effect of such noise, the filtering capacitor C6 is usually connected.
Figure 7. Multiplier
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(5) Current detecting comparator
One input of the comparator is connected to the output of the multiplier, which is used as a current
reference, within FA5501. The other input is connected to the IS terminal, which supplies this input with a
source current of MOSFET that is later converted into a voltage by the detecting resistor R s. In every
switching cycle, when the current of MOSFET reaches a reference value that is determined by the output of
the multiplier, the output of the current comparator will reverse and a reset signal will be supplied to the R-
S flip-flop. As a result, MOSFET will turn off and the on-period of MOSFET in the relevant cycle will
end.
The upper limit of the reference voltage of the current comparator is kept 1.8 V within FA5501.
Due to this, the maximum value of the current of MOSFET is determined by the following equation even in
case of occurrence of a transient condition such as startup of the converter and abrupt change in the input
voltage or the load.
Id (max) = 1.8/Rs
As a prevention of malfunction due to noise, a CR filter is usually connected between the IS terminal and
the detecting resistor Rs.
MUL
output
Clamp circuit
5
The voltage at the auxiliary winding varies greatly depending on the circuitry and the input voltage. To
deal with such variation, a clamp circuit is provided with the upper limit of 5.7 V (typ.) and the lower limit
of 0.6 V (typ.).
According to the rated current of the clamp circuit, a resistor for controlling the current shall be provided
between the clamp circuit and the auxiliary winding.
During the period over which MOSFET is on, a negative voltage develops at the auxiliary winding. Then,
a current flows from the clamp circuit to clamp the voltage at the ZCD terminal to be 0.6 V (typ.).
During the period over which MOSFET is off, a positive voltage develops at the auxiliary winding. Then, a
current flows to the clamp circuit to clamp the voltage at the ZCD terminal to be 5.7 V (typ.).
To endure correct operation of FA5501, the current of the clamp circuit shall be kept 3 mA or less. If it
exceeds 3 mA, the input current may be distorted.
In addition, due to the temperature characteristics of the clamp circuit, the range of the operating
temperature may vary depending on the value of the resistor R5 for controlling the current.
During period over which MOSFET is off
During period over which MOSFET is on
Clamp circuit
Clamp circuit
Clamp circuit
Clamp circuit
current
current
Characteristics of
AC input current
However, a trigger signal of some kind is required for generating an ON-signal at the time of startup or for
ensuring stable operation under light-load conditions.
FA5501 is equipped with a restart timer to generate a trigger signal automatically when the output of
FA5501 remains off for a period of 200 µs or longer. With this trigger signal, it is possible to keep stable
operation at the time of startup and under light-load conditions.
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2.2 Forward converter
2.2.1 Operation of each block
(1) Oscillator block
The oscillator in this block is a triangular wave oscillator that utilizes charge and discharge of the
integrated capacitor, and the oscillating frequency can be set optionally using the value of the resistor that
is connected to the RT terminal (Figure 1). Oscillation is repeated within the range between approx. 3 V
and 1 V, and the slope of the waves in charge and discharge are almost same (Figure 2). The oscillating
frequency can be set optionally by varying this slope using the resistor connected to the RT terminal.
(When Rt is increased, the frequency becomes lower; when Rt is decreased, the frequency becomes
higher.)
The relation between Rt and the fixed oscillating frequency is shown below.
fo 4880/(Rt+1.4) [kHz] (1)
Rt (4880/ fo)-1.4 [kΩ] (2)
It is provided that f0 is a fixed frequency (kHz), and Rt is a timing resistance (kΩ).
Because this oscillator has no terminals, the waveform can not be observed externally.
The output from the oscillator is supplied to the PWM comparator.
Rt = Small Rt = Large
Figure 1 Figure 2
Figure 4
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(3) CS terminal circuit block
The CS terminal is connected to the capacitor Cs as shown in Figure 5. The CS terminal voltage varies
depending on the charging voltage of the capacitor Cs.
At the time of power-on, the capacitor Cs starts to be charged by the constant current source (5.2 µA),
accompanied by gradual rise of the CS terminal voltage as shown in Figure 6. The CS terminal voltage is
supplied to the PWM comparator (which has a feature to output the lowest voltage of those it receives),
and the soft-start sequence is initiated with the CS terminal voltage ranged between 1.0 V and VTHCSM
(1.92 V). In normal operation, the CS terminal voltage is clamped at 4.0 V by the internal Zener diode.
When the output voltage drops and the FB voltage rises to 3.5 V or above because of overload or other
causes, such clamping voltage of 4.0 V is canceled and the CS terminal voltage rises to 9.5 V. In addition,
the CS terminal is connected to the latching comparator C2, which will reverse causing the 5V REF circuit
to turn off and the output to be shut off when the CS terminal voltage rises to 8.5 V or over. Besides the
comparator C2, the CS terminal is connected to the comparator C1, so it is possible to turn off the 5V REF
circuit and shut off the output by lowering the CS terminal voltage to 0.68 V or less. Therefore, the
comparator C1 can be used for ON/OFF control.
In conclusion, the CS terminal can be used, depending on its voltage, for soft-start of the power source,
shut-off under over load conditions, and ON/OFF control.
(ON/OFF control is not available yet.)
CS terminal voltage Vcs [V]
Overload and
overvoltage shutoff
Overload and
Output Instantaneous
overvoltage
block overload and
overvoltage
Soft-start
Time t
OFF mode
Figure 6
Figure 5
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FB terminal voltage
DT voltage
Oscillator output
CS terminal voltage
Output
block
Figure 7 Figure 8
Comparator C2
Reference voltage
(8.5V)
CS terminal voltage
DT voltage
FB terminal voltage
Oscillator output
Output
block
5VREF voltage
Overload detection
Overload shutoff
Figure 10
Figure 9
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(4) Current limiting circuit block
This circuit is a pulse-by-pulse overcurrent limiting circuit that detects the peak value of the pulsed drain
current of the main switching MOSFET and it holds the detection voltage of +0.24 V to the GND level as
shown in Figure 13.
The drain current of MOSFET is input to the IS terminal of FA5510 as a voltage signal via the resistor Rs.
When this detection voltage exceeds the reference voltage of +0.24 V of the comparator C4, the
comparator C4 will start operating and set the flip-flop output Q to high. At that moment, the output is
turned off and the current is shut off. The flip-flop output Q is reset in the next cycle and the output is
turned on again. This process is repeated to limit overcurrent.
Figure 15 shows the timing chart of each component under overcurrent conditions.
CS terminal voltage
OUT
FB terminal voltage Output
terminal
Oscillator output block
Figure 13
CS terminal voltage
DT voltage
FB terminal voltage
Oscillator output
Comparator C4
Reference voltage
FA5510/11: +0.24 V
FA5514/15: -0.17V
IS terminal voltage
5VREF voltage
Figure 15
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(5) Vcc overvoltage protection circuit block
Vcc overvoltage protection circuit is provided as a prevention of breakdown due to overvoltage. Figure 16
shows the overvoltage protection circuit block, and Figure 17 shows the timing chart under overvoltage
conditions. Overvoltage is detected when the power voltage Vcc rises to 31.8 V or over (Icc = 14 mA)
causing a current to flow to the integrated ZD, the output of the comparator C5 becomes high, and then the
CS terminal voltage rises with the constant current source (0.95 mA). When the CS terminal voltage
exceeds 8.5 V, the output of the comparator C2 becomes high, causing the 5V REF circuit to turn off. As a
result, FA5510 is turned off and put into the latch mode, and the output of FA5510 becomes off (or low
voltage). The current consumption of FA5510 in this process is 45 µA (typ.) (Vcc=10 V), and this current
shall be supplied via a startup resistor.
Overvoltage shutoff operation can be reset by dropping the power voltage to 9.0 V or less or forcibly
dropping the CS terminal voltage to 7.9 V or less.
Comparator C2
Reference voltage
(8.5V)
CS terminal voltage
DT voltage
FB terminal voltage
Oscillator output
5VREF voltage
Output
block
Overvoltage detection
Overvoltage shutoff
Figure 17
Figure 16
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3. Checkpoints and critical parts in circuit operation
3.1 Sequence and points to check the circuit operation
(1) Check of the power voltages of the power-factor control IC and forward control IC
Before regulation: Voltage across C909: Approx. 26 V dc (with some ripples)
(Primary GND and positive terminal of C909)
After regulation: Voltage across C920: 20 V dc
(Primary GND and positive terminal of C920 (8-pin of IC901))
(2) Check of the voltage output from the power-factor correction circuit
Voltage across C911: Approx. 400 V dc
(Primary GND and positive terminal of C911)
(3) Check of the voltage output from the forward converter circuit
Voltages between 1-pin and 3-pin and between 4-pin and 6-pin of the connector WH: 12 V dc
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Object/Part Manufacturer/ Type/Model Technical data Standard Mark(s) of
No. Trademark conformity1)
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