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Lab 1: operation sheet

* Material: Artelon (polyamide)
* Schematic drawing:

* Raw material size: ∅60x125mm

* Final material size: ∅55x90mm

* Machine: Center lathe

* Fixation: 3 jaw chuck

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operation
process Machining time
before after

n = 800rpm

1-Facing s = 0.4mm/rev
*Mark:
(zero point at l = 30mm
97mm)
a = 3mm

no. of strokes = 1
30
t=
0.4×800
* After fixation of length 25mm in chunk, facing is done to mark the zero point which
we can measure length from. = 0.093min.
* Cutting speed (v) is taken by workpiece, feed (s) is taken by tool, depth of cut (a) is
Notes: taken by tool too. = 5.625 sec.
*The feed (S) is cross feed using cross slide
* Depth of cut (a)= (60-0)/2=30mm

n = 800 rpm

2- s = 0.2 mm/rev
Longitudinal
turning l = 94 mm
*From
(zero point a = 2.5mm
to 94mm)
no. of strokes = 2
94
t = 0.2×800 × 2
* Longitudinal turning is made to 94mm length not 90mm due to parting off and
facing in coming up operations = 1.175min.
Notes:
* The feed (s) is automatic feed by feed rod
* Depth of cut (a) = (60-55)/2 = 2.5 mm = 70.5 sec.
* Number of strokes = 2, a1 = 2mm, a2 = 0.5mm
n = 800

s = 0.2 mm/rev
3-
Longitudinal l = 42 mm
turning
*From a = 5mm
(zero point
to 42mm)
no. of strokes = 2

42
t = 0.2×800 × 2
Notes: * Depth of cut (a) = (55-45)/2=5mm
* Number of strokes = 2, a1 = 4mm, a2 = 1mm =0.525min.
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= 31.5sec

n = 800 rpm

s = 0.2 mm/rev
4-
Longitudinal l = 23 mm
turning
*From a = 7.5mm
(zero point
to 23mm) no. of strokes = 3
23
t = 0.2×800 ×3

= 0.431min

Notes: * Depth of cut (a) = (45-30)/2=7.5mm = 25sec

* no. of strokes = 3, a1 = 4mm, a2 = 3mm, a3 = 0.5mm

n = 500rpm

5- s = 0.2mm/rev
Chamfering
(2mm at 45 l = 2mm
degree)
2
t=
0.2×500

= 0.02 min

* Chamfering is done to make the sharp edge dull for safe handling =1.2sec
Notes: * Manual feel not automatic using compound slide
* Depth of cut is 2mm at angle 45 degree

6-Square n =200 rpm

under cut
(2*2mm) at s = 0.1mm/rev
Length
(21mm from l = 2mm
zero point)
2
t = 0.05×200

= 0.1 min
* Square under cut is made to make the nut sit tight against the ∅45 edge to for
better securing =6sec
Notes: *The feed (S) is cross feed using cross slide
* Depth of cut (a) = 2mm
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n = 200rpm
7- Round
grooving s = 0.1mm/rev
With
Radius = l =2 mm
1mm
2
t = 0.1×200

= 0.1min

=6sec
Notes: * Depth of cut (a) = 1mm

n =300rpm

s = 0.1mm/rev
8-Fillet
With radius l = 2mm
= 2mm
a =2 mm
2
t = 300×0.1

* Fillet is done to make the sharp edge dull for safe handling = 0.067min
* A special tool is used which have a cutting edge shaped like a quarter circle of radius
Notes: 2mm =4sec
* Depth of cut (a) = 2mm

9-Knurling
From: n = 200rpm
Length (23 to
40mm from s = 0.2mm/rev
zero point)
Total length l = 17mm
=17 mm
17
t = 0.2×200

= 0.425 min

=25.5sec
* Knurling is done to roughen up the surface for better grip on it
Notes: * In knurling cutting speed needs to be slow for the pattern to be printed on workpiece
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10-Centering
Using center
drill pit

*Centering is done to make sure that in drilling the twist drill won’t shift and stay in line
with the hole
Notes:
* The center drill is fixed in a drill chunk which is fixed to the tail stock and here the drill
pit is not rotating but the workpiece is unlike drilling

n = 800rpm

11-Drilling s = 0.2mm/rev
using twist
drill l = 30mm
30
t = 0.2×800

=0.1875 min
* The twist drill is fixed in a drill chunk which is fixed to the tail stock and here the drill
pit is not rotating but the workpiece is unlike drilling =11.25sec
Notes:
*The depth of the hole is 30 mm after the pit allowance
*A 12mm drill pit is used

n = 200rpm

s = 1.5mm/rev
12-Internal
threading l = 30mm
Using tab
(M15x1.5) no. of strokes = 3
30
t = 1.5×200 × 3

=0.3 min
* Internal thread is made by a tab ether fixed in tail stock or hand taping it
Notes: =18sec
* The depth is from zero point to length of 30mm inside the work piece
* Number of strokes = 3, a1 = a2 = a3 = 1mm
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n = 100rpm

13-External s = 3.5mm/rev
threading
(M30x3.5) l = 19mm
19
t = 3.5×100 ×3

=0.163min
* External thread is done only by automatic feed using the lead screw after setting up
Notes: the machine to the correct thread diameter and pitch =9.77sec
* The length of the thread is 19mm
* Number of strokes = 3, a1 = 1, a2 =1, a3 = 0.25mm

n = 800rpm
14-parting
off s = 0.1mm/rev
At length
l = 27.5mm
(92mm form
zero point) 27.5
t = 0.1×800

=0.343min

=20.625sec
* Parting off is done to continue working on the other side
Notes: * Cut at length of 92mm from zero point not 90 to do facing
* Depth of cut = (55-0)/2=27.5mm

n = 800rpm

s = 0.4mm/rev

l = 27.5mm
15-facing
a = 2mm

no. of strokes = 1
27.5
t = 0.4×800

= 0.0868min.
* After fixation of the knurled part in chunk, facing is done to mark the new zero point
Notes: which we can measure length from. = 5.212 sec.
* Depth of cut = (55-0)/2=27.5mm
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n = 800rpm

16- s = 0.2mm/rev
longitudinal
turning l = 40mm
*From
a = 5mm
(new zero
point to
no. of strokes = 2
40mm)
40
t = 0.2×800 × 2

= 0.5min.

Notes: * Depth of cut (a) = (55-45)/2=5mm = 30 sec.

* number of strokes = 2, a1 = 4, a2 = 1

n =300rpm

s = 0.1mm/rev
17- Fillet
With radius l = 2mm
= 2mm
a =2 mm
2
t = 300×0.1

= 0.067min
* A special tool is used which have a cutting edge shaped like a quarter circle of radius
2mm =4sec
Notes:
* Depth of cut (a) = 2mm

n = 200rpm
18- Round
grooving s = 0.1mm/rev
With
l = 2 mm
Radius =
1mm 2
t=
0.1×200

= 0.1min

=6sec

Notes: * Depth of cut (a) = 1mm

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19-
Centering
Using center
drill pit

*Centering is done to make sure that in drilling the twist drill won’t shift and stay in line
with the hole
Notes:
* The center drill is fixed in a drill chunk which is fixed to the tail stock and here the drill
pit is not rotating but the workpiece is unlike drilling
n = 800rpm

s = 0.2mm/rev

20--Drilling l = 30mm
using twist
30
drill t = 0.2×800

=0.1875 min

=11.25sec
* The twist drill is fixed in a drill chunk which is fixed to the tail stock and here the drill
pit is not rotating but the workpiece is unlike drilling
Notes:
*The depth of the hole is 30 mm after the pit allowance
*A 15mm drill pit is used

n = 800rpm

21-boring s = 0.2mm/rev
From
diameter of l = 15mm
15 to 20 mm
a = 2.5
15
t = 0.2×800

=0.1875 min
*boring is done to achive diameters can’t be achived using twist drill
*boring is done by boring cutter which is fixed on the tool post moved to the center of =11.25sec
Notes: the workpiece
*do boring to length of 15mm from new zero ppint with depth of cut (a)
= (20-15)/2= 2.5mm
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n = 800rpm

s = 0.2mm/rev
22-taper
Of angle 10 l = 38𝑚𝑚
degree
And length a = 7.5
of 38mm
no.of strokes = 3
38.586
t= ×3
0.2×800

*taper is made by rotating the tool to the wanted angle which in this case is 10 degree =0.7125min
Notes: * manual feed (s) using compound slide
* depth of cut (a) = ( 45-30)/2 = 7.5mm =42.75sec
* number of strokes = 3, a1 = 4, a2 = 3, a3 = 0.5

Final product