‫مشروع محطه معالجه الصرف الصحى‬

‫الروضه والرحمانه ‪ 6000‬م‪/3‬يوم‬

‫‪Method Statement For‬‬

‫‪Electromechanical works‬‬
‫)الإصدار الأول (‬

‫‪Page 1 of 44‬‬
 CONTENTS

GENERAL..........................................................................................................…….3
OUTLINE NARRATIVE..............................................................................................3

MECHANICAL WORKS........................................................................................4
GENERAL.....................................................................................................................4

INSTALLATION PROCEDURE.................................................................................6
MECHANICAL WORKS.............................................................................................7

MECHANICAL BAR SCREENS................................................................................7

BELT COMVAYOUR................................................................................................10

MANUAL
PENSTOCK…………………………………………………………………..
……………,…12
GRIT AND GRASE REMOVING
BRIDGE…………………………………………………………..14
SLUDGE
THICKENER…………………………………………………………………………………
…...22
SUBMIRSIBLE
PUMP……………………………………………………………………………………
...26
PROGRASSIVE CAVITY PUMP……………
………………………………………………………...30
CHLORONATION SYSTEM…………………………..
………………………………………………...33
DUCTIL IRON PIPE …………...
………………………………………………………………………...35
UPVC
PIPE……………………………………………………………………………………
………………...36
VALVES…………………………………………………………………………………
………………………...37

Page 2 of 44
1 GENERAL

1.1 OUTLINE NARRATIVE

This section presents a narrative outline of the proposed construction methodologies for
the major work activities. It should be understood that the method statements stated
herewith, present only preliminary details intended for the successful execution and
completion of the contract. Changes, revisions or modifications of methodologies
presented herewith may be necessary later dependent on the requirements of the detailed
design after award and also after assessing the ground conditions following the results of
further geotechnical investigations.

Please also refer to other sections of the tender submission for more details of the
proposed organization, manpower, equipment and work schedule.

Reporting to the Project Director is the Site Project Manager who will lead the construction
management activities of the site. In conjunction with the concerned discipline managers,
the Site Project Manager will develop and direct the construction teams to ensure
satisfactory performance including the following general functions:

 Ensuring that all materials fully comply with the specifications’ requirements and that
proper procedures are established to cover all aspects related to material receiving,
storage, and issuing, site purchasing, material tracking and maintenance of tools and
plant equipment.

 Technical supervision assured by qualified and experienced superintendents and

supervisors.

 Ensuring that the personnel for all categories of activities are qualified for the relevant
job and have suitable experience.

 Timely transportation of the Contractor’s personnel and materials.

 Taking all reasonable precautions to protect all the works completed or partially
completed and the supplied materials and equipment from damages by fire, theft,
weather conditions, construction or erection actions for construction activities.
 Providing records of field and/or shop inspection, tests, alignments and calibrations
performed.
 Advising the Engineer when any inspection or test of field installation is required.
 Ensuring full compliance with the Engineer’s/EMPLOYER's environmental, safety and
health procedures by the Contractor’s personnel and those of its sub-contractors.
Page 3 of 44
 .

2 MECHANICAL WORKS

2.1 GENERAL

This method statement defines the minimum guide line that are to be met in the
installation procedure of Mechanical and Electrical Works.

2.1.1 REFERENCES

 Contract drawings
 Approved drawings
 Manufacturer Installation Instruction

2.1.2 RESPONSIBILITIES

(a) Site Engineer

The Site Engineer shall be responsible for the following:

 To explain the required precautions to be taken while handling such

equipment’s
 To explain and provide all necessary information for installation to his
Foreman and crews
 To ensure that this method statement is understood and followed by his
Foreman and crews.
 To ensure that Installation is carried out according to specification.
 To make ensure that all materials, approved drawings, Tools and Equipment’s
are available at site.
 To initiate inspection and /or testing request (ITR) for inspection.

(b) Supervisor

The site supervisor shall be responsible for the following:

 Supervisor shall provide all technical assistance to his Foreman.
 To ensure that work is being done as per approved drawing.
 To meet with all safety measures and ensure the same for his subordinates.
 To provide work front and schedule.

Page 4 of 44
 (c) Foreman

The site foreman shall be responsible for the following:

 To ensure that construction is being done as per approved drawing
and specification.
 To provide his crew with adequate information to carry out the their job efficiently.
 To provide daily report of works progress.
 To prepare material issue voucher.
 Responsible to transport all required material from store to site.

(d) Safety Officer

The safety officer shall be responsible for the following.

 To be aware about the required first aids may be required as a result of
any incident in the site
 Barricades and safety warning tape shall be erected around the
excavated trenches.
 To make regular inspection of the site to ensure proper working method
and proper equipment are used.
 All material brought to site shall be stacked and blocked and secured to
prevent sliding, collapse.
 Daily toolbox talks on safety aspects.

2.1.3 HANDLING & STORAGE

 All materials shall be transported by suitable vehicles. Loading and Un-

loading shall be done carefully to avoid damage.
 All material shall be stocked at safe place to avoid any damage.
 Chain block / Nylon sling shall be used for lifting the equipment.
 All material handling operations shall be supervised by store supervisor

Page 5 of 44
2.1.4 TOOLS AND EQUIPMENTS

Chain block, sling, Spirit level.

2.1.5 INSTALLATION PROCEDURE

(a) Pre-installation

 Having unpacked the mechanical equipment, check all parts for obvious
damage, if any damage is apparent contact the manufacturer before
proceeding in the installation
 The intended mounting of all equipment should be carefully planned in advance.
 The cable length should be carefully planned in advance to avoid unnecessary
cable jointing
 Make sure that the equipment plinth is cast as per the required level
and dimensions
 Make sure that the equipment is fixed in the exact location as per the
approved drawings
 Unauthorized persons to be excluded from installation

(b)Installation

 Install the equipment as per the approved drawings and manufacturer

instructions providing space, support, electrical power and alarm system if
required
 Install the equipment and the whole other accessories following the manufacture

Method statement for MECHANICAL

WORKS
 MECHANICAL BAR SCREENS

1. Scope

This method statement defines the minimum guide line that are to be met in the
installation procedure of mechanical bar screens.
2. Tools and Equipment’s

Page 6 of 44
 Crane, Chain block, Spirit level, Tool box with complete Spanner set,
Temporary supports.
3. Installation Procedure

Conform that the concrete work for the screen channel was done as per the
required arrangement to suit the bar screen installation
Lifting
Forbidden behaviors during lifting

 It is forbidden to pass or stay below machine during phases of lifting

and handling.
 It is forbidden to stay near the area of work of the lifting system.
 It is forbidden that not qualified staff uses the lifting systems.
Lifting systems

 To lift machine, use only crane or travelling-crane, with cables or

chains, with handling capacity bigger than machine weight. You can
find machine weight on transport document, which is delivered
together with machine. Lifting of machine must be done using the
lifting point.
 Majority part of additional components can be loaded inside of the
machine. Possible accessories of big dimension can be packed
separately and are package apart.
Machine lifting for transport

 To lift machine, be sure that it is empty and clean.

 Use suitable lifting ropes and pass them as shown in the picture.
Fasten ropes to lifting system.
 During lifting, machine must remain in horizontal position. If a
unbalancing of machine is noted, place the machine on floor and
change the rope position till finding the gravity center of the unit.
 Before lifting the machine, unload all components that, for transport
reasons, have been positioned inside it; It is moreover necessary to
remove all electrical, hydraulic and pneumatic connections.
 Use suitable lifting chains and fix them to hooks/attachment points.
 Fasten chains to lifting system.
 During lifting, machine must remain in position of installation

Page 7 of 44
 Machine Installation
Environmental conditions

 Operations of machine installation must be done when climatic and

environmental conditions are more favorable and do not create stress
to the operator.
Requirements concerning the site of installation

 To have a correct operation of the equipment, the installation site

must correspond to the following requirements:
 Dimensions and morphology of the canal must correspond to data
provided to the manufacturer during the project phase.
 Possible openings on channel must be protected by banisters, or
covered using walking grids.
 A suitable space to permit collection of material treated by
machine.
 Sides of canal must be parallel and perpendicular to channel
bottom. Tolerance allowed on both sides is 5mm.
 The bottom of the tank must be smooth and treated with
suitable water-repellent material.
 Be sufficiently lighted.
 Permit perforation for fixing by fixing bolts.

Before the installation,

 check that the tank is clean and completely empty.

 The area around the tank must be free and easily accessible for
means of transport and means of lifting of the equipment.
 Have a point with clean water to effect cleaning on machine.
 Have suitable protections for channels to avoid to operator to fall
inside.

Machine Installation

 Machine is supplied completely pre-assembled.

 To install correctly machine, proceed as follows:
 Unload machine from the means of transport Remove packing from
machine.
 Verify the perfect integrity and correspondence to what has been
ordered. Verify that what is mentioned in the transport document
corresponds to what you have received in terms of dimensions and
number of coils.
 Position machine inside channel, respecting direction of flow
shown with

 blue arrow in the left side of above drawing.

Page 8 of 44
  Adjust the fixing bracket of machine and fix it to civil works by fixing
bolts.
 Verify that machine is perfectly in vertical position.
 Fix machine to the channel bottom (number of fixing bolts varies,
basing machine dimensions).
 Fix the fixing bracket to channel.
 Do the electrical connection (this work must be done only by
qualified staff).
 Position the system of screening collection (container, compactor,
belt conveyor, etc.) below the scraping blade.

Installation of ultrasonic feelers

 Ensure that the level sensors upstream and downstream of the bar
screen are installed as per the approved arrangement to enable the
mechanical operation of the bar screen efficiently
 installation of the two ultrasonic feelers. Feelers must be fixed inside
channel in the not wet top part. One must be installed upstream
machine and the other downstream.
 It is important to verify the perpendicularity to channel and absence
of any interference with machine itself. For electric connections, and
correct distances for positioning of feelers
 The local protection panel is installed and wired properly to the
screening equipment.

Belt convayour
1. Scope
This method statement defines the minimum guide line that are to be met in the
installation procedure of mechanical bar screens.
2. Tools and Equipment’s
Crane, Chain block, Spirit level, Tool box with complete Spanner set,
Temporary supports.

Installation Procedure
Page 9 of 44
 Lifting
Forbidden behaviors during lifting

 It is forbidden to pass or stay below machine during phases of lifting

and handling.
 It is forbidden to stay near the area of work of the lifting system.
 It is forbidden that not qualified staff uses the lifting systems.
Lifting systems

 To lift machine, use only crane or travelling-crane, with cables or

chains, with handling capacity bigger than machine weight. You can
find machine weight on transport document, which is delivered
together with machine. Lifting of machine must be done using the
lifting point.
 Majority part of additional components can be loaded inside of
 the machine. Possible accessories of big dimension can be packed
separately and are package apart.
Machine lifting for transport

 To lift machine, be sure that it is empty and clean.

 Use suitable lifting ropes and pass them as shown in the picture.
Fasten ropes to lifting system.
 During lifting, machine must remain in horizontal position. If an
unbalancing of machine is noted, place the machine on floor and
change the rope position till finding the gravity center of the unit.
 During lifting, machine must remain in position of installation.

Machine Installation
Environmental conditions

 Operations of machine installation must be done when climatic and

environmental conditions are more favorable and do not create stress
to the operator.
 Requirements concerning the site of installation
 To have a correct operation of the equipment, the installation site
must correspond to the following requirements:
 Dimensions and morphology of the installation surface must
correspond to the data provided to manufacturer during the project
phase.
 A suitable space to permit collection of material treated by machine.
 Be sufficiently lighted.
 Foresee a suitable system of by-pass, which permits to isolate the
machine to do operations of maintenance.
 Permit perforation for fixing by fixing bolts.
Page 10 of 44
  The area around the tank must be free and easily accessible for
means of transport and means of lifting of the equipment.
 Have a point with clean water to effect cleaning on machine.

Machine is supplied completely pre-assembled. To install

 correctly machine, proceed as follows

 Unload machine from the means of transport Remove packing from
machine.
 Verify the perfect integrity and correspondence to what has been
ordered. Verify that what is mentioned in the transport document
corresponds to what you have received in terms of dimensions and
number of packages.
 Install the perimetral protection system if provided Install the hopper
if provided.
 Install the supporting legs.
 Position the machine below the automatic feeding system of
transported material, respecting direction of flow.
 Adjust the height and position of screw conveyor, as the feeding
hopper position will respect the connection with the discharge of the
automatic feeding system.
 Fix machine to the installation surface with relative fixing bolts
(number of fixing bolts varies, basing on machine dimensions).
 Do the electrical connection (this work must be done only by qualified
staff).
 Position the system of material collection (container, below the
discharge zone.

Manual penstock
3. Scope

This method statement defines the minimum guide line that are to be met in the
installation procedure of mechanical bar screens.
4. Tools and Equipment’s

Crane, Chain block, Spirit level, Tool box with complete Spanner set,
Temporary supports.
5. Installation Procedure

Page 11 of 44
 Lifting
Forbidden behaviors during lifting

 It is forbidden to pass or stay below machine during phases of lifting

and handling.
 It is forbidden to stay near the area of work of the lifting system.
 It is forbidden that not qualified staff uses the lifting systems.
Lifting systems

 To lift machine, use only crane or travelling-crane, with cables or

chains, with handling capacity bigger than machine weight. You can
find machine weight on transport document, which is delivered
together with machine. Lifting of machine must be done using the
lifting point.
 Majority part of additional components can be loaded inside of the
machine. Possible accessories of big dimension
 can be packed separately and are package apart .
Machine lifting for transport

 To lift machine, be sure that it is empty and clean.

 Use suitable lifting ropes and pass them as shown in the picture.
Fasten ropes to lifting system.
 During lifting, machine must remain in horizontal position. If an
unbalancing of machine is noted, place the machine on floor and
change the rope position till finding the gravity center of the unit.
 During lifting, machine must remain in position of installation.

Machine Installation
Environmental conditions

 Operations of machine installation must be done when climatic and

environmental conditions are more favorable and do not create stress
to the operator.
 Requirements concerning the site of installation
 To have a correct operation of the equipment, the installation site
must correspond to the following requirements:
 Dimensions and morphology of the installation surface must
correspond to the data provided to manufacturer during the project
phase.
 A suitable space to permit collection of material treated by machine.
 Be sufficiently lighted.
 Foresee a suitable system of by-pass, which permits to isolate the
machine to do operations of maintenance.
 Permit perforation for fixing by fixing bolts.
 The area around the tank must be free and easily accessible for
means of transport and means of lifting of the equipment.
 Have a point with clean water to effect cleaning on machine .
Installation of manual Penstock

Page 12 of 44
  Machine is supplied completely pre-assembled. To install correctly
machine, proceed as follows:
 Unload machine from the means of transport.
 Remove packing from machine.
 Verify the perfect integrity and correspondence to what has been
ordered. Verify that what is mentioned in the transport document
corresponds to what you have received in terms of dimensions and
number of components.
 Position machine inside channel considering that it has to be with the
smooth side of shield turned towards the water flow.
 Verify that machine frame is perfectly parallel to the canal walls.
 Fix machine to the channel bottom and sides (number of fixing bolts
varies, basing machine dimensions).
 If provided fix the handling column

Grit and Grease removing Bridge

a.
a.
a.
a.
a.
a.
a.
a.
a.
a.
a.
a.
a.
a.
a.
a.
a.
a.
a.
a.
a.
a.
a.
a.
a.
Scope

Page 13 of 44
 This method statement defines the minimum guide line that are to be met
in the installation procedure of mechanical bar screens.
b. Tools and Equipment’

Crane, Chain block, Spirit level, Tool box with complete Spanner set,
Temporary supports.
c. Installation Procedure

Conform that the concrete work for the screen channel was done as
per the required arrangement to suit the bar screen installation

Lifting
Forbidden behaviors during lifting

 It is forbidden to pass or stay below machine during phases of lifting

and handling.
 It is forbidden to stay near the area of work of the lifting system.
 It is forbidden that not qualified staff uses the lifting systems.
Lifting systems

 To lift machine, use only crane or travelling-crane, with cables or

chains, with handling capacity bigger than machine weight. You can
find machine weight on transport document, which is delivered
together with machine. Lifting of machine must be done using the
lifting point.
 Majority part of additional components can be loaded inside of the
machine. Possible accessories of big dimension can be packed
separately and are package apart.
Machine lifting for transport

 To lift machine, be sure that it is empty and clean.

 Use suitable lifting ropes and pass them as shown in the picture.
Fasten ropes to lifting system.
 During lifting, machine must remain in horizontal position. If an
unbalancing of machine is noted, place the machine on floor and
change the rope position till finding the gravity center of the unit.
 Before lifting the machine, unload all components that, for transport
reasons, have been positioned inside it; It is moreover necessary to
remove all electrical, hydraulic and pneumatic connections.
 Use suitable lifting chains and fix them to hooks/attachment points.
 Fasten chains to lifting system.
 During lifting, machine must remain in position of installation

Machine Installation
Environmental conditions

Page 14 of 44
  Operations of machine installation must be done when
climatic and environmental conditions
are more favorable and do not create stress to the operator .

Requirements concerning the site of installation

 To have a correct operation of the equipment, the installation site

must correspond to the following requirements:
 Dimensions and morphology of the canal must correspond to data
provided to the manufacturer during the project phase.
 Possible openings on channel must be protected by banisters, or
covered using walking grids.
 A suitable space to permit collection of material treated machine.
 Sides of canal must be parallel and perpendicular to Chan bottom.
Tolerance allowed on both sides is 5mm.
 The bottom of the tank must be smooth and treated with suitable
water-repellent material.
 Be sufficiently lighted.
 Permit perforation for fixing by fixing bolts.

Before the installation,

 check that the tank is clean and completely empty.

 The area around the tank must be free and easily accessible for
means of transport and means of lifting of the equipment.
 Have a point with clean water to effect cleaning on machine.
 Have suitable protections for channels to avoid to operator to fall
inside.

Assembling of Rails

 Before positioning of rails, it is necessary to verify that the two floors

for rest of rails are coplanar, sufficiently resistant to support weight of
bridge, and permit anchoring with expansion fixing bolts. If necessary,
proceed with a suitable glazing.
 Basing travel of bridge, rails are supplied with different quantity and
length, bridge by bridge. Rails are mainly of 2 types: those with Head,
in which there is a cut perpendicular to length of rail, and those of
Central type, which have the two ends with cuts at 45°. Supply is
complete of fixing small- plates with the necessary washers and fixing
bolts.
 For assembling, proceed as follows:
 Position the first rail of Head.
 Then position all the Central rails and align them to the first.
 Position the Head rail which is opposite to the first.
 Verify the perfect alignment. Using small-plates, fix rails to the
supporting floor. Small-plates must be positioned alternately about
each meter, except the points of start and junction, where they must
be positioned one in front to the other.
 Verify the distance between center of axis of wheels for translation of
bridge. Use this size to manufacture a template to use to position the
Page 15 of 44
 second line of rails, which must be perfectly parallel to the first. It is
admissible a tolerance of max ± 2mm.
 Proceeding as previously described, position all the remaining rails.

Page 16 of 44
Assembling of cable raceway

System is composed by:

 A variable number of raceways to support looped cable, depending length

of bridge run. Raceways are complete of pair of supporting brackets,
junctions, fixing brackets and anchoring bolts. Depending cases, brackets
can be in lower or rised position.
 Looped cable with length, number of treads and section of treads,
variable depending run of bridge and agreements with COSME in phase of
order.
 For correction positioning of looped cable line, do reference to general
assembling drawing attached to manual, and proceed as follows:
 Starting from feeding point of electric current, position and fix the first
bracket. Respecting distances shown in the general assembling drawing,
and using a laser, position all the other brackets. At the end of this
operation, all brackets must be aligned both horizontally and respect the
racing of bridge. If necessary, put suitable shims.
 Position in each bracket a pair of supporting brackets.
 Put inside the pair of supporting brackets the raceway of looped cable.
Using the junctions received with machine, connect the several parts of
raceway.
 Put trolleiys inside raceway.
 Block on tow bracket the looped cable.
 Adjust bracket in such a way that looped cable is towed in axis with rail.
 Instructed personnel must do the electric connection to the looped cable
to the power line.

Page 17 of 44
Assembling of bottom scrapers

 Bottom scraping system is composed by a series of lattices and bottom

scrapers, in variable quantity depending sizes of bridge. For correct
installation, proceed as follows:
 Fix lattices to walkway.
 Fix bottom scraper to lattices.
 Fix and put in tension the possible crosses of stiffening.
 Unroll the cables wrapped on winders, fix them on attachments present
on bottom scraper, and block with the small-plates received with goods.
Pay max attention to the side in which cable unrolls. In fact, if bottom and
surface scrapers must rise/lower in the same moment, it is necessary to
unroll cables all in the same side. In case surface scraper is in lowered
position, while instead bottom scraper is rised, it is necessary to unroll
the cable, one opposite to the other, respect the winder.
 Adjust height of wheel of bottom scraper, in such a way that rubber
present on scraper grazes the bottom of tank.

Page 18 of 44
Assembling of surface Scrapers

 Surface scraping system is composed by a series of lattices and by

surface scraper, in variable quantity depending sizes of bridge.
 For correct installation, proceed as follows:
 Doing reference to assembling drawing, fix frame with the surface
scraper to frames or to walkway.
 Unroll the cables wrapped on winders, fix them on attachments present
on surface scraper, and block with the small-plate received with goods.
Pay max attention to the side in which cable unrolls. In fact, if bottom and
surface scrapers must rise/lower in the same moment, it is necessary to
unroll cables all in the same side. In case surface scraper is in lowered
position, while instead bottom scraper is rised, it is necessary to unroll
the cable, one opposite to the other, respect the winder

Page 19 of 44
Adjustment of lifting system

 Lifting system is composed by a gearmotor, one or more shafts with

winders, lifting cables for bottom and surface scrapers, and by 2 end-of-
strokes handled by adjustable cams fixed to shaft of winders.
 Before doing adjustment of lifting cams and of cables, it is necessary to
have affected the electric connections of bridge (see paragraph “Electric
connections”). It is necessary that adjustment is done close to hopper to
collect sludges, with the bottom scraper lowered.

Page 20 of 44
For adjustment, proceed as follows:

 Position general disconnector present in the control panel in position “1”.

In this way, system installed on machine is in tension.
 Position the modal selector in “manual”.
 Rotate selector on descent and wait that rotation of lifting shaft stops,
then release selector. Note: if shaft remains stopped, it means that end-
of-stroke of descent is already excited and consequently the descent cam
is already adjusted.
 Loosen the small-plate which blocks cable on bottom scraper.
 Put in tension the lifting cable.
 Blocl the small-plate which blocks cable on bottom scraper.
 Verify blocking of surface scraper.
 Rotate selector on ascent and wait that bottom scrapers are rised of
about 400 mm, then release selector. Note: for tanks with inclined
bottom, the 400 mm must be measured on the higher point of tank.
Page 21 of 44
 Attention!!! during this operation, verify that surface scraper is not in
collision with any part.
 Rotate the cam which excites the end-of-stroke of ascent, till the
correspondent end-of-stroke excites.

Adjustment of surface scraper:

 Case in which bottom and surface scrapers must rise/lower at the

same time. In this case, cables for surface and bottom scrapers
must be unrolled from the same side. Rotate selector on descent,
and wait that bottom scraper is completely lowered and lifting
shaft is stopped. Adjust length of cable of surface scraper in such
a way that, when in operation, scraper is immersed for half of its
height. Acting on selector for ahead/back, bring bridge close to
chute of scum box. A few before surface scraper reaches the
chute of scum box, release selector and verify that scraper is free
to slide on chute. Block the cable.

 Case in which surface and bottom scrapers must rise/lower

alternatively. In this case, lifting cables for bottom and surface
scrapers must be unrolled one contrary to the other. Bottom
scraper is raised from bottom of tank. Remaining in this condition,
adjust length of cable of surface scraper, in such a way that, when
in operation, scraper is immersed for half of its height. Acting on
selector for ahead/back, bring bridge close to chute of scum box.
A few before surface scraper reaches the chute of scum box,
release selector and verify that scraper is free to slide on chute.
Block the cable.
 Acting on selector rise/descent, do a complete test of rising and
descent of scrapers. During this test, verify that scrapers are free
to lift/descent without doing collision with other parts.

Assembling of small plates for exciting of sensors ahead-back and assembling of

safety blocks

 Stop of bridge run is made by two sensors excited by two small-

plates positioned on edges of raceway of bridge. To position
correctly the small-plates, it is necessary to move bridge from a
side to the other of tank. This operation must be done in manual
way, and this means it excludes all controls on position of surface
scraper. During moving of bridge, it is necessary to pay max
attention to surface scraper, to avoid it crashes against scum box .

Proceed as follows:

 Position the block-door disconnector on electric panel on “1”.

Page 22 of 44
 Press the start button.
 Rotate selector on “ahead”, and bring bridge at the end of its run (bottom
scraper at the beginning of hopper for sludges).
 Release selector.
 Remove protection cover from sensor “ahead”.
 Position below sensor the small-plate for exciting, and fix it to the civil
works.
 Adjust height of sensor, so that it reads the small-plate of exciting
(distance less than 6 mm).
 Position a safety block in front of each trolley, at a distance of 10 cm.
 Rotate selector on back position and bring bridge at the end of its run in
the opposite side.
 Release selector.
 Remove protection cover from sensor “back”.
 Position below sensor the small-plate for exciting, and fix it to the civil
works.
 Adjust height of sensor, so that it reads the small-plate of exciting
(distance less than 6 mm).
 Position a safety block in front of each trolley, at a distance of 10 cm.

Page 23 of 44
Sludge Thickener

Page 24 of 44
a. Scope
This method statement defines the minimum guide line that are to be met in
the installation procedure of mechanical bar screens
b. Tools and Equipment’s

Crane, Chain block, Spirit level, Tool box with complete Spanner set,
Temporary supports.
c. Installation Procedure
Conform that the concrete work for the screen channel was done as per
the required arrangement to suit the bar screen installation

Lifting

Forbidden behaviors during lifting

 It is forbidden to pass or stay below machine during phases of lifting and

handling.
 It is forbidden to stay near the area of work of the lifting system.
 It is forbidden that not qualified staff uses the lifting systems.

Lifting systems

 To lift machine, use only crane or travelling-crane, with cables or chains,

with handling capacity bigger than machine weight. You can find machine
weight on transport document, which is delivered together with machine.
Lifting of machine must be done using the lifting point.
 Majority part of additional components can be loaded inside of the
machine. Possible accessories of big dimension can be packed separately
and are package apart.

Machine lifting for transport

 To lift machine, be sure that it is empty and clean.

 Use suitable lifting ropes and pass them as shown in the picture. Fasten
ropes to lifting system.
 During lifting, machine must remain in horizontal position. If an
unbalancing of machine is noted, place the machine on floor and change
the rope position till finding the gravity center of the unit.
 Before lifting the machine, unload all components that, for transport
reasons, have been positioned inside it; It is moreover necessary to
remove all electrical, hydraulic and pneumatic connections.
 Use suitable lifting chains and fix them to hooks/attachment points.
 Fasten chains to lifting system.
 During lifting, machine must remain in position of installation

Assembling of Central shaft in the configuration without walkway

 Standard configuration of machine foresees that walkway of support of

bridge is made in concrete. In this configuration, motorization and central
shaft are supplied already assembled between them.
Page 25 of 44
  To do installation, proceed as follows:
 Keeping motorization and shaft in central position, insert shaft inside hole
foreseen on walkway in concrete.
 Rest the plate of motorization on floor of walkway.
 Center the shaft respect the circumference of tank. Verify that shaft is
perfectly vertical and, if necessary, put shims on plate of motorization.
 Fix plate of motorization to walkway using bolts supplied by COSME.
 Fix the lower centering on bottom of tank.

Assembling of Diffuser Cylinder

 Diffuser cylinder is supplied in sectors. Number of sector varies basing

diameter to realize. For assembling, proceed as follows:
 Position on bottom of tank the parts which compose cylinder and connect
one with other paying attention in putting the drilled pipe towards the
top.
 Lift the complete diffuser cylinder till a quote which leaves it out of water
of 150 mm.
 Using the fixing brackets, block cylinder to walkway.
 Adjust the height in such a way it results perfectly levelled.

Basic Configuration (Thomson profile)

 Thomson profile is made by a series of plates with length 3 m, which have

weir shape in one of the two long sides. This bridge is always supplied
with bridge, complete of brackets and fixing bolts. To install it properly, it
is necessary to use a
 Thomson profile must be fixed on the canal for evacuation of clarified
water, in position towards the internal side of the sedimentation tank. For
assembling, proceed in this way:
 position the first profile in such a way that the lower vertex of weir results
2 cm below the water level foreseen for bridge operation. Position the
single bracket so the fixing bolt is 2 cm below the lower level of plate.
 Using a laser level, restore the drilling level for fixing of all the single
brackets. Brackets must be positioned at a distance of about 50 cm one
from the other. Do the drilling and position all the single brackets.
Position all the Thomson profiles, one after the other,
Page 26 of 44
  Verify with the laser level the coplanarity of all the weirs. Seal with some
silicone the zone between Thomson profile and canal.

Assembling of bottom Scrapers

 Bottom scrapers are supplied in variable number, basing bridge

dimensions. For assembling proceed as follows:
 Assemble on the arm which supports scrapers all the brackets of support
of bottom scrapers (8), fix the scrapers to support and block them to the
arm with the blocking flat bars (9).
 Place the arm of bottom complete of bottom scrapers inside the tank and
fix it at the supporting bracket (2).
 Connect the superior arm to the lower arm, using the vertical arm (4).
 Now it is necessary that all structure is stable. To do this, install the two
arms with lateral tie-rods on central shaft (1). Connect with tie-rods the
shaft and arm of support of scrapers, and put the system in tension.
 In this position, bottom scrapers must be adjusted in such a way they are
lifted from bottom of 1 cm.
 Put in tension all the tie rods in a way that the structure results rigid and
aligned.

Page 27 of 44
Assembling of Pickets

 To assemble the pickets please proceed as follows:

 With reference to the assembly drawing attached at this O&M Manual,
identify the various pickets basing their length and position. Take the
picket and insert it inside the blocking plaques of the pickets. The picket
must be adjusted in height and must be adjusted in a way to result in
vertical position. For the complete/definitive blocking, block it with the
plaques

Submersible Sump Pump

85 466
521 30
116
279

2" Guide bars

DN150

Z 55 Z
This MEP works method statement covers the installation of the submersible sump pumps.
Procedure defines the method used to ensure that the installation has been carried out as per
contract specifications and manufacturer’s recommendations. It gives details of how the work will
be carried out and the what health and safety issues and controls are involved.

Reference Documents

Page 28 of 44
  Contract Specifications
 Approved shop drawings
 Approved Material/Equipment Submittals
 Inspection and Test Plan
 Project Safety Plan
 Project Quality Plan
 Project Logistics Plan
 QMS Procedure

List of Equipment & Tools

 Mobile Crane or other suitable lifting equipment

 Level
 Measuring Tape
 Hand Hammer and Punching Tool
 Adjustable Wrench
 Marker
 Wood-saw
 Wooden half round file
 Hack-saw frame
 Drill machine
 Anchor punch
 Marking line-dori
 Screw driver (flat & set)
 Fix spanner (4mm to 32 mm)
 Adjustable spanner
 Sprite level

The minimum Personal Protective Equipment (PPE) on site is:

 Hardhat
 Safety boots
 High-visibility vest
 Gloves
 Goggles/Glasses

Sequence of Work for Sump Pump Installation Works

This section deals with the requirements for the delivery and installation of
the sump pumps. The approved shop drawings and approved
manufacturer’s technical literature must be read prior to installation.

Receipt of Equipment

Upon receipt of the equipment, a visual inspection must be done and any
damage found shall be noted on the delivery form. Particulars of any
damage or short delivery must be endorsed by the driver delivering the

Page 29 of 44
 equipment. All claims for damage, or incomplete delivery, must be notified
to the manufacture

Off Loading

The pumps will be supplied on pallets unless otherwise specified, and will
be offloaded from the delivery vehicle using a forklift or similar equipment.
Special care shall be taken to avoid any damage to the Sump Pumps while
off loading at site store. Material shall be inspected/approved by the
consulting engineer prior to site installation.

Site Storage

Should it be necessary to store the pumps on site for any period of time
prior to installation, they must be stored in a clean, dry, secure area,
where any possibility of damage to the pumps is eliminated.
It is essential that following instructions are adhered to and implemented
during the period of storage prior to installation, testing and
commissioning.
Whilst the following procedures are highlighted they do not exclude other
necessary procedures commensurate with good engineering practice.
The storage time and conditions shall be in accordance with the
Manufacturer recommendations.

Submersible Sump Pump Installation Steps

These items are required:

 Guide bars
 Guide bar bracket for attaching the guide equipment to the access
frame or to the upper part of the sump
 Cable holder for holding the cable
 Access frame (with covers) to which the upper guide bar bracket and
cable holder can be attached
 Discharge connection for connecting the pump to the discharge line The
discharge connection has a flange which fits the pump housing flange
and a bracket for attaching the guide equipment.
 Fasteners for the discharge connection
 Anchor bolts

Installation:

 Install the pumps as per specification and approved shop drawings &
Manufacturer recommendations.
 Obtain clearance from the civil work prior to the installation of sump
pump.
 Suspend wet-pit-mounted, vertical sewage pumps from pit covers. Make
direct connections to sanitary drainage piping.
Page 30 of 44
  Set submersible sewage pumps on basin floors. Make direct connections
to sanitary drainage piping. Anchor guide rail supports to pit bottoms
and sidewalls or covers.
 Install pumps so pump and discharge pipe disconnecting flanges make
positive seals when pumps are lowered into place.

 Mark the pump location matching with proper guide rail location as per
approved shop drawings and builder work drawings.
 Install the guide bars:
 a) Secure the guide bars in the bracket.
 b) Check that the guide bars are placed vertically. Use a level or a
plumb line.
 Install sewage pump basins and connect to drainage Brace interior of
basins according to manufacturer’s written instructions to prevent
distortion or collapse during concrete placement. Set basin cover and
fasten to basin top flange. Install cover so surface is flush with finished
floor.

 Install packaged, submersible sewage pump units and make direct

connections to drainage

 Install packaged, wastewater pump unit basins on floor or concrete

base unless recessed installation is indicated. Make direct connections
to drainage
 Support piping so weight of piping is not supported by pumps.
 Confirming to the matching line of flange install the guide rail and
supporting chain.
 Ensure all support as per manufacturer recommendation and approved
shop drawings.
 All Piping to be done in accordance to approved drawings and pump out
let size.
 Gate valve and PRV to be installed properly.
 All valves and major fittings to be supported properly.
 Install relevant float switches.
 Install the Control panel for the sump pump as per approved shop
drawings and manufacturer recommendation.

Electrical Installation

 A set of four level switches shall be provided to control the operations

as under:
 Low level switch to stop pumps.
 Level 1 switch to start up pumps
 Level 2 switch to start up “duty assist “pumps
 Level 3 switch to raise a “high level “Alarm
 Panel are installed on front door
 control circuit breaker failure lamp

Starting the Pump

 Start pumps without exceeding safe motor power:

 Start motors.
 Open discharge valves slowly
 Check general mechanical operation of pumps and motors.
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  Raise inspection for consultant approval after completion of the work.

Installation Checklist for Sump Pumps

 Ensure approved material is used as per approved shop drawing &

specifications.
 Sump pump received and checked for damage.
 Ensure all pit depth and area is cleaned /cleared.
 Ensure Guide rail and supports are properly installed.
 Ensure the chain is properly hanged to easily accessible place.
 Check that lifting tools are installed and in-line with the pumps weigh /
height etc.
 All level float switches and dry run protections are properly installed.
 Ensure that Pumps are properly installed.
 Ensure all piping and its joints are pressure tested.
 Ensure all supports and accessories are of stainless steel.
 Ensure all HSE items are addressed properly.

PROGRASSIVE CAVITY PUMP

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PACKING, TRANSPORT AND STORAGE

Packing and Transport

 In order to transport and store the pump it is necessary that the

personnel know and employ the appropriate means, hoists and tools,
always observing the safety instructions. Sydex pumps are shipped on
skid-mounted wood-framed cardboard enclosures.
 Upon receipt, inspect the pump for any transportation damage.
 If the pump we supplied coincides with the model you ordered.
 Avoid suspending the complete pump unit by the bolts of the motor or
gearbox.
 These eye bolts should be used for lifting the motor and/or the gear box
only.
 Use caution when lifting top heavy pumps. The center of gravity may be
above the points where the lifting gear is attached. If this is the case,
secure additionally to prevent tipping over.
 When moving the pump or unit on wheels, strictly adhere to the
following:
 Lock out the motor drive to protect against unintended start-up;
 Move the pump unit carefully and slowly, especially where the ground is
uneven. Hazards of tipping!
 Be careful not to allow flexible piping to bend or become kinked.
Obstruction of flow will cause excessive discharge pressure;
 Where necessary, secure the pump unit with additional support blocks.

Storage

 Pumps are packaged for transportation and short-term storage. In cases

of prolonged storage, the
 pumps should be protected as follows until installation:
 Stator: When stored for a long period, the elastomer along the contact
line between the rotor and stator may become temporarily distorted
(compression-set). This will increase the required starting torque. For
this reason, the stator should be removed and stored in a cool, dry
place, in an air-tight package and protected from light
 Rotor: Support with wooden blocks and protect against damage from
mechanical impact.
 For tool steel rotors: coat the surfaces with protective grease to avoid
rusting.
 Pack and store in a cool, dry place
Mounting tools
 No special tools are required for the assembly and installation of the
pump.
5.2. Space requirements
 Customers are responsible for determining the space requirements. The
following factors must be taken into consideration:
 Dimensions and weight of the machine.
 Required transportation and hoisting equipment.
 Freedom of movement to:
 - adjust pump speed (pump with drive speed variator);
Page 33 of 44
  - properly lubricate the drive unit;
 - remove the guards;
 - handle disassembly and assembly pump tools.
5.3. Rotation direction
 The direction of rotation of the pump determines the direction of the
fluid and thus the
 suction and discharge port of the pump. The direction in which the drive
shaft and rotor
 of the pump must rotate is indicated by an arrow on all models. For
some versions the
 direction can be reversible; in this regard, check the technical data in the
offer phase or,
 for further
Piping

 The diameter of the suction and discharge pipework must be sized in

accordance with the pressure
 drop calculation on the pumping line and in relation to the performance
of the model purchased. The
 correct choice of pipework is essential for the smooth operation of the
Sydex pump. A general
 reference for sizing the pipework can be provided by the measurements
of the suction and discharge
 ports. In any case, it is essential to calculate the pressure drop.
 Before starting the pump, clean and flush all pipes.
Electrical drive connections

 All work on electrical connections must be carried out by authorized and

specialized personnel, following the relevant legal provisions as well as
the drive manufacturer’s instructions.
 Voltage and frequency of the electric network must comply with the
indications on motor and/or frequency converter plate.
 The electric motor nameplate presents the following drive data: voltage,
frequency, and drive power. The network voltage and frequency must
match the data on the nameplate
 Switch on electric motor direct-on-line or use an adequate frequency
inverter.
 An increased starting torque is necessary due to the compression fit
between the rotor and stator conveying elements. This means the
electric motors that drive the progressive cavity pumps must always be
started direct-on-line or with an adequate frequency inverter which is
configured correctly for a constant torque application.
 Ensure that customer-supplied frequency inverters comply with the
starting torque and running power specified on the offer specifications.
 Other important points to be observed:
 - Always use a thermal motor safety switch.
 - If possible, mount an isolating switch as close as possible to the pump.
 - It is recommended to mount an earth leakage circuit breaker.
Start up

 Sydex progressing cavity pumps must operate with the following

precautions:
 Before initial start-up, regardless of rotation, make sure the pump
housing and suction piping are filled with the medium. Priming of the
pump is necessary to lubricate the stator.
Page 34 of 44
  Never run the pump dry! Even few rotations in dry condition will damage
the stator.
 If the fluid to be pumped is particularly high in viscosity, perform the first
start with an easily flowing liquid (e.g. water).
 Make sure that both discharge and suction pipes are correctly
connected.
 Turn pump motor on and off briefly to check direction of rotation.
Rotation direction must match
 the data indicated on the pump nameplate.
 In the event of incorrect rotation, modify the electrical connections of
the motor so as to reverse the direction of rotation.
 Sydex pumps are positive displacement progressing cavity pumps and
have the potential to generate very high pressure, capable of bursting
vessels or pipes. Each progressing cavity pump must be protected
against overpressure operation by, for example, a bypass with safety
valves or pressure gauges with overpressure limits or other systems.
 Excessive pressure can overload the drive train (shaft, joints, rotor) or
exceed pressure limitations of the housing and their connections,
resulting in damage or breakage. Exceeding the permissible and agreed
pressure threshold may lead to breakage and bursting of the pump
casing and other connecting elements.
 Therefore, pump must never run with an inlet or outlet valve closed.
 Before starting the pump, check:
 that the gate valves and valves on the pumping line are open;
 that the direction of rotation indicated on the pump is correct.

CHLORINATION SYSTEM

(a) Scope

This method statement defines the minimum guide line that are to be met in the
installation procedure of Chlorine equipment.
(b) Tools and Equipment’s

Chain block, sling, Spirit level.

Installation Procedure
Page 35 of 44
  Install the chlorine booster pumps as per the approved drawings and
manufacturer instructions providing space, support, electrical power and
alarm system if required
 Install the chlorine drums as per the required arrangement making sure
that the whole supply valves of the drums are tightly closed to avoid any
chlorine gas leak
 Install the chlorinators and the whole other accessories following the
manufacturer
 Locate the injection system, water supply, and solution delivery lines to
the point of application as per the approved drawings and instructions
 Ensure the gas supply lines from the chlorine drums are securely
connected and all the valves in the system are closed
 Check that the boosted water line from the chlorine booster pumps is
securely connected
 Ensure the injector vacuum line is connected tightly between the
chlorinators and the injector
 Check the chlorine solution line from the injector to the point of
application and make sure it is correctly fitted
 Before starting up the chlorination system , it must be pre commissioned
and commissioned carefully making sure it operating normally without
any operational problem

DUCTILE IRON PIPES

(a) Scope

This method
statement details
the procedure for installation of Ductile Iron pipes

(b) Tools and Equipment’s

Spanners, Spirit level, Sling belts, D-Shackles, Chain blocks, Half round file, Angle
Grinder.
Installation Procedure

 Before starting the Installation of puddle piping, Layout drawing shall be

studied carefully.
 The pipe shall be carefully handled during installation to ensure that the
sand, dirt and any other foreign material is removed from the interior of
the pipe before installation.
 Check the dimension of the pipe.
 Ensure that the height level (top level) of the installed pipe has been
checked as well as the final level of the pipe to be extended before
cutting.
 Before installation of the pipe check surface defects such as paintings
internal lining (in case of any damage shall be rectified).
 Ensure that pipe to be used as extension is of same approved material.

Page 36 of 44
  If the pipes are cut on site, they should be cut square to the pipe axis
with the use of angle grinder.
 The pipe axis should be chamfered to a depth of half the wall thickness
and at an inclination angle of 15 degree to the pipe axis.
 After all preparation has been done, connect the pipes with the use of
universal adapter.
 Check the final level and Plumpness of the extended pipe before
tightening the bolts of the universal adapter

uPVC PIPES
(a) Scope

This method statement details the procedure for installation of uPVC pipes and
fittings below and above the ground.

(b) Tools and Equipment’s

Ring spanner, Sledge Hammer, Sling belts, D-Shackles, Spirit level, Saw and file

Installation Procedure

 Check the invert level of trench as per drawing and the sand bedding as
per contract drawing.
 Before starting the Installation, pipes, fittings & valves, the Layout
drawing shall be studied carefully.
 The pipes, fitting & valves shall carefully handle during installation
Ensure that the sand, dirt, any other foreign material is removed from
the interior of the pipes, fittings & valves before Installation.
 The flanged ends of Pipes & Valves shall be assembled together by
putting full face gasket. Hardware of suitable length shall be used.
 Bolts shall be tightened properly so that there shall be no leakage during
hydro testing. adopt cross tightening method for uniform tightening.
 Provide Pipe Supports as & where required as per approved drawings.
 Installation shall be done as per approved drawings.
 Before lowering the pipe into trench, the following checks to be carried
out:
 Check the rubber sealing ring is correctly positioned and fully depressed
in place.
 Check the inside surface of the sockets for any foreign material
particularly behind rubber o rings
 Lower the pipes into the trench by means of nylon rope or belt so that
the pipes are not damaged
 Carefully align the pipes vertically & horizontally. Ensure that the pipes
& fittings are in straight line

Page 37 of 44
Page 38 of 44
Page 39 of 44
Valves Installation Method Statement
PRE - REQUIRMENTS:

Ensure that approved materials are available to carry out the work.

Valves are transported from stores according to good engineering

practice and physical verification.
 Prior to commencement of work, areas and access will be inspected to
Confirm that safety precautions ensured.
 All relative documents (approved shop drawing and approved method
statement) will be checked by site engineer prior to commencement of
work.
 Arrangements of suitable access / scaffolding for erection.
 Tool box talk will be conducted with all the people involved in the
operation and discuss about the past lift’s observations, assign
individual responsibilities before starting the job.
HANDLING AND STORAGE:

Manufacturer storage instructions will be strictly followed as applicable.


Valves to be transported/unload as per manufacturer recommendation

and by the recommended equipment.
 Storage area for valves has to be arranged with leveled wooden
platform, the area should be barricaded with tape.
 Valves are to be unloaded from the vehicle by crane ore equivalent.
 Ensure that the vehicle parked in a safe area and parking brake is
applied.
 The valves should not come into contact with any contaminative
substances prior to installation.
 Always use fork lift or equivalent to transport the valves.
 The valves should be protected from direct sun light or moisture.
 Hand wheels, actuators and gearboxes should not be used as lifting or
rigging points for valves.
INSTALLATIONS OF VALVES:
We have different models of gate valves and non-return valves (check valves).
INSTALLATION DESCRIPTION GATE VALVES:
BEFORE INSTALLATION OF THE GATE VALVES:

Page 40 of 44
 Area of installation will be in the clean condition.

Installation will be carried according to manufacturer installation.

Check the weight of the valves to be handled safely.

All special packing material will be removed.

Ensure that the pipeline is completely free of debris or foreign matter.

Check the direction of operation/orientation of gearbox spindle.

Check the valve, by operating it two or three times to ensure freedom

of spindle rotation and movement of wedge (gate).
 Check the EPDM gasket (6mm thick).
 Check the gasket for freedom from injurious defects or damage.
 Check the flow direction arrows particular on parallel faced valves or
valves having bearing plates on the wedge.
INSTALLATION OF THE GATE VALVES:

 1. Use the correct bolts (diameter, length and material).

 2. Prepare the concrete base for valve support
 3. Ensure that the seats and flange faces are clean.
 4. The valves inside the chamber a crane is used for lowering the valve
to position.
 4.1 Inside the pump station fork lift will be used for transportation and
 chain block will be used for positioning.
 5. Place the valve between pipe flanges, and insert the bolts.
 6. Wooden blocks will be used as temporary supports below the flanges.
 7. Gasket will be inserted between the flanges and hold in position.
 8. Bolts and nuts will be inserted on all holes of the flanges.
 9. Tighten the bolts in a diagonal sequence to ensure flanges are pulled
parallel.
 10. Adjust the jack screw if required.
 11. Finally tighten bolts to correct torque levels.
 12. Remove the temporary supports.
 13. Once the valves will be installed, check that the valve still functions
correctly by
 operating it for a minimum of five turns.
 14. Inside the chamber extension spindle and stem cap will be installed
as per approved
 drawing.
 15. Extension spindle support will be provided.
 16. Proper Hand wheel will be installed for hand wheel operated gate
valves.
 17. For actuators valves connection will be provided as per electrical
method statement.
 18. All the external debris will be cleaned off from the external surfaces
of the valve.

INSTALLATION DESCRIPTION OF CHECK VALVES :

Page 41 of 44
 BEFORE INSTALLATION OF SWING CHECK VALVES:

 1. All the packing will be removed.

 2. Valve direction will be corresponded with the direction of the flow.
 3. Ensure that the pipeline is completely free of debris or foreign matter.
 4. Check the foundation of the valve.
 5. Check the EPDM gasket (4mm thick).
INSTALLATION OF SWING CHECK VALVES:

 Prepare the concrete base for valve supports.

 Use the correct bolts (diameter, length and material).
 Ensure the valve interior through the end ports to determine whether it
is reasonably clean and free from debris.
 Ensure the mating flanges facings for correct gasket contact face,
surface finish and condition.
 For external chamber the crane or equivalent is used for lowering the
valves to position.
 For inside the pump station use fork lift or equivalent to transport the
valve and chain block to position the valve.
 Wooden block will be provided below the flanges for temporary
support.
 Care will be taken that the lever and weight will be free of obstruction
in its path of movement.
 The weight will be installed at the end of lever and the bolts of weight
will be tightened.
 Place the valve between pipe flanges.
 Insert the gasket between flanges and insert the bolts in the all holes of
flange.
 Bolts will be tightened in a systematic manner to avoid undue stress in
the body valve.
 Same procedure will be followed in the installation of check valve V2-08.
 Valve manufacturer representative will supervise the installation.

FINAL CHECK:
After completing all trims and accessories, a final inspection to be done:

 Check that the valves still function correctly by operating it for a

minimum of five turns.
Page 42 of 44
 Ensure that the gasket or washers are correctly seated.
 All bolts in place and high strength bolts tightened to correct tension.
 All the external debris and foreign matter should be cleaned off from
the external
 surfaces of the valves.
 Touch up any damaged point.
 Clean up the s

Page 43 of 44