HOLE VOLUME ANNULAR VOLUME BETWEEN CASINGS ANNL. VOL. BTW. TBG. & CSG.OR D/P &CSG.

Cmt.(MT/ Inside Csg. Outside Csg. Wt. (ppf) Annular volume Cement TBG OR CASING WT. VOLUME
Hole Size Vol.(ltr/mtr.)
100meter) Size(in inch) Size(in inch) (l/m) tons/100m D/PIPE(IN.) SIZE(IN) (PPF) (L/M)
2-3/8'' 2.87 0.38 5'' 7'' 29 6.7 cu.m/100m
0.67 0.88 2-3/8'' 5'' 18 6.4
2-7/8'' 4.17 0.55 5-1/2'' 7'' 29 4.1 0.41 0.54 T 2-3/8'' 5-1/2'' 23 8.2 HYDROSTATIC PRESSURE
3-1/2'' 6.21 0.82 5-1/2'' 7'' 35 2.9 0.29 0.38 U 2-7/8'' 5'' 18 5.1 .= M.W.(g/cc)* TVD (mt)
5'' 12.68 1.68 5-1/2'' 9-5/8'' B 2-7/8'' 5-1/2'' 17 7.9 10
6-1/2'' 21.41 2.83 7'' 9-5/8'' 43.5 14.0 1.4 1.85 I 2-7/8'' 5-1/2'' 20 7.4 Kg/cm2
7'' 24.83 3.28 7'' 9-5/8'' 47 13.4 1.34 1.77 N 2-7/8'' 5-1/2'' 23 6.9
8'' 32.43 4.26 9-5/8'' 13-3/8'' 61 32.4 3.24 4.28 G 2-7/8'' 7'' 29 15.2 1 bbls/ft. = 521.612 L/m
8-1/2'' 36.61 4.83 9-5/8'' 13-3/8'' 68 31.2 3.12 4.12 2-7/8'' 9-5/8'' 47 34 1 cubic meter = 6.2891 bbls
9'' 41.06 5.42 13-3/8'' 20'' 94 94.7 9.47 12.5 D 3-1/2'' 5-1/2'' 17 5.9 1 bbl = 158.987 L
9-1/2'' 45.73 6.04 13-3/8'' 20'' 133 87.1 8.71 11.5 R 3-1/2'' 7'' 29 13.2 1 gal = 3.78541 L
10'' 50.67 6.69 I 3-1/2'' 9-5/8'' 47 32 1 bPm= 158.987 L/min.
10-1/2'' 55.87 7.38 ANNULAR VOLUME BETWEEN CASINGS AND HOLE LL 5'' 7'' 29 6.7 1Kg/cm2= 14.2233 psi.
Csg. Size Annular volume (l/m) Cement Cement for
Hole size
11'' 61.31 8.09 (in inch) cu.m/100m tons/100m 20 % caving P 5'' 9-5/8'' 43.5 26.2 1Kg/cm2= 98.0665Kpa
11-1/2'' 67.01 8.85 5'' 8-1/2'' 24 2.4 3.2 3.8 I 5'' 9-5/8'' 47 25.5 1Kg/cm2=0.967841 atm
12'' 72.97 9.63 5-1/2'' 8-1/2'' 21.3 2.13 2.8 3.4 P 5'' 13-3/8'' 61 66.7 1 Kg = 2.20462 lb
12-1/4'' 76.04 10.04 7'' 8-1/2'' 11.8 1.18 1.6 1.9 E 5'' 13-3/8'' 68 65.4 1 Kg = .0234534 sk94
12-1/2'' 79.17 10.45 9-5/8'' 12-1/4'' 29.1 2.91 3.8 4.6 1gm/cm3 = 8.34541 ppg
13'' 85.63 11.31 13-3/8'' 17-1/2'' 64.5 6.45 8.5 10.2
13-1/2'' 92.35 12.2 20'' 26'' 139.9 13.99 18.6 22.2 MUD PIPE CAPACITY (LTR. /STROKES )100 %eff.
14'' 99.32 13.12 CAPACITY OF DRILL PIPE AND TUBING LENGTH 8'' 9'' 10'' 11'' 12''
14-1/2'' 106.54 14.06 SIZE WT. (PPF) ID IN INCH Capacity(l/m) Metal Displ. l/m SIZE
15'' 114.01 15.05 D 2-3/8'' 6.65 1.815 1.7 1.26 6'' 11.12 12.52 13.91 15.3 16.69
15-1/2'' 121.74 16.07 R 2-7/8'' 10.4 2.151 2.3 1.97 6-1/2'' 13.06 14.69 16.32 17.95 19.58
17-1/2'' 155.18 20.48 I 3-1/2'' 10.3 2.764 3.9 2.52 6-3/4'' 14.08 15.84 17.6 19.36 21.12
18'' 164.17 21.67 L 3-1/2'' 15.5 2.602 3.4 2.94 7'' 15.14 17.03 18.93 20.82 22.71
18-1/2'' 173.42 22.89 L 5'' 19.5 4.276 9.3 4.69 7-1/2'' 17.38 19.55 21.73 23.9 26.07
19'' 182.92 24.15 2-3/8'' 4.7 1.995 2 0.89
19-1/2'' 192.68 25.44 T 2-3/8'' 5.95 1.867 1.8 1.13 Pump output for Triplex .= .03863x(liner diameter)2xstroke lengt
L/stroke
20'' 202.88 26.76 U 2-7/8'' 6.5 2.441 3 1.23 MUD PIPE CAPACITY (LTR. /STROKES )95 %eff.
21'' 223.56 29.51 B 2-7/8'' 8.7 2.259 2.6 1.65 LENGTH 8'' 9'' 10'' 11'' 12''
26'' 342.53 45.22 I 3-1/2'' 9.3 2.992 4.5 1.77 SIZE
27'' 369.39 48.76 N 3-1/2'' 10.3 2.922 4.3 1.96 6'' 10.57 11.89 13.21 14.53 15.85
28'' 397.26 52.44 G 3-1/2'' 12.95 2.75 3.8 2.46 6-1/2'' 12.4 13.95 15.5 17.05 18.6
36'' 656.69 86.7 6-3/4'' 13.37 15.05 16.72 18.39 20.06
CASING CAPACITY, STRENGTH AND METAL DISPLACEMENT. 7'' 14.38 16.18 17.98 19.78 21.58 FOR 1 MT FOR 0.1%chemical
Capacity Burst Pressure Colapse Pressure Metel
ID MIX IN 1 M3 MIX WATER
Casing Size Wt. (ppf) Lts./mt. Kg./cm 2 Kg./cm 2 Displac.L/M 7-1/2'' 16.51 18.58 20.64 22.71 24.77
N-80 P-110 N-80 P-110 FOR 1 CUBIC METER CEMENT SLURRY WATER SACKS CHEMICAL
5'' 18 4.276 9.3 713 957 737 945 3.42 slurry weight sacks. Required WATER REQUIRED REQD. REQD. REQD.
5-1/2'' 17 4.892 12.1 544 748 441 524 3.23 ppg gm/cm 3 cft/sacks sacks MT gln/sacks bbl cb. Mr. sacks Kg.
5-1/2'' 20 4.773 11.6 646 888 620 779 3.8 12.50 1.50 2.06 17.14 0.73 11.8 4.82 0.77 1.05 22.38 4.63
5-1/2'' 23 4.670 11.1 742 1021 784 1021 4.37 13.60 1.63 1.66 21.27 0.91 8.77 4.44 0.71 0.78 30.12 6.23
7'' 29 6.184 19.4 573 789 493 598 5.51 14.00 1.68 1.51 23.38 1.00 7.72 4.30 0.68 0.69 34.22 7.08
7'' 35 6.004 18.3 579 1044 715 914 6.64 14.50 1.74 1.39 25.40 1.08 6.83 4.13 0.66 0.61 38.67 8.00
9-5/8'' 43.5 8.755 38.9 445 $ 529 267 $ 291 8.26 15.08 1.81 1.30 27.16 1.16 6 3.88 0.62 0.53 44.02 9.10
9-5/8'' 47 8.681 38.2 483 $574 334 360 8.92 15.40 1.85 1.21 29.18 1.24 5.47 3.80 0.60 0.49 48.29 9.99
13-3/8'' 61 12.515 79.4 *217 < 300 *108 <117 11.58 15.80 1.90 1.15 30.71 1.31 5 3.66 0.58 0.44 52.83 10.92
13-3/8'' 68 12.415 78.1 *242 < 332 *137 <156 12.91 16.20 1.94 1.08 32.70 1.39 4.55 3.54 0.56 0.40 58.05 12.01
20'' 94 19.124 185.3 *148 *36 17.85 16.60 1.99 0.99 35.67 1.52 3.77 3.20 0.51 0.33 70.06 14.49
20'' 133 18.730 177.8 *215 *105 25.25 17.00 2.04 0.93 37.97 1.62 3.63 3.28 0.52 0.32 72.77 15.05
* J-55 OR K-55 $ C-95 < C-75 17.50 2.10 0.90 39.23 1.67 3.42 3.19 0.51 0.30 77.23 15.97
18.10 2.17 0.87 40.59 1.73 3.13 3.02 0.48 0.28 84.39 17.45

Annular Volume ID of casing

OUTER DIA 17.5 inch OD OF CASING 9.625 inch
INNER DIA 9.25 inch WEIGHT OF CASING 47 PPF
Annular Volume 111.82 ltr/m ID OF CASING (approx) 8.672 inch approx
 CENTRALIZER PLAN FOR 7" CASING.

WELL NO.: RIG NO:

DRILL DEPTH(mtr.)= 2679 CSG SHOE(mtr.)= 2595 F/COLLER (mtr.)= 2559

Total Total
Depth Bottom to Top (m) Zone Remarks Total Turbolozer Spirolizers Centralizers
Single Length Cummulative
Pipe No.
(m) Length (m) barefoot
From to testing
C/S 0.45 0.45 2595 2594.55 C/S
1 12.5 12.95 2594.55 2582.05 T-1
2 12.5 25.45 2582.05 2569.55 T-2
3 12.5 37.95 2569.55 2557.05 T-3
F/C 0.45 38.4 2557.05 2556.6 F/C
3 12.5 50.9 2556.6 2544.1
4 12.5 63.4 2544.1 2531.6
5 12.5 75.9 2531.6 2519.1 C-1
6 12.5 88.4 2519.1 2506.6
7 12.5 100.9 2506.6 2494.1
8 12.5 113.4 2494.1 2481.6 C-2
9 12.5 125.9 2481.6 2469.1
10 12.5 138.4 2469.1 2456.6
11 12.5 150.9 2456.6 2444.1 C-3
12 12.5 163.4 2444.1 2431.6
13 12.5 175.9 2431.6 2419.1
14 12.5 188.4 2419.1 2406.6 C-4
15 12.5 200.9 2406.6 2394.1
16 12.5 213.4 2394.1 2381.6
17 12.5 225.9 2381.6 2369.1 C-5
18 12.5 238.4 2369.1 2356.6
19 12.5 250.9 2356.6 2344.1
20 12.5 263.4 2344.1 2331.6 C-6
21 12.5 275.9 2331.6 2319.1
22 12.5 288.4 2319.1 2306.6
23 12.5 300.9 2306.6 2294.1 C-7
24 12.5 313.4 2294.1 2281.6
25 12.5 325.9 2281.6 2269.1
26 12.5 338.4 2269.1 2256.6 C-8
27 12.5 350.9 2256.6 2244.1
28 12.5 363.4 2244.1 2231.6
29 12.5 375.9 2231.6 2219.1 C-9
30 12.5 388.4 2219.1 2206.6
31 12.5 400.9 2206.6 2194.1
32 12.5 413.4 2194.1 2181.6 C-10
33 12.5 425.9 2181.6 2169.1
34 12.5 438.4 2169.1 2156.6
35 12.5 450.9 2156.6 2144.1
36 12.5 463.4 2144.1 2131.6
37 12.5 475.9 2131.6 2119.1
38 12.5 488.4 2119.1 2106.6
39 12.5 500.9 2106.6 2094.1
40 12.5 513.4 2094.1 2081.6
41 12.5 525.9 2081.6 2069.1
42 12.5 538.4 2069.1 2056.6
43 12.5 550.9 2056.6 2044.1
44 12.5 563.4 2044.1 2031.6
45 12.5 575.9 2031.6 2019.1
46 12.5 588.4 2019.1 2006.6
47 12.5 600.9 2006.6 1994.1
48 12.5 613.4 1994.1 1981.6
49 12.5 625.9 1981.6 1969.1
50 12.5 638.4 1969.1 1956.6
51 12.5 650.9 1956.6 1944.1
52 12.5 663.4 1944.1 1931.6
53 12.5 675.9 1931.6 1919.1
54 12.5 688.4 1919.1 1906.6
55 12.5 700.9 1906.6 1894.1
56 12.5 713.4 1894.1 1881.6
57 12.5 725.9 1881.6 1869.1
58 12.5 738.4 1869.1 1856.6
59 12.5 750.9 1856.6 1844.1
60 12.5 763.4 1844.1 1831.6
61 12.5 775.9 1831.6 1819.1
62 12.5 788.4 1819.1 1806.6
63 12.5 800.9 1806.6 1794.1
9 5/8" casing shoe @ 1786
CHEMICAL DENSITY(KG/Mᶾ) QUANTITY PER BAG/BARREL
B250 - Spacer Additive 1780 24.94
B719 - Surfactant 1000 208.2
BA-90 GAS BLOCK 2200 15
BO-18 GAS BLOCK 208.2
CD-32 DISPERSANT 1250 22.68
CFD 25
CFR-3 22.68

D013 - Low Temperature Retarder 1200 22.68

D028 - High Temperature Retarder 1250 11.34

D047 - Antifoam / Defoamer 996 18.92
D060 - Fluid Loss Additive 1290 22.68
D065 - Dispersant 1430 22.68
D093 - High Temperature Retarder Aid 1730 24.94

D121 TRIFUCTIONAL ADDITIVE 1380

D153 - Antisettling Agent 2530

D157 - Weighting Agent 4700
D-182 11.34
D198 - Medium Temperature Retarder (TEMP > 66°C) 2300 11.34
D206 - Defoamer 1000 18.92
D255 - Fluid Loss Additive 1400 9.98
D800 22.68
DBM 3580 25
FL-52D FLUID LOSS ADDITIVE 1400 22.68
FP21L DEFOAMER 1000 125
GAS STOP (HT) 22.68
OWC 3140 50
R21L LOW TEMP RETARDER 1160 208.2
R-8L HIGH TEMP RETARDER 1220 208.2
SAPP 25
SILICA FLOUR 2650 50
SILICA FUME 2300 25
SUSPENDING HT 1200 22.68
ULTRA-7L 208.2
QUANTITY PER BAG/BARREL
kg/Bag
Ltr./barrel
kg/Bag
Ltr./barrel
kg/Bag
kg/Bag
kg/Bag

kg/Bag

kg/Bag
Ltr./can
kg/Bag
kg/BAG
kg/Bag

kg/Bag
kg/Bag
Ltr./can
kg/Bag
kg/Bag
kg/Bag
kg/Bag
Ltr./barrel
kg/Bag
kg/Bag
Ltr./barrel
Ltr./barrel
kg/Bag
kg/Bag
kg/Bag
kg/Bag
Ltr./barrel
REMARKS

B719 surfactant is a blend of non-ionic surfactants and powerful water-wetting agents

designed to clean up and displace oil- and synthetic mud and solids.

Used to control slurry thickening time, up to 60 degC (140 degF) BHCT. This BHCT limit
can be extended to 85 degC (185 degF) when a dispersant is also incorporated in the
cement system
Retarder D028 can be used to provide cement systems with optimum thickening times
from 104°C to 149°C (220°F to 300°F) BHCT.

D093 is a retarder aid. D093 acts synergistically with other retarders (such as D028 and
D110) to extend their effectiveness at high temperature.
D121 is primarily a retarder aid for high-temperature slurries. It can be used to extend
the application of Retarder D028 and Liquid Retarder D150 to the temperature range of
149°C to 177°C (300°F to 350°F).

Solid Retarder D198 can be used to provide cement systems with optimum thickening
time from 66ºC (150ºF) BHCT.
SL NO. CHEMICAL Density (kg/m³)
1 SILICA FLOUR 2650
DRY BLEND
2 CHEMICALS SILICA FUME 2300
3 DBM 3580
4 D255 - Fluid Loss Additive 1400
5 POWDER CD-32 DISPERSANT 1250
6 CHEMICALS SUSPENDING HT 1200
7 D013 - Low Temperature Retarder 1200
8 D047 - Antifoam / Defoamer 996
9 R-8L HIGH TEMP RETARDER 1220
LIQUID
10 CHEMICALS FP21L DEFOAMER 1000
11 D047 - Antifoam / Defoamer 996
12 D206 - Defoamer 1000

CEMENT SLURRY DENSITY 1.9

QUANTITY OF WATER PER MT OF CEMENT(M³/MT) 0.548
YIELD (m³/MT) 1.021
TOTAL QUANTITY OF CEMENT (MT) 6.64
WATER REQUIRED (m³) 3.63872

SCAVENGER CEMENT SLURRY DENSITY 1.83

QUANTITY OF WATER PER MT OF CEMENT(M³/MT) 0.634
YIELD (m³/MT) 1.107
TOTAL QUANTITY OF CEMENT (MT) 6.64
WATER REQUIRED (m³) 4.20976
PERCENTAGE (BWOC)
33
5
0
0.6
0.1
0.05
0.1
0.1
0
0
0
0
 RIG NO.: WELL NO.: DATE 2/5/2025
DATA AS PER CALIPER LOG 400 m RISE
INTERVAL LENGTH HOLE SIZE (inch) CSG SIZE (inch) ANNULAR VOL.(mᶾ)
8.5 7 0.0118
FROM (meter) TO (meter)
2595 2195 400 8.89 7 6.0855
0 9.2 7 0.0000
0 9 7 0.0000
0 10.5 7 0.0000
0 8.5 7 0.0000
0 8.75 7 0.0000
0 10 7 0.0000
0 8.75 7 0.0000
0 9 7 0.0000
0 10.5 7 0.0000
0 9.5 7 0.0000
10.2 7 0.0000
10.2 7 0.0000
400 6.0855
ANNULUS FACTOR 0.0152
AV. HOLE SIZE (inch) 8.9
CAVING (%) 29.2
CEMENTING CALCULATIONS:
TAIL SLURRY VOL. 6.09 M3
INSIDE CASING SLURRY VOL. 0.70 M3
TOTAL SLURRY VOL. 6.78 M3 SP.GR.= 1.9
DRY CEMENT 6.64 MT WATER= 54.80%
SILICA FLOUR 2.19 MT YIELD = 1.021
SILICA FUME 0.33 MT
DBM 0.00 MT
TOTAL BLENDED CEMENT 9.17 MT
CHEMICAL WATER 3.64 M3
SCAVENGING SLURRY VOLUME 0.00 M3 SP. GR. = 1.83
DRY CEMENT 0.00 MT WATER= 63.40%
TOTAL BLENDED CEMENT 0.00 MT YIELD = 1.107
CHEMICAL WATER 0.00 M3
TOATAL CHEMICAL WATER 3.64 M3

BUFFER CHEMICAL WATER 0.52 M3

TOAL CHEMICAL WATER 4.16 M3

DRY CEMENT 7.59 MT

TOTAL BLENDED CEMENT 10.48 MT

TEST REPORT NO:4611
ADDITIVES PERCENTAGE(BWOC) AMOUNT(KG) QTY PER BAG No.of bags NET REMARK
SILICA FLOUR 33 2505.55781631248 50 50.1111563262496 52 BAG
SILICA FUME 5 379.629972168557 25 15.1851988867423 17 BAG
DBM 0 0 25 0 1 BAG
D255 - Fluid Loss Additive 0.6 45.5555966602269 9.98 4.56468904411091 6 BAG
CD-32 DISPERSANT 0.1 7.59259944337115 22.68 0.334770698561338 2 BAG
SUSPENDING HT 0.05 3.79629972168557 22.68 6 6 BAG
D013 - Low Temperature Retarder 0.1 7.59259944337115 22.68 0.334770698561338 2 BAG
ADDITIVES PERCENTAGE(BWOC) AMOUNT(LTR) QTY PER CAN/BARREL No.of cans/barrels NET REMARK
D047 - Antifoam / Defoamer 0.1 7.6230918106136 18.92 0.402911829313615 2 CANS
R-8L HIGH TEMP RETARDER 0 0 208.2 0 1 CANS FOR LARGE
FP21L DEFOAMER 0 0 125 0 1 CANS BARRELS 20
LTR/BARREL CAN
D047 - Antifoam / Defoamer 0 0 18.92 0 1 CANS BE ASSUMED FOR
D206 - Defoamer 0 0 18.92 0 1 CANS CONVENIENCE
 CASING CEMENTATION CALCULATIONS TOTAL VOLUME OF MUD IN THE WELL DIFFERENTIAL PRESSURE CALCULATIONS PUMP DISCHARGE AND NO. OF STROKES
Casing Size (inch) 7 PRODUCTION Casing PPF 29 DIAPLACEMENT VOLUME 49.5934
Drilled Depth 2679 meter C/Slurry reqd. in annulus 4.71 M3 VOL. BTW 2 CASINGS Annulus calculation Pump 1 TRIPLEX Pump 2 TRIPLEX
Depth of Float Collar 2559 meter C/Slurry reqd. inside csg. 0.70 M3 9 5/8" CASING SHOE 1786 M Length of cement column 400 M Liner Size 6.5 INCH Liner Size 6.5 INCH
Depth of Casing Shoe 2595 meter Total Slurry Reqd 5.41 M3 ANN. FACT.(95/8 x 5.5") 13.36 M3/M BHP(cement column) 76 kg/cm2 Stroke Length 12 INCH Stroke Length 12 INCH
Casing Capacity 19.38 Ltr./Mtr. Yield 1.0210 M3/MT VOLUME OF MUD 23.86096 M3 Length P/flush column 657.296692539 M Discharge (@100%) 0.01957 M3/Stroke Discharge(@100%) 0.0195702 M3/Stroke
Annular Capacity 11.78 Ltr./Mtr. Quantity of Dry Cement 5.30 MT VOL. BTW CASING & O.H BHP(p/flush column) 65.7296692539 kg/cm2 Discharge (@97%) 0.01898 M3/Stroke Discharge (@97%) 0.01898 M3/Stroke
Cement Rise 400 meter Quantity of S/Flour 1.75 MT 7" CASING SHOE 2595 M Length of scavenging slurry 0 M Discharge (@95%) 0.01859 M3/Stroke Discharge (@95%) 0.01859 M3/Stroke
% Water 54.8 % Total Blended Cement 7.05 MT ANN. FACT.(O.H x 5.5") 0.01521 M3/M BHP(scavenging column) 0 kg/cm2
Sp. Gravity of c/slurry 1.9 g/cc Quantity of Water 2.90 M3 VOLUME OF MUD 12.307988298 M3 Length of mud column 1537.703307461 M
Mud Weight 1.32 g/cc Displacement Volume 49.59 M3 VOL. INSIDE THE CASING BHP(mud column) 202.9768365849 kg/cm2
Previous casing 9 5/8 inch PRE. CSG PPF 47 CAPACITY OF CASING 0.01938 M3/M TOTAL BHP 344.7065058388 kg/cm2 No. of Strokes./pump 2534 No. of Strokes./pump 2534
VOL. OF MUD 50.2911 M3 Casing calculation Total strokes 2534
CAVING CALCULATIONS TOTAL VOL. OF MUD 86.460048298 M3 Length of cement column 36 M Pump1 @100% 1334 26.11 Pump2 @100% 1200 23.48
Assuming Caving Cement Slurry required 6.09 M3 No cavitation considerd BHP 6.84 kg/cm2 Pump1 @100% 1370
% Caving 29.1703226 % Total Slurry Reqd 6.78 M3 Length of mud column 2559 M Pump1 @97% 1413 26.81 Pump2 @97% 1200 22.78
New Annular Factor 15.216264 L/M Yield 1.0210 M3/MT BHP 337.788 kg/cm2 Pump1 @95% 1442
Casing Size 7 INCH Quantity of Dry Cement 6.64 MT TOTAL BHP 344.628 kg/cm2 Pump1 @100% 1394
New Hole Size 8 8/9 INCH Quantity of S/Flour 0.00759 MT PRESSURE CALCULATIONS Differential Pressure
0.0785058388 kg/cm2 Pump1 @97% 1437 27.28 Pump2 @95% 1200 22.31
Total Blended Cement 9.17 MT BHP 342.54 kg/cm2 1.1147829103 psi Pump1 @95% 1468
Quantity of Water 3.64 M3 Pr. Gradient 0.57 psi/ft DISCHARGE TO ATTAIN TURBULENCY DROP IN PRESSURE DURING TRANSITION STROKES FOR P/FLUSH TO REACH F/COLLAR
TEMPERATURE CALCULATIONS(as per GTO) Assuming Fracture Grad. 0.60 psi/ft Critical Velocity 10.504 ft/sec Length cement column 400 M Cement column csg. 350.06118 M
BHST 121 ͦ C as per GTO @(TVD) 2679 Max BHP 359.75 kg/cm2 Annular Diamenter 3.00 inch BHP(cement column) 40 kg/cm2 P/flush column csg. 657.29669 M
Well TVD 2595 meter Length of sca.slurry 0 M
Temp. gradient 3.21 ͦ C/100m 17.21 kg/cm2 18.42 bbl/min Length P/flush column 657.2967 M Mud column in csg. 1587.6421 M
Max. Surface Pressure Discharge
BHST 118.30 ͦ C 244.45 psi 2.93 M3/min BHP(p/flush column) 65.72967 kg/cm2 Displacement 30.768504 M3
BHCT 76.65 ͦ C Assuming Fracture Grad. 0.70 psi/ft Length of scavenging slurry 0 M
No. of Strokes. 786.10603 Stks./pump
SLURRY COMPOSITION Max. BHP 419.71 kg/cm2 BHP(scavenging column) 0 kg/cm2
OWC 100.00% 6.64 MT Test Report No. 5704
Max. Surface Pressure 77.17 kg/cm2 TEMPERATURE CALCULATIONS(as per Log) Length of mud column 1537.703 M STROKES FOR BALANCE SLURRY HEIGHT
WATER 54.80% 3.64 M3 Temp. 70 1095.87 psi Log temp 235 ͦ F BHP(mud column) 202.9768 kg/cm2 Balance Slurry height 175.03059 M
SILICA FLOUR 33 219241.91 KGS. Thickening Time 170/195 Considering 5% increase 246.75 ͦ F TOTAL BHP 308.7065 kg/cm2 Mud column in csg. 2419.9694 M
SILICA FUME 5 33218.47 KGS. Sp. Gravity 1.9 BHST 117.6 ͦ C Displacement 46.899007 M3
DBM 0 0.00 KGS. Critical Velocity 12.853 Temp. Gradient 3.2 ͦ C/100M 33.83 kg/cm2
Drop in Pressure No. of Strokes. 1199 Stks./pump
D255 - Fluid Loss Additive 0.6 39.86 KGS. Pressure 257 BHCT 76.3 ͦ C 480.4356 psi
CD-32 DISPERSANT 0.1 6.64 KGS. Fluid Loss@ 1000psi 55
SUSPENDING HT 0.05 3.32 KGS.
D013 - Low Temperature Retard 0.1 6.64 KGS.
D047 - Antifoam / Defoamer 0.1 7.62 LTR
R-8L HIGH TEMP RETARDER 0 0.00 LTR
FP21L DEFOAMER 0 0.00 LTR
D047 - Antifoam / Defoamer 0 0.00 LTR
D206 - Defoamer 0 0.00 LTR

13 3/8" 276 m 13 3/8" CASING SHOE

1786 9 5/8" CASING SHOE

M (P-110,47ppf)

A
CEMENT TRISE= 2195 m

105 m

400 m
TOP MOST ZONE= 2300 m
100m
BOTTOM MOST ZONE= 2400 m

195 m
F/C= 2559 m
36 m
7" CASING SHOE C/S= 2595 m
 MUD PUMP DISCHARGE CALCULATIONS
TYPE LINER SIZE( in Inch) STROKE LENGTH(in Inch) DISCHARGE( in Ltr/Stroke)
MUD PUMP-1 TRIPLEX 6.5 12 19.57
MUD PUMP-2 TRIPLEX 6.5 12 19.57

CASING DATA CEMENT SLURRY COMPOSITION (%)

CASING TYPE PRODUCTION OWC 100.00%
CASING SIZE( in inch) 7 WATER 54.80%
CASING PPF 29 SILICA FLOUR 33 13 3/8" 276 13 3/8" CASING SHOE
CASING CAPACITY( in L/m) 19.38 SILICA FUME 5
DRILL DEPTH( in metre) 2679 DBM 0
CASING SHOE( in metre) 2595 D255 - Fluid Loss Additive 0.6
FLOAT COLLAR( in metre) 2559 CD-32 DISPERSANT 0.1
PREVIOUS C/S ( in metre) 1786 SUSPENDING HT 0.05
CEMENT RISE BEHIND CASING ( in m) 400 D013 - Low Temperature Retarder 0.1
PREVIOUS CASING SIZE (in inch) 9 5/8 D047 - Antifoam / Defoamer 0.1
PREVIOUS CASING PPF 47 R-8L HIGH TEMP RETARDER 0

CEMENT SLURRY CALCULATIONS

CEMENT SLURRY WEIGHT 1.9 1786 9 5/8" CASING SHOE
CAVING PERCENTAGE 29.17 M (P-110,47ppf)
SCAVENGING SLURRY VOLUME (in Ltr.) 0
SCAVENGING SLURRY VOLUME (in g/cc) 0
PREFLUSH VOLUME IN (in LTR.) 10000
CEMENT SLURRY VOL. REQUIRED (in LTR.) 6784.19
YIELD 1.021
QUANTITY OF DRY CEMENT REQUIRED (in MT) 6.64 CEMENT TRISE= 2195 m
QUANTITY OF WATER REQUIRED (in M³) 3.64

CIRCULATION CALCULATIONS -2195 m

ANNULUS VOLUME BETWEEN OPEN HOLE & CASING (in Ltr/m) 11.78
ANNULUS VOLUME BETWEEN CASING & PREVIOUS CASING (in Ltr/m) 13.36 400 m
ONE CYCLE VOLUME (in Ltr.) 86462.02 TOP MOST ZONE= m

MUD PUMP-1 RUNNING @ SPM 60 BOTTOM MOST ZONE= m

MUD PUMP-2 RUNNING @ SPM 60
2595 m
TOTAL STROKE FOR TIME REQUIRED FOR ONE CYCLE (in Min)
ONE CYCLE F/C= 2559 m
MUD PUMP-1 RUNNING 4418 74 36 m
MUD PUMP-2 RUNNING 4418 74 5 1/2" CASING SHOE C/S= 2595 m
BOTH PUMPS RUNNING 2209 18

DISPLACEMENT CALCULATIONS
MUD PUMP EFFICIENCY (in %) 100
STROKE DIFFERENCE REQUIRED FOR PLUG BUMPING 200
MUD WEIGHT (in g/cc) 1.32
CRITICAL VELOCITY (in ft/sec) 10.504

HOLE SIZE (in inch) 8.5

DISPLACEMENT VOLUME (in Ltr.) 49593.42
DIFFERENTIAL PRESSURE (in psi) 1.16501948393115

AT STROKES REQUIRED MP1 STOPS @ MP2 STOPS @ TOTAL STROKES

100 PLUG HIT BY MP1 1367 1167 2534
% EFFICIENCY PLUG HIT BY MP2 1167 1367 2534

AT STROKES REQUIRED MP1 STOPS @ MP2 STOPS @ TOTAL STROKES

97 PLUG HIT BY MP1 1406 1206 2612
% EFFICIENCY PLUG HIT BY MP2 1206 1406 2612

AT STROKES REQUIRED MP1 STOPS @ MP2 STOPS @ TOTAL STROKES

95 PLUG HIT BY MP1 1433 1233 2666
% EFFICIENCY PLUG HIT BY MP2 1233 1433 2666

STROKES REQUIRED TO DISPLACE PREFLUSH TO C/SHOE BY MP-1 @ 100 % EFFICIENCY 1712

STROKES REQUIRED TO DISPLACE PREFLUSH TO C/SHOE BY MP-2 @ 100 % EFFICIENCY 1712

STROKES REQUIRED TO DISPLACE CEMENT SLURRY TO C/SHOE BY MP-1 @ 100 % EFFICIENCY 2223
STROKES REQUIRED TO DISPLACE CEMENT SLURRY TO C/SHOE BY MP-2 @ 100 % EFFICIENCY 2223

Min. SPM REQUIRED TO ACHIEVE TURBULENCY BY MUD PUMP- 1 116

Min. SPM REQUIRED TO ACHIEVE TURBULENCY BY MUD PUMP- 2 116
Min. SPM REQUIRED TO ACHIEVE TURBULENCY BY BOTH MUD PUMPS 58

ACTUAL SLURRY WEIGHT & VOLUME

ACTUALSLURRY WEIGHT OBTAINED (gm/cm³ ) 1.9
QUANTITY OF WATER PER MT OF CEMENT (m³/MT) 0.634
YIELD (m³/MT) 1.107
ACTUAL SLURRY VOLUME (m³) 7.35048

ACTUAL VOLUME PUMPED AND DISPLACEMENT DEPTH DURING CEMENTING JOB

MP-1 RUNNING @ SPM 38 Discharge(m3/min)= 0.74366
MP-2 RUNNING @ SPM 66 Discharge(m3/min)= 1.29162
MP-1 STROKE 1169 Total Discharge(m3/min)= 2.03528
MP-2 STROKE 2219
MUD PUMP EFFICIENCY 97
TOTAL PUMPED VOLUME ( in Ltr.) 64314.0652
DISPLACEMENT DEPTH ( in Meter) 3318.58

EFFICIENCY OF MUD PUMPS AT ACTUAL STROKES

MP-1 STROKE COUNTER READING 1169
MP-2 STROKE COUNTER READING 2396
EFFICIENCY OF MUD PUMPS AT RUNNING STROKES 71.08
 CALCULATION OF BHP DURING THE CEMENTING JOB

RIG NO: 0 DATE : 2/5/2025

WELL NO : 0

PRESENT MUD WEIGHT = 1.32 S.G. OF CEMENT SLURRY= 1.9

DEPTH = 2595 M
(1) BHP WITH PRESENT MUD WEIGHT :

(MW X DEPTH)
BHP = ----------------------- = 342.54 KSC
10
(BHP X 14.2 )
PRESSURE GRADIENT = ----------------------- = 0.57129 PSI/FT
(DEPTH X 3.281)

(2) BHP IN THE ANNULAS AFTER PLACING THE CEMENT COLUMN

IN THE ANNULAS :

(A) HEIGHT OF CEMENT COLUMN = 400 M

(SP. GR. OF CMT SLURRY X DEPTH)

BHP = -------------------------------------------------------- = 76 KSC
10
(B) HEIGHT OF PREFLUSH COLUMN = 657.297 M

(SP. GR. OF PREFLUSH X DEPTH)

BHP = -------------------------------------------------------- = 65.729669253898 KSC
10
(C ) HEIGHT OF SCAVENGING SLURRY = 0M

BHP (SP. GR. OF SCAVENGING SLURRY X DEPTH)

-------------------------------------------------------- = 0 KSC
10
(D) HEIGHT OF MUD COLUMN = 1537.7 M

(SP. GR. OF MUD X DEPTH)

BHP = --------------------------------------------- = 202.97683658485 KSC
10

TOTAL BHP IN THE ANNULAS = 344.707 KSC

(A) + (B) + (C) + (D)
(BHP X 14.2 )
PRESSURE GRADIENT = ----------------------- = 0.575 PSI/FT
(DEPTH X 3.281)
(3) BHP INSIDE THE CASING AFTER PLACING CEMENT COLUMN
IN THE ANNULAS :

(A) HEIGHT OF MUD COLUMN = 2559 M

(SP. GR. OF MUD X DEPTH)

BHP = --------------------------------------------- = 337.788 KSC
10
(B) HEIGHT OF CEMENT COLUMN = 36 M

(SP. GR. OF CMT SLURRY X DEPTH)

BHP = -------------------------------------------------------- = 6.84 KSC
10
TOTAL BHP INSIDE THE CASING = 344.628 KSC
(A) + (B)
(4) DIFFERENTIAL PRESSURE :
(2) - (3) = 0.0785 KSC
1.1148 PSI
(5) DROP IN PRESSURE DURING THE TRANSITION PERIOD
OF CEMENT SLURRY

(A) HEIGHT OF CEMENT COLUMN = 400 M

(SP. GR. OF CMT SLURRY (=1.0 ) X DEPTH)

BHP = ----------------------------------------------------------------- = 40 KSC
10
(B) HEIGHT OF PREFLUSH COLUMN = 657.297 M

(SP. GR. OF PREFLUSH X DEPTH)

BHP = -------------------------------------------------------- = 65.729669253898 KSC
10
(C) HEIGHT OF MUD COLUMN = 1537.7 M
(SP. GR. OF MUD X DEPTH)
BHP = --------------------------------------------- = 202.977 KSC
10
TOTAL BHP IN THE ANNULAS = 308.707 KSC
(A) + (B) + (C)
MWE= 417.23 x 10/2922= 1.05649

(BHP X 14.2 )
PRESSURE GRADIENT = ----------------------- = 0.51486 PSI/FT
(DEPTH X 3.281)

Drop In Pressure= 33.8335 KSC

480.436 PSI
 RIG NO.: 0 WELL NO.: 0 DATE: 2/5/2025

PRESSURE DURING CIRCULATION PRESSURE DURING DISPLACEMENT

TOTAL MUD PUMP TOTAL MUD PUMP

TIME MP-1 MP-2 TOTAL TOTAL MP-1 MP-2 TOTAL VOLUME PRESSURE TIME MP-1 MP-2 TOTAL TOTAL MP-1 MP-2 TOTAL VOLUME PRESSURE
SL. SPM SPM SPM DISCHARGE STROKES STROKES STROKES
PUMPED
SPM SPM SPM DISCHARGE STROKES STROKES STROKES
PUMPED
(psi) (psi)
No
1 14:00 39 55 94 1839.58 1917 1799 3716 72722.12 2000 12:26 46 49 95 1859.15 99 68 167 3268.19 1500
2 39 55 94 1839.58 0 0 850 0 0 0 0
3 63 63 1232.91 0 0 850 0 0 0 0
4 0 0 0 0 0 0 0 0
5 0 0 0 0 0 0 0 0
6 0 0 0 0 0 0 0 0
7 0 0 0 0 0 0 0 0
8 0 0 0 0 0 0 0 0
9 0 0 0 0 0 0 0 0
10 0 0 0 0 0 0 0 0
11 0 0 0 0 0 0 0 0
12 0 0 0 0 0 0 0 0
13 0 0 0 0 0 0 0 0
14 0 0 0 0 0 0 0 0
15 0 0 0 0 0 0 0 0
16 0 0 0 0 0 0 0 0
17 0 0 0 0 0 0 0 0
18 0 0 0 0 0 0 0 0
19 0 0 0 0 0 0 0 0
20 0 0 0 0 0 0 0 0
22 0 0 0 0 0 0 0 0
23 0 0 0 0 0 0 0 0
24 0 0 0 0 0 0 0 0
25 0 0 0 0 0 0 0 0
26 0 0 0 0 0 0 0 0
27 0 0 0 0 0 0 0 0
28 0 0 0 0 0 0 0 0
29 0 0 0 0 0 0 0 0
30 0 0 0 0 0 0 0 0
31 0 0 0 0 0 0 0 0
32 0 0 0 0 0 0 0 0
33 0 0 0 0 0 0 0 0
34 0 0 0 0 0 0 0 0
35 0 0 0 0 0 0 0 0
36 0 0 0 0 0 0 0 0
37 0 0 0 0 0 0 0 0
38 0 0 0 0 0 0 0 0
39 0 0 0 0 0 0 0 0
40 0 0 0 0 0 0 0 0
41 0 0 0 0 0 0 0 0
42 0 0 0 0 0 0 0 0
43 0 0 0 0 0 0 0 0
44 0 0 0 0 0 0 0 0
45 0 0 0 0 0 0 0 0
46 0 0 0 0 0 0 0 0
47 0 0 0 0 0 0 0 0
48 0 0 0 0 0 0 0 0
49 0 0 0 0 0 0 0 0
50 0 0 0 0 0 0 0 0
 RIG NAME: 0 7'' CASING CEMENTATION JOB PLAN WELL NO.: WELL NO.: DATE: 2/5/2025

DRILLED DEPTH = 2679 METER LOGGERS DEPTH = 2679 METER

9 5/8"CASING
SHOE= 1786 METER 13 3/8" CASING SHOE = 276 METER
PRESENTCSG SIZE = 7" CSG (L-80, 29 PPF, BTC) MUD TYPE = WBM - KCL-PHPA
7 "CASING SHOE = 2595 METER (TVD= m) MUD WEIGHT = 1.32 VISC = 50 SEC
7" FLOAT COLAR= 2559 METER WELL TEMP (BHST)= 117.6 o
C BHCT= 76.30 o
C
CMT. RISE REQD = 2195 METER-FROMSURFACE MAX ANGLE = 0 DEG
ZONE OF INTEREST = (1) Barefoot
: JOB PLAN :
1) LOWER 7" CASING UP TO TARGET DEPTH i.e. UP TO 2595.00 MTR. WITH C/SHOE & F/COLLAR KEEPING
THREE JOINTS APART. INSTALL CENTRALIZER AS PER PLAN.( Total - 13 Nos, TURBOLIZER= 3 Nos & CENTRALIZER= 10 Nos)
2) CIRCULATE AND CONDITION THE WELL MUD THOROUGHLY FOR MINIMUM 1-1/2 to 2 CYCLE & ACHIEVE
PROPER MUD CONDITIONING. DO THE RECIPROCATION DURING C & C OF MUD.
3) PUMP AROUND 30 CU.MTR OF LOW VISCOSITY FRESH MUD BY RIG PUMP AHEAD OF CEMENTATION.
4) HOOK UP THE CEMENTING HEAD AND CEMENTING LINE HAVING PRELOADED BOTTOM & TOP PLUG.
5) RELEASE/DROP BOTTOM PLUG FROM CEMENTING HEAD.
6) TEST DISPLACEMENT LINE WITH BOTH MUD PUMPS INDIVIDUALLY AT 2500 PSI PR. ONCE OK BLEED OFF PRESSURE.
7) MIX & PUMP 5 CU.MTR OF SAPP SOLUTION FOLLOWED BY 05 CU.MTR OF D/W AS P/FLUSH BY C/UNIT.
8) BATCH MIX C/SLURRY & PUMP 6.8 CU.MTRS OF 1.90 SP.GR.WT.CEMENT SLURRY BY MIXING BLENDED CEMENT
(HAVING DRY BLENDED WITH 33 % BWOC SILICA FLOUR + 5% SILICA FUME) WITH CHEMICAL WATER TO COVER CMT.RISE
APPROX 400 MTR OF CMT COLUMN FROM SHOE IN OPEN HOLE .
9) RELEASE TOP PLUG. ( CLOSE C/HEAD LINE VALVE.APPLY 500 PSI PR BY RIG PUMP.RESET STROKE COUNTER TO "0" ) . OPEN
VALVE AND DISPLACE C/SLURRY WITH 49.59 CU.MTR OF WELL MUD AT 2.50 TO 2.90 CU.MTR TILL LAST 100 STROKES,
THEN PUMP SLOWLY AND BUMP THE PLUG AT 100 - 110 KSC PR DEPENDING UPON THE PUMPING PR..
NOTE: BUMP THE PLUG AFTER ENSURING PLUG HAS RELEASED FROM THE CEMENTING HEAD.
10) RELEASE THE PRESSURE AND CHECK THE FLOAT FUNCTION.
11) CLOSE ANNULAR BOP FOR 6-8 HOURS AND WOC FOR 24 HOURS.

NOTE: -1 PL.ENSURE SALINITY OF DRILL WATER IS TO BE BELOW 500 PPM.

-2 CHECK THE RIG PUMP FOR ITS EFFICIENY & LINE UP TO ENSURE MUD PUMPING BEFORE DISPLACEMENT.
-3 THICKNING TIME OF ABOVE CEMENT SLURRY DESIGNE IS 170 MIN AT ,BHST - 105 º C & BHCT - 70º C.
-4 FOR DISPLACEMENT = P-1) NO.OF STROKE = @ 100 % NUMBERS = @ 97 % = STROKE
P-2) NO.OF STROKE = @ 100 % NUMBERS = @ 97 % = STROKE
-5 CHECK MUD TANK LEVELS DURING CEMENT PUMPING AND DISPLACEMENT.

COPY TO:-
1) RIG INCHARGE
2) SHIFT INCHARGE
3) SHIFT CHEMIST
 Input Data Output Data
Expected Cement Top 2859 m Length Of Cement Plug 100 M
Depth of Tubing Open end 2959 m Volume of Cement Slurry 1.94 M3
Casing Capacity 19.4 l/m Yield 0.818471338 M3/MT
Tubing Capacity 3.82 l/m Quantity of Dry Cement 2.370272374 MT
Annular Capacity 13.2 l/m Quantity of Water Required 1185.136187 Litres
% Water 50 % Length of Balanced Plug 113.9835488 M
HEC length 50 m HEC Solution pumped 660 Litres
Pre-flush Length 50 m Preflush Solution pumped 660 Litres
After-flush Length 100 m Chemical Mixing in 1500 Litres Water in 3 MT O.W.C
No. Of Stands-Safety Pull-out 7 Double Stands After-flush solution pumped 382 Litres
% FL-52 0.65 % Displacement Volume 10.48596284 M3
% CD-32 0.1 % No. Of Stands-Pull-out 8.108108108 Double Stands
% R21L 0.4 % Reverse-Wash Volume 22.22476 M3
%FP21L 0.2 % Time for Reverse Wash 33.07697963 Minutes
Sp. Gravity Of Brine 1.1 Well Circulation 74.95373638 Minutes

Pump-1
SPM 40 Stokes/min Quantity of FL-52 19.5 LITRES
Liner Dia 6.5 Inch Quantity of CD-32 3 KG
Stroke Length 10 Inch Quantity of R21L 8.57 LTR
Discharge 16.3085 Litres/Stoke Quantity of FP21L 6 LTR
Circulation Rate 652.34 Litres/minute BHP @ Depth 325.49 KG/CM2
Pr. Gradient 0.476074368 PSI/FT
Pump-2 Fracture Grad. Assumed(safety) 0.7 PSI/FT
SPM 1 Stokes/min BHP 478.586993 KG/CM2
Stroke Length 6.5 Inch 153.096993 KG/CM2
Max. Surface Pressure
Liner Dia 12 Inch 2173.9773 PSI
Discharge 19.5702 Litres/stroke
Circulation Rate 19.5702 Litres/minute