DC Variable Frequency All-electric Bus Air Conditioner

 AC Variable Frequency All-electric Bus Air Conditioner

       

1
DC Variable Frequency All-electric
Bus Air Conditioner - Models

GUCHEN's DC Variable Frequency All-electric Bus Air Conditioners can

application for electric buses with 6~18 meter length, includes EZDD-03,
EZDS-04, EZDS-05 and EZDS-06.

Decreased to
Wight of 12M Electric Bus: 400KG 245KG

Length of 12M Electric Bus is controlled to: < 3M

       

2
DC Variable Frequency All-electric
Bus Air Conditioner - Models

Model: EZDS-06
Application for: 10~13.7m Electric Bus
Weight:
245KG
Rated Consumption: 8.8KW
Rated Evap. Air Vol.: 4,800M3/h
Energy Adjustment Range: 30%~100%
Dimension: 3,000
1,920
285 mm

Appearance subject to material object

       

3
DC Variable Frequency All-electric
Bus Air Conditioner - Models

Model: EZDS-05
Application for: 9~10m Electric Bus
Weight: ≤ 170KG
Rated Consumption: 7.0KW
Rated Evap. Air Vol.: 3,200M3/h
Energy Adjustment Range: 30%~100%
Dimension: 2,360×1,920×285 mm

Appearance subject to material object

       

4
DC Variable Frequency All-electric
Bus Air Conditioner - Models

Model: EZDS-04
Application for: 8~9m Electric Bus
Weight: ≤ 150KG
Rated Consumption: 6.0KW
Rated Evap. Air Vol.: 3,200M3/h
Energy Adjustment Range: 30%~100%
Dimension: 1,960×1,920×285 mm

Appearance subject to material object

       

5
DC Variable Frequency All-electric
Bus Air Conditioner - Models

Model: EZDS-03
Application for: 6~7m Electric Bus
Weight: ≤ 115KG
Rated Consumption: 4.0KW
Rated Evap. Air Vol.: 3,000M3/h
Energy Adjustment Range: 30%~100%
Dimension: 2,399×1,620×245 mm

Appearance subject to material object

       

6
DC Variable Frequency All-electric
Bus Air Conditioner

7
DC Variable Frequency All-electric
Bus Air Conditioner - Energy Saving, Comfort

Load calculation and system simulation in software

8
DC Variable Frequency All-electric
Bus Air Conditioner - Energy Saving, Comfort

Testing the temperature field distribution of each components in order to precision matching

9
DC Variable Frequency All-electric
Bus Air Conditioner - Energy Saving, Comfort

Precise control the flow of

refrigerant, test in all kinds of
environment conditions to get the
best flow data, the data were
fitted to determine the best
control mode to ensure a precise
control.

10
DC Variable Frequency All-electric
Bus Air Conditioner - Energy Saving, Comfort

GUCHEN A/C TESTING CENTER

11
DC Variable Frequency All-electric
Bus Air Conditioner - Energy Saving, Comfort

Vehicle load calculation simulation

Vehicle Cooling Test

12
DC Variable Frequency All-electric
Bus Air Conditioner - Energy Saving, Comfort

Paremeter tuning calculation in control model

13
DC Variable Frequency All-electric
Bus Air Conditioner - Energy Saving, Comfort

Guchen has developed intelligent inverter control model PI with independent

intellectual property through extensive bench testing, theoretical calculations
and actual vehicle validation, which has become the core competitiveness of
Guchen.
The techs in Guchen’s Pure electric bus air conditioners are far more better
than domestic rivals in this field, for its all DC products can save more than 15%
energy which has been verified in vehicle test.

Temperature fluctuation is small 

High Comfortability
Indoor Temp.

Temp. Set
Variable
Frequency Intelligent control model PI reduces
constant the temperature range.
speed


14
DC Variable Frequency All-electric
Bus Air Conditioner - Energy Saving, Comfort

Intelligent pure electric heating system is R&D based on the rooftop heating pump
technology, has developed a electric heater located in driver seat and wall-
mounted electric heater. Temperature can be adjusted according to the climate in
different regions, so as to improve heating performance in cold areas and comfort
compartments.

Wall-mounted Destructive Water immersion

electric heater testing test of electric
heater
15
DC Variable Frequency All-electric
Bus Air Conditioner - Energy Saving, Comfort

Patent of Heat pump heating system in intelligent pure electric roof-top

bus air conditioner system.
16
DC Variable Frequency All-electric
Bus Air Conditioner - Energy Saving, Comfort

17
DC Variable Frequency All-electric
Bus Air Conditioner - Lightweight

Decreased to
Wight of 12M Electric Bus: 400KG 245KG

Length of 12M Electric Bus is controlled to: < 3M

Decreased to
Wight of 9M Electric Bus: 300KG 170KG
Decreased to
Wight of 8M Electric Bus: 260KG 150KG
Decreased to
Wight of 7M Electric Bus: 200KG 115KG

18
DC Variable Frequency All-electric
Bus Air Conditioner - Lightweight

Weight of compressor assy. reduced

from 59kg (compressory body 44kg
+ converter 15kg) to 7.5kg and
components have reached
automobile grade.

New compressor can be Dustproof,

waterproof, shockproof, and
protection performance has met the
IP67 standard.

19
DC Variable Frequency All-electric
Bus Air Conditioner - Lightweight

Company has contacted an alliance with Hitachi Compressor and signed a strategic
cooperation agreement. R&D focus on new energy electric vehicle air-conditioner
compressor. Three advanced core technologies, such as scroll fluid compressor, permanent
magnet synchronous motors, and 360 ° inverter control, have reached the international
advanced level in reliability, energy conservation and environmental protection.

20
DC Variable Frequency All-electric
Bus Air Conditioner - Lightweight

21
DC Variable Frequency All-electric
Bus Air Conditioner - Lightweight

Frequency Changer 7.5kg + Condenser Fan 25kg + Evaporator Blower 25kg

DC Brushless Evaporator Blower 3kg + DC Brushless Condenser Fan 3kg

The DC brushless Blower or Fan with external rotor contains the

characteristics of high efficiency, large air volume, long service life, low
noise, stable performance and stepless speed regulation, which have reached
the automotive-grade. The external rotor brushless DC motor is more stable
and reliable than regular fans when working around the clock, neither AC
interference, nor endanger personal safety.

22
DC Variable Frequency All-electric
Bus Air Conditioner - Reliability

Combined the drive model with

The external drive inverter is not dustproof compressor together as a whole part, the
and waterproof. It can hardly reach the protection class has reached IP67
automotive-grade by air-cooling. standard. The characteristics of
Meanwhile the inner control box will be dustproofing, waterproofing and anti-
dusty after a period of working. vibration make it reach the automotive-
grade.

23
DC Variable Frequency All-electric
Bus Air Conditioner - Reliability
1. All components mets the automotive-grade standard. Power module and compressor have
reached the IP67 standard.

2. Various protection functions: high-voltage alarm and cut-off function, low-voltage alarm and cut-
off function, high-current protection, compressor over-heat discharge protection, high and low
voltage protection of air conditioner systems, and temperature controlling, etc.

3. Passed a rigorous bench testing: rated capacity test (cold / hot), high-temperature cooling /
heating, defrosting, intelligent temperature adjustment, inverter compressor oil and refrigerant
volume confirmation test, vibration test, over-high temperature refrigeration start test, long
operation room.

4. Vehicle test verification: the cooling, heating and other testing operating on different road
conditions, like general highway, elevated road have reached 60,000km in total.

5. Both compressors and power module are waterproof, dustproof, shockproof, which have fully
met the automotive grade. Fan with safe voltage level is more secure, and the protection level is
more higher.

6. Air conditioner weight directly reduces by more than 40%, which lower the center of gravity of
vehicle and improve vehicle safety. Light-weight air conditioner also benefits to reduce vehicle
weight indirectly, which enhances the passenger capacity and mileage.

24
DC Variable Frequency All-electric
Bus Air Conditioner - Reliability

Vehicle test verification

25
DC Variable Frequency All-electric
Bus Air Conditioner - Environmental Protection

 Housing and cover are made of SMC and LFT material,

meanwhile made by mould pressing technology,
ensure that the emissions of harmful substances are
below the national standard. It is unique in the industry.

 All components are passed the rigorous environmental

testing.

26
DC Variable Frequency All-electric
Bus Air Conditioner - Environmental Protection

SMC Housing SMC Cover

(Mould Pressing) (Mould Pressing)

27
DC Variable Frequency All-electric
Bus Air Conditioner - Environmental Protection

Housing Moulds

28
DC Variable Frequency All-electric
Bus Air Conditioner - Environmental Protection
Atomizing Experiments

Formaldehyde Test

29
DC Variable Frequency All-electric
Bus Air Conditioner - Environmental Protection
Total Carbon Volatilization

Benzene, Toluene, Xylene Volatilization

30
DC Variable Frequency All-electric
Bus Air Conditioner - Environmental Protection

Efficient Air Purification System

Guchen has air purification devices with intellectual property rights, which
contain functions of effective dust collection, sterilization and odor removal
action. Patent No.: ZL201220481896.6

Polluted Clean
air air

Polariz
Particle
ation Ultraviolet Nano
coarse Electronic
fiber light light
filter purification
filter wave catalyst
layer unit
layer unit unit

31
DC Variable Frequency All-electric
Bus Air Conditioner - Environmental Protection
Efficient air purification system
This aire purification system is specially design for the city bus with high
ghh
capacity of passengers and complex internal environment. It enhances
degradation of organic volatile gases function, also strengthens the
PM2.5, sterilization and deodorization function. Modified air purificationonn
system can efficiently make the dust particles, bacteria, viruses and
harmful microbes attach the polarization fiber adsorption layer which iss
located on the upstream. The nanomaterial photocatalysis device and the he
adsorbed layer are closely linked, to obtain sufficient contact surface and
ndd
adequate treatment time. And the polarized fiber adsorption layer
protects the nano-material from dust covering so as to maintain its stablele
photaocatalytic effects.

Polarized fiber Photocatalyst Light pipe Power netting

32
 DC Variable Frequency All-electric
Bus Air Conditioner - Flow Diagram

Outside of Outside of
Inside of
Inside of Bus Bus
Bus
Bus 4 way valve
4 way valve

Condenser Heat exchanger

Evaporator Compressor Heat exchanger Compressor Gas
Gas
separator separator

Exp. valve 2 Exp. valve 2

Exp. valve 1 1 way valve B Exp. valve 1 1 way valve B

1 way valve A 1 way valve A

Cooling Mode Heating Mode

33
 DC Variable Frequency All-electric
Bus Air Conditioner - Internal Structure
DC Compressor IP67
DC Brushless Blower

Power Module
IP67

Condenser

Evaporator Electronic Expansion thermostatic expansion

Valve valve
EZDS-06 Internal Structure
34
 DC Variable Frequency All-electric
Bus Air Conditioner - Flow Diagram

DC Variable
Frequency
Evaporator Compressor
Condenser

Electric Controlling Box

DC Brushless
Blower Expansion Valve

EZDD-03 Internal Structure

35
DC Variable Frequency All-electric
Bus Air Conditioner - Leaders Visit

Minister of China Science and Technology Visit Us

36
AC Variable Frequency All-electric
Bus Air Conditioner - Products

Except DC air conditioners, GUCHEN also supply the AC

(variable frequency all-electric) bus air conditioners:

EZDD-04 AC Electric Air- EFDD-06 AC Electric Air-

conditioenr conditioner

37
DC Variable Frequency All-electric
Bus Air Conditioner - Products

EFDD-05 Installation Drawing

38
AC Variable Frequency All-electric
Bus Air Conditioner - Products

EFDD-03 Structure
39
AC Variable Frequency All-electric
Bus Air Conditioner - Products

       

 

  

 
 
 
 



" #$% " #$% " #$% " #$%
 !

& 
" #$% " #$% " #$% " #$%
 !

'()) '  '  '  ' 

 ) *+ *+ *+ *+

,-'  . /  . /  . /  . /

*  .012 . 012  .012 . -012

40
AC Variable Frequency All-electric
Bus Air Conditioner - Products

Superior Performance
The experimental data comparison
between the third-generation variable
frequency electric air conditioner
EZDD-06G and the well-known foreign
brands, @the same testing conditions:

• The COP of EZDD-06G is 1.77

times of the well-known
international brand products

• Cooling capacity is 1.16 times of

international brands

• Shaft power consumption only is

65% of international brands

41
AC Variable Frequency All-electric
Bus Air Conditioner - Products

Superior Performance

EFDD-06 A/C System testing on the road bewteen city

Zhengzhou and Kaifeng, Vehicle: 13.7m Electric Bus3
Date & Time: 2013-07 11:50~16:10
Ambient Climate: Fine, Temp.30/
A/C Temp. Set: 24/
Power Consumption:
GUCHEN P = 4.3 KW
Domestic Brand P = 6.3 KW
International Brand P = 5.3 KW

42
GUCHEN Variable Frequency All-electric
Bus Air Conditioner - Application

1. EZDS-06GA Variable
Frequency Electric A/C
system (cooling+heating)
OEM for Yutong City Bus
ZK6100EGAA, ZK6125HG.
Thereinto, ZK6125HG -
steady operation over 4 years.
2. EZDS-06GAE AC Electric
A/C sysem OEM for
ZK6125BEVG1ZK6122H.


43
GUCHEN Variable Frequency All-electric
Bus Air Conditioner - Application



44
Thanks for your attention!
! " # $ % & ' ( ) * +
ZHENGZHOU GUCHEN INDUSTRY CO., LTD.

4536789:;129< Add: No.129 HUANGHE ROAD, ZHENGZHOU, CHINA

=>30371-69152893 Tel: 0371-69152893
?@30371-69182594 Fax: 0371-69182594
[email protected] E-mail: [email protected]
C53www.guchen.com Website: www.guchen.com