Presentation

on
Introduction to
ECSCADA
BASIC SCADA SYSTEM
 WHAT IS SCADA

➢ SCADA is an acronym that stands for

Supervisory Control and Data Acquisition.

➢ SCADA refers to a system that collects

data from various sensors at a factory,
plant or in other remote locations and then
sends this data to a central computer
which then manages and controls the data
 SCADA applications
SCADA finds applications in small to very large industrial
applications. They include

• Pipelines for Oil, Gas, Water etc.

• Off shore and on shore Oil drilling and production facilities
• Nuclear Applications
• Cement, Steel, Fertilizer and other process plants
• Power plants and electrical sub stations
• Electrical traction
• Power transmission and distribution
 SCADA system components

➢ FieldInstruments
➢ IED devices/RTU/PLC
➢ SCADA servers with SCADA software
➢ MMI/HMI Clients for operator interface
➢ Remote Work Stations
➢ Web server for serving web clients
➢ OPC/HISTORIAN Servers
➢ Networking Equipment
 SCADA system components

➢ Field Instruments for sensing, collecting,

sending the field value
➢ RTU/PLC for collecting values from field
instruments, processing, sending to
SCADA, energizing the outputs.
➢ SCADA Servers will collect data from
PLC/RTU and send to MMI for display
 SCADA server software
➢ Operating system based on Unix/Windows/Linux/Open
VMS
➢ RDBMS Software Oracle/Sybase/SQL server/Mysql
➢ Language compilers like c, c++
➢ SCADA software [ECSCADA, wonderware, ifix, citect]

SCADA client software

➢ Windows/Linux Operating system
➢ Client component of RDBMS
➢ VC++/VB/.Net compilers /libraries
➢ Client component of SCADA system
 Networking
➢ LAN switches for connectivity between
servers and different nodes.
➢ WAN routers for communicating with
remote locations.
➢ Terminal servers for communicating with
serial devices.
Data flow from field to SCADA
HMI
TO
SCADA

DNP

10/100 Mbps
Ethernet LAN

Flow
Computer
RTU

Genius Bus

Variable
Frequency Drive

I/O
LAN

I/O
racks
1/23/2025 9
 Data flow from Field to SCADA
1. Sensors and instruments
converts physical quantity to
electrical signal
2. This ES received by AI/DI
card (4-20 mA or 5 V) will be
processed in PLC/RTU
3. PLC/RTU sends this data to
SCADA Servers using some
standard protocol via
serial/TCP
4. SCADA will display the data
after scaling the value.
5. SCADA will display the data
in the form of Mimics,
tabular, graph, reports etc.
6. User can drive the AO/DO
commands to PLC from
SCADA MMI.(MMI->PLC-
>PLC DO/AO->Field Inst.
Brief History of SCADA, CnID
 SCADA/CnID
➢ Earlierit is SCADA division
➢ Merged with CnID/CSG
➢ In 2009/10 it was renamed as CnID
➢ SCADA/CnID division supplied number of
SCADA systems with ECSCADA and
various PLCs mainly to Oil & Gas sector
ECIL’s company profile
CnID successfully commissioned nearly 40 Pipeline SCADA
application projects for IOCL, BPCL, HPCL, CCK Petronet, JAL
International and Electrical SCADA systems like DSP, RSP, BSP
etc.

SMPL, PHBPL, KBPL, CTMPL, KVSSPL, KDKRPL,

MJPL, GSPL, HMRBPL, Bareja, CBPL, ATFM etc.

Mumbai-Manmad-Manglya-Bijwasan, Bina - Kota,

Vadinar-Bina, Kota-Jabner Pipeline projects.

Mumai-Pune PL , TPPL, MDPL , RKPL, VVSPL,ASPL

EIL
etc.

NJ SCADA project
ECIL’s company profile
CnID also supplied SCADA systems for the following
customers

DSP,RSP, Level 2 Cochin –

PS4 for SECC/
BSP Automati RTUs Coimb –
GSLV NPR
on Karur PL

DFRP, Zirconium
Oxide & PLC Based
P3A, ROP KARP, Sponge
production SCADA
PLC HMI
system
BARC IGCAR VECC
 ECSCADA Evolution
2019
Linux
HMI
2017
Linux
2015/17 Server &
2012 WindowVirtualiza
Windows s 2016 tion
2009 2012 Server,
2006 Window Server,
2003 Window
HP- s 2008 Windows 7
True64 s 10 HMI
UX Server, HMI
2000 Unix Server integri Window
1995/98
PDP 11 Windows Windows ty s 7 HMI
system Open XP HMI,
NT/2000 Server
1985 VMS Windows
Server,
PDP Server, HMI 2003 Server
11 Windo
enhance
Syste ws SCADA SERVERS
ment
ms 95/98
HMI
Technical skills of CnID
•Continuous updates on state-of-the-art technologies.
•Continuous R&D in SCADA and associated applications.
•System engineering skills in integrating different SCADA systems,
PLCs, RTUs and Application software.
•To integrate PLCs of different makes
•Interface flow computers/PIDs
•Interface tank gauging system
•Interface serial line devices
•Simulators
 ECSCADA Projects

➢ IOCL: CTMPL, KVSSPL, KDKRPL, KBPL,

PHBPL, ATF, SMPL (old, new), MJPL (old
,new), AHPL, DDPL, JPNPL, UNA,
HMRBPL, GSPL etc.
➢ BPCL: MMPL, MBPL, KJPL, BKPL, VBPL
etc.
➢ HPCL: TPPL, MHBPL, MDPL, PVPL,
BPPL, ASPL, RBPL, VDPL, VVSPL,
RKPL etc.
 ECSCADA Projects

➢ JAL International
➢ CCKPL
➢ Electrical: BSP, RSP, DSP, VSP
➢ DAE: IGCAR, BARC, BHAVANI etc.
➢ ISRO: PS4
ECSCADA
 ECSCADA Variants

1 2 3 4
Serv Windows Unix Linux Linux
er
Clien Windows Windows Windows Linux
t (New)
❑ Oil & Gas ❑ DAE (Expected)
Users ❑ DAE ❑ DAE
▪ INRB
▪ HWPM ▪ RMP, ▪ FRFCF
▪ NDDP, Mysore ▪ NFC, Kota
▪ IOCL
Kalpakkam ❑ Others ▪ NFC,
▪ NFC, Hyderabad
Hyderabad ▪ BPCL ▪ HWB
❑ Oil & Gas ▪ SHAR, ISRO
▪ RRCAT
▪ IOCL ▪ HPCL ▪ Other DAE Units
▪ BPCL ❑ Oil & Gas
▪ HPCL
▪ CCKPL (Expected)
▪ HMEL ▪ IOCL HMRBPL, GSPL
❑ Power sector ▪ BPCL
▪ DSP ▪ HPCL
▪ BSP
 ECSCADA Features
▪ Client-Server and standalone architecture
▪ Data Acquisition and control through Modbus Serial/TCP,
DNP Serial/TCP , IEC 60870-5-104 protocols with PLC/RTUs
and IEDs
▪ Database management : Supports Oracle (Unix),
MSSQL(Windows), Sybase(openVMS), MySql and MariaDB
(Linux)
▪ Alarm and event management
▪ Historian - Real time & Historian data - graphical and
tabular forms
▪ Suite of data access services for interfacing third party
applications – OPC DA , OPC – UA & ICCP
 ECSCADA Features

▪ Provides redundancy at various levels

▪ Network management system for providing system
diagnostic support
▪ Interface to SCADA Web Server for providing web
enabling facility to SCADA database
▪ SMS/E-mail facility to send critical alarms to
officers/operators
▪ Intra SCADA Servers transfer
▪ Time synchronization across the nodes
▪ Excel/pdf based reports
 ECSCADA HMI Features
▪ Powerful graphical design studio for development of
Mimics
▪ Runtime environment
▪ Database editor
▪ Face plates
▪ Rich Symbol library
▪ User defined symbols/library
▪ Scripting & expression based dynamic association
▪ Dual Monitor support
▪ Security Features
 ECSCADA Design Studio Features
▪ Easy to use tool box, User friendly
▪ Grouping of Objects as a component for re-usability
▪ Pages, templates, components
▪ All required Object dynamic properties like Movement,
Scaling, Rotation, Actions etc..)
▪ Multiple instance of group of objects with tags substitution
▪ Compilation and error display.
▪ Cloning of objects, pages, components, templates
▪ Parallel engineering activities (Export /Import)
▪ Security privileges and Password protection
 SCADA MASTER CONTROL STATION (SMCS) CONFIGURATION HPCL INTRANET

for MDPL SCADA PROJECT MANAGEMENT

MIMIC SCREEN Firewall Router PC
(REAR PROJECTION) WEB SERVER CISCO 1721 TELECOM
BARCO MAKE VIDEO SYSTEM
XW6200
PROJECTOR (NOTE-2)
DLP Ethernet SW
CONTROLLER BCL

HP INTEGRITY HP INTEGRITY HPXW 6200 (NOTE-3)

SCADA HP HP HP
RX4640 RX4640 HPXW6200 EWS 3550n 2420n 2420n
SCADA SER-1 SCADA SER-1 APPS SERVER LP-2 5620
HPXW6200 HPXW6200 TFT CLP LP-1
TFT TFT WITH APPS MMI SCADA MMI-1 SCADA MMI-2 Appliance
15”
21” Cisco
15”
TFT TFT TFT TFT
TFT TFT TFT 7120 1841
21” 21” 21” 21”
21”
21” 21” 21” Appliance WAN
ROUTER

Symmetricom V DUAL REDUNDANT LOCAL AREA NETWORK – ETHERNET SWITCHES

Tymserve 2100 GPS TIME
DIGI DIGI SERVER
ETHERLITE32 ETHERLITE32
FOR BAHADURGARH RWS BCL
TERMINAL TERMINAL TERMINAL TERMINAL
TERMINAL MIMIC SCREEN (NOTE-3)
SERVSER 2 SERVSER 3 SERVSER 4 5 VIDEO
SERVSER 1 SERVSER (REAR PROJECTION)
1 2 22 32 32 31 - - - - - 2 1 33 34 - - - - - - 64 64 63 - - - 34 33 PROJECTOR
BARCO MAKE

DLP
LINE SWITCHING CONTROLLER
LINE SWITCHING UNIT TELECOM
UNIT 64 63 - - - - 34 33 SYSTEM
1 2 22… 32 LP HPXW
(NOTE-2)
TELECOM HP2420n 6200
FOR SANTALPUR,PALANPUR,AWA,
AJMER, JAIPUR,REWARI & SYSTEM RWS
TELECOM
RWS LOCATIONS (NOTE-2) TFT TFT WAN ROUTER
SYSTEM 21” 21” Cisco1841
(NOTE-1) LP
MUNDRA HP 2420n HPXW6200
RTU RWS ETHERNET SWITCH
TFT TFT Cisco 3500
ABRIVATIONS:
21” 21”

BCL: BACK-UP COMMUNICATION LINK

MMI: MAN MACHINE INTERFACE
SD : SWTCHING DEVICE TERMINAL DIGI TERMINAL
RWS: REMOTE WORK STATION SERVSER 5 ETHERLITE32 SERVSER 6
VGC: VIDEO GRAPHIC CONTROLER CARD NOTE :
1.Telecom system will provide individual time slots for communicating with RTU. 1 2 22 32 33 34 - - 63 64
CLP: COLOR LASER JET PRINTER
LP : LASER JET PRINTER (B/W) 2.Telecom system provide 10/100 base –T Ethernet link for communication with seven RWSs. TELECOM
ISP: INTERNET SERVICE PROVIDER 3.Communication will be through 2 Mbps BCL between Mundra & Bahadurgrah. SYSTEM
IDS : INTRUSION DETECTION SYSTEM 4. Telecom system will provide 2 Mbps(E1,120 Ohms balanced) point to point OFC link (NOTE-1)
EWS : ENGINEERING WORKSTATION6 between Mundra & Bahdurgrah.
DISPLAYS
(facia)
 Menu Bar: Displays the menu items offered to the operator

Tool Bar: Which displays frequently used commands in the form of icons and also serves as
Tool Tip when we place the Cursor on the particular Icon.

Latest Alarm / Event Window

Event Window: This window consists of display of latest event occurred in the SCADA system

Alarm window: This window consists of display of latest two alarms occurred in the SCADA system
Event window

Alarm window
 System Status Bar
Menu Bar
Tool Bar
EC logo

Console Name
System and network to which the workstation is connected
Current operational mode (privileged /non privileged)

Displays system response

to an operator request

Date and time

Menu bar

Tool bar

SYSTEM STATUS BAR

DISPLAY MENU ITEMS
 Items in Display menu

Displays the latest 2000 alarms in the system

Displays the latest 2000 events in the system
Facilitates the operator to sort the alarms in various ways
Alarms can be filter out based on location wise, Category wise, and group wise.
To display of Pressure, Temperature, Flow and Hydraulic Pressure Profiles
Current Trend data will be displayed in the graphical mode
Current Trend data will be displayed in the tabular Format.
Historical Trend display in the graphical mode (CURVE)
Historical Trend Display in the form of value tables

Assigned Trend data will be displayed in the graphical mode

Assigned Trend data will be displayed in the of tabular format
Historic Assignable Trend data will be displayed in the graphical mode
List RTUs and with scanning status will be displayed

List of Plant locations in the system

Summary of a Database point
This will display the Apps Entry Dialog box for operator entry values for
application software purpose

This will display the Reports Box for Day Alarm, Day Event and Apps Filter Events
This will run report generator application if it is not running to get the reports

This will display the Control Logic sequence MMI screens

This will display the clients tasks running status
This will display Alarm and Events inhibited points list
Tile Vertically : This option enables us to view vertically more than one MMI screen, which are
already opened on the desktop screen area as shown below
Tile Horizontally : This option enable us to view horisontally more than one MMI screen,
which are already opened on the desktop screen area as shown
Popup Window – Analog Point
Popup Window – Digital Point
Popup Window – Double Digital Point
T
A
G

D
E
T
A
I
L
S

Tag Current status

Flow Computer Data
Control Command Execution for Mainline Pump
Control Command Execution for MOV
Control Command Execution for MOV with Permissives Check
 DISPLAYS (Facilities)
➢ Menu creation for master and sub-index displays
➢ Overall process displays
➢ Individual process displays
➢ Single line diagrams for various sections of P&IDs.
➢ Latest Alarm and event displays
➢ Alarm and event history
➢ Real time and historical trending displays
➢ Bar graph, single loop, face plate displays
➢ Database overview displays
➢ Telemetry control displays
 DISPLAYS(Facilities)

➢ Links to third party MMI

➢ System status displays
➢ Reports
 DISPLAYS(Facilities)

➢ OPC interface to link third party servers to

get the data directly from their server with
out connecting to their PLC/RTU.
➢ System status graphic display to monitor
the healthiness of various nodes, paths in
the SCADA Network.
System status display
System Status Diagram – RWS’s Connectivity
 Alarm management (features)
➢ Alarms and Events
➢ Alarms:
⚫ Digital alarms
⚫ Analog alarms
⚫ Device alarms
⚫ System alarms
⚫ Application alarms
Events:
⚫ Digital events
⚫ Analog events
⚫ Operator messages(ack, retn to normal, command execution
etc)
⚫ System events
⚫ Application events
 Alarm management (Display facilities)
➢ Latest alarm and event window
➢ Latest alarms and events display
➢ Device alarms
➢ History alarm display
➢ Alarm filtering options
➢ Zone wise alarm filtering options
➢ File display options.
Events display
Alarm display
ALARM FILTER
HISTORY EVENT FILTER
Daily Event Report
Zonal Wise Alarm Filtering – Selection – Right Click
Zonal Wise Alarm Filtering – Window
Zonal Wise Alarm Filtering – Click Change Group
 Trending & archiving
Trends

Current Historic

Tabular Graphical Form

 Trending & archiving(Facilities)
➢ Selection of various Time scale (x-axis)
➢ Selection of Sampling rate
➢ Selection of range
➢ Selection of No of points in a group
➢ Zooming, value at mouse pointer, printing
➢ Pen inhibit, color change
 Trending & archiving
➢ Real time trends and historical trends shall
be possible on any parameter( AI, AO, AC)
with correct tags and engineering units and
ranges.
➢ Shall be available in graphics and tabular
formats
➢ Shall support selection of sampling rate,
range, time periods.
➢ Shall support zooming, fall back to previous
screen, display of value at a particular time
on the trend curve by clicking the mouse on
the curve
C u r r e nt Tr en d
Current Trend - Selection
Current Trend – Trend Display
Current Trend – Trend Display
Current Trend – selection by button feature
Range change
C u r r e nt Tr en d - Ta bu l ar
Current Trend in Tabular Form
Current Trend in Tabular Form - Display Result
Historic Trend
Historic Trend
Historic Trend details

StartDate: This represents the Starting date(DD-MM-YYYY )from

which the user requires the trend display. Here user can select date
by entering the date manually or by selecting the date, month and
year from the drop down list.

StartTime: Start time(HH-MM) represents the Starting time of the

Trend from which the historic graph to be displayed. This to be
entered in the pre defined format HH:MM by the user

Duration: Duration(HH-MM) Represents the total duration of the

trend from the Start Time. This also to be entered in the pre defined
format HH:MM by the user.

Sampling: The User can select the desired

sampling. The following samplings are available
for Historic Trends.
1.5 seconds
2.15 seconds
3.30 seconds
4.1 minute
5.5minute
6.10minute
7.30minute
Historic Trend Display
H is t o r ic Tr e n d - Ta bu l ar
Historic Trend in Tabular Form
Historic Trend in Tabular Form - Result
A s s ig n a bl e Tr e nd
Assign Trend – How to Open?
Assign Trend – Selection of RTU Name
Assign Trend – Selection of Tag Name
Assign Trend – Selection of Range
Assign Trend – Selection of Limits
Assign Trend – Display
Assign Trend – Deassign
A s s ig n a bl e Tr e nd - Ta bu l a
Assign Trend Tabular– How to open?
Assign Trend Tabular – Display Result
 Reports Generation
➢ Reports are another form of displaying
SCADA data in Excel format
➢ The Report configuration tool of SCADA
package allow new report formats and
modification of existing reports.
➢ Shall support on demand printing and on
the occurrence of predefined time.
➢ Daily and shift wise reports
Reports – SCADA and APPS – Reports Generator
Reports – SCADA and APPS – Generation of Shift Reports
Reports – SCADA and APPS
Shift Reports – Selection of File for APPS

Click Open to get the report data for that particular file and Shift
Shift Reports – Selection of Shift1 Report File

Click Open to get the report data for that particular file and Shift
Shift Reports – Opening of Shift2 Report
Shift Reports – Display of Shift2 Report for MG Terminal
Shift Reports – Selection of Shift3 Report File