PCB DESIGN & CIRCUIT Lab Manual-2
PCB DESIGN & CIRCUIT Lab Manual-2
LAB MANUAL
LIST OF EXPERIMENTS
EXPERIMENT NO:1
SCHEMATIC:
A schematic is merely a collection of electronic symbols connected together with virtual
“wires.” The main reason you need a schematic when fabricating a printed circuit board
is to provide input (a net list) to your layout and routing tool.
NETLIST:
A net list is a file, usually ASCII text, which defines the connections between the
components inyour design.
CREATING PROJECT:
To create a new project, use Capture’s Project Wizard. The Project Wizard provides you
with the framework for creating any kind of project.
1 Launch Capture.
2 From the File menu, choose New > Project.
3 In the New Project dialog box, specify the project name
4 To specify the project type, select Analog or Mixed A/D.
5 Specify the location where you want the project files to be created and click OK.
6 In the Create PSpice Project dialog box, select the
Create a blank project option button.
Adding parts:
parts from “Name of Libraray”.OLB. To add libraries to the project, select the Add
Library button.
3 Browse to <install_dir>/tools/capture/library/pspice/eval.olb.
Connecting parts:
After placing the required parts on the schematic page, you need to connect
the parts.From the Place menu, choose Wire.
Net List:
Ans. TINA Design Suite is a powerful yet affordable circuit simulation and PCB design
softwarepackage.
Ans. It is used for analyzing, designing, and real time testing of analog, digital,
VHDL, MCU,and mixed electronic circuits and their PCB layouts.
Ans. To meet this requirement TINA v9 has the ability to utilize the increasingly
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Ans. It enhances your schematics by adding text and graphics elements such lines, arcs
arrows,frames around the schematics and title blocks.
Ans. The new fully integrated layout module of TINA has all the features you need for
advanced PCB design, including multilayer PCB's with split power plane layers,
powerful autoplacement & autorouting, rip-up and reroute, manual and "follow-me"
trace placement, DRC, forward and back annotation, pin and gate swapping, keep-in and
keep-out areas, copper pour, thermal relief, fanout, 3D view of your PCB design from
any angle, Gerber file output and much more.
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EXPERIMENT NO:2
AIM: Design a half wave rectifier using TINAPRO and observe its output on a virtual
oscilloscope.
APPARATUS: PC installed with TINAPRO
CIRCUIT DIAGRAM:
Program
HALF WAVE rectifier
Vin 2 0 sin(0 220 50 )
RL 5 0 500
RS 2 1 10
L1 1 0 2000
L2 3 0 20
K1 L1 L2 0.99999
D1 3 5 mod1
.model mod1 D (IS=1e-14, n=1)
.tran 0.2m 200m
.plot tran v(3), v(5)
.probe
.end
RESULT:
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CONCLUSION: Thus we have studied the half wave rectifier using TINAPRO window and
observed its output on the virtual CRO.
Q.1What is rectifier?
Ans. A rectifier is an electrical device that converts alternating current (AC), which periodically
reverses direction, to direct current (DC), which flows in only one direction. The process is
known as rectification.
Ans. In half wave rectification of a single-phase supply, either the positive or negative half of the
AC wave is passed, while the other half is blocked.
Q.3 Relate input frequency and the output frequencies of a half wave rectifier and a full wave
rectifier?
Ans.In half-wave rectification, we get pulsating output for half cycle only.Therefore
output ripple frequency is same as the input frequency. But in full wave rectification we get
output for both half cycle. Hence the output at ripple frequency is full-wave rectification is
double the input frequency.
Ans. When +ve terminal of battery is connected to P side & -ve terminal to N side of diode.
Ans. When +ve terminal of battery is connected to N side & -ve terminal to P side of diode.
Ans. The forward voltage at which current through the junction starts increasing rapidly.
Ans. Reverse voltage at which PN junction breaks down with sudden rise in reverse current.
Ans. It is highest instantaneous forward current that a PN junction can conduct without
damage to Junction.
Ans. Passive elements don't require power from the supply to produce its effect on a signal.
They derive the power of the input signal to perform its action. for example, a resistor doesn't
require a separate supply to provide its action of resistance in a circuit. Where as in active
elements there should be a power source for its working. They require a supply for there
working.
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EXPERIMENT NO:3
AIM: Design a full wave centre tapped rectifier using TINAPRO & its output on a
virtualoscilloscope.
CIRCUIT DIAGRAM:
PROGRAM:
*FULL
WAVE
rectifier Vin
2 0 sin(0
230V
50HZ)
RL 5 4 1000
RS 2 1 10
L1 1 0 2000
L2 3 4 10
L3 4 0 10
K1 L1 L2 L3 0.99
D1 0 5 D1N4009
D2 3 5 D1N4009
.model D1N4009 D(Is=544.7E-21 N=1 Rs=.1 Ikf=0 Xti=3 Eg=1.11 Cjo=4p M=.3333
+ Vj=.75 Fc=.5 Isr=30.77n Nr=2 Bv=25 Ibv=100u Tt=2.885n)
.tran 0.2ms 200ms
.probe
.end
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RESULT:
CONCLUSION: Thus we have studied the full wave rectifier using TINAPRO
window and observed its output on the virtual CRO.
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EXPERIMENT NO:4
THEORY:-
Clipper clip off a portion of the input signal without distorting the remaining waveform. In the
positive clipper the input waveform above Vref is slipped off. If Vref=0V, the entire positive half
of the input waveform is clipped off.
Plot of input Vi (along X-axis) versus output (along Y-axis) called transfer characteristic of the
circuit can also be used to study the working of the clippers. For stiff clipper; 100RB < <0.01RL,
Where RB is bulk resistance of the diode. Series resistor RS must be 100 times greater than bulk
resistance R Band 100 times smaller than load resistance RL.
CIRCUIT:-
WAVEFORM:-
INPUT:-
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OUTPUT:-
EXPERIMENT NO:5
THEORY:-
Clipper clip off a portion of the input signal without distorting the remaining waveform. In the
Negative clipper the input waveform above Vref is slipped off. If Vref=0V, the entire Negative
half of the input waveform is clipped off.
For stiff clipper; 100RB < <0.01RL, Where RB is bulk resistance of the diode. Series resistor RS
must be 100 times greater than bulk resistance R Band 100 times smaller than load resistance
RL.
CIRCUIT:-
WAVEFORM:-
INPUT:-
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OUTPUT:-
EXPERIMENT NO:6
AIM: Convert the power supply circuit into PCB & simulates its 2D & 3D view.
THEORY:
Creating a PCB for the circuit simulated in the software involves certain basic steps.
To achieve an accurate PCB design, one that is easy to build, every part in your
schematic must have a physical representation with exact physical size. This is realized
through so-called footprints: drawings showing the outline and the pins of the parts.
Default footprint names to all parts are already defined that represent real components.
Some parts used for theoretical investigations, controlled sources, for example, do not
represent real physical parts and cannot be placed on a PCB. If your design contains such
components, you should replace them with real physical parts.
Of course there is no guarantee that the default physical packages parts are the same
as neededby your design.
1) You can use “Footprint name editor”, which you can invoke from Tools menu. In
thisdialog you can see all of components and their corresponding footprint names.
2) The second way to examine the assigned footprints is to double-click on each part
and checkthe Footprint Name in the component property dialog that appears.
After completing the checking of the footprint names check the 2D/3D shape by clicking
the 2D/3D view button or the F6 key. Unless a component is only meaningful for
analysis, it will have a 3D view. If the physical part association is OK, we can begin the
PCB layout design.
PCB Designing :
To begin PCB design, select the “PCB Design” command on the Tools menu. Set the
parameters as required. Select “Start New Project,” “Auto placement”and“Use board
template.” With the Browse button find and select the 2layer_A.tpt template file from
Template folder. When starting with a template, you are choosing the level of
manufacturing complexity of your project. The following three levels of manufacturing
technology are defined by the IPC-2221 generic standard:
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The template file specifies the number of layers, including their properties, system grid
size, autorouter settings, spacing and track width.
In choosing a PCB template, you should take into consideration technology, density,
and package pitch.To complete the set up, set the PCB size in inches or mm depending
on the measurement unit settings in the View/Options dialog .Now that everything is set
properly press the OK button and the PCB layout design will appear with all the
components automatically placed on the PCB board. While all the parts and nets are
placed, we need to adjust their positions for good placement and easier routing.
Press F4 to reach the Net Editor and set net routing width. First, click on
“Modify all” and enter 12.5 into “Track width” field. Then select power nets
(Ground, VCC, -VCC)
and set their width to 25mil. To automatically route the PCB, press the F5 button or
select“Autoroute board”command from the Tools menu.
Finally, check your design in full 3D. Press F3 or select 3D View from the View menu.
After some calculation, 3D view appears on the screen.
Lastly take the print out of the PCB generated on the trace paper to develop the PCB in
hardwarelab.
CONCLUSION: Thus we have obtained the print of the power supply PCB to develop
the PCB in hardware lab.
Ans. 2D/3D view checking: After completing the checking of the footprint names check
the 2D/3D shape by clicking the 2D/3D view button or the F6 key. Unless a component
is only meaningful for analysis, it will have a 3D view. If the physical part association is
OK, we can begin the PCB layout design.
Ans. The new fully integrated layout module of TINA has all the features you need for
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advanced PCB design, including multilayer PCB's with split power plane layers,
powerful auto placement & auto routing, rip-up and reroute, manual and "follow-me"
trace placement, DRC, forward and back annotation, pin and gate swapping, keep-in and
keep-out areas, copper pour, thermal relief, fan out, 3D view of your PCB design from
any angle, Gerber file output and much more.
Ans. Screen printing techniques actually the process that patterns the metal conductor to
form thecircuit.
Ans. Silk screen printing uses etch-resistant inks to protect the copper foil. Subsequent
etching removes the unwanted copper. Alternatively, the ink may be conductive, printed
on a blank (non- conductive) board. The latter technique is also used in the manufacture
of hybrid circuits.
Q.7What is Photoengraving?
Ans. PCB milling uses a two or three-axis mechanical milling system to mill away the copper
foil from the substrate. A PCB milling machine (referred to as a 'PCB Prototyper') operates in a
similar way to a plotter, receiving commands from the host software that control the position of
the milling head in the x, y, and (if relevant) z axis.
Ans. Chemical etching is done with ferric chloride, ammonium persulfate, or sometimes
hydrochloric acid.
Ans. Lamination: Some PCBs have trace layers inside the PCB and are called multi-layer PCBs.
These are formed by bonding together separately etched thin boards.
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EXPERIMENT NO:7
THEORY:
The designer as well as manufactures prefers to use both the imperial as well as no
imperialsystem of units.The most important to remember is:
1mil = inch
by 1000
1mil= 25.4
micron
1micron= 1mm by 1000Tracks on a PCB add inductance, resistance and
capacitance to the circuit.
INDUCTANCE:
The amount of inductance is relatively constant across substrate types and depends on
the lengthof track. The inductance per unit length of copper track is similar to that for a
component lead.
RESISTANCE:
Resistance of the track depends on the cross-sectional area of the track as well as
the length,hence values are usually quoted in resistance per square for each weight
of copper the most popular copper weight,1 oz., gives a typical value of
0.49mΩ/square.
CAPACITANCE:
A=coverage area
H=distance
between tracks
Therefore a 1 oz. copper track, .5mm (0.020 “) wide, 20 mm (.8“) long over a ground plane on a
.25 mm (.010”) thick FR4 laminate would exhibit a resistance of 9.8mΩ, an inductance
of 20nH,and a capacitive coupling to ground of 1.66 pF. These values may seem like
low and negligible but when we talk of so many track then these values add up. These
parasitic effects areunder designers control very much like components values. There are
other design constraints like production, marketing cost etc. Some important tables are
given here for the ready reference and handy, fast calculations.
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CONCLUSION:
The availability of the copper plate of the proper size is the first and foremost
requirement for the making of the PCB.In addition to it, you also require the precision
high speed cutter blade for the fine and précised cutting of these copper plates to the
required size. There can be the manual drilling machine for the drilling of the holes for
components to be placed or the automatic plant as to the availability of the resources at
your hand. There is the list of other equipment to add this like a personal computer
printer, saw, scale, photo plotter, screen printing facility, chemicals, chemical treatment
plant for the exposing and lamination of the PCB.
Ans. Screen printing techniques actually the process that patterns the metal conductor to
form thecircuit.
Ans.These silver conductive inks are formulated for use in printed electronics, to meet
the need for low-cost processing in touchscreens and OLEDs.
Ans. Silk screen printing uses etch-resistant inks to protect the copper foil. Subsequent
etching removes the unwanted copper. Alternatively, the ink may be conductive, printed
on a blank (non- conductive) board. The latter technique is also used in the manufacture
of hybrid circuits.
Ans. Chemical etching is done with ferric chloride, ammonium persulfate, or sometimes
hydrochloric acid.
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EXPERIMENT NO:8
APPARATUS:
ACCESORIES:
1) Tray
2) Brush
3) PCB Laminate
4) Spray
5) Hand gloves
THEORY:
Screen printing techniques actually the process that patterns the metal conductor to
form the circuit. This PCB fabrication process involves a multistep integration of
imaging materials, imaging equipment, and processing conditions with the
metallization process to reduce the master pattern on a substrate. Screen printing is
considered as the most versatile of all printingprocesses as it can be done on wide
variety of substrates of any shape, thickness and size. The screen printing process is
simple, and a wide variety of inks and dyes are available for use in screen printing
than for use in any other printing process.
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The final copper pattern is formed by selective removal of the unwanted copper which
is not protected by an electric resist. FeCl3 solution is popularly used etching solution.
FeCl3 powder will remove the copper from the unprotected part of the PCB. After
removing the PCB it is dried for some time.
Drilling of PCB:
After etching of the PCB the next step is to drill the PCB for the interconnection of the
various components on the PCB. The drill hole is having a diameter of generally one
mm but the resistance sometimes require 1.5mm diameter. The drilling of the PCB is
very important in termsof the working of the PCB hence the drilling is done by drilling
machine of large precision and accuracy.
Since the upper layer of the PCB is a copper clad material which gets oxidised when
comes in contact with the environment that affects the performance of the PCB. Hence
the copper layer iscoated with the laminates that are basically an insulator, to protect
the Etched PCB to get oxidized.
PROCEDURE:
3. Take 10 ml screen coating solution and add 10 drops of sensitizer solution to it.
3. Cut the Light Sensitive film as per the size of PCB layout. Arrange the film
and on PCB screen Printing Unit.
4. Coat the Light Sensitive film on the screen with the Squeeze and dry the screen in
the curingmachine for 5 minutes. Remove the plastic paper from film and dry it again
for 5 minutes.
5. Take the print of PCB layout on the plotting paper and place it on UV
exposure such that solder side is in contact with glass.
7. Develop the screen by spraying water from 1 feet and dry the screen for 15
minutes in theopen air.
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8. Mount the Screen with the help of clamp on PCB Screen Printing Unit and cut it
with the helpof shearing machine
9. PlacePCB Laminate to print and pour the ink inside the screen.
10. Pour 7 ltr water in the tank and add 2kg Ferric Chloride and stir it.
11. Mount the PCB on the clamp of Dipping Arrangement and dip the PCB on
clamp from theopening of cover plate.
Ans. The new fully integrated layout module of TINA has all the features you need for
advanced PCB design, including multilayer PCB's with split power plane layers,
powerful autoplacement & autorouting, rip-up and reroute, manual and "follow-me"
trace placement, DRC, forward and back annotation, pin and gate swapping, keep-in and
keep-out areas, copper pour, thermal relief, fanout, 3D view of your PCB design from
any angle, Gerber file output and much more.
Ans. Screen printing techniques actually the process that patterns the metal conductor to
form thecircuit.
Ans.The final copper pattern is formed by selective removal of the unwanted copper
which is not protected by an electric resist. FeCl3 solution is popularly used etching
solution. FeCl3 powder will remove the copper from the unprotected part of the PCB.
After removing the PCB it is dried for some time.
Ans.After etching of the PCB the next step is to drill the PCB for the interconnection of
the various components on the PCB. The drill hole is having a diameter of generally one
mm but the resistance sometimes require 1.5mm diameter. The drilling of the PCB is
very important in terms of the working of the PCB hence the drilling is done by drilling
machine of large precision and accuracy.