ROMA-2020-ENG
ROMA-2020-ENG
dling industry for over 15 years. They are committed to developing concepts for the most diverse segments
of industry, spanning from pharmaceuticals, through food, to mechanical components, with-out any limit in
Roma stands out for its pro-active approach to business which aims at meeting customer requirements
while ensuring reliability and expertise. Every solution is the result of the synergy created between customers
and our design and development teams, with an eye always set on innovation. Our staff is constantly updat-
ed and trained to offer utmost professionalism throughout the entire production process.
king conveyor...........................................5
robot protection.......................................6
photocells ............................................7
king overedges........................................8
king motorization.....................................9
genius control panel..............................10
rook conveyor........................................11
quick line ..........................................12
knight conveyor.....................................14
bishop conveyor....................................15
check conveyor .....................................16
mate conveyor ......................................17
plastic belt ..........................................18
metal belt ..........................................20
z-shaped conveyor................................22
white separator......................................23
black separator......................................24
castle stair elevator................................26
o-round storage system ........................28
spoon dispenser....................................29
blend mixer ..........................................30
big blend ..........................................31
dolly carousel.........................................32
4
king conveyor
A + 60
A + 60
80
A
80
A
90
90
150
150
BB
H
H
CHARACTERISTICS KING DIMENSIONS
● Standard flat conveyor
● Suitable for conveying lines, assembly lines and to work under IMM or with robot min max
DIMENSION (mm) (mm)
TECHNICAL SPECIFICATIONS A 100 1200
● Structure made of aluminium anodised profile height 90 mm
● With side panels height 80 mm B 600 6000
● Without possibility to work inclined
● Smooth PU belt, without slats, vulcanised belt joint. Temperature resistance from -10°C to + 90°C H 200 2000
● Transmission group composed of: three-phase motor, coupled to worm reduction unit with lubrication for life
● Fixed standard speed ~4 m/min
● Equipped with Start/Stop motor cut-out
● Standard motor supply voltage 400V/50 Hz
we move 5
robot protection
F
E A + 160
H
M
h
N
CHARACTERISTICS
● Robot protection composed of a stout aluminium frame complete
with polycarbonate or metallic net cover
● Robot protection complete with a rear door opening, useful to check products samples
● Robot protection complete with a lateral protective roof
TECHNICAL FEATURES
● All protections are built according to specific requirements from the customer
● Rear door protected by a safety micro allowing the descent of the robot only when perfectly
closed (its connection to the robot at customer charge)
Rear door with safety micro Lateral protective roof
6 we shape
photocells
HOW TO CHOOSE A PHOTOCELL MODELS
● Ft standard: when positioned inside the containment edges it is considered our standard solution
● Ft laser: this photocell replaces the standard one when the product to convey is less than 20 mm height MODEL
NB: this photocell detects products with minimum height of 0,9 mm at 1 mt depth, and products
Depth of field: from 0,1 to 3 mt
with minimum height of 2 mm at 3 mt depth FT STANDARD
Min. height of the product = 20 mm
● Ft for transparency: some in-house test are highly recommended before choosing this ft model
Depth of field: from 0,1 to 3 mt
Photocell distance from control panel: Min. height of the product:
FT LASER
- from 0,9 mm to 1 mt
● From 0 to 5 mt the wire is provided already connected to the photocell
- from 2 mm to 3 mt
● From 5 to 15 mt a 3x1mm wire needs to be prepared for connection (the photocell will have a
non-wired connector) Depth of field: from 0 to 2 mt
FT FOR TRANSPARENCE Detects: glass, Polycarbonate, nylon,
PET bottles
CONFIGURATIONS
PHOTOCELL INSIDE FIXED PHOTOCELL WITH EXTERNAL
THE CONTAINMENT PHOTOCELL ADJUSTABLE PHOTOCELL WITH
EDGES AT CONVEYOR’S END HEIGHT ADJUSTABLE HEIGHT
we shape 7
king overedges
overedges 150 overedges 80 SS overedges 40 W overedges 40 WH
CHARACTERISTICS CHARACTERISTICS CHARACTERISTICS CHARACTERISTICS
● Overedges made of stainless steel ● Overedges made of stainless steel ● Adjustable in width ● Overedges adjustable both in width
AISI 304 h 150 mm AISI 304 h 80 mm complete with ● To convey products (e.g. boxes) and height
● To convey products with large size additional side protections with large size ● To convey products (e.g. boxes)
or quantity ● Solution to be proposed when products with large size
must not come into contact with non-FDA
surfaces or to avoid small pieces getting
stuck between the side panels and the
profile
CHARACTERISTICS CHARACTERISTICS
80 *
8 we shape
king motorization
with standard drive unit with drum motor
or drive unit under conveyor
STANDARD DRIVE ROLLER OR DRIVE ROLLER UNDER CONVEYOR DIAM. 76 DRUM MOTOR ROLLER DIAM. 80
1:80 0,12 KW 4,5 mt/m Ø 80 mm - 0,04 KW - 3,5 mt/m width min 300 mm
1:60 0,12 KW 6 mt/m
Ø 80 mm - 0,08 KW - 6 mt/m width min 300 mm
1:50 0,12 KW 7 mt/m
Ø 80 mm - 0,14 KW - 8,5 mt/m width min 300 mm
1:40 0,18 KW 9 mt/m
Ø 80 mm - 0,14 KW - 11,5 mt/m width min 300 mm
1:30 0,18 KW 12 mt/m
Ø 80 mm - 0,14 KW - 13 mt/m width min 300 mm
1:25 0,18 KW 14,5 mt/m
we shape 9
genius control panel
Starts up the conveyor for a time equal to the duration of the signal coming from the
FEEDER robot. At the end of the feed signal, the control panel stops the conveyor and waits
for the next signal.
10 we control
B
rook conveyor
A
50
α
300
160
A + 70 150
I = ingombro massimo
A
Hs
50
α
Hb
300
160
A + 70 150
we move 11
quick line
The Quick Line series was conceived to respond to two main issues raised by the market:
- necessity of compact, easy-fitting conveyors, suitable for different uses and especially
where limited space is a crucial element (e.g. under IMM)
- reduction of transport costs, which sometimes can considerably impact on the final price
CONSIDERABLE TRANSPORT
COST REDUCTION
12 we move
quick line
PACKAGING OPTIONS
NUMBER OF CONVEYOR A B H
KNIGHT up to 7 (single row) A + 345 C + B + 200 no. of conveyors (max 7) x 180 + 400
from 8 to 20 (double row) 2 x A + 440 C + B + 200 no. of conveyors (max 10) x 180 + 400
BISHOP up to 7 (single row) A + 345 C + B + D + 200 no. of conveyors (max 7) x 180 + 400
from 8 to 20 (double row) 2 x A + 440 C + B + D + 200 no. of conveyors (max 10) x 180 + 400
WE CAN SHIP UP TO
7 CONVEYORS OVERLAPPED
ON A SINGLE ROW!
we move 13
knight conveyor
A
35
120
A + 90 120
H max.
C = 700
110
50°
H min.
25 ° -
185
140
CHARACTERISTICS KNIGHT DIMENSIONS
● Necessity of compact, easy-fitting conveyors, suitable for different uses and especially A B H 25° H 50°
A
DIMENSION
where limited space is a crucial element (e.g. under IMM) (mm) (mm) (mm) (mm)
● Adjustable angle from min 25° to max 50° KNIGHT.0 155 1500 500 1050
● Options: unloading chute / loading hopper
KNIGHT.1 255 1500 500 1050
I
TECHNICAL FEATURES KNIGHT.2 355 1800 650 1250
● Structure made of aluminium anodised profile height 120 mm
● With side panel not removable height 35 mm
● Smooth PU belt, slats h 30 mm pitch 400 mm, vulcanised belt joint.
Temperature resistance from -10°C to + 90°C The sum of the horizontal section (C)
● Transmission group composed of: three-phase motor, and the inclined section (B)
worm reduction unit with lubrication for life shall not exceed 3000 mm
● Fixed standard speed ~3 m/min
● Equipped with Start/Stop motor cut-out
● Standard motor supply voltage 400V/50 Hz
14 we move
bishop conveyor
A
35
120
D
A + 90 120
C = 700
H max.
110
50°
H min.
-
25°
185
140
CHARACTERISTICS BISHOP DIMENSIONS
● Necessity of compact, easy-fitting conveyors, suitable for different uses and especially A B H 25° H 50°
DIMENSION
where limited space is a crucial element (e.g. under IMM) (mm) (mm) (mm) (mm)
A
● Adjustable angle from min 25° to max 50° BISHOP.0 155 1500 550 1100
● Options: unloading chute / loading hopper
BISHOP.1 255 1500 550 1100
TECHNICAL FEATURES BISHOP.2 355 1800 700 1500
● Structure made of aluminium anodised profile height 120 mm I
● With side panel not removable height 35 mm
● Smooth PU belt, slats h 30 mm pitch 400 mm, vulcanised belt joint.
Temperature resistance from -10°C to + 90°C The sum of the horizontal lower section (C),
● Transmission group composed of: three-phase motor, the inclined section (B)
worm reduction unit with lubrication for life and the horizontal upper section (D)
● Fixed standard speed ~3 m/min shall not exceed 3000 mm
● Equipped with Start/Stop motor cut-out
● Standard motor supply voltage 400V/50 Hz
we move 15
B
check conveyor
H max.
C A
50°
H min.
50
25° -
250
170
160
A + 70 150
H max.
C = 800
50°
25° -
H min.
250
170
160
CHARACTERISTICS
● Suitable for different uses and applications especially to be combined with IMM CHECK DIMENSIONS
● Adjustable angle from min 25° to max 50° A B H 25° H 50°
DIMENSION
● Options: unloading chute / loading hopper (mm) (mm) (mm) (mm)
16 we move
D
B
mate conveyor
H max.
C A
50°
50
H min.
25° -
250
160
170
A + 70 150
D
H max.
C = 800
50°
H min.
25° -
250
170
CHARACTERISTICS MATE DIMENSIONS
● Suitable for different uses and applications especially to be combined with IMM
● Adjustable angle from min 25° to max 50° A B H 25° H 50°
DIMENSION I(mm)
= ingombro(mm)
massimo a 40°
(mm) (mm)
● Options: unloading chute / loading hopper
MATE.0 140 1500 600 1100
TECHNICAL FEATURES MATE.1 240 1500 600 1100
● Structure made of aluminium anodised profile height 160 mm
● With side panel not removable height 50 mm MATE.2 340 1800 700 1350
● Smooth PU belt, slats h 30 mm pitch 400 mm, vulcanised belt joint. MATE.3 440 2000 800 1500
Temperature resistance from -10°C to + 90°C
● Transmission group composed of: three-phase motor, MATE.4 540 2000 800 1500
worm reduction unit with lubrication for life
● Fixed standard speed ~3 m/min The sum of the horizontal lower section (C),
● Equipped with Start/Stop motor cut-out the inclined section (B)
● Standard motor supply voltage 400V/50 Hz and the horizontal upper section (D)
shall not exceed 6000 mm
we move 17
plastic belt
on flat conveyor
SECTION
SECTION
A A
60
40
180
160
A + 100
A + 100
H
CHARACTERISTICS When to choose a plastic belt conveyor?
PLASTIC BELT DIMENSIONS ● With presence of electrostatic charges
● To use with very hot pieces (up to 130°C)
or with very small ones FLAT.PB
min max ● With small quantities of lubricants
(mm) (mm) ● With products to convey which are sharp or very small
● Recommended with slight presence
of lubricants or electrostatic charges A 175 775 ● With very hot products (up to 130°C)
B 1000 5000 ● With FDA environments: when it is necessary
TECHNICAL FEATURES H 300 2000 to periodically disassemble the conveyor and
● Structure made of aluminium anodised profile height 160 mm wash the belt, and/or to replace only some parts
● With side panel not removable height 40 mm of the belt
● White plastic belt, without slats. Plastic belt complete ● With cooling applications
with special double containment edges, which do not open
even during the rotation of the belt itself
● Transmission group composed of: three-phase motor, worm
reduction unit with lubrication for life and safety limiter
● Fixed standard speed ~4 m/min
● Equipped with Start/Stop motor cut-out
● Standard motor supply voltage 400V/50 Hz
18 we move
plastic belt
on L-shaped conveyor on Z-shaped conveyor
A 600 A
40
40
160
160
A
40
A + 100 A + 100
B
B
160
C = 800 A + 100 C = 800
B
B
550 550
H
H
C = 800
C = 800
550
H
550
H
α
260
260
200
200
α
α
260
200
260
200
we move 19
B
metal belt
A on flat conveyor
60
H
180
A + 110
H
When to choose a metal belt conveyor?
CHARACTERISTICS METAL BELT DIMENSIONS
● With very high temperatures (up to +200°C)
● To use with very hot pieces (up to 200°C)
min max ● With small / sharp pieces (e.g. screws)
● Recommended for the transport of metallic FLAT.MB
(mm) (mm)
● With high presence of lubricants
and sharp pieces, with high presence of lubricants A 150 750
B 1000 5000
TECHNICAL FEATURES
H 300 2000
● Structure made of aluminium anodised
profile height 180 mm
● With side panel not removable height 60 mm
● Metal belt, without slats. Metal belt complete with special
double containment edges, which do not open even
during the rotation of the belt itself
● Transmission group composed of: three-phase motor, worm
reduction unit with lubrication for life and safety limiter
● Fixed standard speed ~4 m/min
● Equipped with Start/Stop motor cut-out
● Standard motor supply voltage 400V/50 Hz
20 we move
600
B
metal belt
on L-shaped conveyor C = 800
B
on Z-shaped conveyor
C = 800
550
A 550
60
A
60
α
280
180
600
200
280
180
200
A + 110
A + 110
B
B
C = 800
C = 800
550 550
H
H
A
60
α
α
280
180
280
200
180
200
A + 110
we move 21
z-shaped conveyor
with white wp
SECTION
900 A
160
SECTION
50
B
900 A + 70
A
400 °)
160
(35 C = 700
50
A + 70
H
400 °)
(35 C = 700
30°
H
CHARACTERISTICS Z-SHAPED CONVEYOR WITH WHITE WP DIMENSIONS
● The distance between conveyor belt and paddle separator can be adjusted
according to the difference in dimensions and shape between sprues and good parts A B H min H max
MODEL
(mm) (mm) (mm) (mm)
● Optional: unloading chute, loading hopper
Z - WP.a 140 1300 550 750
22 we select
white ws separator white wt separator
with single with spiral
roller separator
L
250
A A
Section A-A
CHARACTERISTICS CHARACTERISTICS
● Single roller separator installed on CHECK or MATE conveyors ● Spiral separator installed on CHECK or MATE conveyors
● The distance between conveyor belt and paddle separator can be ● The distance between conveyor belt and paddle separator can be
adjusted according to the difference in dimensions and shape between adjusted according to the difference in dimensions and shape between
sprues and good parts sprues and good parts
WHITE WS WHITE WT
L L
MODEL APPLICATION MODEL APPLICATION
(mm) (mm)
WHITE WS.a 240 WHITE WT.a 175
CHECK / MATE CHECK / MATE
WHITE WS.b 340 WHITE WT.b 275
WHITE WS.c 440 WHITE WT.c 375
we select 23
black br separator
1500 760 rotary drum
800
Ø 470
1040 - 1290
775 - 1025
A 350 350
A
520 - 770
Section A - A
600
720
compartment container
930
ATTENTION! The standard inlet chute is suitable only when the loading conveyor is in
line with separator. If the loading conveyor is placed orthogonally to the separator, we
are at your disposal to offer an alternative special orthogonal chute
24 we select
black bp separator
1500 760
perforated
800
rotary drum
Ø 470
1040 - 1290
775 - 1025
A 350 A 350
520 - 770
Section A - A
600
720
compartment container
930
ATTENTION! The standard inlet chute is suitable only when the loading conveyor is in
line with separator. If the loading conveyor is placed orthogonally to the separator, we
are at your disposal to offer an alternative special orthogonal chute
we select 25
castle stair elevator
A
H max 1800
H min 1000
840
CHARACTERISTICS STAIR 600 DIMENSIONS
● Suitable for the collection of products from a hopper and their elevation
A B HOPPER H min H max
● Appropriate for plastic cap closures transport DIMENSION
(mm) (mm) CAPACITY (mm) (mm)
● As an option: FDA version to convey specific components STAIR 600 200 600 80 lt 1000 1800
TECHNICAL FEATURES
● Structure made of aluminium anodised profile
● With side panels height 40 mm
● PU belt with slats h 30 pitch 150 mm, vulcanised belt joint. Temperature resistance from -10°C to + 90°C
● Elevator complete with loading hopper
● Slope canal of the elevator complete with polycarbonate covering
● Elevator mounted on anti-vibrating feet or wheels
● Transmission group composed of: three-phase motor, coupled to worm reduction unit with lubrication for life
● Fixed standard speed 12 m/min
● Equipped with Start/Stop motor cut-out
● Standard motor supply voltage 400V/50 Hz
26 we lift up
castle stair elevator
A
H max 3000
H min 1250
C
B
we lift up 27
o-round storage system
for boxes for bags
1010
1010
D
H
H
CHARACTERISTICS TECHNICAL FEATURES
● O-ROUND: a basic turntable to fill boxes/cartons or bags ● Possible diameter Ø 1200 mm or Ø 1450 mm
● Disc structure made of stainless steel AISI 430 thickness 4 mm ● Height of the disc from the floor = ~250 mm
● Possible to install some supporting brackets for boxes/cartons or a bag-holder frame sup- ● Capacity of the turntable 120 kg - 140 kg
ported by a central rod ● Speed of the turntable 1,7 - 2,2 tours per minute
● Turntable complete with control panel TV having the following functioning logic: ● Standard motor supply voltage 400V/50 Hz
An external voltage-free normally open NO clean contact linked to the production cycle
of the IMM is memorized by the relative pulse counter. Every enabling signal on the
input corresponds to a moulding phase and every moulding phase corresponds to a
certain quantity of product. The number of enabling signals required to fill the container is
selected on the control panel. Once the selected number of enabling signals has arrived,
the pulse counter stops the loading conveyor, starts counting the enabling signals from O-ROUND DIMENSIONS
zero again, turns the table to the next loading station and starts the loading conveyor
D H
once more. Any stamping phases that may have occurred as the machine switched from DIMENSION
(mm) (mm)
CAPACITY ROTATION SPEED
one loading station to the next will be memorized by the pulse counter.
O-ROUND.a 1200 250 120 kg 2,2 rpm
The control panel is complete of a signal that can be used to stop the loading conveyor
during the turntable’s rotation during the turntable’s rotation O-ROUND.b 1450 250 140 kg 1,7 rpm
28 we stock
o-round spoon
on two levels (for boxes)
500
875 + 245
1150
550 + 245
400
we stock 29
blend mixer
Genius
control panel
30 we mix
big blend
vertical mixer
Ø BØ B
G
G
A
A
D D
F
F
H H
E
E
C
C
CHARACTERISTICS BIG BLEND DIMENSIONS
● BIG BLEND mixer is a solution that has always been used for mixing plastic material granules.
CAPACITY A B C D E F G H
It consists of an outer frame made of painted sheet metal and an internal screw (optional in DIMENSION (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm)
BIG BLEND 2/3 and 4) inside a tube for mixing the contents. The material to be mixed is fed BIG BLEND 2/3 500 lt 2550 850 600 200 800 150 850 1150
into the loading hopper, the screw receives it from below and carries it upwards releasing it on
top, spreading it inside the mixer body with a radius of 360°. After about 15/20 minutes, the BIG BLEND 4 1000 lt 3050 1060 650 280 800 200 750 1250
material is perfectly mixed BIG BLEND 5 1800 lt 3200 1400 700 320 800 230 950 1400
● The BIG BLEND includes the control panel, with the Start and Stop functions and time settings BIG BLEND 6 2500 lt 3500 1500 700 320 800 230 950 1450
● The inspection hatches for the screw conveyor and mixer are protected by safety microswitches
BIG BLEND 7 3500 lt 3900 1600 700 320 800 230 950 1500
TECHNICAL FEATURES BIG BLEND 8 5000 lt 4200 1900 750 320 800 230 1000 1800
● The mixed material outlet tube is complete with gate valve BIG BLEND 9 8000 lt 4600 2350 750 320 800 230 1000 1950
● Screw is enclosed in a tube along its entire length
BIG BLEND 10 10000 lt 5100 2350 750 320 800 230 1000 1950
● When the inspection hatch is open, big blend will not run
● Both doors have a pair of safety latches and microswitches for protection BIG BLEND 11 14000 lt 5600 2450 750 320 800 230 1100 2150
● The power cable and cables of the micro switches are protected in a cable duct
we mix 31
dolly carousel
310
600
1300
mec.limit switch ft. 1
SR2 6036
*
6306 2RS
TECHNICAL SPECIFICATIONS
250
DOLLY 10 10 4350
50
● Carousel storage system to fill cartons with standard dimensions 400x600 mm
DOLLY 12 12 5000
● The cartons are placed on mobile platforms, all of the same predetermined size, fixed on a central chain * minimum high from floor
● The boxes can be filled by means of a robotic arm or conveyor belt DOLLY 14 14 5650
● The cartons are filled one at a time, so that at each box change (next empty carton replacing
DOLLY 16 16 6300
the one just filled in the loading position) corresponds to a platform displacement
● The correct positioning of the next empty box is ensured by a blocking device DOLLY 18 18 6950
● Carousel complete with Genius Control panel:
DOLLY 20 20 7600
The logic includes counting of the moulding cycles to be stored within each container.
Once the set amount is reached, the carousel rotates the containers until the next empty container
is placed in the loading position
● Standard motor supply voltage 400V/50 Hz
32 we stock
33
studiocreo.it
Roma srl - Via Roma, 188/B
36070 CASTELGOMBERTO (VI)
ph +39 0445 940 248
[email protected]
www.romatomove.com