ENG

UV drying
system
User manual

Rev. 2 - ed. 06/15 INFO.GEN.01

 UV drying system

1.0 GENERAL INFORMATION. . . . . . . . . . . . . . . . . . . . . . . pag. 4

ENG
1.1 INFO. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pag. 4
1.2 GLOSSARY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pag. 4

Complete documentation 1.3 MACHINE IDENTIFICATION. . . . . . . . . . . . . . . . . . . . . pag. 5

1.4 SPARE PARTS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pag. 6
INF. GEN. 01 UV drying system general information
1.5 WARRANTY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pag. 8
RIFL. SM. 02 UV dichroic reflectors manual, individual/multiple modules
1.6 DEMOLITION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pag. 9
ALIM. PW. 03 Rack iPower D user manual
2.0 TRANSPORT AND HANDLING. . . . . . . . . . . . . . . . . . . . pag. 10
DISPL. 04 Display user manual
2.1 TRANSPORT AND UNPACKING . . . . . . . . . . . . . . . . . . . pag. 10
2.2 LIFTING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pag. 11

3.0 SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pag. 13

3.1 SAFETY INFORMATION. . . . . . . . . . . . . . . . . . . . . . . . pag. 13
3.2 RISK ANALYSIS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pag. 13
3.3 PLATES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pag. 15

Revision history
Edition Date Nr. Note
Rev. 2 June 2015 1 Second edition
 Sect. 1 - General information
1.1 INFO 1.2 GLOSSARY 1.3 MACHINE IDENTIFICATION
Dear Customer, this machine has been built in To improve the comprehension of this manual, For any information or communication with UV
compliance with the 2006/42/CE DIRECTIVE the terms and symbols used are explained Ray, always state the machine serial number and
(and successive amendments) relative to the below: the type of bulb.
machines. The machine presents no danger to
operators when used according to the instruc-
tions supplied by UV Ray and when machines
and its safety devices are maintained in perfect
working order. This symbol indicates the instructions that must

ENG
This manual it must be read by the workers be closely complied with.
assigned to the maintenance activities of the
machinery and it must be always available for
the reading. 
UV Ray does not assume any responsibility if This symbol indicates a dangerous situation
modifications or operations are performed that could occur if the instructions indicated
in disagreement with that described in this are not complied with.
manual, which may cause damage/injury to
objects/ environment and persons. ✔ NOTE
Any other document delivered with the machine This symbol indicates the instructions that are
is the property of UV Ray, which exerts all rights fundamental for the correct functioning of the
and it cannot be made available to third parties. appliance.

✔ NOTE
Therefore, even partial reproduction of the text
and illustrations is prohibited without the written
authorization from UV Ray.

✔ NOTE
UV Ray reserves the right to modify, at any
time and without notice, the information in
these manuals and/or introduce additional
attachments.
None of the information in the manuals can
be binding in any way.

4 General information General information 5

1.4 SPARE PARTS
The Customer MUST purchase and use original The spare parts orders must be accompanied
spare parts. by the following information:

✔ NOTE • Type of appliance;

If faults occur due to the use of non-original spare • Serial number;
parts, the warranty becomes null and void.
The maintenance program must be respected • Year of manufacture;
and disassembly and assembly operations must • Progressive number and the number of the fig-

ENG
be performed according to the Manufacturer’s ure where the piece in question is illustrated; Machine type Serial number
instructions.
• Indicate the type of bulb;
The illustrations and drawings in the "UV dichroic
reflector" manual in paragraph "1.3 GENERAL The indication of the model and the serial
COMPONENTS" (p. 22) represent the spare parts number are given on the plates affixed to the
of each of the units that make up the module in machine.
various configurations. Manufacture year

How to order spare Fig. Pos. Description

Replace worn parts only with original spare
parts requested from your local supplier or
directly from:

27
UV Ray srl 7 26
Via Rho, 4/6 - 20010 Cornaredo (Mi) N. Pos. Description 13
16
Tel. 02.93566066 - Fax. 02.93569552 10 Upper front panel 7
11 Male 10 pole gang
4
12 Isolator 3
13 Type of bulb
14 Magnets 9
19
15 Handle
16 Specular retainer clamp 24
Fig. 1

6 General information General information 7

1.5 WARRANTY 1.6 DEMOLITION
The suppliers warranty is limited to the free • On the power supply there are seals, the war- When the machine must be scrapped (for any
supply of components where any material or ranty becomes null and void if one of these reason such as limit of use, impossibility to
manufacturing defects are detected for the seals breaks, is tampered with or is removed. repair, or other):
duration of 1 (one) year or 4500 hours,of use ATTENTION
of the system, with the exclusion of the lamp, The lamps contain mercury and other highly
• Disassembly by disconnecting the power polluting heavy metals.
starting from commissioning. The following are excluded from the war-
supply; Dispose of according to the regulations in
Changes to the duration of the warranty can be ranty:
• repair interventions by unauthorised staff; • Disassemble as many machine parts as pos- force in your country.
discussed with UV Ray at the time of purchase.

ENG
• accidental events, lightening, flooding, fires sible (sumps, bulbs, protections, handles, Do not throw with the non-recyclable waste
or causes that cannot be blamed on the motors, etc.) dividing them according to their or with the glass waste, but refer to the
The buyer always bears the cost of transport
manufacturer; different nature (for example: pipes, rubber Waste Recycling Centres or to specialised
and shipping, as well as travel expenses for
components, painted parts, aluminium, fer- companies.
a qualified technician for replacement or • the warranty does not cover parts subject to rous material, copper, glass, etc.); Do not dispose of in the environment.
maintenance purposes, even if under warranty. wear and consumption, for example: electrical
• Before scrapping, inform the bodies in charge Do not touch.
material, bulbs.
of this task in writing, with respect to the
Conditions • the lamps are covered by the warranty with Standards in force in the individual countries.
• The warranty does not cover costs and dam- pro-rated replacement up to 1,000 operating
age or defects consequent to modifications hours and with no more than 5 switch-ons
or adaptations made to the product without every 24 hours. ATTENTION
previous authorisation of UV Ray; Only the Customer shall be responsible for
✔ NOTE any irregularities committed before, during
• This warranty will become null and void and after scrapping and disposal of machine
whenever the indication of the model or the Further extensions of the warranty of the lamp can
be discussed with UV Ray at the time of purchase. components, in the interpretation and ap-
serial number stated on the product have plication of the laws in force.
been modified or made illegible;
• This warranty will become null and void for
different use of the equipment that provided
by UV Ray or for no-observation of our instruc-
Disposal of noxious substances
tion reported on the user manual.
To dispose of the mentioned substances, consult
• This warranty will become null and void if that prescribed by the Standards in force in the
lamps and dichroic mirrors are eventually individual countries and operate consequently
break during the transport.
• This warranty will become null and void if Since the devices mentioned are electronic
lamps are break or damage due to violation, elements, this materials must be recovered in
careless, incorrect use of the machine during approved recycling facilities.
the normal course of work, or due to mainte-
nance by unqualified personnel.

8 General information General information 9

 Sect. 2 - Transport and handling
2.1 TRANSPORT AND UNPACKING 2.2 LIFTING
• Scrupulously respect the orientation of the • Disposal of the packaging material is the The UV system is delivered divided into groups: Modules
packaging indicated externally by wording user’s responsibility and must be carried out • Accessories. It is possible to handling the single device, if
or symbols. in compliance with the Standards in force in packed or unpacked, but only if its weight is
• Reflectors.
• Before installing the machine, prepare the the country of use. It is, however, good prac- lower than 35 kg.
tice to re-cycle the packaging material in an • Ventilatore.
environment with the space necessary, correct
lighting and clean and smooth floor. ecological manner. • Armadio elettrico.
• All machine unloading and handling opera- • Alimentatore.

ENG
tions are the responsibility of the user, who
must pay great attention not to damage the
machine or injure persons.
ATTENTION
For unloading, use specialised, trained staff (fork
Before lifting or moving the individual
lift driver, crane operators etc.) and a suitable
components, check their weight and use
lifting device that has suitable capacity for the
relevantly dimensioned equipment.
weight of the packaging sand that is in compli-
ance with the Safety Standards. The staff must be ✔ NOTE
equipped with the necessary protection devices. Handling and unloading are under the responsibil- ✔ NOTE
ity of the user and so he must pay attention to DO NOT transport the module manually, but, use
• The manufacture declines all liability, if not not damage the single components and people. appropiate means if the weight is more than 35 kg.
explicitly confirmed, relative to damage oc-
curring during transport. To execute the operation of unloading, use
• Check the integrity of the packaging on means of lifting suitable equipment (suited to
receipt. Remove the machine from the pack- size and weight),
aging and check that it has not undergone 35 kg
damage during transport. A) Lifting with forklift with motor.
Whenever damaged components are detected, B) Lifting with forklift no motor.
contact UV Ray and the carrier as soon as pos-
C) Lifting with ropes or chains.
sible.

Damage must be reported within 8 days from

the date or delivery of the machine.
> 35
The communication must be made via regis-
tered letter with acknowledgement of receipt
to UV Ray and the carrier.

10 Transport and handling Transport and handling 11

 Sect. 3 - Safety
3.1 SAFETY INFORMATION
FANS The following safety devices are present on the • During functioning, the UV bulbs emit ozone.
plant, as requested by the Standards in force This amount has been measured in 0.01 mg/
To prevent the evaluation of risks of back in- regarding this subject: Nm3. It is possible to have a higher quantity
jury, it is recommended to impose the use of • Safety master switch, positioned on the during the brief switch-on period of the bulbs.
mechanical lifting devices and/or other aids electric cabinet; This quantity is difficult to measure due to its
also for weights below 30 kg. very brief duration.
• Temperature control circuits;
• Safety switches that stop the machine if the • The plant is built in extruded aluminium and
stain- less steel screw components in order

ENG
sump is removed or opened;
to eliminate and oxidation and greater heat
• Flow meter to control the correct flow of
dissipation.
cooling water.

The plant is equipped with all safety devices 3.2 RISK ANALYSIS

FANS and is very well shielded from undesired rays
The module has been built considering the
To prevent the evaluation of risks of back in- and high voltage.
safety systems, eliminating and reducing the
jury, it is recommended to impose the use of The device DOES NOT function if ALL of the
dangerous areas in the design phase.
mechanical lifting devices and/or other aids protections are not activated. There is also a
These criteria correspond with the 2006/42/CE
also for weights below 30 kg. protection for faults due to the power plant
European Community Directives essential for
and high temperatures.
safety and health.
However residual dangers may be present,
which are listed in the table below:
ATTENTION
These types of radiation are extremely dan-
gerous for the eyes and skin! Never expose
yourself to direct rays or look directly into
the light emitted! Never cover the light slots
with the hands.

POWER SUPPLY
it is possible to handling the single device, if ATTENTION
packed or unpacked, but only if its weight is Do nottamper with or remove the safety
lower than 35 kg. devices! Danger of serious permanent injury
For systems with several modules, the overall or death!
weight is significantly higher.

12 Transport and handling Safety 13

 Area Operations Notes Precautions
description accepted used

REFLECTOR Extraction of the mod- This operation must be Lifting must be per- 3.3 PLATES
ule, danger of tilting due performed with suit- formed by two people
to the weight (only for able gripping and lifting if the weight exceeds
large modules). means. 35 kg.

BULBS Replacement, cleaning. Wait for the bulb to cool Fan on flashing indi- ATTENTION
Risk of burns down before carrying cator LED, it switches
out any ope- rations off when the bulb has
Plates are found on the module and electric control board that state the safety indications
(max. 1 minute). cooled down. and machine data, which must be respected.

Test and control. Radiations are danger- Thedryersare equipped

➀ ➁

ENG
Ultra Violet radiation ous for skin and eyes. withappropriate screens
risk. to prevent the accidental
exposure.
However, wear clothes
and eyes protections.

Broken lamps and dis- Dispose of according to Highly toxic substance.

persal of mercury and
heavy metals in the
environment.
the regulations in force
in your country. Deliver
the material to the Waste
Use the necessary opera-
tions provided or imme-
diately refer to qualified
➂ ➃
Recycling Centres or to personnel.
specialised companies. Do not touch. UV

Do not dispose of in the

environment, it contains
highly polluting sub-
stances.

POWER SUPPLY Maintenance On the sealed part the Switch and reports ad-
➄
Replacement parts. power supply, do not hesives.
contain components
serviceable by the user.
In case of failure on which
no action can be taken, it
is required the assistance ➀ Machine data plates.
of the manufacturer.
➁ Earth symbol sticker positioned in the electric cabinet.
FANS Control and cleaning Wait for complete stop Flashing LED on and/or ➂ Voltage presence danger plate.
and switch off the equip- rotation speed on the
ment. monitor. ➃ UV rays presence danger plate.
ELECTRICAL Control electric compo- Danger exists only if Master switch and adhe- ➄ Tampering seal (if broken or if removed, the warranty will be void and null).
CABINET nents. Internal area live. safety devices present sive sign.
Danger of electrocution. on opening the door
have been tampered
with.

14 Safety Plates 15
 ENG
Uv dichroic
reflectors
User and instruction
manual

Rev. 2 - ed. 06/15 RIFL.S.M.02

 CE DECLARATION Uv dichroic reflectors
The undersigned company UV Ray, declares that the ultra-violet ray plants used for polyme- risation
if inks and varnishes respect the essential safety requisites stated in the 2006/42/CE MACHINERY
DIRECTIVE. 1.0 INTRODUCTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pag. 20

ENG
MAXWELL / MAXWELL CI / MAXWELL WA / MAXWELL GA 1.1 GENERAL DESCRIPTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . pag. 20
Models
ATOM / ATOM WA / MAGNUM / MAGNUM WA / SERI / SERI WA 1.2 DIMENSIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pag. 21
1.3 MAIN COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pag. 22
The appliances listed above have been designed in compliance with the following standardised
European Standards. 1.4 BASE STANDARD COMPONENTS . . . . . . . . . . . . . . . . . . . . . . pag. 24
1.5 BASE CR COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . pag. 25
UNI EN ISO 12100-2 Safety of machinery - Basic terminology 1.6 WATER-BASED COMPONENTS. . . . . . . . . . . . . . . . . . . . . . . . pag. 26
UNI EN ISO 12100-1 Safety of machinery - Technical principles
UNI EN ISO 14121-1 Safety of machinery - Risk evaluation principles 2.0 INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pag. 27
UNI EN ISO 13850 Safety of the machinery - Control parts linked to safety
2.1 MODULE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pag. 27
UNI EN ISO 1010-1 Safety of the machinery
Safety requirements for printing and paper converting machines 2.2 LAMP ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pag. 27

CEI EN 60204-1 Safety of machinery - Electrical equipment of machines 2.3 ELECTRIC CONNECTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . pag. 30
CEI EN 6100-6-2 Electromagnetic compatibility 2.4 PNEUMATIC CONNECTION. . . . . . . . . . . . . . . . . . . . . . . . . . . pag. 31
Generic standards. Industrial noise immunity 2.5 HYDRAULIC CONNECTION. . . . . . . . . . . . . . . . . . . . . . . . . . . pag. 32
CEI EN 6100-6-4 Electromagnetic compatibility 2.6 FUME EXTRACTION CONNECTION . . . . . . . . . . . . . . . . . . . . . pag. 33
Generic standards. Industrial noise immunity
2.7 BLOWER ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pag. 34
UV Ray also declares that the following machines must be incorporated in other machines, therefore
start-up is prohibited until the machinery in which it has been incorporated has been declared in 3.0 MAINTENANCE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pag. 38
compliance with the essential safety requisites of the 2006/42/CE MACHINERY DIRECTIVE, the
2014/35/EU LOW VOLTAGE DIRECTIVE and the 2014/30/EU ELECTROMAGNETIC COMPATIBILITY 3.1 PREVENTIVE MAINTENANCE. . . . . . . . . . . . . . . . . . . . . . . . . pag. 38
DIRECTIVE. 3.2 PERIODIC MAINTENANCE. . . . . . . . . . . . . . . . . . . . . . . . . . . pag. 39

UV RAY srl 4.0 TROUBLESHOOTING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pag. 41

Data 6 June 2015

UV Ray srl - Via Rho, 4/6 - 20010 Cornaredo (MI) - Tel. 02.93566066 - Fax. 02.93569552
 Sect. 1 - Introduction
1.1 GENERAL DESCRIPTION 1.2 DIMENSIONS
• UV reflectors are used to activate a chemical- • Quick coupling connectors are mounted on
physical process through exposure to the rays the modules for power and services.
with a very short exposure time. • The modules are fitted with special UV lamps
• The command, management and control of for greater efficiency and correct operation
the system are carried out by software and of the system. L
circuit boards realised depending on the UV • The entire application is composed of:
plants, in compliance with the main European
- the reflector;
and International Standards.

ENG
- the ozone suction fans and for cooling the
• A PLC with interface has been dedicated to the
bulbs and reflector parabolas;
individual modules along with a diaphragm
and display. - the electric control board, with control panel;
The multiple modules have a PLC with graphical - The chiller for recirculating the cooling water
interface and 5.7” touch screen colour display of the reflectors and power supplies can be
mounted in the electric control board. provided by UV Ray on the express request
of the Customer.
H
• UV RAY polymerisation reflectors are designed
rc
to be adapted and manufactured for each ta
individual machine and application. L igh
The polymerisation units can be easily removed, ATTENTION P
both due to disassembly and in the case of pro- In the case of liquid cooling circuits, the provi-
longed inactivity. They have a strong structure sion of all safety devices and their interlocks, ✔ NOTE
completely in extruded aluminium. are the sole responsibility of the Customer. Special version on request.
• Depending on the type of application, opera- Specific solutions may be required to UV Ray,
tion can either be water-cooled or air-cooled. after feasibility study.
L
Model P H Light arc
The modules are fitted with a dichroic reflector Min - Max
with the possibility of installing an infra-red filter; MAXWELL 370 - 2110 126 180 60 - 1300
also available with polished aluminium reflector
• The pneumatic rotation of the lamp reflectors' MAXWELL CI 370 - 660 80 140 60 - 410
parabola, if present, is electrically synchro- MAXWELL SERI 580 - 680 304 270 250 - 550
nised with the operating cycle and enables
service stops without it switching off. MAXWELL WA 370 - 2110 192 - 212 180 60 - 2000

MAXWELL GA 460 - 660 106 - 126 172 200 - 350

ATOM 370 - 710 110 174 60 - 580

Dimensions in mm.

20 Introduction Introduction 21
 ITEM PART NUMBER DESCRIPTION
1 BLBLMP Lampada, verificare codice su targa indicativa
RFDLMP

1.3 MAIN COMPONENTS
2 Riflettore dicroico (*)
3 SPCLMP Riflettore di alluminio (*)
4 SURLMP Supporto riflettore dicroico
5 SUBLMP Supporto bulbo
6 SHTLMP Shutter (*)
7 MVTLMP Movimento tondo con bronzina

N. Code Description N. Code Description 8 MVQLMP Movimento quadro con magnete

Fig.Sensore
1 reed
9 SEN-PRX
10 CC019 Supporto sensore reed
1 BLBLMP Lamp. Check code 22 MANLMP Handle 11 AT Attuatore rotante completo di raccorderia
27
on identification plate 12 1912184 Termistore
13 331534 Termostato temperatura massima (*)
14
23 FRNLMP Lamp front 14 2282557 Termostato temperatura minima (*) 13
16
2 RFDLMP Dichroic reflector 15
16
EL
ISO-GM-034
Elettrovalvola completa di raccorderia
Isolatore 12
24 PSTLMP Lamp rear 17 BM9517 Morsettiera ceramica
18
3 SPCLMP Aluminium reflector 18 FBMLMP Frutto bassa potenza maschio

25 FDXLMP Right side 19 FAMLMP Frutto alta potenza maschio

20
20 CC048 Innesto aria maschio
15
4 SURLMP Dichroic reflector support 21 SPLAMP Sportellino lampada 19
26 FSXLMP

ENG
Left side 22
23
MANLMP
FRNLMP
Maniglia
Frontale lampada
16 32
5 SUBLMP Bulb support 24 PSTLMP Posteriore lampada
17
27 COPLMP Cover 25
26
FDXLMP
FSXLMP
Fianco Dx
Fianco Sx
6 SHTLMP Shutter 27 COPLMP Coperchio
28 AI0054400001 Male coupling 28 AI0054400001 Innesto maschio (*) 24
29 AI05020000104NB Innesto femmina (*)
7 MVTLMP Round movement 30 AI0054100001 Raccordo 90° (*) 33
with bushing 29 AI05020000104NB Female coupling 32 Tubo 6 Tubo aria compressa Ø6
33 Tubi 4 Tubo aria compressa Ø4
35 CM115 Lente menisco
8 MVQLMP Square movement 30 AI0054100001 Fitting 90° 26
with magnet 25
32 Pipe 6 Air compressed pipe Ø 6
9 SEN-PRX Reed sensor * Fornire matricola impianto
33 Pipe 4 Air compressed pipe Ø 4 23 3

10 CC019 Reed sensor support

35 CM115 Unfocusing Lens 21
2
11 AT Rotating actuator
with fittings 22 5

4
12 1912184 Thermistor
ATTENTION
13 331534 Max. temperature 35
thermostat UV Ray may add and/or modify, without 1
notice, the components (safety switches, wi- 7
14 2282557 Min. temperature ring, connectors, etc.) for different purposes
thermostat
and functions. Check the wiring diagram and
6
15 EL Solenoid valve the installation drawings and contact UV Ray
with fittings before any modification.
8
16 ISO-GM-034 Isolator
Mod.Mod. WA
WA (*)
9 28
17 BM9517 Ceramic terminal block 29
10
18 FBMLMP Low power male switch ATTENTION
UV Ray uses various component codes at its 30
19 FAMLMP High power male switch
discretion and reserves the right to change them
20 CC048 Male air coupling without notice. Under no circumstances will 30
these have a contractual value. Always specify 9
21 SPLAMP Lamp door 11
the model and the serial number of the reflector.
drawing

22 Introduction LAMPADA Introduction 23

UV RAY

sheet ver. rev.

Specifications and dimensions subject to change without notice. Reproduction of this drawing or part of it is forbidden.
1 of 1 1.0b 0
1.4 BASE STANDARD COMPONENTS 1.5 BASE CR COMPONENTS
N. Code Description N. Code Description

1 FBMBAS Low power 1 FBFBAS Low power

female switch female switch

2 FBMBAS High power 2 FAFBAS High power

female switch female switch

3 CC049 Female air coupling 3 CC049 Female air coupling

ENG
4 SPRBAS CR basic door 4 SPRLMP Maxwell CR basic door

5 SUPBAS
ITEM PART NUMBER
1 FBMBAS
Sliding support
DESCRIPTION
Frutto bassa potenza femmina
8 5 FILTER IR filter
2 FAMBAS Frutto alta potenza femmina
6 PSTBAS
3 CC049 Rear base
Innesto aria femmina 1 6 PSTBAS Rear base
4 SPRBAS Sportellino base STD ITEM PART NUMBER DESCRIPTION
7 TASP01
5 SUPBAS Suction hose
Supporto scorrevole 1 FBFBAS 7Frutto bassa
TASP01potenza femmina Suction hose 8
6 PSTBAS Posteriore base 2 FAFBAS Frutto alta potenza femmina
7 TASP01 Tubo aspirazione
8 CAVAL01
8 CAVAL01
Power supply lamp cable
Cavo alimentazione
3
4
CC049
SPRLMP
8Sportellino
CAVAL01
Innesto aria femmina
base CR Maxwell
Power supply lamp cable
5 FILTRO Filtro IR 1
6 6 PSTBAS Posteriore base
Fornire matricola impianto 7 TASP01 ✔ NOTETubo aspirazione

7 8 CAVAL01 Cavo alimentazione

The infrared filter (Part. 6) isn’t sell individually. 3
When required, UV Ray will give the full set, this
3
2 to avoidimpianto
Fornire matricola errors on tolerances.
Specify dimensions or contact 7
UV Ray before ordering this part.
5 2
6
Fig. 2 Fig. 3

drawing

ATTENTION ATTENTION
UV RAY

sheet ver. rev.

4 UV Ray uses various component codes at its

Specifications and dimensions subject to change without notice. Reproduction of this drawing or part of it is forbidden.
1.0b 0 UV Ray uses various component codes at its
5 discretion and reserves the right to change
Specifiche e dimensioni soggette a cambio senza preavviso. Vietata la riproduzione anche parziale di questo disegno. dd/mm/yyyy
discretion and reserves the right to change drawing
drawn by:
G. Maineri General tolerances: Linear IT10, angular 1° A4 15/09/2014
them without notice. Under no circumstances them without notice. Under no circumstances

UV RAY
4 sheet ver.

will these have a contractual value. will these have a contractual value. 1.0b
Specifications and dimensions subject to change without notice. Reproduction of this drawing or part of it is forbidden.
Specifiche e dimensioni soggette a cambio senza preavviso. Vietata la riproduzione anche parziale di questo disegno. dd/mm/yyyy

Always specify the model and the serial drawn by:

G. Maineri Always specify the model and the A4 serial
02/04/201
General tolerances: Linear IT10, angular 1°

number of the reflector. number of the reflector.

24 Introduction Introduction 25
 Sect. 2 - Installation
1.6 WATER-BASED COMPONENTS 2.1 MODULE ASSEMBLY
N. Code Description

1 FBMBAS Low power

female switch ATTENTION
UV Ray uses various component codes at its
2 FBMBAS High power
female switch discretion and reserves the right to change
them without notice. Under no circumstances
3 CC049 Female air coupling will these have a contractual value.
Always specify the model and the serial A

ENG
4 SPRBAS Maxwell CR basic door
number of the reflector.
5 SUPBAS Sliding support The module is prepared with plates (A) posi-
tioned in the lower part of the support. The
6 FILTER IR filter
plates are inserted into running guides to make ATTENTION
7 PSTBAS Rear base assembly in the machine easier. The fixing points for installation can vary
9
8ITEM TASP01 Suction hose from model to model, even on the same
PART NUMBER DESCRIPTION ✔ NOTE machine. Consult the construction drawings
2 FAFBAS Frutto alta potenza femmina
1 If different modules are installed on the ame
91 FBFBAS
CAVAL01 Power supply lamp cable
Frutto bassa potenza femmina
before installing. Contact UV Ray before
3
4
CC049
SPRBAS
Innesto aria femmina
Sportellino base CR
machine, consult the general layout to control carrying out any modification.
5 SUPBAS Supporto scorrevole 3 the correct positioning.
✔ NOTE
6 FILTRO Filtro IR
7 PSTBAS Posteriore base
The
8
infrared
TASP01
filterTubo
(Part. 6) isn’t sell individually.
aspirazione

When
9 required, UV
CAVAL01 Cavo Ray will give the full set, this
alimentazione

to avoid errors on tolerances.

8 2.2 LAMP ASSEMBLY
Specify dimensions
Fornire matricola impianto
7 1) Remove the lower front panel by loosening ✔ NOTE
or contact UV Ray before 6 2
Fig. 4 the two fixing screws (Fig. 1). Handle the packaging and bulbs with care in order
ordering this part.
to prevent damage

ATTENTION
Remove the voltage before mounting
the bulbs. The operations can vary for
special modules.
Check the construction drawings,
the wiring diagram and contact UV
Ray before carrying out any unsafe
drawing operations.
Each operation is under the exclusive
UV RAY

4 sheet ver. rev.

1.0b 0 1
Fig. responsibility of the client and the
5
Specifications and dimensions subject to change without notice. Reproduction of this drawing or part of it is forbidden.

operator.
Specifiche e dimensioni soggette a cambio senza preavviso. Vietata la riproduzione anche parziale di questo disegno. dd/mm/yyyy
drawn by:
G. Maineri General tolerances: Linear IT10, angular 1° A4 25/02/2015

26 Introduction Installation 27
2) Extract the module from its housing using 5) Clean the parabola tho- roughly with ethyl If required, adjust the position of the supports
the handle and rest it on a safe surface. alcohol and absorbent cotton. to the length of the lamp.
(Fig. 2) It is possible to have lamps with the same light
ATTENTION
arc but with different overall lengths, bases
This sensor is an indicator and is not part of
and terminals.
a safety device.
ATTENTION Additional devices can be used for safety.
Do not use solvents on the dichroic reflectors 9) Turn the module over delicately and fasten Check the wiring diagram or contact UV Ray.
or on the lamp. the bulb cables to the relative clamps,
A -B. (fig. 7)
6) Clean the bulb careful- ly using ethyl alcohol
and absorbent cotton, avoiding stress on the Fig. 7 Fig. 8
terminals, as they could break.
7) Fully unscrew screw A and only partially

ENG
Fig. 2
screw B. Rotate the support 90° to extract
the lamp. (fig. 5) C
3) Remove the upper front panel and slide
the up- per sheet out in order to access the
Fig. 5
interior wiring area. (Fig. 3) A

11) Re-position the module on the support and

re- mount the lower and upper lid. (fig. 9)

8) Hold the bulb delicately only touching the

Fig. 3 bases. Insert the bulb cables into the relevant
holes made in the sides of the parabola and Fig. 7
4) Turn the module over delicately. If present, introduce the bases into the lateral clamps,
rotate the shutter by hand until it is fully operate with extreme care. (fig. 6)
open. (Fig. 4)

Fig. 9
10) Re-mount the closure lid.

Fig. 4 ✔ NOTE
A reed sensor (C) checks the module is correctly
✔ NOTE positioned, otherwise the machine cannot be
The shutter only turns in one direction. Fig. 6 started. (fig. 8)

28 Installation Installation 29
2.3 ELECTRIC CONNECTION 2.4 PNEUMATIC CONNECTION
Checks, before starting work, the electrical It also declines liability for any other damage The machine must be connected to the pneu- ✔ NOTA
connection. caused by faults resulting from no voltage, matic network. The supply pipe, suitable for use, The compressed air used by the pneumatic cyl-
power or interface signals that are not state- must be able to support a maximum pressure of inder is the dry type. It is better to use filtered air.
of-the-art. 10 bar. It will be connected to a pressure reducer, The filtering systems are the responsibility of the
■ Check that the mains voltage is compatible positioned on the electric cabinet. Customer.
ATTENTION with the machine features and that the mains For long circuits or circuits with multiple shunts use
power is greater or sufficient with respect The supply pressure must be 8 bar, while that
The electric connection must be made by a closed loop connection. If necessary, contact a
to the machine max. input power and the for use will be 6 bar. This can be adjusted us-
specialised staff according to the EN 60204-1 peak current. qualified technician or UV Ray.
ing the knob (A) and verified on the pressure
Standard or other Standards in force in the We recommend using stainless steel fittings.
■ Protect the power supply line from over- gauge scale.
country of use. The electric connection of the voltages (e.g. atmospheric discharges).
various machine components must be made Connect the regulator pneumatic power supply

ENG
by scrupulously respecting ■ Check that the electric connections between pipe to the module via the fitting (B).
the electric control board and the relative
that stated in the attached components are correct.
wiring diagram.
■ Electrical panels cables must be piped
Even though a general di- separately from the machine supply line and
sconnect switch is provi- from the lamp.
ded on the electrical panel,
upstream of this you must
have a differential breaker,
with suitably sized fuses or ATTENTION
switches, to isolate the machi- After removing the electrical power, wait 60
ne from the rest of the system. seconds before turn on the interior electri-
The system provided by the cal cabinet.
customer must have at least
the same characteristics as on the wiring dia- IN
gram. The differential breaker must be correctly
sized for the equipment. If in doubt, contact UV ATTENTION OUT
Ray before setting up the system. Open the electrical cabinet door and make
the connection following the indications
■ Make sure the earthing system is efficient. stated in the wiring diagram.
The earthing system must comply with
the minimum requirements on the wiring
diagram. It is extremely important to have
an efficient earthing system. ATTENTION
Refer to the system's wiring diagram to
connect the cables.

ATTENTION
UV Ray declines any liability for damages
caused by installation errors and set-ups
by third parties.
These errors immediately render the war-
ranty null and void.

30 Installation Installation 31
2.5 HYDRAULIC CONNECTION 2.6 FUME EXTRACTION CONNECTION
Connect the two flow and return manifold Exhaust blowers can be delivered individually or mounted on a fan cabinet and connected
fittings to the cooling unit “chiller” (which can in series.
be supplied directly by UV Ray on customer re-
quest) or can be connected directly to the main ATTENTION • Blowers delivered individually must be con- • For blowers mounted on a cabinet, the
hydraulic circuit, after checking the minimum Check for condensation! Never turn on the nected to a module through a flexible hose, manifolds are located in the front, while the
requirements. plant in the presence of condensation. that must be connected to a manifold and to exhaust air pipe is unique and located in the
the suction fan pipe. (Fig. 1) top of the cabinet. (Fig. 2)
✔ NOTE ✔ NOTE
Operating pressure: min 2 bar, max. 3 bar, tem- Follow the chiller manufacturer's specifications Fig. 2
perature 18-22°C. For the minimum flow rate and for adding special liquid (anti algae, scale remo-
sizing of the circuit, contact UV Ray. ver, etc.).

ENG
water IN
Fig. 1

water OUT

✔ NOTE
Block the pipes, both on fan and module, with
CHILLER metal claps.

✔ NOTE ATTENTION
Blue indicates cold liquid input. To guarantee a better flow of air, when using rigid pipes for the connection do not create
ATTENTION Red indicates hot liquid output. fittings with sharp corners. In any case, avoid overall paths over 8 m.
Never use coolant coming from circuits which
are not connected to chiller units, to controlled
temperature units (e.g. pits or circuits with
passive heat exchangers, etc.), to absorbing ATTENTION
circuits (e.g. town hydraulic circuits, pits, etc.)
or to any other type of circuit with pressure
Never handle any part of the hydraulic circuit
with the system powered. NO YES
and temperature that have not been checked Make sure you have completely dried all com-
using certified instruments. ponents before reconnecting to the mains.
Use of improper hydraulic circuits will render Risk of serious injury or death.
the warranty null and void and will relieve UV ✔ NOTE
Ray from any liability.
For any requirements or special needs with Dimension the outlet piping depending on the features of the plant on which the module will be installed
regards checks and control (e.g. flow meters, (see datasheet). Ask a qualified technician to size the system. Pay attention to the sizing and position if
flow switches, interlocks, etc.), contact UV Ray. connected to an existing system.

32 Installation Installation 33
2.7 BLOWER ASSEMBLY COUPLED BLOWER WITH 2P MOTORS
General rules for cooling air exhaust fans installation.
mmH20 MS 22 dB (A) 72
Pa mmH20 MS 25 dB (A) 67
105 W 1800 180 W
• If blowers are installed on a metallic structure, • If blowers are inserted in an evacuation chan- 100 1600 160
make sure that it has the grounding and if is nel for fumes conveying, make sure that this 95 1400 140
Pt

connected with an electrical equipment, make has a dimension such as to evacuate the air 90 1200 120
MAP 25
kW 0,37 (2 poli)
Ps
sure that it is adequately shielded. of all fans in the system.
85 MS 22 1000 100
Pt kW 0,18
80 200 800 80 400
75 150 600 60 300
Pv
• Exhaust blower is driven by a motor that has, • For evacuation channel sizing, check the 70
Ps
100 400 40 Pv 200

in its turn, a cooling fan. Make sure that this fan rate which is indicated in the following 65

60
50 200 20 100

0
has a sufficient air flow to cool the motor. pages and moltiply by the quantity of blow- 100 150 200 250 300 350 Potenza
installata
50 100 150 200 250
Qv (m3/h)
300 350 400 450 500 Potenza
installata
Qv (m3/h)
ers installed. Motor power

ENG
Motor power

Pa mmH20 MS 28 dB (A) 70 Pa mmH20 MS 30 dB (A) 74

2250 225 kW 2250 225 kW
Pt
ATTENTION 2000 200 Pt 2000 200

1750 1750
Evacuation air can contain ozone, so, the channel must be built with an appropiate material.
175 175
Ps
1500 150 1500 150
Ps
1250 125 1250 125
0,8 0,8 MAP 30
1000 100 1000 100 kW 0,75 (2 poli)
Pv MAP 28 Pv
750 75 0,6 kW 0,55 (2 poli) 750 75 0,6

0,4 0,4
The user has to provide the correct and appropiate blowers installation, respecting the 500

250
50

25 0,2
500

250
50

25 0,2
mentioned point. UV Ray will not be held liable for any damage caused by incorrect design. 0 0
100 200 300 400 500 600 700 800 Potenza 100 200 300 400 500 600 700 800 900 Potenza
Qv (m3/h) installata Qv m3/h) installata
Motor power Motor power

Pa mmH20 MS 36 dB (A) 79 Pa mmH20 MS 40 dB (A) 82

4500 450 kW 4500 450 kW

4000 400 4000 400 Pt

3500 350 3500 350
Pt
3000 300 3000 300 Ps

2500 250 2500 250 2,5 MAP 40

Ps kW 2,2 (2 poli)
2000 200 2000 200 2
MAP 36
1,5 kW 1,5 (2 poli) Pv 1,5
1500 150 1500 150

1000 100 Pv 1 1000 100 1

500 50 0,5 500 50 0,5

0 0
200 400 600 800 1000 1200 1400 1600 Potenza 200 400 600 800 1000 1200 1400 1600 Potenza
Qv m3/h) installata Qv m3/h) installata
Motor power Motor power

Valori riferiti a:/ Datas referring to: T=15°C; P=1 atm

Pt= Pressione totale - Total pressure Ps= Pressione statica - Statical pressure Pv= Potenza assorbita - Absorbed power

34 Installation Installation 35
BLOWERS DATA SHEET BLOWERS DATA SHEET

Fan wheel diameter = 180 mm Fan wheel diameter = 280 mm

Spe Spee
ed d /m
in

Temperature -20 °C - Density 1.204 kg/m 3 - Total pression

Temperature -20 °C - Density 1.204 kg/m 3 - Total pression

/m
in 3400
340
0

Hz50 Hz50

Giri
Speed 1400 2800 - - Giri
Speed 1400 2800 - -

kW 0,09 0,12 - - kW 0,09 0,12 - -

Motore
Motor 56 56 - - Motore
Motor 56 56 - -

ENG
Lp(A)
) 38 59 - - Lp( A ) 38 59 - -
re
su
es
pr
ic
m
Hz60 na Hz60
Di

Giri
Speed 1680 3400 - - Giri
Speed 1680 3400 - -
re
re ssu
ic p
kW 0,12 0,18 - - kW 0,12 0,18 - - am
D in

Motore
Motor 56 56 - - Motore
Motor 56 56 - -

Lp(A)
) 44 64 - - Lp( A ) 44 64 - -

Capacity Capacity

Output air speed Output air speed

Fan wheel diameter = 180 mm Fan wheel diameter = 350 mm

Spe
Spe e d /m
ed in
/m 340
in 0
Temperature -20 °C - Density 1.204 kg/m 3 - Total pression

Temperature -20 °C - Density 1.204 kg/m 3 - Total pression

340
0

Hz50 Hz50

Giri
Speed 1480 2800 - - Giri
Speed 1480 2800 - -

kW 0,05 0,06 - - kW 0,05 0,06 - -

Motore
Motor 63 54 - - Motore
Motor 63 54 - -

Lp(A) 60 25 - - Lp( A ) 60 25 - -

re
su
es
Hz60 ic
pr Hz60
m re
na su
Giri 1480 2800 - - Di Giri 1480 2800 - - es
Speed Speed pr
ic
am
kW 0,05 0,06 - - kW 0,05 0,06 - - D in

Motore
Motor 63 54 - - Motore
Motor 63 54 - -

Lp(A) 60 25 - - Lp( A ) 60 25 - -

Capacity Capacity

✔ NOTE
The model installed is indicated on every fan and on the system's datasheet. For non-standard models,
a specific datasheet will be provided. If still in doubt, check the plate on the fan's motor.

36 Installation Installation 37
 Sect. 3 - Maintenance 3.2 PERIODIC MAINTENANCE
Maintenance program must be respected and dismounting operation must be executed according
to the manufacturer’s instructions. Cleaning bulb and reflector ✔ NOTE
Check drying lamp performance, using the voltage
values available on operator panel.
It is possible to provide tools for UV verification
This intervention must be performed by emission. This instruments are to be considered
qualified staff. as a relative measure and absolutely not binding,
ATTENTION ATTENTION
Is required by the customer to buy and use Remove the voltage before performing because the reading spectrum and emission must
Every 500 hours, clean the bulbs and parabolas be done with high-quality and precision instru-
only original spare parts. any maintenance intervention. Wait for 60
to guarantee improved duration of the same ments. For normal periodic controls, pleasse refers
The warranty will become null and void in seconds before accessing inside the electri-
and a constant working result. In the event to the instruments reading available on operator
case of failures detections due to installation cal cabinet.

ENG
of demanding use (e.g. countless switch-ons, panel with a maximum toterance max. ~10% (in
of non-original parts.
shutter opening/closing cycles, environment some cases) and a medium error ~3%.
with very contaminated air, etc.), preventive If is necessary, replace lamp.
maintenance should be carried out every 150
hours of operation. Before mounting the new lamp, it’s better to
control the dichroic reflector and the support,
3.1 PREVENTIVE MAINTENANCE if necessary, replace them.
ATTENTION
During the normal work cycle no maintenance • Check the cables, connectors and conduits Risk of burns. Disconnect all power to the
is required. Just control the messages that are integrity. system and completely remove the reflector ATTENTION
shown on the display. • Check for wear or damage on connector before carrying out any type of maintenance. NEVER control with tester or other instru-
contacts. ments the lamp tension. Risk of death and
• Clean the entire module thoroughly along 1) Extract the module from its housing using irreparable damage to the UV system.
with its external components using com- the handle and rest it on a safe surface.
pressed air. ✔ NOTE
✔ NOTE 2) Remove the lower lid by loosening the two
• For liquid-cooled parts, check the coolant level Maintenance of extra low voltage systems is fixing screws. The life of the lamp depends a lot on the conditions
in the chiller, the piping and the formation of described separately. of use (operating temperature, number of switch-
algae or limestone. 3) Gently turn the module upside down. Ro-
ons, operating power, etc.).
tate the shutter, if present, by hand until it
• Follow the instructions of the chiller's manu- With optimal management the minimum gua-
is fully open.
facturer for its maintenance. ranteed life can be significantly increased. The
• Check hoses, check for wear or breakage. 4) Clean the parabola and bulb thoroughly average emission and operability of some cycles
with ethyl alcohol and absorbent cotton. are not to be considered a binding factor.
• Nearly all components have an air filter: it
is extremely important to keep it clean to Do not touch the bulb with bare hands.
ensure correct air flow circulation inside. 5) On completion, close the shutter, turn the
Use compressed air to clean. module over and re-mount the lid.
6) Re-position the module in the machine,
attaching it correctly.
7) Re-start the bulb.

38 Maintenance Maintenance 39
BLOWERS Sect. 4 - Troubleshooting

Troubleshooting The sensor that ensures closure of

ATTENTION ATTENTION the shutter does not close properly
Remove the voltage before cleaning by tak- Make sure Find below a list of the most common problems
that can arise during machine functioning.
the contact
ing the master switch to position “0” and the impeller
disconnect the fan's power connector before is stationary. Proceed as follow:
carrying out any operation. Risk of serious • Remove the reflector from the base;
injury. • Remove the top cover;
ATTENTION
UV Ray will not be held liable for any type • Check the position of the magnet on the front
of damage to objects or persons caused by movement of the shutter by manually rotating
Troubleshooting

ENG
ATTENTION incorrect interpretation of the instructions. it (it moves in only one direction).
This intervention must be performed by - the fan does not turn, make sure: If in doubt or unsafe, do nothing. Contact • Check that the sensor properly closes the
qualified staff. - the cable is properly connected. UV Ray. contact with the magnet once the shutter
- the correct fan has been selected.
✔ NOTE is closed.
Carry out this intervention every 500 hours. - it is properly connected to the pipe.
- The pipes must be removed from the fan to - the impeller is not blocked. If, after reading and executing the procedures
perform this cleaning operation. - the fan on the motor is not blocked. described below, the problem persists, call imme- The shutter does not open, does not
diately UV Ray or a technician autorizhed by them. close or it blocks during the stroke
- Check that the impeller blades are clean - the fan no longer performs at its original
and have no deposits of any kind, complete level, make sure: • Control the pressure: it must be 6bar.
cleaning by blowing compressed air, you - the fan cable is properly
• Make sure that there is no water in pneumatic
must contact UV Ray. connected to the connector ATTENTION circuit.
- Re-mount the pipes correctly. and to the fan. Disconnect the power before carrying out
- the fan connected to the piping any operation on the machine. Some ope- • Remove the top cover leaving the lamp in
and to the cable is in the correct position rations must be carried out with the system the base and push the solenoid valve test
(e.g. reflector 1 - fan 1). powered. These operations described must green bottom.
be carried out by qualified personnel.
ATTENTION
Even if only the system is powered with the
lamp stopped, it is possible under certain
The sensor that ensures closure of
ATTENTION
circumstances for the fan to activate auto-
ATTENTION the reflector does not properly close
Do not carry out with lamp on. Disconnect
matically.
Carefully check the wiring diagram: there may the contact
be special connections. all power before carrying out this operation.
Never carry out any type of check on the fan Proceed as follow:
• In case of missing or too slow movement,
with the system powered. • Remove the reflector from the base;
acting on flow controllers mounted on
• Remove the top cover; pneumatic actuator. If the problem persists,
• Check the position of the magnet on the re- contact UV Ray.
REPLACING LAMP movable bottom cover and manually ensure
ATTENTION
that the sensor properly closes the contact
Before working on the fan control the surface Follow the same installation procedure as for
with the magnet.
temperature to avoid the risk of burns. the UV lamp (page 27).

40 Maintenance Maintenance 41
The lamp does not light The lamp is on, but there isn’t • Make sure the non-blackened part of the lamp
• Make sure the lamp is not hot
polimerisation is higher than the band to be polymerised.
(e.g. just switched off). • Check that the operating mode (with or with- • Make sure the blackened part of the lamp
out speed signal) matches the work setting. starts from each side and there are no marks
• Make sure the bottom door of the lamp is or blackening in the useful band.
mounted correctly. • Check that the machine interface cable is con-
If it is, remove the reflector from the base (if nected on the cabinet and on the machine.
necessary), remove the top cover and check
• Verificare il corretto collegamento del tubo
that:
dell'aria compressa al riflettore. ATTENTION
• The lamp cables are not damaged (stripped,
Never handle any part of the hydraulic circuit
engraved or visible metal parts). • Make sure the compressed air pipe is properly

ENG
with the system powered. Make sure you
• That the cable terminals are correctly staple. connected to the reflector. have completely dried all components before
• That the bulb is correctly mounted in its • Make sure there are no residues of any kind reconnecting to the mains.
housing. on the reflector and/or on the lamp.
• The lamp is not physically deformed. • Check the current and tension values (if pres-
ent) on the control panel and, eventually, call After having changed the lamp the
UV Ray technical department. system no longer works properly
• Make sure the lamp is a UV Ray original
ATTENTION Only for water versions
Do not try to switch the lamp on if it is de- • Make sure the model is correct and/or is an
• Check that the pressure of the water supply
formed. Contact UV Ray. equivalent alternative supplied by UV Ray.
to the reflector is within the parameters.
• That the cables are correctly screwed on both • Replace the old lamp and check its correct
• Check the water input and output hoses con-
parts (insulators and connector); electrical operation. Contact UV Ray.
nection to the“entry”junction on the reflector.
• That the lamp connector is not damaged
• Check that the water flow into the reflector
Eventually check that: has the right direction.
• The lamp hours and amount of switch-ons are • Check any additional safety devices outside
within the terms of the warranty. the system.
• The lamp cable is connected to the cabinet. • Check correct operation of the refrigerator
(dedicated or centralised).
• That the lamp is not completely opaque
ATTENTION (whitish) or with a dusty effect. In this case
Never carry out any repairs on the wires of contact UV Ray.
the lamp. • The lamp does not correctly polymerise all
of the original size (e.g. 300 mm instead of
350 mm).

42 Troubleshooting Troubleshooting 43
 ENG
iPower D
digital power supply

User and instruction

manual

Rev. 2 - ed. 06/15 ALIM. PW.03

 CE DECLARATION iPower D digital power supply
The undersigned company UV Ray, declares that the ultra-violet ray plants used for polymerisation
if inks and varnishes respect the essential safety requisites stated in the 2006/42/CE MACHINERY
DIRECTIVE. 1.0 INTRODUCTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . pag. 48

ENG
Models ll versions of: iPower D - Powerlink - A8C - A1C 1.1 WARNINGS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pag. 48
The appliances listed above have been designed in compliance with the following standardised 1.2 GENERAL DESCRIPTION. . . . . . . . . . . . . . . . . . . . . . . pag. 48
European Standards.
1.3 SECURITY RULES. . . . . . . . . . . . . . . . . . . . . . . . . . . . pag. 50
UNI EN ISO 12100-2 Safety of machinery - Basic terminology
2.0 INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pag. 51
UNI EN ISO 12100-1 Safety of machinery - Technical principles
UNI EN ISO 14121-1 Safety of machinery - Risk evaluation principles 2.1 LOCATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pag. 51

UNI EN ISO 13850 Safety of the machinery - Control parts linked to safety 2.2 INSTALLATION POSITION REQUIREMENTS . . . . . . . . . . . pag. 52
UNI EN ISO 1010-1 Safety of the machinery 2.3 ELECTRICAL CONNECTION . . . . . . . . . . . . . . . . . . . . . pag. 52
Safety requirements for printing and paper converting machines
CEI EN 60204-1 Safety of machinery - Electrical equipment of machines 3.0 MAINTENANCE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . pag. 53
3.1 ORDINARY MAINTENANCE. . . . . . . . . . . . . . . . . . . . . pag. 53
CEI EN 6100-6-2 Electromagnetic compatibility
Generic standards. Industrial noise immunity 3.2 EXTRAORDINARY MAINTENANCE. . . . . . . . . . . . . . . . . pag. 53
CEI EN 6100-6-4 Electromagnetic compatibility
Generic standards. Industrial noise immunity 4.0 TROUBLESHOOTING. . . . . . . . . . . . . . . . . . . . . . . . . . pag. 54
UV Ray also declares that the following machines must be incorporated in other machines, therefore 4.1 PROBLEMS AND SOLUTIONS. . . . . . . . . . . . . . . . . . . . pag. 54
start-up is prohibited until the machinery in which it has been incorporated has been declared in
compliance with the essential safety requisites of the 2006/42/CE MACHINERY DIRECTIVE, the
2014/35/EU LOW VOLTAGE DIRECTIVE and the 2014/30/EU ELECTROMAGNETIC COMPATIBILITY
DIRECTIVE.
UV Ray declares that a special filtration system is required to achieve a current harmonic distortion
lower than the limit. UV Ray does not supply this system if not expressly requested. The maxi-
mum Thdi is < = 40%.
UV RAY srl

Date 6 June 2015

UV Ray srl - Via Rho, 4/6 - 20010 Cornaredo (MI) - Tel. 02.93566066 - Fax. 02.93569552
 Sect. 1 - Introduction
The products and materials described in this manual The power supply is functionally made in two - Front section, accessible trought the opening
are subject to modifications at any time and without sections: door (with security key), which, inside there is
notice, both aesthetically and technically. - Conversion and energy control section, com- and inverter, an electronic board and a series
posed of some electronic power and com- of switches that must be activated at the first
Their description can in no way be considered posed of printed circuit boards. The section is installation.
contractual. placed in the back and is protected by safety
screws. There are also some adhesives tamper-
ing seals. If this components are removed or
broken the warranty become null and void.
1.1 WARNINGS 1.2 GENERAL DESCRIPTION Arrangement parts scheme:

ENG
• Installation and start up must be done ac- The iPower D power supply is a high perfor-
cording to IEC international and national rules mance next generation device developed to be
depending on the country where is used. used with UV lamps in the field of polymerisation
• The iPower D, power supply unit, is itself or chemical activations through UV rays.
in compliance of the EMC European rules The compact dimensions and the low weight Inverter Conversion
(Electromagnetic Compatibility Directive). In make it more manageable without compromis- for fan AC/DC & DC/AC
any case because the power supply units are ing reliability.
always installed in a net of different equip-
ments, it is mandatory, for the final user, check Main characteristics:
if the all installation is in compliance with. If • Continued output power time control divided Switches, solenoids,
necessary install all the needed equipments into 100 points. conversion controls
(i.e. additional filter, etc.) • The lamp ignition doesn’t require auxiliary
• Installation, start up and maintenance must starter.
be done by professional staff who has read • Up to 75% less space inside the cabinet up to
safety informations and this manual. 75% less weight than conventional systems.
• Products and materials presented in this • The device supports the stand-by, that allows
manual are subject to changes both aestheti- to reduce to the minimum the lamp power
cally and technically. Their description can’t during long prodution stops.
cover a contractual aspect. • Instant start, than traditional power supply
• The power supply is part of a UV drying sys- units.
tem, so, use this manual with the installation
instructions. The iPower D is an electronic power supply
• The contents of this manual according to rules unit for UV lamps with medium pressure for
EN12100 and EN60204. industrial use. Any other use is not permitted
without first consulting UV Ray.

48 Introduction Introduction 49
 Sect. 2 - Installation
1.3 SECURITY RULES Depending on the application, it is possible
to install the power supply as a single unit or
• It is possible to stack up, until 6 units maximum,
mounting containment brackets, located on
Before installation and ignition, read the follow multiple unit, placed in suitable rooms or in four upper sides of the power supply unit.
instructions: personilized cabinet. • If the power supply unit is mounted in the
cabinet, it should be provided an adequate
ATTENTION ventilation.
• Never use the power supply for an application
Never connect or disconnect the cables with
other than that for which it was designed
the equipment powered. Risk of serious
2.1 LOCATION • Is suggested to not install the power supply
without first consulting UV Ray. near other electrical equipment, sensitive to
injury or death. • The surface or the shelf accommodation must
• Before proceeding with maintenance on the electromagnetic interferences.
be stable and able to support the weight of one
power supply unit, make sure that the iPower • Do not wind the cables around themselves

ENG
or more power supply unit, cables included.
d is disconnected from mains supply. causing twists.
• Protect free cable parts between the power
• After disconnecting the power supply from • Do not wind different kinds of cable together.
supply and other UV drying systems with
the mains, wait at least 60 seconds before • Make sure it can be accessed and handled
galvanized conduit (charged to the customer)
carrying out any operation on it. easily for maintenance purposes (min. 30 cm).
• Electrical cables must flow separatly from UV
• Power supply installation and connection with
system’s and signal cables.
the electrical network must be done only by
qualified staff. The power supply's electrical • Control that the space around the unit is con-
cables must run separately from the system formed with the required safety standars for
and signal cables. the use of electrical equipments; however, for
the cooling of electrical interior parts, it should
• Never install the unit if there are damaged
be provided an adequate space around the
and/or missing parts.
unit. (view picture 1)
• It is necessary to install a protection device
against overloads and short-circuit on the
power line.
• It’s forbidden disconnetting all cables located
50 cm 50 cm 50 cm 50 cm
in the power supply unit, in all conditions it is.
• It is forbidden to use the power supply for uses Fig. 1
not described in the specifications and in the
information in this manual as it can lead to a
risk of serious injury or death.
• Operating on equipment with power supplied,
it is necessary to observe national rules applied
in the field of injury prevention.

50 Introduction Installation 51
 Sect. 3 - Maintenance
2.2 INSTALLATION POSITION REQUIREMENTS
The device installation, must satisfy the follow- In case of installation in a cabinet, it is suggested ATTENTION
ing requirements: to integrate the cooling power supply system Carefully follow the notes on the wiring
• Internal good ventilation. with an existing one, to maintain the work diagram.
• The ambient temperature must be between 0 °C temperature - 35 °C.
and 35 °C, in all the position the unit’s located.
• Humidity below 50% (from relative humidity) ✔ NOTE ATTENTION
and environment without condensation, drips For environments which are very hot or with poor Before do any intervention, remove the
ventilation the iPower D can be suitably sized on

ENG
and infiltrations. electricity.
request. For more details, contact UV Ray.
• Avoid the dust, dirty and grease presence. It
is recommended to not install the unit near
electrical equipments sensitive to electromag-
netic interferences. ATTENTION
• Install on a stable and without vibration base Never use the equipment if faulty, whether
ATTENTION ascertained or suspected. Risk of serious
(or with very low vibration). Do not disconnect the power during opera- injury or death.
• Electrical control panels cables must be chan- tion of the lamp and/or fan if not absolutely
neled separately from the machine and the necessary. Possibility of irreparable damage
lamp line supply. to the equipment. All installation operations
To maintain the device reliability through time, must always be carried out by qualified 3.1 Ordinary maintenance
it is suggested to install the power supply unit personnel.
in a ventilate place. • Perform a regular visual check of cables and
connectors.
• Check the integrity of the equipment and
2.3 ELECTRICAL CONNECTION replace the damaged parts as soon as possible.
• Often clean the cooling fan metal grid and the
exhaust air grid. For cleaning, use an air jet.
ATTENTION
The supply connection must be done by
qualified staff.

Even though a general disconnect switch is provided on the electrical panel,

upstream of this you must have a differential breaker, with suitably sized fuses 3.2 Extraordinary maintenance
or switches, to isolate the machine from the rest of the system. The system
provided by the customer must have at least the same characteristics as on • For other type of maintenance, not specified
the wiring diagram. The differential breaker must be correctly sized for the above, it must be requested the intervention
equipment. If in doubt, contact UV Ray before setting up the system. of UV Ray technicians.

52 Installation Installation 53
 Sect. 4 - Troubleshooting
4.1 PROBLEMS AND SOLUTIONS
The list below shows the common problems The fan does not turn The lamp does not switch on iPower D overheats
that can arise during the machine operation. The volts rise but the ampere remain on zero. • Make sure the room where it is installed is cor-
If the problem persists, call immediately UV Ray Check the type of error on the control panel.
Open the rack and check that: • Make sure the reflector is properly connected rect, as per guidelines in chapter 2.1 - page 51.
technical assistance or a technician prescribed
therein. • Make sure the fuses are intact and correct. to the power supply. • Make sure both of the fans turn properly.
• Check that the fan cable is connected properly. • Make sure the reflector has been properly • Make sure the correct lamp model has been
If the error persists, contact UV Ray. switched on. Try again if switching on imme- installed.
diately after a cooling cycle (lamp still hot). • If it is a liquid-cooled model, check the circula-
• Check that the fan has been connected and

ENG
ATTENTION If it doesn't activate after five consecutive tion and its temperature
started properly (e.g. reflector 1 - fan 1).
Before do any intervention, remove the attempts, try and replace it with a new lamp
electricity. or with a lamp you know works.

✔ NOTE
The power supply doesn’t turn on The "hot lamp" error is a generic error that inclu-
Open the rack and control that: des all circumstances related to non-activation
• Control that the network tension falls within of the lamp.
the tolerances specified. This classification cannot be divided further as
• Make sure the earthing system is wired no physical state exists between on and off of
properly. the lamp.

✔ NOTE
Refer to the previous chapter on the reflector,
in the section dedicated to troubleshooting
ATTENTION
(Sec. 4 - page 41).
if one or more burnt fuses, not replace
them, but call immediately UV Ray technical
department. La lampada non si accende One or more fans of the iPower D
do not turn
Non salgono né volt né ampere sul pannello
di comando. • Make sure the fuses are intact and correct.
• Verificare che il cavo piatto superiore (vedi • Make sure the fan is not blocked and try to
foto) sia inserito correttamente nel suo allog- clean it with a jet of compressed air.
giamento. • Make sure the voltage of the iPower D is
• Verificare che i fusibili relativi al teleruttore within the limits.
siano integri e corretti. Contattare UV Ray.

Rev. 1 - ed. 06/12 Alimentatore i-Power Dw

54 Problems and solutions Problems and solutions 55
 ENG
Keyboard
and display
User manual

Rev. 2 - ed. 06/15 DISPL.04

 Keyboard and display

1.0 CONTROL DEVICES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pag. 60

ENG
1.1 COMMANDS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pag. 60

2.0 OPERATION PANEL FOR SINGLE MODULE OLED (ONE) . . . . . . . . pag. 61

2.1 PANEL DESCRIPTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pag. 61
2.2 SETTINGS AND ADJUSTMENTS . . . . . . . . . . . . . . . . . . . . . . . pag. 63

3.0 OPERATION PANEL FOR UV SERVER MULTIPLE MODULES(UV SERVER). pag. 65

3.1 “I POWER D” PANEL DESCRIPTION. . . . . . . . . . . . . . . . . . . . . pag. 65
3.2 SYSTEM LOG. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pag. 68
3.3 RESTART/OFF. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pag. 69
3.4 SYSTEM AUTOSTART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pag. 70
3.5 SYSTEM AUTOSTOP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pag. 71
3.6 SIGNAL ICONS DESCRIPTION. . . . . . . . . . . . . . . . . . . . . . . . . pag. 72
3.7 SETTINGS AND ADJUSTMENTS . . . . . . . . . . . . . . . . . . . . . . . pag. 72
3.8 CAUSES / SOLUTIONS AND ALARM PANELS. . . . . . . . . . . . . . . pag. 72

4.0 PLANT COMMISSIONING. . . . . . . . . . . . . . . . . . . . . . . . . . . . pag. 77

5.0 STARTING OF THE PLANT. . . . . . . . . . . . . . . . . . . . . . . . . . . pag. 77

 Sect. 1 - Control devices Sect. 2 - Operation panel for single module oled (ONE)
1.1 COMMANDS 2.1 PANEL DESCRIPTION

General Informations Operational controls 2.1.1 Button description

Startup operations, regulations and emergency They are positioned on an operational panel, Start up operations, regulation and emergency
machine stop, as well as alarm and correct func- with display, fixed onto the electric control machine stop, so the alarm indication and the ATTENTION
tioning indications, are managed by general board or on the machine. proper functioning, are managed by a general Press OFF and the fan automatically conti-
plant logic. The operational controls are used directly by logic plant. nues turning until the lamp is cold. Before do
the operator during plant start-up, functioning A) Down arrow: pressing it you leave the screen any intervention wait the fan stop!
and stop or to perform maintenance and tests. and return to the main menu. If the button

ENG
“SET”has not been pressed, all data changes ✔ NOTE
will be annulled. The automatic cooling cycle cannot be interrupted.
B) Up arrow: pressing it you are in the main
page and there are temperature and cur- Fig. 1
Set Potenza 75
Potenza W/cm 0
rent absorbed values: in the left reflector
0V temperature, in the right power supply tem-
0.0A
Shutter Aperto perature. Press again to display the network
voltage (not binding), the fan motor current
absorption value, the inverter temperature Set Potenza 75
and the rotation speed of the fan. Potenza W/cm 0

C) Right arrow / Left arrow: allow the screen H 0V

0.0A
slide and value modification. Shutter Aperto
D) Set: allow the screen selection and the value F
memorization.
E) Fan startup button with status led (flash-
ing = in power) or cooling. Steady in work G
rotation).
✔ NOTE ✔ NOTE F) Startup lamp button with status led (flashing
The screens and functions described on the Operator Interface is always evolving, so, it is pos- = in power - steady = on).
following pages are those that the operator will sible that some words in the menu are differents
G) Power off button.
use most, so, if there is more informations are from those indicated in the manual.
needed, outside of those described, contact UV If there are inconsistencies between the manual H) Display (view description in the following B A D C
Ray technical assistance. and the actual control panel, contact UV Ray. pages).

60 Control devices Operating panel for single module oled 61

2.1.2 Display description FAN Icon 2.2 SETTINGS AND ADJUSTMENTS
- stopped = fan
Page 1: - rotating = fan rotating
A) Value of power management from 1....to 100. • Form the main display (pict. 1), pressing on button SET enter the navigation menu.
B) Work power (W/cm). • Press the arrows to select the menu.
LAMP Icon
C) Lamp voltage. - half full = stand-by • After have selected the display press SET to entry specific menu:
- completely full = operating power
D) Lamp ampere. • Press on navigation arrow to select the item to change;
E) Alarm in progress or working arrangements SHUTTER close icon
• Press on SET to confirm the changes made or press the down arrow to exit from the screen
AUTO / MAN. SHUTTER open icon without confirm the changes made.
(Not present if shutterless)
F) Signaling LED. In the following pages, the screen most commonly used.
Mode
Menu

ENG
Fig. 1

Power Set 75
Lamp Automatic operation with external speed
A reference signal.

B Power W/cm 0 Manual operation with con external speed

reference signal.

0V C Stand-by stand-by current. The value

can be <= to the print start value.
F
0.0A D Lamp Print start print start current can be >= to
Mode stand-by value.
Open Shutter E Gain speed
Automatic
Remote input

Operation speed signal: The value “Power Set” manages the point, relatively to the machine speed, Disabled
when the UV system will reach the maximum power.
Seq. ON/OFF print start current can be >= to
Example of operation with speed signal:
stand-by value.
Auto or incremental mode Auto2 or linear mode ON/OFF it works as a monostable contact:
100% 100% open contact  lamp off; lose
contact  lamp on.
Stop it works as Emergency Stop: open
3 2 1 3 1 contact free lamp; close contact
50% 50% lamp stop; (an emergency mes-
sage will appear on the panel).
Print start Print start 2/4
Stand-by Stand-by
Emergency works as an emergency stop:
contact open lamp free; contact
Speed Speed closed lamp stopped; (emergency
0V 5V 10V 0V 5V 10V message will appear on the panel).
Print signal Print signal

Power set Output Power set Gain speed Output Opening Delay Shutter opening delayed.
1% 1 100% 100 1
50% 2 50% 100 2 Closing Delay Shutter closure delayed.
100% 3 100% 200 3
100% 50 4 Flash Mode Enable fast power switching.

62 Operating panel for single module oled Operating panel for single module oled 63
2.2.1 Menu blower Sect. 3 - Operation panel for uv server multiple modeles
Menu Blower 3.1 "IPOWER D" PANEL DESCRIPTION
Blower Fan min At UV system start up. The control panel will show the Main Page (pict. 1)
During start-up the software automatically loads the lamps installed.
20%
B
✔ NOTE
For any changes to the parameters on the blower menu, contact UV Ray technical department. A

ENG
2.2.2 Counters menu L

Menu Counters
Counters Total 0.11
Partial 0.11
Starting 3
Inverter 0.11
( 5 sec)

• From counters screen press on the up arrow for 5 seconds. The values Partial and Ignition
will reset. Fig. 1

C I H D E F G
2.2.3 Language configuration menu
3.1.1 Buttons description
✔ NOTE
Configuration Empty space = lamp not installed.
For technical reasons, not all languages are
Language available and there is no way to add languages A) Each number is an access F) Automatic on button.
with double-byte characters (e.g. Chinese), with to the specific menu of the lamp.
right-left writing (e.g. Arabic) or with ideograms. G) Automatic off button.
Italiano B) Lamp error.
Contact UV Ray to include a specific language. H) Adjustment buttons for power control
C) Access to the menu settings. of the UV reflector.
D) Access to the system log. I)  Power set.
• From configuration menu is possible to select
the desired language E) Change language. L) Operating power (W/cm).

64 Operating panel for single module oled Operation panel for uv server multiple modeles 65
3.1.2 Setting page 3.1.3 Lamp selection
Touch the icon logo to go to Setting page On the main screen press the icon of the lamp number to monitor the status of the lamps; it will
(pict. 2). appear the lamp Monitoring Page (pict. 3).
In this page are shown all the general lamp
informations:
A) Technical data of the system. E) Change communication port A
B) Software. (DO NOT TOUCH). B
C
C) Change language. F) Software/PC off.
D
D) Remote support. G) Home. E

ENG
H) Search for manual of new models. F
G
H
B I

A) Lamp current.
B) Lamp voltage.
C) Lamp temperature.
D) Power supply
temperature.
E) Absorbed current
(1st phase). Fig. 3
F) Line voltage. L M M N
G) Fan motor current.

*
A
H) Inverter temperature.
I) Fan speed.
L) Lamp selected.
M) Change values after selection.
N) Reset counters.

Fig. 2
C D E H F G The data shown are not modifiable by the user, ✔ NOTE
the only possible operation is the partial lamp There is no confirmation pop up when resetting
counter resetting and the number of ignition, the counters.
✔ NOTE pressing the button RESET (N), this operation
To modify values, press into the boxes to make them actives and use +/- to change must be done every lamp change. ✔ NOTE *
Never edit the values in the fan column.

66 Operation panel for uv server multiple modeles Operation panel for uv server multiple modeles 67
3.2 SYSTEM LOG 3.3 RESTART/OFF

ENG
A B B C A B C D

A) Download log to external device. A) Stop software.

B) Scrolling. B) Stop PC.

C) History list (automatically clears once a certain limit is reached). C) Restart PC.

D) Restart software.

68 Operation panel for uv server multiple modeles Operation panel for uv server multiple modeles 69
3.4 SYSTEM AUTOSTART 3.5 SYSTEM AUTOSTOP
Select the lamps required (a tick will appear) and press the green button again to start the auto- Select the lamps required (a tick will appear) and press the red button again to start the autostop
start cycle. cycle. If an autostart cycle is active, it can be interrupted by pressing the green crossed button.

ENG
D B C A D C B E A

A) Confirm autostart. A) Confirm autostop.

B) Lamp selected (✔ green). B) Lamp selected (✔ green).

C) Lamp can be selected. C) Lamp can be selected.

D) Lamp cannot be selected. D) Lamp cannot be selected.

E) Autostart cycle interruption.

70 Operation panel for uv server multiple modeles Operation panel for uv server multiple modeles 71
3.6 SIGNAL ICONS 3.7 SETTINGS ■ OLED panel is turn on, but doesn’t permit
any operation
• Check the led status on bridge board, one is
always on, the other is flashing (view photo).
DESCRIPTION AND ADJUSTMENTS • Control that the keyboard cable is correctly
• For change data or to work phase setting connected as indicated in the picture.
Red Led turned on indicate: (es. AUT/MAN) touch the box in which you
blower off need to modify something to activate it (the
selected box).
Green Led turned • Press on buttons + - to modify the value
on indicate: blower on or data.
Cooling if flashing. • At modify button release it will appear a small
It cannot be interrupted. clock, when it will disappear, the selected value
will be automatically saved.

ENG
Lamp off,
shutter close 3.8.2 Alarms
This alarms informs the operator about various
3.8 CAUSES/SOLUTIONS irregularities that could appears during work
■ UV server doesn’t turn on
Lamp on,
AND ALARM PANELS • Make sure the power cable is properly con-
process.
shutter close nected to the terminal respecting the polarity
3.5.1 Causes and solutions ✔ NOTE
and power is supplied. Each unit is to be restored individually.
■ OLED panel doesn’t turn on
Control, in order, that: • Make sure all fuses for the services are intact
Lamp on, • All fuses for the services are intact and correct. and correct. ■ Alarm “inverter communication”:
shutter open Solution:
• The communication cable is connected to • Turn off, wait 30 seconds and relight the
i-Power D or the distribution in which the • Make sure the circuit and relative cable are pro-
the panel and board, as shown in the figure.
If shutterless, shutter closed indicates stand-by, UV server is connected. If it doesn’t turn on, perly installed, as per photo.
shutter open indicates operating power. contact UV-Ray society.

OFF button ■ The UV SERVER switches on but does not

detect any lamps
✔ NOTE • Check that DB9 serial communication cable
During lamp switch-on the icon flashes inter- is correctly connected to UV server and
mittently. bridge board.
• Make sure the communication cables of the
bridge board are connected (see photo).
• Make sure both of the LEDs on the bridge ■ Open reflector alarm:
ATTENTION board are on and flashing. Solution:
Press OFF and the fan automatically continues
turning until the lamp is cold. Before do any • Press H to restart communication (see photo ✔ NOTE
intervention, wait the fan stop! page 66). View reference on reflector section, paragraph
inconvenience and solutions >. The sensor that
ensures closure of the reflector does not properly
close the contact.

72 Operation panel for uv server multiple modeles Operation panel for uv server multiple modeles 73
✔ NOTE Solution: ■ Open shutter alarm: • Check that the ambient temperature is in to
In the case of special dedicated connections, Probable causes: the settled range.
• Check the stand-by value on the menu and
alarms may be shared. • Printing machine is stopped but the shutter • Check that the metal filters on the reflectors
set it at no more than 6A.
Check for further instructions attached. is open. are cleaned, if not, clean it with an air jet.
■ Power supply overheating alarm: • The pipe connected to the reflector is not • Check the stand-by value. If the problem
■ Hot lamp alarm: correct.
Probable causes: persists, contact UV Ray.
Probable causes:
• Power supply fans don’t turn. Solution:
• The lamp is hot and doesn’t turn on.
• The fans turn too slow. ■ Emergency alarm:
• It’s not possible to turn on the lamp. ✔ NOTE Probable causes:
• Power supply mounted in a very hot area. View reference in paragraph “Inconvenience and • Emergency contact presence.
• The lamp is broken. • The fan connected to the reflector is not solutions” in Reflectors section > The shutter micro Solution:
• Try activating again; at the end of the acti- correct. doesn’t close the contact properly < and following • Restore the contact.
vation cycle. • The stand-by is too high. paragraphs regarding shutter.

ENG
If repeating the operation for a maximum of • The maximum current is too high. ✔ NOTE
■ Close shutter alarm: If you cannot eliminate the problem after following
5 consecutive times, the lamp doesn’t turn on • The lamp installed is not correct.
Probable causes: the operation described, immediately contact UV
again, do reference to the paragraph inconve- • Liquid version: check the hydraulic circuit. • Printing machine is stopped but the shutter
nience and solutions in Reflector section – the Ray or an authorised technician.
Solution: does not open.
lamp doesn’t turn on<.
• Check the stand-by value on the menu and Solution:
■ Contactor alarm not triggered
■ Stand-by low alarm: set it at no more than 6A.
✔ NOTE Probable causes:
Probable causes: • Check power supply temperature at alarm View reference in paragraph “Inconvenience and • The contactor has not been connected.
• The stand-by is settled in a very low value. time on control panel (view paragraph > solutions” in Reflectors section > The shutter micro
Solution: button description) doesn’t close the contact properly < and following • The contactor's contact does not work pro-
• Raise the currently set stand-by value by 0.5 • If the internal fan blocks, contact UV Ray. paragraphs regarding shutter. perly.
(take it to a maximum of 1.5 points more than Solutions:
the set value, but not above 6A. If it is already ■ Missing compressed air alarm: ■ Reflector overheating alarm:
at 6A or the problem persists, contact UV Ray. Probable causes: Probable causes: • Make sure the contactor runs the mechanical
• Insufficient air pressure. • The reflector reach higher temperature than stroke.
• The lamp was on but switched off.
• Air regulator is closed. settled limit. • Check correct operation of the contactor's
• The lamp is too cold. auxiliary contact.
• The pressure switch doesn’t work correctly. • The flow meter does not work regularly.
• A phase is missing on the power supply circuit. • Check the water flow.
Solution:
• The earth circuit is not correct, is missing or • Adjust the air pressure to 6 bar. Solution:
is not connected properly. • Open the air regulator and check the tube • Check the reflector temperature when the
• There is a short circuit on the iPOWER D input air passage. alarm appears on control (view paragraph
or output. • Try to solve the function problem, if any this > button description < . DON’T persist using
change contact UV Ray technical department. the reflector when there is a alarm, the risk is
• The lamp installed is not correct. to destroy the reflector.
• Filter grilles blocked.
• The stand-by is too high.

74 Operation panel for uv server multiple Operation panel for uv server multiple 75
■ Low voltage alarm
Causes:
• Check the line voltage with the nominal value
on the plate.
Sect. 4 - Plant commissioning
• The line voltage is too low (e.g. a phase is
• Make sure the inverter motor fan is intact and
missing). ✔ NOTE
free from constraints.
• The inverter is broken. Before turn on the system, check:
• Check the inverter temperature when the
Solutions:
alarm is triggered on the control panel (see • The network tension.
• Check the line voltage with the nominal value > Description of the buttons < paragraph).
on the plate. • Connection of the suction pipe on the lamp and on the fan and their couplings (fan 1 with lamp
• Make sure there are no short circuits on the 1 with pipe 1, etc.).
• Make sure the inverter fuses are intact and
fan cable.
correct. • Check the entire hydraulic circuit.
• Make sure there are no short circuits on the
■ Hot inverter alarm • Check all accessories linked to the system.
inverter power supply.

ENG
Causes:
• Check the line voltage with the nominal value
• Fans blocked
on the plate.
• Room temperature too high.
ATTENTION
■ High inverter current alarm • Fan motor too large. Failure to comply with these controls could cause irreparable damage to the system and to
Causes:
• Short circuit on the inverter output the machine. Always keep the air vent clean and free.
• Short circuits on the inverter.
Solutions: Solutions:
• Make sure the inverter fuses are intact and • Make sure there are no short circuits on the
correct. fan cable.
• Make sure the inverter motor fan is intact and
• Make sure the inverter fuses are intact and
free from constraints.
• Check the inverter temperature when the correct. Sect. 5 - Starting of the plant
alarm is triggered on the control panel (see • Check the line voltage with the nominal value
> Description of the buttons < paragraph). on the plate. • Give tension to the system by the main breaker placed on the electrical cabinet.
• Make sure there are no short circuits on the • Turn on the lamp and the fan.
• Make sure the inverter motor fan is intact and
fan cable. • Turn on the printing machine, when the machine starts its work the module reflector will open
free from constraints.
(in relation to the start/stop signal received from the machine).
■ Inverter overload alarm • Check the inverter temperature when the
• The system opens the shutter (if present) and switches from stand-by mode to operating mode
Causes: alarm is triggered on the control panel (see
• Short circuit on the inverter. > Description of the buttons < paragraph).
✔ NOTE
• Fan motor too large. • Make sure there are no short circuits on the The system can be started remotely.
• Acceleration/deceleration too quick. fan cable. • Before starting the system carefully check: the operating modes and their cycles, emergency stop
Solutions: circuit and relative signals.
For any information or operation, use the UV Ray control panel supplied.
• Make sure there are no short circuits on the
fan cable.
• Make sure the inverter fuses are intact and
correct.

76 UV system start Messa in funzione dell'impianto - Avviamento dell'impianto 77