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Recent Trends and Best Practices in
Industry 4.0
RIVER PUBLISHERS SERIES IN MATHEMATICAL,
STATISTICAL AND COMPUTATIONAL MODELLING
FOR ENGINEERING
Series Editors:
MANGEY RAM
Lecturer (Asst. Prof.) in Automotive Engineering,
TADASHI DOHI
Hiroshima University, Japan
Applied mathematical techniques along with statistical and computational data analysis has
become vital skills across the physical sciences. The purpose of this book series is to present
novel applications of numerical and computational modelling and data analysis across the
applied sciences. We encourage applied mathematicians, statisticians, data scientists and
computing engineers working in a comprehensive range of research fields to showcase dif-
ferent techniques and skills, such as differential equations, finite element method, algorithms,
discrete mathematics, numerical simulation, machine learning, probability and statistics, fuzzy
theory, etc.
Books published in the series include professional research monographs, edited vol-
umes, conference proceedings, handbooks and textbooks, which provide new insights for
researchers, specialists in industry, and graduate students. Topics included in this series are
as follows:-
• Discrete mathematics and computation
• Fault diagnosis and fault tolerance
• Finite element method (FEM) modeling/simulation
• Fuzzy and possibility theory
• Fuzzy logic and neuro-fuzzy systems for relevant engineering applications
• Game Theory
• Mathematical concepts and applications
• Modelling in engineering applications
• Numerical simulations
• Optimization and algorithms
• Queueing systems
• Resilience
• Stochastic modelling and statistical inference
• Stochastic Processes
• Structural Mechanics
• Theoretical and applied mechanics
Editors
Abhinav Sharma
University of Petroleum and Energy Studies, India
Arpit Jain
QpiAI India Private Limited, India
Paawan Sharma
Pandit Deendayal Energy University, India
Mohendra Roy
Pandit Deendayal Energy University, India
River Publishers
Published 2023 by River Publishers
River Publishers
Alsbjergvej 10, 9260 Gistrup, Denmark
www.riverpublishers.com
Recent Trends and Best Practices in Industry 4.0 / by Abhinav Sharma, Arpit
Jain, Paawan Sharma, Mohendra Roy.
© 2023 River Publishers. All rights reserved. No part of this publication may
be reproduced, stored in a retrieval systems, or transmitted in any form or by
any means, mechanical, photocopying, recording or otherwise, without prior
written permission of the publishers.
Preface xvii
Acknowledgement xxi
v
vi Contents
2.3.2 Strategy . . . . . . . . . . . . . . . . . . . . . . . . 51
2.3.3 Resources and competencies . . . . . . . . . . . . . 53
2.3.4 IT maturity . . . . . . . . . . . . . . . . . . . . . . 54
2.3.5 Smart manufacturing . . . . . . . . . . . . . . . . . 55
2.4 Conclusion . . . . . . . . . . . . . . . . . . . . . . . . . . 55
4.2.1 An overview . . . . . . . . . . . . . . . . . . . . . 89
4.2.2 Mobility-based routing in VANET with security . . . 89
4.2.3 Encryption and authentication . . . . . . . . . . . . 91
4.3 Proposed Approach . . . . . . . . . . . . . . . . . . . . . . 92
4.3.1 Methodology . . . . . . . . . . . . . . . . . . . . . 94
4.3.2 Improve hybrid cooperative malicious node detection
approach (IHCMNDA) . . . . . . . . . . . . . . . . 95
4.4 Result and Discussion . . . . . . . . . . . . . . . . . . . . . 97
4.4.1 Simulation . . . . . . . . . . . . . . . . . . . . . . 97
4.4.2 Improved cooperative bait detection (ICBDS) . . . . 103
4.4.3 Improve hybrid cooperative malicious node detection
approach (IHCMNDA) . . . . . . . . . . . . . . . . 108
4.5 Conclusion and Future Work . . . . . . . . . . . . . . . . . 110
Index 407
xvii
xviii Preface
The Editor acknowledges River Publishers for this opportunity and profes-
sional support. My special thanks to Mr. Rajeev Prasad, River Publishers for
the excellent support, he provided us to complete this book. Thanks to the
chapter authors and reviewers for their availability for this work.
xxi
List of Figures
xxiii
xxiv List of Figures
xxvii
xxviii List of Tables
xxix
xxx List of Contributors
xxxiii
xxxiv List of Abbreviations
Abstract
The chemical manufacturing industries are at the forefront of innovation,
exploring novel technologies through “smart manufacturing” and “industrial
modernization” using computational approaches to cater to increasing market
demands and stringent regulations. Digital design enables the manufactur-
ers to understand and streamline the process development and production
using process systems engineering tools. The present drive toward industrial
automation advancements such as Industry 4.0, Pharma 4.0, and smart man-
ufacturing also enables technological developments in research to percolate
into industries to meet product quality, safety, and profitability challenges.
It is envisaged that the promises of continuous manufacturing will be real-
ized with the evolution of digitalization technologies in various stages of
design, development, and implementation. Further, artificial intelligence (AI)
and machine learning-based intelligent systems are gaining popularity in all
engineering and science disciplines due to their ability to solve real-world
challenges. In the chemicals field, digital transformation success necessitates
a complete, holistic approach that considers the entire asset lifespan, from
design to operations and maintenance. However, it has also led to far-reaching
impacts on technology and the workforce worldwide. In the present work,
1
2 Artificial Intelligence in the Digital Chemical Industry, Its Application
1.1 Introduction
The chemical sector is extremely important to the world economy. The
chemical sector is expected to contribute $10.7 trillion to the world’s gross
domestic product (GDP) in 2025. The chemical process industry is the most
energy-intensive and largest emitter of greenhouse gases (GHGs) industry
[1]. The petrochemical and chemical industries emitted 764 million tons of
greenhouse emissions (CO2 -equivalent tons) in 2018, an increase of 8% from
2016. (IEA, 2020b) [2]. Chemical manufacturing also frequently involves
potentially dangerous ingredients and high-pressure/high-temperature set-
tings, resulting in fires, explosions, and other chemical accidents. Chemical
mishaps could result in deaths and financial and social losses. Many attempts
have been made in the chemical industry to develop and deploy technologies
to decrease environmental burdens, improve energy efficiency, and improve
operational safety [3].
AI is a new technology that has gotten much attention over several
decades. AI is a collection of cutting-edge technologies that can execute
tasks similar to human intellect. AI divides into deep learning, IoT, heuris-
tics, and machine learning [4]. The process of human cognition reveals via
AI cognition and logic deduction. Another sort of AI is machine learn-
ing, which can learn and enhance the performance of specific tasks based
on previous experiences. Artificial neural networks (ANN), support vector
machines, and random forests are just a few machine learning approaches
developed. Heuristics are frequently employed to solve high-dimensional
issues by simulating natural biological evolution or animal societies’ collec-
tive behavior (e.g., particle swarm optimization, ant colony optimization).
Hybrid approaches and agent-based modeling are two other AI strategies [5].
The chemical industry is increasingly interested in adopting AI to solve
problems, including process modeling, optimization, control, and fault iden-
tification and diagnostics. The chemical industry’s environmental, economic,
and social sustainability are intertwined. According to an Accenture poll,
94% of executives in the chemical and advanced materials industries predict
1.2 AI in the Chemical Industry and Applications 3
rules accumulated over the previous centuries, yielding progress that only
proceeds through trial and error due to the lack of systematic and analytical
theory toward the structures, properties, and transformations of macroscopic
substances [12]. ML will be able to recognize patterns in vast amounts of
data, providing an unparalleled means of coping with complexity and altering
chemical research by revolutionizing the way data is handled. Currently, AI
is being used in every sub-field of chemistry, including research and data
creation tools like analytical chemistry and computational chemistry and
applications in organic chemistry, catalysis, and medical research. While AI
has a wide range of applications in technology, it also has a wide range of
applications in chemical science. Let’s look at some of the ways that AI can
be used in the chemical sciences [13].
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