battery charger calculation
battery charger calculation
ENQUIRY
CONSTRUCTION
CONTENTS
8.0 CONCLUSION 6
9.0 ANNEXURE 6
LARSEN & TOUBRO LIMITED
E&C DIVISION DOCUMENT NO:-
ASGP-LTEM-EL-CL-0055
DC SYSTEM SIZING
AMMONIA SYNGAS CALCULATION REVISION : 01
PROJECT : GENERATION PLANT
4.2 DC system shall provide control supply for switchgear (Switch boards, relay panel, etc) and DC
critical lighting.
i 11 kV Main Switchboard (ASGP – SG – 60101)
ii 11 kV Plant Switchboard (ASGP – SG – 60102)
iii 3.3 kV Switchboard (ASGP – SG – 60103)
iv 3.3 kV VFD system breakers
v 415 V PMCC – 1 (ASGP – PMCC– 60301)
vi 415 V PMCC – 2 (ASGP – PMCC – 60302)
vii 415 V EPMCC (ASGP – EPMCC – 60303)
viii 415 V HVAC PMCC (ASGP – HVACPMCC – 60304)
LARSEN & TOUBRO LIMITED
E&C DIVISION DOCUMENT NO:-
ASGP-LTEM-EL-CL-0055
DC SYSTEM SIZING
AMMONIA SYNGAS CALCULATION REVISION : 01
PROJECT : GENERATION PLANT
ii. Online float charging of the battery assembly while feeding the complete DC load
Charger rating =Continuous load requirement + Float charging current of battery (1.5
mA/Ah of Battery)
8.0 CONCLUSION
i. Expected Battery size : 300 AH
ii. Expected charger rating : 50 A
9.0 ANNEXURE
CONTINUOUS LOAD
A SWITCHGEAR LOAD
1 Numerical relays - Relay Panel
2 Multifunction meters - Relay Panel
3 Indication
d cat o Lamps
a ps - Both
ot Breaker
ea e and
a d Relay
e ay Panel
a e
4 A illi y Relays
Auxilliary R l y / Contactors
C t t - Both
B th Breaker
B k and dR
Relay
l yPPanell
IIncomer 2 22.5
22 5 45 10 20 8 1 16 3.13
3 13 6.26
6 26 30 60
415 V PMCC1 Bus-Coupler
Bus Coupler 1 12.5 12.5 0 0 8 1 8 3.13 3.13 31 31
(ASGP – PMCC
PMCC– 60301) BUS PT 2 14 28 0 0 0 1 0 6 12 0 0
& M t Feeder
Motor F d 7 12 5
12.5 87 5
87.5 0 0 4 1 28 3 13
3.13 21 91
21.91 12 84
(ASGP-PMCC-RCP-
(ASGP PMCC RCP 60301) Outgoing Feeders (ACB) 8 12.5 100 0 0 4 1 32 3.13 25.04 12 96
MCCB Feeders 2 0 0 0 0 4 1 8 0 0 0 0
IIncomer 2 22.5
22 5 45 10 20 8 1 16 3.13
3 13 6.26
6 26 30 60
415 V PMCC2
(ASGP – PMCC – 60302) Bus-Coupler
Bus Coupler 1 12.5 12.5 0 0 8 1 8 3.13 3.13 31 31
& BUS PT 2 14 28 0 0 0 1 0 6 12 0 0
(ASGP-PMCC-RCP- 60302) M t Feeder
Motor F d 7 12 5
12.5 87 5
87.5 0 0 4 1 28 3 13
3.13 21 91
21.91 12 84
Outgoing Feeders (ACB) 8 12.5 100 0 0 4 1 32 3.13 25.04 12 96
Incomer
co e 3 22.5
5 6 5
67.5 10
0 30 8 1 24 3 3
3.13 9 39
9.39 30 90
Bus-Coupler 1 12 5
12.5 12 5
12.5 0 0 8 1 8 3 13
3.13 3 13
3.13 31 31
415 V EPMCC
BUS PT 2 14 28 0 0 0 1 0 6 12 0 0
(ASGP – EPMCC – 60303) &
Motor Feeder 4 12.5 50 0 0 4 1 16 3.13 12.52 12 48
(ASGP EPMCC RCP 60303)
(ASGP-EPMCC-RCP-
Outgoing Feeders (ACB) 1 12 5
12.5 12 5
12.5 0 0 4 1 4 3 13
3.13 3 13
3.13 12 12
Page 1 of 7
LARSEN & TOUBRO LIMITED DOCUMENT NO:
E&C DIVISION DC SYSTEM SIZING ASGP-LTEM-EL-CL-0055
ASGP LTEM EL CL 0055
PROJECT : AMMONIA SYNGAS CALCULATION REVISION : 01
GENERATION PLANT
CUSTOMER : GNFC
GNFC, BHARUCH ANNEXURE - I
S bt t l
Subtotal 1861 5
1861.5 470 757 483 6
483.6 2174
TOTAL 5746.1
Total
T t l 720 N
Nos ((60 nos off 12 window)
i d ) off annunciation
i ti windows
i d off 1
1.5
5 W each
h off which
hi h only
ly 50 % ((max)) will
ill g
glow
l d
during
i gppower bl
blackout.
k t
DC Load of Relay panel annunciation (360 X 1.5) 540
C DC
CCCRITICAL
C LIGHTING
G G LOAD
O LOAD
O
D Total
T t l DC load
l d 8086.1
8086 1 W
Total DC load in Amp 36 76
36.76 A
Page 2 of 7
LARSEN
S & TOUBRO
OU O LIMITED DOCUMENT
OCU NO:
O
E&C DIVISION DC SYSTEM SIZING ASGP-LTEM-EL-CL-0055
ASGP LTEM EL CL 0055
CUSTOMER : GNFC
GNFC, BHARUCH ANNEXURE - I
S it h
Switchgear F d Description
Feeder D i ti N off F
No Feeders
d O
Operation
ti W tt /F d
Watts/Feeder T t l Watts
Total W tt
Incomer 1 1 Tripping 350 350
Incomer 2 1 Tripping
pp g 350 350
11 kV Main SWBD
Generator Feeders 1 Tripping 350 350
Capacitor Feeders 2 Tripping 350 700
I
Incomer 1 1 Ti i g
Tripping 350 350
11 kV Plant SWBD Incomer 2 1 Tripping 350 350
Motor Feeders 12 Tripping 350 4200
Incomer 1 1 Tripping 350 350
3.3 kV SWBD Incomer 2 1 Tripping
pp g 350 350
Motor Feeders 8 Tripping 350 2800
Incomer 1 1 Tripping 180 180
415 V PMCC1 I
Incomer 2 1 T ippi g
Tripping 180 180
Motor Feeders 7 Tripping 180 1260
Incomer 1 1 Tripping 180 180
415 V PMCC2 I
Incomer 2 1 Ti i
Tripping 180 180
Motor Feeders 7 Tripping 180 1260
Incomer 1 1 Tripping 180 180
415 V EPMCC Incomer 2 1 Tripping 180 180
Motor Feeders 2 Tripping
pp g 180 360
Incomer 1 1 Tripping 180 180
415 V HVAC PMCC Incomer 2 1 Tripping 180 180
M t Feeders
Motor F d 5 T ippi g
Tripping 180 900
Incomer 1 1 Tripping 180 180
415 V PDB Incomer 2 1 Tripping 180 180
M t Feeders
Motor F d 0 Ti i
Tripping 180 0
Incomer 1 1 Tripping 180 180
415 V MCC1 Incomer 2 1 Tripping 180 180
Motor Feeders 0 Tripping 180 0
Incomer 1 1 Tripping
pp g 180 180
415 V MCC2 Incomer 2 1 Tripping 180 180
Motor Feeders 0 Tripping 180 0
Total 16450 W
Total
o a Cu
Current
e 74.78
8 A
Page 3 of 7
LARSEN & TOUBRO
DOCUMENT NO:
LIMITED
E&C DIVISION
DC SYSTEM SIZING ASGP-LTEM-EL-CL-0055
ASGP LTEM EL CL 0055
CUSTOMER : GNFC
GNFC, BHARUCH ANNEXURE - I
Feeder Total
S it hg
Switchgear N off F
No Feeders
d O
Operation
ti W tt /F d
Watts/Feeder
Description Watts
Incomer 1 1 Closing & Spring charging 970 970
11 kV Main SWBD
I
Incomer 2 1 Cl i g & Spring
Closing Sp i g charging
h gi g 9 0
970 9 0
970
Incomer 1 1 Closing & Spring charging 970 970
11 kV Pl
Plantt SWBD
Incomer 2 1 Closing & Spring charging 970 970
Incomer 1 1 Closing & Spring charging 454 454
415 V PMCC1
I
Incomer 2 1 Cl i g & Spring
Closing Sp i g charging
h gi g 4 4
454 4 4
454
Incomer 1 1 Closing & Spring charging 454 454
415 V EPMCC
Incomer 2 1 Closing & Spring charging 454 454
Total 5696 W
Total Current 25 9
25.9 A
Note: Breaker Spring Charging Motor (W) Closing coil (W) Tripping Coil (W)
VCB 770 200 200
ACB 154 300 30
Page 4 of 7
LARSEN & TOUBRO LIMITED DOCUMENT NO:
E&C DIVISION DC SYSTEM SIZING ASGP LTEM EL CL 0055
ASGP-LTEM-EL-CL-0055
CALCULATION
PROJECT : AMMONIA SYNGAS
REVISION : 01
GENERATION PLANT
CUSTOMER : GNFC
GNFC, BHARUCH ANNEXURE - I
DC LOAD CYCLE
LOAD PROFILE (WATT)
DC
NO. SYSTEM DESCRIPTION Q'TY UNIT STANDING LOAD First Min Load Last Min Load REMARKS
NO.
((0~180 MIN)) (0~1
( MIN.)) (179~180
( MIN.))
TOTAL LOAD SUMMARY FOR 220 V DC SYSTEM FOR SUBSTATIONS
1 - 220V DC SUPPLY 1 SET 8,086 16,450 5,696 WATT
36.76 74.77 25.89 AMPERE
120.00
100.00
MP
-AMP
URRENT-AMP
RENT-AMP
NT-AMP
CURRENT-AMP
80.00
60.00 Time
40.00
20 00
20.00
0 00
0.00
0 20 40 60 80 100 120 140 160 180 200
TIME-MIN
Page 5 of 7
LARSEN & TOUBRO LIMITED DOCUMENT NO:
E&C DIVISION DC SYSTEM SIZING ASGP LTEM EL CL 0055
ASGP-LTEM-EL-CL-0055
PROJECT : AMMONIA SYNGAS CALCULATION
REVISION : 01
GENERATION PLANT
C S O
CUSTOMER :G
GNFC,
C BHARUCH
C ANNEXURE - I
NUMBER OF CELLS : NOMINAL SYSTEM VOLTAGE / NOMINAL CELL VOLTAGE 110 NOS.
MINIMUM SYSTEM VOLTAGE / END CELL VOLTAGE 108 NOS.
MAXIMUM SYSTEM VOLTAGE / FLOAT OR BOOST VOLTAGE 106 NOS.
K-FACTOR
K FACTOR AS PER IEEE
IEEE-485
485
CORRECTED K K- FACTOR
DURATION (MINUTE)
((AS
S PER IEEE-485)
85)
1 1.200
178 3.800
179 3.800
180 3.800
Page 6 of 7
LARSEN & TOUBRO LIMITED DOCUMENT NO:
E&C DIVISION DC SYSTEM SIZING ASGP LTEM EL CL 0055
ASGP-LTEM-EL-CL-0055
CALCULATION
PROJECT : AMMONIA SYNGAS
REVISION : 01
GENERATION PLANT
CUSTOMER : GNFC
GNFC, BHARUCH ANNEXURE - I
INCOMING :
Voltage
V lt g : 415 ± 10% VAC
Freqyency : 50± 3% Hz
OUTGOING :
V lt g
Voltage : 198 VDC
LOAD CYCLE :
BATTERY CAPACITY :
CHARGER RATING: :
The Charger shall be sized for one of the following duty conditions whichever is higher
1 Offline
1. Offli boost
b t charging
h gi g off the
th battery
b tt y assembly.
bly
2 Online
2. O li float
fl t charging
h gi g off the
th battery
b tt y assembly
bly while
hil feeding
f di g the
th complete
pl t DC load
l d
Where, Average DC Load = Area Under the Battery Duty Cycle / Battery Duty Cycle Duration
Charger rating =Continuous load requirement+Float charging current of battery(1
battery(1.5
5 mA/Ah of Battery)
= 3 21
37.21 AMPS
Page 7 of 7