Freight Containers_november 1981
Freight Containers_november 1981
CERTIFICATION OF
FREIGHT CONTAINERS
NOVEMBER 1981
SECTIONS PAGE
1 General Requirements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2 General Cargo Containers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
3 Thermal Containers . . . . . .. 10
4 Tank Containers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
5 Platforms and Platform-based Containers. . . . . . . . . . . . . . . . . . . . . . . . . 18
6 Repair of Containers after Damage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
APPENDICES
1 Certificates.................................................. 34
2 Plate for CSC Safety Approval. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
3 Container Dimensions, Tolerances and Ratings. . . . . . . . . . . . . . . . . . . . . 40
4 Standard Corner Fittings '. . . . . 43
5 Load-transferring Areas in Base Structures of Containers. . . . . . . . . . . . 45
6 Optional Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
DETNORSKE
VERITASVEIEN 1, 1322 H0VIK, NORWAY
TELEPHONES: + 472 129900 TELEX: 76192
DECIDED BY THE BOARD
AS OF NOVEMBER 1ST 1981
NV 11.81.2000
INTRODUCTION
General.
• These Rules were decided by the Board as of November 1st 1981 and supersede the Society's R u/es for
the Construction and Classification ofFreight Containers, 1977.
• The Rules have been completely rearranged for clarification and compliance with the principles now
applied in the other Rule publications of the Society.
International Standards:
Draft proposals:
International Association of Classification Societies <rACS). Unified Requirements Nos. 88, 96. 97. 121
and 122.
~ Oet norske Veritas cannot be responsible for keeping the holders of its Rules informed on any changes
or additions in the above-mentioned documents nor in any other regulations affecting the container
construction or certification.
It Extracts from ISO-documents are printed with permission from Norges Standardiseringsforbund
(Norwegian Standards Association>.
~ Rule requirements for loadable platforms and platform-based containers of various configurations ha-
ve been added.
() The Rule requirements for thermal containers and tank containers have been supplemented and updat-
ed.
CONTENTS
Page:
Sec. I General Requirements
A. Certification..................................................... I
B. Documentation.................................................. 2
C. Design approval. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
D. Materials....................................................... 2
E. Quality assurance system as basis for production survey ....' . . . . . . . . . . . . . 3
Appendix I Certificates.................................................... 34
Appendix 2 Plate for CSC Safety Approval. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Appendix 3 External container dimensions, tolerances and ratings. . . . . . . . . . . . . . . . . . 40
Appendix 4 Standard corner fittings :... 43
Appendix 5 Load-transferring areas in base structures of containers. . . . . . . . . . . . . . . . 45
Appendix 6 Optional features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Sec. 1
SECTION 1
GENERAL REQUIREMENTS
E. Quality Assurance System as Basis for Production Arrangements to ensure that supplies and services
Survey. from subsuppliers meet with design requirements.
Identifiable test data for materials and components are
E 100 General. to be available.
Jigs suitable for maintaining dimensional accuracy
101 Manufacturers of type approved containers having during repeated use are to be provided at mainframe
in operation a Quality Assurance System approved by t~e assembly points. Jig dimensions are to be periodically
Society, may on certain condiiions use this syst~m as basIs verified.
for a production survey arrangement agreed with the So- Approved fabrication procedures (welding, riveting
ciety. etcJ and qualified personnel are to be engaged in fa-
The Society will carry out audits on the Manufacturer's bricating panels and mainframes.
Quality Assurance System to ensure that the containers Rejection procedure and rejected component identifi-
conform to the design which has been granted type ap- cation arrangements are to be engaged in fabricating
proval. panels and mainframes.
Records of inspection, tests and results of checks and
102 The basic particulars stated in the production sur- corrections are to be complete and reliable for each
vey arrangement which will be reviewed by the Society container. The record of inspection is to contain the
when an agreement on container certification is to be ma- Manufacturer's identification numbers, dates of deli-
de, are outlined as follows: very and names and addresses of purchasers.
Works' organization. 103 The Surveyor will keep the quality assurance sys-
Line of responsibility of the quality control depart- tem and workmanship under review. The number of con-
ment and the production departments. tainers selected at random by the Surveyor for testing in
Arrangements for introducing approved design/ his presence will be specially agreed upon, dependent on
production changes and ensuring that they are acted the rate of container production.
upon at the appropriate production stage.
Sec. 2 4
SECTION 2
GENERAL CARGO CONTAINERS
Contents.
B 300 Corner fittings.
A. General Requirements.
A 100 Application. 301 Each container is to have top and bottom corner
fittings. Distances between the corner fittings are to be as
B. Design Requirements. specified in Appendix 3. The design requirements and
B J 00 Container dimensions and ratings. standard dimensions of corner fittings are given in Ap-
B 200 Design loads. pendix 4.
B 300 Corner fittings. 302 The upper faces of top corner fittings are to pro-
B 400 Base structure. trude not less than 6 mm above top of container. The lo-
B 500 End structure. wer faces of the load transfer areas in the container base.
B 600 Side structure. including its end transverse members. are to lie in a plane
B 700 Roof structure. min. 1I mm and max. 17.5 mm above the bottom faces of
B 800 Door openings and doors. lower corner fittings.
B 900 Optional features.
C. Testing. MIN. 6 MM
C 100 General.
C 200 Deformations.
C 300 Dimensional checking.
C 400 Weathertightness test.
C 500 Stacking test.
C 600 Top lifting test.
C 700 Bottom lifting test.
C 800 Longitudinal restraint test. Fig. 1 Roof clearance.
C 900 End wall test.
C 1000 Side wall test.
C I 100 Roof panel test.
C 1200 Floor strength test.
C 1300 Transverse racking test.
C 1400 Longitudinal racking test.
C 1500 Lifting from fork lift pockets.
C 1600 Lifting from side grappler lift positions.
+5
12,5 _', 5
A. General Requirements.
Fig. 2 Base clearance.
A 100 Application.
101 The requirements in this section of the Rules apply
to box type general cargo containers of ISO Series I. in- B 400 Base structure.
tended for intercontinental traffic.
401 All containers are to be capable of being supported
102 Containers of other types or for special purposes by their bottom corner fittings only.
will be considered in accordance with the general princi-
ples of this section and other relevant parts of the Rules. 402 Containers IAA. IA. I BB. ICC and IC are also to
be capable of being supported on load transfer areas in
their base structures only.
Consequently. these containers are to have end transverse
B. Design Requirements. members and sufficient intermediate load transfer areas
(or a Oat underside) of sufficient strength to permit vertical
B 100 Container dimensions and ratings. load transfer to or from the longitudinal members of a
carrying vehicle. The load transfer areas are assumed to
101 External dimensions. tolerances and ratings are gi- lie within the two 250 mm wide zones defined by the
ven in Appendix 3. No part of the container is to project dotted lines. of Fig. I in Appendix 5.
beyond the overall external dimensions. Containers having all of their intermediate transverse
members spaced 1000 mm apart or less (or having a Oat
B 200 Design loads. underside). are considered to comply with these require-
201 Each structural member of the container is to be ments.
Requirements for containers having (intermediate) trans-
able to withstand the forces arising from the container
design loads specified by the test requirements given in C verse members. any pair of which is spaced more than
J 000 mm apart. are given in Appendix 5. For such con-
for the completed container.
tainers each pair of load transfer areas associated with an
202 Each container is to be capable of carrying at least 5 end transverse member is to be capable of transferring
tiers of fully loaded containers on top. applying a factor of loads of 0.5 R i.e. the loads which may occur when a con-
1.8 to represent the static equivalent of assumed dynamic tainer is placed onto a carrying vehicle of the kind which
conditions. This will be seen from the stacking test requi- does not support the container by its corner fittings. Furt·
rements. hermore. each pair of load transfer areas is to be capable
5 Sec. 2
25
In each case the line of action of the lifting force and the
outer face of the corner fitting is to be no further apart
than 38 mm.
The container is to be suspended for 5 minutes.
702 Any distress due to lifting is to be recorded.
,,1- __
./
/'
./
./!,f' __
-- Fig. 7 Side wall test.
./
,/
./
./ -
,,/
,/
,/
,/
./
,/
./
C 1600 Lifting from side grappler lift positions. Fig. 12 Lifting by grappler arms.
1601 Internal loading 1.25 R- T is to be uniformly dis-
tributed over the base.
The container is to be supported for 5 minutes by pads at
the four grappler arm positions. The pads are to be of the
same area as the grappler arms intended to be used.
Undue local distortion during the test and any permanent
distortion are to be recorded.
Sec. 3 10
SECTION 3
THERMAL CONTAINERS
Contents. A 200 Documentation.
A. General Requirements. 20 I In addition to the documentation required in Sec. I.
A 100 Application. the following documents are to be submitted for approval:
A 200 Documentation. Plans of insulation with design details. material speci-
fication and data of heat transmission.
B. General Design and Equipment. Description of corrosion protection.
B 100 Container dimensions and ratings. Plan of drainage arrangement.
B 200 Structural strength. Description of the refrigerating and! or heating
B 300 Airtightness. appliances.
B 400 Insulation. Arrangement plan for the refrigerating and! or
B 500 Lining. heating appliances.
B 600 Drainage. Heat balance calculation.
B 700 Temperature monitoring equipment. Plan showing cross-section of refrigerant com-
pressor,
C. Heating Appliances. Plan of compressor crankshaft.
ClOD General. Plan of pressure vessels in the plant.
Piping diagram for the plant.
D. Refrigerating Appliances. Plan with particulars of the temperature mea-
D 100 Capacity of refrigerating units. suring appliances.
D 200 Design pressures. Electrical wiring diagram including necessary
D 300 Safety devices. connection data.
D 400 Pressure gauges. Description of automatic temperature regula-
D 500 Connections for water-cooling of container. tion.
D 600 Connections for air-cooling of container.
D 700 Electrical equipment.
E. Strength Tests.
E 100 General. B. General Design and Equipment.
101 Weathertightness test is to be carried out as specif- 202 The test is to be performed under steady state con-
ied for general cargo containers. The testing of the con- dition. which is to be maintained for a period of not less
tainer envelope is to be made before the contamer is in- than 8 hours within the tolerances listed below. The stea-
sulated. Care is, however. to be taken that tests are carried dy state condition shall be deemed to have been achieved
out on door seals, exterior gasketed joints and other open- when the input of the electrical energy required to main-
ings fitted with closing devices. tain a steady internal temperature remains constant.
Test conditions:
Mean wall temperature between 20°C and 32°C and a
temperature difference between inside and outside not
less than 20°C.
G. Airtightness test. Maximum temperature difference between any two
inside points at anyone time 3°C.
G 100 General. Maximum temperature difference between any two
outside points at anyone time 3°C.
101 Each completed container is to be subjected to an Maximum difference between any two average inside
airtightness test after any strength tests. air temperatures at different times l.scC.
Maximum difference between any two average out-
G 200 Procedure. side air temperatures at different times (.s0C.
Maximum percentage difference between the lowest
201 The container is to be closed in the normal manner and the highest power dissipation.
and in addition all drain openings are to be closed.
Temperatures inside and outside the container are both to Watt·hr .
hr values IS not to exceed 3 % of the lowest
be within the range of 15°C to 25°C. and the temperature figure.
difference is to be within 3°C of each other. Internal pres-
sure of the container is to be raised to (25 ± I) 10 - 4bar
(25 ± I mm H 20) and maintained for not less than 30 mi- Temperatures are to be measured 100 mm from the inside
nutes. and outside surfaces of the container walls at least at the
following points:
G 300 Measurements
eight inside corners.
301 The accuracy of measuring devices is to be within eight outside corners.
the limits: centres of inside and outside surfaces of the side walls.
floor and roof. see Fig. 1.
Temperature measuring devices: ± O.s°C
Flow meter system: ±3% :'iole: e - <3
Manometer: ±5% \lean wall temperature: e= C I
1
302 The following measurements to be made: ,.\ verage outside temperature. viz. arithmetic mean.of the out·
Internal and ambient temperatures. side air temperatures measured as above.
Air flow required to maintain internal pressure. <3 I ..\ verage inside temperature. viz arithmetiC mea'1 of the inSide
This air flow is not to exceed the following values: air lClllperaLUrcs measured ,ts above
13 Sec. ,
+ + + +
+ + +
+ + +
100
+ + +"'----------'+
+
OUTSIDE AIR TEMPERATURE MEASUREMENT POINTS
o o o o
o o o
o o o
100
o o o 0
100
o o o 0 0
H 300 Measurements. After this time. a non-radiant heater placed in the air
stream inside the container is to be turned on. having a ca-
301 The accuracy of power measuring systems is to be
pacity of at least 25 % of the total heat transfer rate of the
within ± 2 % of the quantity measured.
container. established by the heat transfer test. With the
The accuracy of other measuring devices is to be as speci-
heater in operation. the average internal temperature of
fied in G 300.
the container is to be maintained at the specified inside
temperature for a period of at least 4 hours.
302 Data for determining the heat leakage (total heat
transfer rate) of the container are to be taken at intervals 300 Measurements.
of not more than 30 minutes and for a continuous period
of not less than 8 hours. 301 The internal and external temperatures and the
electrical input to the heater are to be recorded.
Note: Q
Heat transfer rate U = _---0...._
El. - El,
Q Power dissipated or absorbed by the operation of internal heaters J. Marking.
and fanCs) or internal cooling units.
J 100 Refrigerated containers.
101 In addition to the marking required in Sec.1 for all
I. Performance Test of Thermal Appliances. containers. at least the following particulars are to be
clearly and durably indicated on the exterior of refrigerat-
I 100 General. ed containers:
Type and date of manufacture of refrigerating unit.
101 All containers which have undergone a heat trans- Refrigerant.
fer test. are to be subjected to a performance test to verify Internal service temperature and ambient air
the ability of the refrigerating and/ or heating equipment temperature (when condenser is air-cooled).
to maintain the specified internal temperature at a 75 % Motor for refrigerant compressor:
duty cycle (i.e. daily service period of 18 hours). output. r.p.m.. rated voltage. frequency and phases.
For the purpose of testing a refrigerating equipment. con- full load current and total starting current.
tinuous operation may be accepted. provided the test pro-
cedure stated in 200 is applied. 102 For containers fitted with cargo hanging arrange-
ments. the maximum service load is to be stated on a sign-
I 200 Procedure. board fitted in an easily visible position in the container
cargo space.
201 Using the refrigerating unit. the container placed in
a test chamber. where the temperature is held constant at J 200 Heated containers.
the anticipated maximum ambient temperature. is to be
cooled down to the design temperature. The temperature 201 Additional marking of heated containers will be
is to be maintained for a period of 8 hours. considered for each type and make of container.
15 Sec. ~
SECTION 4
TANK CONTAINERS
A. General Requirements.
A 100 Application.
101 This section of the Rules apply to tank containers C. Design of Framework.
intended for carriage of gases or liquids under pressure or
for gravity discharge. and which can be transported and C 100 General.
stacked in loaded condition. 101 The upper faces of the top corner fittings are to pro-
102 A tank container is defined as consisting of a tank. a trude above the top of the tank shell with any insulation
framework and the connecting members between these and its associated piping and fittings by minimum 6 mm.
two structures. as well as any appliances for heating or re- 102 When the tank container is loaded to its rating R.
frigeration of the tank content. no part of the tank with any insulation and its associated
103 The requirements stipUlated in the follo\ving are ad- shell fittings is to project downwards below a plane 25
ditional to relevant requirements of Secs. I and 2. Any mm above the base plane (bottom faces of the lower cor-
heating or refrigerating appliances. as well as associated ner fittings).
electrical equipment. will be specially considered.
103 When the tank container is loaded uniformly to a
104 Tank containers for carriage of substances which total weight (mass) of 1.8 R (the static equivalent of the
an~ regarded as dangerous cargoes according to interna- dynamic condition). no part is to deflect more than 6 mm
tionally agreed codes or relevant national codes. will be below the base plane (bottom faces of the lower corner
specially considered fittings).
Sec. 4 16
e 300 Optional features. 403 All tank openings located below the normal liquid
level of the tank content and fitted with a valve capable of
301 Fork lift pockets are not to be provided in tank con- being operated manually. are to be provided with an ad-
tainers. ISO Series I. ditional means of closure on the outlet side of the valve.
Such additional means of closure may be a fluid-tight cap.
302 Tank containers may be provided with features for bolted blank flange. or other suitable protection against
handling at the base by means of grappler arms or similar
accidental escape of tank content.
devices. Such features are to be as shown in Appendix
6.2. 404 All valves. whether fitted internally or externally.
are to be located as close to the tank shell as practicable.
30.3 Tank containers I A and I AA may be provided
wIth gooseneck tunnels as shown in Appendix 6.3. 405 Stop valves with screw spindles are to be closed by
clockwise motion of the' handwheel.
D. Design of Tank. D 500 Pressure relief devices.
D 100 General. 501 Each tank or fluid-tight compartment is to be fitted
with a pressure relief device connected to the vapour
101 The requirements stipulated in the following are ad- space and located on the top of the tank as near to the
ditional to relevant requirements of the «Steel Ship Rules».
midlength of the tank (or compartment) as practicable.
102 Regarding basic requirements for the tank shell de-
502 The opening pressure and the capacity of the pre-
sign. materials. valves and fittings. it is referred to the
Steel Ship Rules as follows: ssure relief devices will be considered for each type and
design of tank container and its intended use.
Pt,2 Materials and Welding
PtA, ChJ Boilers and Pressure Vessels D 600 Vacuum relief devices.
Pt.5, ChJ Oil Carriers
Pt.5. ChA Chemical Carriers 601 Tanks not designed to withstand an external over-
Pt,5. Ch.5 Liquefied Gas Carriers pressure of at least 0.4 bar. are to be fitted with a vacuum
relief device to prevent permanent deformation of tank (or
103 The tank(s) is (are) to be adequately secured to the tank compartment) caused by external pressure.
container framework.
D 700 Gauging devices.
104 Tanks are to be capable of being filled and emptied
without removal from the framework. 70) The arrangement. design and materials of gauging
devices are to be compatible with the cargoes intended to
D 200 Design loads. be carried in the tank.
201 The tank structure is to be designed to withstand
the following static equivalents of the inertia effects of the
tank contents:
I R longitudinally. I R laterally and 2 R vertically.
The loadings may be considered individually. evenly dis-
tributed. and acting through the geometric centre of the
tank. The vertical loading 2 R includes gravitational ef- E. Testing.
fects. The above loadings are not considered to give rise to
any increase in the pressure in the vapour space of the E 100 General.
tank.
It is also referred to the test requirements specified in E. 101 The following requirements apply to prototype test-
ing and individual testing of tank containers. The frequen-
202 Tanks or tank compartments without vacuum relief cy of the Surveyor's attendance to the testing of completed
valves are to be designed to withstand an external pres- containers will depend on the quality assurance pro-
sure of at least 0.4 bar above the internal pressure. with- gramme of the container manufacturer. see Sec.l.
out any permanent deformation.
) 02 For each tank container the manufacturer is to car-
203 When heating or refrigerating appliances are pro- ry out dimensional checking and pressure testing. For
vided. due consideration is to be given to the avoidance of strength tests of framework. the number of containers to
the development of excessive temperatures and stresses in be tested will be specially agreed. depending on the rate of
the tank and its supporting structure. container production.
17 Sec.
103 The strength tests stipulated in Sec.2 for general E 1000 Lifting from side grappler lift positions.
cargo containers apply to tank containers. with the mod-
1001 Internal loading I .25 R - T (see 105).
ifications and additions specified in the following. Altern-
ative test procedures will be accepted if considered to be 1002 Applied forces and measurements as required fo
equivalent. general cargo containers.
104 The required loadings and forces in each test are to
E 1I00 Walkway test.
be applied in such a manner as to allow free deflection of
the section under test. 1101 No internal load in tank.
105 The internal test loading is to be obtained by filling 1102 A load of 3 kN is to be uniformly distributed ove
the tank. and a supplementary external loading may be an area 600 mm x 300 mm at the weakest section of the
provided. when necessary. to achieve the specified test walkway.
load. The test loading thus applied is to be such as to simu-
late uniform loading. 1103 Maximum deflection and permanent set of walk
way under test are to be recorded.
E 200 Stacking test.
E 1200 Pressure test of tank.
201 No internal loading in tank.
120 I This test is to be carried out after all mainframE
202 Applied forces and measurements as required for strength tests have been completed and before any insula·
general cargo containers. tion is fitted. The tank container together with its associat·
ed pipework and fittings is to be hydrostatically tested to c
E 300 Top lifting test. test pressure not less than 1.5 times the maximum allowa'
301 Internal loading 2 R-T (see 105). ble working pressure or design pressure.
302 Applied forces and measurements as required for 1202 Where the tank is provided with fluid-tight com-
general cargo containers. partments. additional pressure test is to be carried out in-
dividually for each compartment with the adjacent com-
E 400 Bottom lifting test. partments empty and under atmospheric pressure.
401 Internal loading 2 R-T (see 105). 1203 Test procedures other than the above may be ac-
cepted by the Society after special consideration. The test
402 Applied forces and measurements as required for pressure is to be measured at the top of the tank in its nor-
general cargo containers. mal position and is to be maintained to enable a complete
examination of the tank. Relief devices. where fitted. are
E 500 Longitudinal restraint test (externa)). to be rendered inoperative or removed.
50 I Internal loading R- T in tank.
1204 The tank container is to show no leakage. no per-
502 Applied forces and measurements as required for manent deformation or abnormality which will render it
general cargo containers. unsuitable for use.
SECTION 5
PLATFORMS AND PLATFORM-BASED CONTAINERS
B. Design Requirements.
B 500 Lashing devices for cargo.
B 100 Container dimensions and ratings.
50 I Platforms and platform-based containers ,with open
101 The dimensions and ratings of platforms and plat- sides or open ends are to equipped \\ ith permanent lash-
form-based containers of ISO Series I. are generally to be ing devices for securement of the cargo to the base struc-
as specified in Appendix 3 ture.
19 Sec. :
The securing devices are to be designed and fitted to the 104 Alternative test procedures will be accepted if con
platform containers in such a way that: sidered to be equivalent.
the ropes or other means of lashing the loads will not
protrude beyond the overall length and width of the 105 As to frequency of the surveyors attendance. quali·
container platform. ty assurance programme, batch testing etc.. reference i~
no part of the lashing devices will protrude abo- made to Sec.2.
ve the plane located 6 mm below the upper surfaces 106 Platforms and containers are to be tested in the con·
of the top corner fittings. dition in which they are designed to operate.
C 100 General. 202 Upon completion of the test the platform and the
platform-based container is to show neither permanent
101 The required loadings in each test are to be applied deformation. which will render it unsuitable for use nor
in such a manner as to allow free deflection of the con- abnormality, which will render it unsuitable for use. and
tainer section under test. the dimensional requirements affecting handling. securing
and interchange are to be satisfied.
102 The test loads on the platform and platform-based
containers are to be uniformly distributed. The container C 300 Dimensional checking.
is to be measured before the testing. and the dimensions
checked after the testing. 30 I Each completed platform and platform-based con-
tainer is to be checked to verify that the overall dimensi-
103 The requirements for prototype testing and indi- ons of the container and the position of the corner fittings
vidual testing of platforms and platform-based containers are within the specified tolerances.
are specified in 400-700.
Sec. 5 20
STACKING
TEST
2,25 R 1 2,25 R 2,25 R 1 2,25 R
>-
TOP LIFT 2R
TEST
30°
I
~--t 2R-T~
"'" I
TOP LIFT
TEST
_ R_
2sin9 L:- ~
I
T
1
_R_
21in9
Test procedure:
The platform container under test is to have a load uniformly distributed over the floor in such a way that the
combineq weight of container and test load is equal to 2 R, and it is to be carefully lifted from the side apertures
of all four top corner fittings in such a way that no significant acceleration or deceleration forces are applied.
Lifting forces are to be applied at:
30° to the horizontal for IA containers.
37° to the horizontal for I B containers.
45° to the horizontal for IC containers.
60° to the horizontal for ID containers.
In each case the line of action of the lifting force and the outer face of the corner fitting is to be no farther apart
than 38 mm. The lifting is to be carried out in such a manner that the lifting devices bear on the top corner fittings
only.
The platform container is to be suspended for 5 minutes.
to be continued
21 Sec.
C 400 continued
~
RESTRAINT I LONGITUDINAL)-
I I
~
TES T
AT BOTTOM
1,00 R 4 1,00R
per lide per .Ide
R-T
I
1
APPLICABLE TO ALL SIZES 1,00 R _'-'-~-~~~~"""'l-- 1,00 R
per side per side
WHEEL LOADINGS
TEST
2x27,3kN
f f f f
APPLICABLE TO ALL SIZES
C 500 Testing of platform-based containers with incomplete superstructure and fixed ends.
Notes:
1. The externally applied forces shown below are for one end or one side only. The internal loads are for the whole container.
2. For test procedures. see also C 200 and Sec.2 «General Cargo Containers».
l ~ J
2,70R 2,70R 2,70R 2,70R 2,70R 2,70R
TYPE 61 TYPE 62
TOP LIFT
TEST R/2 R/2
R/2tEjR/2 R/2WR12
TOP CORNER 2R -T
I
2R-T , 2R-T
I
FITTINGS I I ~
TYPE 61 TYPE 62
TOP LiFT
2R
TEST
30° ,
BOTTOM LIFT
TE ST
_R_
2sin e
t[EJJ
LJ
i-
2R,-T
l
I _R_
2sin9
tWJ.
R- T
I
I
_R_
2sin8
__
R~R
2sin9 ~ 2sin9
I __
~
BOTTOM CORNER TYPE 61 TYPE 62
FITTINGS
to be continued
23 Sec.
C 500 continued
RIGI DITY
END ELEVATIONS
I SIDE ELEVATIONS
I TRANSVERSE)
TEST r----__ ---<~ 150 k N ~ ISOkN
TYPE 61 TYPE 62
Applicable to I A, I AA. I B, I BB. IC
RIGIDITY and I CC containers only.
(TRANSVERSE)
TEST _IS0kN ....--150 kN
TYPE 61 TYPE 62
RIGIDITY
(LONGI TUDI NAL)
TEST
50kN ....--+------~
RESTRAINT
(LONGITUDINAL)
TEST R-T
.A-
--.E~~~!:::=:::g_
1,00 R ..... ___i>- 1,00 R
Applicable to all containers. per lid' per 'id'
I,OOR -
par side
~ l,OOR
per side
STRENGTH ON
END LOAD
to be continued
Sec. 5 24
C 500 continued
WHEEL LOADINGS
TEST
2 x 27,3 kN
d~l
TYPE 51 TYPE 52
1,25 1'-1
Fork lift test
Applicable to I C. ICC and I D containers when fitted
with fork lift pockets.
C 600 Testin~ of platform-based containers with Incomplete superstructure and folding ends.
Notes:
I. The externally applied forces shown below are for one end or one side only. The internal loads are for the whole container.
2. For test procedures. see also C 200 and Sec.2. «General Cargo Containers».
I
TES T
1,1 R-T
r 1,er T I,. R-T
I
1
"70.~,.70.
J -
4
2,70R 2.70R 2,70R 2,70R
TYPE 13 TYPE 64
TOP LI FT
TEST R/2 R/2
R / 2 t J J , R/2 RJ2WR/2
TOP CORNER 2R-T 2R-T 2R-T
I I I
FITTINGS
, .' I
.~.
TYPE 63 TYPE 64
BOTTOM LIFT
TEST
_ R_
21in e
ID _ R
_
21in9 ltJjJ R-T
I
I
_R_
21in8
BOTTOM CORNER
FITTINGS TYPE 63 TYPE 64
RIGIDITY
~--_-.150kN r--·150kN
(TRANSVERSE) Test procedure:
TEST
The container under test. in tare
condition. is to be placed on four
150 k N ----f~-----lt 150 k N ----+---~
level supports. one under each corner
~ fitting. and is to be restrained against
TYPE U TYPE 61, lateral and vertical movement by
means of anchor devices acting
RIGIDITY through the bottom apertures of the
(TRANSVERSE) bottom corner fittings. Lateral res-
TEST _-~~_150kN ,..--150kN traint is to be provided only at a bot-
tom corner fitting diagonally opposite
to and in the same end frame as a top
150 kN ---<+----f 150 k N ---t~---f corner fitting to which force is appl-
ied. When testing the two end frames
separately. vertical restraint is only to
TYPE 63 TYPE 61, be applied at the end frame under
test.
In the case of Type 64 containers. in order to represent typical service conditions as closely as practicable. the top
corner fittings at the end or ends of the container under test are to be connected transversely by means of a mem-
ber or members representing the lower transverse member<s) in the end frame<s} of a superimposed container.
The representative member is to be securely attached to the corner fittings in order that the applied loads may be
as evenly divided as practicable between the two posts.
Forces of 150 kN are to be applied either separately or simultaneously to each of the top corner fittings on one
side of the container in lines parallel both to the base and to the planes of the ends of the container. The forces are
to be applied first towards and then away from the top corner fittings.
In the case of a container with identical ends. only one need be tested. V/here an end is not essentially symmetri-
cal about its own vertical centre line. both sides of that end are to be tested.
to be continued
Sec. 5 26
C 600 continued
1,00 R ..,
per side
LLJ->l.DDR per side
R-T
I
.l_
1,00 R --<>~~~ee:::::::::eL>-- 1,00 R
per side per sid~
_I
STRENGTH ON END LOAD TEST
to be continued
27 Sec.
C 600 continued
WHEEL LOAOINGS
TEST
2x27,3kN
Ty,.E 63 TY,.! 64
1,2S R- T
Fork lift test
Applicable to 1Cc. IC and ICX containers
when fitted with fork lift pockets.
O,625R
(total)
O,625R-T
Fork lift test Onner pockets)
Applicable to J Cc. IC and 1CX containers
when fitted also with a second set of fork lift
pockets.
STACK I NG
TEST
2,7R 2,7R 2,7R 2,7R
n I
...., r
TOP LIFT
TES T
NT /2 NT/2 NT /2 NT /2
l r h r
TOP LIFT
R/2 R/2 R/2 R/2
0 0
I I
TOP CORNER
FITTINGS & ~
R/2 R 12 R/2 R/2
TOP LIFT
TEST R/2 R/2
R/2tyjR/2
2R-T 2R-T
TOP CORNER
FITTINGS
,I I
~
I
30° I
",I ---1
I
~ j 2R-T
BOTTOM LIFT
f ,~ i•
TEST
_R_ 1 2R,,-T _R_
2sin8 ~ 2sin9
BOTTOM CORNE~
FITTINGS
to be continued
Sec. 5 30
C 700 continued
RIGIDITY ISO kN
(TRANSVERSE)
TEST
ISO kN
Applicable to I AA. IA. IBB. IB. ICC and le
containers only.
RIGIDITY 150kN
(TRANSVERSE)
TEST
ISOkN
RIGIDI TY 75kN
r-
(LONGITUDINAL)
TEST
75kN-l
Applicable to IAA. IA. IBB. I B. ICC and
IC containers only. 75kN
75kN~ i
RES TRAIN T
(LONGITUDINAL) R-T
f
TEST .A
1,00 R I,OOR
per side par side
R-T
_i .l!
l,OOR--- r-l,OOR
per side per side
'Pl
ROOF LOADING
TES T
3k N
!
I J
STRENGTH ON EN D LOAD
TEST
to," I
WHEEL LOADINGS
TEST
2x27,3kN
161 .~
r=- --
to be continued
31 Sec.
C 700 continued
1,2 -T
Fork lift test
-- ... - !
Applicable to ICc. IC and I D containers fitted with
fork lift pockets.
_co
,
" -~g
r--~~-
O,I2IR O,625R
Itltall Itotal)
SECTION 6
REPAIR OF CONTAINERS AFTER DAMAGE
APPENDICES
Appendix 1 Certificates
1.1 Freight Container Type Approval Certificate
1.2 Summary Report on Prototype Strength Tests
1.3 Freight Container Production Certificate based on Manufacturer's
Quality Assurance System
1.4 Freight Container Certificate
1.5 The Society's Emblem
The Approval is valid only for the fields of application and operational limitations as follows:
III
oen The Approval is valid until (See, however, the conditions overleaf)
'>t
o
Z Det nOfSke Verlw has no llolblJII) (Of :OSS uf dam.aac ..:aused toy IL$ ,Jllieers. ::mDI\l)ee:s. 'Jr others "" 1'\0 a.:t under ~lalnmenl .,,, ~h~ F.lunJJuon lAohethcr O( nOt 'iuen pe(~m nas acted IOtent:..:>nall) Of l"l~lIil~en,
E ilnd whether or nC){ me loss or damage has illTected [nc owner of a ship. ra':Jllty or system. Clf a shipyard or Jiners Nno have requested (ne F')UnJallOn'.i .lSSISL1.nCe, .>r Jny thUd PArt)' 'I. no WithOut ha"IOj 041
0' conlnctual reJallons wilh the Foundation has acted or made .urangemenLS ,n Ichance I)n ,JC'Clslons made or ,n;ormJuon jlven b... or .>" ~nalf oi me FoundatJon :"ior. tn .:ues ;u mentioned '" me prC'Cedl
u.. paragraph. :;:an the Ind'\lldual or LOdl\llduals "",ho ha... c ;:Jcrsonatly caused tne loss oJf JJmolli:c toe h~ld hablc
35 Appendix 1.1 continued
Design approval conditions
The Approval is based on the following documentation:
Det norske Veritas is to be kept informed on changes in design, choice of parts or materials. Such changes, dissatisfactory
experience or amendments of applied Rules, Codes, Regulations or Standards may at any time lead to withdrawal of the
Type Approval.
The Type Approval is valid only when the installation/application of the product is in accordance with the current Rules
of Det norske Veritas, Codes, Regulations, Standards and Manufacturer's Specifications, as applicable.
Other conditions:
~~9
O~.;5~
~V~<9~ Hiilvik, date; .
'?
:tt\0
Ot\
File No.: . ~ .
Principal Surveyor
Appendix 1.2 36
Test report ref. number: .
",~~ov..SKE~-P~
~ 1$ 0 ~
~ ~& 1f
~ ~ FREIGHT CONTAINER CERTIFICATION
:..rBlISHt\')~
DETNORSKE SUMMARY REPORT ON PROTOTYPE STRENGTH TESTS
VERITAS
Tested at . Manufacturer , .
Container type . Design type ..
Rating (R) kg Ib Serial number ..
Tare weight (T) kg Ib Survey station .
Maximum pay load (P) kg Ib Date: '
Cubic capacity............................. m3
Surveyor to Det norske Veritas
Note: In addition to this Summary Report, a full Prototype Test Report is required in each case for record purposes.
Dimensional check··
Stacking test Load per corner kg (0,25 R x 1,8 x
(a) Maximum bowing of corner post front (a)
(b) Maximum bowing of corner post rear (b)
Lifting from top corner fittings··
Internal load kg (2R·T)
Baseframe deflection before lifting
(a) Maximum deflection of bottom side rail (a)
(b( Maximum deflection of crossmember (b)
Lifting from bottom corner fittings··
Restraint test··
End wall test Load per wall kg. (0, P)
(a) Front (a)
(b) Rear (door end) (b)
Side wall test Load per wall kg. (0, P)
(a) Offside (a)
(b) Nearside (b)
Roof strength test Load 3 kN
Floor strength test Axle load 54 kN (a)
Racking Load per end 150 kN
(a) Maximum differences on diagonals front (a)
(b) Maximum differences on diagonals rear (b)
Longitudinal racking Load kN per side/corner post
Upper rail horizontal displacement
Fork lift test** (a) Inner at 0,625 R (a)
(b) Outer at 1,25 R (b)
Grappler lift test**
Weathertightness** (outlet pressure 1 bar, nozzle diam. 12,5 mm)
Tank built under survey and pressure tested**
• Delete as necessary
•• No dimensions need be given for these items, but a remark should be inserted.
If this remark is "not satisfactory", an explanation should be provided.
'"
Ol
~
~
o
z
E
5
u.~ ---' -'-- _
Det norske Ventas has no liability for loss or damage caused by us officers. employees or others who act under assignment by the Foundation. whether or not such person has acted lntentlonall,
negligently and whether or not the loss or damage has affected the owner of a ship. facility or system. or a shipyard or others who have requested the Foundation"s assistance. or any third party.
without having any contractual relations with the Foundation has acted or made arrangements In rehnce on decisions made Of information given by or on behalf of the Foundation. Nor. ,n caSe:
mentioned in the preceding paragraph, can thB individual or IndiV1duals who have personally caused the loss or damage be held liable.
37 Appendix 1.3
Certificate No .
Date: .
We hereby certify that the containers specified below have been made according to the Rules of Det norske Veritas and
manufactured under the application of our Quality Assurance System as agreed with Det norske Veritas. Manufacturer's
Quality Assurance System for the Container production is under surveillance of Det norske Veritas. The details of design,
materials and construction conform to the approved plans and to the Prototype Container identified as follows.
Tare weight: kg Ib
~
o
2
§ Remarks: This certificate is valid only when endorsed and signed by the Society's Surveyor.
lol . L - -l
Del norske Ventas has no liability 'or loss ()( damage caused by Its orhcers, employees or Olhers who act under aSSignment by the Foundatton, whether or not such person has acted Intentionally or
negligently and whether or nol the ross or damage has affected the owner uf a ShiP, facilHy or syslem or a shipyard or others who have requested the FoundatIOn's assistance. or any thIrd party who
without having any contractual relations with the Foundalton has acted or made arrangements In rehance on deCISions made or Information given by or on behalf of the FoundatIOn. Nor. Ul caSES as
mentioned m the pteCe(hn9 paragraph. can the mdlVldual or mdlvlduals who have personally caused lhe loss or damage be held liable.
Appendix 1.4 38
,,~~ov..SKlVt'~? Certificate No ..
::!i ~o ~
-l'
~
{J; "-If-
J'~ ~
'?blISHt~ " FREIGHT CONTAINER CERTI: ICATE
DETNoRSKE
VERITAS
Name and address of manufacturer: Survey station: .
Date: .
This is to certify that the container(sl specified below has/have been surveyed by the undersigned and found to be of
satisfactory construction and workmanship and in accordance with the requirements of the Society's "Rules for Certification
of Freight Containers". The details of design, materials and construction conform to the approved plans and to the Prototype
Container identified as follows
Tare weight: kg Ib
N
. Number of units covered by this certificate: .
Cl
Ol
'<t
o
z
E Remarks: .
o
lJ..L.... _
Det norske Verltas has no liability for losS or damage caused by Its officers, employees or others who act under assignment by the FoundatIon, whether or not SlIch person "as acted Inlt!ntlonally or
negligently and whether or not the loss or damage has affected the owner of a ShIp, faclhty Or system, Or a shipyard or others who have requested the Foundation s assIstance. or an\, third party who
WIthout having any contractual relatIons WIth the FoundatIon has acted or made arrangements In reliance on deCISIons made or information given by Of on behalf of the FOundatIon. Nor ." cases as
menhoned in the preceding paragraph. can the Individual or mdlvtduals who have personally caused the loss or damage be held liable.
39 Appendix 1.5
Appendix 2
APPENDIX 1.5
THE SOCIETY'S EMBLEM
APPENDIX 2
PLATE FOR CSC SAFETY APPROVAL
1 . [N-NV/749/2/7/75]
2 DATE MANUFACTURED .
E
3 IDENTIFICATION NO . E
4 MAXIMUM GROSS WEIGHT kg Ib o
o
5 ALLOWABLE STACKING WEIGHT .....
FOR 1.8 g kg............ Ib
6 . RACKING TEST LOAD VALUE kg ., . . . . . . . . .. Ib
7 .
8 .
9 .
> 200 mm
-- -
NOTES:
I. Country of Approval and Approval Reference as given in the example on line I. (The country of Approval should be indicated by means
of the distinguishing sign used to indicate country of registration of motor vehicles in international road trafficJ
2. Date (month and year) of manufacture.
J. Manufacturer's identification number of the container or. in the case of existing containers for which that number is unknown. the num-
ber allotted by the Administration.
4. Maximum Operating Gross Weight (kilogrammes and Ibs.l.
5. Allowable Stacking Weight for 1.8 g (kilogrammes and lbs.l.
6. Transverse Racking Test Load Value (kilogrammes and Ibs.J.
7. End Wall Strength to be indicated on plate only if end walls are designed to withstand a load of less or greater than 0.4 times the maxi-
mum permissible payload. i.e. 0.4 P.
8 Side Wall Strength to be indicated on plate only if the side walls are designed to withstand a load of less or greater than 0,6 times the
maximum permissible payload. i.e. 0.6 P.
9. First maintenance examination date (month and year) for new containers and subsequent maintenance examination dates (month and
year) if Plate used for this purpose.
Appendix 3 40
APPENDIX 3
EXTERNAL CONTAINER DIMENSIONS, TOLERANCES AND RATINGS
Rating
Length (L) Width (\.1\.1 Height (I./J (maximum gross mass)
Freight
container mm Tolerances mm Tolerances mm Tolerances kg Ib
designation mm mm mm
0 0 2 591· 0
IAA 12 192 2438 -5 30480 67200
-10 -5
0 0 0
lA 12 192 2438 2438 -5 30480 67200
-10 -5
0 0
lAX 12192 -10 2438 -5 < 2438 30480 67200
0 0 0
IBB 9 125 2438 2591· -5 25400 56000
-10 -5
0 0 0
18 9 125 2438 2438
-10 -5 -5 25400 56000
0 0
IBX 9 125
-10 2438 -5
< 2438 25400 56000
0 0 0
ICC 6058 2438 2591· -5 20320 44800
-6 -5
0 0 0
IC 6058 2438 2438 -5
-6 -5 20320 44800
0 0
ICX 6058
-6 2438 -5 < 2438 20320 44800
0 0 0
ID 2991 2438 2438 -5 10 160 22400
-5 -5
IDX 2991
0
2438
0 < 2 438 10 160 22400
-5 -5
• In certain countries there are legal limitations to the overall height of vehicle and load.
APpendiX 3 continued
4\
APpendix 3 continued
CORNER f\TT\NGS
L~~
..-_------oX'
~---,-r----=:::=""'"
Width
\
'\
Height ~
_ Length
--a.
Width
~.
NOTE _ Dimensions L. Hand Ware
measured along the appropriate edges
Appendix 3 continued 42
D = Distance between centres of apertures, or projected reference points therefrom, of diagonally opposite corner fittings,
resulting in six measurements: D" D2 , D 3 , D4 , D s and D 6
I
K 2 = Difference between Os and D6 ; i.e. K 2 = D s - D 6 1
H = Overall height
IAA
lA 11 985 2259 19 10
lAX
IBB
IB 8918 2259 16 10
IBX
ICC
IC 5853 2259 13 10
ICX
ID
2787 2259 10 10
IDX
NOTE:
Attention of manufacturers is drawn to the vital importance of accurately maintaining the reference dimensions of Sand P.
The tolerances to be applied to Sand P are governed by the tolerances for the overall length and width of the container.
43 Appendix 4.1
APPENDIX 4.1
TOP CORNER FITTING
Dimensions in millimetres
, 0
205
-1,5 0--
I
16,0 min. Lt')
20,5 max. 11,0 min. 0'
N
'E
~
J
c:
......q f ,:-- 'E
0
xcv - - - ""~ a;
...
v
E
Lt') \ i )'
~ 0-."
.Y
I
,"
c: ~y~~" .'\~
Section A·A
III
-0
-f-'-T+----=-..p--::=------lf+----,,-+Lt)
III M-
-~
,J
~====*===~f:- 0,- o
CD.
I
I ai
00
~ "r" 1-
R 14,5 ± 1,5
NOTES
1 Solid and broken lines ( - and - -I show surfaces and contours which must be physically duplicated in the fitting.
2 Phantom lines (-----) show optional walls, which may be used to develop a box-shaped fitting.
Appendix 4.2 44
APPENDIX 4.2
BOTTOM CORNER FITTING
Dimensions in millimetres
101,5 _ ~,5
R 14,5 ± 1,5
""
_J
I
It)
-'0
I
+
It)
~.
tP 124 + 1·,5
" o
__. J J
_-+--:....-.-
51 + 1,5
o
R 12,5 max.
R
It!,
-0
8
I
r:
J
r---
,
--~,
\
I
I
I
I
+ I I I
In +- +--+-+ --r+-'" '1 I
I I I
ai I I \ I I
,.... I I I \
.L- ~ ~'--"....) 1: L -1 _ "
, - T\..-.L.I
I I
, 1
,L __
J-- ---4
101,5_ o
15
Section A-A
164,5 min.
C
E
q
c:
....
.... It!,
'E x 0-
I
to
"'
E In
In d
0' N
N
Section 8-B
NOTES
Solid and broken lines ( - and - -) show surfaces and contours which must be physically duplicated in the fitting.
2 Phantom lines (- _. - --) show optional walls, wh ich may be used to develop a box·shaped fitting.
45 Appendix 5
APPENDIX 5
LOAD-TRANSFERRING AREAS IN BASE
STRUCTURES OF CONTAINERS
The base structures of containers are to have load-transferring areas of 250 mm minimum width within the zones shown in
Fig. I.
I) Containers fitted with intermediate transverse members having a spacing of 1000 mm or less comply with this require-
ment.
2) Containers not complying as in (J) are to have at least sufficient load-transferring areas at the positions shown in Figs. 2 to
5.
NOTE - The transfer of load between the underside of the bottom side rails and carrying vehicles is not envisaged.
The transfer of load between side rails and handling equipment should only occur when provisions have been made in accord-
ance with fork lift pockets and grappler arms.
~ E
o
10 E
N o
10
C"')
ZONES
E
E E
E o
10
o C"')
10
N
NOTE
In Figs. 2 to 5, the load transferring areas associated with the container base are shown in black. Gooseneck tunnel transfer
areas are shown shaded in Fig. 5.
1,7 to 2 m 1,7 to 2m
Appendix 5 continued
et
Min,lOOmm Min.100mm Min.100mm
Cl
Min.1 Omm Min. 100 mm Min.100mm Min.100mm Min.100mm
U LI-
~
/ / / / ~
J ~
FOR TUNNEL DETAILS,
SEE APPENDIX 6,3 I
/ /' j-'
-
~ I i I
t,}------_cLt-------~~
I !
'.::::1
Min. 3156 mm
I... 1,7 to 2m
Fig. 5 Load tr~l1sf~r areas for containers lAA and lA with goosened tunnels
47 Appendix 6.1
APPENDIX 6.1
DIMENSIONS OF FORK-LIFT POCKETS
U L
B' I
B I
J.-V
I I
\,J r..J
Cl i cb
~ ,
I ,
I I
----, I
I
I
I , r-
I I T L-
v4
-~
I
A'
I
~~-------,--,---A I
Dimensions
Fork pockets for loaded Fork pockets for un-
Container and unloaded containers loaded containers only
mm mm
APPENDIX 6.2
DIMENSIONS OF GRAPPLER ARM LIFTING AREAS
Dimensions in millimetres
on
Section X·X
'"
- ..
Cl Ql Cl Ql
.-...C ...c... C ~
.~ c TYPE 1
:: fl :.: (J
This part of the wall
~ L. (including rivet/bolt
heads) must not be
I more than 12 _ ~ from
lA,lAA I
the inside of the lip
c::
I ,.. 'E
:-t I- I - r--f--t
Corner must be o
o
clean and square M
~ L:
I
I , 8 '" 35° - ........~,I..."
18,18B Where st ops are provided
I
at ends 0 f pockets, they 12 0
shall be si aped as indicated -2
h ~- ...-'...... r'"
~"'-t-ooI'-- c::
I 'E
o
L. o
51 min.
I
1C, 1CC I
1T
~
- I--
2400 min.
I-
I
X I
tiOO min. -... Base of corner fittings
iJ
(lifting area) TYPE 2
I
k--_ _4--::.876 ± 6 This part of the wall
(including rivet/bolt
heads) must not be
more than 12 _ ~ from
~ 1:
the inside of the lip ",,-'-;::; 'E~'
1D I
Corner must be /..
~ clean and square -' NOg
M
!
L~
-(lifting
2500 ..
area)
8 '" 35° _--->.,...-+....'\.
Where stops are provided at ends
C
of pockets they shall be sloped as 12 -20
indicated. E c::
0
co 'E
0
0
APPENDIX 6.3
DIMENSIONS OF GOOSENECK TUNNELS
A~
View A
----+----
---~-----
I
Symbols Dimensions
mm
Lt 3 150 min.
Length
+ I
D 6 _ 2
+3
Width At I 029
0
0
Bt 120
-3
Height
+5
C 12.5 _ I.5